GS1 series of AC drives
Contents
1. GS1 Specifications Basic Wiring Diagram _ x DLO5 06 Note Users MUST connect wiring according to the circuit diagram shown below Refer to user manual GS1 M for additional specific wiring information diss Note Refer to the following pages for explanations and information regarding line reactors and RF filters 12 50 12 67 PLC DL205 Power Source 3 phase ee 100 120V 10 O TOO L1 AC Motor i Soor 3 gt XXXX DL405 50 60Hz 5 Field I O O O OOO L3 Software Use terminals L1 and L2 for 120V or TT select any two of the power terminals HMIs for 240V single phase models Other HMI AC Drives Multi function output contacts 120VAC 24VDC 5A Motors 230VAC 2 5A Grounding resistance less than 0 1Q O l T Forward Stop Steppers P E Fault Indication Servos I TE Motor i Controls K Reverse Stop s Proximit RJ 12 6P4C RJ 1 2 Serial Comm Port Scie a Interface See Warning aise amp External Fault N O sae Lo RS 485 Lo Limit 2 GND enn Jog i 3 SG i 4 SG Encoders T Communication Port 5 5V 7 Current Common Signal i Optional ZIPLink RS485 Sensors Communication cable GS 485HD15 CBL available for connection to the Pushbuttons M DLOG and D2 260 15 pin Hanie Ay al A a rae 410V 10mA ports See page 12 75 ee 0 10 max Potentiometer Relays 3 5 kQ Al a ieee l Analog current eegee T Comm 0 20mA 4 20mA 7 TB s amp Wiring Pow2. Overload Capacity 150 of rated current for 1 minute Torque Characteristics Includes auto torque auto slip compensation starting torque 130 5 0Hz DC Braking Operation frequency 60 0Hz 0 30 rated voltage Start time 0 0 5 0 seconds Stop time 0 0 25 0 seconds Acceleration Deceleration Time 0 1 to 600 seconds can be set individually Voltage Frequency Pattern V F pattern adjustable Settings available for Constant Torque low and high starting torque Variable Torque low and high starting torque and user configured Stall Prevention Level Keypad 20 to 200 or rated current Setting by lt UP gt or lt DOWN gt buttons or potentiometer Frequency Setting External Signal Potentiometer 5kQ 0 5W 0 to 10 VDC input impedance 47kQ 0 to 20 mA 4 to 20 mA input impedance 250Q Multi function inputs 1 to 3 3 steps JOG UP DOWN command RS485 communication setting Operation Keypad Setting by lt RUN gt lt STOP gt buttons Setting External Signal DH DI2 DI3 D14 can be combined to offer various modes of operation RS485 communication port Outputs Multi Function Input Signal Multi step selection 0 to 3 Jog Accel decel inhibit First second accel decel switch Counter PLC operation External base block N C N O selection Multi Function Output Signal AC drive operating Frequency attained Non zero speed Base Block Fault indication Local r
3. 12 14 GS1 Series Introduction Overview The GS1 series of AC drives is our most affordable and compact inverter offering V Hz control with general purpose appli cation features These drives can be contigured using the built in digital keypad which also allows you to set the drive speed start and stop and monitor specitic parameters or with the standard RS 485 serial communications port Standard GS1 features include one analog input four programmable digital inputs and one programmable normally open relay Output Drives Motors Motion GS1 Series Drives Motor Rating Hp kW 115 Volt Single Phase Input 230 Volt Three Phase Output 230 Volt Single Phase Input 230 Volt Three Phase Output 230 Volt Three Phase Input Output Features e Simple Volts Hertz control e Pulse Width Modulation PWM e 3 10 kHz carrier frequency e IGBT technology e 130 starting torque at 5Hz e 150 rated current for one minute e Electronic overload protection e Stall prevention e Adjustable accel and decel ramps e S curve settings for acceleration and deceleration e Automatic torque compensation e Automatic slip compensation e DC braking e Built in EMI filter e Three skip frequencies e Trip history e Integral keypad and speed potentiometer e Programmable jog speed e Three programmable preset speeds e Four programmable digital inputs e One programmable analog input e One programmable relay output e
4. INT FROM UNDER NEATH THE STAR WASHERS BEFORE TIGHTENING THEM Warning AC drives generate a large amount of heat which may damage the AC drive Auxiliary cooling methods are typically required in order to not exceed maximum ambient temperatures Drives Motors Motion 12 17 Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Process Enclosures Tools Appendix Part Index GS1 Specifications Terminals Main Circuit Wiring Description Li L2 L3 Input power AC drive output Ground AUTOMATION DIRECT ee 0 100 Hy A GS RI RIO 10VQAI DIT DI2 DI3 DI4 CM Ti T2 T3 l LA X E Control Circuit Terminals Terminal Symbol Description Relay output 1 normally open Relay output 1 common Digital input 1 Digital input 2 Digital input 3 Digital input 4 Analog input Internal power supply 10 mA 10 VDC Common 1 0 to 10 VDC 0 to 20 mA or 4 to 20 mA input represents zero to maximum output frequency Note Use twisted shielded twisted pair or shielded lead wires for the control signal wiring It is recommended all signal wiring be run in a separate steel conduit The shield wire should only be connected at the drive Do not connect shield wire on both ends 12 18 f Drives Motors Motion 1 800 633 0405
5. RS 485 Modbus communications up to 19 2K e Optional Ethernet communications e UL cUL CE listed Accessories e AC line reactors RF filter Ethernet interface e Four and eight port RS 485 multi drop termination board e KEPDirect O Server e GSoft drive configuration software GS 485HD15 CBL ZIPLink RS485 Communication cable for connection to the DL06 and D2 260 15 pin ports Detailed descriptions and specifications for the accessories are available in the GS DURAPULSE Accessories section Typical Applications e Conveyors e Fans e Pumps e Shop tools GS1 series part numbering system GSi 2 OP5 Applicable Motor Capacity OP2 1 4hp OP5 1 2hp 1P0 1hp 2P0 2hp Input Voltage 1 100 120VAC 2 200 240VAC Series Name 1 800 633 0405 GS1 Series Specifications 115V 230V CLASS GS1 Series Model GS1 10P2 GS1 10P5 GS1 20P2 GS1 20P5 GS1 21P0 GS1 22P0 Price lt gt lt gt lt gt lt gt lt gt lt Motor Rating 1 4 hp 1 2 hp 1 4 hp 1 2 hp hp 2hp 0 2 kW 0 4 kW 0 2 kW 0 4 kW 0 7 kW 1 5 kW Rated Output Capacity 200V kVA 0 6 1 0 0 6 1 0 1 6 2 1 Rated Input Voltage Single phase 100 120 VAC 10 50 60 Hz 5 Single three phase 200 240 VAC 10 50 60 Hz 5 Three phase 200 240 VAC 10 50 60 Hz 5 Rated Output Voltage Three phase corr
6. emote indication PLC operation indication Operating Functions Automatic voltage regulation S curve Over voltage stall prevention DC braking Fault records Adjustable car ried frequency Starting frequency setting of DC braking Over current stall prevention Momentary power loss restart Reverse inhibition Frequency limits Parameter lock reset Protective Functions Overcurrent overvoltage undervoltage electronic thermal motor overload Overheating Overload Self testing Operator Interface Operator Devices 5 key 4 digit 7 segment LED 3 status LEDs potentiometer Programming Parameter values for setup and review fault codes Parameter Monitor Master Frequency Output Frequency Scaled Output Frequency Output Voltage DC Bus Voltage Output Direction Trip Event Monitor Trip History Monitor Key Functions RUN STOP DISPLAY RESET PROGRAM ENTER lt UP gt lt DOWN gt Enclosure Rating Protected chassis IP20 Ambient Operating Temperature 10 to 40 C 14 F to 104 F w o derating Storage Temperature 20 to 60 C 4 F to 140 F during short term transportation period Ambient Humidity 0 to 90 RH non condensing Vibration 9 8 m s2 1G less than 10Hz 5 88 m s2 0 6G 20 to 50 Hz Installation Location Altitude 1000m or lower above sea level keep from corrosive gas liquid and dust 12 16 Drives Motors Motion Programm
7. er Factory default setting ae Protection Xx Factory default source of frequency command is via the keypad potentiometer Enclosures O Main circuit power terminals Control circuit terminal Shielded leads l Appendix WARNING Do not plug a modem or telephone into the GS1 RJ 12 Serial Comm Port or permanent damage may result Terminals 2 and 5 should not be used as a power source for your communication connection Part Index www automationdirect com drives Drives Motors Motion 12 19 GS1 Specifications Dimensions 68 0 2 68 E S G 56 0 2 20 _ lt 9 120 0 4 72 132 0 5 20 128 1 5 04 i 123 4 4 86 128 1 5 04 Unit mm in 12 20 Drives Motors Motion 1 800 633 0405 ZPN GS and DuraPulse Drive Wiring VAUTOMATIONDIRECT Solutions It is easier than you think to control the GS series and DURAPULSE drives from a DirectLOGIC or CLICK PLC when using Modbus RTU serial communications Step 1 Select a Drive Using the chart below select the drive that fits your application needs Step 2 Select the Network Protocol Select the Network Protocol that the drive uses Note If a PLC type or PLC port is not listed in the selection charts it does not support Modbus RTU Step 3 Step 3 Select the PLC and Select the PLC and Communication port Communication Port that works with the drive selected Step 4 Select a Cable Se
8. esponds to double the input voltage Three phase corresponds to the input voltage Rated Input Current A 6 J 4 9 1 9 6 5 2 7 9 7 9 1 Rated Output Current A 1 6 2 0 1 6 2 9 4 2 Wait Loss 100 I 18 4 26 8 44 6 Weight kg Ib 2 20 2 20 2 20 Dimensions HxWxD mm in Ethernet Communications module for GS Series Accessories 132 0 x 68 0 x128 1 5 20 x 2 68 x 5 04 Nee Direct v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI Drives DIN rail mounted GS EDRV Four port RS 485 multi drop termination board Eight port RS 485 multi drop termination board Software OPC Server Motors GS RS485 4 GS RS485 8 GSoft KEP Direct KEP Direct Steppers Servos Motor www automationdirect com drives Drives Motors Motion 12 15 Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index GS1 General Specifications General Specifications Control System Sinusoidal Pulse Width Modulation carrier frequency 3kHz 10kHz Rated Output Frequency 1 0 to 400 0 Hz limited to 9999 motor rpm Output Frequency Resolution 0 1 Hz
9. ing Software GSOFT 1 800 633 0405 GS1 Specifications Installation Understanding the installation requirements for your GS1 drive will help to ensure that it will operate within its environmental and elec trical limits NOTE Never use only this catalog for installation instructions or operation of equipment refer to the user manual GS1 M Environmental Specifications Protective Structure IP20 Ambient Operating Temperature 2 Storage Temperature 10 to 40 C 20 to 60 C to 90 no condensation 5 9 m S 0 6G 10 to 55 Hz Altitude 1 000 m or less indoors no corrosive gases or dust Humidity Vibration4 Location 1 Protective structure is based upon EN60529 2 The ambient temperature must be in the range of 10 to 40 C If the range will be up to 50 C you will need to set the carrier frequency to 2 1 kHz or less and derate the output current to 80 or less See our Web site for derating curves 3 The storage temperature refers to the short term temperature during transport 4 Conforms to the test method specified in JIS C0911 1984 Watt loss Chart GS1 Drive Model GS1 10P2 GS1 10P5 GS1 20P2 GS1 20P5 GS1 21P0 GS1 22P0 Panel Ground braid copper Star washers Air Flow j Ah Ah AM www automationdirect com drives Panel or single point ground A FOR PAINTED SUB PANELS SCRAPE THE PA
10. lect the cable and adapter if needed listed in the chart Port 1 Step 2 Step 4 RS485 Modbus RTU Not Possible Not Possible Not Possible GS 485HD15 CBL GS2 RS232 Modbus RTU Not Possible GS RJ12 CBL 2 Not Possible FA 15HD GS RITZ CB RS485 Modbus RTU Not Possible Not Possible Not Possible GS 485HD15 CBL DuraPulse RS485 Modbus RTU Step 3 Not Possible Not Possible Not Possible D2 260 GS 485HD15 CBL Port 2 Step 2 Step 4 RS485 Modbus RTU Not Possible Not Possible GS 485HD15 CBL 2 Not Possible GS2 RS232 Modbus RTU FA 15HD Go RJTZ C Not Possible FA 15HD GO RJTZ CBL FA CABKIT GS RJ12 CBL 2 RS485 Modbus RTU Not Possible Not Possible GS 485HD15 CBL 2 Not Possible DuraPulse RS485 Modbus RTU Not Possible Not Possible ZIPLinks Connector Modules specifications begin on page 26 56 ZIPLinks Cables specifications begin on page 26 74 www automationdirect com drives GS 485HD15 CBL 2 Not Possible Drives Motors Motion GS RJ12 CBL 2 GS 485HD15 CBL 2 FA 15HD 12 75 Yos Direct V PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI Motors Steppers Servos Motor Controls Proximity Sensors Photo Sens
11. ors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index
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