Press the TEST button for 2 seconds to run a test cycle and check for
Contents
1. nnLUGE The World Leader of Automatic Lubrication Pulsarlube USA Inc 1480 Howard Street Elk Grove Village IL 60007 USA TEL 1 847 593 5300 FAX 1 847 593 5303 www pulsarlube com info pulsarlube com Rev 02 FuLsnRLUGE User Manual ylsanuoe M Series 60ml 125 amp 250ml 500ml2. Product Details Pouch Spring Housing Pouch Plate Grease Pouch LCD Pump Main Body Worm Gear Connecting Thread 3 8 M BSPT Installation Disposal Guidelines Check the grease pouch capacity and the service pack items battery pack grease pouch amp dust cover Remove contaminants around the lube point Insert battery pack SS grease gun Remove any hardened grease by purging the lube point with a manual grease gun The grease in the equipment and the grease contained in the unit should be the same or compatible 5 Remove the grease nipple and install appropriate adaptors Purge the grease pouch until grease comes out of the tip 6 Carefully screw the grease pouch in by turning clockwise Do not over tighten Refit the top housing on the unit and turn clockwise until it clicks Press the POWER button for 2 seconds to turn the unit on Select the appropriate grease pouch capacity by pressing the 125 250 TEST button Press the MODE button to program the dispensing period LESLI Press the TEST button for 2 seconds to run a test cycle and check for proper operation of the unit Note the installation date and the scheduled completion date of lube cycle
3. conds to turn unit on or off For 125ml 250ml unit A Press the button to select 125ml 125 250 or 250ml capacity B Hold the button TEST for 2 seconds to run a test cycle A quick press of the button will stop the test cycle mode For 60ml 500m unit TEST Press the button for 2 seconds to run atest cycle LCD Displays 0 D m The dispensing period setting MONTH g i 0 125 250 60 or 500 HESE B 5td3 Selecting the dispensing period The of days remaining until the end of lube cycle The unit is in Automatic Lock Out mode Selected grease pouch capacity default setting 125ml Grease capacity The test mode is activated The of days after dispensing has completed Eo B RESET Reset the unit when the unit malfunctions and or after changing the Service Pack q Dew a T Lit o gt M D Red Ue ISO9001 14001 C Mounting Methods alin LiL MONTH 60 v MOC 250 LILILIL soo The of days after the unit has stopped dispensing due to excessive backpressure Low battery power Single Point Installation Direct Mount or Remote Installation using Extension Tube Direct mount is always preferable For applications not allowing any direct mounts remotely mount the unit using appropriate accessories and keep the distance from the lube point as short as possible For remote installation using a tube use a 6mm O D 1 4 tubing pre filled with the same or compatible gr
4. ease as the grease contained in the unit Multi Point Installation Multi Point Remote Installation using Progressive Divider Block 2 8 Points Remote multi point lubrication is available with the Pulsarlube M using a divider block It is recommended to test the back pressure of the bearing lube lines and divider block after assembly using a grease gun connected to a pressure gauge Ensure the break off pressure is below the average operating pressure of 30kgf cm 425psil Excessive backpressure indication Empty grease level Signal lamp blinks periodically gt For remote installation keep the maximum distance at 6m 2Oft or less gt Do not plug any open ports on the divider block The kit or divider block must be ordered with the appropriate number of points required For more information on the divider block please refer to the Multi Point Remote Installation Manual gt Use the lithium battery pack for specific applications such as extremely cold temperature long period mode setting 18M 24M or multi point remote installation for M 500ml unit when battery power is low excessive backpressure exists or if grease level is empty Shelf life and Warranty Product Warranty is limited to original defects in material and workmanship and will not cover any collateral damage due to mishandling abuse and or any other inappropriate use of this product Warranty period is 1 year from the date of purchase Fults
5. on the lubricator using the label provided in the Service Pack for maintenance purposes Install the Pulsarlube M unit on the lube point When the selected dispensing period has completed replace the unit with the Service Pack according to step 3 7 added protection Troubleshooting Guidelines o o 6 Symptom Blank LCD screen Possible Cause Electrical malfunction of CPU or circuitry battery problem Solution Replace battery pack or press reset button to restart the lubricator If the problem persists contact your supplier Symptom Low Battery Indication Possible Cause Rapid power consumption due to improper storage or harsh operating conditions temperature humidity or high backpressure Remedy Store the battery pack in cool dry place and choose proper battery type for application Optional lithium battery pack is available for more advanced applications Y Soo Symptom Excessive Backpressure Indication Possible Cause Excessive backpressure due to hardened grease over lubrication ruptured lube line long distance remote installation etc Solution A Check backpressure at lube point and or lube line B check grease dispensing rate C reduce remote installation distance or D use manual grease gun to clear blockage LCD Functions MODE Deactivate Automatic Lock Out LOCK mode by pressing the button for 2 3 seconds Power ON OFF POWER Press the button for 2 se
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