in RSLogix 5000 Applications User Manual
Contents
1. Program Tags Source Local 2 Data 0 Source DNBInputs 0 E MainRoutine Dest DNBInputs 0 Dest DNB NO3 POL c Length 8 Length 1 ManProgram Program Tags MainRoutine 28 DeviceMetoutputs Program Tags ManRounne a in 18 DNBOutputsRoutine CPS PS Unscheduled Programs Phases 1 Synchronous Copy File Synchronous Copy File Motion Groups Source Local 2 1 Data 2 Source DNBinputs 8 3 Ungrouped Axes Dest DNBInputs 8 Dest DNB N06 COS Add On Instructions Length 1 Length 1 J E3p AOI Parameters and Local Tags Bh Logic Data Types RET User Defined 2 Return from Subroutine aR 1739 12 1 31980306 Application code example Local 3 S DeviceFailureRegister 0 3 E51 BC1 M1 E3 NodeFailure 77 JE lt gt 78 RA Motor Normal Drive RA plus Motor Starter MotorN AOI E51 BC1 Mi CAlarm E3p AOI E51 BC1 MI EnAutoStart 0e DX xE51 BC1 M1 D EnAuto oe Rdy Auto De S 51 BC1 M1 S DY 0 _E14_F031 1 Data 1 3 gt 16 RX xE51_BC1_M1_R G ip51 BC1 M1 G De x FO31 I Data 1 27 RY DummyBit 0e 1 u iE51 BC1 M1 U T xE51 BC1 M1 T lt E1A _ 031 1 2 0 gt 1 1 Datalnp 50 DNET POL 1 K iE51 BC1 M1 K DataOut 50 DNET 03 POL O E14 MO61 I Data 0 02. 1 One Group with Two Selectable Feeders Chapter 6 Application Examples One Control Group with common mainstream conveyors and selectable additional feed conveyors Material Flowsheet 1 3 Belt conveyors mainstream 4 Silo mainstream 5 7 Belt conveyors selectable Publication RA UM002B EN P November 2010 48 Application Examples Module Interlocking Diagram _ CtrlGrp SEL EE MaGrp 2 PreSelect 0 5 0 1 1 1 C MotorN m s E gt O 5 5 M1 RdyAuto ITI ITI E ITI Q 2 5 6 MotorN MotorN MotorN O O O 3 MotorN MotorN Legend O Module Output RdyAuto Module Input EnAuto Out RdyAuto EnAuto Publication RA UMO02B EN P November 2010 Application Examples 49 Ladder Program for Automatic Operation Control Group devices are running in this Group CtriGrp AllRun CtrlGrp AllStop M5 RdyAuto M3 RdyAuto 4 M7 RdyAuto 4 M5 RdyAuto SEL M3 RdyAuto M7 RdyAuto SEL AOI conveyor 1 Ctrlgrp EnAutoStart y M1 EnAutoStart Y Ctrlgrp EnAuto LJ M1 EnAuto Belt conveyor 2 Ctrlgrp EnAutoStart y V M1 AOI ParentBus CtrlGrp Bus M2 EnAutoStart ry M1 RdyAuto LI M2 EnAuto Y YL Belt conveyor 3 Ctrlgrp EnAutoStart y
3. All MMCL User Data Types UDT User Defined O Strings Add On Defined 0 Predefined Module Defined foo All 1 0 modules listed here 1756 Backplane 1756 A Le E Publication 2 November 2010 14 Developing RSLogix 5000 Application Publication RA UMO002B EN P November 2010 Program Design and Application Tips User Programs can be called by the Continuous or Period Tasks When Periodic Tasks are used certain rules have to be followed because the MMCL Add On Instruction Standard Functions are originally designed for Continuous Tasks Setup the I O module or device parameters immediately after a new module is installed The System Group Module SysGrp_AOI must be called only once in the application Its input ApplyPar signals all analog modules to read changed parameters on line The User Program ap_Network is an example that shows how to get the Network Status from an I O Module and make it visible to the HMI The main program MainRoutine contains some System Rungs These rungs may be extended and or adapted as required Analyze the desired functions before programming Outline the Control and Machine Groups Specify the calling order and start and stop sequences of Modules within a Group 15 Developing an RSLogix 5000 Application Example Application Overview PG1_C1_SEL E52 PGO C1 SBY 52 PG2 C1 SEL Gate 1 S
4. 3 2 iE53_BC1_M1_G E1A 002 31 3 E1A F002 Data 3 3 ip5b3 BC1 M1 S E1A F002 41 0 F002 Data 4 iE53 BC1 MI U F002 41 1 F002 Data 4 1 iE53 BC1 E1A 002 41 2 E1A F002 1 Date 4 2 iE53 BC1 R2 E1A 002 41 3 F002 1 Data 4 3 iE53 BC1 R3 _ 1 _ 002 51 0 _ _ 002 1 5 0 iEb3 BC1 R4 E1A F002 5 1 1 F002 Data 5 1 iE53 BC1 51 E1A 002 5 1 2 F002 Data 5 2 Hi F002 1 l E1A FO02 Date 1 EIA F00221 Fo0231 Publication RA UMO002B EN P November 2010 E1A FO02 Data _E1A_FO02 1 Data 3 F002 Datel _E1A_F002 l Data 2 E1A F0021 Date 3 BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL Style Developing an RSLogix 5000 Application 13 Creating User Programs The RSLogix 5000 project originates from the MMCL_V200_20100501 acd file The following program and data folders are included in the project Controller E50_V16 User Programs are called in the Periodic Task This is to improve overall Bo system performance To allow proper interaction between MMCL Add On Controller Fault Handler y k Power Up Handler instruction standard functions when multiple period tasks are used the m color Period and Priority configuration for all tasks s
5. Global Apply Parameter This parameter is a special function within the System Group If you set the Global ApplyPar parameter to 1 it will apply all the changes made to parameters the Analnp AOI AOI ActMod AOI and PidMod AOI used for scaling and sample rate If this parameter is changed the change does not take effect until the ApplyPar is toggled Aux ApplyPar Publication RA UMO002B EN P November 2010 22 Rules and Recommendations Publication RA UMO002B EN P November 2010 Enable Alarming in Analog Modules To use the alarming capabilities of the Analnp AnalnpC and ActMod modules you must enable each alarm individually This can be done by either setting the tags lt DEVICE gt EMA EHA ELA ENA to 1 while you are programming the device or by switching the tags dynamically from On to Off through the logic program accotding to the application requirements 512 PG1 Z1 CV Ctrl Variable from PID CV Check C heck Alarms Check K Ok Available K Open GX GY L Close GY ERR Transmiter Error Inputs ESP E nable Setpoint ESP EMA EHA Enable EHA ELA E nable Sta HALA EHA ELA AlamnR eset AlarmReset Chapter 3 Control Group The Control Group Module CtrlGrp provides the Human Machine Interface and the main control ci
6. Note Bi directional modules as MotorR MotorD Valve1 2 have EnAutoX and an EnAutoY input for either direction Signal timing EnAuto EnAutoStart Normal Group start and stop situation EnAuto2 Montag 11 Dezember 2006 000 00 EnAuto E51 000 Q0 EnAutoStart 000 00 Startup DOO 00 Waiting E51 000 Q0 Starting E51 000 O0 Running _E51_000_00 Stopping _E51_000_00 Stopped 5 14 36 10 14 36 34 14 36 58 14 37 22 14 37 46 14 38 10 Publication 2 November 2010 30 Control Group Timing situation with Restart condition Restart Request EnAulo Mordag 11 Dezember 2008 M d E51 000 00 EnAutoGtan 51 00D 009 Check CtriGrp EnAuto eee EST d Acte ie aaa CtriGrp EnAutoStart 51 000 00 Startup DIESES ANM E51 00D 00 Starting e E51 000 Rurning E51 090 00 Resdy CtriGrp Check CtriGrp Active Start trigger for first Off device Operator pushes Start button to 3 All group devices are running Operator pushes Start button to Restart group start group 4777 CtriGrp AliRun 0 4 0 One group member is stopped with possible failure State changes to Ready Restart Request ME a The following conditions changes the Group to Restart Request 1 If any
7. you must add the complete network with all involved controllers to the I O Configuration tree in the RSLogix 5000 project Example 1756 Backplane 1756 A7 0 1756 ENBT A Master fa 1 1756 L63 ESO V16 P1 B 2 1756 ENBT A Prod2 8 25 Ethernet 8 1756 ENBT A Prod2 5 8 1756 ENBT A Cons2 Remote CPU 1756 Backplane 1756 10 a B 1 1756 L63 ConsumedCPU2 B 2 1756 ENBT A Cons2 Publication RA UMOO2B EN P November 2010 42 X nter process Communication Step2 Create new Controller Tags For each remote connection we have to create a separate Tag pair One as produced and the other as consumed type Example Consumed 2 which is linked to remote controller ConsumedCPU2 Produced 2 which will produce and distribute this data Consumed_E2 Communication to Consumed Tag Connection Produced_E1 5 Include Connection Status _ Abbrechen Produced Tags have a limit of Max Consumers It is important to specify only the maximum number of Consumers consuming this tag Produced Tag Connection Produced_E2 Communication to PLC2 Include Connection Status Publication RA UM002B EN P November 2010 Inter process Communication 43 Step3 Link the communication channel produced consumed to IPCom module If more than one remote connection to the same Controller is used an array of IPC Data is created and the ar
8. 58 X Application Examples Notes Publication RA UMO002B EN P November 2010 Appendix Additional Information RSLogix 5000 Workstation Disable Duplicate Destructive Bit Detection checkbox Options Categories Help Topics Change general preferences for RSLogix 500 Set Preferences for Basic RSLogix 5000 Behaviors Displ Project Directory n R 5 5 zn E 8 Check the Enable Duplicate Destructive Detection checkbox if you want to receive a E Tag Editor Display SO00 Projects warning whenever a bit referenced by an OTE ONS OSF or OSR instruction is E Ladder Editor IV Show Start Page on Start Up destructively referenced elsewhere in the controller Display Fy Enabio Focuver Duplicate Destructive Bit Detection DDBD occurs download whenever you verify the Font Color t controller a program a routine or whenever you accept pending edits The E SFC Editor Save Time Interval fio minutes Element Naming Enable Automatic Project Backup duplicate destructive bits are detected only within the object you are verifying or downloading us 8 Number of Backups copies This detection ignores type less or unverified referencers e g rungs OREFs ST lines FBD Editor etc and type less or unverified referencees e g tags All warnings are reported to the Font Color 5 THS Errors tab of the Outpu
9. Bus Publication RA UM002B EN P November 2010 54 Application Examples Example 3 Control Group may be started in multiple steps if the start up sequence is interrupted by switching the Group s input ON In this case the Group with Two Starts CtrlGrp selects the Ready state and waits for a restart command from the operator The diagram below shows how the output RdyAuto from Machine M2 can be used to interrupt the EnAutoStart command by control bit B 0 and Group PartRun 1 After restarting by the operator the CtrlGrp starts again with normal startup warnings During the startup phase the EnAutoStart is cleared by the CtrlGrp and control bit B 1 Now Machine M3 and the following devices will start in programmed order AOI Group PartRun EnAuto EnAutoStart M2 RdyAuto EnAutoStart En Auto Start 2 RdyAuto RdyAuto M2 RdyAuto j Group PartR un En Auto En Auto Start RdyAuto M4 En Auto En Auto Start RdyAuto Publication RA UMO002B EN P November 2010 Example 4 Process Interlock Application Examples 55 In this example a Level switch LS will detect an Overfill situation the Conveyer M2 will have to stop until the Operator starts this group again Restart Process Interlock CtrlGrp EnAutoStart Aux EnStart 1 s O LS RdyOk Aux EnStart M2 EnAutoStart M1 RdyAuto M2 EnAuto For Restart CtrlGrp Status ha
10. For analog signal processing use a FBD which is more comprehensive showing the signal flow better than a Ladder diagram Developing an RSLogix 5000 Application 17 E52 3B1 Wi Bin Weight fnalnp AOI PID Module measurement Actual value Analog Input E52 3B1 PidMod ADI iE52 3B1 Wl PID Module always 1 1 LOG 1 oS Module Data ParentBus E52 000 02 C Bus Bin Building 4 15m GlobalData Weight Replacement ModuleData E52 3B1 WC C Substitution value ParentBus E52 000_02_C Bus On GlobalData Global E52 3B1 Wi C Sta RZ p always 1 Se E52 3b1 we CV 2 B2 3 2 Publication 2 November 2010 18 Developing RSLogix 5000 Application Notes Publication RA UMO002B EN P November 2010 Chapter 2 Rules and Recommendations Add On Instruction Function Name and Description Interface Definition Pu Diglnp AOI Backing Tag for example 512 01 Digital Input Diglnp AOI RdyOk Alarm 1 0 connection from to application K Module Data Structure for example _512_BC3_D1_C ModuleData ParentBus GlobalData Bus connection to Parent Module Modules access the same Global Data Backing Tag instance name of the Add On Instruction must be unique name of the ModuleData Tag is the same as the Backing Tag extended by for co
11. M2 AOI ParentBus CtrlGrp Bus M3 EnAutoStart M2 RdyAuto Y LJ M3 EnAuto Y SEL Machine Group 1 I M3 AOI ParentBus CtrlGrp Bus MaGrp1 PreSelect 0 conveyor 5 MaGrp1 EnAutoStart MaGrp1_AOl CtrlGrp Bus SlaveBus Dummy Bus M5 EnAutoStart a M1 RdyAuto MaGrp1 EnAuto M5 EnAuto Y I M5 AOI ParentBus MaGrp1 Bus Publication RA UMO02B EN P November 2010 50 Application Examples Machine Group 2 SEL MaGrp2 PreSelect 0 MaGrp2 AOI MasterBus CtriGrp Bus Dummy Bus Belt Conveyors 6 MaGrp2 EnAutoStart M6 EnAutoStart M1 RdyAuto MaGrp2 EnAuto M6 EnAuto M6 AOI ParentBus MaGrp2 Bus Belt Conveyors 7 MaGrp2 EnAutoStart M7 EnAutoStart M6 RdyAuto M7 EnAuto 7 AOI ParentBus MaGrp2 Bus Publication RA UMO002B EN P November 2010 Application Examples 51 Example 2 Two Control Groups using common conveyor Two Groups with One Common Conveyor Material Flowsheet G1 55227 X RF1 X BC2 BC1 Publication RA UMO002B EN P November 2010 52 Application Examples Module Interlocking Diagram CtrlGrp1 CtrlGrp2 jejsoinyu3 MotorN RdyAuto 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1
12. ParentBus E51 BC1 M1 1 xE51_BC1_M1_T 1 R xES1 BC1 M1 R 0e 16 IntiG 1 D xE51 BC1 M1 D 0e ModuleData E51 BC1 M1 C ParentBus E51 000 04 C Bus GlobalData Global IMPORTANT Always program the E3p_AOI after a Motor block The ParentBus is always linked to the Motor local Bus for example MotorName_C Bus Publication RA UM002B EN P November 2010 40 Using the Module Notes Publication RA UMO002B EN P November 2010 Chapter 5 Establish Produced Consumed Controller Tags Inter process Communication The IPCom module is used for inter process communication between two programmable automation controllers With this module the communication to a remote controller is set up and supervising The main function of IPCom is to distribute the bus data At the same time it also transfers various numbers of user data which can be allocated optionally and for example used for interlocks and user data transfer to other controllers The communication basis of the IPCom module uses the ControlLogix system s produced consumed tags After the programmer has created and configured a produced consumed tag structure the IPCom modules plug on to this tag as a communication channel To establish produced consumed controller tags complete the following steps Step1 To use the IPCom modules you must first create and configure the link to the remote controller Also
13. of the Alarms are on move Devices such as MotorN R D or Valve1 2 These Modules bring the alarm condition over the linked Bus chain up to the Group 2 If the Group is in Starting state and the CtrlGrp Input PartRun is true 3 Or the Group is in Running state and the CtrlGrp Input AllRun changes to false 4 If the group is in Starting state and the operator presses Pause button on CtrlGrp HMI faceplate 5 If the Group is in Starting state and Starting Time Out timer times out Publication RA UMO002B EN P November 2010 Chapter 4 Introduction Using the E3 Module The E3p_AOI module is an interface block between Network scanner and Motor block Templates using the E3 module operate the same as regular MotorX module but with the add on information from the E3 module warning status trip status therm utilized and average current The E3p_AOI does not have a specific HMI Template Each Motor Device with E3plus Overload Relay will call a specific HMI Template such as 03_MotorN_E3_small or 03_MotorN_E3_largel There are no parameters to configure inside the E3 module structure Publication RA UM002B EN P November 2010 32 Using the Module Principal Diagram Motori AOI RACL Motor Normal Drive AO Anm EnAutoStert EnAuto 7 F IRdyAuto 5 2 7 2 n 1 9 ScanList Inti D ModuleDsts ParantBus Gh
14. 02B EN P November 2010 Using Parameters isum 5 5 Rules and Recommendations 21 It is important to set device parameters correctly in order to avoid malfunctioning devices After creating the tags when importing the csv file from the Data Retrieval Tool you should download the default parameter values created by the Data Retrieval Tool using the built in Tag Up Download tool When you program a device we recommend that you immediately verify the you prog gt parameter settings according to your application Por detailed information about parameters see the Integrating the Mining Mineral and Cement Library MMCL into RSLogix 5000 Reference Manual publication 002 Add On Instruction Module Parameter The user can determine certain functions and or the behavior of an Add On Instruction module by setting the parameter The parameters are part of the ModuleData Tag and defined as Tag members Global Parameters that are valid for multiple Add On Instructions are specified by Tag members Global Par xxx IMPORTANT Carefully adjust and check adjust all Parameter settings before testing your software We recommended that you set the parameters immediately after a new Add On Instruction function is applied Make sure Module Type Timers in ms PID Gains Filters Alarm Control Thresholds etc are set correctly Trouble shooting may be made difficult if parameters are wrong or not set
15. 1 1 5 gt o CD AX 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BC2 MotorN MotorN TD 1 Module Output RdyAuto Module Input EnAuto Out RdyAuto EnAuto Publication RA UMO02B EN P November 2010 Application Examples 53 Ladder Program for Automatic Operation Control Group1 If Group selected then all Device are controlled in this Group CtriGrp1 All RF1RdyAuto MaGrp1 Selected 0 un mm Control 2 if Group selected then all Device are controlled in this Group CtriGrp2 AllRun RF2 RdyAuto MaGrp1 Selected 1 BC1 RdyAuto BC2 RdyAuto RF2 RdyAuto CtriGrp2 AllStop AO CtriGrp2 1 CtriGrp1 Check Machine Group 1 MaGrp1PreSelect 0 CtriGrp2 Check MaGrp1 PreSelect 1 1 MasterBus CtriGrp1 Bus SlaveBus CtriGrp2 Bus conveyors 1 MaGrp1 EnAutoStart BC1 EnAutoStart A MaGrp1 EnAuto BC1 EnAuto AOI BC1 ParentBus MaGrp1 Bus CtriGrp1 EnAutoStart RF4 EnAutoStart BC1 RdyAuto CtriGrp1 EnAuto RF1 EnAuto AOI RF1 ParentBus CtriGrp1 Bus Belt conveyors 2 CtriGrp2 EnAutoStart BC2 EnAutoStart BC1 RdyAuto CtriGrp2 EnAuto BC2 EnAuto 1 mam AOI BC2 Parent8us CtriGrp2 Bus Rotary Feeder 2 CtriGrp2 EnAutoStart RF2 EnAutoStart BC2 RdyAuto RF2 EnAuto AOI RF2 ParentBus CtriGrp2
16. 7 Single three phase Three phases 28 FLA setting Full load amps from the motor nameplate 30 OL PTC reset mode Manual E3 will not reset automatically 31 OL reset level 75 default User will not be able to reset F3 until therm util is below this value 32 OL warning level 8596 default E3 will show an overload warning when therm util is equal or above this value 59 Output assembly 105 60 Input assembly 100 61 Assy word 0 21 device status 62 Assy word 1 14 trip status 63 Assy word 2 4 Therm Util 64 Assy word 3 9 Average current Publication RA UMO002B EN P November 2010 36 Using the Module Publication RA UM002B EN P November 2010 Parameter 24 Trip enable default Not Used Overload Phase Loss O Not Used Stall CO Jam Underload Not Used Current Imbal Comm Fault Comm Idle Not Used Not Used Not Used Remote Trip Parameter 25 Warning enable Warning Enable Not Used Overload Not Used Ground Fault Not Used O Jam Underload PTC Current Imbal Comm Fault Comm Idle DeviceNet Tag Generator Using the E3 Module 37 We recommend using the RSLogix 5000 tool DeviceNet Tag Generator to automatically create all tags and structures in to your RSLogix 5000 project This tool is available on the RSLogix 5000 Optional Software CD or on the DeviceNet Optional Tools CD This tool also creates additio
17. Control Group Using the E3 Module Table of Contents PEP OCC TO ir en 5 are wh DES eer RA SEEN 5 Before You oe acide Ra I 5 MMCE Deliverables ota ee tete 6 Reterence nner UM 7 Chapter 1 Creating a New Project 9 Configure Hardware I O Modules i PN tct 9 Import Tags with the Data Retrieval Tool CSV Files 10 Alias I O Descdptotssag eisidha inst P og Da eee 11 Creatina User DIOS TALIS iie e icu thon pue on 13 Program Design and Application 14 Example Application Overview 15 16 Chapter 2 Add On Instruction Interface 19 Typical Add On Instruction Function Call 20 Using 5 21 Add On Instruction Module 21 Global Apply Parametet P ERROR Pn Qe 21 Enable Alarming in Analog 22 Chapter 3 Group Sequence Step 24 Step Ready a nae kee pe edu 25 Local Operationsiisi erien E 27 Release o path ta gts E o HELD KS qe 23 Power Dip Sup
18. DtesstOD cs rebos hw nid ao ad 27 Enabling Automatic peratiotie 28 Chapter 4 31 E3 Installation and Witing 33 System Dices A oe ath 33 Recommended Workflow RS te depo wa 29 RSNetworx for DeviceNet Software 34 E3 Operational 35 DeviceNet Lag G ette alot een ese oe ea tN ORs E at Catalog Number Explanation Dh qo d e teet 37 Exchatige Dala us sish oe eo tire vri pec E 38 RSLogix 5000 JXODICALOD OS aar 39 Publication RA UM002B EN P November 2010 Inter Process Communication Application Examples Additional Information Chapter 5 Establish produced consumed Controller 41 ea aes rd ate way 41 viro UM 42 viro 43 Interlock Exchange at ES P tetris 45 Communication Error 46 Chapter 6 Example 1 One Group with Two Selectable 47 Example 2 Two Groups with One Common 51 Example 3 One Group with Two Starts que vat dated stet Pa ars wy 54 Example 4 Process Interlock ck bestee4ce MN aee e ME Eh RS 55 Example 5 Inter Pr
19. User Manual Allen Bradley Using the Mining Mineral and Cement Library MMCL in RSLogix 5000 Applications i E 17 d 5 Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication 5 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information ci
20. ata Type in an Excel csv file Note You must know which Note Number corresponds to Name Alias For Base Tag Data Type Style Description Local2 l AB 1756_DNB_500Bytes 1 0 Local 2 0 AB 1756_DNB_496Bytes Local 2 S AB 1756_DNB_Status_12 DNB N03 POL I _EC2P_ E3 Plus 0 DNB N03 POL O AB 193592 EC2P O E3 Plus 0 4 2 Dee ELLA I 127211 320 8CFGMI12 1 3 ArmorBlock 8 Input 8 Ov Y D Tag Properties DNB POL I z Select Data 24 Data Types General Name DNB N03 POL I Plus 0 4 2A Description DISCRETE_2STATE DISCRETE_3STATE DIVERSE_INPUT DOMINANT_RESET DOMINANT_SET Type Base Alias For z Array Dimensions Data Type Inp D 4 D a 0 Scope Test_E3_tagGenerator_DeledAfter Show Data Types by Groups Style Cancel Help Publication RA UMO002B EN P November 2010 Using the Module 39 RSLogix 5000 Applic ation The DeviceNet Tag Generator also creates new program routines for all DeviceNet scanner data read write commands controler Test_E3_tagGenerator_DeledAfter e rss es a Controller Tags E Controler Handler Power Up Handler Tasks MainTask amp 88 DeviceNetinputs 5 Synchronous Copy File Synchronous Copy File
21. atus 0 if the group is stopped again CtriGrp Step Flow Diagram EnAutoStart 0 Flashlight ON Publication RA UMO002B EN P November 2010 4 Ready Steps Actions U Active Stopped U Standby Start G 7 1 StartupHomTime DN 2 Waiting Flashlight ON StartupvVamingT im 3 s EnAutoStart 1 Starting 4L EnAuto Flashlight ON AllRun PartRun or Pause or StartupTiem Out or Restart Req 5 Running EnAutoStart 1 NOT AllRun or Failure Stop S 6 Stopping EnAutoStart 0 StopTime DN OR AllStop or Pause or Startup Timeout or RestartReq Restart Request indication on HMI Note additional status Standby is shown for information only and has no influence on the sequence described The state bit can be used in the application as a memory flag to trigger an automatic start of the sequence Control Group 25 Step Ready Group has the ability to re start if step 4 Ready is active Step Ready is active until Group restart is started again When step Ready is active there is a blue indication on the HMI Control Group Popup If the Group is restarted with the Start button it jumps directly to step 1 Startup During this re starting situation the Automatic Signal EnAuto X Y is always true Only the Signal EnAutoStart stays false during step 1 2 Startup Waiting and will pass over to true if you remain at step 3 Starting The step co
22. baDeata E3p_A0l plus Motor Starter E3p AOI DX 7 Publication RA UM002B EN P November 2010 Installation and Wiring Recommended Workflow Using the E3 Module 33 Refer to the E3 and E3 Plus Solid State Overload Relay User Manual publication 193 UM002 for installation and wiring details System The E3 Overload Relays provide for data exchange over the Network of configurable Input and Output Assemblies Inputs Data from E3 are 8 Bytes 4Words and Outputs Data to E3 are 1Byte Note You can read more data out of the E3 then we have the possibility to reach with explicit messaging However this asynchronous messaging will generate a high communication load at the processor IMPORTANT Do not use a MSG explicit message operation to get data from the E3 Device 1 Configuration of the whole DeviceNet network related to a DNB Scanner Module This is possible in Online or Offline Mode Remember to set the E3plus Parameter 2 Use the DeviceNet Tag Generator to generate all Tags and Structures of the DeviceNet Network 3 Exchange all Data Types of E3 Data Tags which are created in the previous step by the DeviceNet Tag Generator with common UDT and Out respectively 4 Code programming in your application routine Publication RA UMO002B EN P November 2010 34 Using the Module RSNetworx for DeviceNet Software Use the RSNetworx softwa
23. ced E2 Channel 0 UserData IPC UData Communication to PLC E Produced E2 Channel 0 UserData Date DINT 3 Communication to PLC F Produced E2 Channel 0 UserData Data 0 DINT Communication to Produced E2 Channel 0 UserData Date 1 DINT Communication to PLC Produced_E2 Channel 0 UserData Data 2 Communication to PLC HipodwedE2Cheme IPC_Data Communication to F Produced E2 Channel 2 IPC Data Communication to PLC2 IPCom AOI Inter Process Communication Modul IPCom AOI E53 000 H Comerror ProducedData Produced E2 Channel 0 ConsumedData Consumed E2 Channel 0 Master ModuleData E53 000 C1 C MasterBus E51 000 01 C Bus Publication 2 November 2010 44 Inter process Communication Bus Signal Marshaling Functions Diagram The graph below shows how the Bus is transferred through the IPCom module and the data transmitted with Produced Consumed function ProducedData Consume dData PLC1 Produced 2 Channel 0 a pem Consumed E2 JOMISN JOMJON BIA Channel 0 PLC2 Produced E1 Controller Tags Publication RA UMO002B EN P November 2010 Inter process Communication 45 Interlock Exchange This graph shows how the predefined Interlock signals are linked This bidirectional signal exchange is use
24. d to control select or deselect one MaGrp and also to bring a Group or Device Feedback back to the Control Group Interlocks exchange IPCom Master IPCom Slave Master Select k Produced gt gt Consumed Master AllRunning Controller Tag Slave AllRun Consumed lt lt Produced Master AllStopped Slave AllStop 1 Publication RA UMO002B EN P November 2010 46 Inter process Communication Publication RA UMO002B EN P November 2010 Communication Error Interlock In case of a Communication Error all Devices on Slave PCom will stop immediately The IPCom module does not have an HMI Template popup to indicate this Alarm to the Operator To bring this information to the Operator Screen we can use a special input at CtrlGrp module to show this information on the HMI CtrlGrp Popup Connect CtrlGrp input MsgDisp n to indicate our Communication Error situation Furthermore in case of failure the CtrlGrp Input is switched off in order to have the possibility to restart a CtrlGrp In this case the CtrlGrp changes into Ready status IPCom ComError CirlGrp MsgDisp 0 CtriGrp PartRun Any RdyAuto CtrlGrp AllRun CtriGrp HMI Template Message FactoryTalk View SE Alarm List PCom Sta CTA Tag must be added in the HMI Tag Database This HMI is to configure as an Alarm Tag Sta CTA is equal to module Output ComError
25. e is described in document HDRS DataRettievalTool 100 pdf The RSLogix 5000 import procedure requires Microsoft ACCESS program MMCL_HDRS_DataTool_V132 mdb The import procedure is described in document MMCL_HDRS DataRetrievalTool_V130 pdf 1 Under Tools select Import 2 Browse to the CLX TAGS OUT CSV file and click Import Lookin lt HDRS Tool lt PS JALIAS TAGS IN CSV ALIAS TAGS IN CSV History REICLX ALIAS TAGS OUT CSV STRUCTURES OUT CSV id OCLX TAGS OUT CSV Desktop RE IRSLOGIX E1 CSV PN 51 IN E1 Structure CSV ve REIRSVIEWSE ALARMS OUT CSV My Documents P RSVIEWSE DIGITAL ALARMS OUT CSV S amp IRSVIEWSE TAGS OUT CSV Lor My Computer E Filename CLX TAGS OUT CSV Files of type RSLogix 5000 Import Export Files CSV Emi Help 3 Complete this process for the CLX_STRUCTURES_OUT CSV file Refer to the Workflow Data Retrieval Tool on page 60 for more information Publication RA UMO002B EN P November 2010 Developing an RSLogix 5000 Application 11 Alias 1 0 Descriptor The Alias I O descriptor specifies the exact hardware terminals and the particular I O module It is therefore necessary to know how the I O modules are installed and wired Example of Tag Properties f5 Tag Properties iE52_BE1_B1 General Name iE52_BE1_B1 Tag Name imported from the Data Retrieval Tool CSV file Descr
26. hould be the same If different 89 MairiTask Period and Priority is configured then customized code has to be added to 2 DeviceNetInpu MainProgram 18 Program Tags MainRoutine E51 ap_E51_analog E51 SEQ Call all User Programs including System Rungs For example User Program for Network Status 52 5 B ap 53 E53 SEQ B ap Es4 Eg E54 Analog E54 SEQ B Network ESO Simulation 0 DeviceNetOutputs Unscheduled Programs Phases Motion Groups Ungrouped Axes Add On Instructions MMCL Standard Functions called by User ActMod AOI ActMod SIM AOI ActPos AOI 09 AnalnpC AOI 09 Analnp AOI f Analnp SIM AOI Ctrlarp AOI Diglnp2 AOI i3 DigInp2 SIM AOI DigInp AOI DigInp Sim AOI DigPulse AOI 8 DigPulse SIM AOI 9 AOI AOI CPU 17 tg AOI ig MotorDE3p Sim AOI ig MotorD AOI MotorD Sim AOI MotorNE3p Sim AOI synchronize module scan in different tasks Periodic Task with all User Programs A Parameters and Local Tags FA Logic MotorN Sim AOI i3 MotorRE3p Sim AOI MotorR AOI MotorR Sim AOI 9 PidMod AOI PidMod SIM AOI G3 P Perm ig subSys AOI SysGrp AOI 1 AOI 1 Sim AOI Valve2 AOI
27. iption Bucket Elevator Button emergency STOP no emergency stop Type Alias v Connection Alias For F002 1 1 0 1 0 Address where _F1A_F002 Adapter Name 11 0 Slot 1 Input Module Bit 0 Data BOOL Scope d E50_V16 IMPORTANT Do not assign the same Alias twice We recommended that you check for duplicate addresses prior to using the application Select Controller Tags and sort Alias by ascending order then check the list for possible duplications Publication RA UM002B EN P November 2010 12 Developing RSLogix 5000 Application The following is an example I O Configuration with Controller Tags and Alias I O addresses Scope Show All Name iE52_BE1_B1 Alias For 002 11 0 Base Tag E1A FO002 l Date 1 0 52 BG E1A F002 1 1 1 F002 1 Data 1 1 iEb2 BS E1A 002112 E1A F0021Date 1 2 2 BE1 D3 E1A F002 1 3 F002 Data 1 3 iEb2 BE1 D4 E1A F002 2 0 E1A F0021Data 2 0 iEb2 L1 E1A F002 21 1 F002 1 Data 2 1 52 BE1 51 _ 1 _ 002 21 2 _E1A_F002 1 Data 2 2 iE53_BC1_D1 E1A F002 21 3 F002 Data 2 3 53 BC1 D2 F002 3 0 F002 Data 3 0 iE53 D3 E1A F002 31 1 E1A F002 Data 3 1 iE53_BC1_D4 002 31 2 _ _ 002
28. matically create module Retrieval tags created in the Data Retrieval Tool Tool STRUCTURES OUT csv Option to automatically create Add On Instruction structures created inthe Data Retrieval Tool Publication 2 November 2010 6 Preface MMCL Deliverables Publication RA UMO02B EN P November 2010 The base library project contains the following Add On Instructions Name of Element Description SysGrp AOI System Group one only per CLX AOI Control Group AOI Machine Group IPCom AOI Inter process Communication MotorN AOI Motor Normal Drive one direction MotorR AOI Motor Forward Reverse Drive two directions MotorD AOI Motor Damper Flap Drive E3p AOI RA E3 Plus Motor Starter SubSys AOI Sub System Valve1 AOI Valve with 1 Coil Valve2 AOI Valve with 2 Coils Diglnp AOI Digital Input Diglnp2 AOI Digital Input for two input drift switch Digpulse AOI Digital Pulse Input Analog Input AninpC Analog Input and Control Outputs ActMod AOI Actuator Module ActPos AOI Actuator Positioning PidMod AOI PID Module MotorN Sim AOI Motor Normal Drive Simulator MotorR Sim AOI Motor Forward Reverse Drive Simulator MotorD Sim AOI Motor Damper Flap Drive Simulator MotorNE3p Sim AOI Motor Normal Drive with E3P Simulator MotorRE3p Sim AOI Mot
29. nal Routines and code in your acd project file The created code handles all Data exchange between the DeviceNet Scanner Data list and your Application This tool also creates structures and all Tags related to each E3 with unique tag names The tag names take the following structure ScannerName_Note _Polled_Input Output For example DNB_N03_POL_I DeviceNet Input Data from Note 3 and DNB_N03_POL_O DeviceNet Output Data to Note 3 The Data Type that the DeviceNet Tag Generator automatically creates is named by the Catalog Number explanation and parameter configuration For example AB_193592_EC2P_I_70847BCC where 70847BCC is a unique code which depends on the parameter configuration Catalog Number Explanation 193 592 Bulletin 100 Bulletin 500 Contactor Size Contactor Size Bulletin 500 Number amp D C30 C43 C Sie0 2 P 04 20 E 50 85 D 3 K D95 D180 E Size 4 B D210 D420 Size 5 C 52 0630 860 Sie 4 D 9 45 7 Panel Mount CT fed EC 1140 42 210 H 60 30 J 84 420 125 630 1 2 860 2 9 5000 Publication RA UMO002B EN P November 2010 38 Using the Module Exchange Data Type To match the tags to the E3p_AOI DataInp and DataOut you must change the Data Type of each related Tag Change the tags one by one in the Controller Tag Database or use the Tag export import function and change the D
30. nel template by means of the group start stop pushbuttons and monitors for mimic displays and alarming Regardless of local operation a group sequence can at any time be started when all start interlocks are satisfied Local operation is required for maintenance and test purposes It is only possible with operator permission to allow or deny local operation for an entire group by means of the local button Local operation is always cancelled by the CtrlGrp if the sequence is interrupted by a Immediate Stop Each group can be operated with released interlocks for commissioning or other special purposes In the interlocked released mode the inputs IntlStart IntlStop IntlImmStop 0 n are inactive however the messages still displayed see CtrlGrp ModuleData Tag Var INR Power dip refers to short less than 300 ms main power interruptions caused by lighting high voltage switching Because the main control equipment field devices interposing relays I O racks and PLCs as well as HMI PC s fed by uninterrupted power supplies UPS it is possible to monitor power interruptions continuously and prevent unnecessary shutdowns as well as alarm messages i e ignore short power interruptions and suppress incorrect alarms caused by power outages Publication RA UMO002B EN P November 2010 28 Control Group Enabling Automatic Operation ControlModul CtriGrp Signal Flow Each Control Group CtrlGrp
31. nn 16 Developing RSLogix 5000 Application Grouping of Programs Publication RA UMO002B EN P November 2010 For a clear program structure it is recommended to specify separate programs for each Control Group To start a new program right click the MainProgram and select New Routine 5 9 Tasks 5 68 MainTask EE ap Cut Ctrl X A Control Group may also be split functionally using a ladder program for motor control I O status and interlocking a Sequential Function Chart SFC for module start and stop sequences including structured text and a Function Block Diagram FBD for analog process controls The different methods are supported by the corresponding RSLogix 5000 Editors The MMCL Add On Instructions are available for Ladder Function Block and Structured Text automatic start and stop sequences use an SFC especially if devices must be stopped individually rather than by a common shutdown command If however a common shutdown or delay time is suitable then an SFC is not required and a group can be stopped by the Control Group s built in stop delay timer using standard ladder interlocking only E51 Step STA 51 5 21 E81 Tran STA31 E51 000 02 5 1 0 _E51_000_01 S5elected 0 E51 000 04 Selected l and E53 Ml Rdy uto E51 Tran 5 02 E51 MWl Vl Rdy utoX E51 Tran STA22 _ 51 MWl Vl Rdy utoY
32. ntrol For example if the Backing Tag is 512 BC3 D1 then the ModuleData Tag is 512 BC3 D1 C Publication RA UMOO2B EN P November 2010 20 Rules and Recommendations Typical Add On Instruction Function Call Each MMCL Add On Instruction function has three data structures All direct Inputs Outputs are specified by the Backing Tag instance name of Add On Instruction The ModuleData Tag is referenced by the Add On Instruction this data may be read and written by other modules devices It contains HMI data Sta Cmd and Val or Parameters Par The Global Tag is used by all modules and contains common Parameters or for example the interface for the Startup Warnings Horn Flash and Alarm Gong Immediate STOP iEC1_1M1_B1 lt _F14_F033 1 Data 3 3 gt _F51_000_00 IntlImmStop 0 trlarp AOI Control Group CtrlGrp AOI E51 000 00 ModuleData E51 000 00 GlobalData Global Add On Instruction Backing Tag ADI Control Group E51 BODL Sir Add On Instruction Module Data Structure C 1 000 00 000 00 _E51_000_00 EnableDut 000 005 _000 000 005 000 00 C HE E51 000 00 C Bus 51 000 00 C Cmd ize HH 000 00 5 Sta Control Group 51 Enable Input Control Group E51 Enable Output HMI Commands Status Cont
33. ntroller not only increments steps consecutively but may switch jump to any step in order to set a status that complies with the new situation As an example an operator Immediate Stop will regardless of the current status immediately select status 0 and shutdown any control within the group The table below shows the additional jumps Start Ready Failure Normal Stop Fast Stop Start Button Loss of last drive If Parameter Stop Button 1 ImmStop 1 OR AllRun 0 FailureStopDisable 1 OR OR Restart OR AND IntIStop 0 7 1 IntiimmStop 0 721 PartRun 1 Failure 1 OR OR OR FailureStopDisable 0 PowerDip Starting Pause AND OR Failure 1 Starting Times Out Publication RA UMO002B EN P November 2010 26 Control Group Publication RA UMO002B EN P November 2010 0 std 1 hr 2 wai If the group not already started a motor status 1 and 2 will directly pass over to status 0 Each status change further causes an output ResetSFC that can be used to initialize reset the Sequential Function Chart SFC The SFC then selects the actual sequence e g stop sequence Local Operation Interlock Release Power Dip Suppression Control Group 27 Local operation can at any time be selected i e a group may be running while certain machines within the same group can be started and stopped locally Automatic operation uses the control sequence described above and is transferred from the operator pa
34. ocess Communication 56 Appendix A RSLogix 5000 Workstation 29 Workflow Data Retrieval 1 60 Rockwell Automation Support car vea A Keak Xo Rb ETE E 60 Thstallation ASsistance sexi o er REOR CO RA S ERU TU 60 New Product Satisfaction 60 Publication RA UM002B EN P November 2010 Preface i This document describes how to create an application with RSLogix 5000 nitroauction pP 5 using the Mining Mineral and Cement Library MMCL It does not show product installation or setup of the IT infrastructure Requirements Item Requirements Software CLX_TAGS_OUT csv CLX_STRUCTURES_OUT csv RSLogix 5000 version 17 or later e Data Retrieval Tool Tag Import 4 Library MMCL V200 AOI 20100501 ACD or later Hardware ControlLogix controller 1756 L6x firmware revision 17 xx Skills Knowledge of communication networks and 1 0 modules l These files may be generated by the Data Retrieval Tool and created automatically by the MMCL MMCL HDRS DataTool V132 mdb Before You Begin The creation of an RSLogix application is based on the MMCL and the following data files Item Requirements Description Library MMCL V200 AOI 20100501 ACD Basic application with Add On Instructions provided in the MMCL Data CLX TAGS OUT csv Option to auto
35. on are inserted and configured with the Modules I O configuration tool 1 Configure all hardware I O modules located in the chassis For remote I O modules Networks the adapters and required 1 modules must be configured E1 amp Configuration ER 11756 Backplane 1255 42 1 1756 Li New Module Paste The module Name must correspond to the Data Retrieval Tool tag designation import file New Module Type 1734 1734 ContralNet Adapter Redundant Media Vendor Allen Bradley Parent _ 0_ This is necessary for later export of I O Module data and backup import to the Data Retrieval Tool data base The backup import is used to store the proper hardware addresses in the Data Retrieval Tool data base Tag names and Alias designations using Asset Code refer to N_050817_HDRS_RSLogix_Concept pdf Publication RA UM002B EN P November 2010 10 Developing RSLogix 5000 Application Import Tags with the Data When using the AC for tag designations you can export a csv file from the Retrieval Tool CSV Files Data Retrieval Tool and import the data to RSLogix 5000 This import automatically creates the tags and its members for all devices specified in Data Retrieval Tool The csv files are created by the Data Retrieval Tool export function and imported into RSLogix 5000 The Data Retrieval Tool export procedur
36. or Forward Reverse Drive with E3P Simulator MotorDE3p Sim AOI Motor Damper Flap Drive with E3P Simulator Valve1 Sim AOI Valve with 1 Coil Simulator Valve2 Sim AOI Valve with 2 Coils Simulator Diglnp Sim AOI Digital Input Simulator Diglnp2 Sim AOI Digital Input for 2 Inputs Simulator DigPulse Sim AOI Digital Pulse Input Simulator Analnp Sim AOI Analog Input Simulator ActMod Sim AOI Actuator Module Simulator SIM AOI PID Module Simulator Preface 7 Name of Element Description L_CPU_17_A0I Processor Utilization P Intlk AOI Interlocks P Perm AOI Permissives Reference Documents These documents contain additional information concerning related Rockwell Automation products Integrating Mining Mineral and Cement Library MMCL into RSLogix 5000 Software Reference Manual publication 002 Platform Architecture Guide rev2 0 pdf or later Publication RA UMO002B EN P November 2010 8 Preface Notes Publication RA UMO002B EN P November 2010 Chapter 1 Developing an RSLogix 5000 Application Creating a New Project 1 In RSLogix open MMCL V200 AOI YYYYMMDDacd file provided in the MMCL This application contains all Add On Instructions 2 Under File select Save As 3 Type your desired project name for example UserProject mm dd acd and click Save Configure Hardware 0 All I O modules used by the applicati
37. plete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret 5 Kar Plaza Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication RA UM002B EN P November 2010 Supersedes Publication RA UMO002A EN P August 2007 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in the U S A
38. provides two outputs an EnAutoStart enable automatic start and an EnAuto enable automatic operation signal that are used for motor control and that may be switched by Machine Group Modules MaGrp The bits are used in the application to interlock the automatic operation of modules such as Motors Valves etc that use the signals as inputs module will start only if both EnAutoStart AND EnAuto are ON and it will stop if the EnAuto is OFF A restart is only possible if the EnAutoStart OR the EnAuto was set OFF for a cycle Note In a chain of Devices the EnAuto Input is normally used as a process Interlock A following Device has controlled his EnAuto from the previous Module connected to their RdyAuto Control Group Module automatic start stop timing d 5 5 Events 5 age og a 5 m S 5 t266 BE o D lt o 1 CtriGrp Steps Stopped Startup Waiting Starting Running Ready Stopping Stopped EnAuto Out EnAutoStart Out Check Cmd Active Status ResetSFC Out Legende P Puls Publication RA UMO002B EN P November 2010 Control Group 29 EnAutoStart changes in case of Restart conditions to OFF until CtrlGrp Sequence Starting then its turn ON again Motor module automatic start stop timing EnAutoStart Imp LI M EnAutoUXY m Ll InpOutMonTime Par T T RdyAuto X Y Out ReadyTime Par PT PT PT
39. ray is extended on the required channels In this example we prepared a Tag with three independent channels to the same Controller Consumed_E2 ProdConsUDT Communication to PLC2 C Consumed E2 Channel Data 3 Communication to PLC2 Et Consumed E2 Channel 0 IPC Data Communication to PLC E Consumed E2 Channel 0 Watchdog DINT Communication to PLC2 Consumed_E2 Channel 0 Bus DINT Communication to PLC H Consumed E2 Channel 0 Interlocks DINT Communication to PLC Consumed_E2 Channel 0 UserData IPC_UData Communication to PLC data E Consumed E2 Channel 0 UserData Date DINT 3 Communication to PLC data FF Consumed E2 Channel 0 UserData Date 0 DINT Communication to data E Consumed E2 Channel U UserDate Date T DINT Communication to PLC data Consumed_E2 Channel 0 UserData Data 2 Communication to PLC data Consumed_E2 Channel 1 IPC Data Communication to E2 Channel 2 IPC Data Communication to PLC2 CProduced E2 ProdConsUDT Communication to PLC2 Produced_E2 Channel IPC_Data 3 Communication to PLC Et Produced E2 Channel 0 IPC Data Communication to PI Produced E2 Chennel 0 Watchdog DINT Communication to PLC2 H Produced_E2 Channel 0 Bus DINT Communication to PLC2 E2 Channel 0 Interlocks DINT Communication to PLC2 Et Produ
40. rcuit for a group of machines or devices that are started and stopped as an entire group The term Group refers to the Asset Code AC definition with the assumption that one AC Group can be controlled by one CtrlGrp but also may be controlled by several CtrlGrps The CtrlGrp accepts commands from FactoryTalk View SE Local operator stations with separate start stop pushbuttons can also be connected It further accepts for example power failure input or stop interlocks and it provides outputs for the operator station or the control room indication for example mimic alarm indication as well as for start warning and motor sequence control The CtrlGrp automatically receives sends data from to other modules for example local enable or alarm feedback of motor modules through its Bus interface in order to reduce programming workload as well as programming errors The release of alarms within a group depends on the status of the group If the group is active then messages from the related modules are sent to FactoryTalk View SE Publication RA UM002B EN P November 2010 24 Control Group Group Sequence Step Controller The central patt of the CtrlGrp is a seven step controller of which status is available to the user The steps 0 6 shown below represent the actual group status in automatic mode Status 0 is stopped a normal start stop sequence runs the steps from 1 through 6 one after the other and terminates at st
41. rcuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Developing RSLogix 5000 Application Rules and Recommendations
42. re to configure all E3 Overload Relays that are connected to your network Refer to the E3 and E3 Plus Solid State Overload Relay User Manual publication 193 UM002 for more information This document provides additional configuration information E3 Plus 0 4 2 1756 DNB 5 Plus 0 4 2A General Parameters VO Data EDS File DeviceLogix Select parameter that you want to configure and initiate action using the toolbar Groups z 8 Parameter 59 Output Assembly Input Assembly Assy WordO Param Assy Wordi Param Assy Word2 Param Assy Word3 Param Outa Pr FitState Outs Pr Fitvaue OutA Dn FitState Outa Dn FitValue Out Dn IdState Dn OUE Pr FitState Out Pr Fltvalue On FitState Out Dn Fit due Publication RA UMO002B EN P November 2010 gt Manil Current Value 105 100 21 14 4 9 Go to Fitvaue Go to Fitvalue Open Go to Id Vaue Open Go to Fitvalue Open Go to Fitvaue Operational Parameters Using the E3 Module 35 The following is a list of all parameters that must be set correctly in the E3 All others that are not in this list should be left at their default value or do not take effect with the AOI General Parameters Parameter Description Required Setting 24 Trip enable See graphic on page 36 25 Warning enable See graphic on page 36 2
43. rol Grou POL Group E51 Inp SR Contro cH E81 000 00 CVal Cul Val LL C EB 000 00 C Par Ctrl Per 2E5100 00 Stat Group E51 Inp GR Conto poor _ 51 000 O0imnstep 800 _E51_000_00 IntRelease BOOL He Pau CES Om DAR BODL 51 000 00 0 Control Group E51 Inp Power E51_000_00 EnStopT ime Control Group E51 Inp Enable Stc Control Group E51 Inp Start Interh Control Group E51 Inp SBY Stanc 51 000 00 C Par StopTime DINT Hi E51 000 00 Par StartupH DINT E51 000 00 C Par StartupLightCode DINT 51 000 00 C Par FailureStopD isable Control Group E51 Inp Alarm t Control Group E51 Inp EU Local t Control Group E51 Inp SIR Immec Control Group E51 Inp EIR Intetlo Control Group E51 Inp CLR Clear Control Group E51 Inp Feedback Control Group E51 Inp All Modul la oup E51 Inp All Module Control Group E51 Inp Stop Inter 000 00 Control Group E51 Inp Stop Imme Control Group E51 Out Enabele E51 000 OO Alarm onirol Group E51 Out Enable Au Control Group E51 Out Warning Control Group E51 Dut Failure Control Group E51 Out Alarm Cantal Green F1 firm Check cin Publication RA UMO0
44. s At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to com
45. t window from which you can navigate directly to the item that Structured Text Editor Enable Duplicate Destructive Bit Detection caused the warning Font Color Enable Instruction Element Defaults Note DDED only detects destructive reference to bits used in a ladder logic OTE ONS Enable Shorted Branch Detection OSF or OSR instruction If a bit is not used in an OTE ONS OSF or OSR instruction oton but is destructively referenced multiple times elsewhere in the controller then DDBD will not detect itt DDBD also does not detect destructive references to indirect tags such as MyBitArray BitNum Publication RA UMOO2B EN P November 2010 60 Additional Information Workflow Data Retrieval Tool HDRS Database RSLOGIX050109_IN_E1 CSV File CLX Tags OUT CSV File RSLOGIX050109_IN_E 1Structure CSV File CLX_Structure_OUT CSV Import CLX T s File ControlGroupsTemplate xls Import files into RSLogix 5000 File RSView TagDB Folders V130 xls File RSView AlarmDB FokfersV 130 xls HORS Tags HMITag TOPIC csv File Alarms TOPIC csv Import files into Database RSViewSE File COT ValueDB FoldersV130 xls R lt SignaiDB FoldersV130 xls TIS UserTagDB xis Publication RA UMO02B EN P November 2010 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its product
46. tandby x Gate 2 Gate PG1 03 Hus E52 000 0 Last Drive Position Actuator Gate PG2 Group Master E52 000 04 Bus 9 q Aeration Weight Controller Ctr d Variable SP Position Feedback E52 Bin Feed E52 000 00 Bus Checl E52 000 02 Bus E52 000 01 Bus E52 3B1 Wi PV E53 Recirculation Group Master AllRun AllStop E53 BC1 C1 SEL E53 000 00 Bus Recircu Recirc AllRun AllStop E51 381 C1 SEL Sil ox 351 E51 Bin Extraction Silo Feed E51 382 C1 SEL Silo 352 EnAutoStart EnAuto EnAutoStart Y Recirc Belt Conveyor Bag Filter E Filter Fan itrl d Variable Position E51 000 04 E51 000 01 Bus L EnAutoStart E51 000 03 Bus if Distribution BE51 351 L1 PV Gate Variabl o Position Feed Forward FF Flow Speed Controller Actuator Setpoint SP E51 BC1 RdyAuto Slide Gate RdyAutoX Y Legend x HMI PreSelect Toggle XX Selected Indication Warning Device F Failure Device nnn nn Bee Publication RA UMOO2B EN P November 2010 n
47. ve to change in Ready step LS RdyOk CtrlGrp PartRun M2 AOI ParentBus CtrlGrp Bus Publication RA UMO002B EN P November 2010 56 Application Examples Example 5 Inter Process Communication IPCom Publication RA UMO002B EN P November 2010 Module Diagram Remote CPU Device_x Device_n Program Code Program from CPU1 PLC 1 master site Ctrlgrp Check IPC1 Master Select IPC1 Master AllRun any RdyAuto CtrlGrp AllRun IPC 1 Master Select IPC1 Master AllStop IPC1 Master Select CtrlGrp AllStop O lany RdyAuto Call IPCom module as master IPC1 IPCom AOI Par MasterModule 1 ParentBus CtrlGrp Bus Transmit user data MOV Source Input xy Dest IPC1 UserSend Data 0 Application Examples 57 Program from CPU2 PLC 2 server site any RdyAuto any RdyAuto IPC2 Slave AllRunning E 4 E O any RdyAuto any RdyAuto IPC2 Slave AllStopped Call IPCom module as slave Note ParentBus is not connected IPC2 IPCom AOI Par MasterModule 0 ParentBus Dummy Transmit user data MOV Source IPC2 UserRec Data 0 Dest Output_xy Control remote MaGrp IPC2 Slave SelectMaGrp MaGrp PreSelect 1 MaGrp2 ParentBus IPC2 Bus Publication RA UMO002B EN P November 2010
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