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1. e pereas 14 33 3 WOKS CGU NCE 15 394 Load CONTON MENTEM 15 4 a a E E ET ES ET ener ere 15 41 Eae Sele O 15 ii MC100 User s Manual SICES NOTE Please read this manual carefully before using the device 1 Information This manual describes the MC100 controller 2 Definitions ALARM it is used to indicate a fault that make the genset operation impossible and causes the automatic and immediate turning off of the engine with emergency procedure DEACTIVATION it is used to indicate a fault that make the genset operation impossible and causes the automatic and immediate turning off of the engine with standard procedure with cooling period WARNING it is used to indicate a fault that requires a manual operation but without the turning off of the engine 3 Frontview PARALLEL SYSTEM KEY MC100 1 Buttons 2 Indicators Nul 2 C STATUS EVENTS we 0 GENERATORS TEST C AUTO NERATORSU PMCBUS 1b 2b Fig 1 MC100 Front view PROGRAM n STOP START URDU CM DMGcB 0 8 Ga Gs en Lm The commands are made of 11 buttons 1a 1b 1c On the front view there are some indicators 2 2a 2b 2c MC100 User s Manual 3 SICES 3 1 Buttons ref to fig 1 BUTTON FUNCTION OFF RESET The group is disabled warnings and stops are cancelled It is possible to PROGRAM access to the parameters configuration The cont
2. accept any warning of fault on the non volatile memory at the power up It acknowledges the presence of a fault and it deactivates the horn manual or TEST is used to switch the load between the genset and the mains the switch towards the mains is always possible while towards the genset it is possible only if the related electrical measurements are in tolerance controls the genset circuit breaker or the switch Its function depends on the plant configuration In case of working in parallel and at least one source that supplies the BUS the pushbutton activates the unloading pad before the opening of the circuit breaker If it required to open it without waiting for the pad hold the pushbutton down for a few seconds until its opening In MAN mode it can be used to control the start of the genset In AUTO mode it activates deactivates the TEST mode At the controller STOP power up if used together with STOP GW it allows to enter special functions It is used to control the engine stop In AUTO TEST or REMOTE START it activates a stop If it is pressed in OFF RESET mode it carries out a LAMP TEST of all light indicators At the controller power up if used together with START GS it allows to enter special functions 3 2 Indicators ref to fig 1 EB PROGRAM It indicates that the operating mode is OFF RESET CJ PROGRAM m It indicates that the operating mode is PROGRAM OFF RESET fal The controller is in
3. MGCB 3 3 Multifunctional display The backlit light is managed by the controller which provide to turn it off if no buttons are pressed in configurable time P 4502 In order to turn it on just press any of the buttons It is possible to deactivate the automatic power off bringing the parameter P 4502 to O EXIT The contrast is configurable by pressing EXIT SHIFT LEFT to decrease it or EXIT EXIT SHIFT RIGHT to increase it 3 3 1 Mode navigation ref to fig 2 The display has different visualization modes composed by different pages MC100 User s Manual 7 SICES Status information S XX Electrical measures M XX PMCBus B XX History Log H XX Generally surfing among modes is possible by means of the buttons UP and DOWN Fig 2 Surfing among modes In order to visualize the pages in the mode use the button LEFT RIGHT e Ref 1al In some modes mode P xx and mode it is necessary to press ENTER ES and then UP and DOWN to surf among pages Note In case the UP and DOWN buttons are used to manage the mode functions it is EXIT EE deactivate It required to press ENTER 8 MC100 User s Manual SICES 3 3 2 Display area layout ref to fig 3 B 03 TOT PMCB 18 23 KEY 1 Status bar 2 Data area 230000 112 900 1809 33056 CT NEG Fig 3 Display areas 3 3 3 Top sta
4. it also allows to force the exit from BUS OFF mode If used during the keyboard regulation functions it aborts the function When the HELP information are available in the display pages the HELP message will be displayed on the bottom bar by pressing the button and hold The multifunctional display buttons allow to select the previous or next page of display in all mode but PROGRAM In the PROGRAM mode they are used to place the cursor during the strings insertion phase The horizontal buttons EXIT combined with the button EXIT SHIFT WB allow to regulate the contrast LEFT RIGHT EXIT To decrease the contrast press the buttons EXIT SHIFT LEFT 1 To increase the contrast press the buttons EXIT SHIFT RIGHT 1a 4 100 User s Manual SICES BUTTON FUNCTION Up Down buttons They allow to select the modality of the multifunctional display In PROGRAM and HISTORY LOG they allow to scroll the menus and the variables registrations During the setting they allow to increase decrease the variable value EXIT If used in combination with the EXIT SHIFT button they allow to scroll the menus by ten at a time or increase decrease the variables by ten at a time D g It allows to activate the programming and enter a submenu start a variable modification and confirm said operation It also allows to activate the HISTORY LOG function and it permits to enter in the selected log and to
5. ENTER again to exit this mode 3 5 4 Load control The load control function manages the start stop of the gensets based on the power required and or set In detail this function allows to e n parallel with the mains it allows to start stop the gensets necessary for the supply of the energy required e In parallel in stand by mains it allows to start stop the gensets necessary for take of the load connected e Guarantee a time rotation cycle of all gensets activated This function is enabled only in the modes AUTO and REMOTE START 4 Special setting 4 1 Language selection The controller has the possibility to display text messages in different languages In order to select a different language from the one set visualize the screen S 06 CONTROLLER To change the LANGUAGE press ACK ENTER ES the square brackets will flash Use the vertical scroling buttons UP and DOWN to display the LANGUAGE available and press EXIT ACK ENTER to confirm or EXIT SHIFT WB to cancel MC100 User s Manual 15 Empowering your control This document is owned by SICES s r l All rights reserved SICES s r l reserves the right to modify this document without prior notice SICES has made any effort to ensure that the information herein provide are correct in any case SICES does not assume any liability for the use these information The disclosure by any means of this document to third parties is not allowed S I C E S SRL Socie
6. a different operating mode MANUAL It indicates that the operating mode is OFF RESET MC100 User s Manual 5 SICES The controller is in a different operating mode It indicates that the operating mode is AUTO AUTO Flashing at 5096 it indicates that the operating mode is TEST TEST Flashing at 90 it indicates that the operating mode is REMOTE START The controller is in a different operating mode The display is in STATUS mode Ref 2b STATUS The display is in PROGRAM or another mode The display is in MEASURES The display is in EVENTS mode EVENTS The display is in PROGRAM or another mode It indicates the presence of at least a alarm a deactivation or an unload a The display is in PROGRAM or another mode ALARM e WARNING It indicates the presence of at least a warning that has not been acknowledged by the pushbutton ACK ENTER yet There are no alarms or warnings It indicates the activation of at least one of the two serial ports It indicates the activation of the serial port TEST mode It indicates the activation of a serial port command the second AUX LINK serial port is managed by the signalling only if configured as It indicates the deactivation of at least one of the two serial ports It indicates that the interface PMCBUS is on working and in ERROR ACTIVE mode Flashing at 2596 it indicates a communication fault t
7. disabled 3 4 2 Status information S xx In this mode the information on the system status are supplied It is possible to scroll the different pages by means of the horizontal scrolling buttons LEFT and RIGHT i Page S 01 displays system status information Part of these information are displayed on the upper status bar Page S 02 is automatically displayed in case of fault Each fault is displayed by an initial letter that define the type of alarm A Alarm MC100 User s Manual 11 SICES D Deactivation U Unload W Warning The letter is followed by a numeric three digits code that identifies that fault The alarm code which has not been acknowledged by the ACK ENTER button yet will flash in reverse Page S 03 displays the generic status acquired by the plant through the digital inputs of the controller Page S 04 displays the serial communication status In case of operating problems check the information on this page In case of use of a GSM modem the telephone operator and the radio signal are displayed too Page S 05 displays the PMCBus communication status Communication status of the bus There are three possible signalization ERROR ACTIVE normal operation ERROR PASSIVE there are faults but the communication is still working BUS OFF the controller disconnected because of too many faults The communication faults counters are indicated If the cause of the malfunctioning
8. 0 User s Manual 9 SICES 3 4 4 PMCBus Page B 01 available only if the controller is configured for the Parallel Mains management displays the codes of the mains protections during the parallel phase The protection codes are stored with reverse flashing until they are acknowledged by the button ACK ENTER VJ In this page it is possible to change the power supplied in the application of parallel with the mains BASE LOAD and IMPORT EXPORT Page B 02 displays the synchronizing information By the use of the synchroscope and in MAN mode it is possible to carry out the manual synchronization see par 3 5 1 Page B 03 displays the information related to the gensets connected to the PMC Bus Active and Reactive energy Active Reactive and Nominal power and Load percentage Page B 04 displays the information related to the controllers connected to the PMC Bus Page B 05 B 06 B 07 B 08 available only if 6 or multiple of 6 gensets have been activated display the information related to each genset connected to the PMC Bus PMC Bus genset address active and reactive power In AUTO mode it is possible to manually manage the operating sequence of gensets see par 3 5 3 Pages B 09 and B 10 display the information related to the load The first page displays the operating status the genset rotation cycle the master genset identification and the priority list It is possible to manually select the master genset s
9. 2 Manual power regulation A Warning Considering that there may be set low power ramps check the command with the value of Power required displayed on the same screen and not with the value of power actually provided In applications of parallel with the mains with the function BASE LOAD or IMPORT EXPORT it is possible to manually adjust the power to be provided without changing directly the parameter that defines the adjustment power Visualize the screen M 01 and press ACK ENTER or cosfi required use the button UP to increase the value and DOWN x to decrease the value which is set in percentage The value that will be changed is highlighted in negative Press ACK ENTER to exit the adjustment procedure Note The function described is available only if it has not been set the use of an external potentiometer for the speed control 14 MC100 User s Manual SICES 3 5 3 Working sequence It is possible through the screens B 05 B 06 B 07 and B 08 to manage the operation of each genset and to change the kind of operation among in AUTO Mode The controller starts stops the genset in relation to the load required n Mode ON The genset is always on Mode OFF The genset is always off Press ACK ENTER and use the vertical scrolling buttons UP DOWN 3 to select the genset interested Press the buttons LEFT and to select the genset operating sequence required and press ACK
10. Empowering your control PARALLEL SYSTEM SUPERVISOR 100 MULTIFUNCTION DISPLAY User s Manual MC100 File name EAAM03701EN Rev 01 Date 15 12 2014 ID Document EAAM0371 Product MC100 SICES 1 IDTOFImiallof EUR 3 2 DENNO RTT IO mms 3 3 Front View LEID 3 MORD METTE 4 32 el 10 110 5 3 3 Multifunctional 7 3 5 1 Mode navigation ref 10 fIO 8 sessioni quera pl edant caia RR d 7 3 3 2 Display area layout ref to fig 3 9 3 3 3 Top status bar ref to fig 4 nn 9 34 Mine ERNEUT 9 SAY PIOS Bg NIIS 9 dol 10 34 1 2 P fram ters COMMOUTAIOM 10 3 4 1 3 Strings nennen 11 3 4 1 4 Direct access to the latest page visited 11 3 4 1 5 Protections and alarms 11 3 4 2 Status information 3 nennen nnns 11 343 Electrical measureiments MO usce cor rate va eria Vea Cr etre su en or ead 12 QULA 13 CE Nozze S 13 2 9 Mattis COP alitis 13 3 5 1 Manual nennen 13 3 5 2 Manali powerTegUldllOU
11. XIT SHIFT WB to exit the programming menu 3413 Strings configuration Some parameters require the configuration or the change of strings In this case by pressing ACK ENTER the square brackets which include the variable will flash and it will be activate a cursor under the first character of the string With the scrolling buttons LEFT and RIGHT itis possible to select the character to change Then using the scrolling UP and DOWN it is possible to change the character selected The operation has to be repeated for all the characters that have to be changed EXIT By pressing ACK ENTER confirm or EXIT SHIFT discard the procedure is concluded 3 4 1 4 Direct access to the latest page visited It is possible to access directly to the last page displayed in the programming This can happen if when EXIT SHIFT exiting the programming the button EXIT SHIFT is hold down for 2 seconds instead of going back to the main menu The same result is obtained by entering the programming after that the controller has automatically exit the programming This can happen if no operation is done for 60 seconds or if the operating mode is changed in MAN or AUTO 3 4 1 5 Protections and alarms parameters The protections and the alarms are generally configurable by means of proper variables It is also configurable the time of intervention associated to the protection If the time of the intervention is equal to 0 the protection is
12. ee par 3 5 4 The second page displays the required power the activation threshold the deactivation the power percentage and the function status Page B 11 available only if the function has been configured displays the information related to the management of the load to activate deactivate the loads active outputs function status and the power percentage also in reverse For the function configuration refer to document EAAMOS360XX Parameters table 3 4 5 History logs H xx In this mode it is possible to access the visualization of the events and data Every record is identified by number date and hour The number is displayed in the first line of the multifunctional display together with the total number of records Considering that the log once reached the maximum capacity overwrites the oldest record the identification number can change in time In order to activate the mode press the button ACK ENTER a A menu will guide to the selection of the desired function 3 5 Manual commands 3 5 1 Manual synchronisation A WARNING Before proceeding with the manual synchronisation check that the confiquration impedes the closing of the circuit breaker in case the adjustment of speed and phase is not correct MC100 User s Manual 13 SICES By selecting the mode MAN with the pushbuttons UP DOWN ua it is possible depending on the type of plant to control the closing of MCB by means of the manua
13. has been removed EXIT itis possible to force the BUS OFF exit by holding the buttons ACK ENTER EXIT SHIFT down for five seconds Page S 06 displays specific controller information date hour internal temperature voltage serial number ID CODE internal code and firmware revision Page S 07 displays the digital inputs status acquired by the controller indicates input not active 1 indicates input active Page S 08 displays the digital outputs status acquired by the controller 0 indicates input not active 1 indicates input active Page 09 displays the measures acquired by the analogue inputs of the controller 3 4 3 Electrical measurements M xx It is possible to scroll the different pages by means of horizontal scrolling buttons LEFT and RIGHT In this mode the measurements acquired by the controller on the mains are fully displayed Page M 01 displays the single line diagram of the plant and measures of active power and power factor Page M 02 displays the main electrical measures Voltages Frequency and Rotation cycle of the Mains Page M 03 displays the main electrical measures Voltages Frequency and Rotation cycle of the Genset Page M 04 displays the phase currents of the Genset Load Mains and the auxiliary current Page M 05 displays the active power the power factors and the type of load phase and total Page M 06 displays the reactive and apparent power phase and total 12 MC10
14. he menu SYSTEM if in possession of the change rights If once inserted the password in the programming the Password configuration is not displayed press EXIT EXIT SHIFT WB to go back to the previous menu and access again The access code configured is valid for a period of about 10 minutes since the end of programming After this period of time the access code has be set again in order to access the programming again 3 4 1 2 Parameters configuration Activate the mode by pressing ACK ENTER an Use the scrolling buttons UP and DOWN x Ref 1alto select a menu and ACK ENTER A to access Select the variable or the submenu with the scrolling buttons UP and DOWN Ref 1a Pressing ACK ENTER if there are no submenus they are displayed the pages of the variables of that menu entry The value of the variable is displayed in square brackets for example 400 10 MC100 User s Manual SICES Press ACK ENTER to change the variable the square brackets will flash Use the vertical and DOWN to change the value and press EXIT ACK ENTER to confirm or EXIT SHIFT to cancel In order to change the variables the operating mode must be OFF RESET Some variables can be changed also with operating mode different from OFF RESET scrolling buttons UP If it couldn t be possible to change a variable it would be represented in the following way 4100 indicating that it is not possible to change the parameter EXIT Press E
15. he port is in communication port and not as I O PMCBUS ERROR PASSIVE mode Flashing at 75 it indicates a communication fault the port is in BUS OFF mode CAN BUS is disabled or that the digital input function 40 External Mains Sensor is on Mains voltages and frequencies are off or that the digital input function 40 External Mains Sensor is off MAINS LIVE Flashing at 50 between the two previous statuses Flashing at 25 mains voltages and frequencies are on but not tolerance Mains voltages anomaly or wrong rotation cycle Flashing at 75 mains voltages and frequencies are on but over the tolerance Mains voltages and frequencies are on and steady in tolerance Voltage on on the genset bar 6 MC100 User s Manual SICES GENERATOR BUS LIVE Voltage off on the genset bar MCB open MCB not configured or off closed MCB Flashing at 25 MCB open at closing command Flashing at 75 MCB closed at opening command BUSLIVE Flashing at 5096 in case of synchronization with led BUS LIVE Voltage on on the LOAD BUS Voltage off on the LOAD BUS Flashing at 5096 in case of synchronization on MCB or MGCB Alternate flashing on MCB or MGCB not configured or off Flashing at 25 MGCB open at closing command Flashing at 75 MGCB closed at opening command Flashing at 5096 in case of synchronization with led BUS LIVE E o H macB open o peee
16. l synchronisation START In MAN mode with gensets started with START T genset and mains bar voltage live led MAINS LIVE on led BUS LIVE steady on and led MGCB steady on the function is activated by pressing the pushbutton related to the open circuit breaker MCB Pressing the button the circuit breaker is commanded to close but the function of manual SYNCHRO is activated and the synchronisation page B 02 is automatically displayed In order to adjust the engines speed and or the voltage manually press the button ACK ENTER and the buttons LEFT and RIGHT to select between speed or voltage adjustment use the buttons UP and DOWN x to change the value in percentage When the synchronoscope indicates that it is possible to command the closing press the circuit breaker button MCB again and hold it down till its closing EXIT In any moment by pressing EXIT SHIFT the speed manual commands are deactivated and it is possible to change screen By changing the screen all the manual synchronisation procedure is cancelled Note The function described is available only if it has not been set the use of an external potentiometer for the speed control in this case the speed change will be carried out by means of the potentiometer A Ensure that after the circuit breaker closing the speed demanded 1 the most closed to the nominal one order to allow the controller to adjust the power properly 3 5
17. roller sets the genset manual operation Press the button START to start all gensets Press the button STOP to stop all gensets MCB button for the manual command in closing and opening operation of the MCB Mains circuit Breaker Manual switch command in closing and opening operation with modes that depend on the SW and HW configuration of the plant In case of voltage on BUS the synchronization is required The controller sets the automatic management of the gensets starts Press the START button to activate deactivate the TEST mode the STOP button allows the stop of the gensets with alarm activation AUTO The MCB allows the switch of the loads only in TEST mode and depending on the plant type and configuration The activation of an external input properly configured or receiving of a correct command via SMS or serial port may force the start of groups and load even with mains live or with inhibition input activated REMOTE START In program mode it allows to cancel a variable value change come back to the upper menu and exit the programming By pressing it for two seconds in any of the menu it allows to exit the programming saving the position for a future return In OFF RESET mode according to the page selected by pressing it together with ENTER for at least 5 seconds it can reset the counters reload the default values for the programming parameters or cancel the history log in the CANBUS version
18. ta Italiana Costruzioni Elettriche Sumirago Via Molinello 8B 21040 Jerago con Orago VA ITALY T 39 0331 212941 F 39 0331 216102 WWW SiCes eu sales sices eu SICES BRASIL LTDA Avenida Portugal 1174 Condominio Empresarial ONIX 06696 060 ITAPEVI SP T 55 11 4193 2008 www sicesbrasil com br contatoQsicesbrasil com br
19. tus bar ref to fig A The upper status bar contains surfing time and or status information KEY 2 1a Mode 1b Page B 03 TOT PMCB 18 23 1c Page title 1d Hour 2 System status s te _ Fig 4 Top status bar display The present mode is indicated by the proper space on the top status bar 1a The mode 1a together with the page 1b allow to individuate and refer to a page unequivocally The system status 2 displays part of the information of the page S 01 status info which is useful for the operator because it can be displayed even if it is accessing other pages of display modes SHIFT In some pages pressing EXIT SHIFT the top status bar is replaced for the time in which it is pressed by a System Status message If the message is not available the status bar is not displayed until the button is released 3 4 Display mode 3 4 1 Programming P xx A WARNING a wron rogramming of one or more parameters can cause malfunctioning or damages to things and or people The parameters changes must be carried out only by skilled personal The parameters can be protected by password see par Access code MC100 User s Manual 9 SICES This mode allows to display and change the programming parameters Each parameter is associated to a numeric code made of 4 digits e g P 1101 which identifies the variables independently by the language used The first line
20. under the top status bar allows to identify the present menu by means of the identification number of the menu and by the associated text In this line it is displayed a couple of numbers on the right The first indicates which entry of the menu is selected or which page is displayed the second indicates how many entries or pages can be displayed in the present menu submenu 3 4 1 1 Access codes The programming access can be conditioned by 4 different levels of PASSWORD listed in a priority order 1 SICES Password Manufacturer Password Installer Password User Password A Warning In case of loss it is possible to reconfiqure the password by accessing With an higher level password In case of loss of the MANUFACTURER password turn to the support service The first page 0000 Access Code of the menu SYSTEM requires the configuration of the access code if one or more passwords have been assigned No password is assigned if equal to O As USER it is possible to display and change the User password only As INSTALLER it is possible to display and change the User and the Installer password As MANUFACTURER it is possible to display and change all three passwords As SICES it is possible to display and change some parameters of plant configuration related to the parallel functions A Warning The critical parameters cannot be changed by the User The pages related to the Password configuration are displayed in t

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