440G-LZ Guard locking switch
Contents
1. Cross fault Cable Pull Switches curtains Scanners Safety Inputs IN1 IN2 12 S22 32 42 11 S21 CH1 CH2 Test Out L wd UUs o6 L J lt Laser Contact Interlocks UNIVERSAL INPUTS Universal Input All sensor types go to same terminals Rockwell Automation Automatic cross loop monitoring no configuration by switch setting or hardwired jumper required supports both single channel and two dual channel safety inputs Two dual channel inputs on DI models configured by logic switch All Faults including Cross Loop are detected by test outputs 11 and 521 Non Contact Interlocks Grip Switches Copyright 2013 Rockwell Automation Inc All Rights Reserved Safety Mats Rockwell Automation DIVERSE INPUTS Application Example Light Curtain amp E stop Simple system where breaking a light curtain beam or hitting an e stop stops a machine and Logic Universal input allows various types of safety set with devices to be connected to the relay rotary switch Dual input relay can handle 2 dual channel devices simplifying wiring and commissioning Rotary switch on front of device configures reset mode and logic between two devices AND logic shown oooo oooo and Logic C C oooo ooo0o Contactor Legacy Solution Next Gen Solution The new generation relay s2. Unlock request Easy extension of safety functions via Single Wire Safety Copyright 2013 Rockwell Automation Inc All Rights Reserved 29 Rockwell Automation GLP TECHNOLOGY OVERVIEW Safety Inputs for Door Monitoring Lock Speed Monitoring w 2 Monitoring Abbe Proximity Switches PNP TLS PLe gt Machine Stop and Safe PWRIFault Stop Sus Safe Off s Two operation modes Out Stop Cat 1 2 Safe Limi 2 Single Wire Safety Outputs Lock rU Stop Cat 2 resp Safe Limited Speed 8 i command and Safe Off She Adjustable speed limits Stop Two speed limits 511 and 512 2 Outputs 1 7 D Operator safety safe speed for test outputs limit standstill speed 0 5 and 10 Hz safety outputs e Machine Safety Max Speed from Lock control Various Lock types supported 112111 2 544 10Hz to 3k Hz e Solenoid controlled Lock TLS PLe Safety Input for Lock perum E e Dual channel cascading of Lock command Supports latest Lock release TLS PL Leverages GSR technologies Single wire safety Copyright 2013 Rockwell Automation Inc All Rights Reserved 30 LISTEN THINK SONE GUARDMASTER NETWORK INTERFACE Rockwell Allen Bradley Rockwell Software Automation Rev 505
3. Single Chanel Safety Input approved concept of one wire connection to expand and cascade safety functions to SIL3 Simplifies wiring Single Rotary Switch setting of Logic Functions Reset Timing TUV approved concept to eliminate double switches T Unique validation method e Maintains PLe SIL3 rating Expedite configuration Dynamic signal EN em Single device can address a broader range of 1111 reset modes time delays etc e Increases number of on terminal ocalable platform to address single and multi zone applications for a variety of standard and special functional requirements Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation THE NEXT GENERATION Consolidates functionality 2 Supports broad range of safety sensor types single unit monitors two dual channel safety devices Flexibility of a software configurable safety relay 2 Single rotary switch for logic amp reset configuration 2 amp OR logic can be used for zoning Logical Functional Block Rotary Switch Configuration INT IN2 34 Logic and zoning afety Out Configurable devices More applications with fewer part numbers Copyright 2013 Rockwell Automation Inc All Rights Reserved 12 22 32 842 A1 A2 11 21 PWR Fault 11 CH1 BEEN S21 CH2
4. Automation Common Functionality e Restart delay configurable from 2 sec to 60 sec delay allows machine or AGV to start automatically after field is clear for specified amount of time Configurable resolutions of 30mm 40mm 50mm Omm e 7 diagnostic display and status LEDs Price e Application diagnostic output configurable to signal front window Bg contamination or OSSD faults or both Four field sets SafeZone 5 meter safety field Integrated EDM Singlezone 190 Single field set e Restart interlock SafeZone 4 meter safety field 270 d Field replaceable front window Single field set 2 meter safety field Operating Range Field Sets Copyright 2013 Rockwell Automation Inc All Rights Reserved LISTEN 9 SORTE GUARDMASTERO SAFETY BELAYS Rockwell Allen Bradley Rockwell Software Automation Rev 5058 CO900D Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation SINGLE INPUT DUAL CHANNEL DEVICES Single Input Dual Channel SI Most basic unit of core family Game terminal layout as DI but only has one set of safety inputs One dual channel input ww 4 aoe Single Wire Safety Output 1 511 12 111 A1 A2 PWR Fault 1 UE Configurable for reset 24V DC supply voltage Logic IN Logic IN 2N
5. USE DETAILED TAG NAMES FROM LOGIX DESIGNER ADD ON PROFILE Rockwell Automation Add on profile Module Definition CT aa offers meaningfully named tags for all GSR safety relays in the system Terminal Level i Status Operation States Fault codes for major minor faults Slot Guardmaster_EIP I Buardmaster EIP I SIotD22R2 Guardmaster_ElP 1 Slot0D22R2 OperationS tate Guardmaster_ElP 1 SlotOD 22R2 IN02 mE Guardmaster_EIF 1 Slot0D22R 2 SinglewireS afetyln Guardmaster_EIP Slot0D22R2 ResetRequired Guardmaster_EIP Slot0D22R2 12 _ Guardmaster_EIP 1 SlotOD22R2 534 Guardmaster_EIP Slot0D22R2 NonRecoverableF ault A Guardmaster_ElP 1 SlotOD22R2 NonRecoverableF ault B Guardmaster EIP I SIot0D22R2 RecoverableF ault Buardmaster EIP I SIot0D22R2 5120perwire 16800 16800 _ fuardmaster EIP I SIot0D 22R2 5420penwire Guardmaster EIP 1 Slot0D22R2 320periwire gt C A Copyright 2013 Rockwell Automation Inc All Rights Reserved 3 5 models of Guardmaster Safety Relays supported at launch Must be Firmware Rev 2 which supports the enhanced optical bus Coordinated Launch FW 2 available with GSR EIP Firmware Version Supply 24VDC 3W Allen Bradley Guard master GSR GLT Safety Relay 2 SS 24VDC 0 3A Amb temp 55 C aggregate output 1 5A Lot 001 1
6. ability to communicate with a broad range of safety devices reduces hardware and simplifies wiring needed to configure systems Copyright 2013 Rockwell Automation Inc All Rights Reserved Logic Allen Bradley d E IN OUT Vere 12 111 L12 L11 Y32 34 13 14 23 24 L11 dynamic test pattern SINGLE WIRE SAFETY SWS CONNECTION Logic Zoning Expansion A single wire safety connection is used to expand and cascade multiple relays while maintaining a PLe SIL3 rating A dynamic signal with specific test patterns is transmitted through a single wire which is the only signal the input will recognize Any other signal will be a fault Terminal L11 sends the Logic signal output Terminal L12 receives the Logic signal input oingle Wire Safety input L12 can be configured with safety inputs of device using AND OR logic Safety functions can be cascaded through multiple zones Expansion modules are easily added to base relay while leaving all safety outputs of base module available for use Rockwell Automation Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation CONFIGURATION MM Manual monitored Reset MM AM Automatic manual Reset Selectable functions 4 Logic conditions for safety inputs and the Single Wire Safety input L12 Reset modes au
7. 2345 1229 Cat No 440R GL2S2T series A 202 LISTED 9221 00885630869858 PN 218093 Rockwell Automation Germany Westring 222 42329 Wuppertal Made in Germany N223 IND CONT EQ Bhsintaed fre cesse SUPPORTED RELAYS FIRMWARE VERSION 2 Rockwell Automation 440R D22R2 GSR DI FW 2 or later 440R D2282 GSR DIS FW 2 or later 440R EM4R2 GSR EM FW 2 or later 440R EM4R2D GSR EMD FW 2 or later 440R GL282P GSR GLP FW 2 or later 440 512521 FW 2 or later EN Soon Firmware version 2 indicated on Product Label Copyright 2013 Rockwell Automation Inc All Rights Reserved 35 LISTEN THINK Ems Anen Bradiey Alen Bradtoy Gre note e NN GUARDMASTER 4406 30 Software Configurable Safety Relay Rockwell Allen Bradley Rockwell Software Automation Rev 5058 CO900D Copyright 2013 Rockwell Automation Inc All Rights Reserved SOFTWARE CONFIGURABLE SAFETY RELAY Safety made Simple amp Flexible e Supports four to ten safety input circuits and up to five safety output zones Flexible configuration allows you to re engineer and rapidly integrate application without having to incur high costs of rewiring e Innovative safety logic editor reduces the friction involved in setting up a safety configuration and reduces manual input making for a best in class configuration experience Safety amp Productiv
8. 8 CO900D Copyright 2013 Rockwell Automation Inc All Rights Reserved FLEXIBILITY 2 PORT EMBEDDED SWITCH Rockwell Automation Guard Door 3 Open 7 t 1 2 port embedded switch supports linear star and ring EtherNet IP network topology Linear topologies save on the costs of cabling and a centralized switch Ring topologies offer these benefits and high availability Copyright 2013 Rockwell Automation Inc All Rights Reserved 32 EASE OF USE PREMIER LOGIX INTEGRATION Rockwell Automation RSLogix 5000 GSR_ENIP 1756 1 75 20 111 een Ven Search Logic Communications Tools Window Sieg ei 31834161 172 J GSR ENIP 0 LOGIC Trigger Std Stop ine RUN d C o gt 5 energy Storage oEdt n s Tai 1 5 4 Ul Houle Properties Local CET Piss 1 1 e 1 as GSR ENIP 1 0 E Sp I PWR FLT 85 ENIP I D IN 1 GSR ENIP 2 H GSR ENIP I D LOGIC IN GSR ENIP 0 QUT 1 2 3 4 Set Private Plug in to Add Module Monitor with address with rotary EtherNet IP Profile in Studio logically named switches Network 9000 Logix tags 192 168 1 Designer software structures Configuration in one software package Logix Designer Copyright 2013 Rockwell Automation Inc All Rights Reserved 33 EASE OF
9. Electrical Lighting Automation DataComm R ARING TWENTIES Rockwell What s New from Allen Bradley Automation Safety Products Au t h zed PRESENTED BY UP Distributor Chuck McLamb Schaedler Yesco Allen Bradley Rockwell Software Experience the Difference USTEN THINK GUARRMASTER 440G LZ PLE RATED ACCESS CONTROL FOR PARTIAL BODY Rockwell Allen Bradley Rockwell Software Automation Rev 5058 CO900D Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation GUARDMASTER 440G LZ Safety certified to PLe and Cat 4 EN ISO 13849 1 EN ISO 14119 2013 Solid state design and monitored outputs Scalable protection with Unique or Standard coded RFID actuators High holding force of 1300N Fzh Energy Efficient Green Device only uses 2 5W IP69K and hygienic design Power to Release and Power to Lock versions Compact design optimized for ease of mounting Diagnostic info provided with 2 bright 2 0 LEDs Bar code with URL link to user manual LEDs both sides 7 LEDs both sides G obal approvals 1 ean design sealed bo Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation SOLID STATE SAFETY OUTPUTS AND DESIGN With the 440G LZ solid state design it can be connected in series with other devices such as Light Curtains and SensaGuard sw
10. O safety outputs and 1 PNP aux Output Out Out1 Compatible Input Dual Channel Cl 0 0 AM AM For MSR conversions when customer does not want to MSR127 deal with moving terminals Layout does not align with rest of family consistent housings 521522534 A2 14 24 34 42 321 822 834 A2 111 Y32 34 A One dual channel input 14 24 343 E 13 14 23 24 Configurable for Reset 24V DC supply voltage Single wire link output only configurable as aux PNP output 3 N O safety outputs 1 aux Copyright 2013 Rockwell Automation Inc All Rights Reserved DUAL INPUT DUAL CHANNEL DEVICES 512 322 532 542 A1 A2 11 821 wu 9 PWRiFault r Ni AT Fr Logic IN Outi 0 LOGIC 2 S 3 Zeck Aen a ES A 112 111 32 34 13 14 23 24 512 522 332 542 Al A2 11 521 IN 1 IN2 Logic IN Out LOGIC 1 E 1 eh DIS Allen Brauier neuter 112 111 34 34 44 14 24 ep DIS Configurable for Reset and logic 24V DC supply voltage Full single wire cascading capability 2 safety outputs 1 PNP aux 2 safety inputs Configurable for Reset and logic 24V DC supply voltage Full single wire cascading capability 4 PNP safety outputs most applications use one pair or the other 1 PNP aux 2 safety inputs Ro
11. SAFETY RELAY UNIVERSAL INPUTS Rockwell Automation CABLE PULL SAFETY SOLENOID INTERLOCK Ph SENSORS SWITCHES SAFETY MATS LIGHT CURTAINS CONTACTORS VFD S WISAFE OFF RFID INTERLOCKS LASER SCANNERS Copyright 2013 Rockwell Automation Inc All Rights Reserved 41 GUARDMASTER 440C CR30 SAFETY RELAY EASY TO USE Rockwell Automation Configure Device Configure Safety Function Validate and Verify Q Same Mimic as for Micro 800 device configuration Assign safety Function via Drag and validation and verification Drop process No programming language required Q Simply select Safety component Checklist to walk through Select Safety Safety Logic on 2 Component Function Levels Automatic via Drag n Drop Assigned safety function via Drag n Drop Ease of configuration No previous programming skills required Copyright 2013 Rockwell Automation Inc All Rights Reserved 42 GUARDMASTER 440C CR30 SAFETY RELAY EASY TO USE Rockwell Automation Easy to Use Online Monitoring Color coded online monitoring helps troubleshoot code Diagnostic tooltips provide natural language fault descriptions Diagnostic tooltips for application troubleshooting Copyright 2013 Rockwell Automation Inc All Rights Reserved GUARDMASTER 440C CR30 SAFETY RELAY SINGLE WIRE SAFETY SUPPORT Rockwell Automatio
12. Single Safety and Two Warning Fields Slows AGV in two stages before stop Mobile 4 sided Configurable resolution of 70 2 76 in for leg detection n Collision avoidance for over head cranes and AGVs Copyright 2013 Rockwell Automation Inc All Rights Reserved Vertical Mounting 2 meter 6 6 ft safety set at Omm 2 761 resolution B lc for maximum safety field range Must be configured with contour as a reference No Warning field required Can connect the SafeZone Minis 05505 to MSR22LM the MSR42 muting modules Copyright 2013 Rockwell Automation Inc All Rights Reserved 12 oafeZone Mini as Safety Mat Replacement Rockwell Automation The SafeZone Mini is a single rt part number solution compared to a safety mat system which consists of multiple mats uniting trim perimeter trim and a Mat controller to make up a mat system of ater Setting up a detection area with the SafeZone Mini is as simple as opening the SCD software and using the drawing tool to create the required shape and then transmitting the configuration to the scanner OO de od COD LS 22 Copyright 2013 Rockwell Automation Inc All Rights Reserved 13 oafeZone Safety Laser Scanner Family Positioning Overview Rockwell
13. cation Example Printing Machine Global E Stop through multiple zones Global e stop Zone 1 Zone 2 Zone 3 The SI relay controls the global e stop which M Manual monitored Reset M A Automatic manual Reset distributes its signal over the single wire 1 2 08 INTOR gt 5 112 2 SUR NONE i 2 112 IN1 1 2 6 L12 INT AND IN2 safety output which is wired to all zones in 3 LI2AND IN1OR 27 7 TL12AND INI OR 2 parallel maintaining PL e SIL3 4 L12 AND IN1AND IN2 8 8 L12 AND AND IN2 Multiple devices dedicated to one zone Logic through dual input relays Each DI relay is dedicated to a zone which is supporting multiple devices through AND OR configuration here single wire input is AND with safety inputs which are also 0 0 Configuration Mode Single wire safety connection wired in parallel provides fast integration of a global e stop to multiple Zones Copyright 2013 Rockwell Automation Inc All Rights Reserved 25 LISTEN 9 SORTE di 822 332 54 A2 811 321 Guardmaster Safety GLP oeptember 2012 Rockwell Allen Bradley Rockwell Software Automation Rev 5058 CO900D Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation GUARD LOCKING WITH SPEED MONITORING Line Extension to the new family of Guardmaster Safe
14. ckwell Automation 14 24 up to 1 5A 34 44 up to 5000 special filters on output to prevent false trips in applications with high capacitive loads eg Drives Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation EXPANSION MODULES EM 24V DC supply voltage Full single wire cascading capability parent or 4N O safety outputs 1 PNP aux Ce Sr EMD 24V DC supply voltage Full single wire cascading capability Timer functions TM EMD delay on energization delay on de energization L12 141 X32 jogging single pulse for teach in yere Selectable time delays Time x Factor 0 300s 4 N O delayed safety outputs 1 PNP aux Copyright 2013 Rockwell Automation Inc All Rights Reserved NEXT GENERATION SAFETY RELAYS CONCEPT amp INNOVATIONS Rockwell Automation Universal Input automatic Dual Input 2 safety inputs type 24VDC OSSD type input type detection each two channels ois e Twice the functionality of a single input dual e stops channel relay in a 22 5mm housing Reduced switches wiring for commissioning and multiple inputs can mats have logic configured simply in a single relay light curtains 6 part numbers will cover a majority of safety applications with consistent wiring Single Wire Safety Connection maintains PL e SIL 3
15. d for mounting to aluminum profile Supports both hinged and sliding guard doors Multi Hole Actuator mounting bracket Supports all directions of approach oupports mounting on framed and o unframed guard doors 9 Optional right angled mounting bracket e Mounting brac 440G LZAM2 Four directions of approach A ee o e Copyright 2013 Rockwell Automation Inc All Rights Reserved DIAGNOSTICS Two bright wraparound LED s 2 0 Degree viewable One LED for lock and OSSD status One LED for diagnostics to aid troubleshooting Actuator not in range Trying to lock unlock but actuator not aligned Failed to lock unlock OOSD fault Shorted to Ground or 24Vdc General faults Serial connected switch issues Rockwell Automation Copyright 2013 Rockwell Automation Inc All Rights Reserved SIE UD o SAFEZONE MINI Safety Laser Scanner Rockwell Allen Bradley Rockwell Software Automation Rev 5058 09000 Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation BENEFITS The SafeZone Mini is a smaller safety laser scanner which allows it to better fit in machine frames and on AGVs BS Two warning fields can slow the movement of a transfer cart AGV or any device transporting a load Angle 270 The 270 scan angle of the SafeZone Mini
16. inter Van gt 2 E H Flow Meter Madison Innovation Express Calibration Trailer Rockwell MCC Demo Van Experience the Difference
17. itches while maintaining a PLe rating Exceeds requirements of ISO TR 24119 referenced in the new EN ISO 14119 2013 standard Short circuit protection Overload protection Cross fault channel to channel detection Designed to switch DC powered devices Supports switching of up to 200 mA 440G LZ Allen Bradley Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation SCALABLE PROTECTION RFID technology is used to prevent the guard lock from functioning when attempts are made to defeat or bypass the safety switch Requirements against defeat are in EN ISO 14119 2013 Clause 7 2 Choice of Standard or Unique coded actuators Standard coded actuators Defined as Low Level coding in EN ISO14119 2013 Use with other measures to prevent defeat mounting the switch out of reach or hidden physical obstruction shielding Unique coded actuators Defined as High Level coding in EN ISO14119 2013 Needs no other measures needed to prevent defeating 4 gt Automatic learn process at unit power up During commissioning there is the option to select if the switch can learn new actuator up to eight times or to lock the switch so it can not learn another actuator Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation MOUNTING Compact design optimize
18. ity Embedded serial port for direct diagnostic communications to PanelView Component terminals or Micro800 controllers 16user configured status LEDs allow you to tailor indication to your application Toolbox 22 Safety I O in a compact 110mm wide housing e Expand by up to 16 standard using front mounted plug in slots that allow you to maintain the 110mm horizontal footprint Part of the Connected Components Bundle Preferred compatibility within the bundle Reduced supply chain costs e One software uisus Guardmaster 440C CR30 Micro800 PowerFlex and PanelView Component Do File Edit View Debug HS Je Optimize Panel Space IPTE dos WHY CHOOSE GUARDMASTER 440C CR30 Rockwell Automation Communications Window Help Copyright 2013 Rockwell Automation Inc All Rights Reserved GUARDMASTER 440C CR30 ANATOMY BLOCK STYLE SAFETY RELAY 22 PTS Rockwell Automation 10 Dedicated N C Safety Inputs 2 Single Wire Safety or Safety N C Inputs Configurable LED Indicators Porrsassres mn me snd geng Two Plug in Slots DIN Rail or Panel Mount 5232 Serial Port non isolated USB Programming Port 2p ceu EEEN 2 Verification ID Display Switch 6 Configurable Safety Terminals N C Inputs N O Inputs Test oources or Outp
19. n Supports Single Wire Safety for easy integration of GSR relays Add Safety Relay Outputs Add multiple dry contact outputs by utilizing GSR EM Expansion module while only consuming a single safety output configured for Single Wire Safety Connect Upstream GSR Relays Expand inputs and functionality using GSR relays by connection through Single Wire Safety Copyright 2013 Rockwell Automation Inc All Rights Reserved GUARDMASTER 440C CR30 SAFETY RELAY 2080 PLUG IN SUPPORT Rockwell Automation 2080 104084 plug in for expansion I O Standard Input Expansion D e U tandard i ts for standard si Be Ae Reset Feedback Mute BERNS Monitoring Sensors Standard Diagnostics Land auxiliary contacts of series wired safety devices and share with PanelView Component Use standard outputs to drive indicator LEDs or send gate unlock commands Expansion with no impact to panel footprint Copyright 2013 Rockwell Automation Inc All Rights Reserved Copyright 2013 Rockwell Automation Inc All Rights Reserved zi Ted dg Automation DataComm Please complete your survey credi Professional Development Hours D Schaedler Yesco Expo 2014 The Premier Electrical Tradeshow in Central PA A Two day Jam Packed Schedule Over 100 Booths from Leading Manufacturers Siemens Product Showcase Trailer Southwire Spr
20. provides a greater detection area than the 190 scan angle of the current SafeZone scanners reducing the number of scanners required to provide 4 sided protection around an or work cell Copyright 2013 Rockwell Automation Inc All Rights Reserved 9 Rockwell Automation SAFEZONE MINI TYPICAL APPLICATIONS 270 area protection in a work cell More area coverage than 190 solution 1 or 2 Warning Fields replaces safety mats Applications which require a vehicle with material to slow before a complete stop Two Warning Zones allow load to be slowed in two stages providing for better control of the load as it slows oafety Mat Replacement in front of a Machine Oneor Two Warning Zones two meter configurable safety field Irregular shapes and configurations Mobile applications for personnel detection or collision avoidance One or Two Warning Zones slows the vehicle in two stages reducing brake wear _ y SSSsssree Copyright 2013 Rockwell Automation Inc All Rights Reserved 10 HORIZONTAL APPLICATIONS STATIONARY AND MOBILE Rockwell Automation Horizontal Stationary Single field set Warning and Safety deal in a work cell as a safety mat replacement configured for 70mm resolution to detect an person s leg Stationary Horizontal 270 Horizontal Mobile
21. tomatic manual and manual monitored reset 0 Configuration Mode oingle input devices only need reset mode configured M Manual monitored Reset A A Automatic manual Reset 1 L12 OR INT OR IN 3 2 5 L12 INT OR 2 2 112 OR IN2 6 L12 OR INT IN2 3 L12 AND INT OR IN2 y 7 L12 AND INT IN2 8 8 L12 AND IN1 AND IN2 Logic Timing configuration EMD Time needs to be configured before operation 4 L12 AND 1 1 AND 1 2 1 0 Configuration Mode Easy to configure Dual input devices configure logic between inputs and reset mode 1 Set Device to 0 2 Power Up device Relay is now in On Delay configuration mode 45 6 5 0 3 35 i es 3 6 3 305 3 rotary switch to desired logic A 3 3 305 2 sei reset value see table Power LED 4 30 3005 ure 2 ange A 3 will glow green and Input 1 LED will 0 Configuration Mode 6 3 305 provide feedback of position 5 5 7 1 1096 Beat 6 6096 2 20 7 70 4 power to lock in configuration 3 30 J 9 mE 4 40 10 9 90 5 Relay maintains setting until 5 50 17 Time 10 10096 configuration process is repeated Time delay expansion modules configure output type and time delay Copyright 2013 Rockwell Automation Inc All Rights Reserved Rockwell Automation GLOBAL E STOP Appli
22. ty Relays GSR for application with guard locking functions Case 1 Unlock door as soon as motor has stopped J 1 Az Machine must be stopped e g to change work ne y or to adjust machine settings b Tren Case 2 Operate machine at safe speed 2 The machine must sometimes be operated for am irregular operations such as maintenance 1 n Safe limited GLP Guard Locking with Prox Input speed 440R GL2S2P Reduces down time by standstill monitoring Operates machine at safe speed Copyright 2013 Rockwell Automation Inc All Rights Reserved 27 Rockwell Automation CASE 1 UNLOCK AT STANDSTILL Operation mode Stop Cat 1 Rotary switch logic Position 1 3 Case 1 Unlock door as soon as motor has stopped 7 machine must be stopped e g to change work pieces 2 or to adjust machine settings WI 4 ke P4 a gt T Remove motor When a hazardous part has long inertia door lock power control using off delay timer results in extra waiting 1 Q time monitoring the motor s movement and unlock the door at standstill reduces extra waiting time TD Unlock 9 request fey 2 Stop Max Speed SL2 Safe Off at 5 standstill Standstill _ SL1 GLP stand alone solution for Lock control and machine stop Copyright 2013 Rockwell Automation Inc All Rights Reserved 28
23. uts 2 Safety Outputs 2 Single Wire Safety or oafety Outputs Copyright 2013 Rockwell Automation Inc All Rights Reserved GUARDMASTER 440C CR30 SAFETY RELAY DIRECT SERIAL CONNECTION TO PANELVIEW COMPONENT OR MICRO800 Rockwell Automation Share diagnostics with HMI or controller V e PanelView poe mm Direct PanelView Component Connectivit CR30 Embedded Serial Port on can be directly connected GSR830 to a PanelView Component terminal L mmm mmm mm mm mmm mm mm mm mm mmm mm mmm mmm mm wv E PanelView S Direct Micro800 Controller Connectivity Embedded Serial Port on CR30 can be directly connected to a Micro800 controller Pass through USB to serial 99 696666 66 6 A wm wm wm wm wm wm wm mmm wm mmm 5 yaa Copyright 2013 Rockwell Automation Inc All Rights Reserved GUARDMASTER 440C CR30 SAFETY RELAY NETWORKING CAPABILITIES Rockwell Automation EtherNet 01234 5678239 _ _ _ Micro 850 Allen Bradley We Guardmorte 440C CR30 PowerFlex 4 PowerFlex 7xx Copyright 2013 Rockwell Automation Inc All Rights Reserved 40 GUARDMASTER 440C CR30
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