ASSEMBLY INSTRUCTIONS MICROPROP DC2
Contents
1. RO REVISION 201204 PROP ASSEMBLY INSTRUCTIONS MICROPROP DC2 TRACK CONTROL 1 1 1 2 3 1 3 2 3 3 4 1 4 1 1 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 4 2 8 4 3 4 3 1 4 3 2 4 3 3 5 1 9 2 6 1 Safety regulations General Checklist Safety Symbols Checklist of content 841304 841 305 Track control 841309 841310 Track control single feeder 841311 841312 Track control double feeder Assembly Area F cabin Overview Area G cabin Connecting supply voltage Connecting X1 separate track control Connecting X1 track control with double feeder Connecting X1 track control with single feeder Connecting X1 to cabin module Connecting activation switch 841119 Connecting activation switch 841119 X3 Label activation track control Area H Beneath cabin floor Connecting track control hydraulics Connecting track control hydraulics with single feeder Connecting track control hydraulics with double feeder Comissioning Calibration Functional check Alarms Alarm explanation O N N N 10 11 12 13 14 14 15 15 16 17 18 19 19 20 21 22 22 23 25 25 26 27 27 ENGLISH 2 6 2 6 3 7 1 7 1 1 Alarm overview List of alarms Technical data Cabin module CM Connectors oystem overview 28 29 32 32 33 35 ENGLISH 3 GENERAL The purpose of this assembly instruction is to give2. 19 004 19 1017 TL POS bh zech ENGLISH 33 TECHNICAL DATA CM X1 CM X2 Function CM X3 Function Function DI9 LD2 USB DATA DI10 LD3 USB DATA ENGLISH 34 TECHNICAL DATA SYSTEM OVERVIEW 7 2 so HA SLIG N SELETA LLL TE mH ELLJ m sa 4 SI REI J p st K c a am 10 L mo EIV g uy 50178 Ca OR A mi M rou oun P st st st E m t TH MI TAY WSZ1 UND 1 9 1 H WHA HOLY LOHL WL dO 42 18 Ca 3l m JUACE6 900 o 00 2 100 1473 ENGLISH 35 MICROPROP DC2 TRACK CONTROL ADDITION TO MACHINE USER MANUAL In this machine the control has been modified with Microprop DC2 track control This means that the user must be attentive of the changes that has been made The machine original joysticks have been replaced in this machine The servo controlled functions in the joysticks has not been changed Review labels and the user manual of Microprop track control for further instructions The assembling firm
3. SYMBOLS Read attached documtation for more WARNING information No incorrect measure Yes correct measure Head attached documtation for more information ENGLISH 9 CHECKLIST OF CONTENT 3 CHECKLIST OF CONTENT 3 1 841304 841305 TRACK CONTROL Artikel Benamning Antal 1 841105 Cabin module Microprop DC2 841147 Cable X1 35 po re 841118 Cable track control 8 841128 Oil feeder valve track control incl safety block E 841135 cable IO d sub X3 full 841119 Activation switch track control 841143 12V 841144 Goil 24V ra 841163 L abel track control ENGLISH 10 CHECKLIST OF CONTENT 3 2 841309 841310 TRACK CONTROL SINGLE FEEDER Pos Artikel Benamning 841301 Electronics single feeder 841118 Cable track control 8 841128 Oil feeder valve track control incl safety block 8 4 841135 Cable d sub full 8 841119 Activation switch track control 841143 12 841144 24 841163 L abel track control ENGLISH 11 CHECKLIST OF CONTENT 3 3 841311 841312 TRACK CONTROL DOUBLE FEEDER Pos Artikel Benamning Antal 1 841302 841303 Electronics double feeder 2 841118 Cable track control 3 841127 Oil feeder valve track control ex safety block 4 841119 Activation switch track control 5 841163 L abel track control mE ENGLISH 12 ASSEMBLY 4 ASSEMBLY b e ENGLISH 13 ASSEMBLY 4 1 AREA F CABIN 4 1 1 Ove
4. UJ ENGLISH 24 COMISSIONING 9 COMISSIONING 5 1 CALIBRATION Be careful when calibrating the track control as the machine might move unexpected ways Make sure there is enough space to maneuver the tiltrotator safely Hisk for person injury Microprop DC2 is calibrated with PC and the PC program Microconf DC2 which can be downloaded from www engcon se ENGLISH 25 COMISSIONING 5 2 FUNCTIONAL CHECK Make sure that all functions correspond to labels and user manual for the machine and Microprop DC2 WARNING Do no attempt to assemble use or maintain the Microprop DC2 before you have read and understood all information regarding the tiltrotator optional equipment and the machine Be very attentive to the safety information Control that the functional label are consistent to the machine function before putting the machine in use ENGLISH 26 ALARMS 6 ALARMS 6 1 ALARM EXPLANATION Note e 22 we ae mmm o mm rama Ec ENGLISH 27 ALARMS 6 2 ALARM OVERVIEW _ Tool lock Valve xx CM Left right joy TM Tool lock Valve xx Track Feeder Larmrubrik Forklaring Tiltrotator module VALVE XX Tiltrotator valve LEFT RIGHT JOY Right or left joystick TOOL LOCK Tool lock FEEDER Oil feeder valve TRACK Track control SAFE STATE X Y Asafe state according to EN 1384
5. 3849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design SS EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction 55 474 1 2006 1 2009 Earth moving machinery Safety 1 General requirements SS EN 474 5 2006 1 2009 Earth moving machinery Safety Part 5 Hequirements for hydraulic excavators 55 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements 55 5 15998 2008 Earth moving machinery Machine control systems MCS using electronic components Performance criteria and tests for functional safety 55 13309 2010 Construction machinery Electromagnetic compatibility of machines with internal power supply Responsible for compiling the technical documentation Roberth Jonsson product manager Microprop DC2 Bertil Hammarstr m CEO 2011 12 31 Microprop AB Industrivagen 8 901 30 ENGLISH 5 SYSTEM OVERVIEW MICROPROP DC2 ENGLISH 6 SAFETY REGULATIONS 1 SAFETY REGULATIONS 1 1 GENERAL It is of outmost importance that you have read and understood all warnings before assembling and using the tiltrotator rotator and supplied equipment The warnings focus on potential risks and how these are avoided uncertain contact your employer or supplier Hemember with a good judgment and great knowledge of the m
6. 9 1 X is description and Y is number of occasions ENGLISH 28 ALARMS 6 3 LIST OF ALARMS In this table X is exchanged to corresponding letter or number shown in the cabin module Alarm headline Connector Short description Note A safe state caused by internal errors Repeating errors may mean the system SAFESTATE should be exchanged 1 8 Contact support personnel A safe state caused by faulty pressure on CVP1 Control the valve and pressure sensor and the SAFESTATE 9 connections A safe state caused by faulty pressure on CVP2 Control the valve and SAFESTATE pressure sensor and the 10 connections A safe state caused by missing pressure on CVP1 Control the valve and SAFESTATE pressure sensor and the 11 connections A safe state caused by missing pressure on CVP1 Control the valve and SAFESTATE pressure sensor and the 12 connections CVP MALFUNCTIO No signal from pressure switch CVPx Control CM X1 XX NO PRESSURE pressure switch and wiring DOX CM X1 X SHORT CIRCUIT Short circuit in digital output DOX CM X1 X OPEN CIRCUIT Open circuit in digital output Short circuit in analog PWM X CM X1 X SHORT CIRCUIT output Open circuit in analog PWM X CM X1 X OPEN CIRCUIT output ENGLISH 29 ALARMS Alarm headline Connector Short description Note PWM X CM X3 X SHORT CIRCUIT Short circuit in PWM output PWM X CM X3 X OPEN CIRCUIT Open circuit in PWM output Wrong PWM signal from PWM X C
7. M X3 X SIGNAL ERROR PWM output Activation switch for track or ACT SWITCH CM X3 1 NOT ACTIVE wheel control is inactive JOYSTICK Al CALIBRATION INVALID Faulty calibration on analog inputs JOYSTICK CM X2 X XAX SHORT CIRCUIT Short circuit in analog input JOYSTICK CM X2 X XAX OPEN CIRCUIT Open circuit in analog input JOYSTICK CM X2 X XAX BELOW MIN ABOVE Faulty calibration on analog MIN inputs JOYSTICK CM X2 X XAX START OUTSIDE DB Analog input affected at start up JOYSTICK CM X2 X X SIGNAL ERROR Error at inverted signal XAX JOYSTICK CM X2 XX XX SHORT CIRCUIT circuit in digital input XDX JOYSTICK CM X2 XX XX OPEN CIRCUIT Open circuit in digital input XDX JOYSTICK CM X2 XX XX START DI ACTIVE Digital input affected at start XDX up DI SUPPLY CM X2 7 SHORT CIRCUIT Short circuit supply to digital functions DI SUPPLY CM X1 SHORT CIRCUIT Short circuit supply to digital functions Al SUPPLY CM X2 19 SHORT CIRCUIT Short circuit supply to analog functions TOOL LOCK CM X3 18 19 SHORT CIRCUIT Short circuit tool lock switch TL TOOL LOCK CM X3 18 19 START DI ACTIVE Tool lock switch active at TL start up ENGLISH 30 ALARMS Alarm headline Connector Short description Note Tiltrotator module TM TM FAULT CM X1 28 35 NO HEARTBEAT No can bus communication with TM CAN SUPPLY CM X1 XX SHORT CIRCUIT Short circuit supply voltage to TM TM VALVES 2 10 SHORT CIRCUI
8. T Short circuit at any of TM analog outputs VALVE X TM XX XXX X OPEN CIRCUIT Open circuit at analog output of TM VALVE 1 TM X1 TOOL SHORT CIRCUIT Short circuit at tool lock at LOCK TM VALVE 1 TM X1 TOOL OPEN CIRCUIT Open circuit at tool lock at LOCK TM ENGLISH 31 TECHNICAL DATA 7 TECHNICAL DATA 7 1 CABIN MODULE Outputs 6 analog outputs 2A 2 2 2 PMW outputs 4 Digital outputs 3A 3 Digital outputs 100mA 17 Digital inputs Inputs 6 Analog inputs ENGLISH 32 TECHNICAL DATA 7 1 1 Connectors mn 4 FETE Fu dike pene sesso e D E CM X1 Function CM X2 Function CM X3 Function 0 2A 3 LA2 3 2 3 2 0 2 2 0115 Z GND LA2 Z U 5 PWM3A 0 2 5 LA2 GND AI6 LA2 GND gt L 7 0 2A 7 12 24V 7 GND AI7 RA1 CAN L PWM4A 0 2A RA1 PWM5 0 100 10 10 Z U Z U AI9 RA2 6 0 100 11 PWM4B 0 2A 11 Al10 RA2 11 DO5 100mA 12 All 12 1006 100mA 13 001 CV1 13 112 13 1007 100mA 12 24 N 7 U 14 DH LD1 NO 14 12 24V 15 15 DO2 CV2 3A 15 DI2 LD1 12 24V GND 16 013 102 NO 16 12 24 17 003 17 014 102 NC 17 00 GND 18 DI5 LD3 18 0116 TL OT lt
9. achine many risks are sufficiently reduced The user should therefore make time to learn how to use Microprop DC2 and the other equipment in a safe way before the machine is put into service 1 2 CHECKLIST SAFETY AN WARNING Broken or damaged equipment can cause injury or damage on persons environment or property Ensure that service and maintenance is made according to recommendation A WARNING Never attempt to increase the equipment s maximum capacity by modifications not approved by the supplier AN WARNING Exchange damaged and or unreadable labels and warning signs before the machine is put into use WARNING Maintenance and reparation of the electrical system may only be made by educated personnel ENGLISH 7 SAFETY REGULATIONS AN WARNING Hisk of crushing at moving parts AN WARNING If uncertain of knowledge equipment or working on safety details contact your sypplier or engcon Sweden AB AN WARNING Make sure that the labels are consistent to the machine function before putting the machine in use A WARNING Assembling and calibration may only be made by an authorized work shop Changes in the assembly may not be made without the manufacturer s consent AN WARNING Be careful when calibrating the track control as the machine might move in unexpected ways Make sure there is enough space to maneuver the tiltrotator safely Hisk for person injury ENGLISH 8 SYMBOL 2
10. is obligated to attach this information in the machine user manual Place for assembling firm stamp Name MICROPROP AB Industrivagen 8 SE 901 30 Sweden contact microprop se www microprop se
11. relevant information in order to assembly Microprop DC2 Stated safety information is independent of machine model and directly connected to Microprop DC2 Aside from this assembly instruction you must read and understand the safety information of the machine and other equipment Note that if a machine specific instruction exists for your machine it is superior to WARNING this instruction Do no attempt to assemble use or maintain the Microprop DC2 before you have read and understood all information regarding the tiltrotator optional equipment and the machine Be very attentive to the safety information ENGLISH 4 DECLARATION OF INCORPORATION This declaration covers the control system Microprop DC2 track control Microprop AB hereby declares that the control system complies with directive 2006 42 EC Annex 1 clause 1 and 3 and that the technical documentation is compiled in accordance with Annex 7 B of the directive Microprop AB undertakes to transmit in response to a reasoned request by the appropriate national authorities relevant information on the machine identified above The control system is incomplete and must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the directive 2006 42 EG We declare that the control system as above complies with directive 2004 108 EG and 2006 42 EG Harmonising standards Note 55 ISO 1
12. rview ENGLISH 14 ASSEMBLY 4 2 AREA G CABIN 4 2 1 Connecting supply voltage GND 9 32 VDC ENGLISH 15 4 2 2 Connecting X1 separate track control Pos 3 4 I UJ d G I lt m G lt TI A j UJ 00 AJ U ASSEMBLY ENGLISH 16 ASSEMBLY 4 2 3 Connecting X1 track control with double feeder Pos s eme ENGLISH 17 ASSEMBLY 4 2 4 Connecting X1 track control with single feeder LEER a O VP ENGLISH 18 4 2 5 Connecting X1 to cabin module 4 2 6 Connecting activation switch 841119 Artikel 341135 841119 ASSEMBLY ENGLISH 19 4 2 7 Connecting activation switch 841119 X3 Artikel 341105 m m ASSEMBLY ENGLISH 20 ASSEMBLY 4 2 8 Label activation track control Pos Artikel m ENGLISH 21 ASSEMBLY 4 3 AREAH BENEATH CABIN FLOOR 4 3 1 Connecting track control hydraulics AB CD ENGLISH 22 ASSEMBLY 4 3 2 Connecting track control hydraulics with single feeder R AB CD Note that pressure to the single feeder must be taken from the track control hydraulics T2 D D J ENGLISH 23 ASSEMBLY 4 3 3 Connecting track control hydraulics with double feeder AB CD Note that pressure to the track control must be taken from the double feeder hydraulics P2
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