Technical Documentation - Cla
Contents
1. 1 GLA VAL PN 10 16 25 Vanne auxiliaire HYTROL 100 01 100 KR 100 KHR Auxiliary Valve HYTROL 100 01 100 KR 100 KHR Hilfsventil HYTROL 100 01 100 KR 100 KHR 100 KR amp 100 KHR III H HYTROL 3 8 Poids Weight KY HYTROL 1 2 3 4 1 icht m3 h Kv ou Cv m3 h ou l s 100kPa 1bar perte de charge pour une eau 15 vanne totalement ouverte The Kv or Cv m3 h ou l s 100 kPa 1 bar head loss with 15 water valve totally open Die Koeffizienten Kv und Cv sind definiert als Wasserdurchfluss bei einem Druckaball im Ventil von 1 bar gt CLA VAL Europe www cla val ch val 1 000130TT B 04 08 Y Ya CLA VAL 100 01 100 KR 100 KHR 3 8 CLA VAL PN 10 16 25 E STD Standard PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ p MEE NEM POS DESCRIPTION DESCRIPTION BESCHREIBUNG MAT CLA VAL Nr 1 Vis 8x Screw 8x Schrauben 8x SST 67578 21B 2 Chapeau Cover Deckel BRZ C 0090F 3 Ressort Spring Feder 316 67362E 3 1 Ressort renforc Spring heavy Verst rkte Feder 303 V 5044C 4 Rondelle de membrane Diaphragm washer Membranscheibe LTO V 1662F 5 Membrane Diaphragm Membrane RBR 61877H 6 Porte joint amp joint Disc retainer assembly Dichtungstrager 303 RBR 30856K 7 Bouchon 3 8 Plug 3 8 Zapfen 3 8 3916 BGT1001 8 Corps 3 8 Body 3 8 Geh2. Na SEIL DN 50 DN 32 40 DN 65 100 DN 50 80 DN 125 200 DN 100 150 DN 250 300 DN 200 250 DN 650 400 DN 300 DN 350 DN 500 600 DN 400 EEE e E TYTAN S DN 600 800 T TYTAN M DN 900 1000 2 TYTAN L DN 900 1200 2 4 Remove the diaphragm and disc assembly from the valve body With smaller valves this can be accomplished by hand by pulling straight up on the stem so as not to damage the seat bearing On large valves an eye bolt of proper size can be installed in the stem and the diaphragm assembly can be then lifted with a block and tackle or power hoist Take care not to damage the stem or bearings The valve won t work if these are damaged VALVE STEM THREAD SIZE WE GE AE Thread Size internal DN 50 80 DN 32 65 10 32 UNF DN 100 150 DN 80 100 1 4 28 UNF DN 200 400 DN 150 350 3 8 24 UNF DN 500 600 DN 400 1 2 20 UNF TYTAN S DN 600 800 1 2 20 UNF TYTAN M DN 900 1000 M20 TYTAN L DN 900 1200 M20 5 The next item to remove is the stem nut Examine the stem threads above the nut for signs of mineral deposits or corrosion If the threads are not clean use a wire brush to remove as much of the residue as possible Attach a good fitting wrench to the nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to loosen the nut for further removal On the smaller valves the entire diaphragm assembly can be held by the stem in a vise e
3. brushless Motor Technology The CPC Actuator adjusts valve operating position by controlling its lift using hydraulic forces present in the main valve it creates a balance between inlet outlet and cover chamber pressure Valve inlet water pressure enters in the valve cover chamber through a calibrated fixed orifice Water flows out of cover chamber to valve outlet through the stem tube and a variable orifice as illustrated in Fig 1 The variable orifice size is adjusted only by the CPC orifice coupling coloured brown on Fig 1 by the 2 Da brushless motor inducing the opening or the closing of the main valve The single Hydraulic Actuator Motor shaft J Security Sensor positioning of the orifice coupling is Orifice completely independent of the main valve coupling diaphragm assembly and will produce identical positioning of the main valve diaphragm assembly regardless of the oe system pressure outlet As shown in Fig 1 there is no mechanical link between the orifice coupling and the Stem valve stem which are operating as a servo une piston unit Consequently the brushless motor provides frictionless operation together with a very low power consumption of 6 W to move at an adjustable speed the orifice coupling up or down to reach any prescribed valve position Security sensors Ser zu lt and loss signal mode are integrated in the me motor assembly WWW cla val ch
4. gt CLA VAL Europe cla val cla val ch 1 LINO40DE A 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL CPC Actuated Position Control 4 20 mA Y OV CLA VAL How does a Hydraulically Balanced Actuator Regulate Valve Closing Fig 1 The brushless motor drives the orifice coupling downwards towards the requested set point which in turn decreases the variable orifice size Subsequently less and less water discharges from the cover chamber to the valve outlet Vs Water flowing from the valves inlet port Ve enters the valve cover chamber via the calibrated fixed orifice which becomes increasingly greater than Vs generating the downward motion of the diaphragm assembly This closes the valve to the prescribed set point corresponding to the analogical 4 20 mA signal transmitted to the brushless motor The displacement of water from the main valve diaphragm assembly is performed purely hydraulically and there is no mechanical connection between the orifice coupling and the valve stem Orifice coupling Stem tube In the set position the inlet water Ve balances the discharge water Vs which explains why any in balance between these two values permits an immediate and smooth reaction which delivers a smooth motion of the internal diaphragm assembly In the completely closed position the leakage created by the mechanical to
5. DESCRIPTION BESCHREIBUNG CLA VAL CLA VAL Nr lll l o Ni l alaloa nr 13 1 14 15 16 17 17 1 20 23 25 29 Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau HC Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d epaisseur Contre si ge Porte joint Joint de siege Joint de siege Axe Siege Corps Ressort Ressort renforce PN25 Spring heavy PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS Air release plug Cover plug Stud nut Stud Cover bearing HC Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body Spring O ring O ring Plug Washer Entluftungstopfen Stopfen Mutter Gewindebolzen Deckellager HK Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KC Visserie en aci
6. Disc Stem Seat Body Spring O ring O ring Plug Washer Entluftungstopfen Stopfen Mutter Gewindebolzen Deckellager HK Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS 303 57576 316 BGT2001 303 67801 08E 303 57621 02 303 58409 FD4 57186 40 303 89376 01G PLA 2665501K RBR 80522G a RBR C 1493 01 b FB V 5232D a b 316 32560F 303 57383 01 RBR V 5564K a b PET 21265 01C b 303 57287 316 C 4135 01C FD4 m 302 C 3147A 316 C 3152A RBR 00714G a b RBR 00775H 316 BGT200 303 67748 04G gt CLA VAL Europe cla val cla val ch 1 HYNNO2LT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 80 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 50 PN 10 16 91698
7. Ecrou Stud nut Mutter SST 67814 08H 4 Goujon Stud Gewindebolzen 303 57621 08 5 Palier de chapeau HC Cover bearing HC Deckellager HK 303 58584 6 Chapeau Cover Deckel FD4 57192 40 7 Ecrou d axe Stem nut St sselmutter 303 25925 01H 8 Rondelle de membrane Diaphragm washer Membranscheibe FTG V 1778 KC 9 Membrane Diaphragm Membrane RBR V 5576D a 9 1 Membrane PN 25 Diaphragm PN 25 Membrane PN 25 RBR 1650301D b 10 Cale d epaisseur Space washer Toleranzscheibe FIB V 5160G a b 11 Contre siege Disc guide Gegensitz 316 C 7957 01G 12 Porte joint Disc retainer Dichtungstr ger FTG V 1774 KC 13 Joint de si ge Disc Dichtung NBR V 5569J a b 13 1 Joint de si ge Disc Dichtung PET 21271 01A b 14 Axe Stem St ssel 303 V 1789G 15 Si ge Seat Sitz 316 C 7958 01E 16 Corps Body Gehause FD4 17 Ressort Spring Feder SST C 9113G 20 Joint torique O ring O Ring RBR 00760K a b 22 Vis 10x Screw 10x Schraube 10x 303 67972 25H 23 Joint torique O ring O Ring RBR 00865G 25 Bouchon Plug Stopfen 316 BGT6001 29 Rondelle plate Washer Unterlegscheibe 304 67754 04 Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC Rev tement poxy Standard epox
8. Stem Diaphragm Body assembly gt CLA VAL 100 01 Principle of Operation On Off Control On Off Control per E Full Open Operation Tight Closing Operation Modulating Control When pressure in the cover When pressure from the inlet The valve is pressure operating chamber is relieved to a lower pressure is applied to the cover balanced The CLA VAL pressure or to atmosphere the chamber the valve closes drip tight Modulating Controls will allow the pressure inlet opens the valve valve to automatically compensate for pressure changes gt Usual Main Valves gt More Information HYTROL Main Valve HYTROL NGE 316 100 01 Sheet TYTAN Main Valve 100 01 M Schematic Diagram HYNOO1TT HYTROL Auxiliary Valve 000130TT M Quick Valve Selection 000121DE ROLL SEAL Main Valve 100 42 M Dimensions 000122DE 1 DELUGE Main Valve 100G VI Pressure Ratings amp Materials 000123DE Other Functions Please Contact CLA VAL gt CLA VAL Europe cla val cla val ch 1 s HYNOO1DE B 01 08 pr CLA VAL 100 01 NGE Quick Valve Selection TM gt Cavitation Flow Chart e Valve Sizing Example E71 EE Cavitation Risk Contact CLA VAL Pipe Diameter 100 mm H NGE DN 100 mm Peak Flow 20 l s Pi Inlet Pressure bar Pi 246Po Inlet Pressure 15 bar o s Below Cavitation Outlet Pressure 5 bar Risk Po Outlet Pressure bar 125 350 500 DN 50 65 80 100 150 200 250 300
9. s freedom of movement check can also be done after all pressure is removed from the valve SEE CAUTION After closing inlet and outlet isolation valves and bleeding pressure from the valve check that the cover chamber and the body are temporarily vented to atmosphere Insert fabricated tool into threaded hole in top of valve stem and lift the diaphragm assembly manually Note any roughness The diaphragm assembly should move smoothly throughout entire valve stroke The tool is fabricated from rod that is threaded on one end to fit valve stem and has a T bar handle of some kind on the other end for easy gripping See chart in Step 4 of Disassembly Section 12 Place marks on this diaphragm assembly lifting tool when the valve is closed and when manually positioned open The distance between the two marks should be approximately the stem travel shown in stem travel chart If the stroke is different than that shown there is a good reason to believe something is mechanically restricting the stroke of the valve The cover must be removed and the obstruction located and removed The stem should also be checked for scale build up See Maintenance section for procedure TIGHT SEALING CHECK 3 13 Test for seat leakage after completing checks 1 amp 2 Steps 1 to 12 SEE CAUTION Close the isolation valve downstream of the HYTROL Valve Apply inlet pressure to the cover of the valve wait until it closes Install a pressure gauge between
10. 400 600 oe FT 7 ITA lie TE TT 1 TT TY AAA RA AA AA A E E A a ETA ETE ar AAA EAS Ec 1 TIT zz es e Se e EI E ns d ris EE Pressure Drop bar Flow Rate l s gt Notes gt More Information Sheet e Diagram to be used as a guide only M Quick Valve Selection 000121DE M Sizing Software Run CLA VAL Softwares gt To obtain a more accurate calculation please contact CLA VAL gt CLA VAL Europe cla val cla val ch 1 000121DE E 11 08 C CLA VAL CLA VAL 100 01 NGE Quick Valve Selection gt Performance Chart ae in DN Hytrol NGE Kv m3 h Cv l s 1 bar Normal Flow l s velocity 1 m s velocity 3 m s Max Flow l s Continious v 4 m s Intermittent v 5 5 m s KH 50 es J 80 16 125 1607 e ES ER E ba 32 te 9 9 5 d on d bA bid 8 11 31 43 Q rate of flow m3 h AH head loss m Kv flow coefficient m3 h v average pipe velocity m s Cv flow coefficient l s g gravitational constant 9 81m s2 Ap head loss bar resistance coefficient 100 90 For an appropriate operation valve 80 should be sized at 70 total Lift 70 60 50 4 40 30 4 20 10 EZ Fast Lift 10 Cv 25 Lift Lift stem lift U 10 20 30 40 50 60 70 80 90 100 Cv flow coefficient Notes More Information Sheet e KvorCv m3 h orl s 100kPa 1 bar head loss with 15 C water valve totally open e Minim
11. Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS Air release plug Cover plug Stud nut Stud Cover bearing HC Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body Spring O ring O ring Plug Washer Entluftungstopfen Stopfen Mutter Gewindebolzen Deckellager HK Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS MAT CLA VAL Nr 303 57576 02 316 BGT3001 303 67805 08F 303 57621 04 303 57312 01 FD4 57188 40 303 89377 01E FTG V 5447 KC RBR 83241A a RBR C 8262C b FIB V 0631B a b 316 C 7389E FTG V 5449 KC RBR V 1734C a b PET 21267 01J
12. Space washer Toleranzscheibe Joint de si ge disc Dichtung Contre si ge Disc guide Gegensitz Axe Stem St ssel Si ge Seat Sitz Goujon Stud Gewindebolzen Corps NGE DN 250 DN 600 Body Geh use CLA KIT cla val cla val ch 1 HYNOO1TT D 03 07 PA CLA VAL CLA VAL 100 01 KN NGE DN 65 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 50 PN 10 16 91698 05 POS DESCRIPTION CLA KIT HYTROL100 01 GE 50 PN 25 DESCRIPTION BESCHREIBUNG CLA VAL CLA VAL Nr lll l o Ni l alaloa nr 13 1 14 15 16 17 17 1 20 23 25 29 Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau HC Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d epaisseur Contre si ge Porte joint Joint de siege Joint de siege Axe Siege Corps Ressort Ressort renforc PN25 Spring heavy PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS Air release plug Cover plug Stud nut Stud Cover bearing HC Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc
13. 05 POS DESCRIPTION CLA KIT HYTROL100 01 GE 50 PN 25 DESCRIPTION BESCHREIBUNG CLA VAL CLA VAL Nr lll l o Ni l alaloa nr 13 1 14 15 16 17 17 1 20 23 25 29 Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau HC Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d epaisseur Contre si ge Porte joint Joint de siege Joint de siege Axe Siege Corps Ressort Ressort renforc PN25 Spring heavy PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS Air release plug Cover plug Stud nut Stud Cover bearing HC Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body Spring O ring O ring Plug Washer Entluftungstopfen Stopfen Mutter Gewindebolzen Deckellager HK Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe Rev tement poxy Standard epoxy coat
14. 100 01 HYTROL Valve has only one moving part the diaphragm and disc assembly So there are only three major types of problems to be considered First Valve is stuck that is the diaphragm assembly is not free to move through a full stroke either from open to close or vice versa Second Valve is free to move and can t close because of a worn out diaphragm Third Valve leaks even though it is free to move and the diaphragm isn t leaking CAUTION Care should be taken when doing the troubleshooting checks on the 100 01 HYTROL Valve These checks do require the valve to open fully This will either allow a high flow rate through the valve or the downstream pressure will quickly increase to the inlet pressure In some cases this can be very harmful Where this is the case and there are no block valves in the system to protect the downstream piping it should be realized that the valve cannot be serviced under pressure Steps should be taken to remedy this situation before proceeding any further oh COVER CHAMBER CAPACITY STEM TRAVEL alve size DN liquid Volume displaced when valve opens Fully Open To Fully closed NGE GE Lites Gallons mm J inches 50 65 amp 80 100 125 amp 150 200 250 300 350 amp 400 500 amp 600 TYTAN 600 800 107 00 900 1000 159 00 900 1200 340 00 gt CLA VAL Europe cla val cla val ch 2 HYTOO1SE C 11 08 CLA VAL 100 01 Installation Operation Main
15. 316 CLAVAL STANDARDS FOR ELASTOMERS Active Tee Note O EPDM 03mgl lt 10g1 Standard CLA VAL u LH JNRR mgt P40 El VitonorTeflonprotection gt 03mgl 40 Bl EPDM Viton or Teflon protection Ozoe O LI CLA VAL STANDARDS FOR CALCAREOUS PROTECTION D Neutral water pH 7 9 hardness 15 F active Cl lt 0 1 mg l STANDARD V H Aggressive water CO attack pH 6 7 WWS minimum recommended Incrusting water calcareous precipitation hardness gt 20 F Delrin AP lt 5 bar or Teflon protection gt CLA VAL Europe cla val cla val ch 4 IT536E D 11 08
16. LL Eemo pw oo jor S 1 P OPTIONAL FEATURES pn Flow Clean Strainer X46A CE EAD ERU Opening Limiter Level Control One ded um Control Closing 2 Way p Cock STD with Dr Sensing Isolation gs Valve Double Strainer 2 x X43 DH Solenoid Drain to Atmosphere os One ne uet Control Opening O Y3 Double Strainer 1 x X43 80 EP 1 Speed x X43 Delayed Opening Serie 210 2 Double High Capacity Filter 2 x Solenoid Drain to Main Valve Outlet Levels O Y4 X43 80 EP Manual Command Drain to Main ov Independant Opening Closing Valve Outlet Speed Setting VRE Manual Command Drain to Ca ACCESSORIES Monet T 1 1 contact Ire SEENEN MCW O 2 contacts X105 M2W anar 0 B RA gt CLA VAL Europe cla val cla val ch 3 IT536E D 11 08 CLA VAL Form Valve Specification CLA VAL FLANGES DN s 600 Standard Test CLA VAL IT123 Flange drilling CLASS Pressure bar Test pressure bar PT1 B some el bw bw B soms Ss ms sw a somo vw sew mm B B B Ee PFA On request O CE Test IT122 O Air Test IT125 O TYTAN Test IT126 Definitions PFA Allowable operating pressure Maximum hydrostatic pressure that a component is capable of withstanding continuously in service PT1 Test Pressure 1 Pressure test used for lt Shell pressure test PT2 Test Pressure 2 Pressure test used for T Pilot system pressure test Seat tightness test Y Diaphragm tightness test TYPE O
17. from zero bar to the maximum value gt DIMENSIONS 195 24 481865 Mi De G1 8 DIN43650 A REM 85 gt CLA VAL Europe cla val cla val ch 1 ELES11TE A 12 08 CLA VAL 311C D Standard Solenoid Valve 3 2 Lucifer CLA VAL gt TECHNICAL DATA 3 2 Universal solenoid valve closed or open when de energized Open Closed De energized De energized Valve design Direct operated poppet valve Port size G18 Unrestricted Brass nickel plated body or stainless steel SS316 Internal parts from stainless steel e The manual override allows to feign the switched on of the solenoid valve Manual override e The manual override situated on the body of the solenoid valve is activated by a clockwise screw rotation 1 4 turn e dPmin 0 bar Safe body working pressure dP max 30 bar Response time for air e With DC supply Switch on time 15 ms Switch off time 10 ms P e With AC supply Switch on time 10 ms Switch off time 10 ms Cycling rate Up to 2000 cycles per minute Media Dry or lubricated air inert gases neutral liquids mineral and fuel oils up to 76 cSt 10 E viscosity Ambient temperature 10 C to 50 C Electrical parts Standard coil 2995 481865 483510 encapsulated in synthetic material Electrical connection p with plug 2P E DIN 43650 type A Degree of protection IP65 Coil housings with degree of protection IP67 large choice of explosion proof electrical parts SE available on request C
18. power turbine consumption with a voltage of 24 VDC CLA VAL has therefore taken advantage of this and developed an autonomous turbine hydraulically installed as bypass of the CPC Actuator operated valve The turbine can feed the CPC Actuator electrical motor and eventually any other low power users as transmission of data or specific information The autonomous turbine is mounted in bypass of the valve is producing 0 5 A at 24 VDC and works in parallel with a battery permitting actuation of the CPC motor gt CLAVAL Europe Q 5 LINDAODE A 0210 O Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations A CLA VAL 100 01 NGE Main Valve HYTROL CLA WAL E Simple Reliable and Accurate gt CLA VAL SERIES 100 Main Function Cover The CLA VAL 100 01 HYTROL Valve is a mE hydraulically operated diaphragm actuated globe or angle pattern valve Diaphragm I It consists of three major components body diaphragm assembly and cover The diaphragm assembly is the only moving part guided top and bottom by a precision machined stem The disc retainer and rubber disc form a drip tight seal with the renewable seat when pressure is applied above the diaphragm cover chamber The CLA VAL 100 01 is the basic valve used in nearly in all CLA VAL Automatic Control Valves There are 3 HYTROL body types NGE New Globe Execution GE Globe Execution AE Angle Execution
19. the two closed valves using one of the two ports in the outlet side of the HYTROL Watch the pressure gauge If the pressure begins to climb then either the downstream isolation valve is permitting pressure to creep back or the HYTROL is allowing pressure to go through it Usually the pressure at the HYTROL inlet will be higher than on the isolation valve discharge so if the pressure goes up to the inlet pressure you can be sure the HYTROL is leaking Install another gauge downstream of isolating valve If the pressure between the valves only goes up to the pressure on the isolation valve discharge the HYTROL Valve is holding tight and it was just the isolation valve leaking gt TROUBLESHOOTING The following troubleshooting information deals strictly with the Model 100 01 HYTROL Valve This assumes that all other components of the pilot control system have been checked out and are in proper working condition See appropriate sections in Technical Manual for complete valve gt CLA VAL Europe cla val cla val ch 3 HYTOO1SE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE All trouble shooting is possible without removing the valve from the line or removing the cover It is highly recommended to permanently install a Model X101 Valve Position Indicator and three gauges in unused HYTROL inlet outlet and cover connections SYMPTOM PROBABLE CAUSE REMEDY Fails to close Closed isolation valves
20. valve opens wide Mark the point of maximum opening 7 Re connect enough of the control system to permit the application of inlet pressure to the cover Open pilot system cock so pressure flows from the inlet into the cover 8 While pressure is building up in the cover the valve should close smoothly There is a hesitation in every HYTROL Valve closure which can be mistaken for a mechanical bind The stem will appear to stop moving very briefly before going to the closed position This slight pause is caused by the diaphragm flexing at a particular point in the valve s travel and is not caused by a mechanical bind 9 When closed a mark should be made on the X101 Valve position indicator corresponding to the closed position The distance between the two marks should be approximately the stem travel shown in chart 10 If the stroke is different than that shown in stem travel chart this is a good reason to believe something is mechanically restricting the stroke of the valve at one end of its travel If the flow does not stop through the valve when in the indicated closed position the obstruction probably is between the disc and the seat If the flow does stop then the obstruction is more likely in the cover In either case the cover must be removed and the obstruction located and removed The stem should also be checked for scale build up See Maintenance section for procedure 11 For valves 6 and smaller the HYTROL Valve
21. A max Max 32 VDC over voltage The input dry contact and 4 20 mA output have the same common or earth but are not individually isolated Other Specifications GE 50 300 NGE 80 400 PN 16 bar standard 10 C to 80 C IP68 standard allowing full immersion solenoid junction box sensor not included in IP68 Plug amp Play NT 2000 XP Vista Win 7 Default mode Refer to user manual for LED diagnostics and codes red green blinking Options available maintain current position go to 4 mA position go to 20 mA position cla val cla val ch 3 LINO40DE A 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations P Va CLA VAL CPC Actuated Position Control 4 20 mA CLA VAL gt 4 Typical applications of the CLA VAL series CPC 4 20 mA Signal Upstream pressure P1 control Downstream pressure P2 control Rate of flow Q Level H control control The CLA VAL CPC SERIES receives a remote analogical signal 4 20 mA over a SCADA system or equivalent This signal will act directly on the brushless motor which will drive the orifice coupling until it reaches its corresponding set value The CPC Actuator is particularly recommended if the user intends to apply a hydraulically operated control whilst maintaining the flexibility to change its respective set value at anytime The applications are numerous considering t
22. A1 amp X44 A3 GLA VAL PN 10 16 25 FILTRE A BUSE INCORPOREE Ce filtre emp che tout corps tranger d entrer dans le circuit d asservissement Il est recommand de nettoyer p riodiquement la cartouche du filtre La vitesse de r action de la vanne est li e au diametre de la buse Plus la diam tre est petit plus la vanne r agit rapidement Au contraire pour un grand diametre de buse la vanne va r agir lentement STRAINER AND ORIFICE ASSEMBLY The strainer is installed in the pilot supply line to protect the pilot system from foreign particles The strainer screen must be cleaned periodically Speed reaction of the valve and orifice plug are directly connected The valve will react quickly with a small orifice and on the contrary slowly with a big orifice FILTER MIT EINGEBAUTER D SE Der Filter verhindert das Eindringen von Fremdk rpern ins Steuersystem Das Sieb des Filters muss von Zeit zu Zeit gereinigt werden Die Geschwindigkeitsreaktion des Ventils hangt mit der Duse zusammen Je kleiner die D se ist je schneller wird das Ventil reagieren 85 4 15 6 55 7 Rp 1 8 X44 A3 Rp 3 8 Rp 1 8 X44 A1 amp A3 X44 A3 e Information X44 A1 1 x Rp 3 8 y X44A Standard X44001LT y X44A SWS X44002LT X44 A3 1 x Rp 3 8 y XAAA WWS X44003LT 2 x Rp 1 8 y X44A IND X44004LT y X44A 0FS X44005LT y X44A AF X44801LT gt CLA VAL Europe www cla val ch cla val cla val ch 1 X44001TT B 04 08 rz
23. Auxiliary Valve HYTROL 3 8 1 2 3 4 1 see 000130TT 16 Z 8 gt gt CLA VAL Europe cla val cla val ch 1 000123DE E 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE gt DESCRIPTION The CLA VAL Model 100 01 HYTROL Valve is a main valve for CLA VAL Automatic Control Valves It is a hydraulically operated diaphragm actuated globe or angle pattern valve This valve consists of three major components body diaphragm assembly and cover The diaphragm assembly is the only moving part The diaphragm assembly uses a diaphragm of nylon fabric bonded with synthetic rubber A synthetic rubber disc contained on three and one half sides by a disc retainer and disc guide forms a seal with the valve seat when pressure is applied above the diaphragm The diaphragm assembly forms a sealed chamber in the upper portion of the valve separating operating pressure from line pressure Illustration type GE vw INSTALLATION Before valve is installed pipe lines should be flushed of all chips scale and foreign matter 2 It is recommended that either gate or block valves be installed on both ends of the 100 01 HYTROL Valve to facilitate isolating the valve for preventive maintenance and repairs 3 Place the valve in the line with flow through the valve in the direction indicated on the inlet nameplate See Flow Direction Section 4 Allow sufficient room around valve to ma
24. C 12 24 48 110V CA 50Hz 24 48 110 220 30 Class F 155 C Continuous duty solenoid 834 W 10 to 10 of nominal gt SPECIFICATIONS FOR STANDARD COIL This coil conforms to the IEC CENELEC safety standards and complies with European low voltage directive 73 23 EC Electrical power Specifications Degree of protection Class of insulation Electrical connection Ambient temperature IP65 according to Trough a 2 P IEC EN 60529 E plug according 40 C to standards with 155 CF to DIN 43650 50 C plug connection A CLA VAL 311C D Standard Solenoid Valve 3 2 Lucifer CLA VAL gt OPTION EXPLOSION PROOF SOLENOIDS II 2 G EEX DM IIC TA Explosionproof solenoids with flameproof enclosure encapsulation dm According to ATEX directive 94 9 EC and Standards EN 50014 EN 50018 EN 50028 and EN 50281 1 1 Application Control of solenoid valves intended for installations in hazardous areas in which explosive gas atmospheres are present i e zones 1 or zones 2 ATEX Group II apparatus categories 2G or 3G The enclosure of these explosion proofs solenoids dm is made entirely in synthetic material All external metallic components in contact with the atmosphere are made in stainless steel The integrated sealing and O rings assure the degree of protection IP67 Therefore these products took into account not only the suitability with hazardous areas but also extremely corrosive environment e g Chemical Petr
25. C the PCB includes also tropical coating for moisture protection The position low and high is protected automatically cuts power to prevent mechanical damage without loss of original calibration The Brushless motor is made for continuous duty higher efficiency and reliability MEXUSB20401A cable and MEXUSBADAPT is required for programming and monitoring gt CLA VAL Europe www cla val ch CLA VAL CPC Actuated Position Control 4 20 mA Led indicator Power supply cable Input Output cable Technical data O Electrical Power Power Protection Led display Electrical connection Input command Input 4 20 mA Protection Output feedback Output 4 20 mA Protection O Sizes Operating Pressure Temperature range Rating Interface O Troubleshooting Remote command failure Maintenance port Security high sensor Security low sensor Electrical Specifications e 24 VDC 6 10 15 rpm sizes 300 mA max load draw 85 mA stand by no load draw Max 32 VDC over voltage Max 1000 mA torque load Reverse polarity amp short circuit 80 C stop high temperature Green led 2 x Moulded 10 m cables e 4 20 mA 2 wires e 2x dry contact contact security Max 32 VDC over voltage Optocoupler isolation CMR 1000 V CMR common mode rejection Insulated 2 wires e 4 20 mA Output charge lt 500 Q e 2 x programmable position alarms 24 VDC 240 VAC up to 1
26. CLA VAL CLA VAL X44 A Filtre Strainer Filter X44 A1 amp X44 A3 PN 10 16 25 gt STD Standard PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT X44A Standard Cartouche Screen Sieb 0 2 CLA KIT X44A Standard Cartouche Screen Sieb 1 6 POS DESCRIPTION DESCRIPTION BESCHREIBUNG CLA VAL Nr 1 Corps X44A 1 1 1 Corps X44A 3 2 Bouchon sup rieur 3 Joint torique 4 Cartouche 0 2 4 1 Cartouche 1 6 5 Buse 0 8 9 1 Buse 1 0 9 2 Buse 1 2 5 3 Buse 1 6 5 4 Buse 2 0 9 9 Buse 2 4 9 6 Buse 2 8 5 7 Buse 3 2 5 8 Buse 3 6 5 9 Buse 4 0 5 10 Buse 4 8 6 Joint torique 7 Bouchon filtre Bouchon X44A 3 Body X44A 1 Body X44A 3 Plug O ring Screen 0 2 Screen 1 6 Orifice plug 0 8 Orifice plug 1 0 Orifice plug 1 2 Orifice plug 1 6 Orifice plug 2 0 Orifice plug 2 4 Orifice plug 2 8 Orifice plug 3 2 Orifice plug 3 6 Orifice plug 4 0 Orifice plug 4 8 O ring Strainer plug Plug X44A 3 Gehause X44A 1 Geh use X44A 3 Zapfen O Ring Sieb 0 2 Sieb 1 6 D se 0 8 D se 1 0 D se 1 2 D se 1 6 D se 2 0 D se 2 4 D se 2 8 D se 3 2 D se 3 6 D se 4 0 D se 4 8 O Ring Filter Zapfen Zapfen X44A 3 BRZ 57094 BRZ 57095 303 57333 RBR 00713J a b MO4 68373A a 316 57332 b DEL 57227 DEL 57227 01 DE
27. F FLUID AND CLA VAL STANDARDS 1 Drinking water 1 Industrial water 1 Brackish water O Irrigation water 1 Demineralised water O Material in suspension CLA VAL STANDARDS FOR MATERIAL WMamvive Piotro e Drinking water PN 10 25 NGE GE AE EAE TDV e Irrigation water e Body ductile iron e Body bronze e Active Cl lt 0 30 mg l ES TOH e Mechanism SS 303 e Mechanism SS 303 e Total salts lt 1 0 g l e Bolting SS 303 e Drinking water PN 40 NGE 316 Roll Seal e Industrial water e Body SS 316 e Body SS 316L e Active Cl lt 0 50 mg l SE e Mechanism SS 303 e Mechanism SS 303 minimum e Total salts 5 0 g l e Bolting SS 303 e Industrial water NGE 316 Roll Seal e Brackish water e Body SS 316 e Body SS 316L e Active Cl lt 1 00 mg l EENAA SNENA e Mechanism SS 316 e Mechanism SS 316 minimum e Total salts lt 10 0 g l e Bolting SS 316 e Brackish water NGE 316 Roll Seal e Sea water e Body SS 316 e Body SS 316L EES REH e Mechanism Monel e Mechanism Monel minimum e Active Cl lt 1 00 mg l e Total salts lt 40 0 g l e Bolting SS 316 e Brackish water NGE GE AE EAE TDV e Sea water e Body ductile iron e Body marine grade bronze e Active Cl 0 30 mg l SEH e Mechanism Monel e Mechanism Monel minimum e Total salts lt 40 0 g l e Bolting SS 316 ON Mechanism stem stem nut and cover bearing Ductile iron GGG 40 epoxy coated 250 um min Standard seat and disc guide SS
28. L 57227 02 DEL 57227 03 DEL 57227 04 DEL 57227 05 DEL 57227 06 DEL 57227 07 DEL 57227 08 DEL 57227 09 DEL 57227 10 RBR 00751J a b 303 57334 316 BGT0001 gt CLA VAL Europe cla val cla val ch 1 X44001LT D 07 08 P e CLA VAL RB 117 Accessoires Accessories Zubeh r GLA VAL PN 10 16 25 40 Robinet de barrage a bille Corps laiton nickel amp ou inox m canisme interne en inox Isolation Ball Valve Stainless steel or nickel plated body stainless steel 303 trim Kugelhahn Geh use aus vernickeltem Messing oder Edelstahl Innenteile aus Edelstahl Rp ae wr 34 v K CLA VAL Europe www cla val ch cla val cla val ch 1 RB117 TT 09 99 CLA VAL Form Valve Specification HYDRAULIC PARAMETERS sid PARAMETERS E E flow rate at Q peak Q night at Q night Q fire Back pressure water level in reservoir i SCHEMATIC gt CLA VAL Europe cla val cla val ch 1 IT536E D 11 08 CLA VAL Form Valve Specification CLA VAL MAIN VALVE ee I DN Rp 8 3 10 J 125 050 200 7 250 200 290 200 450 200 200 S60 70 S80 M90 M1000 7 L900 L100 L1200 VALVE INSTALLATION s ET Constantievel H 2lves hghandiow y high level B owes SS Reservoir Reservoir L Open O Closed ELECTRICAL SPECIFICATIONS When switch
29. P NY Fluid Handling Solutions Automatic Control Valves CLA VAL CPC 138 01 Technical Documentation e Engineering Capabilities e Industry Experience e Certification amp Approvals e Typical Applications e Global Operations e Markets amp Applications gt Table of Contents e Main Function amp Application e Schematic Diagram e Operating Data e Main Valve Description e Dimensions e Installation amp Maintenance e Controls 8 Accessories e Valve Specification Form gt CLA VAL Europe cla val cla val ch 138601NE 11 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Y OV CLA VAL CPC 138 01 Position Control Valve 4 20 mA Td CPC E Simple Reliable and Accurate e Completely Automatic Operation e Easy Adjustment and Maintenance e Quality Approved Materials e World Wide Support gt CLA VAL SERIES CPC Main Function Remote set point The CLA VAL SERIES CPC is a range of Electronic Actuated Pilot control Valves that combine precise control of field proven CLA VAL hydraulic pilots with a simple electronically actuated motor The CLA VAL SERIES CPC valves include a hydraulic ch pilot and integral controller which accepts a remote set 35 point command input to make smooth adjustments to the pilot K CLA VAL CPC 138 01 Typical Application Make your Valve even Better The CLA VAL CPC 138 01 is de
30. PS A1 A2 Alarm 1 Alarm 2 mont par CLA VAL Bas Low Haut High mounted by CLA VAL Alimentation Retour Consigne 24 ypc 24 VDC Power supply position 250 VAC 250 VAC Set point 1 0Amax 1 0 A max 24 VDC Position 1 0Amin feedbak Me Eu En oo X C d Boitier de jonction Jonction lectrique Pas de connexion Entr e CLIENT Sortie CLA VAL Electrovanne Junction box Electric junction No connection CUSTOMER Input CLA VAL Output Solenoid gt CLA VAL Europe cla val cla val ch 1 CPCOD4ET C 08 09 Mise a terre de la responsabilit du client Earth connection customer responsibility CLA VAL CPC Actuated Position Control 4 20 mA Y OV CLA VAL E Simple Reliable and Accurate Electronic brushless Motor Technology e Key Points and Description e Accurate 4 20 mA Position Control Actuator e Pressure Level or Flow Control e Easy interfacing to SCADA 4 20 mA e Submersible IP 68 e Extended Electronic Protection e Motor 24 VDC and powered with only 6 W The CLA VAL CPC SERIES includes all valves with the Electronic Position Actuator CPC provides accurate remote 4 20 mA set point adjustments and can adjust pressure flow or even reservoir level by positioning the valve precisely and smoothly between the fully closed and the fully open position Used for large water supply systems transport pipelines or industrial applications the CLA VAL CPC position control is a Hydraulic Actuator combined with Electronic
31. R ERE cen cast into side of valve body Reverse Flow K RECOMMENDED TOOLS Three pressure gauges with ranges suitable to the installation to be put at HYTROL inlet outlet and cover connections 2 CLA VAL Model X101 Valve Position Indicator This provides visual indication of valve position without disassembly of valve 3 Other items are suitable hand tools such as screwdrivers wrenches etc soft jawed brass or aluminum vise 400 grit wet or dry sandpaper and water for cleaning gt CLA VAL Europe cleval clevalch 1 HYTODISE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE gt PRINCIPLES OF OPERATION CLA VAL control Illustration type GE On Off Control On Off Control Tight Closing Operation Full Open Operation Modulating Action When pressure from the valve inlet When pressure in diaphragm Valve modulates when diaphragm or an equivalent independent chamber is relieved to a zone of pressure is held at an intermediate point operating pressure is applied to lower pressure usually between inlet and discharge pressure the diaphragm chamber the valve atmosphere the line pressure With the use of a CLA VAL modulating closes drip tight 5 psi Min at the valve inlet control which reacts to line pressure opens the valve changes the pressure above the diaphragm is varied allowing the valve to throttle and compensate for the change gt THREE CHECKS The
32. Washer Entluftungstopfen Stopfen Mutter Gewindebolzen Deckellager HK Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS 303 57576 02 316 BGT4001 303 67811 08D 303 37048 02C 303 58596 FD4 57189 40 303 89378 01C FTG V 5420 KC RBR 86807F a RBR C 8184J b FB V 0634F a b 316 31052E FTG V 5457 KC RBR V 5467F a b PET 21268 01G b 303 57290 316 31053C FD4 Se 302 C 1533D 302 C 1408J RBR 00752G a b RBR 00836H 316 BGT4001 303 67753 04G gt CLA VAL Europe cla val cla val ch 1 HYNNOSLT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 150 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 100 PN 10 16 91698 13 POS DESCRIPTION CLA KIT HYTROL100 01 GE 100 PN 25
33. annot be lifted out it will be necessary to use a piece of angle or channel iron with a hole drilled in the center Place it across the body so a long stud can be inserted through the LONG STUD OR BOLT center hole in the seat and the hole in the angle iron By tightening the nut a vawe seat uniform upward force is exerted on the seat for removal Note Do not lift up on the end of the angle iron as this may force the integral bearing out of alignment causing the stem to bind NUT OR BOLT HEAD gt CLA VAL Europe cla val cla val ch 5 HYTOO1SE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE INSPECTION OF PARTS After the valve has been disassembled each part should be examined carefully for signs of wear corrosion or any other abnormal condition Usually it is a good idea to replace the rubber parts diaphragm and disc unless they are free of signs of wear These are available in a repair kit Any other parts which appear doubtful should be replaced WHEN ORDERING PARTS BE SURE TO GIVE COMPLETE NAMEPLATE DATA ITEM NUMBER AND DESCRIPTION Note If a new disc isn t available the existing disc can be turned over exposing the unused surface for contact with the seat The disc should be replaced as soon as practical REASSEMBLY 1 Reassembly is the reverse of the disassembly procedure If a new disc has been installed it may require a different number of spacer washers to
34. arly recommended for applications where the user wishes to keep a hydraulically operated system with the ability to change the set point of the valve Applications are numerous depending on the types of the parameters chosen Local Set Point e Smart L2 The CPC Actuator working together with an e Smart L2 electronic controller provides automatic control of the system E Smart L2 compares local feed back signal with pre programmed conditional set points and adjusts the valves position automatically until set point is reached i A m Local set point Feedback Hydraulic Safety In most CPC Actuator applications it is possible to secure its operation during electrical power failure by additional hydraulically operated CLA VAL pilot s which are added to its pilot circuit These allow the valve to maintain a safety value E g Pressure reducing pressure sustaining or maximum rate of flow until power is restored b amp Hydraulic safety The above combination offers the advantage of not only controlling the valve in the event of electrical power failure but to increase the flexibility of the CPC Actuator application by adding to the basic operation other hydraulically operated functions These additional features for the SERIES CLA VAL CPC are highly appreciated in applications where other variables have to be regulated during power s failure Autonomous Turbine Autonomous A particular feature of the CPC Actuator is its very low
35. asily when the pressure is removed 2 To check the valve for drip tight closure a line should be connected from the inlet to the cover and pressure applied at the inlet of the valve If properly assembled the valve should hold tight with as low as ten PSI at the inlet See Tight Sealing Check section 3 With the line connected from the inlet to the cover apply full working pressure to the inlet Check all around the cover for any leaks Re tighten cover nuts if necessary to stop leaks past the diaphragm 4 Remove pressure then re install the pilot system and tubing exactly as it was prior to removal Bleed air from all high points 5 Follow steps under Start Up and Adjustment Section in Technical Manual for returning complete valve back to service gt CLA VAL Europe cla val cla val ch 6 HYTOO1SE C 11 08 CLA VAL 100 01 NGE Vanne de base Main Valve Hauptventil Joint torique O ring O ring NGE DN 50 DN 200 CLA VAL Europe www cla val ch Ecrou Nut Mutter Rondelle Washer Scheibe Chapeau Cover Deckel Palier de chapeau Cover bearing Deckellager Ressort Spring Feder Ecrou d axe Stem nut St sselmutter NGE DN 500 DN 600 Rondelle de membrane Diaphragm washer Membranscheibe Joint torique O ring O ring Membrane Diaphragm Joint torique Vis Membrane O ring Screw ri Schraube Porte joint ERI Disc retainer Dichtungstr ger Cale d paisseur
36. b 303 57289 316 C 7391A FD4 um 302 C 3149G 316 C 1106J RBR 00750A a b RBR 00788A 316 BGT3001 303 67750 04C gt CLA VAL Europe cla val cla val ch 1 HYNNO4LT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 125 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 100 PN 10 16 91698 13 POS DESCRIPTION CLA KIT HYTROL100 01 GE 100 PN 25 DESCRIPTION BESCHREIBUNG CLA VAL CLA VAL Nr lll l o Ni l alaloa nr 13 1 14 15 16 17 17 1 20 23 25 29 Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau HC Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d epaisseur Contre si ge Porte joint Joint de siege Joint de siege Axe Siege Corps Ressort Ressort renforce PN25 Spring heavy PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS Air release plug Cover plug Stud nut Stud Cover bearing HC Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body Spring O ring O ring Plug
37. ed off Type D Type E Notes the main valve is O Opened O Closed Standard Voltage O 220 V DU 110 V O 48 V O 36 V O 24 V D 24 V L Other Frequency O50Hz HVDC D Other 1 Mono stable O Bi stable gt CLA VAL Europe cla val cla val ch 2 IT536E D 11 08 CLA VAL Form Valve Specification O0 STANDARD CLA VAL VALVES Catalog and Website Dao a oojoo AGL or ma ACL OF Ooo ABLM OF HIS0CFS ABELM O10 Raes ABGLM Or ac ABCLM OF seng ABLM OL oam AEL Tai TRS AGL O H4t0i ACL oF H4270 ABLM OF Seer AGLN OF D4600 ACLN Ok O42901 ABLMN OF Dem AEGL OF E4501 ACGL OF H20801 ABLM OL BSR AEGL OF E4901 ACEL OIO m21001 ABM OF L aos ABM or Il oe ABCLM or pS AAA eos ABM or EA CEE ios ABGLM or Daag acc or D n a or memes an or Daag acc or ere ar or Ease an o pen acc or pen aor or losen an o pm Lu or losen jan o IL IL Tasse jw LL Hydraulic parameters And required settings Standard Equipment Upstream manometer gt Position indicator X101 gt Downstream manometer gt ECO rte MVE ve RS ALN Oi O17000 AEGLN or pa ABLM or E197 88 89 500 ACLN or Daa ABLMN Or 1187 88 89 400 Ae or Dann A amp joo 018601 ALN or 01373839402 ACLN or osoo AGL for Dor ABLMN Or O 18738139201 ABLMN or Dan face for
38. er inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS 303 57576 02 316 BGT4001 303 67811 08D 303 37048 02C 303 58596 FD4 57189 40 303 89378 01C FTG V 5420 KC RBR 86807F a RBR C 8184J b FB V 0634F a b 316 31052E FTG V 5457 KC RBR V 5467F a b PET 21268 01G b 303 57290 316 31053C FD4 Se 302 C 1533D 302 C 1408J RBR 00752G a b RBR 00836H 316 BGT4001 303 67753 04G gt CLA VAL Europe cla val cla val ch 1 HYNNOGLT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 200 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 150 PN 10 16 91698 15 POS DESCRIPTION CLA KIT HYTROL100 01 GE 150 PN 25 DESCRIPTION BESCHREIBUNG CLA VAL CLA VAL Nr Bouchon purgeur Bouchon Ecrou Goujon Chapeau Ecrou d axe Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge 13 1 Joint de si ge 14 Axe 15 Siege 16 Corps 17 Ressort 1 2 3 4 5 6 7 8 9 9 1 10 11 12 13 17 1 Ressort renforc PN25 Spring heavy PN25 20 Joint torique 23 Joint torique 25 Bouchon 29 Rondelle
39. ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLA VAL Europe cla val cla val ch 1 HYNNO7LT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 250 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 200 PN 10 16 91698 30 POS DESCRIPTION CLA KIT HYTROL100 01 GE 200 PN 25 DESCRIPTION BESCHREIBUNG S CLA VAL MAT CLA VAL Nr 1 Bouchon purgeur Air release plug Entl ftungstopfen 303 57576 02 2 Bouchon Cover plug Stopfen 316 BGT6001 3 Ecrou Stud nut Mutter 303 6781 1 08D 4 Goujon Stud Gewindebolzen 303 37048 02C 5 Palier de chapeau HC Cover bearing HC Deckellager HK 303 98583 6 Chapeau Cover Deckel FD4 57191 40 7 Ecrou d axe Stem nut St sselmutter 303 89380 01J 8 Rondelle de membrane Diaphragm washer Membranscheibe FTG V 1354 KC 9 Membrane Diaphragm Membrane RBR V 5125K a 9 1 Membrane PN 25 Diaphragm PN 25 Membrane PN 25 RBR V 5571E b 10 Cale d paisseur Space washer Toleranzscheibe FIB V 5133D a b 11 Contre siege Disc guide Gegensitz 316 46698H 12 Porte joint Disc retainer Dichtungstr ger FTG V 1356 KC 13 Joint de si ge Disc Dichtung RBR V 5566E a b 13 1 Joint de si ge D
40. he various parameters of a hydraulically operated system whose four key applications are illustrated above and can be listed as follows Inlet pressure control Outlet pressure control Rate of flow control Level control The CLA VAL CPC main valve offers a Characteristic curves characteristic curve extremely well adapted to a regulating process within a SCADA supervision system In fact Fig 1 illustrates the characteristic curves of a butterfly green and ball blue valve as well as the one of the CPC red main valve This demonstrates that the CLA VAL CPC curve offers on one hand a much wider regulating range than the two other and on the other hand a low opening value at small rate of flow These two conditions are the key factors for any progressive accurate and sensible regulating operation which allows Opening the CLA VAL CPC to offer such a wide application range Rate of flow l s gt CLAVAL Europe Q IT nm Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations P CLA VAL CPC Actuated Position Control 4 20 mA CLA VAL gt 4 Typical applications for the SERIES CLA VAL CPC e Remote set point Remote Set Point The CPC actuator receives an analogical signal 4 20 mA from a SCADA system and automatically adjusts the brushless motor until the valves position reaches the prescribed set point The CPC actuator is particul
41. in control system or in Open Isolation valves Check upstream pressure pilot system strainer tubing valves or needle valves for obstruction Diaphragm damaged See Diaphragm Check Replace diaphragm Corrosion or excessive scale build up on valve damaged or badly eroded part stem See Freedom of Movement Check See Freedom of Movement Check Fails to open Closed upstream and or downstream isolation Open isolation valves Check upstream pressure Minimum 5 psi flowing line pressure differential Diaphragm assembly inoperative Clean and polish stem Inspect and replace any Corrosion or excessive build up on valve stem damaged or badly eroded part See Freedom of Movement Check Diaphragm damaged For valves in reverse Replace diaphragm flow only After checking out probable causes and remedies the following three checks can be used to diagnose the nature of the problem before maintenance is started They must be done in the order shown gt MAINTENANCE PREVENTATIVE MAINTENANCE The CLA VAL Model 100 01 HYTROL Valve requires no lubrication or packing and a minimum of maintenance However a periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the valve The effect of these actions must be determined by inspection DISASSEMBLY Inspection or maintenance can be accomplished without removing the valve from the line Repair kits with
42. in the system does not affect the set position of the main valve gt CLAVAL Europe Q mm Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL gt Actuated Position Control 4 20 mA features Design The CLA VAL CPC Actuated Position Control is designed for continuous position control The CLA VAL CPC can be assembled on all CLA VAL valves up to GE300 NGE400 with specific speed adjustment Refer to specific datasheet for more information Software User friendly CLA VAL Calibration Software provides simple to program control features 4 20 mA range settings are directly entered to match desired flow or level values The graphic interface is self explanatory and offers a very simple way to calibrate precise control values Internet Updates All software updates are free and available on the CLA VAL web site PC Connection Plugged directly in your PC USB port or by Bluetooth e Drive parameters and data are instantly accessible through the calibration software PCB Printed Circuit Board Is build with the latest technologies including high quality components The input is insulated 2 wires and isolated to protect against signal interference common mode rejection up to 1000 V A resettable fuse is used to protect against over voltage reverse polarity To prevent condensation humidity protection heater starts when internal temp falls below 5
43. ing Epoxy Pulverbeschichtung minimum 250 um KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS 303 57576 316 BGT2001 303 67801 08E 303 57621 02 303 58409 FD4 57186 40 303 89376 01G PLA 2665501K RBR 80522G a RBR C 1493 01 b FB V 5232D a b 316 32560F 303 57383 01 RBR V 5564K a b PET 21265 01C b 303 57287 316 C 4135 01C FD4 m 302 C 3147A 316 C 3152A RBR 00714G a b RBR 00775H 316 BGT200 303 67748 04G gt CLA VAL Europe cla val cla val ch 1 HYNNO3LT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 100 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 80 PN 10 16 91698 12 POS DESCRIPTION CLA KIT HYTROL100 01 GE 80 PN 25 DESCRIPTION BESCHREIBUNG lll l o Ni l alaloa nr 13 1 14 15 16 17 17 1 20 23 25 29 Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau HC Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d epaisseur Contre si ge Porte joint Joint de siege Joint de siege Axe Siege Corps Ressort Ressort renforc PN25 Spring heavy PN25
44. isc Dichtung PET 21270 01C b 14 Axe Stem St ssel 303 V 1353B 15 Sige Seat Sitz 316 46699F 16 Corps Body Gehause FD4 17 Ressort Spring Feder 302 C 7948H 20 Joint torique O ring O Ring RBR 00758D a b 22 Vis 8x Screw 8x Schraube 8x 303 67972 25H 23 Joint torique O ring O Ring RBR 00982K 25 Bouchon Plug Stopfen 316 BGT6001 29 Rondelle plate Washer Unterlegscheibe 303 67753 04G Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLA VAL Europe cla val cla val ch 1 HYNNOSLT 12 09 PA CLA VAL CLA VAL 100 01 KN NGE DN 300 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 250 PN 10 16 91698 31 CLA KIT HYTROL100 01 GE 250 PN 25 POS DESCRIPTION DESCRIPTION BESCHREIBUNG MAT CLA VAL Nr 1 Bouchon purgeur Air release plug Entl ftungstopfen 303 57576 02 2 Bouchon Cover plug Stopfen 316 BGT6001 3
45. ke adjustments and for disassembly 5 CLA VAL 100 01 HYTROL Valves operate with maximum efficiency when mounted in horizontal piping with the cover UP however other positions are acceptable Due to size and weight of the cover and internal components of 8 inch and larger valves installation with the cover UP is advisable This makes internal parts readily accessible for periodic inspection 6 Caution must be taken in the installation of this valve to insure that galvanic and or electrolytic action does not take place The proper use of dielectric fittings and gaskets are required in all systems using dissimilar metals 7 If a pilot control system is installed on the 100 01 HYTROL Valve use care to prevent damage If it is necessary to remove fittings or components be sure they are kept clean and replaced exactly as they were 8 After the valve is installed and the system is first pressurized vent air from the cover chamber and pilot system tubing by loosening fittings at all high points h gt FLOW DIRECTION The flow through the 100 01 HYTROL Valve can be in one of two directions When flow is up and over the seat it is in normal flow and the valve will fail in the open position When flow is over the seat and down it is in reverse flow and the valve will fail in the closed position There are no permanent flow arrow markings The valve must be installed according to nameplate data bo BRIDGEWALL INDICATO
46. lar to the three troubleshooting tests 1 Check the diaphragm assembly for freedom of movement after all pressure is removed from the valve SEE CAUTION Insert fabricated tool into threaded hole in top of valve stem and lift the diaphragm assembly manually Note any roughness sticking or grabbing The diaphragm assembly should move smoothly throughout entire valve stroke The tool is fabricated from rod that is threaded on one end to fit valve stem See chart in Step 4 of Disassembly section and has a T Bar handle of some kind on the other end for easy gripping Place marks on this diaphragm assembly lifting tool when the valve is closed and when manually positioned open The distance between the two marks should be approximately the stem travel shown in stem travel chart See Freedom of Movement Check section If the stroke is different than that shown there is a good reason to believe something is mechanically restricting the stroke of the valve The cover must be removed the obstruction located and removed See Maintenance Section for procedure Due to the weight of the diaphragm assembly this procedure is not possible on valves 8 and larger on these valves the same determination can be made by carefully introducing a low pressure less than five psi into the valve body with the cover vented SEE CAUTION Looking in cover center hole see the diaphragm assembly lift easily without hesitation and then settle back e
47. lerance between the orifice coupling and the stem tube is stopped drip tight at the outlet of the Electronic Position Actuator CPC by a separate solenoid valve installed in its discharge line Valve Opening Fig 2 The brushless motor drives the orifice coupling upwards to the requested set point which in turn increases the variable orifice size Subsequently more and more water is discharged from the main valve cover chamber to the valve outlet Vs Water entering into the valve cover Ve via the calibrated orifice is not compensating for the water leaving the top cover via Vs This permits the diaphragm assembly to move upwards which opens the valve to the prescribed set point corresponding to the analogical 4 20 mA signal Stem tube transmitted to the brushless motor The displacement of the main valve diaphragm assembly is performed purely hydraulically since there is no mechanical connection between the orifice coupling and the valve stem Orifice coupling m m In the set position the inlet water Ve is balancing the water gt discharged via Vs which explains why any in balance s y between these two values permits an immediate and smooth reaction which delivers a smooth motion of the internal diaphragm assembly Due to these CLA VAL features both pressure differential values valve inlet gt cover chamber or cover chamber gt valve outlet are identical therefore any change of pressure e Fig 2
48. new diaphragm and disc are recommended to be on hand before work begins AN Maintenance personnel can be injured and equipment damaged if disassembly is attempted with pressure in the valve SEE CAUTION 1 Close upstream and downstream isolation valves and independent operating pressure when used to shut off all pressure to the valve 2 Loosen tube fittings in the pilot system to remove pressure from valve body and cover chamber After pressure has been released from the valve use care to remove the controls and tubing Note and sketch position of tubing and controls for re assembly The schematic in front of the Technical Manual can be used as a guide when reassembling pilot system 3 Remove cover nuts and remove cover If the valve has been in service for any length of time chances are the cover will have to be loosened by driving upward along the edge of the cover with a dull cold chisel A gt CLA VAL Europe cla val cla val ch 4 HYTOO1SE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE On 6 and smaller valves block and tackle or a power hoist can be used to lift valve cover by inserting proper size eye bolt in place of the center cover plug On 8 and larger valves there are 4 holes 5 8 11 size where jacking screws and or eye bolts may be inserted for lifting purposes Pull cover straight up to keep from damaging the integral seat bearing and stem COVER CENTER PLUG SIZE
49. obtain the right amount of grip on the disc When the diaphragm assembly has been tightened to a point where the diaphragm cannot be twisted the disc should be compressed very slightly by the disc guide Excessive compression should be avoided Use just enough spacer washers to hold the disc firmly without noticeable compression 2 MAKE SURE THE STEM NUT IS VERY TIGHT Attach a good fitting wrench to the nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to tighten the stem nut for final tightening Failure to do so could allow the diaphragm to pull loose and tear when subjected to pressure 3 Carefully install the diaphragm assembly by lowering the stem through the seat bearing Take care not to damage the stem or bearing Line up the diaphragm holes with the stud or bolt holes on the body On larger valves with studs it may be necessary to hold the diaphragm assembly up part way while putting the diaphragm over the studs 4 Put spring in place and replace cover Make sure diaphragm is lying smooth under the cover 5 Tighten cover nuts firmly using a cross over pattern until all nuts are tight 6 Test HYTROL Valve before re installing pilot valve system TEST PROCEDURE AFTER VALVE ASSEMBLY There are a few simple tests which can be made in the field to make sure the HYTROL Valve has been assembled properly Do these before installing pilot system and returning valve to service These are simi
50. ochemical and Refineries industries CPR Due to the compact size and easy cable connection by screw terminals these solenoids may be mounted in confined spaces Features The coil winding copper wires of insulation Class H and magnetic iron path are encapsulated in synthetic material Class H and meet m protection The connection box and cover of selected high quality synthetic material Class H in order to meet the standard EN 50018 for type of protection d flameproof enclosure The cable gland assembly M20x1 5 makes part of the d certificated enclosure The solenoids are provided with an embedded non resetting thermal fuse to prevent excessive heating i e assuring the maximum allowed surface temperatures T5 T4 A varistor for peak voltages suppression is potted in in Epoxy resin Class H Electric connection is done in the connection box on an easily accessible connector terminal The introduction of the cable G min 7mm Y max 9mm section max 2 5mm in the connection box passes by the built in M20x1 5 cable gland Electr Power AC Pn holding Attraction cold Nominal voltage 6 to 110 VCC 12 to 240 VCA Voltage tolerance 10 of the nominal voltage Solenoid duty Continuous duty solenoid ED 100 Electrical connection E L Brown 1 DC AC qu un L E a I M20x1 5 gt CLA VAL Europe cleval clevalch 3 ELESIITE A 1208 F Ya CLA VAL 100 01 100 KR 100 KHR HYTROL 3 8 1 2 3 4
51. plate Voir See Siehe HYTO16F Palier de chapeau HC Rondelle de membrane Air release plug Cover plug Stud nut Stud Cover bearing HC Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body Spring O ring O ring Plug Washer Entluftungstopfen Stopfen Mutter Gewindebolzen Deckellager HK Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar 303 57576 02 316 BGT4001 303 67811 08D 303 37048 02C 303 58582 FD4 57190 40 303 89379 01A FTG V 5521 KC RBR 87893E a RBR C 6365F b FIB V 5138C a b 316 C 7148E FTG V 1672 KC RBR V 1692C a b PET 21269 01E b 303 57291 316 C 7150A FD4 m 302 C 1534B 316 C 1409G RBR 00941F a b RBR 00851G 316 BGT4001 303 67753 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si
52. quipped with soft brass jaws before removing the stem nut The use of a pipe wrench or a vise without soft brass jaws scars the fine finish on the stem No amount of careful dressing can restore the stem to its original condition Damage to the finish of the stem can cause the stem to bind in the bearings and the valve will not open or close 6 After the stem nut has been removed the diaphragm assembly breaks down into its component parts Removal of the disc from the disc retainer can be a problem if the valve has been in service for a long time Using two screwdrivers inserted along the outside edge of the disc usually will accomplish its removal Care should be taken to preserve the Spacer washers in water particularly if no new ones are available for re assembly 7 The only part left in the valve body is the seat which ordinarily does not require removal Careful cleaning and polishing of inside and outside surfaces with 400 wet dry sandpaper will usually restore the seat s sharp edge If however it is badly worn and replacement is necessary it can be easily removed Seats in valve sizes 1 1 4 through 6 are threaded into the valve body They ANGLE OR CHANNEL IRON can be removed with accessory X109 Seat Removing Tool available from the factory On 8 and larger valves the seat is held in place by flat head machine screws Use a tight fitting long shank screwdriver to prevent damage to seat screws If upon removal of the screws the seat c
53. signed as a direct acting LFS Option Control Low flows or night flows valve for opening closing or regulating a pressure flow or KO Option Extend valve life with Anti Cavitation trim level KG1 Option Use stem cleaning for harsh water The simple remote changing 4 20 mA analog of valve set Maintenance Check on periodic maintenance point is suitable for many applications where the process Ku BI ck variable is monitored separately and a SCADA or similar Eeer remote control system provides valve control Security Add hydraulic safety back up to your valve CLA VAL Protection Remove excessive system overpressures CPC 138 01 Corrosion Protect your valve with upgraded materials Not just Products but Solutions contact CLA VAL Strainer AQUA 90 501 Anti Shock Air Release amp Vacuum Break Valves AQUA 70 506 Cu p Ze Recommended typical assembly for CLA VAL automatic Te e A Ak t Lk control valves a PS F gt As ES The H Strainer AQUA 90 501 combined with the anti shock Sa PEL air release amp vacuum break valve AQUA 70 506 are added Hi d system products for the best CLA VAL regulation e a Ze AD 1 138601DE A 10 09 gt CLA VAL Europe cla val cla val ch Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL CPC 138E D 01 Position Control Valve 4 20 mA CPC 138D 01 4 20 mA Remo
54. te set point STANDARD EQUIPMENT Description MAIN VALVE HYTROL AE GE NGE 100 01 KN ISOLATION BALL VALVE RB 117 STRAINER WITH INCORPORATED ORIFICE X44 A AUXILIARY VALVE HYTROL 100 KHR 3 WAY SOLENOID VALVE NO 311 D 3 WAY SOLENOID VALVE NC 311 C POSITION CONTROL ACTUATED e CPC OPTIONAL FEATURES Description UPSTREAM SURGE CONTROL DRAIN TO ATMOSPHERE UPSTREAM SURGE CONTROL AE GE DN 50 DN 300 NGE DN 65 DN 400 Wiring schematic CPC 1 CLA VAL Europe PE SZ TT EE TW g 1 138601FE A 11 09 CLA VAL CPC 1 Cablage electrique pour positionneur motorise e CPC Wiring Schematic for Position Control Actuated e CPC Le montage et le raccordement lectrique doivent tre executes conformement a la reglementation locale et par du personnel specialise Installation and electrical connection should be carried out in accordance with local regulations and only by qualified personnel cable 1 blanc white vert green turquoise orange H bleu blue neato I I Uo marron brown PIN Capteur s curit Haut S q SE SO Que Soo C bleu blue Se sO Sem Sie SEE 4 20 mA OV 4 20 mA OV SR Qo blanc white marron brown marron brown Security sensor High Contact Contact Capteur s curit Bas relais rela relais rela lt d S Security sensor Low 3 8 0 Dis gt
55. tenance CLA VAL NGE GE AE DIAPHRAGM CHECK 1 1 Shut off pressure to the HYTROL Valve by slowly closing upstream and downstream isolation valves SEE CAUTION 2 Disconnect or close all pilot control lines to the valve cover and leave only one fitting in highest point of cover open to atmosphere 3 With the cover vented to atmosphere slowly open upstream isolation valve to allow some pressure into the HYTROL Valve body Observe the open cover tapping for signs of continuous flow It is not necessary to fully open isolating valve Volume in cover chamber capacity chart will be displaced as valve moves to open position Allow sufficient time for diaphragm assembly to shift positions If there is no continuous flow you can be quite certain the diaphragm is sound and the diaphragm assembly is tight If the fluid appears to flow continuously this is a good reason to believe the diaphragm is either damaged or it is loose on the stem In either case this is sufficient cause to remove the valve cover and investigate the leakage See Maintenance Section for procedure FREEDOM OF MOVEMENT CHECK 2 4 Determining the HYTROL Valve s freedom of movement can be done by one of two methods 5 For most valves it can be done after completing Diaphragm Check Steps 1 2 and 3 SEE CAUTION At the end of step 3 the valve should be fully open 6 If the valve has a CLA VAL X101 Position Indicator observe the indicator to see that the
56. um Opening Pressure 0 2 bar v 000121DE Run CLA VAL Softwares M Quick Valve Selection Sizing Software e Minimum Differential Pressure 0 5 bar gt For lower opening Pressure or differential pressure please contact CLA VAL gt CLA VAL Europe cla val cla val ch 2 000121DE E 11 08 CLA VAL 100 01 NGE Dimensions Approximate weight Complete Valve 100 Cover 20 Trim 22096 Body 60 Technical Data L 230 290 sto 350 400 480 600 730 850 980 1100 1200 1250 1450 F 145 170 170 235 295 295 400 510 600 712 712 712 900 900 H f95 225 230 305 365 375 460 547 695 821 821 900 1035 1035 B 145 150 150 160 160 165 200 200 345 385 380 420 460 460 eC 45 60 60 co 60 so so 80 so 80 80 80 120 Weight Kg 15 20 25 40 60 70 120 190 330 540 640 700 980 1060_ Hydraulic Data DN 50 DN 125 DN 150 DN 350 DN 400 209 799 ovis 9 12 3 as 58 CLA VAL Europe www cla val ch 1 000122DE 1 C 07 06 PA CLA VAL 100 01 NGE Pressure Ratings amp Materials CLA VAL PN10 PN16 PN25 E DN 50 to DN 600 Standard Materials M IN 14 Stainless Steel Seat Stainless Steel Stud Stainless Steel e Other Pressure Rating on request PN 40 ANSI 150 ANSI 300 e Standard epoxy coating minimum 250 microns e
57. use 3 8 BRZ C 0091D V 5044C Pour 100 KHR uniquement For 100 KHR only Nur f r 100 KHR TYPE 100 01 STD CLA VAL Nr 100 01 100 KR 100 01 203H 100 KHR 100 01 727F gt CLA VAL Europe cla val cla val ch 1 000130LT 11 08 Y Ya CLA VAL 100 01 100 KR 100 KHR 1 2 3 4 CLA VAL PN 10 16 25 E STD Standard PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ 6 Chapeau Cover Deckel BRZ C 6034H 7 Ecrou d axe Stem nut St sselmutter 303 67802 06G 8 Rondelle de membrane Diaphragm washer Membranscheibe LTO C 0082C 9 Membrane Diaphragm Membrane RBR C 2105K 11 Axe Disc guide Gegensitz LTO C 2126F 12 Porte joint amp joint Disc retainer assembly Dichtungstr ger LTO RBR C 8939F 15 Si ge Seat Sitz 303 62187A 16 Corps 1 2 Body 1 2 Geh use 1 2 BRZ 57020 16 1 Corps 3 4 Body 3 4 Geh use 3 4 BRZ 57282 17 Ressort Spring Feder 302 C 3396D 17 1 Ressort renforc Spring heavy Verstarkte Feder 302 31365A 23 Joint torique O ring O Ring RBR 00718H 24 Vis 8x Screw 8x Schrauben 8x SST 67578 21B 31365A Pour 100 KHR uniquement For 100 KHR only Nur f r 100 KHR 4oow WoKR 9 4OKHR EE gt CLA VAL Europe cla val cla val ch 1 000230LT 11 08 ar CLA VAL X44 A Filtre Strainer Filter X44
58. y coating Epoxy Pulverbeschichtung minimum 250 um KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLA VAL Europe cla val cla val ch 1 HYNNO9LT 12 09 P ov CLA VAL 311C D Standard Solenoid Valve 3 2 Lucifer CLA VAL gt GENERAL APPLICATION VALVES 3 2 DIRECT OPERATED Solenoid valves are electro mechanical devices that control fluid flow This is achieved by opening or closing one or several orifices in the solenoid valve The solenoid coil is the electrical element that converts an electrical signal into a mechanical force which in turn shifts the mobile plunger that opens or closes an orifice nozzle by means of its seat disc s Solenoid valves are usually constructed from 3 distinct components e The body including the sleeve assembly e The coil or coil housing e The housing or nut nameplate fixing elements These 3 modular components are in many cases interchangeable i e a valve body can be used with a number of coil housing combinations gt DIRECT OPERATED VALVES SEE FIG 1 The magnetic force is used directly to open or close the passage of fluid at the plunger sealing The performance is limited by the available performance of the coil limits of pressure orifice size The pressure rating of the valve starts
Download Pdf Manuals
Related Search