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USER MANUAL

1. 38 5 5 1 2 GASP OPTION PG Musa acie tun E dd eda 39 5 5 1 3 LIQUID SENSOR CONTROL 39 5 5 1 4 RED MEAT OPTION MPDO sueessesssseeeneennnnnnnmenennmeneennnnnnnnnnn nnn nnn nnns 40 5 5 1 5 MULTI CYCLE OPTION 40 5 5 1 6 EXTERNAL VACUUM OPTION 42 5 5 2 ADVANCED CONTROL SYSTEM 43 5 5 2 1 PROGRAMMING THE ACS CONTROL ON YOUR PC 44 5922 9 e 45 5 5 2 3 EXTERN VACUUM OPTIE 46 5 6 DIRECTIVE FOR FUNCTION VALUES 00cccccccesseccececesseceeeceeeseceeeeeeeeceeeseeaeeceeessaeeeeeeseaeenes 47 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 6 ng piece 49 6 1 MAINTENANCE DIAGRAM cccceccccececcccecececccececacuccececscueueuececaeuaunecseaeunececsuauaenersraneeass 49 6 2 CLEANING THE MACHINE
2. 62 10 APPEND c A 63 10 1 LOC E 63 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 LIST OF FIGURES FIGURE 1 OVERVIEW OF THE MAIN COMPONENTS eesseeeeeeee nennen nnne nnns nnnaa nnn n rns 13 FIGURE 2 OVERVIEW OF THE SEAL SYSTEM s tax reds Me 19 FIGURE 3 OVERVIEW OF THE PUMP FILTER COVER REMOVED ssssssecceeeeeceeeeesececeesseeaeeeeceeeessssaaaeeeeess 21 FIGURE 4 OVERVIEW OF THE ELECTRICAL INSTALLATION 23 FIGURE 5 CONTROL PANEL DIGITAL CONTROL MPDC ssesssssseseseeeeeeeenn nennen nennen nennen 24 FIGURE 6 CONTROL PANEL ADVANCED CONTROL SYSTEM 5 26 FIGURE 7 FOUR POSSIBLE DISPLAY 27 FIGURE 8 OVERVIEW SETTINGS 28 FIGURE EXAMPLE OF AN EXPORTED LOG nidi meas 31 FIGURE 10 CHANGING PARAMETERS 37 FIGURE 11 EXTERNAL VACUUM ADAPTER KIT 42 FIGURE 12 PROGRAM DISPLAY AND CONTROLS 43 FIGURE 13 EXTERNAL VACUUM ADAPTER KIT ACS revo sov EvR UV Ek vb 46 FIGURE dA WATER V
3. 14 2 1 1 THE PACKAGING PROCESS MACHINE FUNCTIONS sseseeeeeeenennneenene nennen nnne nnns 15 2 1 2 GENERAL FUNCTIONS 18 2 2 THE SEAL SYSTEM 19 2 3 THE 20 2 4 GAS FLUSHING OPTIONAL ccc 0cccccceececceeeeeceecceceesecesseeeeeeseueeessaeeeesseaeeesseaeeeesaaeeeees 22 2 5 ELECTRICAL INSTALLATION sccsicssacsassaiasnspaceteanstatpinciancddeondeantandsantsnentetnbaisendsaaretsataciaandcunees 22 2 6 MULTI PROGRAM DIGITAL CONTROL 24 2 7 ADVANCED CONTROL SYSTEM 26 2 7 1 SETTINGS ACS GENERAL cccceecccceseeceseceteeeeceneeeceneeeeeseetenecetenececeeeeeegeetaneeetsneeeneneess 27 2 7 2 IMPORT EXPORT DATA 29 2 7 3 HAZARD ANALYSIS AND CRITICAL CONTROL POINTS 29 2 7 3 1 SETUP AND USE 29 2 7 3 2 EXPORT THE HACCP DATA LOG oiaieeteccecocassserozccaserntesascuesboccedeeendnenedarchedetensneusseecteselcasasenouees 30 SAFETY ecc n 32 3 1 OEE
4. USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 5 1 2 option This option is only applicable if the machine is equipped with the gas option With the Gas option it is possible to provide the maximum amount of gas to a package This allows to create a balloon package If Gas is set a dot will appear in the lower right corner in the program display If Gas is set it applies to all programs where gas is set To set this function you should contact your supplier 5 5 1 3 Liquid sensor control MPDC EXPLANATION When the liquid sensor control is set the machine will remove air to the maximum vacuum 99 If the product reaches the boiling point before reaching the maximum vacuum the machine will continue to the next step of the cycle For each program the liquid sensor control option can be switched on or off WHAT TO DO ACTION RESULT 1 Select the program on e Use the program button Figure 10 2 which you want to set until the correct program number appears liquid control in the display Figure 10 1 2 Select the e Press the reprog key Figure 10 3 The program display programming mode flashes 3 Select the liquid e Press the program key Figure 10 2 until H2O appears in the control option 2 appears in the display Figure 10 1 parameter display 4 Activate the new e Press the reprog key Figure 10 3 The program displa
5. 0ccccccececcccececcccccececuccccececucceuececseceauuececeeuaesecseauaeuenscseauaeaeners 50 6 3 OIL CLEANING PROGRAM cccccccececcccececcccccecececcccececscceuucecseceauaesecstaeaeuecstecauaeterstauaenenens 51 6 4 ADD OIL CHANGE OIL ccecececcccccccccecececececececececececececeuacacauacacacatecaeatauauauauauauauauauauntenenenas 51 6 5 REPLACING THE EXHAUST FILTER MAINTENANCE OF VACUUM PUMP 53 6 6 REPLACING THE SEALING WIRE 2ccccccecececcecececcccccececucuccececacaecesecscceuunecscauauausecseauunenenes 54 6 7 REPLACING THE SILICONE RUBBER ON THE SILICONE HOLDERS 56 6 8 REPLACING THE LID GASKET cccececcecececcccccecccccececacceceuececueuaesecscauauaetscauauaesecseauuneneces 57 7 TRHOUBLESHOOQTINQ 21 59 8 WARRANTY 61 8 1 RKUNK w M 61 8 2 WARRANTY 61 9 DISPOSE AS WASTE
6. 1 The responsibility of Henkelman is limited to the replacement of defective parts we recognize no claims for any other form of damages or costs 2 he warranty expires automatically in case of arrears or poor maintenance 3 there are doubts about maintenance or if the machine is not working properly contact should always be made with the supplier 4 The warranty does not apply if the defect is the result of improper or negligent use or maintenance that is carried out in breach of the instructions mentioned in this manual The warranty is void if repairs or modifications on the product are carried out by third parties Defects arising from damage or injury caused by external factors are excluded from the warranty 7 lf we replace parts in accordance with the requirements of this warranty the replaced components become our property oon The provisions relating to warranty and liability are part of the general terms that can be sent on request USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 9 DISPOSE AS WASTE Do not dispose oil and components with the household waste Ensure that at the replacement of parts or oil after the lifecycle that all materials are collected and destroyed or recycled in a legal and environmentally friendly manner USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 10 APPENDIX 10 1 Log This log should include among other things e Annual maint
7. Na lt de b i L Printer Lal Pressure Screen saver Ll Program Unit Date Format H Espa ol On Off LLEVE i On OR Temperature Time Format 5 External M Set Labels nit i2h 24h gt Nederlands Waiting time Vacuum ppp On OH Francais Sequential Various tabel Vacuum settings Uption 9 Month Deutsch Owon musta an ad tm 4 4 len Days HM Engels Additional m Language A Minutes Figure 8 Overview settings The site map shows all possible settings for all functions USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 7 2 Import Export data FUNCTION e Data such as programs and labels can be imported and exported the USB connection e Exporting data is described in 2 7 3 2 e Please contact your dealer if you want to exchange other data with the controller via the USB connection 2 7 3 Hazard analysis and critical control points HACCP EXPLANATION The controller is equipped with the ability to store production information This conforms to the HACCP directives The log is stored in entries Each entry consists of Date Time User Selected programs and settings Selected label Number of cycles A new entry is saved when Another user logs in Program or program settings are changed The data
8. 32 3 2 DURING NORMAL OPERATION 33 3 3 OPERATIONAL STAFF ccccccccescecceseeceneeecenececenececeuceseuseeteneeeteeeeteuececeueeeeaueetsaseeteeeersuess 33 4 MINS TALL 34 4 1 TRANSPORT AND PLACEMENT 0 ccccccsesseccccceeeseeeeeceeescceeeeeeeeceeeeceeeeceeeseeeneceeessaaneeeeeeeas 34 4 2 CONNECTING THE MACHINE ccc0ccccccccceeseceeceeeseeceescaeeseceeeeesseceeeseeeaeceeeseeeecesessaaeeeeeees 34 4 3 START THE MACHINE FOR THE FIRST TIME 00ccccccceeescceeeceeeceeeceeeeceeseeeeseeeessaeeeeeeeeas 34 5 OPERATION c 35 5 1 STARTUP e c 35 5 2 PRODUCTION m 35 5 3 CONTINUE TO THE NEXT STEP OF THE CYCLE 36 5 4 STOP PROGRAM md MI NE EUM M EMI IM aaneaea ea PIENE ME 36 9 9 CHANGING THE PROGRAM SETTINGS 37 5 5 1 MULTI PROGRAM DIGITAL CONTROL 37 5 5 1 1 VACUUM OPTION
9. Select the parameter vacuum Change the parameter vacuum Select the parameter gas Change the parameter gas If an additional vacuum step is required go to number 3 Activate the new parameter Programming the multi cycle steps ACTION Use the program key Figure 10 2 until the correct program number appears in the display Figure 10 1 Press the reprog key Figure 10 3 Press the cursor key Figure 10 4 to scroll through the parameters The LED in the program mode display Figure 10 7 shows at which mode you are Press or Figure 10 9 8 to adjust the value The value is saved when you press the cursor key Press the cursor key Figure 10 4 to scroll through the parameters The LED in the program mode display Figure 10 7 shows at which mode you are Press or Figure 10 9 8 to adjust the value The value is saved when you press the cursor key Press the reprog key Figure 10 3 RESULT The program display flashes The right character of the parameter display shows that vacuum step you are programming see Figure 10 5 The program display stops flashing USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 5 1 6 External vacuum option MPDC EXPLANATION e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e Depending on whether the machine has time or sensor control featur
10. USER MANUAL Vacuum Packing Machine M Lynx Toucan Part no 0895001 Copyright 2014 No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any electronic or mechanical means or by photocopying recording or otherwise without the prior written consent of Henkelman BV USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 INTRODUCTION Henkelman BV is a supplier of ultra modern vacuum packing machines Our machines are designed and manufactured to the highest standards And that s clear They combine a sleek built and functional design with ease of use and durability Installation is just a matter of plug amp pack and the clever design ensures that the hygiene standards are maintained at all times This manual contains relevant information and instructions for installation operation and maintenance of the machine e The machine is not suitable for the packaging of toxic corrosive irritant or hazardous materials e All persons responsible for the operation must at least fully read and understand the chapters on operation and safety of these operating instructions e persons responsible for assembly installation maintenance and or repair should read and understand all of these instructions e The user is responsible for the interpretation and use of this manual any circumstances Please contact the owner or the manager in case of questi
11. 4 Switch on the control e Operate the on off button The machine is ready for use 5 2 Production WHAT TO DO ACTION RESULT 1 Make sure the e See chapter 5 1 machine is powered on 2 Select the program MPDC control Press the program key Figure 5 2 until the desired program appears on the display Figure 5 1 e ACS control Use the control buttons up A or down V Figure 6 6 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 3 Place the 1 product Putthe products in the vacuum bag e Place the bag on the work table Ensure that the opening s are correctly placed on the sealing position s 4 Start the process e Toucan Square first close the mold packing cycle starts e Close the lid 5 3 Continue to the next step of the cycle EXPLANATION For some products it may be necessary to proceed to the next step of the packing cycle before the vacuum time or the vacuum level is reached WHAT TO DO RESULT 1 Go to the next step of Press vacuum stop Figure 5 9 MPDC The next step is started the packing cycle Press right button Figure 6 4 ACS 5 4 Stop program EXPLANATION Programs such as the packing program or the oil cleaning program can be stopped at any time WHAT TO DO RESULT 1 Stop the program e Press the stop
12. 1 Lid e function of the lid is to close the chamber during the vacuum cycle e The lid has a lid gasket fitted which makes sure the machine does not leak during the vacuum cycle 6 8 e Inthe lid silicone holder s are mounted as the opposite of the sealing bar s 2 2 6 7 2 Work plate Chamber The products to be packed will be placed on the worktable in the chamber with the opening of the vacuum seal bag on the seal position 3 Seal bar e Inthe chamber depending on the version 1 or 2 2 2 6 6 seal bars are mounted With this these the vacuum bag is closed 4 Controlpanel e section 2 6 2 7 USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 PART DESCRIPTION 5 Machine housing hemachine frame contains all necessary parts for the correct functioning of the machine 6 Vacuum pump e section 2 3 7 Power connection section 2 5 8 Gas flush optional See section 1 2 4 2 1 Description of the packaging process machine functions FUNTION e This chapter provides an overview of the process and the available machine functions For the functions H2O 2 Gas Gas and Seal 1 2 Cut off specific components must be installed in your machine before they can be activated Please contact your supplier for more details e n chapter 5 5 you will find information on how to set the parameters to the correct values EXPLANATION Only applicabl
13. Figure 15 3 and tighten them 6 5 Replacing the exhaust filter maintenance of vacuum pump EXPLANATION 1 The exhaust filter prevents oil vapors to be emitted by the exhaust air from the vacuum pump 2 Ifthe filter becomes saturated it is no longer possible to reach maximum vacuum 3 Replace the filter in case of vacuum problems or in accordance with the maintenance diagram of Chapter 6 1 16 m pump Figure 16 Replacing the exhaust filter USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 1 Remove the exhaust Remove the filter cover Figure 16 4 filter from the vacuum pump Figure 16 1 e Remove the leaf spring Figure 16 3 e Remove the old filter Figure 16 2 2 Install the new filter e Place the new filter in the opening e Make sure the O ring is properly placed on the filter inlet Install the leaf spring e Install the filter cover 6 6 Replacing the sealing wire EXPLANATION Depending on your machine specification you can have one of the following combinations of seal elements Double seal Two sealing wires e Cut off seal One sealing wire and one cutting wire Wide sealing One wide sealing wire Bi active seal One seal bar with wide sealing wire on both sides The process of replacing of the seal elements is the same for all types Make sure for bi active seal systems that the upper and lower seal elements are precisely ali
14. activity after closing the lid your supplier Insufficient final vacuum Check the vacuum settings of the program and 5 5 adjust them e Make sure that the extraction opening is not covered e Check the oil level in the pump 2 3 e Check replace the exhaust filter 6 5 e Check replace the lid gasket 6 8 Vacuum process is slow e sure that the extraction opening is not covered e Check the oil level in the pump 2 3 Check replace the exhaust filter 6 5 Vacuum bag is not sealed correctly e Check the seal program settings and adjust 5 5 them e Check replace the Teflon tape and sealing 6 6 wires e Check replace silicones in the silicon holders 6 7 e Check the inside of the vacuum for contamination and clean it The lid does not open automatically e Check the gas springs Please contact your supplier USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 Error messages for MPDC F1 in display F2 in display MPDC with sensor control in display USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 Check adjust the micro switch of the lid Make sure that the pump is running correctly Check if the cover is opened and restart the machine When message is repeated Check if the lid is opened correctly Please contact your supplier Please contact your supplier 8 WARRANTY CONDITIONS e This manual has been compiled with care However Henkelman BV accepts no liability fo
15. button Figure 5 8 The program will be Figure 6 1 stopped and the vacuum chamber will be decompressed USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 5 Changing the program settings 5 5 1 Multi Program Digital Control EXPLANATION 10 programs are available Programs 1 to 9 can be adjusted by the user Program 0 is only intended for service purposes e his section describes how parameters can be modified and indicates the units and limits of the parameters WHAT TO DO ACTION RESULT 1 Select the program to gt Use program ket Figure 10 2 until be changed the correct program number appears in the display Figure 10 1 2 Select the e Press the key Figure 10 3 The program display programming mode flashes 3 Select the parameter Press cursor key Figure 10 4 to scroll thourgh the parameters heLED in the program mode display Figure 10 7 shows at which mode you are 4 Change the Press or Figure 10 9 8 to adjust parameter the values e The value is saved when you press the cursor key USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 5 Activate the new Press the key Figure 10 3 The program display parameter stops flashing 5 5 1 1 Vacuum option MPDC EXPLANATION e there are a lot of air inclusions the product it may be desi
16. log is saved as a txt file The log data has to be exported to a USB stick see 2 7 3 2 2 7 3 1 Set up and use HACCP EXPLANATION Default this feature is turned off When logged in with the owners code this feature can be enabled 5 users can be set Owner 4 different users WHAT TO DO ACTION RESULT 1 The owner logs in e Login with the owner code 1324 Access to the relevant settings 2 Turn on HACCP Goto settings lt HACCP and select ON From now on the data is logged 3 Assign initials to user e gt Select the desired user code foreach The log file shows the initials codes user of the user e Enter the initials of the user at Name USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 ATTENTION The initials of the users should be entered If this is not the case tracing the machine operator is impossible 2 7 3 2 Export the HACCP data log ATTENTION e The memory can hold up to 100 entries If the memory is full you will be notified e The data log must then first be exported before you can continue e You can export the data at any time e Exporting can only be performed by the owner owners authorization code After exporting the data the memory will automatically be cleared TIP Avoid unwanted delays during production by downloading the data log at scheduled times WHAT TO DO ACTION RESULT 1 The owner logs in e Log in with the owner code 1324 Access to the relevant settings 2
17. seal bar plus about 5 cm 2 inches wire e Stick the tape smoothly and without folds over the sealing wires on the sealing bar 7 Place seal bar e Place back the seal bar 6 7 Replacing the silicone rubber on the silicone holders EXPLANATION e In order to obtain a seal of good quality the rubber should not be damaged and the surface must be flat Damage may be caused by burning with the seal wire or mechanical contact e Replace the silicone rubber if it is damaged or in accordance with the maintenance diagram in chapter 6 1 Figure 19 Replacing the silicone rubber of the silicone holders USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 1 Remove the old e You can pull the old silicone rubber silicone rubber Figure 19 1 from the holder 2 Cut the new silicone Cuta new piece of rubber Make sure that rubber it is just as long as the holder e The size is very important it will cause problems with the seal of the bag if the rubber is too short or too long 3 Place the new silicone Place the new piece in the silicone holder rubber by pushing it into the recess e Ensure that the silicone rubber is fully and uniformly placed in the slot It is also important that the surface of the silicone rubber is smooth after it is in place and that it shows no signs of stress 6 8 Replacing the lid gasket EXPLANATION e The lid gasket ensures that the vacuum chamber is co
18. APOUR LINE euismo des Sexta ipe Quad eM eect cous 48 FIGURE 15 MOUNTING PLATE BOXER 52 52 FIGURE 16 REPLACING THE EXHAUST 53 FIGURE 17 REMOVING THE SEAL BAR ccccccccccsssseecececceseassseeeeeccceeeussseeeeeecseeaassseneeeeeeeeaassseeeeeessesaageneeees 54 FIGURE 18 REPLACING THE SEALING 55 FIGURE 19 REPLACING THE SILICONE RUBBER OF THE SILICONE HOLDERS 56 FIGURE 20 REPLACING THE LID GASKET 57 USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 DECLARATION OF CONFORMITY COPY Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch Nederland declare under our sole responsibility that the product Machine type Boxer Lynx Toucan serie fulfils all the relevant provisions of the directives 2006 42 EG Machinery Directive 2004 108 EG EMC Directive and is in conformity with the following standard s or other normative document s NEN EN ISO 12100 Safety of machinery general principles for design Risk assessment and risk reduction NEN EN 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN 953 Safety of machinery
19. EEE _ oa FEEFEFEEFEE 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature C Figure 14 Water vapour line SER MANUAL oxer Lynx Toucan version BLT EN 0 10 12 14 6 MAINTENANCE ATTENTION e Always disconnect the power supply by unplugging the power cord Always disconnect the external pressure if applicable e machine after maintenance or repairs so it is certain that the machine can be safely used e Only trained personnel should perform the described maintenance work 6 1 Maintenance diagram The diagram below shows the maintenance activities that must be performed E 5 gt gt LUBRICANT F SECTION gt gt 5 Cleaning Cleaning the machine 6 2 Lubrication Replace the oil of the vacuum pump See chapter 1 for 1 oil type Inspections Check the oil level 2 3 Execute the oil cleaning program 0 Inspect the seal bars 6 6 Inspect the silicone rubber of the silicone holders 6 7 Inspect the lid seal 6 8 Check the plastic lid for cracks USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 ACTIVITY LUBRICANT SECTION Every 4 years o rm gt im gt Replacements the sealing wires 6 6 Replace the silicone rubber of the silicone 6 7 holders Replace the lid seal 6 8 Replace the exhaust filter 6 5 Please contact your supplier for a profes
20. Export e Inthe menu go to Import Export and select Export 3 Insert the USB stick Insert the USB stick in the USB In the display different connection see electrical installation options appear 4 Start exporting e Select Export HACCP The log is transferred to the HACCP log USB stick and the memory will be cleared USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 User hm started 2843 2013 16 42 Program 2 Vac 360 5 mbar Seal 0 3 sec Labelnr 1 Amount of cycles 2 User he started 28 3 2013 16 43 Program 1 Sequential Vac 2 0 mbar Seal 0 4 sec Labelnr 1 Amount of cycles 1 0 User hm started 28 3 2013 16 44 Program 3 2 0 mbar Seal 2 5 sec Labelnr 1 Amount of cycles 2 User started 28 3 2013 16 45 Program 3z Vac 2 0 mbar Seal 2 5 sec Labelnr 1 Amount of cycles 1 Figure 9 Example of an exported log PART DESCRIPTION 1 User initials e The initials of the person who has logged in e If no initials are entered in the settings nothing is displayed here see the bottom line of the data log 2 Start time e Start time and date of the production 3 Program he used program number 4 Vacuum he maximum vacuum reached for the package 5 Seal time e he seal time used 6 Label number e he label that has been printed with this package 7 Amount of cycles total number of operating cycles from the start time USER MANUAL Boxer Lynx To
21. Guards General requirements for the design and construction of fixed and movable guards NEN EN 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design NEN EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements The undersigned is authorized to compile the technical file Netherlands s Hertogenbosch 28 februari 2014 Stephan Harleman Director USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 LIST OF SYMBOLS For all operations in which the safety of the operator and or technician is at stake and where caution should be exercised the following symbols are used Caution Danger High Voltage Tip Provides a quick overview or offers tips to make it easier to perform certain actions USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 ICONS Some icons and warnings are included on the machine among others to indicate the possible risks involved to the users DESCRIPTION LOCATION Nameplate At the rear of the machine At the rear of the machine on the cover Warning sign HIGH VOLTAGE of the electrical cabinet EE e the sealbar s Warning sign HEAT e vacuum pump Warning sign GAS CONNECTION optional At the rear of the machine Prohibited to connect oxygen Warning sign GAS CONNECTION optional At the rear of the machine Maximum gas pressure at gas con
22. a screenshot of this mode NO ELEMENT EXPLANATION 1 Program number program shows the currently selected preset program switching to a different program different functions will be active The program choice depends on the product that will be packed 2 View the functions These features are active or inactive If a function is activated it will be displayed with a blue tint When a function is not active it will be displayed in a soft gray tint 3 Function active inactive The selected function is marked with a green circle The name and current value of this function is displayed on the screen e Ifthe Plus functions are activated the illustration will be shown in color If these are not active they are displayed in a soft gray tint 4 Menu he machine settings can be adjusted via the menu icon the left of the function list Pr 10 Vacuum 10 uoc 1 2 OQ Figure 12 Program Display and controls ACS USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 1 Select the desired Use control buttons up A program down V 2 View the functions e Use the control buttons left 4 or right gt 3 View edit function e Press enter when the function is settings selected Users can view the preset configuration and the owner can also edit see section 2 7 4 Editing machine e Press enter when the menu is settings se
23. ag can be torn off easily eflon tape sealing and cutting wires are coated with Teflon tape to prevent the bag to stick to the seal bar e Refer to the indicated section for detailed information 6 6 on maintenance 2 Silicon holder Opposite to each seal bar a silicone holder is mounted 6 7 which provides counter pressure on the cylinders seal bag 3 Seal mechanism e The seal bars are pressed on the vacuum bag 2 2 using cylinders or seal bags By connecting the outside atmospheric pressure to the inlet of the seal bags cylinders they will press the seal bar on the bag USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 3 FUNCTION The vacuum pump creates a vacuum in the chamber USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 16 m Figure 3 Overview of the pump filter cover removed DESCRIPTION SECTION 1 Vacuum pump e Creates the vacuum during the process 6 1 2 Exhaust filter e Filters the exhaust air and absorbs oil vapors 6 1 e Refer to the indicated section for detailed information with regards to maintenance 3 Oil sight glass e The oil sight glass indicates the maximum and 6 1 minimum oil level in the vacuum pump e The oil sight glass is visible when te cover of the machine is in place 4 Oil drain plug e n order to drain the oil 5 Oil filler plug e In ord
24. e best way to determine the correct time is by trial and learn by mistakes Cleaning of the pump 15 minuten e There are no settings possible ATTENTION The vacuum pressure in the chamber should be at least 30 at the time of sealing EXPLANATION e When the pressure decreases the boiling point of water is reduced see Figure 14 This physical law can cause a product to boil In addition to contamination of the machine this provides for loss of weight and quality of the product to be packed e When packing products that contain moisture such as soups and sauces it is important to follow the vacuum process closely At the moment that bubbles are formed or it starts to bubble immediately proceed to the next step in the cycle see section 5 3 By cooling the products as much as possible before applying vacuum a deeper vacuum can be achieved e If amachine is equipped with a liquid sensor option the control automatically goes to the next step when boiling occurs When packaging moisture containing products it is important that the conditioning program is run at least 1 time per week With daily vacuuming of moisture containing products it is recommended to run the conditioning program at the end of the day L rr ee es Loin s dl 5 IL T I IIIITIIrBe oS SS SS SS te Ed o 6 Sn nn OT ill di lb ll dii ili i 0 01 P2asREESE
25. e selected function when the machine is idle A red dot lights up on the lower right when vacuum is activated 7 Function display heLED light for the function illuminates when the function is active during the program cycle or when the function is selected in the programming mode USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 NO ELEMENT EXPLANATION 8 stop key stop key can be used during a packing cycle to interrupt the full cycle All functions are cancelled and the cycle will be terminated e Inthe programming mode this key decreases the value of the selected parameter 9 stop vacuum key e Stops the current function and continues with the next program step e Inthe programming mode this key increases the value of the selected parameter 10 Vacuum gauge Shows the pressure in the vacuum chamber Avalue of 1 bar corresponds to 99 vacuum 11 On Off button e his button turns the machine on off USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 7 Advanced Control System ACS FUNCTION hemachine can be operated e Programs can be changed e See chapter 5 for instructions on operation and programming Pr 10 y 4 Vacuum 350 Figure 6 Control panel Advanced Control System ACS 1 Stop button e The stop button can b
26. e to the Toucan series he External Vacuum option does not apply e Ona loucan Regular the vacuum bag is placed on the plateau in an upright position The height of this plateau needs to be set in such a way that the seal is placed on the correct position of the vacuum bag e Toucan Square features mold for block bags In this mold only the specific size of the bags can be used for which the mold is designed Ina Toucan square you should first place the vacuum bag in the mold before filling it Make sure the bag is filled sufficiently USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 1 1 The packaging process machine functions The following steps are taken during the process For the detailed procedure see Chapter 5 STEP PROCESS PHASE OPERATION 1 Preparations 2 Extracting vacuum FUNCTION Vacuum Vacuum Gas optional Gas optional ICON OO The operator puts the product in a vacuum bag and places it on the work top with the opening on the seal or contra bar The vacuum process is started by closing the lid Depending on the options you have chosen for your machine and the product you are packaging the following functions are available During the cycle the air will be removed from the chamber until the set time has been reached Extracting vacuum to a set value is only possible with a sensor control optional for Digital Control DC This value can be
27. e used during a packing cycle to interrupt the full cycle All functions are cancelled and the cycle will be terminated 2 On Off button e This button turns the machine on off 3 Display The display has four possible modes See Figure 7 Startup mode displays the current date and time when starting the machine It also shows the installed software The user cannot take action e Navigation mode shows a program with its functions The user can navigate through the various programs and view the current setting of each function e Setting mode here the user can view and modify all settings e Cycle mode when the machine has started a packing cycle animations of functions are displayed along with the current value of the function 4 Cursor keys e With these buttons you navigate through the functions 5 Confirmation key e Activates confirms the selected value USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 Pr 10 Vacuum V0 18 10 Mbar 16 19 N 20 10 2011 Pr 10 Vacuum Pr 10 Y Vacuum On Vacuum Pressure 10 Mbar 4 sper Vacuum Off Previous Figure 7 Four possible display modes 2 7 1 Settings ACS general FUNCTION e prevent unauthorized change and adjustment of settings there are different levels of authorization With an authorization code you can access the different levels Users have limited access to change the settings of the machine They can only change the printer se
28. eated and compressed to form a hermetic sealing The function is programmed in seconds Asan option a cutting wire is available The purpose of this wire is to remove the remaining foil from the excess flap Depending on the chosen model the cutting wire is controlled simultaneously or independent from the normal seal wire Seal 1 2 cut off 4 Releasing vacuum The vacuum is released by letting air back into the chamber FUNCTION ICON Soft air e This makes it possible to let air flow back into the optional on chamber slowly so that the vacuum bag slowly Falcon forms itself around the product This prevents sharp edges on the product to damage the foil and possibly cause leaks 5 Open vacuum chamber e The lid opens 6 Remove the product e The operator can remove the packed product from the worktable USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 1 2 General Functions FUNCTION OPERATION Cleaning the pump e The pump cleaning program allows for a proper flushing of the pump During the program the pump and the oil will reach the operating temperature so that the oil and the fluid will be separated and that any contamination is filtered The high temperature takes care of evaporation of moisture in the pump which reduces the risk of corrosion Menu e This feature is available on machines with Advanced Control System ACS Menu 15 used to change the machine settings such a
29. ed for long periods of time the oil should be removed from the pump This is because any moisture and dirt in the oil can affect the pump causing the pump to jam at the next use USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 1 Add oil e Remove the oil filler plug Figure 3 5 Add oil until the oil level is between the max and min level Figure 3 3 e Place back the oil filler plug Replacing oil WHAT TO DO ACTION RESULT 1 Place the drain plug Remove the bolts Figure 15 1 from outside the housing mounting plate Figure 15 3 and take only Boxer 52 them away e Turn the mountingplate out so a drip pan can be placed underneath the drain plug Figure 15 2 2 Change oil e Place drip pan under the oil drain plug oil drains from the Figure 3 4 pump e Remove the oil drain plug Figure 3 4 e Place back the oil drain plug USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 WAT TE DOEN RESULTAAT 3 Fill with new oil e Remove the oil filler plug Figure 3 5 e Add oil until the oil level is between the max and min level Figure 3 3 e Place back the oil filler plug 4 Place back the e the mounting plate with the vacum vacuum pump in the pump back into the housing housing only Boxer l 52 ony Place back the bolts Figure 15 1 in the mounting plate
30. enance e Big replacements and emergencies e Modifications e Tests of the emergency stop buttons and safety devices DATE EXECUTED BY DESCRIPTION AUTORITY NATURE OF THE ACTIVITIES WHAT IS REPLACED TECHNICIAN USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch The Netherlands 2 31 0 73 621 3671 29 31 0 73 622 1318 Email info henkelman com Website www henkelman com
31. er to fill the pump with oil USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 2 4 Gas flushing optional FUNCTION e For protection of the product it may be desirable to add a specific gas in the package after the air is removed The machine can be provided with a gas connection optionally e Installation details can be found in chapter 1 ATTENTION e Never use a gas mixture containing over 20 of oxygen or other explosive gases This can cause hazardous explosions gas flushing the seal pressure will decrease There must be a minimum final pressure after gas flushing of 3096 to properly seal the bag 2 5 Electrical installation FUNCTION e The electrical installation provides power to the vacuum pump sealing system and control unit e See electrical diagram for the further structure and operation of the electrical installation For the electrical diagram please contact your dealer ATTENTION Work on the electrical installation may only be carried out by a technical expert USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 Figure 4 Overview of the electrical installation The machine consists of the following components DESCRIPTION LOCATION 1 Power cable loconnect the power supply to the machine 2 Control panel e The available control functions can be used e Depending on your model your machine may have one of the followin
32. es the vacuum value is set in seconds or 96 e First check whether the container is resistant to a vacuum and can retain this WHAT TO DO 1 Select the external vacuum program 2 Connect the external vacuum hose to the machine 3 Connect the external vacuum hose to the container 4 Start the process 5 Disconnect the external vacuum hose from the container Press the oil cleaning program key Figure 10 5 Press the cursor key Figure 10 4 The external vacuum program can be programmed in the same way as any other program see section 5 5 1 Place the adapter over the suction hole in the vacuum chamber Figure 11 1 Connect the vacuum hose adapter Figure 11 3 on the valve of the container And slide the valve Figure 11 2 in the direction of the hose closed position 17 5 Press the key Slide the valve of the adapter in the direction of the package open position and remove the hose RESULT appears in the display E appears in the display Vacuum will be applied until the programmed value is reached Hose will be disconnected from the container and can be removed USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 5 2 Advanced Control System ADC EXPLANATION sers can see the machine programs and access the functions in the navigation mode This is the mode that appears immediately after boot time Figure 12 shows
33. g control types e Multi Program Digital Control MPDC 2 6 e Advanced Control System ACS 2 7 USB connection only USB connector is located on the side of the with ACS control box that is located behind the back panel In order to reach the USB connection the back panel first has to be removed he USB connector allows import and export of data USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 6 Multi Program Digital Control MPDC FUNCTION hemachine can be operated e The programs can be modified e See chapter 5 for instructions on operation and programming e go Figure 5 Control panel Digital Control MPDC NO ELEMENT EXPLANATION 1 Display e The display shows the selected program 2 orog 0 9 key e Operate the key to select the desired program 3 reprog key e Operate the key to switch to the program mode The parameters can be changed by pressing the 4 8 and 9 keys 4 Cursor key e Navigates you through the functions shown in the display 6 7 5 Oil cleaning program Operate the key to activate the pump cleaning program This key removes moisture from the oil in the vacuum pump Moisture can be absorbed by the oil when the pump is only running short cycles or when you pack products containing moisture e See 0 for instructions 6 Display parameter e Displays the current value of the active function during the program cycle or the set value of th
34. gned during the sealing Replace the sealing wires if the wire and or the Teflon tape is damaged or in accordance with the maintenance diagram Figure 17 Removing the seal bar Boxer Lynx Toucan version BLT EN 0 10 12 14 Figure 18 Replacing sealing wire WHAT TO DO ACTION RESULT 1 Remove the seal bar Liftthe sealing bar Figure 17 1 from the from his holders cylinders 2 Remove the teflon e Remove the teflon tape Figure 18 1 that tape protects the sealing wires 3 Remove the old e Remove the screws Figure 18 2 on the sealing wires bottom side of the seal bar and remove the sealing wires Figure 18 3 4 Replace the teflon e Pull the teflon tape from the top of the tape on the sealing sealing bar Figure 18 4 bar e Clean the bar with a lint free cloth Put anew piece of Teflon tape of the same length on the sealing bar 5 Replace the sealing Cuta new piece of sealing wire or cutting wires wire at the length of the seal bar plus about 15 cm 6 inches e First place the wire on one side of the seal bar by tightening the screws Figure 18 2 e Place the other end of the wire in a straight line and tighten with pliers Then fasten it by tightening the screws e Trim the ends of the wire on both sides USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 6 Replace the teflon piece of teflon tape at the length of tape on the sealing the
35. ight 103 114 Gas flush optional Connection size 6 6 mm Gas flow 60 100 60 100 l min Maximum pressure 1 1 bar Electrical connection Tension li li V Power 8 i kVA Vacuum pump Capacity 8 16 m h Oil 0 5 0 5 liter Oil type VM32 VM32 Ambient temperature 5 40 C See the nameplate USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 Ambient temperature 5 10130 5tot30 C Noise production 70 70 dB A Maximum daily production 5 5 h day Dimensions of the machine Width 480 480 mm Length 581 581 mm Height 795 795 mm Weight kg Maximum product height 275 330 mm Gas flush optional Connection size 6 6 mm Gas flow 60 100 60 100 l min Maximum pressure 1 1 Electrical connection Tension li li V Power 8 i kVA Vacuum pump Capacity 21 2 in fe Oil 0 5 0 5 liter Oil type VM32 VM32 Ambient temperature 5 40 C See the nameplate USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 DESCRIPTION OF THE MACHINE FUNCTION e This chapter provides an overview of the main components and functions If detailed information is available in this guide you will be redirected to the specific sections he performance of your machine may differ from the figure below The figure below shows the main components of the system Figure 1 Overview of the main components NO PART DESCRIPTION SECTION
36. ill switch to the next step in the process This will prevent the product from drying out lose weight and or splash out of the vacuum bag and thus contaminating the seal the chamber and the oil in the pump see 5 5 1 3 Available with the Liquid Control option The Liquid Control function allows you to proceed with the vacuum process for a certain time after the evaporation phase has been reached This function is specifically designed for packaging of fresh meat It is added to the normal vacuum function to prevent degasification of the product during the sealing phase This degassing can cause bubbles and causes droplet formation in the package see 0 sequential vacuum makes it possible to exchange the vacuum process with pauses so that the trapped air in a product will have the opportunity to escape In total up to 5 steps can be programmed This function is available in machines with Advanced Control System ACS With multi cycle it is possible to gradually extract vacuum and use gas With this the oxygen content is reduced as well This function is available in machines with Multi Program Digital Control MPDC see 5 5 1 5 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 PROCESS PHASE OPERATION 3 Sealing e The seal bars are pressed against the contra bars with the vacuum bag in between and melt the bag to be closed FUNCTION ICON Seal e During the sealing the material of the vacuum bag is h
37. lected only accessible to the owner see section 2 7 5 6 5 5 2 1 Programming the ACS control on your PC Import files You can import labels and programs from a USB stick by plugging it into the USB port of the machine The imported data can be created using the online software for programming You will find this software on our website on the Support page http www henkelman com en support downloads Or contact your supplier Creating a program or label and import them into the machine Click on the link of the LX Software the following page will open Vecuum Packaging Machine Configuration Witard The elus albos yita by ed re Phe nabh of Pos perp enm as 8 4 tere Ped ote For a Wieder KP vm m eyte Select a 9 UPTET Seler propan oi l be pou wart te sange 9 Popen Progres wi Ge late e Start anew program by Select a program or label you want to change e You can also import existing programs and or labels that you like to change in Select a file to import e Then select a program or a label and click on the GO button USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 Select pou marr Io chenge Program 1 e Complete all data you want to use e Click Save to save the program or the label It is necessary to validate each label or program separately after changing the settings When you have finished program
38. ming all programs and labels you can save them by choosing a file on your computer and click Export When you select Programs all programs will be saved By selecting Labels all labels will be saved e transmission on your machine be sure to use an empty USB key to export files e To import the settings in the machine plug the stick in the USB port of the machine go to import export in the menu and import the programmes and labels 5 5 2 2 Options ACS EXPLANATION e The options that are built into the machine can be enabled or disabled at the settings menu by the owner login as owner See section 2 7 1 Subsequently the options in the various programs can be programmed USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 5 2 3 Extern Vacuum optie ACS TOELICHTING e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e Vacuum will be applied to 99 e First check whether the container is resistant to a vacuum and can retain this Figure 13 External vacuum adapter kit ACS WHAT TO DO ACTION RESULT 1 Connect the external Place the adapter over the suction hole in vacuum hose to the the vacuum chamber Figure 13 1 machine 2 Connect the external e Connect the vacuum hose adapter Figure vacuum hose to the 13 3 on the valve of the container And container Slide the valve Figure 13 2 in the di
39. mpletely closed off during the machine cycle This is essential for the achievement of a maximum vacuum level The lid gasket will wear out due to extreme pressure differences and should be changed regularly e Replace the lid gasket if it is damaged or in accordance with the maintenance schedule in section 6 1 Figure 20 Replacing the lid gasket USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 WHAT TO DO ACTION RESULT 1 Remove the old Youcan pull the old lid gasket off gasket 2 Cut a new piece of e Cuta new piece of gasket Cut it gasket preferably slightly longer than the old one he ends must be cut off straight When the lid gasket is too short or too long it can cause problems when closing the cover or leakage may occur 3 Place the new rubber e Place the new lid gasket by pressing it in the slot The lip of the gasket must face downwards and outwards The gasket should be placed in the holder evenly and without tension The ends must come tightly together to prevent leakage L9 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 7 TROUBLESHOOTING The tables below show the possible interference with the corresponding cause and action to be taken MALFUNCTION ACTIVITY SECTION Control panel does not illuminate e Connect the machine to the power supply 2 5 The control panel is on but there is gt Check adjust the micro switch of the lid Please contact
40. nection Warning sign SEAL PRESSURE CONNECTION optional Maximum pressure at external seal pressure connection At the rear of the machine CAUTION check that the icons and markings are still clearly recognizable and legible Replace them if this is no longer the case USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 1 TECHNICAL INFORMATION General Ambient temperature 5 tot 30 5tot30 5tot30 5tot30 5tot30 Noise production 70 70 70 70 70 dB A Maximum daily production 5 9 5 5 5 h day Dimensions of the machine Wiath 450 493 493 403 698 mm Length 554 528 616 616 528 mm Height 405 440 470 420 440 mm Weight 49 62 67 67 66 kg Maximum product height 150 180 180 120 185 mm Gas flush optional Connection size 6 6 6 6 6 mm Gas flow 60 100 60 100 60 100 60 100 60 100 l min Maximum pressure 1 1 1 1 1 Electrical connection Tension Power Capacity 16 21 21 21 21 Oil 0 3 0 5 0 5 0 5 0 5 liter Oil type VM32 VM32 VM32 VM32 VM32 Ambient temperature 5 40 C See the nameplate USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 Lynx General Ambient temperature 5 10130 5tot30 C Noise production 70 70 dB A Maximum daily production 5 5 h day Dimensions of the machine Width 534 534 mm Length 400 491 mm Height 385 396 mm Weight 35 46 kg Maximum product he
41. ons or doubts about the correct interpretation e This manual should be kept near the machine and should be within reach for users All major maintenance adjustments to the machine and observations should be recorded in a log see Appendix 10 1 e Changes to the installation machine are not permitted without prior written approval of the supplier e Please contact the vendor for special servicing that is not included in this manual e Comply at all times with the safety requirements as specified in Chapter 3 e The proper functioning and safety of the system can only be guaranteed if the recommended maintenance is executed on time and correctly e Illustrations may differ from your machine USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 LIST OF FIGURE eR G M 6 EC DECLARATION OF CONFORMITY COPY 7 CIST OF les ee 8 jeje 9 1 TECHNICAL INFORMATION Lecce erre rre eene m e eene enam m e nea aa aa m nU asas ar oU ossa aar I sara 10 2 DESCRIPTION OF THE eene err eene enam e sean aaa e Deanna a rers 13 2 1 DESCRIPTION OF THE PACKAGING PROCESS MACHINE FUNCTIONS
42. owner may perform work on the electrical installation Ensure by means of internal procedures and monitoring that all relevant power supplies are disconnected The machine should not be used during cleaning inspection repair and maintenance and must be disconnected from the power supply using the plug and or main switch Never perform welding work on the machine without disconnecting the cable connection to the electrical components first Never use the power supply of the control unit to connect to other machines All electrical connections must be connected to the terminal strip according to the wiring diagram 3 2 During normal operation ATTENTION Before starting ensure that no work is done on the system and that it is ready to use the machine Unauthorized persons must not operate the machine Checking this is the task of the machine operator s Please immediately contact the service technician of your technical department or dealer if there are any changes such as a poorly fitting lid unusual vibrations or unusual noise Components of the seal system can reach high temperatures Contact with these parts could cause injury 3 3 Operational staff ATTENTION Operating personnel must be 18 years or older Only authorized persons will be allowed to perform work on or with the machine Only work for which one is trained should be performed This applies to maintenance and normal use The machine may only be o
43. perated by trained personnel Operating personnel must be familiar with all situations so that in case of an emergency quick and effective action can be taken If an operator notices errors or risks or disagrees with security he she should report that to the owner or manager oafety shoes are mandatory Appropriate clothing is required Everyone must follow the safety rules as one can pose a danger to themselves and others Always follow the work instructions strictly USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 4 INSTALLATION Refer to chapter 1 Technical information for the correct specifications 4 1 Transport and placement ATTENTION hemachine must be moved and transported upwards e Place the machine on a flat level surface This is essential for trouble free operation of the machine e Machines with a plastic cover should not be placed near a heat source here must be enough space around the machine for proper ventilation The space must be at least 15 centimeters Observe the instructions in Chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury e Make sure the machine housing is present and correctly fitted 4 2 Connecting the machine ATTENTION e sure that the voltage indicated on the machine plate corresponds to the mains voltage e Attach the appropriate plug on the cable in accordance with local law
44. r any errors in this manual and or for the consequences of an erroneous interpretation of the instructions Henkelman BV accepts no liability for damage and or problems arising from the use of spare parts not supplied by Henkelman BV e Henkelman BV reserves the right to change specifications and or spare parts without prior notice 8 1 Liability We disclaim any liability to the extent that it is not required by law 2 Our liability is limited to the total monetary amount of the value of the related machine 3 With the exception of the applicable statutory provisions on public policy and good faith we are not obliged to pay to the counterparty or to third parties any damages of any nature whatsoever direct or indirect including loss of profit damage to movable or other property or personal injury 4 Weare in no way responsible for damages resulting from or caused by the use of the product used or the unsuitability thereof for the purpose for which the other party decided to purchase 8 2 Warranty The warranty is subject to the following limitations The warranty period for products supplied by Henkelman is 3 years from the date of the purchase document This warranty is limited to manufacturing and machine errors and therefore does not cover malfunctions due to a component of the product that has been exposed to any type of wear Normal wear and tear as expected with the use of this product is therefore hereby excluded
45. rable to extend the e vacuum time is set in seconds vacuum time after the maximum vacuum is reached This allows more air to escape lfavacuum time is set dot appears the lower right corner in the parameter display WHAT TO DO ACTION RESULT 1 Select the program on Use the program key Figure 10 2 until which you want to set the correct program number appears in vacuum the display Figure 10 1 2 Select the Press the reprog key Figure 10 3 The program display programming mode flashes 3 Select the parameter Press the cursor key Figure 10 4 to vacuum scroll through the parameters The LED in the program mode display Figure 10 7 shows at which mode you are 4 Change the Press or Figure 10 9 8 to adjust The display shows 99 parameter vacuum to maximum 99 the value The value is saved when you press the cursor key 5 Select the parameter Press the cursor key once The display shows vacuum OFF The LED in the function display will remain on vacuum 6 Change the Press of Figure 10 9 8 to adjust When setting a value a parameter vacuum the value dot appears in the lower Seconds right corner in the The value is saved when you press the parameter display cursor key 7 Activate the new Press the key Figure 10 3 The program display parameter stops flashing 1 T I Kon Rene
46. rection of the hose closed position 3 Start the process e With the controls select the external Vacuum is applied to the vacuum program maximum level 4 Disconnect the e Slide the valve of the adapter in the Hose will be external vacuum hose direction of the package open position disconnected from the from the container and remove the hose container and can be removed USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 6 Directive for function values EXPLANATION For each function values can be set if you are authorized as the owner In order to understand the impact of the set value the table below explains the consequences of giving a low or high value for each function FUNCTION RANGE CONDITIONS Vacuum 2 00 mbar e Rule of thumb the higher the vacuum the less oxygen remains the package so the product has a longer shelf 30 99 8 There are exceptions to this rule Vacuum 0 20 sec e This is the time that vacuum continues after the maximum vacuum is reached This is to let the entrapped air escape from the product Note Vacuum should be set to the maximum Red Meat 2 00 mbar e Rule of thumb the higher the vacuum the less oxygen in 30 99 895 the package so that the product has a longer shelf life Liquid Control 2 00 mbar e When the pressure decreases the boiling point of water is reduced This physical law can cau
47. s and connection data see Chapter 1 e Always connect the machine correctly to a grounded outlet to avoid fire or electric shock earth is green yellow The power cord must always be free and nothing should be placed on it e Replace the power cord immediately if damaged e Connect the gas supply if applicable Use a quick connector or lockable shut off valve to easily disconnect in the event of for example maintenance 4 3 Start the machine for the first time ATTENTION e Make sure there is enough oil in the pump Figure 3 4 If this is not the case then fill the oil e Start and use the machine Chapter 5 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 5 OPERATION ATTENTION Observe the instructions in chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury EXPLANATION The machine is equipped with sample programs with preset parameters e 115 possible to optimize a program for your products by changing the parameters of the program see Chapter 5 5 5 1 Startup WHAT TO DO RESULT 1 Turn on the power e Place the plug in the socket The control is ready for use 2 Connect the e Connect the compressed air supply to the The additional seal additional seal connector pressure is ready for use pressure if applicable 3 Connect the gas e Connect the gas supply to the connector gas flush is ready for bottle if applicable use
48. s language and printing options Print e This feature is available on machines with Advanced Control System ACS e With this function one or more labels can be created per cycle which can be stuck on the bag e following information may be listed on the label name of the manufacturer product name production date shelf life used gas vacuum reached the initials of the user and the recommended storage temperature External vacuum e This feature is available as an option depending the machine type e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e The possibilities for adjusting the vacuum value are equal to the standard vacuum see 5 5 1 6 of 5 5 2 3 ACS control USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 2 2 The seal system FUNCTION he seal system closes the opening s of the bag s to maintain the vacuum and or gas inside The remaining flap can optionally be cut off by the seal bar Figure 2 Overview of the seal system DESCRIPTION SECTION 1 Seal bar The seal bar consists of the following components Seal wires the sealing wires are heated for a certain period of time so that the open side of the vacuum bag will melt together during the sealing e Cutting wire optional a cutting wire is heated in such a way that the foil of the bag partially melts so that the top flap of the vacuum b
49. se the product to boil In addition to contamination of the machine this provides loss of weight and quality of the product to be packed By enabling the Liquid Control feature this special sensor will detect the evaporation point and ensures that the program will continue with the next step in the packing process The value to set is the maximum achievable vacuum level Please note that this vacuum value is only feasible as long as the product does not boil Liquid Control 0 1 5 0 sec e his is the time that vacuum continues after detection of the evaporation point Due to the evaporation a small shock wave may occur that will press all the remaining air out of the bag The best way to determine the right time is by trial and error to determine the optimal value Sequential vacuum 2 700 mbar e When the value for vacuum time is not effective enough to let the trapped air escape the sequential vacuum 30 99 8 function must be turned on In a maximum of five steps vacuum will be alternated with a hold period Each step provides a higher vacuum than the preceding step Seal time 0 1 4 0 sec e This is time in which the seal wire and or cutting wire is heated The longer the time the more heat is being transferred to the bag 1 2 cutting time USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 FUNCTION CONDITIONS Soft air 1 20 sec e The length of time in which air is introduced to the chamber after sealing Th
50. set in The percentage indicates the depth of the vacuum The pressure of the outside air hereby is 0 In the Advanced Control System ACS the value s indicated in mbar hPa or Available if the vacuum percentage is set to maximum Vacuum is an option that adds additional time to the vacuum to create the possibility to let any air escape that is still within the product Vacuumce is only possible in combination with sensor control After extracting the vacuum a gas is injected into the chamber and the vacuum bag This is to create a modified atmosphere to protect the shape or to increase the shelf life of the product The value of the gas function can depending on the control type be set in mbar or hPa is an option that adds additional time to the gassing to increase the amount of gas in the package see 5 5 1 2 USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 STEP PROCESS PHASE OPERATION FUNCTION Liquid Control optional Liquid Control optional Red Meat optional Sequential vacuum optional Multi cycle vacuum optional ICON Q9 9 55 amp Available with the optional Liquid Control Sensor The principle of the Liquid Control function is that it is a system that is controlled by a highly sensitive sensor The sensor is able to detect the moment that liquids from the product or the product itself begin to vaporize boil At that time the system w
51. sional service Replace the plastic lid 6 2 Cleaning the machine EXPLANATION e 15 not allowed to clean with a high pressure cleaning machine e Do not use harsh or toxic cleaning materials Do not use cleaning materials with solvents NO WHAT TO DO ACTION RESULT 1 Clean the machine You can clean the surfaces with a soft damp cloth or you can apply your cleaner to the machine and wipe it off with clean water USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 6 3 Oil cleaning program EXPLANATION e The oil cleaning program will let the vacuum pump run for 15 minutes During the program the pump and the oil will reach the operating temperature The oil absorbs fluid in the pump The high temperature ensures that the moisture evaporates in the pump and reduces the risk of corrosion e f you pack moist products such as soups or sauces it is necessary to use the oil cleaning program more often than the prescribed interval of once a week WHAT TO DO ACTION RESULT 1 Select the program e MPDOC Press the key for the oil cleaning program Figure 5 5 e ACS Use the control buttons up A and down V Figure 6 4 2 Start process e Close the lid The oil cleaning program will be executed for 15 minutes 6 4 Addoil change oil WARNING The oil inthe vacuum pump can be hot When replacing the oil contact with hot oil may be possible EXPLANATION If the machine will not be us
52. ttings using the printer icon in the navigation mode owner of the machine is authorized to change the machine settings and all function settings An authorization code will be requested when the menu icon is selected in the navigation mode When the code of the owner is entered the machine setup menu opens When logged in the function settings can also be changed To do this you need to go back to the navigation mode by pressing left 4 ATTENTION The machine will remember the last used authorization code even when the machine has been turned off Therefore it may be necessary that you need to manually change the authorization settings when you are done USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 With the basic functions below you can adjust the machine and or function settings WHAT TO DO RESULT 1 Select another setting Press up A or down V 2 Edit selected setting Press enter 3 Adjust the variable Use up A or down V 4 Confirm variable Press enter when the desired value is found 5 Back to navigation When all settings are set press left 4 to mode return Settings f i E i t 1 ll 1 3 Dote 4 1 5 Screen 17 Program 4 i 1 1 Printer 1 2 Units Time Language Sauer l ptions
53. ucan version BLT EN 0 10 12 14 3 SAFETY 3 1 General ATTENTION Never pack products that can be damaged by vacuum Never pack living animals Warranty and or liability expires if any damage is caused by repairs and or modifications that are not authorized by the supplier or any of its distributors In case of malfunction contact the supplier High pressure cleaning is not allowed This can cause damage to the electronics and other components Prevent water from entering the ventilation inlet of the chamber or through the vent of the pump This causes irreversible damage to the pump The work space around the machine must be safe The owner of the machine must take the necessary precautions to operate the machine safely It is forbidden to start the machine in an explosive environment The machine was designed in such a way that production is safe under normal ambient conditions The owner of the machine must check that the instructions in this manual are monitored effectively The securing devices must not be removed The correct operation and safety of the system can only be guaranteed when the maintenance is performed correctly and on time as prescribed If work on the machine must be carried out it must be disconnected and blocked from the power supply and if applicable from the air and gas supply DANGER USER MANUAL Boxer Lynx Toucan version BLT EN 0 10 12 14 Only authorized persons designated by the
54. y parameter stops flashing USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 5 5 1 4 Red Meat option MPDC EXPLANATION This function is especially designed for packing fresh meat By degassing of the product during the process bubble and droplet formation can occur inside the package Degassing of the product during the sealing phase is prevented with this option This option can be set for each program separately If the Red Meat option is activated in a program the soft air feature is no longer available To set this option you should contact your supplier With this option a parameter appears to set the expansion reduction time This is indicated by the flashing soft air LED in the function display It is recommended not to change this setting Please contact your supplier for this 5 5 1 5 Multi cycle option MPDC EXPLANATION USER MANUAL Boxer Lynx Toucan Version BLT EN 0 10 12 14 With multi cycle the vacuum and gas flush process can be programmed in a maximum of 5 steps With this the oxygen content will be reduced additionally This function is only useful in very specific applications where very special requirements are set for the residual oxygen content In the food industry this option will cause no significant advantage To activate this option contact your supplier WHAT TO DO Select the program on which you want to set the multi cycle Select the programming modus

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