IOCards USB Expansion & Master Manual
Contents
1. OR 0 fs aa fae Fes RB BA BS SA SS a HS HS He He A US SS Ba Bs Ray Bea ag BR PA ne fos oe fe A A eva ee o ae A ts ne ira fr nes A A 20 E 22 A 242 260 BB an ns fae as Fo Fon RB SHY BS oe GS SYA S ES HS a A aS eS Be Bay BM 2 fo e Fas faa E BA e aa cs te res A ao A ss rea ra fro fies S 204 A O A 2 2a 22 Ank zs ar fas os RB A BE SS aT os eS mmmH A a 2a a Br 24s 29 Em emoe fas foe o e BE SAN oe io fete 12s A 42 A tsa res ira nse isa S 26 fava 222 O 28 246 254 OR fas fea su oo fa es RC SB GS ws tS a Hea e a 5 a a 2s 2a 25 Bis fas 2 foo foo Rr E Ee EE fe fa nao nas S aa isa eo ns ize isa ise oo an 2 22 22 2a aaa fase In the bottom of screen we see the other inputs and outputs potentiometers and displays ANALOG INPUTS DISPLAY DIGITS COMMANDS A 255 Position Value 0 15 l o bo Send ALL ON A 2 255 w l Sena AON 3 255 Initial Pos Number bo bo oo ALL OFF 4 255 el Send ALL OFF 5 64 Display positions availables inthis device 0 63 I NotShow www opencockpits com lOCards USB Expansion amp Master Manual In our example we need to verify if the entrance and the exit that we have connected runs a switch an2. be connected in gray background buttons r 4 USBExpansion Dev 6 DIGITAL INPUTS bibie e Fas fas ow eo A BG BS ae err as SS A A ea ira a as nse fac A 225 A 24s B52 267 aro ae nm 2 Far fas es A BA SH ao as ets ar ss S 5a es ra N so E A 226 235 24a 25a 262 ara 2a Rimele A BR fae i fet es se S ES tba rs nee ist oo f2os E ear 236 24s 24 263 2a 2s Bime mwee e BB oa a 20 2s ise A A es ir 83 fis 20 avo 228 A ass a5 fas ara 22 fe 03 faz 31_ foo eo foe e A ss eta rev ao ss A te irs na ss fae fait A 22s Bsa faa B56 265 274 283 5 _ n4 faa 32 far m E BG e oa ts A N A A te irs A sa fans fave A 230 25 faa 257 266 275 2e4 bisae A a 23 isa tax A Ss es ire A is 20s avs A 23x A 245 2s fase 276 285 gt _ ve 2s Ee feo 2 fon fro A as ts na Ss se S ea fr PB iss 20s favs S fase aa 250 2 26s 2 28 b imien E BS e a a 25 tS tas A E 70 irs es sz 20 avs Baa 233 242 2s 2s ass 27a 287 In the central part of the screen it shows us the tables of the exits of the Master active with white background and inactive in gray background P Not available J Reserved Nj Status ON __ Status OFF fa DIGITAL OUTPUTS
3. 28 30 32 34 36 38 40 PINS 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 OUTPUTS 5V 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 www opencockpits com l OCards USB Expansion amp Master Manual The connection of these LEDS is as we see in the following diagram Led s Resistors COCOCOCOUC OCOD O OO OCO OD 000000000 amp 8 000000090 Connector P2 5v GND 49 50 54 pint pin2 pin3 pin4 pind pin6 pin7 pins ping 52 53 4 55 Due to the own voltage of the LED that we do is interpose a resistor between the positive and the own LED For the calculation of this resistance we detail a formula R Vs Vf If Where rn Vs supplied voltage Vf Voltaje of LED V Cathode K Anode A If Intensity of LED A p For example we have a Master exit that supplies 5V a LED that necessite 2 2V and with an intensity of 20mA 0 02A if we put it into the formula staies us just as LED r 5 2 2 0 02 140 Ohms DC voltage Therefore we must use a resistance of 150 Ohms because is the superior more near standard to 140 Ohm www opencockpits com E l OCards USB Expansion amp Master Manual Also we must observe the position of montage of the LED due to that has positive where cathode will solder the resistor connecting them to the GND of the connector that use the plate J2 or P2 and negative anode we will co
4. 5 ie ao elelo o Ole Pp les P aVeegve ni ry a vad Go Ok 90 alL lo e 0 Vv OOooe os gt M ao i GLa JO 7 LS o gt oe gt Le 2 o oo o w a ea ae R2 4 Amm J3 om Description of the connectors e P1 connector towards the USBExpansion permits us the connection with the computer e P2 connector for seven auxiliary outputs e JO connector for feeding the Master must be feed always for this connector being the more near pin to the P2 connector the positive e J1 bus of communications for the DISPLAYS II cards permits connect us until 4 cards in series it permits manage us a total of 64 digits of 7 segments e J2 connector of exits permits connect and manage leds or relays The Pin 1 is the positive The Pin 2 is GND being common for all exits We can manage until 38 exits see explanatory drawing e J3 connector of inputs can connect switches pulsh bottons etcetera is formed for four groups of 9 pins it gives us a total of 36 inputs see explanatory drawing e J4 just as the J3 it is a connector for 36 inputs www opencockpits com Eo l OCards USB Expansion amp Master Manual Inputs The inputs in the Master card are formed for groups of 9 1 GND common that means that we dispose of 36 entrances for connector J3 and J4 that is for each Master card connected to the USBExpansion are 72 inputs that multiplied for the four cards that we can
5. Date 15 03 12 Rev 2 0 lOCards USB Expansion amp Master Manual l OCards USB Expansion amp Master Manual Index IOCARDS USB EXPANSION amp MASTER MANUAL ccccceccccccecscesesseeeeeeeeeeeeeeeseeeeeessseeeeseeeeeeessaaaaneeeess 1 Ye T 2 oi o aaeanoa 3 SGC ll 3 Outline and component M ose cccceceeasecenseccseceaasesenscercoassecessecesscesssesessees lin 3 Description Of the connectors MERRE ooo ncaceccassreccessscerensercscasereaconecercaserescasesceresess Mill 4 ee CCl 4 Outline and component MMIII os eccc cc ceensccnscccsscoaasesenscencoasseeestecesecesssesesseeessseol 5 Description of the connectors ccscssccccssuecccnsnneccnscnsnecscuseccsacsesenscuesensauseccsausesensuesesauseensansesssaaesensenses 5 Qe O 6 Connector J3 wich E ereraa A 6 Connector J4 1 __l L fl 6 MUTPUTS oee eee eee 7 Connect d E et ances rs E ae tet Oe et ne Re ee CRE RTM See 7 Cede ee E 8 O NC ee 9 OO INGO RSC eneee oo MORN o an no onoooanennenennnnnenoronnnrnnnnnene eena e e EN 9 INSTALLATION OF SOFTWARE AND CONFIGURATION 0scccccecccaeeeesececeeeecaeeeseeceeeeeeeueeseceeeeessueaeeeeeeeessaaaaneess 10 eeOf functioning of the Card s qq cecesreercessesteeeeneeseeee eaa a e 10 LINAS EREST R llr 16 www opencockpits com l OCards USB Expansion amp Master Manual Introduction The USBExpansion was designed s
6. ER OUTPUT C1 CERAMIC CONDENSER 220nF C2 Y C3 CERAMIC CONDENSER 22pF C4 C13 CONDENSER 0 1mF Q1 QUARTZ CRYSTAL 6 Mhz R1 100R R2 10K R3 1K5 R4 470R IC1 IC2 IC3 IC4 IC8 IC9 IC10 IC11 74HC541 IC5 74HC253 IC6 74HC139 IC7 16C745 www opencockpits com Ea lOCards USB Expansion amp Master Manual 5 Ea Jz J8 J J10 J5 6 o __Je R2 eoagcooocoa sooscoesse Le Ls less e1ng o R1 c13 Ics SOBOSOEOSS eg gaooancoungo ise Fc R3 a o o S o of le of le eo e amp e boa lt Ols a O je al jo a amp e a Q e o e of lbe A_le d e A ie o e J e a fe Jae coo je Fe Fk o a a o a o Io o jef e o je me bed a bs wT e eo ren a O o amp a a e ej Oo a a fsi amp C2 s 2 amp e gt ef_ o aL o C10 cg eee nc o oaeacooaceo acceceaceonaso cof Ceca tess al eocoaececes DE a EE eooeoecoaeao Description of the connectors e J6 USB connector towars the computer e J1 J2 J3 J4 connectors for the different Master cards being the order of connection of the Master cards the same order of the connectors e J7 J8 J9 J10 connectors for analogical entrances in them We can connect potentiometers e J5 connector for the masters feeding although it is not necessary to feed the USBExpansion the USB Expansion takes power from USB port e SW1 Microchip reset not used habitually Master This card is i
7. connect to each USBExpansion gives us a total of 288 digital inputs numbered according to the following table Master card number J3 inputs J4 inputs 72 107 108 143 144 179 180 215 216 251 202 28 The virtual logical entrances it is not corresponded with the physical number of pin being the the Master numeric virtual distribution as follows in the following outline Connector J3 nPLTS cro ov ous ono ov oo ll EEF BAF GRB s i oos cwo PINS 2 4 6 8 10 1214 16 18 20 BA EA Ba Ba EA 32 34 36 38 40 PINS 13 5 7 9 11 13 15 17 19 B A SI a MSH 31 ss 35 37 39 PUTS 001 oos one ooo oos oxo oxa ow oo ovs tor sr oe Connector J4 INPUTS 038 039 043 042 GND 047 048 052 051 GND 56 057 06 HEU GND 06s 066 070 069 GND PINS 92 4 6 8 10 12 14 16 18 20 EA IE Ea E MOM 32 34 36 38 1401 PINS 1 3 s 7 9 i1 13 15 17 19 H EA E Ea MON a 39 95 37 laa INPUTS 037 040 044 036 041 046 049 053 045 050 055 058 062 054 058 064 067 071 063 068 As it sees in the diagrams the entrances goes for groups of 9 at total the J3 and J4 connectors provides 72 inputs How we see the different groups of connections in everyone of them we have a common GND not interchangeable that is to say the entrances of a group can t be connected with the GND of any other group but that always must use the GND of his same group In the following image we can see an example of connect
8. d a LED for the entrance simply activate the switch and in the table it see that the corresponding cell puts green ON SBExpansion Dev 6 Jg d Le wE IS Mmf mn SJS l Ed l 2 13 al a fr N FREI N SEE amad Ue We see that the cell lights ON but our LED not to see if it function we go to the cell that corresponds to the LED in our example the output number 11 and do CLICK see that whenever do click exchanges the state of the LED if lights all gone well if not it is necessary to revise the connections In the case of a 7 segments Display will be able to see it in the manual of the IOCard Display Il card For the analogical inputs potentiometers the screen shows us the movement and consequently the values that it take thoses entrances from their pertinent potentiometers Already we have learned to verify entrances and exits with the SIOC Monitor Pass now to use a programming language SIOC to use our switch and our led for major depth of use You can visit the Opencockpits website entering the forums and download the manual www opencockpits com Lae l OCards USB Expansion amp Master Manual We will use a real element of a cabin that functions with a switch and an optical messenger Switch Panel indicator parking brake To begin we will create a file of call text prueba1 txt kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
9. de in 3 stages Always Is so and when all this OK can see down an green OK that tranquilizes us That means that all it has gone out well If instead of the OK green went out a red cross them be important for example that it have forget to copy a piece of the file pruebal txt and can be that a key has disappeared or that has occured a leap of line This is accustomed to occur often when we copy a piece of program of somebody Note 1 we have seeing that the transformation of a text file in program the compilation it made automatically the COMPILE s button of Config_SIOC page has little utility Note 2 Creating a SIOC program as of a text it is chancy The computer operators do it to go blind but those who are not sure do to him bundles between the and the To create a new ssi or add things you to one existent it is a lot of sure work directly in the page ssi of Config _SIOC Then we close the log of compilation clicking OK and now see our text in the window of the SIOC but converted in a ssi www opencockpits com lOCards USB Expansion amp Master Manual Files Edit See Language Compiler Group Utils Help gt Var 0003 Link IOCARD_OUT Output 11 We have to remember always to save it as will do whenever modify a file ssi Files Save as and of name it is accustomed sioc ini file that from now on no longer will appear empty If close and it open again sioc exe already see that the SIOC is opened with the the
10. ells lellells Lslellsllslls lallellalle lellelislisllsllallallelle allellelelelellellelle S e e a la Ele 4 DIGITAL INPUTS USBExpansion Dev 6 _ Status OFF P Not available Jj Reserved E Status ON fal DIGITAL OUTPUTS REEE Hellellsllsllllallel BBl lelclzlelle ea es Le Lc i DISPLAY DIGITS ANALOG INPUTS COMMANDS Value 0 15 Position ALL ON ALL OFF a Send dA Send Number T T E Initial Pos w 64 Display positions availables inthis device 0 az wo T Not Show 2 Connecting an input and an output in the OCard Master The entrance in our case a connected switch to the logical entrance 1 that it is the physical entrance 1 pin1 and to the common earth GND pin 10 of the same group the first of the J3 connector www opencockpits com l OCards USB Expansion amp Master Manual The exit in our case a red LED connected to the logical exit 11 of the J2 pin 3 and to the common earth pin 2 Catodo pata corta resistencia a GND pin 2 Cathode short leg resistor to GND pin2 rede Anodo pata larga a salida 11 pin 3 Anode long leg to output 11 pin3 LL t z j In the screen we can see in the upper position the tables of inputs those who be active as many as Master cards connected will show with white background and white buttons and those who not
11. ion of different elements to the J3 connector In it distinguish clearly the connected switches to the pins 2 and 3 also sees the connection of the push button in the pins 1 and 31 finally sees a connected encoder to the pins 32 and 34 that correspond to the logical inputs 29 and 30 due to that the Gray s encoders type can go connected directly to the Master plate in two consecutive logical inputs www opencockpits com tom l OCards USB Expansion amp Master Manual J3 QOoooqoo0d0d00c0dc0d 0d 0 Gao 0 O ioododgngooddrcococococroorcCcgo eda Pin 1 Pin 2 Pin 31 Pin 32 Pin 34 Pin 10 ist Group GND o Z Q 2 5 E a Push button Swith Push button Encoder As we see also the common in all cases always belongs to the same group where it connects the elements Outputs Each Master card has until 45 exits distributed between the J2 and P2 connectors 38 and 7 respective mentions it who gives us a total for the four Master that we can connect to an USBExpansion of 180 outputs and are numbered according to the following table Master card number J2 Outputs ye Each exit provides 5V and about 25 mA in them we will connect habitually LEDS for the below amperage that provides and could not connect elements with a high consumption Connector J2 OUTPUTS GND 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 PINS 2 4 6 8 10 12 14 16 18 20 22 24 26
12. kkkkkkkkkkkkkkkkkkk Config_SIOC ver 4 01 By Manolo V lez www opencockpits com kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk FileName prueba1 txt Date 01 12 2011 Var 0400 Value 0 Inicializaci n Var init Var 0001 Link FSUIPC_INOUT Offset 0BC8 Length 2 reading state of the parking brake Var 0002 Link IOCARD_SW Input 1 reading state of the switch IF V0002 1 V0001 32767 V0003 1 ELSE V0001 0 V0003 0 Var 0003 Link ILOCARD_OUT Output 11 End of file prueba1 txt The unique that we must change in the script is the marked in red that represent the numbers that identify the entrances and exits in our card As can see the functioning it is very simple First depose you the variable of FSUIPC 0BC8 that it is the variable that manages the parking brake and is where will write the values that send you from our hardware In the following line we can see that the connected switch to the input 1 in our case to the is activated value in 1 it sent to you the V0001 variable the value 32767 that it is the necessary value for activate the parking brake for it has consulted previously the values in the FSUIPC offset list and in turn sent you a 1 to the V0008 variable that it is an exit for the light of parking brake which does that lights the indicator panel in the plane If the value of the switch out any other then sen
13. last one fichero ssi that have used Well try sioc ssi in the FS For it we execute SIOC and we leave it resident mode TRAY button we start the FSX with FSXUIPC installed or another and fit an airplane with brakes when we are in the cabin the screen show us the message of pushing key to untie the brakes if you change the switch that have programed will disappear the message and see that the LED changes state With this gives end to this manual we invite you to read the manuals of the others Opencockpits elements and of the SIOC software and give you the thanks for trusting in we Links of interest Support area for clients http www opencockpits com catalog info www opencockpits com
14. n charge to gather the changes that come of the keys switches encoders etc and it activates the exits of the data of the simulator in the leds Icd s screens displays of 7 segments etc The card has several connectors with a total of 64 outputs and 72 inputs E d a TE ETFEET RE eveabeeeee THE VRYLry iP Cereeetyy carpe mm a ae ae o Gere pire pci oire Akt SS Bere gers gt e pmi pre Aii ort a eo e If you has bought the kit and hasn t experience by soldering plates can see a tutorial in the Opencockpits site www opencockpits com Ca l OCards USB Expansion amp Master Manual Outline and component P1 CONNECTOR DB25 MALE P2 CONNECTOR DB9 MALE JO REGLET 2 PINS 5V INPUT POWER SUPPLY J1 J2 J3 Y J4 CONNECTORS 40 PINS BT224 DIODOS 1 8 8 DIODE GROUP 1N4148 72 TOTAL R1 R9 RESISTORS 6K8 0 33 W IC1 74HC154N 102 1C9 74H259 1010 74HC541 o O emm 6mm O 5 p2 JO p1 geocoeccd G 9 s R8 eaecenaes R1 ome R4 GO scoasscoa a o a H S le z S Co BIC Ic2 12 gt lt Le T rl SOOGOSOG R5 RG uu oe gt O Go Oo oO w gt ikai oo aso 2 5 a 6 Geo Q x R3 3 on A eecgceone cs ee d amp OQ oS 20 e l __ e g amp oa P e ee Q 3 D E a amp Q R7 p hd gt oa a o e 2 e i eeacacesa res a gt o 9 a 00 CO o Ps IC 69 an oj jo ele
15. nnect to an exit of the OCard Master On the LED we will be able to easily distinguish it for two characteristic in the case of the cathode is more short and also in the inside of the plastic it is seen that the foot is extended towards the side of the anode DISPLAYS Each Master card accepts in their bus of Displays until four cards of Displays II version The connector of this bus is the J1 connector and for the configuration of the different cards they use the own jumpers of the Displays card For a better configuration and use of this card of Displays see the manual of the Displays II card also available for your discharge on the Web of Opencockpits Starting of the cards Already we know the OCards plates base of our project of simulation now we go to verifie the and connect the among them and to the computer OUTPUTS uaa i IWER DISPLAY _ a a CATHODBDES DEZ5 SAA OUTPUTS FOR DISPLAYS 220 SimuCockpit com INPUTS Bes seq esq beg 7 J JC lOCard UsbExpansion 12358 P1301 www opencockpits com l OCards USB Expansion amp Master Manual We must connect the cards such as indicates in the drawing from above by keeping in mind that is to must feed on 5V ONLY the Master card because the USBExpansion has a 5V OUTPUT for the Master or small accessories and will proceed to configure them to try their functioning For it the ideal one would be to connect elements to the exits and to the ent
16. pecifically to connect to the USB port and so it improves the facility of configuration and expansion of the group of cards that compose an installation with Opencockpits OCards due to that the modern computers not include parallel port the Master lOCard cannot be connected directly to the PC therefore in this manual We explain to You jointly the USBExpansion and the Master cards UsbExpansion This card permits the connection to a USB port of the computer until 4 Master lOCards It is possible it moreovers to connect several UsbExpansion cards in a same computer with which the power is multiplied for each USB port available is ideal to promote big panels that need several Master OCards Moreover with your 4 analogical entrances it is possible to promote 4 axises as can be those of throttle column stick or the pedals lf you want to move away the computer of the panels area it is possible to take a long USB cable until the UsbExpansion and from this distribute all the cables to bring near the Master OCards to the different systems by obtaining a better distributed cables for the whole cabin is less prone to electrical noises Moreover it is possible use USB hubs with which can perfectly distribute the whole electronic thing in the cabin Outline and component J1 J2 J3 Y J4 CONNECTOR DB25 FEMALE SW1 J7 J8 J9 Y J10 REGLET 3 PINS MALE D1 RED LED J6 CONNECTOR FEMALE USB SQUARE J5 REGLET 2 PINS 5V POW
17. rances for a better verification of the different mechanisms The connections of these elements had been descripted in this manual in the corresponding sections OUTPUTS INPUTS DISPLAYS There is also an option to connect the inputs and outputs that facilitates us a lot of the labor of the connection they are the 315 Conection Inputs and 314 Conection Outputs references of our catalog One time we have our different connected elements will go in verify the cards in our PC Installation of software and configuration SIOC USBCHECK The flight simulator FS2004 FSX Xplane etcetera the necessary plugins for the simulator Etcetera At the end of this document there is a list of links to download the necessary software to put into practice this manual Proof of functioning of the cards 1 We start the SIOC last version push the SIOC Monitor button a screen is showed in which appears all OCards connected to our computer and we can connect to any of them SIOC Monitor ver 1 0 EI l Consda ON OFF Double chek for conmec SIOC MAIN Ver 4 01 ASB46 P 192 166 7 37 809 O Ds 0 l CadUSE Device 6 n ID 0 lJCad USB5 eos Device 2 We do double click in the USBExpansion that we have connected the switch and the LED in our IDX case 0 IOCardUSB Device 6 www opencockpits com Eo lOCards USB Expansion amp Master Manual PALF PP FUP Fe a PIPES ESE a Lelie llellell
18. t to the V0001 the value O that do that detaches the parking brake and the same value that to the VO003 variable and so extinguishes the indicator The last line is the statement of the exit that in our case it is connected to the number 11 Now us must save the file in the directory of the SIOC by being cautious that do not exist truncated lines Var 0401 Link FSUIPC_INOUT offset 0BDC longitude 4 value 0 Mando of the flaps three positions must appear as Var 0401 Link FSUIPC_INOUT offset 0BDC longitude 4 value 0 Mando of the flaps three positions because the SIOC interprets the text three positions as an order of programming and it gives an error We keep it and we open the SIOC we play the CONFIG button Config_sioc it opens with a blank page of sioc ssi Are about to create other sioc ssi as of our pruebat txt file www opencockpits com Ey l OCards USB Expansion amp Master Manual Config_SIOC Files Edit See Language Compiler Group Utils Help New Compiler Open Save as Export to TXT Export to ASCI Export CODIFIED Import TXT Import ASCI Exit We select our file prueba1 txt and nothing more else make click we have two things First a log of compilation Config SIOC ver 4 01 By ManuelVelez way opencockpits com Open file C UsersSopore Desktop oruebal tat tat 16 31 11 Phase 1 OF Phase 2 OE Already we see that the compilation of a text file in program it ma
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