E5@K-T - Lesron
Contents
1. Setup Level 2 Level 1 0 Program Level 0 Note Only the Process Value Set Point parameter display is pos sible When the set value is 0 protection will not be applied When the set value is 5 only the parameter in the level 0 mode can be used and not possible to change to the menu screen When the set value is 6 only the Process Value Set Point can be monitored The default setting is 1 Manual Mode a simul taneously 1 s min Press simultaneously 1 s min Process value Manipulated variable Valve opening monitor MANU indicator 1 Digital Controller E5LIK T 1 153 a E c fo 8 o i 5 b o 2 o ol Program Mode PE A x ry Coen a E f ki rafu al a re tauu we um clr gS KJ Al 3 on Clase a re a lat Fina al Pattern number Synchronized with with the pattern number of level 0 mode Step number Changed to the ramp setting method Refer to the Operation Manual for the ramp setting method j Target SP 0 Ramp Rate 0 Soak time 0 Target SP 7 Step 7 SP Step 7 time Ramp rate 7 see note Soak time 7 max Pattern execution count Alarm value 1 displayed only if the alarm is allocated Alarm value 2 displayed only if the ala2. Refer to the ES5SAK T E5EK T E5CK T User s Manual H88 H89 H90 for each parameter and the calibration mode in detail Refer to page 135 for the setting in detail Level 0 Mode Measured value Number of times M v amp Process Value Set Point Pattern Number With E5CK this display appears when more than two patterns are used Step Number Monitor Hold Advance Standby Time displays remaining time Monitor Pattern Elapsing Time Monitor Pattern Execution Count Monitor I ce Control Valve Control ca MV Monitor heating wr Valve Opening Heating Cooling Control ri t 70 MV Monitor MV Cooling Protect Mode oOmRon Under this mode key operations are invalidated for the Auto Manual and Run Reset RUN RST k Press 1 s min simultaneously PEYP Security g Key protect RUN RST ce sees To level 0 Security Press 1 s min simultaneously Before starting operation apply key protection to the parameters that will not be changed during operation in order to prevent any acciden tal parameter changes Depending on the set values for the Security parameter protect mode ranges of parameter application will be restricted The follow ing table shows relationship between the set values and the scope of protection Calibration Set value 2 3 4 Option Expansion
3. If the display is restored to normal the probable cause may be external noise affecting the control system Check for ex ternal noise Control output functions turn OFF 2 mA max at 4 to 20 mA output and output equivalent to 0 in case of other outputs Alarm output functions turn OFF Err Calibration Data Error D Meaning Action Operation at Error This error is output only during temperature input and is displayed for two seconds when the power is turned ON Calibration data is in error Must repair Both control output functions and alarm output functions are active However note that the readout accuracy is not as sured ecce 23223 Display Range Over Meaning Operation Though not an error this is displayed when the process value exceeds the display range when the control range setting range 10 is larger than the display range 1999 to 9999 e When less than 1999 cece e When greater than 9999 232333 Control continues allowing normal operation Digital Controller ESLIK T 1 157 o b ia 50 z os ES 00O ol Peripheral Devices omrRONn E SSR Connection Example of Digital Controller and SSR Digital Controller SSR Load G D iN Voltage output Heater Pai w driv LOAD J Connectable E5AK T ESEK T Digital Controller with Voltage Output 12 VDC 40 mA max E5CK Digital Contro
4. Terminal Cover E53 COV0809 E5AK E53 COV08 E5EK Unit Label Moe S dY QL I 124 Digital Controller EXAK T E5EK T omron Specifications E Ratings Po tem 100 to 240 VAC type VACIVDC type O Supply voltage 100 to 240 VAC 50 60 Hz 24 VAC VDC 50 60 Hz Power consumption E5AK 16 VA 12 VA 8 W E5EK 15 VA Operating voltage range 85 to 110 of rated supply voltage Sensor input Thermocouple K J T E L U N R S B W PLII Platinum resistance thermometer JPt100 Pt100 Current input 4 to 20 mA 0 to 20 mA Input impedance 150 9 Voltage input 1 to 5 V 0 to 5 V 0 to 10 V Input impedance 1 MQ Control output According to Output Unit see Output Unit Ratings and Characteristics Auxiliary output SPST NO 3 A at 250 VAC resistive load Control method ON OFF or 2 PID control with auto tuning Setting method Digital setting using front panel keys Indication method 7 segment digital display and LEDs Event input Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max Transfer output 4 to 20 mA permissible load impedance 600 Q max resolution approx 2 600 Current Transformer input Connect an exclusive Current Transformer E54 CT1 or E54 CT3 Other functions Standard Manual output heating cooling control SP limiter loop burnout alarm MV limiter MV change rate lim iter input digital filter input shift run r
5. To previous column Alarm 1 2 or 3 is not set Note Parameter Initialize From previous column 4 Control output 1 t assignment Not displayed by the E viens 5LIK TPRR2 cal i neJ Control output 2 assignment Not At displayed by the m ESLIK TPRR2 Cal Output Hb i Auxiliary output 1 assignment EA 3 assignment cal Auxiliary output 2 ae y p ibe assignment Not Ri 3 displayed by the E5CK kal i t t t Alarmi type l4 ce Alarm 1 amp N openin na alarm it g Alarm 2 type l Alarm type Alarm 3 type Alarm 3 open in alarm Direct Reverse operation Parameter initialization sets all parameters to default values ex cept for the input type scaling upper limit scaling lower limit decimal point and C F selection parameters 1 148 Digital Controller E5 K T E Input Type Set the code according to the following table Default is 2 K1 ther mocouple Platinum Resistance Thermometer Input type JPt100 199 9 to 650 0 C Platinum resistance ther 199 9 to 999 9 F mometer 199 9 to 650 0 C 199 9 to 999 9 F K1 200 to 1 300 C 300 to 2 300 F K2 0 0 to 500 0 C 0 0 to 900 0 F J 100 to 850 C 100 to 1 500 F 0 0 to 400 0 C 0 0 to 750 0 F 199 9 to 400 0 C 199 9 to 700 0 F 0 to 600 C 0 to 1 100 F 100 to 850
6. C 100 to 1 500 F 0 0 to 400 0 C 0 0 to 750 0 F 199 9 to 400 0 C 199 9 to 700 0 F 200 to 1 300 C 300 to 2 300 F 0 to 1 700 C 0 to 3 000 F 0 to 1 700 C 0 to 3 000 F 100 to 1 800 C 300 to 3 200 F 0 to 2 300 C 0 to 4 100 F PLII Oto 1 300 C 0 to 2 300 F 4to 20 mA 0 to 20 mA 1to5V Oto5V O0to10V Pt100 Thermocouple Current input Voltage input E Output Assignments Thirteen output functions are available Allocate these functions to the control outputs 1 and 2 and auxiliary outputs 1 and 2 There are some limitations on some output function allocations Output function types and allocation limitations are as described in the following Identical output functions cannot be allocated doubly to the control output 1 or 2 and auxiliary output 1 or 2 omrRON Standard Models Assignment Destination Output Function Control output heat see note 1 Control output cool see note 1 Alarm 1 Alarm 2 Alarm 3 HBA see notes 1 2 LBA see note 1 Time signal 1 Time signal 2 Program end Stage output see note 1 Error 1 Input error Error 2 A D convertor error Note 1 Assignment is not possible with the control valve control type 2 Heater burnout alarm is not a
7. C Storage 25 C to 65 C with no icing Ambient humidity Operating 35 to 85 Degree of protection Front panel NEMA4 for indoor use equivalent to IP66 Rear case IEC standard IP20 Terminals IEC standard IPOO Memory protection Non volatile memory number of writings 100 000 operations Weight Approx 170 g Adapter approx 10 g EMC Emission Enclosure Emission AC Mains Immunity ESD EN55011 Group 1 class A EN55011 Group 1 class A EN61000 4 2 4kV contact discharge level 2 8kV air discharge level 3 10V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHz 3 V 47 to 68 MHz 10 V 0 15 to 47 MHz 68 to 80 MHz level 3 EN61000 4 4 2kV power line level 3 2kV I O signal line level 4 Immunity RF interference ENV50140 Immunity Conducted Disturbance ENV50141 Immunity Burst Approved standards UL1092 CSA22 2 No 142 CSA C22 2 No 142 Conforms to EN50081 2 EN50082 2 EN61010 1 IEC 1010 1 Conforms to VDE0106 part 100 Finger Protection when the separately ordered terminal cover is mounted Note The indication accuracy of the K1 T and N thermocouples at a temperature of 100 C max The indication accuracy of the U L1 and L2 thermocouples at any temperature is 2 C 1 digit maximum The indication accuracy of the B thermocouple at a temperature of 400 C max is unrestricted The indication accuracy of the R and S thermoco
8. Set the jumper to one of temperature input voltage input or current input matched to the type of sensor connected to the input terminal Current input V Voltage input TC PT Temperature input The input type jumper is factory set to TC PT temperature input When you disconnect or insert the input type jumper do not hold it directly by its pins When you have finished setting the input type jumper insert the internal mechanism back into the housing To do this push in the internal mechanism until you hear the hooks on the front panel snap into place Eai E c fo 8 o 5 2 b o 2 o e Digital Controller ESLIK T l 139 omron Wiring E Wiring Terminals Terminal Arrangement E5AK T E5EK T 100 240 VAC 100 240 VAC 24 VDC AC 24 VDC AC f I SOURCE L SOURCE TRSF Transfer output TRSF Transfer output EV1 to 4 Event input EV1 2 Event input PTMR Potentiometer PTMR Potentiometer E5CK T 100 240 VAC 24 VDC AC SOURCE EV1 TRSF Transfer output RS232C EV1 Event input RS485 TRSF I 140 Digital Controller ESLIK T omrRON E Precautions when Wiring Use ducts to separate input leads and power lines in order to protect the Controller and its lines from external noise Solderless terminals are recommended when wiring the Controller Tighten the terminal screws using a torque no greater than
9. 0 Set the ON OFF timing with the timing signal 1 2 ON time and time signal 1 2 OFF time parameters in Program mode ON Conditions If the ON time is shorter than the OFF time the signal will be reset or ON after the ON time elapses until the next pattern starts The signal is not ON if there is no difference in period between the ON time and OFF time If ADVANCE is executed while the time signal setting step is executed the time equiv alent to the setting step will be deemed to have elapsed In the above graph for exam ple the signal is ON from the edge of the next step until the OFF time elapses 1 154 Digital Controller E5LIK T omRON Level 1 Mode Level 2 Mode Remote Local Used for the communications function AT Execute Cancel Proportional Band Available if the Controller is in 2 PID control Standby Time Integral Time Available if the Controller is in 2 PID control LBA Detection Time Available when the LBA loop break alarm is assigned as an output Unavailable to the E5LIK PRR2 Derivative Time Available if the Controller is in 2 PID control MV at Reset For E5 Cooling Coefficient db MV at PV Error Used with the Controller isin 2 heating and cooling control TE Position i MV Upper Limit Dead Band proportona Unavailable to the Used with the Controller is in heating and cooling control E5_IK PRR2 MV Lower Limit Unava
10. 0 78 N m or 8 kgf cm max Take care not to tighten the terminal screws too tightly Power Blocks The E5AK E5EK has independent power supplies for each of the terminal blocks shown below E5AK E5EK E5CK The E5CK has independent power supplies for each of the terminal blocks shown below However note that the power supplies for blocks C exclude relay output and D are shared for the following Option Unit e Option Unit E53 CKB or E53 CKF je epg 8 PCrbshel er E E5AK Wiring In the following wiring diagrams the left side of the terminal numbers indicate the inside of the Controller Power Supply Input 100 to 240 VAC or 24 VAC DC to terminal numbers 9 and 10 according to the specifications ESQRease Sensor Input Connect the sensor input to terminal numbers 11 to 14 and 33 as follows according to the input type o B 8 fy O a Thermocoupie Platinum Voltage input Curent input resistance thermometer QOO aO Eer ER 8 KZ 5 EA 3 2 NOEND N n N Digital Controller ESLIK T 1 141 o E 50 z os S o0 e omRON Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following diagrams show the available Output Units and their internal equalizing circuits 00 led O D I K 7X5 GND gnpo 7X5 Relay SSA NPN PNP E53 R 53 5 E53 Q E53 Q4 F E5
11. 11 5 g E54 CT3 approx 50 g Accessories E54 CT3 only Armature 2 Plug 2 E Heater Burnout Alarm Max heater current Single phase 50 A VAC see note 1 Heater current value display accuracy 5 FS 1 digit max Heater burnout alarm setting range 0 1 to 49 9 A in units of 0 1 A see note 2 Min detection ON time 190 ms see note 3 amp 2 e 8 o 5 i o 2 o a Note 1 Use the K2CU FLILIA LIGS with gate input terminals for the detection of three phase heater burnout 2 The heater burnout alarm is always OFF if the alarm is set to 0 0 A and always ON if the alarm is set to 50 0 A 3 No heater burnout detection or heater current value measurement is possible if the control output heat is ON for less than 190 ms Digital Controller EXAK T E5EK T l 127 Nomenclature omrRONn E5AK Pattern Number Indicates the pattern number Program Status Indicators The top indicator indicates the rising step the middle indicator indicates the constant step and the bottom indicator indicates the falling step Bar Graph Indicates the rate of pattern elaps ing time at the rate of 20 5 lev els per one segment Operation Indicators B888 OUT1 Lights when the pulse output function assigned to control output 1 turns ON OUT2 Lights when the pulse output function assigned to control output 2 turns ON SUB1 Light
12. 2 3 4 1 Size 3 Model A 96 x 96 mm AA Standard model E 96 x 48 mm PRR Position proportional model C 58 x 58 mm 4 Number of alarms 2 Programmable type 2 Two alarms T Programmable type Ordering Information E List of Models Base Unit E5AK TAA2 AC100 240 Standard model E5AK TAA2 500 AC 100 240 Standard model with terminal cover E5AK TAA2 AC DC24 Standard model E5AK TAA2 500 AC DC24 Standard model with terminal cover E5AK TPRR2 AC100 240 Position proportional model E5AK TPRR2 500 AC100 240 Position proportional model with terminal cover E5AK TPRR2 AC DC24 Position proportional model E5AK TPRR2 500 AC DC24 Position proportional model with terminal cover E5EK TAA2 AC100 240 Standard model E5EK TAA2 500 AC100 240 Standard model with terminal cover E5EK TAA2 AC DC24 Standard model E5EK TAA2 500 AC DC24 Standard model with terminal cover E5EK TPRR2 AC100 240 Position proportional model E5EK TPRR2 500 AC100 240 Position proportional model with terminal cover E5EK TPRR2 AC DC24 Position proportional model E5EK TPRR2 500 AC DC24 Position proportional model with terminal cover o ie ie 50 T ac fe 1S ll Note 1 When using the heater burnout alarm function with a standard model the Linear Output Unit cannot be used for the control outputs heat 2 Be sure to specify the Current Transformer Output Unit and Option Unit when ordering Digital Controller EXAK T E5
13. 99 to 99 99 Resolution C F main setting and alarm I 130 Digital Controller E5CK T E Characteristics Indication accuracy see note 1 Hysteresis Proportional band P ntegral reset time I Derivative rate time D Control period Manual reset value Alarm setting range Program capacity Programming method Time accuracy Sampling period see note 2 omrRONn Thermocouple 0 3 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 40 2 of indication value or 0 8 C whichever greater 1 digit max Analog input 0 2 FS 1 digit max 0 01 to 99 99 FS in units of 0 01 FS 0 Time or ramp setting method 0 2 500 ms of the set value Temperature input 250 ms Analog input 100 ms Insulation resistance 20 MQ min at 500 VDC Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance Malfunction 10 to 55 Hz 10 m s approx 1G for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 20 m s approx 2G for 2 hrs each in X Y and Z directions Shock resistance Malfunction 200 m s min approx 20G 3 times each in 6 directions 100 m s approx 10G applied to the relay Destruction 300 m s min 30G 3 times each in 6 directions Ambient temperature Operating 10 C to 55 C with no icing 3 year warranty period 10 C to 50
14. A Ea E Parameters and Menus Note For more details on the functions of each part and display contents refer to the ESAK T E5EK T E5CK T User s Manual H88 H89 H90 Protect Mode Manual Mode Level 0 Mode Program Mode The protect function is for preventing unwanted modification of parameters and switching between run and reset operation or auto and manual operation In this mode the Controller can be switched to manual operation The manipulated variable can be manipulated manually only in this mode Set the Controller to this mode during normal operation In this mode you can change the set point and pattern during operation and execute step operation e g advance You can only monitor not change the process value step No standby time pattern elapsing time pattern execution count and manipulated variable This is the programming mode In this mode you can set the number of steps used in each pattern pattern execution count alarm values set points for each step step time and time signals for two steps Digital Controller ESLIK T 1 151 amp e 8 o i 5 2 o 2 o ol Level 1 Mode Level 2 Mode Setup Mode Expansion Mode Option Mode Calibration Mode omrRON This is the main mode for adjusting control In this mode you can execute AT auto tuning and set up the control period PID parameters and heater burnout alarm HDA conditions This is the
15. Draw out Draw out the internal mechanism from the housing 1 Press in both of the hooks on the left and right sides of the front panel to unlock the internal mechanism from the housing 2 Draw out the internal mechanism towards you holding both sides of the front panel Setting Up the Output Unit e Procedure 1 Two rectangular holes for slotting are provided on the power board on right side of Controller Fit the two protrusions on the Output Unit into these two holes 2 With the Output Unit fitted into the power board fit the Output Unit into the connector on the control board on left side of Controller Setting Up the Option Unit e Procedure 1 Place the Controller with its bottom facing up and fit the board horizontally into the connector on the power board on right side of Controller 2 With the power board connected fit the board vertically into the connector on the control board on left side of Controller I 138 Digital Controller ESLIK T omrRon Mounting 1 Insert the E5EK T Controller into the mounting hole in the panel 2 Push the adapter along the Controller body from the terminals up to the panel and fasten temporarily 3 Tighten the two fixing screws on the adapter When tightening screws tighten the two screws alternately keeping the torque to approximately 0 29 to 0 39 N m or 3 to 4 kgf cm Adapter Panel Waterproof packing Setting the Input Type Jumper
16. Fasten the Terminal Covers E53 COV0809 to protect terminals E5AK VV2 500 Controller is provided with Terminal Covers Use E53 COV09 for terminals 1 to 10 and E53 COV08 for terminals 11 to 33 Fasten the Terminal Covers as follows by using the snap pins UK YY YY MININ E5AK T Ma omrRON E5EK 5 Mount the power board at its original position Setting Up the Option Unit e Before Setup Check the type of the Option Unit you are about to set up Draw out When drawing out the internal mechanism from the housing prepare a Phillips screwdriver matched to the size of the screw on the lower part of the front panel e Procedure 1 Press down on the hook on the top of the front panel and turn the 1 Remove the power board and Option Boards in the order shown Phillips screwdriver to the left to loosen the screw on the lower in the following diagram part of the front panel 2 Draw out the internal mechanism towards you holding both sides of the front panel Setting Up the Output Unit e Before Setup Check the type of the Option Unit you are about to set up 2 Insert the Option Unit into the socket for option 1 The following diagram shows the relationship between Option Unit and mount e Procedure ing position 1 Check the positions of the sockets you are about to insert the Output Units into as shown in the following diagram Option 1 E53 AKB Event inputs 1 2 E53 AK01 RS 2
17. N R S B W PLI Platinum resistance thermometer JPt100 Pt100 Current input 4 to 20 mA 0 to 20 mA Voltage input 1to5V 0to5V 1to10V Input impedance Current input 150 Q Voltage input 1 MQ min Control output According to Output Unit see Output Unit Ratings and Characteristics Auxiliary output SPST NO 3 A at 250 VAC resistive load Control method ON OFF or 2 PID control with auto tuning Setting method Digital setting using front panel keys Indication method 7 segment digital display and LEDs Other functions Standard Manual output heating cooling control SP limiter loop burnout alarm MV limiter MV change rate lim iter input digital filter input shift run reset protect functions scaling function E Input Ranges Platinum Resistance Thermometer input switch selectable JPr00 Puo Range C 199 9 to 650 0 199 9 to 650 0 F 199 9 to 999 9 199 9 to 999 9 Resolution C F 0 1 main setting and alarm Thermocouple Input switch selectable see note 199 9 to 400 0 199 9 to 700 0 Resolution C F main setting and alarm Note Setting number is factory set to 2 K1 Current Voltage Input switch selectable Current input Voltage input 4to20mA 0 to 20 mA 1to5V Oto5V 0to10V One of following ranges depending on results of scaling 1999 to 9999 199 9 to 999 9 19
18. the absolute value based on 0 C F as shown in the following illustration Alarm value 110 C F O C F 110 C F I 150 Digital Controller ESLIK T omrRON E Close in Alarm Open in Alarm When the Controller is set to close in alarm the status of the alarm output function is output as it is When set to open in alarm the sta tus of the alarm output function is output inverted Condition Close in alarm Output Output LED Lit Not lit Open in alarm Lit Not lit Alarm type and close in alarm normally open open in alarm nor mally close can be set independently from each alarm Close in alarm Open in alarm is set in the alarm 1 to 3 open in alarm parameters setup mode Factory setting is close in alarm a 5 E Parameter Operation List Switching to modes other than manual or protect mode is carried out using the mode selection in the menu display The figure below shows all parameters in the order that they are displayed Some parameters are not displayed depending on the protect mode setting and conditions of use Power ON ce A 1 second min Manual mode cal A 1 second min EM ee second min rr Level 2 mode fares ES 1 second min RUN AST 4 ce 1 second min Protect mode fal CS 1 second min gt Calibration mode PAPKADA A NALE
19. 0 ms Analog input 100 ms Insulation resistance 20 MQ min at 500 VDC Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance Malfunction 10 to 55 Hz 10 m s approx 1G for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 20 m s approx 2G for 2 hrs each in X Y and Z directions Shock resistance Malfunction 200 m s min approx 20G 3 times each in 6 directions 100 m s approx 10G applied to the relay Destruction 300 m s min approx 30G 3 times each in 6 directions Ambient temperature Operating 10 C to 55 C with no icing 3 year warranty period 10 C to 50 C Storage 25 C to 65 C with no icing Ambient humidity Operating 35 to 85 Degree of protection Front panel NEMA4 for indoor use equivalent to IP66 Rear case IEC standard IP20 Terminals IEC standard IP00 Memory protection Non volatile memory number of writings 100 000 operations Weight E5AK approx 450 g E5EK approx 320 g Mounting bracket approx 65 g EMC Emission Enclosure Emission AC Mains Immunity ESD EN55011 Group 1 class A EN55011 Group 1 class A EN61000 4 2 4 kV contact discharge level 2 8 kV air discharge level 3 ENV50140 10 V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHz Immunity Conducted Disturbance ENV50141 3 V 47 to 68
20. 3 Q3 8X6 mA DO 4 to 20mA 0 to 20MA Oto 10V 0 to SV 53 3 E53 V34 E53 C30 53 V35 With E53 V Output Units approx 2 V is output for one second after the power is interrupted With E5AK TPRR2 Controllers the relay output 1 A at 250 VAC is fixed When replacing the Output Unit use the E53 R The following diagrams show the relationship between terminals and open close relay settings Open Close Auxiliary Output Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the auxiliary outputs ws EI Auxiliary Auxiliary output 1 output 2 Output specifications are as follows SPST NO 3 A at 250 VAC I 142 Digital Controller ESLIK T omrRON CT Input Potentiometer When using the HBA function on the ESAK AA2 Controller connect CT input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ES5AK PRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows i EPEEBENEEIs 130 31 32 20 pee 17 Sm g GE CT input Potentiometer Event Input Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 and event events 3 and 4 EV3 4 to terminal numbers 24 to 26 However note that terminal numbers 18 to 20 cannot be used on Controllers with a communicatio
21. 32C E53 AK02 RS 422 E53 AK03 RS 485 E53 AKF Transfer output 3 Mount the Option Board and the power board in the order shown Bracket z c fo 8 Mounting 2 Remove the power board in the direction of the arrow in the figure 1 Insert the E5EK T Controller into the mounting hole in the panel below The power board is connected to the control board by a sa connector at the center of the board 2 Fit the mounting bracket accessory into the fixing slots on the top and bottom of the rear case o 2 5 o 2 o a board ty 3 Insert the Output Unit for control output 1 into the socket OUT1 and the Output Unit for control output 2 into the socket OUT2 4 Fasten the Output Units with the bracket accessory Digital Controller ESLIK T l 137 3 Tighten the mounting bracket screws alternately a little at a time until the ratchet starts to slide Setting Up the Terminal Cover Fasten the Terminal Covers E53 COV0809 to protect terminals E5AK VV2 500 Controller is provided with Terminal Covers Use E53 COVO09 for terminals 1 to 10 and E53 COV08 for terminals 11 to 33 Fasten the Terminal Covers as follows by using the snap pins J 4 CECER CE ESAK T i Ly Kf ef Q ef Ly ef Q Sf Q Q E53 COV08 To remove the Terminal Covers pull the edges of the snap pins omRON E5CK
22. 600 Q max Resolution Approx 2 600 Communications Terminal numbers 18 to 22 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wiring refer to Chapter 6 Using the Communications Function in the E5AK T E5EK T E5CK T User s Manual H88 H89 H90 ME5CK Wiring Power Supply Input 100 to 240 VAC or 24 VAC DC to terminal numbers 4 and 5 according to the specification Sensor Input Connect the input to terminal numbers 6 to 8 as follows according to the input type mO O wO re V mA Oo SQ S Thermocouple Platinum resistance Voltage input Current input thermometer TC PT Match the inputs with the internal jumper settings for each input type For thermocouple or platinum resistance thermometer inputs set the inputs to a common position TC PT as the temperature input l 146 Digital Controller ESLIK T omrRON Control Output Terminal numbers 11 and 12 are for control output 1 OUT1 The five output types and internal equalizing circuits are available according to the Output Unit TPI GI LoM Oto 10V 4 to 20mA E53 Q4R4 E53 Q4HR4 E53 V44R4 E53 C4R4 E53 Q4Q4 E53 Q4HQ4H E53 C4DR4 Terminal numbers 9 and 10 are for control output 2 OUT2 The three output types and internal equalizing circuits are available according to the Output Unit V mO I y et Relay E53 R4R4 E53 V44R4 E53 Q4Q4 E53 Q4HQ4H E53 Q4R4 E53 C4R4 E53 Q4HR4 E53 C4DR4 Auxiliary O
23. Allow as much space as possible between the Controller and devices that generate a powerful high frequency high frequency welders high frequency sewing machines etc or surge These devices may cause malfunctions If there is a large power generating peripheral device and any of its lines near the Controller attach a surge suppressor or noise filter to the device to stop the noise affecting the Controller system In partic ular motors transformers solenoids and magnetic coils have an inductance component and therefore can generate very strong noise When mounting a noise filter on the power supply to the Controller be sure to first check the filter s voltage and current capacity and then mount the filter as close as possible to the Controller Use within the following temperature and humidity ranges e Temperature 10 C to 55 C with no icing or condensation Humidity 35 to 85 with no icing or condensation If the Controller is installed inside a control board the ambient tem perature must be kept to under 55 C including the temperature around the Controller If the Controller is subjected to heat radiation use a fan to cool the surface of the Controller to under 55 C Store within the following temperature and humidity ranges e Temperature 25 C to 65 C with no icing or condensation Humidity 35 to 85 with no icing or condensation Never place heavy objects on or apply pressure to the Controller
24. Connect the sensor input to terminal numbers 11 to 14 and 23 as follows according to the input type 4 6 62 G 6 Or oF et 4 of 6 Q m a 3 Eie Thermocouple Platinum Voltage Input Current Input resistance thermometer Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following diagrams show the available Output Units and their internal equalizing circuits 2 b K 7X5 GND enno 7X5 Relay SSA NPN PNP ESSA Eas E53 0 53 04 p E53 Q3 8X6 mA OO 410 20mA 0 to 20mA Oto 10V 0 to SV E53 C3 E53 V34 E53 C3D E53 V35 With E53 V Output Units approx 2 V is output for one second after the power is interrupted With E5EK TPRR2 Controllers the relay output 1 A at 250 VAC is fixed When replacing the Output Unit use the E53 R The following diagrams show the relationship between terminals and open close relay settings I 144 Digital Controller ESLIK T omrRON Open Close Auxiliary Output Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the auxiliary outputs Y y Auxiliary Auxiliary output 1 output 2 Output specifications are as follows SPST NO 3A at 250 VAC CT Input Potentiometer When using the HBA function on the ESEK AA2 Controller c
25. EK T 1 123 omrRON Model Specification Relay SSR Pulse NPN 12 VDC at 40 mA max Pulse NPN 24 VDC at 20 mA max Pulse PNP 24 VDC at 20 mA max Linear 4 to 20 mA under a load of 600 Q max Linear 0 to 20 mA under a load of 600 Q max Linear 0 to 10 V under a load of 1 kQ min Linear 0 to 5 V under a load of 1 kQ min Note The Digital Controller uses a dedicated high resolution Output Unit The E53 C Current Output Unit for the E5LIX cannot be used with the Digital Controller Model Specification E53 AKB Event input E53 AK01 Communication RS 232C E53 AK02 Communication RS 422 E53 AK03 Communication RS 485 E53 AKF Transfer output Note 1 The Option Unit can be used either by the E5AK or E5EK 2 The E5AK allows a maximum of three Option Units to be mounted Refer to page 133 for mounting combinations The E5EK allows only one Option Unit to be mounted Inspection Report The Digital Controller can be provided together with an inspection report Refer to the following legend with the suffix K when ordering a model provided together with an inspection report E5LIK TAA2 K E5LIK TPRR2 K E Accessories Order Separately O Name Moet i Hlediameter Current Transformer E54 CT1 5 8 dia E54 CT3 12 0 dia Note No CT is required unless the heater burnout alarm function is used Name Model Connestable models
26. MHz 10 V 0 15 to 47 MHz 68 to 80 MHz level 3 EN61000 4 4 2 kV power line level 3 2 kV I O signal line level 4 Immunity RF interference Immunity Burst Approved standards UL1092 CSA22 2 No 142 CSA C22 2 No 142 Conforms to EN50081 2 EN50082 2 EN61010 1 IEC 1010 1 Conforms to VDE0106 part 100 Finger Protection when the separately ordered terminal cover is mounted Note The indication accuracy of the K1 T and N thermocouples at a temperature of 100 C max The indication accuracy of the U L1 and L2 thermocouples at any temperature is 2 C 1 digit maximum The indication accuracy of the B thermocouple at a temperature of 400 C max is unrestricted The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 3 C 1 digit maximum The indication accuracy of the W thermocouple at any temperature is 0 3 of the indicated value or 2 C whichever is greater 1 digit maximum The indication accuracy of the PLII thermocouple at any temperature is t0 3 of the indicated value or 2 C whichever is greater 1 digit maximum I 126 Digital Controller EX AK T E5EK T omRON E Output Unit Ratings and Characteristics Woe Specifications E53 R Relay output 5 A at 250 VAC resistive load E53 S SSR output 1 A at 75 to 250 VAC resistive load E53 Q Voltage output NPN 40 mA at 12 VDC with short circuit protection E53 Q3 NPN 20 mA at 24 VDC with short circuit prot
27. auxiliary mode for adjusting control In this mode you can set the parameters for limiting the manipulated vari able switch between the remote and local modes and set the loop break alarm LBA alarm hysteresis and the digital filter value of inputs This is the mode for setting the basic specifications In this mode you can set parameters that must be checked or set before an operation such as the input type scaling output assignments and direct reverse operation This is the mode for setting expanded functions In this mode you can set SP setting limiter switching between 2 PID con trol or ON OFF control program time unit selection of step time rate of rise time unit of ramp rise rate and the time for automatic return to the monitoring display This is the mode for setting optional functions You can select this mode only when an Option Unit is mounted in the Con troller In this mode you can set the communications conditions transfer output and event input parameters to match the type of Option Unit mounted in the Controller Heater burnout alarm function and position proportional travel time are also found in this mode This mode is provided so that the user can calibrate inputs and output When calibrating input the selected input type is calibrated Whereas transfer output can be calibrated only when the Communications Unit E53 AKF is set in the Con troller 1 152 Digital Controller ESLIK T E Parameter Operation
28. ay Key to shift to the display for the target value of step 0 Step 0 Parameter of the target value Target value Default setting 0 Display key 4 Set the target value to 50 Target value Up key 5 Press the Display Key to shift to the display for the time of step 0 Time parameter for step 0 Step time Default setting 0 00 Pattern No Display key 6 Press the Display Key again with the step time set at 0 minutes and the target value parameter for step 1 will be displayed In the same manner set the time for step 1 target value for step 2 time for step 2 etc When the target value and time settings are complete press the Display Key I 122 Digital Controller ESLIK T omRON Digital Controller E5AK T E5EK T Advanced Programmable Digital Controllers Ideal for Worldwide Use e Offers up to eight patterns of simple programming control 16 steps per pattern e Modular structure one stock type e High accuracy 100 ms sampling for analog input e Conforms to international EMC and safety standards e IP66 NEMA4 indoor use front face e Serial communications RS 232C RS 422 and RS 485 and transfer output 4 to 20 mA e Position proportional control model e Heating cooling control e 24VAC DC types are also available Model Number Structure E Model Number Legend E5_ K T 500 1
29. ection E53 Q4 PNP 20 mA at 24 VDC with short circuit protection E53 C3 Linear current output 4 to 20 mA permissible load impedance 600 Q max resolution approx 2 600 E53 C3D 0 to 20 mA permissible load impedance 600 Q max resolution approx 2 600 E53 V34 Linear voltage output 0 to 10 VDC permissible load impedance 1 kQ min resolution approx 2 600 E53 V35 0 to 5 VDC permissible load impedance 1 kQ min resolution approx 2 600 Note An output relay 1 A at 250 VAC is mounted on the position proportional model When replacing use the E53 R Option Unit Ratings and Characteristics po Moet Specifications O E53 AKB Event input Contact input ON 1 kQ max OFF 100 KQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max E53 AK01 Communications RS 232C Transmission method Half duplex E53 AK02 Synchronization method Start stop synchronization asynchronous method Genc Baud rate 1 2 2 4 4 8 9 6 19 2 kbps E53 AK03 Transmission code ASCII E53 AKF Transfer output 4 to 20 mA Permissible load impedance 600 Q max Resolution approx 2 600 Note Event input is used for switching the target value run or stop command or automatic and manual mode with an external signal input Current Transformer Ratings Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s 10G Weight E54 CT1 approx
30. eset protect functions scaling function E Input Ranges Platinum Resistance Thermometer Input switch selectable JPt100 Pttoo O Range ee 199 9 to 650 0 199 9 to 650 0 eF 199 9 to 999 9 199 9 to 999 9 Input switch selectable see note 199 9 199 9 to 400 0 0 to 400 0 Temperature Controller 199 9 199 9 to 700 0 1 0 to 700 0 10 Note Setting number is factory set to 2 K1 Current Voltage Input switch selectable Current input Voltage input 4 to 20 mA 0 to 20 mA 1to5V Oto5V 0to10V Range One of following ranges depending on results of scaling 1999 to 9999 199 9 to 999 9 19 99 to 99 99 1 999 to 9 999 Setting Digital Controller EXAK T E5EK T 1 125 E Characteristics Indication accuracy see note Hysteresis Proportional band P ntegral reset time I Derivative rate time D Control period Manual reset value Alarm setting range Program capacity Programming method Time accuracy Sampling period omrRON Thermocouple 0 3 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 40 2 of indication value or 0 8 C whichever greater 1 digit max Analog input 0 2 FS 1 digit max 8 patterns E5AK or 4 patterns E5EK 16 steps Time or ramp setting method 0 2 500 ms of the set value Temperature input 25
31. ilable to the ES5LIK PRR2 af r Manual Reset Value sag Available when the integral time parameter of the Controller in standard control is 0 Hysteresis Heat K335 Available when the Controller is in ON OFF control MV Change Rate Limit For heating cooling control r Hysteresis Cool E H43 Available when the Controller is in Input Digital Filter For E5SUK PRR2 ON OFF control Ee F Control Period Heat At H Available when the Controller has a relay E8 Open Close Hysteresis or voltage output or is in 2 PID control For heating cooling control E f P Control Period Cool g Available when the Controller has a relay J ca or voltage output or is in 2 PID control Alarm 1 Hysteresis Available only when the alarm output 1 is assigned Alarm 2 Hysteresis Available only when the alarm r Heater Current Monitor output 2 is assigned Available when the heater burnout alarm is assigned Current value H b Heater Burnout Detection na Available when the heater burnout alarm is assigned Alarm 3 Hysteresis Available only when the alarm output 3 is assigned oa Os Input Shift Upper Limit Zo Available if the input type is a so thermocouple or platinum resistance See Input Shift ge thermometer EO Input Shift Lower Limit ga Available if the input type is a thermocouple or platinum resistance thermometer Input Shift When tem
32. international EMC and safety standards e 24 VAC DC types are also available Ordering Information E List of Models Model Specification Base Unit E5CK TAA1 AC100 240 omRON Standard model E5CK TAA1 500 AC 100 240 Standard model with terminal cover E5CK TAA1 AC DC24 Standard model E5CK TAA1 500 AC DC24 Note A single Output Unit and Option Unit can be mounted to each Base Unit Model Specification E53 R4R4 Standard model with terminal cover Relay Relay E53 Q4R4 Pulse NPN Relay E53 Q4HR4 Pulse PNP Relay E53 C4R4 Linear 4 to 20 mA Relay E53 C4DR4 Linear 0 to 20 mA Relay E53 V44R4 Linear 0 to 10 V Relay E53 Q4Q4 Pulse NPN Pulse NPN E53 Q4HQ4H Pulse PNP Pulse PNP Temperature Controller E53 CKF Transfer output 4 to 20 mA Inspection Report The Digital Controller can be provided together with an inspection report Refer to the following legend with the suffix K when ordering a model provided together with an inspection report E5CK TAA1 K E Accessories Order Separately E5300V07 Digital Controller E5CK T 1 129 omron Specifications E Ratings Po tem 100 to 240 VAC type VAIS type O Supply voltage 100 to 240 VAC 50 60 Hz 24 VAC VDC 50 60 Hz Power consumption 15 VA 6 VA 3 5 W Operating voltage range 85 to 110 of rated supply voltage Sensor input Thermocouple K J T E L U
33. l Automatic Return of Display Mode AT Hysteresis Available if the Controller is in 2 PID control LBA Detection Width Available only when the LBA loop break alarm function is assigned Unavailable to the E5UK PRR2 oOmRon Option Mode Event Input Assignment 1 Available for the event input function Event Input Assignment 2 Available for the event input function Eu 3 Event Input Assignment 3 j AR Available for the event input function atin ce 4 Event Input Assignment 4 u Available for the event input function StaP Communication Stop Bit Used when the communications function is being used Communication Data Length L 4 Used when the communications function is being used Ts Prt y Communication Parity Set when the communications function is being used PS Communication Baud Rate Set when the communications function is being used Communication Unit No Set when the communications function is being used Transfer Output Type Set when the transfer output function is being used Transfer Output Upper Limit Set when the transfer output function is being used Transfer Output Lower Limit Set when the transfer output function is being used For E5LIK PRR2 r Mot libration afF Ea fal A HBA latch t Travel time l 156 Digital Controller ESLIK T omrRON E How to Use the Error Di
34. ller with Voltage Output 12 VDC 20 mA max Appearance Power supply for load Power SSR See the following table Rated input volt age 5 to 24 VDC E5AK E5EK 8 pcs E5CK 4 pcs 5 to 24 VDC ES5AK E5EK 5 pcs E5CK 2 pcs 5 to 24 VDC E5AK E5EK 2 pcs E5CK 1 piece 12 VDC ES5AK E5EK 5 pcs ES5CK 2 pcs 5 to 24 VDC Features Thin monoblock con struction with heat sink For high power heater control Standard model with screw terminals Compact low cost model with tab termi nals Socket model with 5 A switching capacity 1 158 Digital Controller E5 K T Precautions omrRON N WARNING Do not touch any of the terminals while the power is being sup plied Doing so may result in electric shock E General Precautions Be sure to observe these precautions to ensure safe use e Do not use the product in places where explosive or flammable gases may be present e Never disassemble repair or modify the product e Tighten the terminal screws properly e Use the specified size of solderless terminals for wiring e Use the product within the rated supply voltage e Use the product within the rated load e The life expectancy of the output relay varies considerably accord ing to its switching capacity and operating conditions Be sure to use the output relay within its rated load and electrical life expect ancy If the o
35. method Baud rate 1 2 2 4 4 8 9 6 19 2 kbps Transfer output 4 to 20 mA DC Permissible load impedance 600 Q max Resolution approx 2 600 Note Event input is used for switching the target value run or stop command or automatic and manual mode with an external signal input Nomenclature Display 1 Display 2 Operation Indicators onttoa QUT2 MANL RST RMT AT Up Key Down Key Display Key RUN RST Key I 132 Digital Controller EXSCK T omron Dimensions Note All units are in millimeters unless otherwise indicated E5AK Panel Cutouts 110 min 120 min aott go y jt Note 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally Panel Cutouts E5EK je 09 min Note 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally ESCK Panel Cutouts a E c fo 8 65 min a E o 5 b o 2 o a Note 1 Recommended panel thickness is 1 to 5 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally Digital Con
36. ns function Connect the event inputs as follows EV1 C O EV3 66 O EV2 O Eva 65 0 com 18 com 4 Event input 1 and 2 Event input 3 and 4 ES PEPPER EPs Terminals 18 and 24 COM are connected internally Use event inputs under the following conditions Contact input ON 1 kQ max OFF 100 kQ min No contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Polarities during no contact input are as follows EVI EV3 oe EV2 AE EV4 age COM com 6A o ie ie 50 z os S o0 e Event input 1 and 2 Event input 3 and 4 Transfer Output Connect transfer output TRSF to terminal numbers 29 and 30 The internal equalizing circuit for transfer output is as follows ip 80 4 to 20mA e9 Transfer output specifications are as follows 4 to 20 mA DC Permissible load impedance 600 Q max Resolution Approx 2 600 Communications Terminal numbers 18 to 20 31 and 32 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wiring refer to Chapter 6 Using the Communications Function in the E5AK T E5EK T E5CK T User s Manual H88 H89 H90 Digital Controller ESLIK T 1 143 OomRON E E5EK Wiring In the following wiring diagrams the left side of the terminal numbers indicate the inside of the Controller Power Supply Input 100 to 240 VAC or 24 VAC DC to terminal numbers 9 and 10 according to the specifications Sensor Input
37. omRON Digital Controller E5LIK T The E5_ K T Programmable Type Digital Controllers Expand the Variety of E5LIK Digital Controllers and are Available in Three Sizes 1 4 1 8 and 1 16 DIN E5LIK T Series E5AK T E5EK T 1 16 DIN 1 4 DIN 1 8 DIN te o ex 86 Contents gE Digital Controllers 56 ESAK MESEK T isisisi ninia l 123 ESCK rann seen dca ete 1 129 Common to Both Controllers amp DIMENSIONS 3sccceveeises acess cds aare i 1 133 MSTA ATOM eccee cass scssczeesavdesdertesissasszeezdesdeaesass 1 135 WINING riirii ipia 1 140 OPSLAON ce esceseessectareeceteesiaearesicetmecensteaten 1 148 e Peripheral Devices 1 158 Precautions ccccccccccceeessseeeeeeesessteeeeeeeeens 1 159 Digital Controller ESLIK T 1 121 omrRONn Compact and Easy to use Controllers E Programming is as easy as following the steps below Program can be set in pattern 0 according to the following procedure 4 Stepi Step 2 Step 3 0 20 0 40 0 20 Time hours and minutes Target value Time hours minutes C e joo SS CC 2o y o o YS 1 Press the Display Key to shift to the display for the number of steps Parameter for the number of steps used Number of steps Default setting 8 Pattern No Display key Four steps in this case Down key 3 Press the Displ
38. onnect CT input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESEK TPRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows so gA CT input Potentiometer For details on CT inputs refer to Appendix About Current Transformer in the ES5AK T E5EK T E5CK T User s Manual H88 H89 H90 For details on the potentiometer refer to the Instruction Manual for the valve connected to the Controller The variable resistance range is 100 Q to 2 5 KQ o 50 z os S o0 a Event Input Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 However note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function Connect the event inputs as follows EV1 0 o EV2 OERS com 18 Event input 1 and 2 Use event inputs under the following conditions Contact input ON 1 kQ max OFF 100 KQ min No contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Digital Controller ESLIK T 1 145 omrRONn Polarities during no contact input are as follows EVI Oe Ev2 9 com 8 Event input 1 and 2 Transfer Output Connect transfer output TRSF to terminal numbers 21 and 22 The internal equalizing circuit for transfer output is as follows 64 4 to 20mA D Transfer output specifications are as follows 4 to 20 mA DC Permissible load impedance
39. perature input is selected scaling is not required This is because input is treated as the temperature as it is matched to the input type However note that the upper and lower limit values of the sensor can be shifted For example if both the upper and lower limit values are shifted by 1 2 C the process value before shift is regarded as 201 2 C after shift when input is 200 C before shift To set the input shift set shift values in the input shift upper limit and input shift lower limit parameters level 2 mode Temperature Upper limit compensation value Upper limit F compensation Before compensation Lower limit compensation value a Input of full scale 100 Lower limit 0 Digital Controller ESLIK T 1 155 Expansion Mode Set Point Upper Limit Set Point Lower Limit PID ON OFF not displayed for control valve control Operation at Power ON End condition Number of Patterns Displayed for E5CK Program Time Unit Stop Time Rate of Rise Programming Time Unit of Ramp Rate used for Rate of Rise Setting PV Start used for setting time Wait Width available for E5AK or E5EK Alarm During Ramp Step Enable Run All Enable with E5CK this display appears when more than two patterns are used Q Available if the Controller is in 2 PID control AT Calculated Gain Available if the Controller is in 2 PID contro
40. rdingly the LBA function can be used as a means for detecting a malfunctioning control loop E Alarm Mode Selectors omrRONn Alarm outputs are available if they are allocated as outputs Factory setting is 2 Upper limit alarm deviation Switch Alarm operation Alarm output setting Upper and lower limit alarm deviation When X is positive When X is negative Always ON Upper limit alarm deviation Lower limit alarm deviation SP X ON OFF SP Upper and lower limit range alarm deviation Always OFF Upper and lower limit alarm with standby se quence deviation Always OFF Upper limit alarm with standby sequence devia tion X gt SP Lower limit alarm with standby sequence devia tion lt X gt ON SP Absolute value upper limit alarm Absolute value lower limit alarm Absolute value upper limit alarm with standby se quence Absolute value lower limit alarm with standby se quence Deviation Alarm If the alarm mode selector is set to a number between 1 to 7 alarm values are set to the width deviated from the set point as shown in the following illustration Alarm value 10 C F f 110 C F Set point SP 100 C F Absolute Alarm If the alarm mode selector is set to 8 or 9 alarm values are set to
41. rm is allocated Alarm value 3 displayed only if the alarm is allocated Time signal 1 enabled step Time signal 1 ON time Time signal 1 OFF time Time signal 2 enabled step Time signal 2 ON time Time signal 2 OFF time Time signal output omrRON Time Setting Method Set the number of steps to be used beginning with step 0 e g step 0 SP step 0 time step 1 SP and step 1 time The step target value can be set within a range between the lower and upper target value limits The default value is zero The step time can be set within a range between 0 00 and 99 59 in hr and min or min and s The default value is 0 00 SP Step 0 Step 1 Step 2 Step 3 tess Step 2 time Step 3 time A Step 0 and step 3 SP Time B Step 1 and step 2 SP Step 0 is flat as shown in the above graph Set step 0 to 0 00 so that step 1 will be the actual first step when writing ramp start programs Note Up to step 15 i e a total of 16 steps can be set in the time setting method Time Signal Two types of time signal patterns can be set in each pattern ON time OFF time Two types of time signal timers are available i e ON time and OFF time use each of which starts with the edge of the step The output is ON from the moment the ON time elapses until the OFF time elapses Set the step so that the time signal is triggered by the time signal 1 2 enabled step parameters The default is step
42. s when the output function assigned to auxiliary output 1 turns ON SUB2 Lights when the output function assigned to auxiliary output 2 turns ON MANU Lights when the manual operation mode RST Lights when the operation is reset RMT Lights during remote operation AT Flashes during auto tuning HOLD Lights when the program is on hold WAIT Lights when the program is waiting Display 1 Displays the process value or parameter code m Display 2 Displays the present SP manip ulated variable or parameter settings B B258 manu SUB SUBY Up Key Down Key Press to increase or decrease the value on the No 2 display RUN RST Key Switches between RUN and RESET mode Display Key Press to shift the display to the next parameter E5EK Display 1 Pattern Number Display 2 Operation indicators Up Key Down Key Display Key Wein A l RUN RST Key Ker me omron E5EK l 128 Digital Controller E5AK T E5EK T Digital Controller E5CK T Advanced Compact Programmable Digital Controllers Ideal for Worldwide Use e Offers up to four patterns of simple programming control 16 steps per pattern e IP66 NEMA4 indoor use front face e Modular structure one stock type e Heating cooling control e Serial communications RS 232C and RS 485 e Temperature and analog inputs e High accuracy 100 ms sampling for analog input e Conforms to
43. splay When an error has occurred the No 1 display alternately indicates error codes together with the current display item This section describes how to check error codes on the display and the actions that must be taken to remedy the problem f Err Input Error Meaning Action Operation at Error Input is in error Check the wiring of inputs disconnections and shorts and check the input type and the input type jumper connector For control output functions output the manipulated variable matched to the setting of the MV at PV error parameter level 2 mode Alarm output functions are activated when the upper limit is exceeded Emm Memory Error Meaning Action Operation at Error Internal memory operation is in error First turn the power OFF then back ON again If the display remains the same the E5LIK T Controller must be repaired If the display is restored to normal the probable cause may be external noise affecting the control system Check for ex ternal noise Control output functions turn OFF 2 mA max at 4 to 20 mA output and output equivalent to 0 in case of other outputs Alarm output functions turn OFF E333 A D Converter Error Meaning Action Operation at Error Internal circuits are in error First turn the power OFF then back ON again If the display remains the same the E5LIK T Controller must be repaired
44. that may cause it to deform and deteriorate during use or storage Avoid using the Controller in places near a radio television set or wireless installing These devices can cause radio disturbances which adversely affect the performance of the Controller Mounting The dimensions of the Digital Controller conform to DIN 43700 Recommended panel thickness is 1 to 8 mm 1 to 5 mm for E5Ck Mount the Unit horizontally Connection To reduce inductive noise influence the lead wires connecting the input type to the Digital Controller must be separated from the power lines and load lines Use the specified compensating conductors for thermocouples Use lead wires having a small resistance for platinum resistance ther mometers Connection Example Wire the terminals of the Unit using solderless terminals The tightening torque applied to the terminal screws of the Unit must be approximately 0 78 N m or 8 kgf cm Use the following type of solderless terminals for M3 5 screws F 7 2 mm max Digital Controller ESLIK T 1 159 i E c fo 8 o i 5 b o 2 o ol omrRON ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 Cat No H087 E1 03 In the interest of product improvement specifications are subject to change without notice I 160 Digital Controller ESLIK T
45. the top of the front panel and turn the Phillips screwdriver to the left to loosen the screw on the lower part of the front panel Hook N Insert the Option Units into the sockets for options 1 to 3 The fol lowing diagram shows the relationship between the Option Units and mounting positions Option 1 E53 AK9 Event inputs 1 2 53 AKO1 AS 2326 E53 AKO2 RS 422 2 Draw out the internal mechanism towards you holding both sides of the front panel Setting Up the Output Unit e Before Setup Check the type of the Output Unit you are about to set up e Procedure 1 Check the positions of the sockets you are about to insert the Output Units into as shown in the following diagram Temperature Controller 3 Mount the Option Boards and the power board in the order shown 2 Insert the Output Unit for control output 1 into the socket OUT1 and the Output Unit for control output 2 into the socket OUT2 3 Fasten the Output Units with the bracket accessory Digital Controller ESLIK T 1 135 Mounting 1 Insert the E5AK T Controller into the mounting hole in the panel 2 Fit the mounting bracket accessory into the fixing slots on the top and bottom of the rear case 3 Tighten the mounting bracket screws alternately a little at a time until the ratchet starts to slide I 136 Digital Controller E5 K T omrRONn Setting Up the Terminal Cover
46. troller ESLIK T 1 133 omrRON Accessories Order Separately Terminal Cover E53 COV0809 E5AK E53 COV08 E5EK 070101018 e Q Q Q Q o With rivet With rivet 1 5 Ld Q e 3 With rivet id Current Transformer E54 CT1 E54 CT3 2 36 dia tae 6 8 dia Wek th ta Tt E A i LK Two M3 depth 4 Unit Label Order Separately Y92S L1 UNIT LABEL mmH20 ined I 134 Digital Controller ESLIK T omron Installation Note Always turn OFF the power supply to the Digital Controller before changing any switch settings E Settings E5AK E5EK On a standard model set up the Output Units for control outputs 1 Setting Up the Option Unit and 2 before mounting the Controller On a position proportional model the Relay Output Unit is already set Therefore this setup operation is unnecessary Do not replace e Before Setup Check the type of the Option Unit you are about to set up with other Output Units e Procedure When setting up the Output Units draw out the internal mechanism 1 Remove the power board and option boards in the order shown in from the housing and insert the Output Units into the sockets for con the following diagram trol outputs 1 and 2 E5AK Draw out When drawing out the internal mechanism from the housing prepare a Phillips screwdriver matched to the size of the screw on the lower part of the front panel 1 Press down on the hook on
47. uples at a temperature of 200 C max is 3 C 1 digit maximum The indication accuracy of the W thermocouple at any temperature is 40 3 of the indicated value or 3 C whichever is greater 1 digit maximum The indication accuracy of the PLII thermocouple at any temperature is 40 3 or 2 C whichever is greater 1 digit maximum Digital Controller ESCK T 1 131 o b i 50 os 5 00O omrRon E Output Unit Ratings and Characteristics Model Control output 1 Control output 2 Output Type Specifications E53 R4R4 Relay Relay 250 VAC 3 A E53 Q4R4 Voltage NPN Relay 12 VDC 20 mA with short circuit protection Voltage PNP 12 VDC 20 mA with short circuit protection E53 Q4HR4 Voltage PNP Relay O0to10V 0 to 10 VDC Permissible load impedance 1 KQ min Resolution Approx 2600 E53 C4DR4 0 to 20 mA Relay 4 to 20 mA 4 to 20 mA Permissible load impedance E53 V44R4 0 to 10 mA Relay 500 Q max Resolution Approx 2600 E53 Q4Q4 Voltage NPN Voltage NPN E53 Q4HQ4H Voltage PNP Voltage PNP E53 C4R4 4 to 20 mA Relay E Option Unit Ratings and Characteristics po Moet Specifications O Event input Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max Communications RS 232C Transmission method Half duplex Synchronization method Start stop synchronization asynchronous
48. utput 1 Terminal numbers 2 and 3 are for auxiliary output 1 SUB1 The internal equalizing circuit for auxiliary output 1 is as follows y Relay specifications are as follows SPST NO 250 VAC 1 A Option Terminal numbers 1 13 and 14 are valid only when the Option Unit is set in the Controller The following four connections are possible depending on the model of the Option Unit Oka ihe D Wt eel GO O RS 232C RS 485 Event input Transfer output o ie ie 50 z os S 00O E53 CK01 E53 CK03 E53 CKB E53 CKF Use event inputs under the following conditions Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max The polarity for no contact input is as follows St Transfer output specifications are as follows 4 to 20 mA DC load 500 Q max resolution approx 2 600 Digital Controller ESLIK T 1 147 Operation omrRON E After Turning ON Power Determine the I O specifications of the Digital Controller in setup mode Setup Mode From next column Power ON to Process value H nEnU u 0 a D P c amp C F selection To next column J cal 1 s min Input type l Temperature input Eal Current Voltage input in H PEEHI ce act g Je Parameter initialize Scaling upper limit Scaling lower limit Decimal point
49. utput relay is used beyond its life expectancy its con tacts may become fused or burned E Correct Use If you remove the Controller from its case never touch nor apply shock to the electronic parts inside Do not cover the E5LIK T Ensure sufficient space around the Con troller to allow heat radiation Do not use the Controller in the following places e Places subject to icing condensation dust corrosive gas espe cially sulfide gas or ammonia gas e Places subject vibration and large shocks e Places subject to splashing liquid or oil atmosphere e Places subject to intense temperature changes e Places subject to heat radiation from a furnace Be sure to wire properly with correct polarity of terminals When wiring input or output lines to the Controller keep the following points in mind to reduce the influence from inductive noise e Allow adequate space between the high voltage current power lines and the input output lines e Avoid parallel or common wiring with high voltage sources and power lines carrying large currents e Using separating pipes ducts and shielded line is also useful in protecting the Controller and its lines from inductive noise Cleaning Do not use paint thinner or organic solvents Use standard grade alcohol to clean the product Use a voltage 100 to 240 VAC at 50 60 Hz or 24 VDC At power ON the prescribed voltage level must be attained within two sec onds
50. vailable for the E5CK Position proportional Models Position proportional type Controllers support nine output functions These are assigned to auxiliary outputs 1 and 2 Restrictions on assignment destinations are placed on some of the outputs The following table shows where outputs may be assigned to Assignment Control Output Auxiliary Output Destination 1 2 1 2 Output Function Alarm 1 Alarm 2 Alarm 3 Time signal 1 Time signal 2 Stage output Program end output Error 1 Input error Error 2 A D converter error With control output cool the conditions for switching from standard control to heating and cooling control are reached when the output function is assigned at the cooling side during heating and cooling control In other words heating and cooling control is carried out when con trol output cool is assigned and standard control is carried out when output is not assigned Digital Controller ESLIK T I 149 amp 2 e 8 o 5 i o 2 o ol LBA The LBA loop break alarm function is available when it is assigned as an output The LBA function is not available when a memory or A D converter error results LBA is a function for determining that an error has occurred some where on the control loop and outputting an alarm when the process value does not change with the manipulated variable at a maximum or minimum state Acco
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