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YSI 5400 and 5500D User Manual

1. 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 Temp Resistance C i Appendix 7 605 000000 588 000000 571 400000 555 600000 540 200000 525 200000 510 800000 496 800000 483 200000 470 200000 457 400000 445 200000 433 400000 421 800000 410 600000 399 400000 389 400000 379 200000 369 400000 359 800000 350 600000 341 600000 332 800000 324 400000 316 200000 308 200000 300 600000 293 000000 285 800000 278 800000 272 000000 265 200000 258 800000 252 600000 246 400000 240 600000 234 800000 229 200000 223 800000 218 400000 213 400000 208 400000 203 600000 198 800000 194 200000 189 700000 185 400000 Warranty Appendix 8 Warranty The YSI 5X00 instrument is warranted by YSI for two years from date of purchase by the end user against defects in materials and workmanship excluding components and materials for the YSI 5X00 which are separately warranted below All YSI cables probe modules and sensors for the YSI 5X00 are warranted by YSI for one year from date of purchase by the end user against defects in material and workmanship Within the applicable warranty period YSI will repair or replace at its sole discretion free of charge any product that YSI determines to be covered by this warran
2. ccc cece cece ecsc cece ceeeeeeseueeeeeeuueueeeeueaueueeeaueaeeeass 129 SENCE nerea A a oe a 129 Reset Clean Probes skeet ae acetone eee 130 FRESE TO Faclo sinnen dat neit N 131 Relay OSU 6 rcty needa actives tuctan neeiuais Oe aisle Soha sercadaieasdeauaaimdea tetas 134 SERVICES IO eases Be i viata aa se Sees Oe eal eee halt 134 WEISION cot Geena eee et on eee 135 AquaManager and the System Menu cccccseeceeeeseeeeeeeeeeeeeeees 136 Sensor Setup 0 0 cee ccceeecccceseecceneeeceeececeeeeeseceeseuceeseuceeseeeessaeeessaaees 137 Control Mode and Alarm ccccccccescecseeeeeceeeseuseeeseeseeeeaeeees 138 Ser POINT COMMON fests acct tetas ses encase Caneel eta 139 Validation Error and Autofix Set Point Control Only 141 PID Proportional Integral and Derivative cccceccseeeeeeseeeeeeeees 143 PWM Pulse Width Modulation Control cccecceceeeee esse eee eeeee 143 AUX Digital 232 cetes ees see ees cae eas 147 Analog 0 1VDC 0 5VDC and 4 20MA ccccceeeees 149 Temperature ccccccccseeecsseeceseeseuceceuceceueecueeeceeesaeesseeessenenaaes 150 YSI 5X00 5 Table of Contents Range High Timed and Normal Control eeceeeee 151 Directions to Configure Temperature System 0005 152 BOC ene eRe ee ee See ee nee mn E ee ee ee anne eee O 154 Salinity and Temperature Compensation for DO Measurements 155 Two Range Controls for DO
3. Sensor Maintenance Sensor Storage Charging DC batteries AquaManager database YSI 5X00 186 Maintenance Maintenance Maintenance Calibration Checks The sensors are of high quality and should exhibit excellent performance in excess of the warranty period warranty see page 237 However the dissolved oxygen sensors will inevitably show some drift during deployment due to physical changes of the electrodes minor fouling of the sensor surfaces or both of these factors Inconsistent fluctuating or noisy DO sensor readings signal the need for maintenance proce dures specific to those sensors With these factors in mind it is imperative that you establish and carry out regular quality checks of the sensor readings to ensure that sensor values are being reported accurately and within specifications The quality checks can help determine when sensor maintenance or calibration is required It is important to remember that the quality of data is dependent on three factors directly related to the probe General maintenance at the physical deployment site of the probe A well defined quality assurance program that is carried out on a regular basis to ensure that the sensors are performing properly Proper periodic calibration and maintenance of the specific sensors This chapter is designed to provide help in these important areas by providing maintenance tips help in implementing a quality assurance protocol and suggested servi
4. Active sensor control timers are reset after systemwide events Systemwide events de energize relays Example chiller on time is configured for an eight 8 minute on time Energized chiller control down relay de energizes when 5X00 goes into Svr Hold The chiller on relay had been energized for three 3 minutes before the Svr Hold occurred The Svr Hold time is one 1 minute If the sensor is reporting control low condition after the service hold time period the chiller on time will be for eight 8 minutes and not the remaining five 5 minutes of the chiller on time prior to entering Svr Hold Control down relay chiller energizes for original on time if chiller on time is reconfigured when relay is energized YSI 5X00 151 Configuring the 5X00 Directions to Configure Temperature System 5400 5500 Temperature Menu Temperature Menu Temperature Enabled Alarm Low 23 5c Control Mode Set Point Relay Disabled Display Format Celsius Range Low 24 0c Chiller On 10 Min Relay Enabledi Local Machine Time Units Min set Point 25 0c Chiller Hold Off 6 Min Range High 26 0c Time Units Min Relay Enabledi Local Machinejf Alarms Disabled Temperature Menu Relay Disabled Range Low 24 0c Relay Enabledi Local Machine Set Point 25 0c Range High 26 0c Relay Enabledi Local Machine Alarm High 26 5c 1 Wire temperature sensor to 5X00 I O Board for non ODO sensor temp
5. AM 0 Sec Start Time 12 00 00 AM Hours 12 1 12 Relay Disabled Minutes 0 Range High Disabled 0 59 me Seconds 0 Instrument Local Machine Mode Vou PM Duration 0 Sec 1 255 Set Point control only Range High 2 8 70 mg l Time Units Relay Disabled Range High Disabled Instrument Local Machine y Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Alarm High 9 0 mg l Relay Disabled Alarm High Disabled Instrument Local Machine Relay Relay 1 YSI 5X00 YSI 5X00 224 225 Menu Maps Run Screen gt Menus gt Timers gt FeedSmart Timer FeedSmart Timer 1 4 Feed Timer Disabled FCR Disabled Disabled Enabled Biomass 0 oz Feed Biomass 0 00 0 01 99 90 Daily Weight 0 oz 1 to 100000 FCR Factor 0 03 0 01 to 100 00 Feed Mode y Timed Continuous Daily Weight 0 oz 1 to 100000 Daily Feedings 3 1 255 Start Date 01 01 2007 Year 2007 2007 2099 Month January January February March April May June July August September October November Start Time 12 00 00 AM Hours 12 1 12 Minutes 0 1 59 Seconds 0 1 59 Mode AM continued next page YSI 5X00 226 Sensors Disabled Relay Disabled Units oz Calibrate 180 0 oz Menu Maps End Date 01 01 2007 Year 2007 2007 2099 Month January January February March April May June July August September Octob
6. PID PWM Reset Interval control action Range 0 00 to 100 seconds Configure the Reset control action to be the rate at which the PID PWM cycle re sets In other words at what interval the past errors are erased and the PID PWM process begins a new cycle using new errors and not past errors in the PID PWM formula in calculating corrective action Interval Reset interval and Gain control configurations are all interrelated in the calculation of the control relay on time as the algothrium calculates the proper corrective action PID PWM Gain control action Range 0 01 to 10 Gain is used to control the percentage of change in the output Output increases with greater gain A high gain results in a large change in the output for a given change in the error A gain of 5 results in an additional 5 output relay on time for each 1 increase decrease of the measurement Tuning theory and industrial practice indicate that gain should contribute the bulk of the output change Interval Reset interval and Gain control configurations are all interrelated in the calculation of the control relay on time as the algothrium calculates the proper corrective action Note OnceaPID PDW control relay energizes the relay completes the interval cycle based on the latest ratio error and does not automatically deenergize when the set point is reached The PID PWM formula resets all values to 0 once set point value is achieved and the formula is discontinu
7. Test configuration operational conditions and performance criteria for transducers with integrated or remote signal conditioning e EN61000 3 2 2006 A1 2009 A2 2009 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current lt 16A per phase e EN61000 3 3 2008 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16A per phase and not subject to conditional connection e IEC61010 1 2010 YSI 5X00 228 Declaration of Conformity Supplementary All performance met the continuous Information unmonitored operation criteria as follows e ESD EN61000 4 2 2008 2nd edition e Radiated Immunity EN61000 4 3 2006 A 1 2007 3rd edition e EFT EN61000 4 4 2004 2nd edition EFT e Surge EN61000 4 5 2005 2nd edition e Conducted Immunity EN61000 4 6 2008 3rd edition e Voltage Interrupts EN61000 4 11 2004 2nd edition e EN61000 4 8 2001 1st edition Power frequency magnetic field immunity Authorized EU YSI Hydrodata Ltd Representative Unit 8 Business Centre West Avenue 1 Letchworth Hertfordshire SG6 2HB UK Signed Lisa M Abel Date 24 July 2011 Title Director of Quality The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms to the require
8. The CC Email address must be configured when using 5X00 email alarming Specific alarm system information will not be sent if the CC Email address menu is not configured with a valid email address Use AquaManager to easily configure email addresses using the PC keyboard See AquaManager on line help for additional information If Autopoller is being used for AquaManager email alarming on a TCP IP connection it is strongly recommended that the 5X00 email alarming using the serial to ethernet device be disabled When the ethernet device sends email alarms all Autopoller SMS communication is suspended This could Ei Gi YSI 5X00 97 Configuring the 5X00 potentially delay any AquaManager alarm emails from being sent fica To disable the serial to ethernet device from sending alarms clear all four email addresses from the Communication gt Ethernet menus Clear the email addresses by using the Spc space key on the numeric keypad Save change e at numeric keypad and press Wilk to save configuration and return to Run Screen Ethernet Module Error Message At power up the serial to ethernet device will generate an error message if it cannot properly handshake with the 5X00 hardware If this error occurs communication AquaManager and 5X00 alarm emails will not work via TCP IP The error could be a result of incorrect serial to ethernet device installation or a faulty ethernet device The error message will appear in
9. 0 200X100ft 5400 only Temp Source User Defined 25 0c y User Defined Aux 3 Aux 4 Aux 5 Aux 6 Set Point 8 00 mg I Temp Display Format Celsius p Display W cahrenheit Celsius PID PWM control only Control Up Down Rising y Rising Falling Alarm Low 3 50 mg I 0 0 to 60 0 mg l P I1 D Mode y Sat Relay Disabled mg l Al L Disabled afin LOWA DISADIEG PID PWM control only P 1 D Interval 100 00 1 00 to 999 90 Instrument Local Machine E vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 PID PWM control only P 1 D Reset Interval 20 00 1 00 to 999 90 PID PWM control only P 1 D Gain 2000 0 00 to 10 00 0 QQQ QO 0 number of DO systems displayed is based on model number and enabled DO m m continued next page continued next page YSI 5X00 YSI 5X00 222 223 Menu Maps Menu Maps Run Screen gt Menus gt Sensor Setup gt DO 1 4 continued from previous page Run Screen gt Menus gt Timers gt Timers 1 4 Sensor Setup Timer 1 4 Disabled Timer 1 4 Disabled PID PWM control only P I D Relay Disabled Disabled Enabled Range Low Disabled Relay Disabled m ere Alarm High Disabled Instrument Local Machine sable Enabled Relay Relay 1 V Relay1 Instrument Local Machine Relay2 Relay Relay 1 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Event 1 10 12 00 00 Set Point control only Range High 8 50 mg l
10. DOS 7 62 mal 94 66 F004 3 80 mgl 46 00 q ART 5 01 Axe 5 01 A Awa O00 AxA nan J Asb nan AKE nan Logging Interval 1 Hours Time Units Hours In the above sensor log screen shot Aux 3 is assigned as temperature for DO 1 DO 4 and Aux 1 2 4 5 amp 6 are disabled Event Logging Menus gt System gt Data Logging gt Event Logging Control Alarm and Timer relays assigned to 5X00 systems create events when they turn on and off In addition AC power failures ethernet device error messages and slave network failures create events These events are stored in the Event Log Event logs identify the 5X00 system are time and date stamped and record relay action on or off 1 Enter Event Logging menu Menus gt System gt Data Logging gt Event Logging A 2 Use Y to scroll and highlight submenus yal 3 Press to select Disabled Enabled TEER wa to save setting and return to Run Screen 4 Press to turn off or on 5 Press to view 25 most recent event logs Press to view active on non timer events See Control Menu page 170 for additional information Notes The General Alarm does not create an event whether a general alarm relay is enabled or not Events are not recorded when relays de energize due to system wide events System wide events include calibration Svr Hold factory resets power cycle 30 second sensor system reset relay test
11. Exit Menu 5 After making desired changes press return to Run Screen to save configuration and Buzzer Menus gt System gt Buzzer The 5X00 has an audible buzzer that sounds when a general alarm condition oc curs The buzzer sounds after the alarm hold off period The General Alarm must be enabled for the buzzer to sound Use the Buzzer Menu to enable or disable the audible alarm When enabled the buzzer will sound until one of the four bottom softkeys on the 5X00 front panel is pressed From the Run Screen press one of the following softkeys C cm t msgr Gam to reset the General Alarm Resetting the General Alarm silences the buzzer de energizes any alarm relay s and stops any pending 5X00 email alarm messages See General Alarm page 124 and Sensor Setup page 137 for additional information system Menu Adjust Contrast Buzzer Disabled Communication Configure ALUX Data Logging Date Time Display Settings Downloader 1 Enter Buzzer Menu Menus gt System gt Buzzer Disabled or Enabled P p guia to save configuration and return to Run Screen 2 Press to turn the buzzer either off or on 3 Press YSI 5X00 90 Configuring the 5X00 Communication Menus gt System gt Communications Select the communication method for AquaManager and or 5X00 email alarm ing Only 1 communication method can be used at a time Hardware changes are required when the communica
12. Perform steps 1 4 of 5X00 installation and steps 5 7 as required for the application 2 Open front panel page 42 3 Strip five wires to terminate at network termination strip Use appropri ate wire stripper to avoid wire nicks 4 Feed networking cable through drilled hole in rubber grommet and to location The terminal strip is removable YSI 5X00 63 Installation and Wiring Installation and Wiring Note Wire all slaves as follows Itis essential that wires be terminated cleanly Nicks stray wires not cleanly terminated can result in unreliable network communication Wire Color Terminal solid blue T CAUTION Run high and low voltage wires cables through separate bulkhead white with blue stripe T and conduit solid orange R white with orange stripe R 4 Saes green Communications Common C voc RELAYS 1 4 m e i MECK Figure 3 28 is a wiring diagram for the most common 5X00 network configuration where a master 5X00 is the first physical device in the network DO INPUTS ea Sooo CAICAICAICA Talcalcaica Galvanic AciAcjac Ac Polarographic RS485 Wiring Diagram for 3 Networked 5400s RS2IZPC ll Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur il p 5 100 240VAC os LAYS B 56 0HI 8 A Master All other slaves All other slaves Figure 3 27 Figure 3 28 5 Terminate wires as described using category 5 cable colo
13. The Configure Aux menu will display temperature configured channels as disabled This is because aux systems configured as temperature channels no longer function as analog aux channels but rather function as a temperature sensor system Configure AUX Menu AUX 1 Disabled AUX 5 Disabled AUX 6 Disabled The Sensor Setup menu page 138 is automatically enabled when an aux channel is configured for temperature YSI 5X00 153 5400 Configuring the 5X00 Sensor Setup AUX 1 Disabledi 4 20ma Disabled 4 20ma AUX 4 Disabled 4 20ma AUX 5 Disabled f4 20ma AUX 6 Disabled 4 20ma DO 1 Disabled DO 2 AAA Enabled Aux temperature and ODO temperature values are not accessible at the 5X00 Temperature readings can only be obtained using AquaManager Readings will be shown in the AquaManager datalog in either C or F based on the user configured temperature display format Celsius temperature set point control and alarm values are configured to the 10ths place Fahrenheit values are configured to the 100ths place however fahrenheit display values and temperature system operation are based on values truncated to the 10ths digit See 30 Second Sensor Hold Off page 228 Temperature display format C or F is user selectable Changing the temperature units automatically adjusts set points to new temperature units Temperature readings are stored in the sensor data log in C rega
14. The drill bit diameter should be slightly smaller than the wire diameter so that a watertight seal can be made Rubber grommets can be frozen put in a freezer for 1 hour and then easily drilled to the required diameter Some pre drilled rubber grommets are supplied with the 5X00 YSI 5X00 40 Installation and Wiring Bottom of 5X00 NEMA enclosure 8 4 21 4cm 2 eimpression fittings 3 4 1 905cm each a E3 5 bulkhead fittings 3 8 3 compression fittings 1 2 9525cm each 1 27cm each Do not run high and low voltage wires cables through same conduit or bulkhead fitting Figure 3 13 YSI 5X00 41 Installation and Wiring Accessing the I O Board The I O board is accessible when the 5X00 front panel is removed The letters on the metal plate which is attached to the lower board assembly identify ground wire termination locations and pluggable terminal strip locations on the I O board Letters on the metal plate correspond to the wiring diagram located on the inside of the top panel figure 3 14 A ribbon cable connects the display board mounted in the top panel to the I O board When the 5X00 top panel is removed a lanyard protects against stress on the ribbon cable See Open Top Panel to Access I O Board page 42 Display and O Boards 5400 pictured Letters on metal plate covering I O Board components to wire to VO board correspond to wiring diagram located on power relay outputs display boa
15. cccceeeccceseeeeeeeaeeeeeeeeaaeeees 155 Directions to Configure DO Systems ccccceeesseeeeeeees 155 AquaManager and the Sensor Setup Menu cccccseeee 158 TNE Saa A 159 Times Taaa a E T rir cert 159 Directions to Configure Timers 1 4 ccccceeeeeeeeeeeeeeeees 159 Feed Smart Timers 1 4 cccccsssseccessecececeeeeeecseeseeessnseeesees 161 Feed Modesa aieka e E E 162 DAY WGI QUA merer a 164 Daily Feedings cjateravecsictianacaiiedvaein ve Bducdia supeslavksuantedovlavauasens 164 ee saa cee sues ger Penni ea ities eects 164 SENSIS sath A eee ee ea ee 166 calibra ie ite oneatee eA eh al eee 167 AquaManager and the Timer Menu cccceseeeeeeeeeeeeeeeees 168 COME OLIM CMs aoe este sce eseat tees setts abate E 170 Msg S WE AU stistarertaredarcenmiseitvanctcsnoasaenerasl i 171 Calibration LOGS sconce i ei te 172 Event LOGS ic ttaate r re E a EE 172 SONS OR ISOGS erria a a eee 173 Svr Hold softkey Button screen E E 173 5 AquaManager sssssnsssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne 175 Installing AquaManager cccceeceeceeceeeeeeeeeeeaeeeseeeeeseaeeeeseeeeeseneeeas 176 PC requirements and features cccceceeececeeececeeeeeceeeeeseseesaees 176 Software Installation cccccceccccssseeeeeeeeeeeeeeeeeeeeeeeseeeseeeeeeeseaeeees 177 AquaManager WINdOWS ccccccseececseeeeeeeeeeeseeeeseeeeeseeeeseeeeesees 178 Explorer VVINGOW siccceets eian ccc ca
16. 232 6 OMUIMUNMCATON eetere e ia 68 Ethernet TCP IP Module Communication ccccceeceee 70 Lightning and Surge Protection ccccececeeeeseeeeeeseeeeeesaeeeeeesaeees 70 Sealants Desiccants and Securing SXOO ccccceseseeeeeeeeeeeees 71 4 Configuring 5X00 Systems ce eeeeeeeeeeeeees 73 5X00 Configuration and Monitoring cccscecceeesseeeeeseeeeeeeeaeeeeeeeeeees 74 TOME Paner KEYS veesii e e tussle mentendeatiee 75 SONKO YS Sea et Ree ee 75 RUN SGV CIN is ee A hee Se aah a 76 Run Screen ICONS cccceececceeceeceeceeceeeeeceeceeseeeesseeeesseaeeesaeeees 78 MODUS cierneho api aa cal oi ies edad a tas eur tal tote oh Manne 80 Submenu Screen TYPES ccccceseccccceeceeccessseecseeseeeseeesesseaaeees 81 Man Ment erate eee ance rete em nero cm rn Ee Fra ren 82 Calibration M nu ccccccccccseececesceceeececeeeeesaeceeseeceeseneessaeeessagess 82 Getting Ready to Calibrate ccccccccccccsseeeeeeeeeeeeeeseeeeeeeneees 83 Calibration L gnens ee N 84 Jere rn a irc re nC enero Sr ee ae ee ee 85 Directions to Calibrate DO Sensor Sat ccccceeeeeeeees 85 Directions to Calibrate DO Sensor mg L cccsseeeeeee es 86 Syster MSc eect a eesti es cased ees e a Uddeate 88 Adjust Contrast sce Ae ee eo 89 Backkight TIMET derisi eirinen aae aw iiaertiedveas 89 BUZZER eee REDE Ree a nee een ane nen ae no Sern ene 90 YSI 5X00 4 Table of Contents
17. 5 32 Allen wrench panel mount only e electric drill and bits for mounting 5X00 panel or rail and for drilling rub ber grommets in bulkhead fittings e small flat head screwdriver to terminate wires on I O board pluggable terminal strips e wrench to tighten bulkhead fittings following system component wiring e tweezers to replace the membrane gasket on the YSI 5422 sensor e wire strippers e distilled water for DO membrane installation e contactors may be required for relay wiring see contactor wiring page 58 Optional accessories for hardware installation e surface mount hardware included e rail mount hardware e panel mount hardware e weather shield hardware e serial to ethernet device e wiring for network wiring e wiring not supplied with components and or peripheral devices Step 1 Install 5X00 Select a mounting location and method to mount the 5X00 Location Considerations The 5X00 must be located e above any level where water damage can occur e away from extremely high or low temperature sources e away from vibrating surfaces e at least two 2 feet 7 m from any high voltage conduit e away from electromagnetic radio AC motor transformer or antennas e so the front panel can be fully opened and serviced e so system component wires are run as specified in this manual and according to local applicable electrical code YSI 5X00 2 Installation and Wiring Installation and Wiring M
18. COMIMUMIC AON 24 ia oe ee ei te te clad 91 EMaANN Renpeeree Reete iran nea rer oreent fener ris sey evar rice ner mre ere 91 EDOMO oe ct alae Nocatee cactaue acme Geetatand tented 93 Node ING IW OM acest noes tin canes scutes nadverdatduensceadaensebaeusaste 98 Send Test Email MS icecream 101 EmalRety Delay acss aaa a a ae 102 Force Serial Port c ccccccccccc esse csc esseeseeseeseeeeeeseeseeeeeaeeaeees 102 Non Networked Stand Alone 5X008 cccccsseeeeeeseeeeeeeees 103 CONNGUIC AU Xe eae es AE 103 Proba Name rok ck as Ae Sad Es Deh Al ae 104 Input TYP e c ec cecccsecccesecceeeeceeccaceceaeecueeceaeeceeeceessasenaas 104 Data Loggers E 110 ala Logg sanii e a E a 110 EVENULOOGING aara uaet note tne dames acess 112 Ye od see mee oer tine et os et PP eee rT 114 Display SCUINGSis2ckcd s ceresces Hie wtealeo a ec AO 115 ODO Cal K 5500D 01 5500D 02 and 5500D 04 ce eee ees 116 Downloader Updating 5X00 Firmware ccccsseeeeeeeeeeeeeeees 119 Firmware Updater DIrections ccccccccsseeeseeeeseeesaeeeeees 119 Force DOW MOAGEM te scones ncesctiusstseeres neni S 123 General Alar ean eer pee er Ret nC ee eee ere AE eee 124 Akm HOT Re neem eto a me Been eS 124 FR EY esata EA EE E EE Panne A E nenantstens 125 Name DeViICES SENSOSS ccccccccecscseeseecseeeeueeuueeueeeeeeeueaeeuens 125 PASS WON gota ee ae oe ee ee ce 127 Power Fall Men sie seco Ae ek 128 Serial NUMDES
19. D Interval 100 00 1 00 to 999 90 P 1 D Reset Interval 20 00 P 1 D Gain 2000 P 1 D Relay Disabled Range Low Disabled Instrument Local Machine Range High 750 Suffix Relay Disabled Range High Disabled Instrument Local Machine Alarm High 1000 Suffix Relay Disabled Alarm High Disabled Instrument Local Machine YSI 5X00 221 Menu Maps vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Menu Maps Menu Maps Run Screen gt Menus gt Sensor Setup DO 1 4 continued from previous page Sensor Setup Run Screen gt Menus gt Sensor Setup gt DO1 4 Sensor Setup DO 1 DO 2 DO 3 DO 4 Set Point control only Range Low 2 4 00 mg I 4 0 to 60 0 mg l J DO Enabled Relay Disabled en em y Set Point PID PWM Control Mode Set Point Range Low Disabled Instrument Local Machine Alarms Disabled vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 vy Galvanic Probe Type Membrane Type Teflon 2 0mil Display Format mg l y mg l Sat mg l and Sat mg l and Temp Sat and Temp mg l Sat and Temp Set Point control only Range Low 5 00 mg I Salinity 0 ppt 0 80 ppt Relay Disabled Range Low Disabled Ea Instrument Local Machine Elevation 0 Feet
20. DC voltage lt the Low Battery Trigger when Low Battery Monitor is enabled Low battery alarm is not reset when front panel softkey is pressed AC power fail does not generate a general alarm Serial Number Menus gt System gt Serial Number The serial number is displayed at the serial number menu The serial number is required when contacting YSI customer service The serial number is also neces sary to configure AquaManager 5400 instruments begin with 54 followed by seven digits 5500D 01 5500D 02 and 5500D 04 instruments begin with 55 followed by seven digits Serial numbers are generated at the factory and cannot be changed by the user system Menu General Alarm Mame Devices Sensars Password Power Fail Alarm Service service Hold Disabled Version Service Menus gt System gt Service The Service menu includes submenus to configure and Reset Clean Probe timer YSI 5X00 129 Configuring the 5X00 Reset Systems to factory defaults and test Relay s Service Menu Re Relay Test Reset Clean Probes Menus gt System gt Service Reset Clean Probes Enable clean probe timer configure the duration and reset clean probe days remain ing from Reset Clean Probe menu Selecting reset at this menu resets clean probe timer to the user configured value d icon displays at Run Screen when the clean probe timer expires Clean Probes Menu Clean Probes Enabledif Expired Duration 0 D
21. Directions to Wire DC Power DC Backup Power AN WARNING Disconnect external power to the unit before wiring Follow all manu facturer s safety and installation instructions when providing power to the 5X00 via a DC power supply A AVERTISSEMENT d connectez alimentation externe de l unit avant deffectuer le c blage Suivez toutes les consignes de s curit et installation du fabricant lorsque vous fournissez de l alimentation au mod le 5X00 par un bloc dalimentation courant continu 1 Perform steps 1 3 of 5X00 installation Open front panel page 42 3 Feed DC power cable through drilled hole in rubber grommet to location Terminal strip is removable N CAUTION Run high and low voltage cables through separate bulkhead and conduit 4 Terminate DC power wires to pins and according to manufacturer instructions and any applicable local electrical codes YSI 5X00 48 Installation and Wiring NETWORK socal 0 T T R Rec gaa oo or a ee TT TW esnare a 2 o gt MODE o om UHU e amp Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur 700 240VAC ee a MGP Ha gt a Sya Figure 3 18 5 Complete other wiring to 5X00 6 Close front panel page 43 7 Test DC power Test DC Power Connect DC power cable to power source The enabled system values will display on Run Sc
22. Logs 11 03 2011 11 54 40 n Use Data Logs Node Information Version Max Event Logs Disllay pma n Use Event Logs Board 1 46 Commit Update Max Conf Logs Lower a Fa 1 46 Board n Use Conf Logs System Model 5500D 04 Max Cal Logs Close Type n Use Cal Logs Notes a re Always manually poll the 5X00 after uploading configuration changes and verify uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus on a 5X00 instrument the AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 The Run Screen must be displayed during normal operation If the 5X00 a Exit Menu is not at the run screen during AquaManager uploading pressing the 5X00 will only save certain configuration changes See Chapter 5 AquaManager page 175 and AquaManager online help for ad ditional information YSI 5X00 136 Configuring the 5X00 Sensor Setup Menus gt Sensor Setup gt Aux 1 6 gt DO1 4 Aux DO and temperature system set points control set point or PID PWM alarm and sensor system relays are configured in the Sensor Setup menus Eight onboard relays can be configured for control and alarm output devices Enabled relays energize when a control or alarm system is active Alarm notifications can be sent via email or cell phone SMS messaging page 91 A
23. Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR gt Daily Weight Configure the initial daily feed weight by multiplying the biomass amount by the Feed Biomass percentage the 5X00 will not calculate the initial amount Ex ample if the biomass is 1000 and the feed biomass is 3 the initial daily feed weight amount is 30 On each following day the 5X00 will use the biomass value along with the feed biomass to calculate the new daily feed weight amount Note The initial daily weight value must be calculated as described above Config uring an invalid initial daily weight will result in incorrect biomass and daily weight calculations when the 5X00 crosses midnight FCR Factor Menus gt Timers gt Feed Smart Timer gt Feeder gt FCRSFCR Factor Enter the ratio of the amount of food required versus the corresponding increase in fish weight biomass This value is used to automatically increase the biomass amount as shown in the example below FCR example Day 3 Biomass 1040 Feed Biomass 3 Daily Feed Amount 31 2 FCR Factor i LS 1 FCRX Feed Amount 20 8 New Biomass 1061 YSI 5X00 165 Configuring the 5X00 Sensors 5400 5500 Menus gt Timers gt Feed Smart Timer gt Feeder gt Sensors gt Disabled Enabled gt DO Low High DO Change gt Temp Low High Temp Change Changes in water conditions affect the amount of food fish eat which in turn affects fish growth With the sensor feature enabled the feed
24. System gt Sensor Setup gt Aux 1 6 A VY e 4 Us to scroll and highlight submenus g 5 Press to select 6 Enable and configure submenus _ 7 Press Wib to save configuration and return to Run Screen Notes Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen YSI 5X00 148 Configuring the 5X00 At sensor log Aux 1 1 00 is reporting open condition Aux 1 0 00 is re porting closed condition An aux digital relay will energize when alarms are enabled if in menus longer than the aux alarm hold off time and the control alarm condition is processed from an existing non control alarm condition The general alarm will not trigger until the user exits to run screen the control alarm condition is reset by processing a non control alarm condition AND then a control alarm condition is reproduced Do not enable aux digital alarms when the sensor is in the control alarm con dition Enabling aux digital alarms when sensor is in control alarm condition can result in aux system not properly processing existing alarm condition One relay can be assigned to multiple 5X00 systems It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices If not configured properly assigning one relay to multiple
25. Typically only 13 characters are dis played The instrument name is not shown at Run Screen The instrument name is shown at relay enable menus Certain menus i e configure aux display up to 18 characters of the device cc 9D name is shown at the menu if the name exceeds 18 characters Password Menus gt System gt Password Enable and set the password in the password menu Once the password is enabled and saved 5X00 system menus are not accessible without first entering the correct password at the Run Screen The password can contain up to 12 characters Password Menu Fasswords Enabled Set Password request for password to enter menus password menu Enter Password menu Menus gt System gt Password A Use and to scroll and highlight submenus Press to select Enable and configure submenus ara Press Wi to save configuration and return to Run Screen is not password protected YSI 5X00 127 Configuring the 5X00 displays at Run Screen when password is enabled Power Fail Menu Menus gt System gt Power Fail In the event of AC power failure an AC version instrument s power switches to DC if properly wired The switch from AC to DC power is automatic and does not require 5X00 configuration Enable Power Fail AC Monitor to generate event when AC power fails and is restored Because AC powered 5X00s may not reboot properly after an AC power failure or AC power surge
26. YSI 5X00 87 Configuring the 5X00 Note Elevation is not required for mg L Calibration System Menu Menus gt System The 5400 System Menu contains 17 submenus The 5500D 01 5500D 02 and 5500D 04 System Menu contains 18 submenus Use System submenus to con figure non sensor and non timer systems System submenus are shown below Press at the Run Screen to enter the Main Menu Use A to scroll and highlight a System submenu Press _ to select and enter a highlighted menu Exit Menu Configuration changes are saved when is pressed 5500 ODO Cal K submenu appears in 5500D instruments only system Menu system Menu Adjust EN Downloader Buzzer Enabled General Alarm BackLighting Timer Enabled Name Deyvices Sensors Communication Password Configure AUX Power Fail Data Logging serial Number 54 1234568 Date Time Display Settings Adjust Contra system Menu General Alarm Mame Devices Sensars Password Power Fail serial Number 54 1234560 Service Notes See Appendix 3 Menu Maps for system defaults and ranges where applicable starting on page 205 a Exit Menu Menu configurations are saved to the instrument only after is pressed aay ae and not when the change is made in the menu If Uiii is not pressed the changes made to the configuration will not be saved Exception Date and time and clear data logs are updated immediately to the system how
27. YSI Incorporated
28. and disabling systems YSI 5X00 112 Configuring the 5X00 Event logs record the default system name not user configured system name Event logs do not record relay number or user configured relay name Aux digital events will never display alarm regardless if alarms are enabled see below screen shot on right Clear Logs Menus gt System gt Data Logging gt Clear Logs Use the Clear Log option to permanently delete all event and or sensor log records from the 5X00 Before permanently deleting sensor and event logs poll all data using AquaManager AquaManager will store all logs in PC database 1 Enter Clear Log menu Menus gt System gt Data Logging gt Clear Logs A 2 Use and M to scroll submenu g 3 Press to select 4 The instrument will prompt Are You Sure Press one of the following softkeys to confirm Gi 5 Selecting Yes deletes logs after approximately three seconds 6 Selecting No or Cancel does not delete logs and returns to the Data Logging menu 1 1 7 Press Wi to save setting and return to Run Screen Notes Logs cannot be deleted from the 5X00 instrument using AquaManager Calibration and Configuration logs cannot be cleared from 5X00 Clear data logs are updated immediately to the system and not when oe is pressed YSI recommends pressing Sidi in this instance in order to save any other changes that may have been made
29. at 1 significant digit below set point value High control range starts at 1 significant digit above set point value Figure 4 8 shows how the 5X00 operates based on a set point control sensor setup configuration In the example provided DO range low and range low 2 devices will energize at lt 5 0 and lt 4 0 respectively The alarm low system becomes active at lt 3 5 YSI 5X00 139 Configuring the 5X00 Temperature have 1 Control Range DO has 2 Control Ranges DO Range Range 1 Acceptable Operating Range Lower Higher Parameter Parameter Values Values Low Low Low Optimal High High High Alarm Range 2 Range 1 Setpoint Range 1 Range 2 Alarm Setpoint ON ON Value ON ON Setpoint 3 5mg l 4 0 5 0 8 1 8 5 8 7 8 9 Figure 4 8 Notes Changing control method between PID PWM and Set Point may result in invalid setp point control and alarm value configurations Always reconfirm sensor setup system menu configuration when control mode is changed DO systems have two control ranges They are referred to as Range Low amp Range Low 2 and Range High amp Range High 2 Control systems remain active when the user is in 5X00 menus Control icons display at the Run Screen when relays are energized see Icons at Run Screen to display active sensor and aux system relays Press at Run Screen to display events created by control and alarm relays see Event Log page 112 Control relays are not energized if the 5X00
30. aux inputs Configured name s appear A v ae throughout menus and at Run Screen figure 4 7 page 108 3 Use and to scroll and highlight submenus e 4 Press to select Note 5 Configure digital input type and name Aux names can also be configured at Menus gt System gt Name Devices Cake 6 Press Wi to save configuration and return to Run Screen 7 Go to Sensor Setup Menus gt Sensor Setup Aux 1 6 page 147 to Input Type enable and configure control alarm on condition control alarm relay Menus gt System gt Configure Aux gt Aux 1 6 gt Input Type Digital and hold off time gt 0 1v 8 Press Wi to save configuration gt 0 5v gt 4 20ma Analog Non Temperature gt Aux 3 6 gt Input Type Temperature 0 1VDC and 0 5VDC and 4 20 mA Menus gt System gt Configure Aux gt Aux 3 6 gt Input Type gt 0 1V Select the input type for the device s wired to aux system s Aux Sensor Setup gt 0 5V menu selections are based on the aux input type configured at system menu Input gt 4 20ma types are discussed in the following sections Select the analog input type based on the signal being sent from the device YSI 5X00 YSI 5X00 104 105 Configuring the 5X00 Configuring the 5X00 Notes Input Scale Min and Max values It is normal to hear an on board relay click when switching to or from the Menus gt System gt Configure Aux gt Aux 1 6 gt Input Scale Min 4 20ma aux input type gt Input Scale Max Analog systems will not
31. be kept securely closed except when service is being done AVERTISSEMENT le couvercle des bo tes fusibles et des bo tes de d rivation doit tre maintenu ferm sauf lors des t ches dentretien WARNING Electric sparks and chemical exposure are potential dangers when working with batteries Use necessary precautions and follow all manufacturer s directions AVERTISSEMENT lexposition a des tincelles ou produits chimiques est un danger potentiel inh rent a tout travail sur des batteries Observez les pr cautions n cessaires et suivez les consignes du fabricant WARNING Ground the 5X00 See Ground 5X00 page Step 3 Ground 5X00 on page 44 The sensitivity and stability of the 5X00 will be impaired if the 5X00 is not grounded To avoid possible electrical shock or damage to the equipment connect earth ground to the 5X00 I O control board In addition to grounding the 5X00 all tanks should be electrically grounded using a ground probe AVERTISSEMENT mettez le mod le 5X00 la terre Voir Mise la terre du mod le 5X00 La sensibilit et la stabilit du mod le 5X00 seront affect es sil nest pas mis a la terre Pour viter toute possibilit de choc lectrique ou dendommagement de l quipement connectez le fil de terre a la carte d E S du modele 5X00 En plus de la mise a la terre du modele 5X00 tous les r servoirs doivent tre mis a la terre WARNING Do not overload relays Verify that the surge current at
32. ccccsecccececceseceececeseceeeesesesseessaeesaeaes 205 MCU Map IRGY secs Aud calenecatis a ee sied eel iuads 206 Appendix 4 Declaration of Conformity ccccccceceeeceeeseeeeeeeeeeaees 228 FCC Required Notice sacs ic secs teed chicdccieieve dosed eee acesames Reet nies 231 Appendix 5 Parts and Accessories ccccccceseeecseeeceeeeceeeeseeeesaeeeaeees 232 Appendix 6 SMS messaging ccccsseeeececeseeeeseeseesseeeeeessueeseeeees 235 Appendix 7 Alonma A gt CUVE 2222 25 ects munni e Per lees 236 Appendix 8 VWWAIMAINY s sema aaia i eaaa iae iE a ai 237 Appendix 9 Contact US san saccescdevcses sh envosedcesea se dathcems acreedandoens oid deseeawss 238 Ordering and Technical Support ccccccseececeseeeeeeeeesaeeeeseeeees 238 SErvice INLOMMAU ON siria cease ees eee eed 238 A pendix 10e REGCY CHING eni a O 239 RECODO sr a a E 239 Banery DISPOSal C oinoo E suena lauassohedeweneiauclivacs 239 COX aan a E 240 YSI 5X00 T7 Introduction This page left intentionally blank 5400 5500 Product Description User Manual Guide Specifications YSI 5X00 8 Introduction Introduction Thank you for purchasing the YSI5X00 Throughout this manual YSI 5X00 is used globally to refer to YSI 5400 5500D 01 5500D 02 and 5500D 04 instruments Both AC and DC versions are covered in this manual The YSI 5X00 is a fully program mable aquatic control monitor with alarming capability A key feature
33. con figuration page 102 Multiple system alarms are included in one AquaManager email AquaManager DO email alarms provide the Sat value and not the mg L value For the AquaManager alarm email to function properly it may be necessary to send a test email to each email address configured in the Email Alarm List in the Node Properties window Test emails can be sent in the AquaManager Properties window under the Autopoller tab Ethernet Menus gt System gt Communications gt Ethernet The serial to ethernet device speed and format are self configured at power up TCP IP connections If the serial to ethernet device is not installed or is not installed properly the ethernet menu will display Not Available Notes 5X00 email alarming from ethernet module requires access to an SMTP server accessible by the local network Do not reconfigure internal serial to ethernet device settings YSI 5X00 93 DHCP Enabled IP Address 192 168 1100 Configuring the 5X00 Ethernet Menu Ethernet Menu Subnet Mask 255 255 255 0 Gateway 192 166 1 1 Subnet Mask 255 255 255 0 Port 10007 Gateway 192 166 1 1 ONS Address 192 166 1 1 Fort 10001 Email Address DNS Address 192 168 1 1 Email Address Email Address Email Sddress Email Address CCfEmailAddress 1 Install serial to ethernet device page 65 Tl 2 The Ethernet icon displays at the Run Screen when the serial to ethernet device
34. condition configured in the control alarm on menu YSI 5X00 147 Configuring the 5X00 Aux Relay Digital Menus gt Sensor Setup gt Aux 1 6 When enabled Aux digital relay energizes when configured control alarm on condi tion occurs Aux relay energizes after configured aux hold off time When alarms are disabled and as long as control alarm on condition exists the relay remains energized including when menus are entered Relay de energizes when the non control alarm condition is processed by the 5X00 regardless if alarms are enabled If alarms are enabled the relay also de energizes when one of the four front panel softkeys menus em t msgr pressed Pressing one of four softkeys resets the alarm system The Alarm system becomes active again if after the aux hold off period the alarm condition still exists Aux digital events event log are identified by aux number input type digital relay condition on off and do not identify digital condition open or closed Aux digital events are not identified as control or alarm events regardless if alarms are enabled AUX 1Menu Control Alarm On Closed Alarm Disabled Hold Off 15 Sec Time Units Sec Control Alarm Relay Disabled _ Exit Menu Directions to Configure Aux digital 1 Wire Aux digital devices page 59 2 Configure digital at Menus gt System gt Configure Aux gt Input Type 3 Enter Aux 1 6 in Sensor Setup menu Menus gt
35. easily configure and view system status messages and logs The menu structure and screen formats are very intuitive Menus are structured in hierarchical fashion See Appendix 3 Menu Maps beginning on page 205 Example figure 4 3 illustrates the menu path to configure data logging interval Menu Hierarchy Run Screen gt Menus gt System Menu gt Data Logging gt Logging Interval Data Logging Enabled 1 Hour Steps to configure data logging interval 1 select Menus at Run Screen 2 select System at Main menu 3 select Data Logging at System menu 4 select Data Logging at Data Logging menu 5 select Logging Interval at Data Logging menu 6 input logging interval 1 255 at numeric keypad 7 ERR after numeric keypad entry and return to Data Logging menu 8 h to save configuration and return to Run Screen Figure 4 3 YSI 5X00 80 Configuring the 5X00 Submenu Screen Types The 5X00 includes numeric alpha numeric and pull down submenus Figure 4 4 See Front panel keys page 75 to navigate enter configure and view submenus 9X00 submenu types alpha numeric keypad numeric keypad pull down menu Name Deviceas Sensors Menu Networking Manu Ale AMan 5 E Ss inpul Types Lt Ta cori 1 a o scroll to select pull down selections made at keypad previously configured value menu item enter to select appear here appears here Use 5X00
36. is properly installed 3 Enter Ethernet menu Menus gt System gt Communications gt Ethernet 4 Use and Y toscroll and highlight submenus a 5 Press to select submenu 6 Configure submenus as needed Tras 7 Press Wib to save configuration and return to Run Screen Notes HE The CC Email address must be configured when using 5X00 email alarming Specific alarm system information will not be sent if the CC Email address menu is not configured with a valid email address If Autopoller is being used for AquaManager email alarming on a TCP IP connection it is strongly recommended that the 5X00 email alarming using the serial to ethernet device be disabled When the ethernet device sends email alarms all Autopoller SMS communication is suspended This could potentially delay any AquaManager alarm emails from being sent To disable the serial to ethernet device from sending alarms clear all four email addresses from the Communication gt Ethernet menus Clear the email addresses by using the Spc space key on the numeric keypad Save changes 1 aaa to save configuration and return to Run at numeric keypad and press Screen YSI 5X00 94 Configuring the 5X00 DHCP Menus gt System gt Communications gt Ethernet gt DHCP Enable DHCP if you are using the serial to ethernet device only for 5X00 email alarming and not for AquaManager remote TCP IP access Notes a When DHCP is enabled th
37. menu 1 Wire temperature sensors page 54 2 Enter Aux menu Menus gt System gt Configure Aux gt Aux 3 6 3 Configure temperature input type and name 4 Use to scroll and highlight submenus e 5 Press to select Pe 6 Press Wi to save settings and return to Run Screen 7 Go to Sensor Setup Menus gt Sensor Setup Temperature for Aux 3 6 and ODO page 150 to configure temperature system SEEE 8 Press Wib to save settings and return to Run Screen Note The Sensor Setup menu page 137 is automatically enabled when an aux channel is configured for temperature YSI 5X00 109 AUX 1 Disabled AUX 5 Disabled AUX 6 Disabled Configuring the 5X00 Configure AUX Menu Sensor Setup AUX 1 Disabled 4 20ma AUX 5 Disabled 4 20ma AUX 6 Disabledj 4 20ma DO 1 Disabled DO 2 AAA Enabled Data Logging Menus gt System gt Data Logging The 5X00 saves information in calibration sensor and event logs Press at the Run Screen to view the 25 most recent records for each log The 5X00 sensor log stores 2000 records The calibration log can store 500 records And the event log stores 1250 records Once a 5X00 log is full it will begin overwriting the oldest records with new records data wrapping Data Logging Menu Data Logging Enabledi 1 Hours Event Logging Enabled Clear Logs Notes h Use AquaManager to store and analyze 5X00 logs To avoid gaps in dat
38. of the 5X00 monitor is the ability to independently operate four dissolved oxygen DO inputs and six auxiliary Aux inputs This allows control of multiple water systems from one instrument Peripheral devices wired to the instrument respond to user defined configurations to ensure that stable water conditions are maintained The instru ments on site and remote access capability are suitable for a variety of applications 5X00 features four 4 independent DO systems six 6 independent Aux I O systems digital analog 0 1VDC 0 5VDC 4 20mA In addition four 4 of the six Aux I O systems can be used as temperature systems eight 8 onboard relays 240VAC 5AMPs 110VAC 10AMPs universal AC power with power fail alarm only available on AC instru ments optional DC power with low battery alarm four 4 ten event daily timers four 4 feed timers two 2 32 bit processors non volatile memory of sensor event calibration and configuration data logs 2000 data set memory for sensor data field upgradable software and firmware backlit LCD with timer function input and output data displayed continu ously menu driven programming with four 4 softkeys networking capability connect up to 32 5X00s and or 5200As on one network via RS485 protocol optional AquaManager PC software serves as monitor management tool via direct RS232 or TCP IP connection email alarming via TCP IP or loc
39. outside the range of the sensor system or a value that breaches other settings within the sensor system Autofix occurs when a high or low control value is entered that breaches the set point value Examples are provided below Low range control value must be lt set point value High range control value must be gt set point value Low alarm value must be lt low control value High alarm value must be gt high control value YSI 5X00 141 Configuring the 5X00 Example entering 63 for DO set point results in validation error because the valid range for the DO sensor system is 0 00 to 60 0 mg l User must configure value within valid range In addition the value cannot breach respective control and alarm system values Example configuring set point value of 8 00 mg L with range low value of 8 00 mg l results in validation error Valid set point range is displayed at validation error d The value entered 8 00 is out of Range It should be between f 071 and 60 00 Autofix occurs when a high or low control value is entered that breaches the set point value Autofix changes the high or low control value by one least significant digit away from the set point value The set point value is never adjusted Example Entering 8 00 mg L as the range low value when the set point value is 8 00 mg L results in an auto fix of the control value The invalid control value is es Exit Menu displayed at the sensor setup menu
40. serial to ethernet device Communications Menu Ethernet Not Available Network Master send Test Email Msg Not Available Email Retry Delay Not Available Time Units Not Available Baud Rate 115200 Force Serial Port Disabled 1 Wire RS232 connection page 68 2 Enter Communications menu Menus gt System gt Communications gt Force Serial Port Use the Disabled Enabled 3 softkeys to configure off or on ae 4 Press Wib to save configuration and return to Run Screen Notes RS232 connection is required to upload firmware using the Firmware Up dater The RS232 icon blinks at the Run Screen when in Force Serial Port mode Non Networked Stand Alone 5X00s Non networked stand alone 5X00s must have the termination relay enabled In addition non networked stand alone 5X00s must be configured as a master in the System Communication menu with no slave nodes enabled Configure AUX Menus gt System gt Configure Aux 1 6 The 5X00 has six auxiliary Aux inputs Aux inputs 1 2 3 4 5 and 6 can be con figured for digital or analog 0 1V DC 0 5VDC or 4 20 mA inputs In addition Aux 3 4 5 and 6 can be configured with a temperature sensor Configure suffix minimum Min maximum Max Input Scale Min Input Scale Max and display format menus for non temperature analog inputs To configure set points control alarms and relays see specific sensor set up menus See Aux digi
41. terminated at location H Terminate the fifth ground drain wire to location E or F of metal plate Complete directions and wiring diagram are provided at step 4 5500 page 52 The ODO probe is a digital device and includes a temperature sensor Wire DO Sensors Directions to Wire DO Sensor s AN WARNING Disconnect external power to the unit before wiring 1 Perform steps 1 4 of 5X00 installation 2 Open front panel page 42 3 Feed DO cable through drilled hole in rubber grommet to location H The terminal strip is removable CAUTION Run high and low voltage cables through separate bulkhead and g g g p conduit 5400 4 Terminate the DO sensor wires for the DO1 DO2 DO3 and or DO4 system s Wire the DO sensor cathode wire to terminals and the DO sensor anode wire to terminals Follow the coloring scheme described below when wiring the DO sensor e YSI 5422 polarographic DO sensor wires are green and white Terminate green wire to A Polarographic Terminate white wire to C Polarographic Terminate bare ground drain wire to E or F on metal plate YSI 5X00 50 Installation and Wiring Notes ground drain wire termination Installa ring eyelet or spade fork terminal onto the ground bare wire before terminating ground wire to E or F Multiple ODO ground drain wires can be terminated to the same ground location on the metal plate Return screw at E or F over terminal connection of ground
42. the active sensor or aux system and control and or alarm condition See Control mode and alarms page 138 for additional information Calibration Sensor and Event logs contain 5X00 system information The 5X00 Sensor log stores 2000 records The Calibration log stores 500 records The Event log stores 1250 records Once the log memory is full the oldest records are overwrit ten with more recent records The number shown in at the Msgs menu reflects the total number of records in the log The 25 most recent records for each log are g menu Use to scroll and press to view time Temp 4 Control Range High displayed at the DO 3 Control Range Low stamped detail record Use AquaManager to capture all records from 5X00 logs and store them to a PC database Polling times should be determined by logging intervals Example if the sensor log is recording values every minute and the sensor log holds 2000 records polling should occur at least every 33 3 hours This allows for all records to be Notes saved to the PC before being overwritten on the 5X00 Set the data log interval so that analyzing data based on the configured interval will be helpful Poll at intervals that don t result in gaps in data Press to display time stamped detail of control and alarm relay s Alarm message appears at the Control menu for aux and sensor systems when alarms are enabled regardless if an alarm relay is assigne
43. timer system will verify that DO and temperature values are within user configured ranges This verification is done immediately prior to starting each feed duration in a feed cycle If values are reported that fall outside acceptable configured ranges the feed timer relay energizes for a shorter period user configured percentage thereby reducing the amount of food that is dispensed Feed timer sensor ranges are independent of sensor setup configuration ranges For timed feed cycles feed interval for the entire feed cycle is determined by the duration of the first feed Feed Timer Sensor Menu Feed Timer Sensor Menu sensors Disabled DO High 8 00 mgl DO Low 6 00 mg l DO Change 2 00 4 DO High 8 00 mgl pH Low 6 00 pH DO Change 2 00 2 pH High 8 00 pH pH Low 6 00 pHi pH Change 2 50 4 pA High 6 00 pH Temp Low 23 0c pH Change 2 50 4 Temp High 27 0c Temp Law 23 0c Temp Change 3 00 4 _ ss Exit Menu jack Exit Menu Example The feed timer is configured as follows sensor temperature low value is 25 1 C feed timer temperature change is 9 timed feed mode six feeds daily weight 2 units start time 8A end time 9A six 9 999 second feeds of 3333 units each to occur at 9 minute 50 second intervals without sensor reduction Prior to 8A feed cycle the start temperature value is reading 24 9 C Feed duration of 9 999 seconds will be reduced by approximately 1 second 9 because of the out of range te
44. times drift by lt 2 when duration is longer than 5 minutes The drift increases the relay on time Feed Smart Timers 1 4 Menus gt Timers gt Feed Smart Timer 1 4 The 5X00 has four feed timers In order to configure feed timer s correctly it is important to understand how the 5X00 functions based on the feed timer configu ration The Feed Smart Timer system must be calibrated prior to use For proper operation the Feed Timer System requires the user to enter the total amount of food to be dispensed number of feedings to dispense the food and a defined time period within which the feedings will occur The Feed Timer can be configured to operate for any or all days of the week and includes continuous or timed feeding X modes FCR feed conversion ratio and sensor options icon is displayed when any Feed Smart timer relay is energized The following definitions are used in regard to the Feed Smart Timer system feed cycle amount of time that all feeds occur in continuous feedings occur over 24 hour per day period timed feedings occur only between configured start and end times YSI 5X00 161 Configuring the 5X00 feed duration length of time feeder relay is energized feed interval length of time between feedings Optional Sensor control reduces the amount of food dispensed if DO or temperature measurements are out of range per user defined configuration The FCR feed conver
45. to Ground 5SXOO cccccceccesseeceseeeeeseeeeesseeeeeseeeeees 45 YSI 5X00 3 Table of Contents Step 4 Wire POWer ia oss a A E ee 46 WrEAC POWER onines te iad hc ahah ee E 46 Directions to Wire AC POWE cccsccccceseceeeeeeeeaeeeeeaeeees 46 Wire DC Power and Backup POWE c cccccceseeeeeeeeeeaeeees 48 Directions to Wire DC Power DC Backup Power 48 Step o Wire SENSONS sie hee ee ee 50 Wire DO Sensors cccccccccseceeceeceecaeececaeeeesaeeeesaaeeeseaeeeseaeeees 50 Directions to Wire DO SeENSOr S ccccseceeeeeseeeeeeseeeeeeeaes 50 Wire Temperature Sensor S cccccseccceeceeeeeeeeeeeeeseaeeeeeesaeeeees 54 Directions to Wire Temperature Sensor s ccccceeeeeeees 54 Step 6 Wire Relay outputs cc ceecccceeececeeeeeeeeeeeeeeeeesaeeeeeaeeees 56 Directions to Wire Relay Outputs ccceeceeeeseeeeeeeeeeeeeeeens 56 Wiring aC OMTACI ON ciis a ecseaecse Reston 58 Step 7 Wire Aux Inputs Non Temperature ccccsseeeeeeeeeeeees 59 Directions to Wire Aux Inputs Non Temperature Inputs 59 Step 8 Wire Network eiisccosecices Sorts is Sos ue dentioaneeiedeioaetemooed teazsaegnceeeds 62 Directions to Wire Network cccccceceeseeeeeeeeeseeeseeeeeeeeeeeeeees 63 Step 9 Wire and Install Communication Equipment 0 67 Email Alarming seston sireie sudouar ei Vaden dusiunacdawaedntzeatuaenearunaxtouadulaatands 68 RO
46. to save calibration and return to Run Screen 17 Remove the probe from its calibration chamber 18 Rinse sensor in tap or purified water and place the probe assembly back in its monitoring location Directions to Calibrate DO Sensor mg L 5400 5400 5400 A large bucket can be used when calibrating the DO mg L reading Be sure to provide sample flow across the membrane or sensor cap by physically stirring the probe or using a stirrer such as a stir bar The DO sensor requires a sample flow rate of at least 3 inches 7 62 cm per second if using the 2 0 mil PE membrane blue and at least 6 inches 15 24 cm per second if using the 2 0 mil Teflon membrane gray 1 If you have not already done so locate and install the sensor if using a YSI 5422 see probe installation instructions included with the sensor 2 Next install a new membrane or sensor cap if necessary See instruc tions included with membrane kit 3 Verify that the sensor type and membrane type are configured correctly in the DO Sensor Setup menu at the 5X00 4 Read Getting Ready to Calibrate page 83 5 If using the 5422 polarographic sensor wait at least 10 15 minutes after the 5400 is powered on or after the DO sensor is serviced before cali brating This allows enough time for the DO sensor to stabilize YSI 5X00 86 10 12 13 14 15 16 Configuring the 5X00 Verify that the configured salinity ppt value in the DO Sensor Setu
47. to the configuration Exception YSI 5X00 113 Configuring the 5X00 Date Time Menus gt System gt Date Time It is important to configure the correct date and time in the 5X00 Four 10 event daily timers and four feed timer run based on the 5X00 date and time Logs record events based on the 5X00 clock Date and time display formats are user defined 2 SP Date Time Menu Set Date Format OD MMS yy set Date 10 01 2007 Set Time Format 12 Hour set Time 07 06 35 PM Enter Date Time menu Menus gt System gt Date Time Verify 5X00 current date and time If necessary use A and Y to scroll and highlight submenus Press to select Configure submenus E Press Wib to save setting and return to Run Screen or press to System menu Notes Changes to Date and Time menus take place immediately and are saved prior to Configured date and time formats are carried throughout menus and logs Any active with energized relay timer system including 10 event daily timers feed timers and or dosing timers are NOT recalculated when the 5X00 time and or date is changed Once a timer relay has been energized it runs for the duration and does not reset based on changes to the 5X00 date and time Example timer 1 event 1 is configured to come on at 9 00am for 10 minutes Timer relay energizes at 9 00am At 9 05am the 5X00 time is changed to 10 05am for daylight savings adjustment The timer relay will de e
48. value s generated during the validation process For ex ample if a DO system is configured to energize a control low relay at lt 5 5 mg L and sensor validation is being made by placing the sensor in mg L solution lt 5 5 mg L the control low relay will energize and may adversely affect the DO water system based on the mg L solution value and not the system stream 3 Place the 5X00 in Service Hold mode See page 134 and page 173 for Service Hold information YSI 5X00 189 Maintenance 4 Remove the probe from the sample stream Remove the probe guard from the 5422 and 626250 probes 6 Manually remove any debris from the sensors and then rinse the sensor carefully in a bucket of clean water being very careful not to damage the sensor and membrane or cap 7 Inspect the dissolved oxygen membrane for obvious holes or tears Do not remove the membrane at this time 8 Replace the probe guard on the 5422 and 626250 probes 9 Exit Service Hold if Service Hold timer has not expired See pages page 134 and page 173 for Service Hold information 10 Place the sensor in its calibration environment i e 100 water saturated air This can be accomplished by placing the 5422 and 626250 sensor in the calibration storage sleeve containing a moist sponge For the 5420 or 5421 sensor place the sensor in air removing any water droplets on the membrane 11 Wait about 5 minutes for temperature equilibration and then record the dissolved oxygen
49. w If an AC version is properly wired and configured for both AC and DC power and AC power fails the power switches to 12VDC If DC voltage drops below a user defined safe operating range an alarm occurs HAHH a i TAC AIC AICA Galvanic i AciAcjac Ac Polarographic Z CAUTION At 120VAC the 5X00 draws 25 watts 0 2 amps Use wiring ar suitable for that load following all safety information and local electrical codes DO Nace A Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur Back up power is recommended when operating with AC power Backup power craw 100 240VAC can be supplied by 12VDC or UPS battery source D ae segonz lik Wire AC Power The AC power option includes an integrated universal worldwide AC switching power supply allowing AC power from any AC receptacle 100 240VAC AC power Figure 3 17 wires are terminated at location on I O Board Figure 3 17 Common lettering references are used for both 5400 and 5500 models 5 Complete other wiring to 5X00 6 Close front panel page 43 Directions to Wire AC Power 7 Test AC power AN WARNING Disconnect external power to the unit before wiring Test AC Power AVERTISSEMENT d connectez l alimentation externe de Punit avant deffectuer Turn on main power The enabled system values display on the Run Screen after AN un c blage quelconque initial YSI splash screen If applicable install and configur
50. with 0 5VDC analog aux configuration The min value 400 The max value 400 The control alarm low is 50 Alarms are enabled for this aux input YSI 5X00 YSI 5X00 106 107 Configuring the 5X00 i Menus Control I Msq s Svc EP figure 4 7 Notes Values displayed at the run screen are based on display format resolution configuration Example if the display format is 0 0 and the min value input is 1 88 then 1 9 will be displayed at the run screen 5X00 aux analog non temp sensor log records 0 00 resolution regardless of the selected resolution in the aux analog display format configuration Directions to configure Aux analog non temp Configure Aux menu 1 Wire aux analog devices page 59 2 Enter Aux menu Menus gt System gt Configure Aux gt Aux 1 6 A 3 Use and Y to scroll and highlight submenus Pa Press to select 4 re 5 Press WAM to save configuration 6 Go to Sensor Setup Menus gt Sensor Setup Aux 1 6 page 149 to en able and configure set points control alarm relays and hold off time 7 Press Wi to save configuration Note The alarm low value must be the min value The alarm high value must be lt the max value Analog Temperature Aux 3 4 5 and 6 Menus gt System gt Configure Aux gt Aux 3 6 gt Input Type gt Temperature Aux 3 4 5 and 6 can be wired and configured for a temperature sensor Temperature systems are configured
51. 0 238 239 Index Index Symbols 5X00 meaning amp usage 10 12 30 second power up delay 77 137 30 second sensor system hold off 143 A Adjust contrast menu 89 Alarms alarm hold off 124 alarm value 140 general alarm 124 AquaManager 175 and data logging 110 113 183 and sensor setup menu 158 and system menu 136 and timer menu 168 autopoller 183 alarm emails 184 mapping 184 database management 182 installation 176 PC requirements 176 Windows 178 explorer window 178 node graph window 180 systems management 181 Autofix 141 Auxiliary Aux systems configure 103 display format 107 input type 104 analog non temperature 105 analog temperature 108 digital 105 min max values 106 YSI 5X00 240 Index probe name 104 suffix 106 control alarm low and high See sensor setup analog aux non temperature control alarm on open or closed See sensor setup aux digital input scaling 107 sensor setup non temperature analog non temperature 149 hold off 147 relay 149 sensor setup temperature 150 wiring analog non temperature 61 digital 61 temperature sensor 54 B Backlight timer menu 89 Baud rate RS232 102 Biomass feed timer 165 Bulkhead fittings 40 rubber grommets 40 Buzzer menu 90 C Calibration calibration menu 82 DO mg l 86 DO sat 85 feed timer 167 getting ready to calibrate DO sensor 83 log 84 sensors check probe 82 Chiller hold off time temperature control high 15
52. 0 01 mg L 0 10 mg L 0 1 mg L 0 01 mg L 0 10 mg L 0 1 10 60 mg L mg L 10 60 mg L Temperature There are 4 independent temperature systems Auxiliary inputs Response Time 95 of reading in 17 seconds for 95 of reading in 36 seconds Systems 3 4 5 amp 6 can be configured as temperature systems Each tem 2 0 mil PE membrane for 2 0 mil Teflon membrane perature system has 1 control range 1 control Y range and high 95 of reading in 36 seconds for and low alarming Temperature systems can be configured as the 2 0 mil Teflon membrane temperature source for DO measurements on a 5400 or as stand Allow approximately 10 15 min alone systems on either 5400 or 5500 instruments utes after 5X00 is powered on or xfer the DO sensor isserviced Sensor type 10 000 ohm 25 C thermistor for the polarographic sensor to Range 0 45 C 32 113 F a Accuracy Cable lengths 4 10 20 m special order up to 4 10 20 m special order up to Resolution 100m 100m YSI 5X00 YSI 5X00 14 15 Introduction Introduction Component and System non input Specifications local PC connection Data Logging non volatile data log memory PO storage of 4750 records Pf sensor og 2000 records Po fevent log 1250 records Pf calibration tog 500 records S Configuration log 1000 records Data filtering reads 2 3 times per second read ings are averaged Communication RS232 up to 100 ft 30m R Optional serial to ethernet remot
53. 060 0000 26680 0000 25400 0000 24180 0000 23020 0000 ALPHA A CURVE Resistance Temperature Conversion Table 21920 0000 20880 0000 19900 0000 18970 0000 18090 0000 17260 0000 16460 0000 15710 0000 15000 0000 14320 0000 13680 0000 13070 0000 12490 0000 11940 0000 11420 0000 10920 0000 10430 0000 10000 0000 9574 000000 9166 00000 8778 00000 8408 00000 058 00000 7722 00000 7404 00000 7098 00000 608 00000 6532 000000 6268 00000 6016 00000 5776 00000 3346 00000 5326 00000 5118 00000 4918 00000 4726 00000 454400000 4368 00000 4202 00000 4042 00000 3888 00000 3742 00000 3602 00000 3468 00000 3340 00000 3216 00000 3098 00000 2986 00000 Appendix 7 Alpha A curve Temp Resistance C 2878 00000 27 74 00000 267400000 2580 00000 2488 00000 2400 00000 23 16 00000 2234 00000 2158 00000 2082 00000 2012 00000 1942 00000 1876 00000 1813 00000 1751 00000 1693 00000 1637 00000 1382 00000 1530 00000 1480 00000 1432 00000 1385 00000 1341 00000 1298 00000 1236 00000 1216 00000 1178 00000 1141 00000 1105 00000 1071 00000 1038 00000 1006 00000 975 00000 945 200000 916 400000 388 800000 862 000000 836 400000 811 400000 787 400000 764 200000 741 800000 720 200000 699 400000 679 200000 659 600000 640 800000 622 600000 YSI 5X00 236
54. 1 Circuit Boards See PCBs Clean probe timer 130 Clear Logs 113 Communication hardware wiring 67 Communication menu 91 email alarming 91 email retry delay 102 YSI 5X00 241 Index ethernet 93 SMS messaging 98 force serial port 102 Network 98 RS232 baud rate 102 send test email 101 Configuration log 110 contactor See Wiring contactor Contact Us 238 Control board 44 Control menu 170 control modes 138 139 Control modes PID PWM control mode 143 PID PWM Tuning 146 set point control mode 139 D Daily feedings Feed Smart timer 164 Daily weight Feed Smart timer fcr 165 Daily weight Feed Smart timer non fcr 164 Data Logging menu clear logs 113 event log 112 sensor log data log 110 Date and Time menu 114 Declaration of conformity 228 Defaults See Factory defaults device time out error See Firmware Updater DHCP ethernet menu 95 Display format analog aux non temperature 107 Display Settings menu 115 DNS address ethernet menu 97 DO sensor calibration mg l 86 DO sensor calibration sat 85 DO sensor setup 154 E Email addresses ethernet menu 97 Email alarming 91 5400 email 91 YSI 5X00 242 AquaManager email 91 email retry delay 102 send test email 101 Ethernet menu 93 DHCP 95 DNS address 97 email addresses 97 gateway 96 IP address 95 port 96 subnet mask 96 Ethernet module configure communications ethernet menu 93 installation 70 SMS messaging 98 Event logging 112 Event log view 172
55. 10 event log 112 sensor log data log 110 M Maintenance AquaManager database maintenance 196 DC batteries 196 Menus Calibration 82 DO mg l 86 sat 85 Control 170 Hierarchy 80 Menu maps 205 menu map key 206 Msg s menu 171 Sensor setup 137 Aux analog 0 1V 0 5V 4 20ma 149 temperature 150 DO 154 YSI 5X00 245 Service hold menu 173 Submenu screen types alpha numeric 81 numeric 81 pull down 81 Systems menu 88 127 adjust contrast 88 backlight timer 89 buzzer 90 communication 91 email alarming 91 ethernet 93 network 98 configure aux 103 input type 104 name 104 data logging clear logs 113 data log sensor log 110 event logging 112 date time 114 display settings 115 general alarm 124 name devices sensors 125 password 127 serial number 129 service 129 service hold enable and hold off 134 version 135 Timers menu Feed Smart timer 161 Timers 1 4 10 daily event 159 Min max values analog aux non temperature 106 mounting 5400 See Installation N Name devices sensors menu 125 Network node network master slave 98 non networked 5400s 103 YSI 5X00 246 Index Index termination relay 101 wiring loops 66 stars 66 stub 62 65 O over See sensors over and under values P Panel mount 5400 29 Password menu 127 PCBs printed circuit boards 39 Port ethernet menu 96 Power wire 46 AC 46 DC and backup 48 specifications 16 view current power 135 Probes cal
56. 5 and Aux 6 are displayed on the 5X00 by default as Temp 1 Temp 2 Temp 3 and Temp 4 respectively For instructions on changing the default display settings see section Name Devices Sensors in Chapter 4 Configuring the 5X00 Test Temperature Sensor Apply power to 5X00 See Temperature Set up page 150 to configure temperature system Place the temperature sensor in solutions of varying temperature and verify the sensor readings with another temperature sensor YSI 5X00 55 Installation and Wiring Installation and Wiring Step 6 Wire Relay outputs voe S The 5X00 has eight 8 on board non fused relays rated at 240VAC 5AMPs Q ol 110VAC 10AMPSs of switching capacity Relays energize and de energize periph z eral control alarm and or timer devices Terminate relay device wires to Normally _pomeurs Open NO Normally Closed NC and Common C sockets as required for the zrisal Sq aa E a application See 5X00 I O Board wiring diagram on inside of front panel for iden as cAI ac alca Galvanic i i RS232 PC 0 3 ihe r RELAYS 1 4 F ae TR Aa a i AC ACIAC AG Polaroge tification of relay number and pin position Relays 1 4 are terminated at location Q on I O Board Relays 5 8 are terminated at location on I O Board 3 21 0 7 Common lettering references are used for both 5400 and 5500 models Do not connect or disconnect IDC ribbon cable when 5400 is po
57. 50 ODO DO sensor wires are red green white and black Terminate red wire to 1R 1 DO1 R red and or 2R 3R 4R Terminate green wire to 1G 1 DO1 G green and or 2G 3G Figure 3 19b AG Terminate white wire to 1W 1 DO1 W white and or 2W 3W 4W YSI 5X00 YSI 5X00 52 53 Installation and Wiring 5 Wire temperature sensors Temperature sensors are wired as auxiliary inputs See Temperature Sensor s page 54 6 Complete other wiring to configure 5X00 system 7 Close Front panel page 40 8 Calibrate DO sensor see Calibration DO on page 85 A CAUTION Do not ground the probe body Test DO Temperature Sensors Apply power to 5X00 See DO Sensor Setup page 154 to configure DO sensor inputs See Temperature Setup page 150 Calibrate the DO sensor see DO calibration page 82 Verify changes in sensor values occur when the sensor is placed in environments of different oxygen concentration and temperature For example the DO reading in saturated air for calibration versus the DO reading when the sensor is placed in a zero oxygen environment mix 1 gram sodium sulfite in 0 5 liter of water Wire Temperature Sensor s The 5X00 system will support four Temperature Aux Analog inputs Temperature sensors have 2 wires and are terminated at location Q 5500 5400 on I O Board figure 3 20 Temperature sensor s must be thermistors with 10K at 25 C see Appendix 6 Alpha A
58. 5X00 sous tension tant que les con nexions lectriques nont pas t v rifi es et s curis es Cautions CAUTIONS are used when personal injury or damage to equipment can result if fety information is not followed CAUTION The 5X00 utilizes sensitive solid state devices that can be damaged by static shock Installers must observe accepted ESD Electro Static Discharge procedures while connecting wires to the 5X00 control board CAUTION Sensors are powered by the 5X00 instrument and use a floating ground reference This requires that the probe not be individually grounded J CAUTION Power supply voltage above 16 5 VDC may permanently damage the 5X00 See Wire DC Power page 48 CAUTION Surge protectors are strongly recommended to protect from second ary surges and lightning Surge suppression devices should be located on the AC line supplying power to the 5X00 and any signal lines connecting the 5X00 See Lightning and Surge Protection page 70 CAUTION It is essential that all sensor wiring be run in a separate cable or conduit from power wiring YSI 5X00 23 3 Installation amp Wiring This page left intentionally blank Installing amp wiring 5X00 components and peripheral devices YSI 5X00 24 Installation and Wiring Hardware Installation Correctly install 5X00 system components to ensure accurate data collection and reliable operation First determine what monitor control and alarm functi
59. 6 03 39 06 PM 09 03 2006 03 29 05 PM 09 03 2006 03 19 05 PM 09 03 2006 03 09 04 PM _ Exit Menu Notes Data logging must be enabled in the System Menu See Data Logging menu page 110 for additional information Svr Hold softkey Button When servicing sensors or doing tank maintenance it may be necessary to shut off all systems including relays because sensor values will not be accurate Press at Run Screen to enter Service Hold menu When in Service hold all relays are de energized until the Service Hold time expires The Service Hold time is user selectable Enable and configure service hold time at Menus gt System gt Service Hold page 134 After service hold time expires or is cancelled sensor and aux YSI 5X00 173 Configuring the 5X00 systems are reset causing relays to energize de energize based on the system value condition Timer systems are not reset To reset timer systems turn power off and arnt then on to the 5X00 Press Wii to exit Service Hold The Run Screen displays a clock count down of the Service Hold remaining time System Hold ES Exit Menu Notes Ifatimer is active relay energized at service hold the relay will not reenergize after service hold expires regardless if timer time has not expired There is only one on time for all timer systems Entering Downloader mode places 5X00 into Service Hold Inst Service Hold is displayed on any AquaManager m
60. A calibration data record includes sensor information the time and date of the calibration and the calibration For a YSI 5520 and 5521 galvanic sensor there are two options for hogs the Sat calibration environment 11 Calibrate the galvanic sensor in air by exposing it to air and removing any water droplets from the membrane with a lint free cloth figure method Press at the Run Screen to view the calibration log Notes 4 6 page 83 rr Use AquaManager to view and save calibration data on a PC In addition to 5400 12 If the temperature source for the DO sensor being calibrated is not com ing from a temperature sensor located on the DO sensor s probe assembly the calibration log information listed above AquaManager calibration logs also include user inputs 1 and 2 Information from cancelled calibrations is not stored make sure that the temperature value being reported by the source is equivalent to the temperature at the DO sensor s calibration location Menus gt Sensor Setup gt DO gt Temp Source User Defined YSI 5X00 YSI 5X00 84 85 Configuring the 5X00 13 Enter DO calibration menu Menus gt Calibration gt DO gt Sat 14 Allow approximately 10 minutes for the sensor to settle in the calibration envrironment and for the temperature to equilibrate DOCAL Sat CAL 100 103 Wait untilreading is steady to complete calibration OR press to abort the calibration without saving 16 Press GM
61. C USA plug 605880 for AC version only included with AC version Adapter DB 9 to RJ 45 655383 included with instrument AquaManager Software single and 655363 network use 2 mil Teflon 5405 5 membrane kit contains 5 membrane electrolyte solution Conduit fittings 065926UL For optional conduit mount industrial encapsulant required Conduit Sealer 065921 industrial encapsulant require for above item Desiccant pack replacement 006506 included with instrument DO Galvanic sensor reconditioning 5407 kit DO Polarographic sensor recondi 052380 includes 400 grit sanding discs and tioning kit sanding tool Dual Male RJ 45 Cable Assembly 655384 included with instrument Flange Mounting Kit 006515 included with instrument Grounding Screws 605889 included with instrument Pluggable Socket Connector for AC 605944UL for AC version only included with power 3 pole AC version YSI 5X00 YSI 5X00 232 233 2 mil Teflon 5405 25 membrane kit contains 25 membranes electrolyte solution Electrolyte solution 5406 1 pint DO Membranes and electrolyte solution for Polarographic sensor 2 mil PE blue 605307 membrane kit contains 6 cap membranes electrolyte solution sanding disk 3 gaskets 2 mil Teflon gray 605204 membrane kit contains 6 cap membranes Probe electrolyte sanding disk 3 gaskets Parts amp Accessories Replacement Part Part Number and Description Pluggable Socket Connector for A
62. Curve page 236 Directions to Wire Temperature Sensor s A WARNING Disconnect external power to the unit before wiring AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Mount and install 5X00 and probes page 27 and page 33 2 Open front panel page 42 3 Feed temperature probe cable through drilled hole in rubber grommet to location Q 5500 5400 The terminal strip is removable CAUTION Run high and low voltage cables through separate bulkhead and 8 g g p conduit 4 Terminate temperature sensor wires to Aux 3 Aux 4 Aux 5 and or Aux 6 system There is no polarity for temperature sensor wires therefore YSI 5X00 54 Installation and Wiring and terminals are interchangeable Make sure the temperature sensor wires are terminated to the and terminals for the Aux system 3 4 5 6 you are configuring Status Resol WES RELAYS 1 4 NETWORK mp pie i et T ET o om e B T T R RG wo TE i uz 20 U S a Q HH wats monoika _ A Jt F AciAcjac Ac Polarographic Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur I JUL ewe 8 56 0H7 100 240VAC AN Figure 3 20 5 Complete other wiring to configure 5X00 system 6 Close front panel page 43 7 Test temperature sensor Note Temperature sensors wired to Aux 3 Aux 4 Aux
63. D PWM Control 5 Use toscroll and highlight submenus 6 Press to select 7 Configure submenus a 8 Press Wi to save settings and return to Run Screen Note Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen Temperature 5400 5400 5500 Menus gt Sensor Setup gt Aux 3 6 Aux 3 4 5 and 6 can be wired and configured for a temperature sensor Temperature systems are configured differently for 5400 and 5500D instruments The differences are explained below See Control Mode and Alarms page 138 before configuring temperature system 5400 only Aux configured temperature systems can be configured as the tem perature compensation source for any of the four DO channels Aux configured temperature systems can also be configured as independent temperature systems at any location in the system stream The configuration of the DO temperature source is done in the DO Sensor Setup menu Sensor Setup menu page 154 The 5500D 01 5500D 02 and 5500D 04 temperature systems can be configured based on either the aux temperature sensor or the ODO temperature sensor Aux configured temperature systems can only be configured as independent temperature systems The DO system temperature compensation value is always taken from the temperature sensor in the ODO probe YS
64. DO sensor value reads Over or Under Over and Under are not displayed for aux temperature systems when tem perature values are outside the temperature operating range see temperature range specification page 15 Temperature system controls will not operate correctly when values are outside the temperature operating range See Wire Relays page 56 for information on wiring control output devices Set Point Alarm Values Alarm values set the acceptable control range Alarm system s do not become active when values are within acceptable control range See figure 4 8 page 140 Enable and configure system alarm s to activate alarm output devices s view alarm icons hear audible alarm and or receive alarm notifications sent via email or cell phone SMS page 91 Configure high and low alarm values to set alarm YSI 5X00 140 Configuring the 5X00 thresholds Alarm system s becomes active when value is lt low alarm value or high alarm value Enabled alarm relays energize if alarm condition exists for the general alarm hold off time Alarm relays are energized until one of the four soft keys CZ Gm Gam is pressed regardless of sensor value Pressing one of four softkeys resets the alarm system Alarm systems become active again if after the alarm hold off period the alarm condition still exists Alarm hold off is configured in the General Alarm menu When the General Alarm is enabled with or w
65. Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur RELAYS 5 8 SA figure 3 31 5 Complete other wiring to configure 5X00 system 6 Close front panel page 43 7 Test RS232 communication Notes ma When using a USB Serial Adapter verify that the port number assigned dur ing driver installation is the same port configured when using AquaManager and or the Firmware Updater Use only a Tripp Lite Keyspan USB Serial Adapter model USA 19HS YSI p n 773 64 bit When making RS232 cable runs greater than 100 feet 30 5 m use an RS232 Line Extender Booster Mount the booster in an area where it is protected from moisture Test RS232 Communications Apply power to 5X00 Insert node into AquaManager program See AquaManager Help to insert node and configure communication in PC application Poll node If wired and configured properly AquaManager will obtain 5X00 configuration and 5X00 logs YSI 5X00 69 Installation and Wiring Ethernet TCP IP Module Communication The optional serial to ethernet device must be installed on the 5X00 control board when using TCP IP for communication Installation instructions are provided with the optional serial to ethernet device Notes See Menus gt System gt Communications gt Ethernet page 93 for configura tion information An SMTP server accessible by the local network must be provided for eth ernet con
66. Ensure that the rubber gasket is seated between front panel and enclosure whenever enclosure is closed 5 Replace front panel making sure that ribbon cable is not trapped in the gasket channel before inserting mounting screws 6 Tighten mounting screws making sure not to cross thread The screws are stainless steel and the receiving threads are brass Do not over tighten A WARNING The 5X00 utilizes sensitive solid state devices that can be damaged by static shock Installers must observe accepted ESD Electro Static Discharge procedures while connecting cabling to the 5X00 I O plate or any other internal component or damage may result A AVERTISSEMENT le mod le 5X00 utilise des appareils transistoris s sensibles pouvant tre endommag s par des d charges d lectricit statique Les installateurs doivent observer les proc dures de protection accept es contre les d charges lectrostatiques lors du c blage a la carte d E S du mod le 5X00 ou tout autre composant interne af n d viter tout risque de dommage YSI 5X00 71 4 Configuring 5X00 Systems This page left intentionally blank Front panel keys Run Screen Navigating menus Menu structure Configuring 5X00 systems YSI 5X00 72 Configuring the 5X00 5X00 Configuration and Monitoring This chapter provides information on the 5X00 s front panel navigating menus and menu functions The front panel figure 4 1 is the front component of t
67. Explorer window AquaManager 178 F Factory defaults 205 fcr feed timer 164 Feed Smart Timer biomass 165 calibrate 167 daily feedings 164 daily weight 165 fer biomass 165 daily weight 165 fer factor 165 feed biomass 165 feed mode continuous 162 timed 163 sensors 166 DO and temperature low high change 166 Firmware Updater could not find unit error 122 device timed out error 122 YSI 5X00 243 Index Index force downloader 123 Unit is Up To Date message 122 Force serial port communications menu 102 Front panel keys 75 open 42 run screen 76 softkeys 75 G Gateway ethernet menu 96 General Alarm menu 124 hold off 124 relay 125 Grounding 5400 44 tanks 45 H Hardware bulkhead fittings 40 ethernet module 69 installation and wiring chapter 25 lower board assembly 44 PCBs 39 I Icons 78 input scaling aux systems 107 Input type aux 104 Installation 26 35 See also Wiring 5400 location considerations 27 Installation and wiring chapter 25 mounting 5400 panel 29 rail 28 surface 28 weather shield 32 qualified installer 12 21 sensors YSI 5X00 244 Index DO 5420 amp 5421 galvanic 37 DO 5422 polarographic 36 location considerations 34 temperature 39 system schematic sample 26 I O Board 40 accessing 42 IP address ethernet menu 95 K keys See Front panel L Lanyard 31 42 Lightning and Surge Protection 70 Logs calibration 84 clear logs 113 configuration log 1
68. G Ground the 5X00 to avoid possible electrical shock or damage to the equipment gt v y D oO U 6 c Uu ow ao Q 0 Z E oO io 3 w 2 E cA S 5 g 2 WU 5 3 o al L a 58 Ot D cT O Qs FUL gy QU ewe 8 56 50Hz My AVERTISSEMENT mettez le mod le 5X00 a la terre afin d viter tout risque de choc lectrique ou dendommagement de l quipement N Ground the 5X00 at location G on the metal plate The metal plate is attached to the lower board assembly Use locations E and F to ground the DO sensor ground drain wires figure 3 16 Common lettering references are used for both 5400 and 5500 Figure 3 16 models Titanium ground rods can also be used to ground peripheral equipment YSI 5X00 YSI 5X00 44 45 Installation and Wiring Installation and Wiring 7 Terminate other end of the earth ground wire to a cold water pipe steel rod cording to applicable local electrical codes Use minimum 18 gauge 3 wire copper pipe or earth ground power cord 8 Complete other wiring to configure 5X00 system 9 Close front panel page 43 N CAUTION It is recommended to power only the 5X00 instrument with the power cord to prevent exceeding the current draw of the AC power supply Step 4 Wire Power Stalus Reset The 5X00 is available as an AC or DC instrument The DC version can only be i aed an NETWORK powered by DC power The AC version can be powered by either AC or DC power
69. High Disabled Instrument Local Machine Relay Relay 1 vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Ea Alarm High Disabled Instrument Local Machine Relay Relay 1 Run Screen gt Menus gt Sensor Setup gt AUX 3 6 Tem peratu re Sensor Setup Aux 3 Temperature Aux 4 Temperature Aux 5 Temperature Aux 6 Temperature Temperature Enabled Control Mode Set Point Display Format Celsius Set Point control only Chiller On 10 Min 1 255 Time Units Set Point control only Chiller Hold Off 8 Min 1 255 Time Units Alarms Disabled Alarm Low 23 5c 0 1c to 45 0c Relay Disabled Set Point control only Range Low 24 0c Relay Disabled Menu Maps mr em y Set Point PID PWM y Fahrenheit Celsius GJ GJ Alarm Low Disabled Instrument Local Machine Relay Relay 1 Vv Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Range Low Disabled Instrument Local Machine v Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 I continued next page YSI 5X00 220 Run Screen gt Menus gt Sensor Setup gt AUX 3 6 Temperature continued from previous page Sensor Setup PID PWM control only PID PWM control only PID PWM control only PID PWM control only PID PWM control only Set Point control only Set Point 25 0 c 24 1c to 45 0c E Control Up Down Rising vy Rising P 1
70. I 5X00 150 Configuring the 5X00 5500 The configuration of the DO temperature source is done in the System gt Configure Set Point Control Mode only Aux gt Temp SourceAux 3 6 Range High Timed and Normal Control Temperature high control can operate in two different modes normal or timed Temperature low control operates in normal mode only In the normal mode the control relay is energized until the set point value is reached For normal control configure chiller on time to 0 The chiller off time will be ignored In temperature high control timed mode the control relay is energized for the chiller on time regardless if the sensor value has returned to the set point value Chiller off time is user selectable To avoid chiller compressor damage configure the chiller hold off time to a value of eight 8 minutes or more After the chiller on time expires the control relay de energizes for the configured chiller off time After the chiller off time expires the control relay will reenergize if the value is still in control range A chiller off time must be configured in the timed mode or the control relay will never de energize Notes Since most heaters and chillers have their own thermostats their thermostats can be used as a backup temperature control system Set the heater thermostat control several degrees above the desired temperature and the chiller thermo stat control several degrees below the desired temperature
71. Install analog instrument according to manufacturer s instructions 5 Complete other wiring to 5X00 Connect analog instrument wires to Aux Input 1 6 Connect ground wire to 6 Close front panel page 43 the G at for aux 1 and 2 or to at for aux 3 4 5 or 6 Connect the 7 Test aux systems other wire to 1 or 2 at for aux 1 and 2 or to at for aux 3 4 5 or 6 Test Auxiliary Input Devices Psa dhe elel e NEA Cee eee Auxiliary Input Connector Apply power to 5X00 See Aux Setup digital page 148 and analog non tempera E ture page 150 for configuration information Verify display control and or alarm functionality based on user defined configuration 12G O O om Instrument with analog voltage output Z CAUTION Observe correct polarity on analog input Figure 3 25 YSI 5X00 YSI 5X00 60 61 Installation and Wiring Step 8 Wire Network Multiple 5X00 and 5200A instruments can be networked using the RS485 network ports A node network consists of one master and up to 31 slaves On a network the master is the point of access for the AquaManager PC software program In addi tion the master sends all serial to ethernet device emails Communication hardware RS232 or serial to ethernet device is installed on the master instrument node only RS485 network wiring can span distances up to 4000 feet 1220m This maximum distance 4000 ft is for the total network distance not
72. L ALIX 3 ALIA 5 ALIS B 2 Disabled AUX 4 Disabled Sensor Setup Sensor Setup 1fDisabledi 4 20mayj ALM 3 Disabledi 4 20ma j AU 4 Disabledi 4 20ma 1 AUX 5 Disabledi 4 20ma yA Uma AJS 6 Disabledi 4 20ma Disabledi 4 20mai DO 1 Enabled Disabledi 4 20mai DO 2 Enabled Disabledi 4 20ma DO 1 Enabled DO 3 Enabled DO 2 Enabled 4 Enabled Notes For normal operation the 5X00 must be at the Run Screen Alarm func tionality email alarms activation of assigned alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen Sensor system must be enabled in order to display values at Run Screen Control and or alarm relays will not energize regardless of value if the sensor system is disabled There is a 30 second delay at power up before control timer and alarm systems become active There is a 30 second sensor system hold off when sensor configuration is changed See 30 Second Sensor System Hold Off page 146 Calibrate sensor prior to use See Calibration page 83 Over and Under readings are displayed when DO sensor is measuring outside it s operating range see DO range specification page 14 DO control and alarm functions including relays are suspended when a sensor is reading Over or Under Over and Under are not displayed for aux temperature systems when tem perature values are outside the temperature operating range see
73. NC termi nal strip ports relays are not enabled for Verify menu configuration control alarm timer system relay enable for control alarm timer system See sensor system set up page 137 See timer system enable page 159 temp high does not de sensor is configured for Verify setpoint and control energize when set point timed control configuration values page value is read 151 Email Alarm Troubleshooting no 5X00 email alarm 5X00 display is not at Run exit to run screen to reset message received Screen all alarming is sus alarm email alarm system pended when in menus YSI 5X00 201 Troubleshooting Troubleshooting Email Alarm Troubleshooting continued Network Troubleshooting continued slow network perfor nicked wires Verify network wiring mance improper wiring See Wire Network page Serial to ethernet device did disconnect power to 5X00 62 not initialize properly Check verify installation of serial the event log for unable to to ethernet device on lower initialize error board and repower 5X00 Systems Troubleshooting ee faulty ethernet serial to eth replace serial to ethernet A See oetisor gep oasis time and date lost at bad lithium battery replace lithium battery sensor menu Is the general Values Set point control power up alarm enabled mode page 140 and PID PDW control mode page no events in event log event logging not enabled See Event Logging page 146 112 se
74. Notes Timer system must be enabled in order to energize the configured timer relay Press to display timer events Timer events with overlapping times occur as follows Example event 1 starts at 10 15 for 25 minutes event 2 starts at 10 25 for 25 minutes relay turns on at 10 15 relay turns off at 10 25 relay turns on at 10 25 relay turns off at 10 50 Configure 0 duration time to disable any of the 10 timer events Timers configured over 86399 seconds seconds in a day are not valid Ifa timer is active relay energized the timer is NOT recalculated when the 5X00 time and or date is changed Once a timer has been turned on it runs for its configured duration and does not reset its run time based on changes made to 5X00 time Example Timer 1 event 1 is configured to come on at 9 00am for 10 minutes Timer relay energizes at 9 00am At 9 05am the 5X00 unit time is changed to 10 05am for daylight savings adjustment The timer relay will de energize after five additional minutes Unit time will be 10 10am The event log will reflect the unit time when the event occurred In this example 9 00am for the start time and 10 10am for the end time Ifatimer is active relay energized and 5X00 is put on service hold the relay will not reenergize after service hold expires regardless if timer time has not expired There is only one on time for all timers Turn the 5X00 off then on to reset the timer system A t
75. PORTANT Take time to be safe when working on electrical circuits and equipment It could save your life Avoid unsafe acts and conditions Do not operate or install the 5X00 before reading this chapter Installing the 5X00 involves wiring high voltage equip ment Follow all provided safety information Installation must be performed by someone who understand the dangers of and is qualified to wire electrical devices If information or instructions are not clear DO NOT PROCEED until clarification can be obtained ALWAYS Follow basic safety rules when working with or near high voltage circuits The 5X00 is a high voltage instrument using 110v Peripheral devices may also be high voltage devices Consider the result of each act Keep away from live circuits Do not change parts or make adjustments inside the equipment with high voltages on Do not service alone Do not tamper with interlocks Safety devices such as interlocks overload re lays and fuses should never be altered or disconnected except for replacement Safety protection devices should never be changed or modified without a clear understanding of what effect the modification will have on the system Do not ground yourself Do not energize equipment if there is any evidence of water leakage Warnings and Cautions Safety information is presented in this manual in one of two ways AN WARNING RISK OF ELECTRIC SHOCK _ This symbol identifies installation and operation
76. Pressing is not an option after saving a value at numeric keypad Press from the sensor setup menu to continue with the autofix A validation error window is displayed to show that the autofix has occurred Press to return to sensor setup menu Verify that the autofixed values are configured for user s specific application and reconfigure as needed Press YSI 5X00 142 Configuring the 5X00 PID Proportional Integral and Derivative PWM Pulse Width Modulation Control PID PWM control menu options are shown below for an aux analog system AUX 1Menu AUX 1Menu Probe Disabled set Point 12 00 Control Mode PID P WM Control Up Down Rising Alarm Disabled FLO Interval 100 00 Hold Off 15 Sec PLD Reset Interval 20 00 Time Units Sec FLO Gain 2 00 Alarm Low 5 99 FLD Relay Disabled Relay Disabled 20 00 Set Point 12 00 PID PWM Control uses a complex algothrium in determining the best way to sustain water system value s around a set point PID PWM control is a feed back control system Three factors determine how PID PWM control seeks to maintain water system value s around a set point The three factors are the error distance from present measurement of input to set point present time the duration of the error accumulation of past errors the speed at which the value is approaching the set point predicts future errors The PID PWM control system is considered active whe
77. SIS LIABILITY UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT AND THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY FOR ANY DEFECTIVE PRODUCT COVERED BY THIS WARRANTY IN NO EVENT SHALL YSI BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULT ING FROM OR CAUSED BY ANY DEFECTIVE PRODUCT COVERED BY THIS WARRANTY YSI 5X00 237 Contact Us Recycling Appendix 9 Contact Us Appendix 10 Recycling Ordering and Technical Support Recycling Please visit www ysi com for a list of YSI s locations worldwide along with additional contact information YSI is committed to reducing the environmental footprint in the course of doing business Even though materials reduction is the ultimate goal we know there YSI Inc Corporate Headquarters must be a concerted effort to responsibly deal with materials after they ve served a long productive life cycle YSTs recycling program ensures that old equipment Telephone 800 897 4151 US is processed in an environmentally friendly way reducing the amount of material 1 937 767 7241 Globally going to landfills Monday through Friday 8 00 AM to 5 00 ET Fax 1 937 767 9353 orders Printed Circuit Boards are sent to facilities that process and reclaim as much 1 937 767 1058 technical support material for recycling as possible Email environmental ysi com Plastics enter a material recycling process and are not incinerated or sent to Mail YSI Incorporated land
78. See Sensor Setup page screen 137 display setting configuration See Display Setting page set for multiple Run Screens 115 check probe message at improper placement of probe See Location Considerations sensor calibration assembly incorrect sensor Probe Assembly page 33 wire connection s improper See Wire sensors page placement of 5X00 bad sen 50 sor and or bad membrane See Location Consider ations 5X00 page 27 clean sensor calibrate test sensor outside system stream in solution of known value replace mem brane and or replace sensor if necessary Analog aux value is 1X1 amp 2X2 display format Adjust aux display format overlapping to adjoining setting cannot display values to lower resolution i e from sensor window over 7 digits in aux sensor 0 00 format to 0 format window See also Notes Display Screen Limitations page 116 YSI 5X00 200 Troubleshooting Relay Outputs Troubleshooting Disable control alarm and timer relays when troubleshooting relay out puts Verify 5X00 wiring and configuration relay does not energize incorrect sensor configura See Sensor Set up page tion 137 relay not enabled ee incorrect timer configuration See Timers page 159 30 second delay at power up 30 seconds delay see page and or sensor configuration 228 change peripheral device is wired See Wire Relays page 56 incorrectly The device is incorrectly wired to NO or
79. Temperature Range Specification page 15 Temperature system controls and alarms will not operate correctly when values are outside the temperature operating range DO Over and Under readings most likely indicate that the sensor needs to be serviced or replaced or a bad probe or cable connection exists YSI 5X00 137 Configuring the 5X00 One relay can be assigned to multiple systems It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices Assigning one relay to multiple systems can result in invalid operation Control Mode and Alarms Menus gt Sensor Setup gt Aux 1 6 gt Control Mode gt DO 1 4 gt Control Mode Configure DO Aux analog and Aux temperature systems to control and alarm at user configured values to best manage your aquatic system Sensors and aux analog devices report values to the 5X00 Wire and configure peripheral devices outputs to turn on and off in order to maintain certain water conditions as close to the setpoint as possible 5X00 instruments have two control modes They are Set Point control and PID PWM control In both control modes a set point is configured Configure the set point to the ideal system value When a system is operating in Set point control mode control relays energize when a user configured control value is reported to the 5X00 from the input sensor or device The control relay remains energized until the the sy
80. The user may find the following booklet pre pared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington D C 20402 Stock No 0004 000 00345 4 YSI 5X00 231 Parts amp accessories Parts amp Accessories Ap pe n d Ix 5 Pa rts an d Accesso ries Replacement Part Part Number and Description ODO probe cable assemblies and replacement sensor cap cable lengths available 1m 4m 10m 20m 30m and custom to 100 m 626250 X X cable length ODO probe cable assembly 626320 Replacement Sensor Cap Installation Mounting kits Panel mount kit 006510 for mounting 5200A instrument to a panel Rail mount kit 006509 for mounting a 5200A instrument to a rail Weather shield kit 006505 Other Replacement Part Part Number and Description Galvanic probe cable assemblies cable lengths available 4m 10m 20m 30m and custom to 100 m p n 5420 X X cable length galvanic DO probe cable assembly p n 5421 X X cable length galvanic and temperature probe cable assembly Polarographic probe cable assemblies cable lengths available 4m 10m 20m 30m and custom to 100 m p n 5422 X X cable length polarographic and temperature probe cable assembly Polarographic replacement sensor p n 605203 installs on 5422 X probe cable assembly DO Membranes for Galvanic DO Sensor AC Power cord 115 VA
81. Up loader See Force downloader page 123 more than one device is verify configuration at configured as a master Menus gt System gt Com munications gt Network Master Slave menus on nized at master System gt Communications gt Network gt Master Lc YSI 5X00 YSI 5X00 202 203 Troubleshooting Menu Maps code at downloader mode 119 ROGA connection isincor Ses Wre Communications This Appendix contains the menu structure for 5X00 firmware The menu maps D a contain all menus submenus factory defaults and user selectable ranges of the 5X00 firmware Menu maps are presented in hierarchal format All menus are accessed by Feed Timer Troubleshooting 1 Calibration menu Issue Understanding how the 5X00 calculates sensor reduction 2 System menu time 3 Sensor Setup menu 4 Sensor reduction is The 5X00 displays temperature sensor values to the 10ths not accurate based on and DO values to 100ths In reality the 5X00 temperature at the Run Screen Menu maps are provided in the following order Timers menu display sensor value s and DO sensor system values are stored at a much greater resolution out to 64 bits It is the stored values not the dis played values that are used to calculate the feed timer sensor reduction The example below shows how to navigate the menu maps in the 5X00 First f ind the menu you want to configure For example IP address for the serial to ethernet device Then f
82. X 1 6 Analog 0 1v 0 5v 4 20ma Sensor Setup Aux 1 Disabled 4 20ma Aux 2 Disabled 4 20ma Aux 3 Disabled 4 20ma Aux 4 Disabled 4 20ma Aux 5 Disabled 4 20ma Aux 6 Disabled 4 20ma Set Point contro only Probe Disabled em y Set Point PID PWM Control Mode Set Point Alarms Disabled Hold Off 15 Sec 1 255 Eg Time Units Sec M Alarm Low 0 Suffix EJ Relay Disabled Alarm Low Disabled Instrument Local Machine Vv Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Range Low 250 Suffix Relay Disabled Range Low Disabled Instrument Local Machine Set Point 25 0 c continued next page YSI 5X00 218 Menu Maps Run Screen gt Menus gt Sensor Setup gt AUX 1 6 Analog 0 1v 0 5v 4 20ma continued from previous page Sensor Setup PID PWM control only PID PWM control only PID PWM control only PID PWM control only PID PWM control only Set Point control only Control Up Down Rising P I D Interval 100 00 1 00 to 999 90 P I D Reset Interval 20 00 P I D Gain 2000 P I D Relay Disabled Range High 750 Suffix Relay Disabled Alarm High 1000 Suffix Relay Disabled YSI 5X00 219 vy Rising Falling ezg ezg Range Low Disabled Instrument Local Machine Relay Relay 1 vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Ea Range
83. YSI Incorporated 5400 amp 5500D 1 5500D 2 5500D 4 MultiDO Monitor Control amp Alarm Instruments User Manual Document information Item 605877 Rev E Drawing A605877 August 2012 Copyright 2012 YSI Incorporated All trademarks herein are registered to YSI Incorporated unless otherwise noted Teflon is a trademark of DuPont Microsoft and Windows are registered trademarks of the Microsoft Corporation in the United States and other countries Pentium is a registered trademark of Intel Corporation YSI 5X00 2 Table of Contents Table of Contents 1 WPEFOGUGUION ssai 9 MOdUCHON eika a re e l aa a ed ee ae 10 Product Descriptio riaa ee es aye 11 Preview of User Manual ccccccccceceeccceececeeeceseeeceseeeeeeseeeessaeeessaes 12 Product Specification siih a tie ersetta steko eee 13 Environmental Specifications ccccccccceeeceeceeeceeeeeseeeeesaeeeesaees 13 Input System Specifications ccccecccsececceceeseeseeseeeeeeseeeeseeeeees 14 Component and System non input Specifications 16 2 Safe cabo cteneaceessies cea de a hese rees 19 AIS IS IMPORTANT grret thaws ae i 20 Warnings and Cautions 22 0243 cssteeeetecs esis les eee 20 WamiNgS ena Sid need tans tae suas enreaamee ames wouea clam aetna toutes 21 CAUNO ences ee a ees eo 23 3 Installation amp Wiring ccceeceseeeeeeeeeeeeeeeeeeeees 25 Hardware Installation ccc
84. a az Bte VIP ONS om cna Tallbration aiie He Like all microprocessor based instruments it may be necessary to upload revisions i ana K1 COTAFDFE a nt er to 5X00 firmware Download new firmware using the Flash Programmer utility in Ko 4J93DBE1 Ke fos i ion i Ws 0618607 RE AE em AquaManager A serial RS232 connection is necessary to run the Flash Program mer utility The instrument firmware may get corrupted if any of the following occurs during This initiates a validation a 5X00 firmware update of the entered values Do NOT press Wike softkey Pressing the Firmware Updater window utility is closed guia key results in no saving of data in the ODO Cal K values ODO a 7 eae s o from 5X00 or PC m Cal K values will not be changed i A A a power is disconnected from 5X00 5 After entering all K values press ODO CalK If the 5X00 firmware becomes corrupt and is not updated properly it may be neces K1 C014055B KZ 41ECOF 72 sary to return the instrument to YSI K3 404A 1077 K4 BE2B631E i K5 40618767 Firmware Updater Directions KC 64 1 Wire RS232 connection See RS232 Communication page 68 Dis regard if already using RS232 connection Note Connect RS232 directly into slaves in order to upload firmware to slaves Disable slaves at the master to avoid slave failure alarms when uploading Menus gt System gt Communications gt Network gt Master 2 Enable the Force Seria
85. a use ET polling intervals based on the user defined data logging configuration Set the data log interval so that analyzing the data is meaningful AquaManager users can view Configuration events in the Configuration log Configuration events are created when certain 5X00 configuration changes are made The configuration log is not accessible at the 5X00 See AquaManager Online Help for additional information Data Logging Menus gt System gt Data Logging gt Data Logging The 5X00 sensor log stores records for sensors and aux systems Sensor logs are time and date stamped based on the user configured logging interval 1 255 seconds minutes hours YSI 5X00 110 5400 5500 Configuring the 5X00 Enter Data Logging menu Menus gt System gt Data Logging gt Data Logging A yY e Us to scroll and highlight submenus Press to select Enable and configure submenus H p AM to save setting and return to Run Screen to view the 25 most recent sensor logs Notes Aux digital closed is logged as Aux 0 00 Aux digital open is logged as Aux 1 00 The 5X00 sensor log records 0 00 resolution for aux analog inputs regardless of the selected display format DO values are stored in mg l amp Sat regardless of selected display format Sensor logs record the default system name and not the user configured system name Aux temperature values are not accessible at the 5X00 Temperature values can only
86. after resetting a sensor to factory default Reset Timers Menus gt System gt Service gt Reset To Factory gt Reset Timers A specific timer feed timer or all timers listed in the Reset Timers menu can be reset to factory defaults Reset Timers Menu Reset All Timers Reset Timer 1 Reset Timer z Reset Timer 3 Reset Timer 4 Reset Feed Timer 1 and to scroll and highlight submenus a 2 Press to select YSI 5X00 133 Configuring the 5X00 Configuring the 5X00 Relay Test Menus gt System gt Service gt Relay Test Service Hold Menu 5 Time Units Mlin Use the Relay Test menu to verify peripheral devices are wired correctly Entering this menu turns off any active relays and disables any sensor aux and timer system relays from energizing regardless of value or condition Systems are not reset when the Relay Test menu is exited Reset systems after exiting the Relay Test menu cycling power to the 5X00 Relay Test Relay 1fOn A Relay 2 Off 1 Use Relay 3 Off Relay 4 Off and to scroll and highlight submenus Press to select Enable and configure submenus as na Ae WN co lt O O 5 Eh OQ es pe z 5 o a ie co z an 5 co aD n O e g gt B Exit Menu at Run Screen to enter Service Hold See Svr Hold page a 173 for additional information l Press to toggle relay on eI 2 Press to toggle relay of
87. al AquaManager connection NEMA 4X IP65 enclosure See Product Specifications page 13 for complete details on all 5X00 features A configuration log records any changes made to the 5X00 setup For example changing a set point for an alarm would be recorded in the configuration log YSI 5X00 10 Introduction AquaManager displays real time data from 5X00 instruments and provides data logging graphing autopolling mapping and system configuration control from a PC AquaManager is a valuable tool for remote and local access applications Product Description The 5X00 system manages aquatic environments by automating control and alarm devices to maintain stable water conditions A 5X00 system is configured by the user therefore each system setup is unique to the application An example of a 5X00 system could include 5X00 instrument s 5X00 components such as power communication and network devices input peripheral devices i e float switch probe assembly output peripheral devices i e aerator 5X00 user defined configuration AquaManager PC interface optional Not all of the above items are included with the purchase of a 5X00 instrument Input devices send data to the 5X00 This data is processed based on instrument configuration For example a DO sensor input reports a 5 4 mg L value and relay 3 output is configured to activate an aerator when value is lt 5 5 mg L The aerator wired
88. ap icon associated with an instrument in Service Hold AquaManager alarm emails are not sent for any alarm condition for a 5X00 that is in Service Hold 5X00 alarm emails are not sent during service hold YSI 5X00 174 5 AquaManager AquaManager AquaManager aa User ext Properties ee Installing AquaManager 5 bon oe D ReboScurce s Det ants Prenas seson Genera Compatb ty Secunty l AquaManager provides data logging graphing autopolling mapping system menue renen Wout sox re core nosed configuration control and displays near real time sensor and aux input values and Capati made conditions at the desktop PC AquaManager is a valuable tool for remote and local access applications An extensive online Help system is provided with AquaManager Aunin 649 80 screen resolution Near real time The AquaManager map is updated several times a minute as Ds ves henes AquaManager constantly communicates with the nodes during Autopolling using ace ANA SMS commands This results in displaying near real time sensor and aux input Pasteg Lave values on the map lt a pacman T Drow eatings fo al users One copy of AquaManager per machine is required PC requirements and features Recommendations Total RAM installed 64 Megs or greater 300 MB of free hard disk space latest versions of Microsoft including O S latest version Internet Explorer for AquaManager HTML Help AquaManager is a 32 bit Windows a
89. ation com port settings and RS232 connections A power cycle may be required to access the Communications menu YSI Flash Downloader 5200A 5400 YSI Flash Downloader 5200A 5400 Ed Device Timed out Retry Could mot Find Unit Unit is Up To Date indicates that the 5X00 has most recent firmware and upload is not necessary YSI 5X00 122 Configuring the 5X00 Force Downloader If above steps result in errors and ff the upload is still unsuccessful it is possible that the 5X00 is not in downloader mode Force the 5X00 into downloader follow ing the steps below A status LED on the I O Board must be visible to determine if the 5X00 is in downloader mode The status LED flashes about 10 times in 5 seconds when in downloader mode When not in downloader mode the status LED flashes more quickly about 15 flashes in 5 seconds The led at the status reset location of the I O Board indicates the current status of 5X00 boards Directions to Force 5X00 into Downloader AN 1 WARNING Disconnect external power to 5X00 AVERTISSEMENT d connectez l alimentation externe de lunit 2 Open front panel page 42 3 Depress reset button on I O board see figure below and hold down the enter key on the front panel Use a paper clip or other sturdy piece of wire to access the reset button through the I O metal plate Ensure that you are only touching the reset button on the I O board and the enter key then turn power
90. ault for pH is enabled am m Vv Set Point PID PWM Al Disabled that the range is based on other system configuration i e set point submenus Vvoeo so se i use button below softkey label Not Available indicates hardware is not installed or menu is not applicable Probe Type io enablealarmis or DO Systen to system configuration Membrane Type Teflon 2 0mil 5 z Display Format mg l The following graphics are used in menu maps n a 7 Input is required at numeric or alpha numeric keypad Enabled display of softkey indicates selection of softkey is required W Make a selection from a pull down menu salinity 0 pot i 0 80 ppt S Use three front panel key to proceed only used at adjust contrast menu Elevation 0 Feet 0 200X100 t The menu map on the following page depicts how the menu map conventions and graphics are used for configuring the DO alarm low value and enabling the DO 5400 only Temp Source User Defined 25 0 system alarms complete DO menu is not shown in example Temp Display Format Celsius Alarm Low 3 50 mg l Relay Disabled number of DO systems displayed is based on model number and enabled DO systems salvanic v mg l Sat mg l and Sat mg l and Temp Sat and Temp mg l Sat and Temp Vv User Defined Aux 3 Aux 4 Aux 5 Aux 6 AA Fahrenheit Celsius a the range for DO alarm low is 0 to 60 0 mg l shown in italics indica
91. ays Reset menu or at the Reset Clean Probes menu Calibration Logs 0 Event Logs 0 sensor Logs 232 When prompted Are you sure select Yes to reset the clean probe timer to the YSI 5X00 130 Configuring the 5X00 user configured number of days Reset To Factory Menus gt System gt Service gt Reset To Factory The Reset to Factory menu allows resetting of some or all of 5X00 systems to factory defaults Example if Clean Probe Timer is user configured to 60 days performing a factory reset will reset the Clean Probe Timer to 90 days which is the factory default setting and not the user configured value See Appendix B Menu Maps starting on page 205 for factory default settings for all systems Reset Menu Reset system Reset Sensors Reset Timers Notes Reset All and Reset All Systems resets time format to 12 hour and date format to MMDDYYYY It is strongly recommended that user configuration be maintained in a log by the user Instrument aux sensor and suffix names are not reset at any reset to factory menus Relay names are reset at reset relays and reset all menus Control icons and control menu messages are displayed for 30 seconds after pressing W i from reset to factory menus for any system that was active energized relay prior to factory reset Reset All Menus gt System gt Service gt Reset To Factory gt Reset All Resets all systems senso
92. be The control board is mounted underneath the I O Board The serial to ethernet device and lithium battery are installed on the control board Complete installation Directions to Ground 5X00 instructions including accessing control board are provided with the optional serial to ethernet device Figure 3 15 shows the control board and I O Board removed AN WARNING Disconnect external power to the unit before wiring from the 5X00 enclosure AVERTISSEMENT d connectez alimentation externe de lunit avant deffectuer un c blage quelconque nakie Perform steps 1 2 of 5X00 installation Open front panel page 42 Remove screw from location or Feed ground wire through drilled hole in rubber grommet and to location or on metal plate covering I O Board Ground wire gauge must conform to all locally applicable electrical codes O board metal plate ethernet module attached to VO board at ae N CAUTION Run high and low voltage cables through separate bulkhead and conduit 5 Install a ring eyelet or spade fork terminal onto the ground bare wire before terminating ground wire to F or G 6 Return screw at or over terminal connection of ground wire AC power supply installed ribbon cable easily disconnects on control board at factory from display board mounted in front panel RELAYS 1 4 eer aH caAicaicaica Galvanic Step 3 Ground 5X00 SGatinciae Pobra Figure 3 15 AN WARNIN
93. be obtained using AquaManager Values will be shown in the Aqua Manager data log in C regardless of the selected display format Temperature values are only available and stored for temperature systems as signed to a DO system These values are not available at the 5400 The values can only be viewed with AquaManager Temperature values are available for either a ODO temperature sensor or a stand alone aux temperature systems These values are not available at the 5500 The values can only be viewed with AquaManager Changes to the data logging interval take effect after the expiration of the interval being changed Example if the interval is changed from one hour to one minute one minute logging will begin after the expiration of the current one hour interval Power cycle the 5X00 to make a change to the data logging interval occur immediately Menu configurations are saved to the system by pressing aii to return to the Run Screen and not when the change is made in the menu Excep tion Date and time and clear data logs are updated immediately to the a Exit Menu system not when is pressed The sensor log contains values for all sensor and aux systems regardless if the system is disabled 5X00 sensor log values for disabled systems and systems without sensors are not valid YSI 5X00 111 Configuring the 5X00 Sancoarl nas Data Logging Menu A 12 18 2008 10 22 07 4M 4 001 8 15 mgl 98 49 q DOZ 70 mgl 44 59
94. ccccsccccceceeseeeceeeeseeseseeeeseeeeseeeeseeeseeeeaeees 26 Step a AS Call BOO ects ries csp ace EE 27 Location Considerations c ccccccseccceseeceeseeeeeseeeeseeeeeseeeeeens 27 Mount the OOO ie ciate tees SA Re ete a eh 28 Surface Mount ccc eecccceecccceecceceeeseeeeesseeeesseeeeesseeeeeseeeeees 28 Ral IVIQUING eceteseus be uinrnsse slew hue cnet erase e a 28 Panel MIOUIN sess ee Sheceecee tac calet E a 29 Install the Weather Shield ccccccscccsseeeeceseeeeeeeeeeaees 32 Step 2 Locate and Install SensOr S cccceseeceeeeeeeeeeeeeeeeeeeaeees 33 Location Considerations ccccccccsecccseceeseeseeseeeeeseeeeeseeeeees 34 YSI 5422 Polarographic DO Temperature Probe Assembly 36 YSI 5420 Galvanic DO and YSI 5421 Galvanic DO Temperature probe assembly a tieivenseteiecncwsdshmeueneinaeswvactesescalarWive wuaweeGebaon au tenia 37 YSI 626250 ODO Optical Dissolved Oxygen sensor 38 Install Temperature SENSOFMS ccccccecseeceeseeeeeeeeeeeseeeeeseeeeees 39 AVIRINO IMTORMANOMatretstecac weet a ane ected 39 POB S teoa settee cate cess oe ae cetet aeeee eet 39 5X00 Bulkhead Fittings icu eomdcrc teenie ae 40 Accessing the O Board 2 c t cncaithe ae 42 Open Front Panel to Access I O Board ccccceeeeeeees 42 Close Front Panel cccccccccccseceeeeeseesseeeeseeeeeseeeeesseeeees 43 CON OMB OAR secie S 44 Step o Ground 9X00 ascetic e S E ead 44 Directions
95. ce methods and intervals for the sensors Recommended Quality Assurance Protocol Probe Maintenance at the Deployment Site Algae and Debris This product has been designed and tested to provide trouble free service However A common problem most likely to be encountered with regard to the overall probe deployment is fouling from algae and other debris Algae will inevitably collect on any object immersed in water and unless periodically removed it can inhibit the sensor s measurement Once algae build up occurs on the sensors and or probe guard it isolates the sensor s environment from the sample stream To avoid or minimize this problem it is necessary to periodically remove the algae from the probe guard and sensors Minimizing the Effect of Algae and Debris The collection of algae on the probe and the frequency of cleaning can be minimized by deploying the probe so that it is angled with rather than against the current of the stream This deployment method will maximize the chances of the algae being swept free of the probe rather than collecting on it Remember that no matter what precautions are taken debris will still collect on the probe and the fouling will have to be removed by periodic cleaning Cleaning will be easier if the probe mounting method allows for easy removal and replacement of the probe A little extra time spent on implementing a good mounting arrange ment using the optional probe mounting kits will save a lot
96. companies that support sending Text messages to a Cell Phone or pager device via email xPort Ethernet solution If your carrier is international or is not listed here please visit http www notepage net smtp htm for a more comprehensive list or contact your service provider for information on how to send a SMS or Email message to your mobile device Company Name SMTP Format Alltel 10 digit phone number message alltel com AT amp T 10 digit phone number txt att net Boost 10 digit phone number myboostmobile com Nextel 10 digit telephone number messaging nextel com Sprint PCS 10 digit phone number messaging sprintpcs com T Mobile 10 digit phone number tmomail net US Cellular 10 digit phone number email uscc net SMS Verizon 10 digit phone number vtext com Virgin Mobile USA 10 digit phone number vmobl com data current as of April 2 2012 http www notepage net smtp htm YSI 5X00 235 336600 0000 315000 0000 295000 0000 276400 0000 259000 0000 242800 0000 227800 0000 213800 0000 200600 0000 188400 0000 177000 0000 166400 0000 156500 0000 147200 0000 138500 0000 130400 0000 122900 0000 115800 0000 109100 0000 102900 0000 97120 0000 91660 0000 86540 0000 81720 0000 77220 0000 72980 0000 69000 0000 65260 0000 61760 0000 58460 0000 55340 0000 52420 0000 49660 0000 47080 0000 44640 0000 42340 0000 40160 0000 38120 0000 36200 0000 34380 0000 32660 0000 31040 0000 29500 0000 28
97. d 1 Wire 5X00 network page 62 2 Enter Network menu Menus gt System gt Communications gt Network 3 Press and to scroll and highlight submenus p 4 For master node Press at master submenu m 5 For all slave nodes Press at slave submenu Configure a slave ad dress The slave address appears as the slave subnode at node properties Configure slave addresses with numbers of 1 through 31 Slave addresses of 32 to 64 will be used in future releases and should not be configured with the current release 6 Disable the Termination Relay on all devices except the first and last device on the network Menus gt System gt Communications gt Network gt Termination Relay 7 Verify that the Termination Relay is enabled on the first and last device on the network 8 For master node Press at master submenu At assign slaves menu select the slave address configured in step 5 above Press enter Enable Disabled i Enabled one slave at a time using softkeys YSI 5X00 99 OR ai TE Configuring the 5X00 Assign slaves Menu slave 1 Disabled slave 3 Disabled Disabled Slave 4 Slave 5 Disabled slave 7 Disabled slave 6 Disabled Slawe 6 Disabled a Press Wi to save configuration and return to Run Screen Each slave should be tested one by one Insert network termination strip and apply power to the master and the last physical device on th
98. d i l l Messages Menu Messages Menu Active timer 10 event timer and feed timer systems are not displayed at Calibration Logs iT Calibration Logs f2 control menu Event Logs 5 Event Logs 10 General alarm systems are not displayed at the Control menu regardless if no Los Se dee ee eset Clean Probes general alarm relay is enabled A VY Use to scroll list when scroll bar appears at window When no 5X00 control or alarm system s are active the below screen is displayed A Reset Clean Probe message will appear at the Msg s Menu if the clean probe timer expires Selecting Yes at Are you sure resets the clean probe timer to the user configured number of days YSI 5X00 YSI 5X00 170 171 Configuring the 5X00 Messages Menu Calibration Logs 0 Event Logs 0 sensor Logs 232 Note User configured sensor and relay names do not appear in log menus Calibration Logs Calibration logs store sensor calibration data Calibration logs are date and time stamped and contain sensor and calibration information for completed calibra tions CalibrationLogs 09 03 2006 03 39 27 PM 08708 2008 09 03 2006 03 39 16 PM 02 46 04 PM Age ays DO 1 08 08 2008 02 46 04 PM maa Mode Sat s Exit Menu Certain calibration data is not available at the 5X00 Use AquaManager to view and save calibration data to a PC In addition to sensor system time date and calibra tion method AquaManager calibrat
99. d enabled DO systems mg L only Run Screen gt Menus gt System Menu gt Adjust Contrast Buzzer and BackLight Timer System Adjust Contrast Buzzer Disabled YSI 5X00 209 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Configure Aux Run Screen gt Menus gt System Menu gt Communication system Configure AUX System Aux 1 6 Disabled Name Communication Probe Name Ethernet Not Available DHCP Enabled IP Address 192 168 168 100 Input Type 4 20ma Digital 0 v Subnet Mask 255 255 255 0 0 5v 4 20ma Temperature Temp Source Gateway 192 168 168 1 lt Aux Port ODO Probe Suffix Port 10001 1 65535 ER Min 0 DNS Address 192 168 1 1 10000 to 10000 f l Max 1000 Email Address 10000 to 10000 ER Email Address Input Scaling Min 4 10000 to 10000 ER Email Address Input Scaling Max 20 10000 to 10000 CC Email Address CC Display Format 0 Network Master ae g 29 Master Slave 1 31 Aux analog only not available for Temperature available aux temperature or aux digital on aux 3 6 only Termination Relay Enabled z 5500D 1 5500D 2 5500D 4 aux temperature only Send Test Email Msg Not Available Run Screen gt Menus gt System Menu gt Data Logging Email test has been placed in the queue Email Retry Delay Not Available 15 System Data Logging Data Logging Data Logging Enabled 1 H
100. d DO systems YSI 5X00 YSI 5X00 214 215 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Service Run Screen gt Menus gt Sensor Setup gt AUX 1 6 Digital Sensor Setup System Aux 1 Disabled Digital Aux 2 Disabled Digital Clean Probes Enabled 90 Days Left Aux 3 Disabled Digital Aux 4 Disabled Digital Duration 90 Days Aux 5 Disabled Digital 1 365 Aux 6 Disabled Digital Service Reset Clean Probes Probe Disabled Control Alarm On Are You Sure Reset To Factor Alarm Disabled Reset All W ol Are You Sure Hold Off 15 Sec Reset System 1 255 Reset All Systems Are You Sure Time Units Sec Reset Sensors Hours Reset All Sensors Control Alarm Relay Disabled Reset Aux 1 Digital Disabled Reset Aux 2 ole enabies Reset Aux 3 Instrument Local Machine Reset Aux 4 Relay Relay 1 Reset Aux 4 Are You Sure vy Relay1 Reset Aux 5 Relay2 Reset Aux 6 Relay 3 Reset DO 1 Relay 4 Reset Do 2 Relay 5 Reset Do 3 Relay 6 Reset Do 4 Relay 7 Reset Timers Relay 8 Reset All Timers Reset Timer 1 Reset Timer 2 Reset Time 3 Reset Timer 4 Are You Sure Reset Feed Timer 1 Reset Feed Timer 2 Reset Feed Timer 3 Reset Feed Timer 4 Relay Test Relay 1 Off Relay 2 Off Relay 3 Off Relay 4 Off Relay 5 Off Relay 6 Off Relay 7 Off Relay 8 Off YSI 5X00 YSI 5X00 216 217 Menu Maps Run Screen gt Menus gt Sensor Setup gt AU
101. d configure nodes and groups edit and view map configure system wide properties print tree and printer setup exit program cut copy and find node s delete node or group sort nodes in group expand and collapse tree view access network log files insert manual event and manual data into node password administration launch autopoller generate reports manual database maintenance launch update firmware utility configure window display format YSI 5X00 179 AquaManager access AquaManager Help check for AquaManager software updates AquaManager about information Node Graph Window Double click on a node in tree at the Explorer Screen to open a Node window A graph is displayed based on the sensor log data received from the last poll Use graph management and Node Window options to configure the graph display E reset test 5200A 26jan09 DAR Fie Edit View Window Help Current Data reset test 5200 4 26jan09 Start 1 25 2009 3 08 48 PM stop 1726 2009 4 0433 pm NOt Connected Cursor Data 1 26 2009 17 51 47 0 00 Node Configuration Systems Management W Device Change Graph Display View Set Points F View Alarm Limits View Min Max F View Datapoints View Events Ox Sat View Datapoints Last 7 Days of Data Log Displayed 3PM 6PM 9AM LPM 3PM 25 Sum Ian 2009 ime Li Date 1 26 2009 7 10 55 PM Table reset_test_5200 A_26jm09_DataLog_26 PollNode The followi
102. d for any output device to energize when the General Alarm system is active General Alarm Menu i Alarm Enabled Alarm Hold Off 15 Sec Time Units Sec Relay Enabledi shtifRelay T Genera The General Alarm does not create an event log or control message regardless if a General Alarm relay is enabled 1 Wire relay for General Alarm relay page 56 Enter General Alarm Menu Menus gt System gt General Alarm A 3 Use Y to scroll and highlight submenus e Press to select Enable and configure submenus re Press Wi to save configuration and return to Run Screen Configure alarm control values and assign relays at Sensor Setup menus Menus gt Sensor Setup page 137 ae ea Name Devices Sensors Menus gt System gt Name Devices Sensors Names can be user configured for the 5X00 instrument sensor and aux systems and relays System names are displayed at Run Screen configuration and control messages menus Relay and instrument names are displayed at configuration menus Default names are displayed when names are not user configured 5X00 default system names are DO1 DO2 DO3 DO4 Aux 1 Aux 2 Aux 3 Aux 4 Aux 5 Aux 6 relay 1 relay 2 relay 3 and relay 4 Default names for Aux 3 4 5 and 6 assigned as temperature systems are Temp 1 Temp 2 Temp 3 and Temp 4 YSI 5X00 125 Configuring the 5X00 Names can contain up to 20 characters ite Use AquaManager to easily configure names u
103. d on a control panel or any vertical surface where only the front panel will be accessible from the mount ing surface The panel mount kit YSI model number 6510 includes the standoffs Figure 3 2 and frame necessary to mount the 5X00 to any panel 9 5 1 x 7 5 w 24x19cm The space behind the panel must be at least 5 5 14cm deep Rail Mount AN WARNING Disconnect external power to the unit before opening the front panel Mount 5X00 to handrail or pipe 1 to 1 5 2 5 to 3 8cm in diameter The rail mount kit YSI model number 6509 includes u bolts a pre drilled metal plate washers AN AVERTISSEMENT d connectez alimentation externe de l unit avant douvrir and nuts le panneau avant 1 See Open Front Panel to Access I O Board page 42 to remove front panel from enclosure YSI 5X00 YSI 5X00 28 29 Installation and Wiring display panel with bottom enclosure VO Board wiring containing VO Board diagram mounted inside top panel enclosure Figure 3 4 2 Disconnect front panel ribbon cable by pressing the two IDC header connec tors located on the front panel out away from the IDC header figure 3 5 Connect disconnect IDC ribbon cable from DC header on front panel r To disconnect front panel Fress two IDC header con us out away from IDC header to release mibbon cable from from panal To reconnect Iront panel Press IDC ribbon cable connector female down inte IDG header male The connecto
104. d rubber grommet Tighten bulkhead fittings into 5X00 en closure with wrench being careful to not overtighten 3 Follow information in Sealants Desiccants and Securing the Monitor Section page 71 to safeguard against damage to internal electronic components 4 Make certain the gasket in front panel lid is in place and not twisted or damaged 5 Replace front panel making sure that ribbon cable is not trapped in the gasket channel before inserting mounting screws 6 Tighten mounting screws making sure not to cross thread The screws are stainless steel and the receiving threads are brass Do not over tighten i WARNING The 5X00 utilizes sensitive solid state devices that can be damaged by static shock Installers must observe accepted ESD Electro Static Discharge procedures while connecting cabling to the 5X00 I O plate or to any other internal component or damage may result AVERTISSEMENT le mod le 5X00 utilise des appareils transistoris s sensibles pouvant tre endommag s par des d charges d lectricit statique Les installateurs doivent observer les proc dures de protection accept es contre les d charges lectrostatiques lors du c blage a la carte E S du mod le 5X00 ou a tout autre composant interne afin d viter tout risque de dommage YSI 5X00 43 Installation and Wiring Installation and Wiring Control Board In addition to grounding the 5X00 all tanks should be electrically grounded via a ground pro
105. d temperature value or assigned temperature sensor is accurate for the water system being monitored around the DO sensor Two Range Controls for DO Each 5X00 DO sensor input has two low and two high control ranges This dual range allows for more control over oxygen levels in the water system Example DO Set Point Control range low control becomes active causing the air injection system wired configured to relay 1 to energize DO levels continue to fall activating range low control two a pure oxygen injection system wired and configured to relay 2 Directions to Configure DO Systems DO 1Mlenu DO 1Menu DO Enabled Control Mode Set Point Alarms Disabled Display Format mgl salinity 0 ppt Flevation 0 Feet Temp Display Format Celsius Alarm Low 3 50 mgl Alarm Low 3 50 mg l Relay Disabled Range Low 2 4 00 mg l Relay Disabled Range Low 5 00 mg l Relay Disabled Set Point a Exit Menu YSI 5X00 155 Configuring the 5X00 Configuring the 5X00 DO 1Menu A yv 4 Use to scroll and highlight submenus Relay Disabled set Point 7 00 magih Range High 7 50 mali Relay Enabledi s9ifRelay T Press to select Configure submenus oN Range High 2 8 70 mg l Relay Disabled Alarm High 9 00 mg l 7 Press Relay Disabled a guia to save settings and return to Run Screen Note Elevation data can only be viewed and configured locally at the 5500D instru ment and cann
106. de at the instrument the AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 The Run Screen must be displayed during normal operation If the 5X00 is not at the run screen during AquaManager uploading pressing the 5X00 will only save certain configuration changes At power up 5X00 systems have a 30 second hold off allowing sensor values to stabilize before enabling any control and or alarm devices table 4 1 Run Screen calibrations Disable Enable menu option i e buzzer Scroll left and right in alpha and numeric keypad screens To acknowledge and save sensor calibration Prompt to confirm Are you sure message when performing certain functions i e reset to factory and clear data log menus Digital input control configuration from Sensor Setup Menu Run Screen 5X00 243 display format with multiple Run Screens Run Screen icons indicate 5X00system conditions see table 4 2 amp 4 3 Multiple Run Screen can scroll or be held at a specific page Run Sereer system wide icons Page lof2 ii RSI appear at top of 8 33 104 DO 98T 2 flow switch sensor names display al sensor window system specitic Es ivons display at sensor window The Run Screen displays measurements and inputs from enabled sensors and conditions figure 4 2 At power up the Run Screen is displayed immediately after the YSI splash screen the YSI splas
107. differently for 5400 and 5500D instruments The differences are explained below 3400 5400 Aux configured temperature systems can be configured as stand alone YSI 5X00 108 Configuring the 5X00 independent temperature systems In addition Aux temperature systems can be configured as the temperature source for any of the four DO systems Configure the DO temperature source in the DO sensor set up menu see page 154 5500 5500D 01 5500D 02 and 5500D 04 Aux configured temperature systems can only be configured as stand alone independent temperature systems and cannot be assigned as a temperature compensation source for any DO system The DO system temperature compensation value is always taken from the temperature sensor in the ODO probe Temperature systems can be configured using the ODO temperature value or the Aux 3 4 5 and or 6 temperature value Configure the temperature system source at the Menus gt System gt Configure Aux gt Temp Source menu Configure Aux Port if the temperature system is to be driven by the input value of a temperature sensor wired to aux 3 4 5 or 6 Configure ODO Probe if the temperature system is to be driven by the ODO probe temperature sensor value AUX 3 Menu Probe Name Temp Source O00 Probe suffix Mot Available Min Mot Available Max Not Available Input Scale Min Not Available Input Scale Max Not Available Directions to configure Aux temperature Configure Aux
108. e it is important to keep the sensor in a moist environment without actually immers ing it in liquid For short term storage place the 5422 and 626250 probes in the calibration storage sleeve containing a moist sponge For the 5420 or 5421 sensor place the sensor in a cup containing a small amount 1 8 inch 3 mm of water Long Term Storage 5420 5421 and 5422 Long term storage is defined as a period of time gt 30 days The DO sensor should be stored dry with a dry membrane installed to protect it dust dirt and grit 1 Remove the used membrane 2 Rinse the DO sensor with distilled or deionized water 3 Dry the DO sensor and install a new dry membrane cap YSI 5X00 195 Maintenance Long Term Storage 626250 Long term storage is defined as a period of time gt 30 days The 626250 sensor MUST BE STORED IN A MOIST ENVIRONMENT i e either in water or in water saturated air If the sensor cap is allowed to dry out by exposure to ambient air it is likely to drift slightly when next used 1 Moisten the sponge in the red protective plastic cap that was provided with the probe and place it over the sensor with the sensor cap installed 2 Inspect the sponge every 30 days to make sure it is still moist If you no lon ger have the red protective cap then moisten the sponge in the calibration transport sleeve and place this over the probe 3 Alternatively you can place the probe with sensor cap directly in a beake
109. e and plastic between them Rinse all components thoroughly 6 Inorder install a new O Ring into the lower body then a new membrane and then the spacer Using the Membrane Tool screw the Membrane Lock on top of the spacer as shown in the figure on previous page 7 Inspect the membrane for wrinkles Replace if it is wrinkled 8 Pour some water into the lower body and look for leakage around the membrane Replace the membrane if there is leakage If no leakage dispose of the water 9 Fill the lower body to its rim with fresh electrolyte as shown 10 Screw the lower body onto the upper body Excess electrolyte will leak out at the joint between the sensor s lower and upper body Note Perform a calibration after cleaning and installing a new membrane with fresh electrolyte YSI 5X00 194 Maintenance Recommended Cleaning of the 5X00 and Accesso ries Clean the 5X00 monitor and accessories as needed Dampen a cloth with warm water and wipe the outside of the unit You may use mild detergent with water if necessary Do not use acid based alkali based or other organic solvent based solvents e g acetone alcohol etc Storage Proper storage between periods of usage will not only extend the life of the sensors but will also ensure that the unit will be ready to use as quickly as possible for your next application Short Term Storage Short term storage is defined as a period of time lt 30 days For short term storag
110. e network If the master is not the first or last physical device on the net work apply power and insert network terminal strip on the master and on the first and last physical devices on the network Refer to network wiring instructions for additional information page 62 Testing for proper wiring and configuration can be done one of two ways A After performing step 9 wait at least 30 seconds and then reenter the Communication Master submenu If serial number of the slave is displayed next to the slave address number the communication network is wired and configured correctly Assign Slaves Menu Slave 2 Disabled slave 3 Disabled slave 4 Enabledi 54 1234568 slave 6 Disabled Slawe Disabled slave Disabled slave 5 Disabled os Exit Menu B After performing step 9 wait at least 30 seconds and then poll the slave node using Aqua Manager Follow AquaManager online Help to Insert node into AquaManager network AquaManager will obtain node configu ration current data and any logs if the node network is wired and config ured correctly Notes An Event and General Alarm if enabled will occur if after ten queries an enabled slave does not respond to the Master YSI 5X00 100 Configuring the 5X00 A 12 03 2008 02 29 33 PM J system q GeneralAlarm Sub Node 1 J Event Slave Network Failure Configuring a 5X00 as a Master overrides any slave configuration that had be
111. e 5X00 IP address is not updated at the IP address menu With DHCP enabled the serial to ethernet device acquires SMTP and DNS addresses during initialization AquaManager requires a static IP address therefore DHCP must be disabled when using AquaManager Consult the network administrator to obtain a static IP address Power cycle the 5X00 if DHCP configuration changes from disabled to en abled IP Address Menus gt System gt Communications gt Ethernet gt IP Address The IP address can only be configured when DHCP is disabled Notes a AquaManager users should program the IP Address either by force serial port using AquaManager or locally at the 5X00 Poll node using RS232 commu nication Next upload configuration information including static IP port subnet and gateway addresses When DHCP is enabled the IP address is not updated at the IP address menu Power cycle the 5X00 whenever a new IP address is configured Numbers between 0 255 are valid for each of the four 4 IP Address fields YSI 5X00 95 Configuring the 5X00 Subnet Mask Menus gt System gt Communications gt Ethernet gt Subnet Mask A Subnet mask address can only be configured when DHCP is disabled The subnet mask number helps to define the relationship between the host computers rout ers switches etc and the rest of the network Consult the network administrator when configuring this menu Notes When DHCP is enabled th
112. e DC power backup page 48 Verify AC power at the Menus gt System gt Version menu page 135 1 Perform steps 1 3 of 5X00 installation Open front panel page 42 See power fail menu page 128 for AC power event log information 3 Feed AC power cable through drilled hole in rubber grommet to location The terminal strip is removable N CAUTION Run high and low voltage cables through separate bulkhead and conduit 4 Terminate AC power wires to pins G ground L1 and or L2 N ac YSI 5X00 YSI 5X00 46 47 Installation and Wiring Wire DC Power and Backup Power The 5X00 may be powered by most regulated 9 0 16 5 VDC source that provides 800mA of current and is isolated from mains supply by double or reinforced insula tion The DC power source is user supplied and could be lead acid gel cell or UPS with 12VDC transformer external batteries DC power wires are terminated at location on the I O Board Figure 3 18 Common lettering references are used for both 5400 and 5500 models Notes The 5X00 does not charge batteries Quality assurance maintenance proce dures should be established if batteries are to be fully powered when used as back up power source Power supply voltage above 16 5 VDC may permanently damage the 5X00 When back up voltage falls below 9 0 volts the 5X00 ceases to operate properly Some switching DC power supplies not supplied by YSI may result in noisy readings
113. e General Alarm page no data in data log data log interval time has not See Data Logging page 124 passed 110 no email alarm received Are slaves enabled on net enable slaves at Menus gt cannot view specific data Data log record has older See Data Logging page for slave alarm condition work System gt Communications log records at 5X00 date and time stamp than 110 gt Network gt Master the 25 most current data log no test email alarm mes exit to run screen from com exit to run screen to process records available at 5X00 sage received munication menu not done test email request sensor log Network Troubleshooting Firmware Updater Troubleshooting no communication to Are master slave menus See Networking page Device timed out error incorrect configuration in See Device Timed Out er networked unit s properly configured 98 5X00 communication menu ror page 122 Is termination relay en See Termination Relay incorrect wiring of RS232 See Device Timed Out er abled in 1st amp last 5X00 on page 101 connection ror page 122 network 5X00 does not go into Manually put 5X00 in Is proper communication See Networking page 98 downloader mode when downloader and retry firm method configured and See Wire Communication program device is ware updater upload wired properly Equipment page 67 selected at Firmware Menus gt System gt Down Are slaves enabled and recog enable slaves at Menus gt
114. e Subnet Mask address is not updated at the Subnet Mask menu pe AquaManager users should program the Subnet mask either by force serial port using AquaManager or locally at the 5X00 Poll node using RS232 com munication Next upload configuration information including static IP port subnet and gateway addresses Numbers between 0 255 are valid for each of the four 4 Subnet Mask IP Address fields Gateway Menus gt System gt Communications gt Ethernet gt Gateway The Gateway address can only be configured when DHCP is disabled A gateway IP refers to a device on a network which sends local network traffic to other networks Consult the network administrator when configuring this menu Notes When DHCP is enabled the Gateway address is not updated at the Gateway menu pe AquaManager users should program the Gateway address either by force serial port using AquaManager or locally at the 5X00 Poll node using RS232 communication Next upload configuration information including static IP port subnet and gateway addresses Numbers between 0 255 are valid for each of the four 4 Gateway IP Ad dress fields Port Menus gt System gt Communications gt Ethernet gt Port The default port number for the ethernet module is 10001 Consult the network administrator when configuring this menu Note pE AquaManager users should program the port number either by force serial YSI 5X00 96 Configuring t
115. e TCP IP PC access and or device email alarming Instrument to Instrument Networking Network 2 to 32 isolated 5X00 RS485 up to 4000 ft 1220m and or 5200A instruments entire network distance Runs on Windows 2000 XP PC capable of running Windows Vista Windows 7 operating 2000 systems 32 bit and 64 bit VGA display card CD ROM Drive Total RAM Installed 16 Megs or greater 100 MB free hard disk space Hardware Display LEDs backlit graphic LCD 320X240 readings updated 2 times a with timer second diagnostic troubleshooting LEDs Outputs 8 on board relays 240VAC 5AMPs switching capacity LlOVAC 10AMPS type SPDT Timer Systems 10 daily events per timer system includes sensor amp FCR control Power There are two 5X00 versions available The DC version can only be powered by DC power The AC version can be powered by AC or DC power Power for DC external 12VDC power source 9 16 5VDC 800 mA Version Power for AC internal AC switching power 100 240VAC 50 60Hz 300 mA Version supply Both AC and DC lithium battery for real time 2032 lithium ion versions clock AquaManager sor DSP digital signal processing Digital processing of 5X00 information ensures accurate and repeatable readings YSI 5X00 YSI 5X00 16 17 This page left intentionally blank IMPORTANT safety information Read this chapter before installing 5X00 components and peripheral devices YSI 5X00 18 Safety THIS IS IM
116. e regular maintenance including calibration can easily be done Cali brations are performed using the 5X00 front panel Note The YSI 5422 DO sensor is field replaceable and can be replaced without replacing the probe cabling The 5420 and 5421 DO sensors are not replace able If a 5420 or 5421 sensor requires replacement the entire probe cable assembly needs to be replaced 5500 Locate sensor end of probe assembly e ina location that represents the entire system e Insert the probe into sample Move the probe in the sample to release any air bubbles and to provide a fresh sample to the sensor cap This movement is only necessary when first inserting the probe into the sample YSI 5X00 35 Installation and Wiring e Since the ProODO utilizes optical luminescent technology continuous sample movement or stirring is not required Please note however that flow does increase response time of sensor The probe will fit into a 300 mL BOD bottle for taking initial and final BOD readings For best results in a BOD bottle a stirring device should be used to properly mix the sample and to keep solids from settling at the bottom e Allow the temperature readings to stabilize and wait approximately 25 35 seconds for the DO readings to stabilize e ina location that is free from debris e g algae ideally at a 45 angle from vertical position and directed with the flow e ina well mixed free flowing area midstream and mid depth typical
117. e water being monitored not the calibration solution If necessary enter the correct the salinity value ppt m 5400 Figure 4 7 Menus gt Sensor Setup gt DO gt ppt 7 Verify that the local elevation in the DO Sensor Setup menu is correct Notes If necessary enter the correct elevation A sensor must be enabled in order to calibrate Menus gt Sensor Setup gt DO gt Elevation For YSI 5422 and YSI 626250 cable probe assemblies keep the sensor guard 8 Create a 100 water saturated air environment for the DO sensor installed during the calibration to protect the membrane from possible physical damage figures 4 5 and 4 7 For a YSI 5422 polarographic sensor amp YSI 626250 ODO sensor When calibrating to mg L use a ring stand and clamp to secure the sensor in 9 Moisten the sponge and place in the bottom of the gray calibration the calibration water sample storage sleeve with a small amount of clean water Do not use too much Older sensors may take longer to calibrate than new ones because the sensor water The idea is to create a 100 humid environment The storage readings may take longer to stabilize sleeve ensures venting to the atmosphere 10 With the sensor guard installed place the cal storage sleeve over the Calibration Log sensor guard Make sure that the DO sensor is not immersed in water and that there are no water droplets on the membrane or sensor cap Calibration data is stored in the 5X00 calibration log
118. ears to right of screen Pressing any of the four bottom keys resets any active alarm system See General Alarm page 124 Softkeys Softkey labels appear on the bottom of the display and identify the function of the buttons below them Softkey labels change in different menus Softkey labels and corresponding softkey functions are listed in table 4 1 Note Not all menus and screens display four softkey labels If there is no softkey label that softkey has no functionality Softkey label Function Access to Main Menu including calibration submenu system submenu sensor setup submenu timers submenus Display active non timer control amp alarm system s Access to Msg s Messages Menu including sensor logs event logs calibration logs Activate Service Hold YSI 5X00 75 Configuring the 5X00 Softkey label Function Exit menu return to Run Screen saving menu configuration changes Exit menu to previous menu without sav ing configuration changes Back to previous menu Changes to configu rations are saved at return to Run Screen Prompt to take next action i e enter user value at calibration menus Save alpha and numeric configurations and Configuring the 5X00 Always manually poll the 5X00 after uploading configuration changes and verify the uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being ma
119. ective elements should be matched such that high energy surge voltages trigger the gas surge arrester while low energy or surge voltages affect the MOV s and suppressor diodes YSI 5X00 70 Installation and Wiring e Lightning protection devices should be located as close to the 5X00 as pos sible and wired in accordance with the National Electric Code in approved watertight enclosures N CAUTION This or any other installation procedure cannot protect against a direct lightning strike YSI Incorporated cannot accept liability for damage due to lightning or secondary surges Sealants Desiccants and Securing 5X00 Environmental conditions can promote the formation of condensation in and around the 5X00 It is very important to follow the steps below to prevent damage to the electronic components and extend the life of the 5X00 system 1 Place solid rubber grommets in bulkhead fittings that have no electrical connections 2 Ifusing optional conduit fittings YSI p n 065926UL in place of bulkhead fittings industrial encapsulant YSI p n 065921 conduit sealer must be used to prevent moisture from entering the 5X00 enclosure Apply the sealant after all wiring and connections are complete Failure to use industrial encapsulant may result in damage to the 5X00 3 Desiccant pack must be replaced whenever the 5X00 enclosure is opened Desiccant pack YSI p n 006506 Desiccant absorbs moisture captured within the enclosure 4
120. ed This only occurs after the interval time expires YSI 5X00 145 Configuring the 5X00 PID PWM Alarm System Alarm values set the acceptable control range Enable and configure system s alarm to activate alarm output devices s view alarm icons hear audible alarm and or receive alarm notifications sent via email or cell phone SMS page 91 Config ure high and low alarm values to set alarm thresholds Alarm system s becomes active when value is lt low alarm value or high alarm value Enabled alarm relays energize if alarm condition exists for the general alarm hold off time Alarm relays are energized until one of the four softkeys menus Gm t msgs Gam is pressed regardless of sensor value Pressing one of four softkeys resets the alarm system Alarm systems become active again if after the alarm hold off period the alarm condition still exists Alarm hold off is configured in the General Alarm menu When the General Alarm is enabled with or without enabled relay the general alarm system becomes active when any system alarm is active See General Alarm page 124 Notes Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen Alarm icon s display at the Run Screen when alarm condition s exists for longer than the general alarm hold off time See Ico
121. ed as temperature systems see Temperature Systems Specs page 15 Other manual salinity compensation for manual salinity compensation DO mg L readings for DO mg L readings dry contact open close 0 1 0 VDC 0 5 0 VDC or 4 20mA Sensor Type Optical Dissolved Oxygen dynamic luminescence quenching Accuracy n a 0 1 0VDC 3 10 mV 5500D 01 5500D 02 lifetime detection 0 5 0VDC 3 15 mV 5500D 04 4 20 mA 3 100UA E 19 cm length 7 5 in 2 4 cm diameter 0 95 in wer selectable 0 0 0 or 0 Sn Zeon emee Membrane Type Sensor Cap includes calibration coefficients Range 0 500 air saturation DO Systems There are up to 4 independent DO systems Each DO system has 0 to 50 mg L 2 control ranges 2 control ranges and high and low alarming Sensor Type Polarographic mA Galvanic mV oa niput iige Ua 5400 Storage Temperature 20 to 70 C Membrane Type Teflon TE 2 mil gray Teflon TE 2 mil gray Operating Tempera 5 to 70 C Polyethylene PE 2 mil blue ture 0 to 500 air saturation 0 to 500 air saturation 90 in 25 seconds 95 in 45 seconds 0 to 60 mg L 0 to 60 mg L Cable lengths 1 4 10 20 30 40 50 60 and 100 m Accuracy 2 or 0 2 mg L whichever is 2 or 0 2 mg L whichever 3 3 13 1 32 8 65 6 98 131 164 197 and 328 ft greater for 0 200 oe 6 of reading for 200 500 6 of reading for 200 500 Resolution 0 1 0 0 99 9 1 gt 99 9 0 1 0 0 99 9 1 gt 99 9
122. eding ols Loloks a Temp Low Pt Feed Mode els pH Timed v Start Time poo 2 End Time 00 00 Feed Calibration Daily Weight Test On Time abo pen Be Ed Notes Biomass Feeder 1 O Feeder 2 lof ofola pH Feeder3 Feeder 4 Feed Smart FCR Factor System Enable 4 lololol ols Feed Relay Chil Addr Enable R DO High Paint DO Change rs cal 1 ols lobh elbhbH x Temp High Pt Temp Change Scale Units elb bilh Dunces Commit Update CN Restore Feeder Measured Weight System jojofo fol Close Always manually poll the 5X00 after uploading configuration changes and verify that the uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5X00 AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 YSI 5X00 169 Configuring the 5X00 Configuring the 5X00 The Run Screen must be displayed during normal operation If the 5X00 is not at the run screen during AquaManager uploading pressing Siiki the 5X00 may only save certain configuration changes There is nothing to Report See Chapter 5 AquaManager page 175 and AquaManager Online Help for ad ditional information Control Menu Msg s Menu Press Wik at the Run Screen to display a list of energized sensor and aux 5X00 system relays The Control menu identifies
123. eferenced by using 5400 or 5500 in the left margin next to specific information Read Chapter 2 Safety Information starting on page 20 before installing or configuring a 5X00 system Chapter 3 Installation starting on page 26 provides information on how to install the 5X00 5X00 components and peripheral devices Only qualified people should install a 5X00 system Do not attempt to install or configure this device if you are not qualified to do so If information is not clear DO NOT PROCEED until clarification can be obtained All wiring involving connections to main power must be performed by a qualified licensed electrician and must conform to all locally applicable electrical codes YSI 5X00 12 Introduction Chapter 4 Configuring 5X00 Systems starting on page 74 provides information on configuring 5X00 instruments Chapter 5 AquaManager starting on page 175 provides general information regarding the PC software program The AquaManager program includes an exten sive on line help system which contains detailed information that is not provided in this manual This icon is used throughout the manual to indicate helpful information for Aqua Manager users Chapter 6 Maintenance starting on page 188 provides information on maintaining the 5X00 system including monitor and sensor service Notes at the end of each manual section provide additional information to help clarify certain 5X00 operat
124. en previously saved Slave alarms slave alarm at master and 5X00 email alarms will not occur if slave node serial number is not recognized at master node at steps 10 A or 10 B above Termination Relay Menus gt System gt Communications gt Network Termination Relay The termination relay must be enabled on the first and last 5X00 on a network All other devices should have the termination relay disabled Send Test Email Msg Menus gt System gt Communications gt Send Test Email Msg Send a test email to verify proper configuration of ethernet menus If necessary confirm all ethernet menus configuration starting on page 93 Test emails are only transmitted from configured master 5X00s Notes Test emails are sent to all configured email address Exit to Run Screen is required before the test email is sent Example of a 5X00 test email sent from ethernet device From myname xxx xxxx com Sent Wed Feb 04 2010 3 49 pm To myname xxx xxxx com CC sweet49 xxxx com Subject 02 04 10 03 50 05 PM YSI5X00 Email Alarm Test Message YSI 5X00 101 Configuring the 5X00 Email Retry Delay Menus gt System gt Communications gt Email Retry Delay Configure the Email Retry Delay for the time interval that emails should be retrans mitted after the initial alarm email is sent The initial alarm email is sent immediately after the general alarm hold off time or after the aux hold off time Emails will be retran
125. er November December End Time 12 00 00 AM Hours 12 1 12 Minutes 0 Ey Seconds 0 1 59 Mode AM vy AM PM Sun Sat Disabled Disabled Enabled Sensors Disabled Disabled DO Low 0 00 mg l 0 to 60 00 DO High 0 00 mg 0 to 60 00 DO Change 0 01 0 00 to 9 9 Temp Low 0 0 c Temp High 0 0 c Temp Change 0 01 0 00 to 9 9 Feed Smart Timer Disabled Disabled Enabled Instrument Local Machine Relay Relay 1 v Feed Timer Test Run Time Feed Timer Test Weight YSI 5X00 227 Declaration of Conformity Appendix 4 Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms to the requirements for the listed European Council Directive s and carries the CE mark accordingly Manufacturer YSI Incorporated 1725 Brannum Lane Yellow Springs OH 45387 USA 5400 5500D 01 5500D 02 5500D 04 Model Numbers Instrument Accessory 5400 5500D 01 5500D 02 5500D 04 Conforms to the following Directives EMC 2004 108 EC RoHS 2011 65 EU WEEE 2002 96 EC LVD 2006 95 EC Harmonized Standards e EN61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General Requirements e EN61326 2 3 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 2 3 Particular Requirements
126. erature system page 54 2 Configure temperature input type for non ODO sensor temperature system at Menus gt System gt Configure Aux gt Input Type 3 Configure temperature source Menus gt Sensor Setup gt DO 1 4 gt Temp Source gt User Defined gt Aux 1 6 DO iMenu nO Th4enit Membrane Type Display Format mg l salinity 11 ppt Elevation 0 Feet Temp Source f4Ux 3 Temp Display Format Fahrenheit Alarm Low 3 50 mgl Relay Disabled OR Menus gt System gt Configure Aux 3 6 only gt Temp Source gt Aux Input gt ODO Probe YSI 5X00 152 Configuring the 5X00 AUX 3 Menu ALIX A kidani Probe Name Temp Source O00 Probe suffix Mot Available Min Mot Available Max Not Available Input Scale Min Not Available Input Scale Max Not Available 4 Enter Aux 3 6 in Sensor Setup menu to configure temperature system Menus gt System gt Sensor Setup gt Aux 3 6 Temperature 1 6 Configure Control Mode see page 138 Menus gt System gt Sensor Setup gt Set Point Control gt PID PWM Control A VY Use to scroll and highlight submenus Press to select Configure submenus 1 1 Press Wil to save settings and return to Run Screen Notes Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen
127. erm storage 3 Reinstall the probe guard by sliding it carefully over the sensor and then threading it onto the cable probe assembly with a clock 4 Calibrate probe page 85 Notes Anewcable probe assembly already has a sensor cap installed and the sensor cap coefficients are preloaded into the probe at the factory Perform ODO calibration whenever ODO caps are replaced see Calibration page 85 Figure 3 12 Install Temperature Sensors 5500 YSI 626250 ODO Optical Dissolved Oxygen sensor The 5X00 system will support 4 Temperature Aux Analog inputs Temperature sen sors are included on YSI 5421 galvanic 5422 polarographc and 626250 sensor The YSI 626250 probe assembly includes an ODO sensor and sensor cap Sensor and or sensor assemblies Alternate temperature sensors can be used but must be cap refers to the removable sensing cap that is replaced about once per year Figure thermistors with 10K at 25 C See Appendix 6 Alpha Curve page 236 3 12a YSI 626250 probe assembly includes a temperature sensor An instruction sheet is included with replacement sensor caps This instruction sheet is important After installing the temperature sensor in its monitoring location see Wire Tem because it includes the calibration coefficients for your sensor cap After using this perature Sensors page 54 sheet for general probe setup be sure to store it in a safe place in case you need to reload these calibration coefficients in the unlike
128. ervice hold After the service hold time expires or is cancelled the sensor systems are reset after 30 seconds Timer systems are not reset See Service Hold Menu page 173 for additional information Exit Menu To view current AC and DC power values to return to run screen and then return to menu Power information does not refresh when version menu is open YSI 5X00 YSI 5X00 134 135 Configuring the 5X00 d Display Board 1 34 4 Control Board 1 34 Compiled Date Oct 12011 Compiled Time 18 21 14 i Unit Temp 30 3 C 66 45 F 4 Power 12 1 w d Battery 017w waa Model SS00D 4 AquaManager and the System Menu ire AquaManager users can configure most 5X00 system menus from a PC After polling the 5X00 use Systems Management from the node window to view and upload 5X00 configuration System menus are configured at the Setup tab selections E System Management master 5500 with network tcpip lt a gt pov noss noss awm awaz auras uae awas auras feed System 2 Ethernet Email Info Names Address Map ODO CALK Event Logging General Alarm OFF ae Enabled Enabled ON TE nable 5 HoldOff Time Sec Hae Basen CO EY ots a Probe Clean Notification Timer DataLogger Sample Interval Service Hold Timer Enabled Days Left Enabled Enabled Hold Time Min Sample Time Min a 7 on gia CE Duration Days 30 Node Information nstrument Logs Power Up Date Time Max Data
129. etermine feed duration and interval times Daily Feedings Menus gt Timers gt Feed Smart Timer gt Feeder gt Daily Feedings Configure the number of feedings to occur in feed cycle The value is user select able 1 255 FCR Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR The optional FCR feed conversion ratio feature automatically increases the amount of food dispensed over a feed cycle The increase in the amount of food is based on the user configured increase in biomass over a 24 hour period Biomass and daily feed weight amounts are adjusted by the 5X00 prior to the Ist feed on time of a scheduled feed cycle occurring after midnight Notes With FCR enabled and properly configured an event occurs when the 5X00 time crosses midnight See below Feed Timer 1Menu 04 25 2008 12 00 00 AM Biomass 0 00 oz System Feed Biomass 0 00 Event FCR Factor 0 03 Biomass j4 O4 O4 O4 j4 O4 Oq YSI 5X00 164 Configuring the 5X00 Biomass Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR gt Biomass Enter the total weight of livestock being fed at the time FCR is enabled The value is user selectable 1 to 100000 Feed of Biomass Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR gt Feed Biomass Enter the percentage of the total livestock weight biomass that will be used to determine the daily feed weight The value is user selectable 0 0 99 9 Daily Feed Weight
130. etwork See valid network configuration see figure 3 30 Note A stub is created when the last wired network terminal strip is not connected to a network slave figure 3 26 Common lettering references are used for both 5400 and 5500 models YSI 5X00 62 Installation and Wiring Network wire stub A stub is created when the last wired network terminal strip is not connected to a network slave this is a stub wired terminal i a a4 CL J strip is not physically master slave connected to last physical slave on network this i ta stub this is nota s aa oe __ _ wired terminal master strip is physically connected to last physical slave on network represents wired network termination strip terminal strips located within master slave image represent terminal strips that are physically connected to device terminal strips that appear outside slave image represent terminal strips not connected to device Figure 3 26 Directions to Wire Network Network wiring consists of two pair of twisted pair cable plus a communications com wire Category 5 ethernet cable is recommended Network wires are terminated at location on I O Board figure 3 27 Common lettering references are used for both 5400 and 5500 models AN WARNING Disconnect external power to the unit before wiring AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1
131. ever YSI a Exit Menu recommends pressing in this instance as well in order to save any other changes that may have been made to the configuration YSI 5X00 88 Configuring the 5X00 Adjust Contrast Menus gt System gt Adjust Contrast Use the Adjust Contrast menu to lighten or darken the display contrast Use Up and Down Arrow Keys To Adjust Contrast Press Enter to Exit 1 Enter Adjust Contrast Menu Menus gt System gt Adjust Contrast A 2 Use or Y to darken lighten display a 3 Press to confirm new display contrast Sas 4 Press Wibe to save configuration and return to Run Screen Notes The display contrast will adjust automatically based on the 5X00 s internal temperature HE Contrast adjustment cannot be performed using AquaManager BackLight Timer Menus gt System gt BackLight Timer When the backlight timer is enabled the backlight will turn on when any front panel key is pressed and then turn off after the user configured backlighting timer expires If the backlight timer is disabled the display backlight will not turn off BackLight Timer Menu BackLighting Timer Enabled Time 30 Sec Time Units Sec YSI 5X00 89 Configuring the 5X00 1 Enter BackLight Timer menu Menus gt System gt BackLight Timer A 2 Use and Y to scroll and highlight submenus 3 Press to select the submenu you wish to change 4 Enable and configure submenus ames
132. f Note Place the 5X00 in service hold as instructed in step 3 of calibration checks in Maintenance page 189 See 3 Press Wi to save configuration and return to Run Screen Note Timer and control icon s remain at the Run Screen until the system is reset Example the timer icon remains at systemwide location until the end of the timer cycle that was stopped when the relay test menu was entered even though the relay is not energized To reset systems after exiting the Relay Test menu power cycle the 5X00 Version Menus gt System gt Version The Version menu contains information about the 5X00 including display and control board firmware code version firmware compile date and time control board temperature AC and DC voltage and model number Service Hold Notes Menus gt System gt Service Hold Firmware version information is required when contacting YSI support The clock chip temperature range starts at 0 C Values lt 0 C are not valid Pressing Gi at the Run Screen puts the 5X00 into Service Hold The Service numbers Hold time is user selectable 1 255 sec min or hours Service Hold turns off any The normal operating range temperature will be a few degrees above ambient active relays and disables any sensor aux and timer system relays from energizing AC powered units will run at a higher temperature than DC powered units regardless of value or condition 5X00 alarm emails are not sent during s
133. fills 1725 Brannum Lane Batteries are removed and sent to battery recyclers for dedicated metals Yellow Springs OH 45387 USA Web Site www ysi com When the time comes for you to recycle follow the easy steps outlined at Wwww ysi com When placing an order please have the following available 1 YSI account number if available 2 Name and phone number 3 Purchase Order or Credit Card Battery Disposal 4 Model Number or brief description 5 Billing and shipping addresses 6 Quantity The circuit board in this instrument contains a manganese dioxide lithium coin cell battery that must be in place for continuity of power to memory devices on the board This battery is not user serviceable or replaceable When appropriate an authorized YSI service center will remove this battery and properly dispose of Service Information it per service and repair policies YSI has authorized service centers throughout the United States and Internation ally For the nearest service center information please visit www ysi com and click Support or contact YSI Technical Support directly at 1 937 767 7241 When returning a product for service include the Product Return form with clean ing certification The form must be completely filled out for a YSI Service Center to accept the instrument for service The form may be downloaded from www ysi com by clicking on the Support tab then the Product Return Form button YSI 5X00 YSI 5X0
134. front panel buttons to navigate enter configure and view submenus save afier keypad entry to return to previous menu to save configuration and return to Run Screen To clear previously entered configuration scroll and select clear and save at keypad submenu Figure 4 4 This symbol indicates that alpha numeric or numeric keypad entry is required This symbol is used in the menu map appendix starting on page 205 and in directions for menu configuration this chapter Use A M front panel keys Ti to scroll and to select entries The remainder of this chapter provides information on 5X00 menus and submenus and their function Menu structure and information is provided in hierarchical order starting with the menus is provided after the YSI 5X00 81 Configuring the 5X00 Configuring the 5X00 Main Menu unable to calibrate within the 5X00 s specifications This may indicate improper sensor wiring page 50 5X00 location page 27 sensor location or page 33 the need to service the sensor or a failed sensor Calibration of temperature sensors is not required and is not available Energized alarm relays for all systems de energize when a front panel key is T to enter the calibration menu Alarm systems are not reset until at the Run Screen to enter the Main Menu All system configuration is done through this menu The four Main Menu submenus are Calibration System Sensor Setup and Timer
135. g 62 65 Submenu screen types 81 Subnet mask ethernet menu 96 Suffix analog non temperature 106 Surface mount 5400 28 Surge and lightning protection 70 Systemwide event 112 T Technical Support 238 Temperature 150 aux input configure input type 108 temperature conversion table Alpha A curve 236 Termination relay and networks 101 and non networked 5400s 103 Timers 159 clean probe timer 130 daily 10 event timers 4 159 Feed Smart timer 161 calibrate feeder 167 daily feedings 164 daily weight 165 fcr 164 YSI 5X00 249 biomass 165 daily weight 165 feed biomass 165 feed mode continuous 162 timed 163 sensors 166 Troubleshooting 199 205 AquaManager 204 email alarming 201 Feed Smart timer 204 firmware updater 203 network 202 other 5400 systems 203 relays 201 sensors 199 U under See Sensors over and under values Unpacking and inspection 198 Vv Validation error 141 Version firmware 135 W Warranty 237 Weather shield 32 Wiring 39 59 accessing I O board 42 aux non temperature 59 analog instrument 61 digital instrument 61 bulkhead fittings 40 communication equipment 67 ethernet module 69 rs232 68 contactor 58 control board 44 grounding 5400 44 YSI 5X00 250 Index PCBs 39 power 46 AC 46 DC and backup power 48 relay outputs 56 sensor 50 DO 50 temperature 54 YSI 5X00 251 Index Item 605877 Rev E Drawing A605877 August 2012 Copyright 2012
136. gt 1 mg L it is likely that maintenance is required on the 5200 DO sensor Sensor Care and Maintenance Periodic DO sensor electrode cleaning and membrane changes are required DO Sensor The DO sensor requires periodic membrane changes and electrode cleaning For best results YSI recommends that the electrolyte solution and the membrane cap be changed at least once every 30 90 days YSI 5420 5421 and 5422 Refer to the instruction sheet included with the membrane kit for specific instructions on chang ing a membrane YSI recommends replacing the sensor cap ODO 626250 about once per year The sensor cap should also be replaced if it is cracked or damaged The instruction sheet shipped with the replacement ODO sensor cap includes the calibration coefficients specific to your sensor cap Notes Membrane life depends on usage Membranes will last a long time if installed properly and treated with care Erratic readings are a result of loose wrinkled damaged or fouled membranes or from large more than 1 8 diameter air bubbles in the electrolyte solution If erratic readings or evidence of membrane damage occurs replace the membrane and the electrolyte solution Ifthe membrane is coated with oxygen consuming e g bacteria or oxygen producing organisms e g algae erroneous readings may occur Chlorine sulfur dioxide nitric oxide and nitrous oxide can affect readings by behaving like oxygen at the sensor If you suspec
137. h screen appears for approximately 2 seconds Icons displayed at the Run Screen represent individual and systemwide conditions See Run Screen Icons page 78 Run Screen and sensor display formats are user selectable See Display Settings page 115 and Sensor Setup Menus page 137 Notes The Run Screen must be displayed during normal operation Allalarm functions 5X00 email alarms energizing of enabled alarm relays alarm icons and buzzer are suspended when in 5X00 instrument menus Alarm systems are reset when menus are exited to Run Screen YSI 5X00 76 p softkey labels Figure 4 2 YSI 5X00 77 Configuring the 5X00 Run Screen Icons Icons identify control alarm timer power service and communication informa tion Icons along the top of the Run Screen indicate 5X00 systemwide conditions table 4 2 Icons displayed within a sensor window indicate condition s specific to that system table 4 3 Notes Control icons display when the control relay s is active General alarm icon buzzer 5X00 emails and enabled alarm relay s sensor and general alarm remain active until one of the bottom four 5X00 front panel keys is pressed regardless if the alarm condition no longer exists Relays and corresponding icons that de energize for Svr Hold calibration and or factory resets are restored after 30 seconds of completing Svr hold calibration and or factory resets For exceptions see menu specific i
138. he 5X00 port using AquaManager or locally at the 5X00 Poll node using RS232 com munication Next upload configuration information including static IP port subnet and gateway addresses DNS Address Menus gt System gt Communications gt Ethernet gt DNS Domain Name Service DNS refers to the server or workstation used to convert domain names into IP addresses Notes With DHCP enabled the serial to ethernet device will acquire SMTP and DNS addresses during initialization When DHCP is enabled the DNS address is not updated at the IP address menu Numbers between 0 255 are valid for each of the four 4 DNS IP Address fields Email Addresses Menus gt System gt Communications gt Ethernet gt Email Address gt Email Address gt Email Address gt CC Email Address Up to four email addresses can be configured for 5X00 emails At a minimum the first email address and the CC email address must be configured If the CC email address is not configured 5X00 email alarms will contain no alarm information The email from address will be the email address entered in the first Email Ad dress menu Notes See Send Test Email Msg page 101 to verify proper configuration of ethernet menus Ona network both master and slave alarm emails are sent to the configured email addresses in the master Test the alarm email delivery by creating an alarm condition at the 5X00 and verify the email s is received
139. he 5X00 enclosure The front panel contains the 5X00 display and seven keys Use the keys to navigate menus and instrument system information This icon indicates helpful information for AquaManager users and is used through out this chapter AquaManager provides access to 5X00 system information from a PC Most 5X00 configuration and monitoring can be done using AquaManager See Chapter 5 AquaManager page 175 5X00 Front Panel Keys Use the 7 front panel keys to navigate menus scroll Run Screens and reset system alarms Run Screen on Display Press to scroll up in menus and to scroll Run Screen Press to enter confirm in menus and to hold at Run Screen Press to scroll down in menus and to scroll Run Screen Press softkey below label softkey labels change to perform label function in different menus Figure 4 1 YSI 5X00 74 Configuring the 5X00 Front Panel Keys There are seven 7 5X00 front panel keys figure 4 1 Use amp and keys to scroll and highlight menu lists and to scroll through multiple Run Screens Use key to select and enter highlighted submenu item and to hold one of multiple run screens from scrolling Hold is not an option when there is only one run screen Run screens can be scrolled when held by pressing A and keys Notes Press and hold and longer than one second for continuous scrolling Use and Y to scroll and view additional menu items when a scroll bar app
140. hen a timer is energized and the power is restored when the timer system is still active the timer relay will energize for the timer dura tion and not for the remaining original timer cycle Example timer one is configured to start at 10 40 for one hour The power fails at 11 30 Power is restored at 11 35 The timer will energize for one hour not the remaining 5 minutes of the original timer cycle When the timer relay is energized after the timer duration is changed the timer relay de energizes and reenergizes for the newly configured duration and not for the remaining original timer duration Example timer one is configured to turn on at 8 30 am for 10 minute duration Timer one relay energizes at 8 30 am At 8 35 am timer one duration is changed to 20 minute Timer one relay de energizes at 8 35 am and re energizes for the newly configured 20 minute duration When the timer start time and duration are reconfigured and fall within the current 5X00 unit time the relay energizes for the entire duration Example The 5X00 unit time is 8 30 am Timer one is configured to turn on at 8 00 am for one hour The timer relay will energize at exit to run screen and will remain energized for one hour The 5X00 does not use the system clock to calculate duration in this case The following day the relay will energize at 8 00 am and de energize at 9 00 am There is a 30 second delay at power up before timers become active Timer relay off
141. herefore it is essential to have accurate readings at the sensor loca tion Locate sensors according to the below specifications 5400 Locate sensor end of probe assembly e ina location that represents the entire system e where the water flow is at least 3 inches per second 7 6 cm sec if using the 2 0 mil PE membrane or at least 6 inches per second 15 24 cm sec for 2 0 mil Teflon membrane e ina location that is free from debris e g algae ideally at a 45 angle from vertical position and directed with the flow figure 3 10 YSI 5X00 34 Installation and Wiring probe orientation rd a Ys 5420 probe orient probe end away from flow 45 angle to avoid collection of debns at probe end flow direction Figure 3 10 e ina well mixed free flowing area midstream and mid depth typically gives representative readings the probe assembly and cable are fully submersible up to the cable connector e submersed at all times so liquid level fluctuations do not expose the sensors to the atmosphere e so the sensor probe cabling is not routed near rotating machinery and or equipment involving electrical switching or regulation e so that the sensor assembly and cabling are located away from sources of electrical interference such as UV sterilizers florescent lighting ballasts pumps any high voltage peripheral devices etc CAUTION run high and low voltage cabling through separate bulkhead and conduit e wher
142. iary inputs 3 4 5 and 6 can be configured for a temperature sensor See Temperature Probes page 54 for wiring directions Aux inputs can be used for a variety of applications including level switch pressure switch and or an external instrument with an analog recorder output Aux input wires are terminated at location and or on 1 0 Board figure 3 23 See 5X00 I O Board wiring diagram on inside of front panel for identification of aux system number and pin position See Digital Input example figure 3 24 and Analog Input example figure 3 25 Common lettering references are used for both 5400 and 5500 models Notes All aux inputs have input protection the maximum input voltage should not exceed 6 VDC Analog systems will not monitor and or alarm properly if the device that is installed and configured operates outside the configured analog range For proper digital input operation use low impedance switches and wiring The total resistance should not exceed 200 Q ohms Directions to Wire Aux Inputs Non Temperature Inputs AN WARNING Disconnect external power to the unit before wiring AVERTISSEMENT d connectez alimentation externe de l unit avant d effectuer un c blage quelconque 1 Perform steps 1 4 of 5X00 installation and steps 5 6 as required for the application 2 Open front panel page 42 3 Feed auxiliary device cable s through drilled hole in rubber grommet to locations and or The
143. ibration 82 DO 5420 and 5421 galvanic 37 DO 5422 polarographic DO temperature 36 locate and install 33 name probe sensor system 125 probe sensor setup See Sensor setup menu R Rail mount 5400 28 Recycling 239 Relays relay test 134 wiring 56 wiring a contactor 58 Reset to factory reset all 131 reset clean probe timer 130 reset sensors 132 reset system s 132 reset timers 133 RS232 YSI 5X00 247 PC connection 68 rubber grommets See Bulkhead fittings Run Screen 76 run screen icons 78 S Safety cautions 23 warnings 21 Sensor data log view 173 Sensor log setup See Data Logging menu Sensors and Feed Smart timer 166 check probe 82 guard 37 name 125 over and under values 137 wire 50 DO sensors 50 temperature sensors 54 Sensor setup menu 137 30 second sensor system hold off 143 aux non temperature analog 149 digital 147 relay 147 relay 149 aux temperature 150 control mode 138 DO 154 set points controls alarms 138 Serial number 129 Service hold 173 configure service hold 134 Service menu 129 See also Reset to factory Set point value 139 SMS messaging 98 SMS messaging formats 235 Softkeys 76 Specifications YSI 5X00 248 Index Index environmental 13 inputs aux non temperature 14 DO 14 temperature 15 systems non input AquaManager 17 communication 17 ethernet module 17 RS232 17 firmware 17 hardware 16 leds 16 power 16 relays 16 Stub network wirin
144. imer relay will energize for the configured time duration and not for the remainder of time prior to service hold Example timer relay 1 is configured to start at 11 00 am for one hour Service hold is enabled and configured for 5 minutes The timer relay energizes at 11 00 am At 11 15 am the 5X00 is put into service hold Timer relay 1 de energizes At 11 20 am the service hold time expires The 5X00 is power cycled and the timer relay energizes after 30 seconds The timer relay de energizes at 12 20 pm and not at 12 00 pm which would have been the original off time if the unit had not been placed in service hold Energized timer relays de energize at downloader The relay will reenergize after a power cycle following the downloader if the timer system is still active Timer relay will energize for entire configured duration time and not for the remainder of time prior to being placed in downloader There is only one on time for all timers Example timer relay 1 is configured to start at 11 00 am for one hour The timer relay energizes at 11 00 am At 11 15 am the 5X00 is put into downloader Timer 1 relay de energizes Timer 1 relay re energizes 30 seconds after a power cycle following the downloader at approximately 11 24 am The timer relay de energizes at 12 24 pm and not at 12 00 pm which would have been the original off time if the unit had not been placed in downloader YSI 5X00 160 Configuring the 5X00 If power fails w
145. in control range Reconfiguration of the following does not place the system in 30 second hold off DOsystems display format probe type membrane type ppt elevation temp source and temp display format Temperature system display format chiller on time chiller on time units chiller hold off time chiller hold off time units set points enable disable control relays Notes Configuration changes place only the system that has been reconfigured on 30 second hold No off event log is created when energized system relays de energize due to 30 second sensor hold off Control icons and control messages continue to display during the 30 second sensor system hold at the Run Screen regardless if relays are energized Aux Hold Off non temperature aux systems Aux Hold Off user configured is the length of time the control or alarm condition must exist before the Aux relay energizes Notes To avoid control or alarm for spurious events configure the Alarm Hold Off gt than 0 IfGeneral Alarm is enabled it is triggered after the Aux hold off time and not the general alarm hold off time Aux Digital Configure digital control alarm open closed relay alarms and hold offin the Aux 1 Aux 6 Sensor Setup Menu Use digital input type for control or alarm based on either a switch open or switch closed condition Only one relay can be configured in an aux digital system Enabled relay will energize based on the
146. inal packing carton Carriers typically require proof of damage due to mishandling The following components are included with the purchase of the 5X00 instrument 5X00 instrument 006515 Flange Mounting Kit 006506 Desiccant Kit 605877 Instruction Manual 605230 Compression Plugs 2 each 605229 Compression Plugs 2 each 605804 Compression Plugs 4 each 605898 Compression Plugs 3 each 655384 Dual Male RJ 45 Cable Assembly 655383 Adapter DB 9 to RJ 45 605880 AC Power Cord 155 VAC U S Plug AC version only 605944UL Pluggable Socket Connector for AC Power 3 pole AC version only 506939UL Pluggable Socket Connector for 12 VDC Power 2 pole 605941UL Pluggable Socket Connector for RS 485 5 pole 605943UL Pluggable Socket Connector for relays 12 pole 2 each 605940UL Pluggable Socket Connector for Auxiliary Inputs 3 Pole 605942UL Pluggable Socket Connector for DO and AUX inputs 8 Pole 2 each If any parts are damaged or missing contact YSI or your YSI representative im mediately YSI 5X00 198 Appendix 2 Troubleshooting Sensor Troubleshooting When troubleshooting sensors disable the control alarm relays Verify 5X00 wiring and configuration inaccurate or fluctuating sensor values improper placement of probe assembly fouled membrane or sensor cap damaged membrane or sensor cap improper placement of 5X00 bad sensor bad DO membrane sensor out of calibration DO elevation configuration incor
147. indow appears Close Flash Programmer Verify version information to confirm downloaded code Menus gt System gt Version If applicable disable Force Serial Port configuration YSI 5X00 121 Configuring the 5X00 Notes During upload 5X00 systems are placed into Service Hold which de energizes any active systems including energized relays See SVR Hold Menu page 134 for additional information No off event is created for system relays that de energize when 5X00 is placed in downloader Systems are reset when power is cycled after downloader All logs and unit configuration are retained when 5X00 firmware is updated Display board code loads first followed by control board code The display board screen flickers when display board code is loading The display stops flickering when the control board code is loading The Firmware Updater progress bar will complete two full scrolls during firmware updating Total download time is approximately nine minutes eight minutes to up load display board firmware and about one minute to upload control board firmware Autopoll must be shut down when firmware is uploaded to 5X00 Flash Programmer Updater Messages The Firmware Updater program may respond with one of the following messages to indicate that the upload did not occur Timed out or Could not find Unit messages indicate a communication problem between PC and 5X00 Reconfirm Communication menu configur
148. ion logs include user input 1 user input 2 and the original and new slope offset information when applicable Event Logs Control Alarm and Timer relays assigned to 5X00 systems create events when they energize and de energize In addition AC power fail ethernet failure to initialize errors and mode network failures create events These events are recorded in the Event log Events identify the 5X00 system are time stamped and record relay on and off times if applicable The General Alarm does not create an event or control message unless a General Alarm relay is enabled YSI 5X00 172 Configuring the 5X00 EventLogs Fvantl ane 08 26 2007 10 39 02 AM Oo 2b6 2007 10 34 07 AM 08 26 2007 10 33 16 AM 08 26 2007 10 30 33 4M ap m Sub System 08 26 2007 10 30 00 4M Coni angeli 4 Event Dose Up End Note Enable event logging in the System menu See Event Logging page 112 for additional information Sensor Logs Enabled systems record sensor data based on data logging menu configuration Sensor logs identify sensor system are date and time stamped and record sensor value at user configured intervals SensorLogs SensorLogs 09 03 2006 04 19 08 PM 09 03 2006 04 09 06 PM 09 03 2006 03 59 07 PM 09 03 2008 03 49 07 Pe 09 03 2006 03 39 06 PM 09 03 2006 03 29 05 PM 09 03 2006 03 19 05 PM 09 03 2006 03 09 04 PM 09 03 2006 04 19 08 PM 09 03 2006 04 09 06 PM 09 03 2006 03 59 07 PM 09 03 2008 03 49 07 PM 09 03 200
149. ions and features Appendices include information on Unpacking amp Inspection Troubleshooting Menu Maps Declaration of Conformity Parts and Accessories SMS Messaging Warranty Contact Us Alpha A Curve and Recycling information An index is provided starting on page 240 Product Specifications To ensure accurate and reliable performance operate the 5X00 system according to the specifications provided in the following tables Damage and or incorrect operation could result if these specifications are not followed Product specifications are subject to change without notice Visit www ysi com to view the most recent product specifications Environmental Specifications Environmental Category Operating Range Temperature 15 to 70 C 5 to 158 F Enclosure Rating NEMA 4X direct exposure to outside conditions IP65 Compression Fitting Rating IP 68 NEMA 6 liquid tight Electrical Safety IEC compliant Other RoHS compliant ee ee ee F YSI 5X00 13 Introduction Introduction Input System Specifications Flow require minimum flow rate of 3 inches 6 inches per second or 15 24 ments per second or 7 62 cm second for cm second for 2 0 mil Teflon Aux Systems There are 6 Aux input systems that allow digital or analog 0 2 0 mil PE membrane 6 inches membrane 1 0VDC 0 5 0VDC or 4 20mA configuration In addition four Pet second or 15 24 cm second for 2 0 mil Teflon membrane of the Aux systems can be configur
150. is powered on or after servicing the DO sensor for the polarographic sensor to stabilize YSI 5X00 36 Installation and Wiring YSI 5422 probe assembly CALIBRATION STORAGE SLEEVE __ STRAIN RELIEF __ STAINLESS STEEL PROBE BODY _7 PROBE GUARD Sensors with probe Vs guard removed TEMPERATURE SENSOR DO SENSOR with membrane Figure 3 11 5400 YSI 5420 Galvanic DO and YSI 5421 Galvanic DO Tempera ture probe assembly The YSI 5420 probe cable assembly includes a galvanic DO sensor The YSI 5421 includes a galvanic DO and temperature sensor The DO sensor on both of these cables is shipped with a dry membrane A new membrane with fresh electrolyte must be installed on the DO sensor prior to use Complete instructions are provided with the sensor and membrane kit Figure 3 12 shows the external parts of the YSI 5420 probe cable assembly After installing the probe in its monitoring location see Wire Sensors page 50 for wiring directions Probes should be serviced on a regular basis See DO Probe Maintenance page 191 YSI 5X00 37 Installation and Wiring Installation and Wiring SI 5420 Directions to prepare the ODO probe for the first time probe assembly 1 Remove the metal probe guard from the probe by turning it counterclock wise 2 Remove the red storage cap which contains a moist sponge from the end of the probe by pulling it straight off the sensor Save this to use later for long t
151. it is highly recommended to use a battery back system when 5X00 is powered primarily by AC power See page 196 for DC battery maintenance information Power FailMenu Fow Enabled Fow itor Ena Low nitor Enabled Low Battery Trigger 15 00 Volts Disabling the Power Fail System will disable AC power events and disable the General Alarm in the event of low battery for DC power Disable Power Fail AC Monitor when powering 5X00 by a DC power source Enable Low Battery Monitor to trigger General Alarm in the event DC voltage is lt to low battery trigger The Low Battery Alarm Hold Off time is five 5 seconds and cannot be user configured Once the low battery general alarm has been acknowl edged by pressing one of the 4 softkeys it is not reset See General Alarm page 124 1171972008 09 25 00 4M oy stern Power Fail System Event AC Power Restored 1 Verify AC and DC power supplies are properly wired and powered See wire power page 46 YSI 5X00 128 Configuring the 5X00 2 Enter Power Fail Alarm menu and submenus Menus gt System gt Power Fail 3 Use to scroll and highlight submenus e 4 Press to select 5 Enable and configure submenus TR 6 Press Wi to save configuration and return to Run Screen Notes Press to view AC power fail events i icon at Run Screen indicates that the 5X00 DC power is Low Battery i value with Low Battery Monitor enabled icon at Run Screen indicates
152. ithout enabled relay the general alarm system becomes active when any system alarm is active See General Alarm page 124 System low alarm range starts at 1 significant digit below low control value High alarm range starts at 1 significant digit above high control value Notes Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen Alarm icon s display at the Run Screen when alarm condition s exists for longer than the general alarm hold off time See Icons page 78 at Run Screen to display active sensor and aux system relays to display events created by control and alarm relays see Event Log page 112 Alarm relays are not energized if the 5X00 DO sensor value reads Over or Under Over and Under are not displayed for aux temperature systems when temperature values are outside the temperature range specification see tem perature range specification page 15 Temperature system alarms will not operate correctly when values are outside the temperature range specification See Wire Relays page 56 for information on wiring alarm output devices Validation Error and Autofix Set Point Control Only When an invalid value is entered at the numeric keypad a Validation Error window displays An invalid value is either a value
153. l Lagt The following configuration and tasks are performed from Systems Management forms view and configure node sensor and aux systems view and configure node timer and feed timer systems view and configure most node systems 5X00 system menu configure node mapping icons Notes Always manually poll the 5X00 after uploading configuration changes and verify that the uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5X00 AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 The Run Screen must be displayed during normal operation If the 5X00 is not at the run screen during AquaManager uploading pressing the 5X00 may only save certain configuration changes YSI 5X00 181 AquaManager Database Management For optimal operation and safeguarding compact and back up the AquaManager database Uncompacted Access database s may become gt 1GB when polling large networks and when polling nodes with large data logs Compact the database from the Explorer Window Tools gt Database Maintenance gt Compact Database or from the System Wide Properties gt Gen Settings tab Configure an automatic weekly backup from the System Wide Properties gt Database Backup tab f AquaManager Properties R amp tet a arg st m Network Info Mapping Database Backup Au
154. l Port on 5X00s wired and configured with an ODO Calk data did not ethernet device page 102 ee 3 Verify that the baud rate in 5X00 Communications menu is configured to 115200 4 From the AquaManager Explorer window access the Flash Programmer utility from the pull down menu Tools Instrument tools Update Firmware 6 If no validation error e is displayed the ODO calibration codes were entered correctly to save and return to run screen Notes Itis not necessary to load sensor cap coefficients when a new ODO probe is installed A new cable probe assembly has a sensor cap installed and the sensor cap coefficients are preloaded into the probe at the factory If ODO calibration codes are not uploaded when the sensor cap is replaced the ODO may not operate accurately YSI 5X00 YSI 5X00 118 119 5 Configuring the 5X00 Configure PC com port number 1 8 in Flash Programmer Notes Use only a Tripp Lite Keyspan USB Serial Adapter model USA 19HS YSI p n 773 When using USB Serial Adapter verify that the port number assigned dur ing driver installation is the same port configured when using AquaManager Flash Programmer Flash Frogrammer AquaManager Program Folder includes the latest version of instru ment firmware The lastest firmware is stored as an mdb file in the PC Program Files gt AquaManager gt Firmware At AquaManager Firmware Updater gt File gt Load Firmware Database Locate and load thi
155. led Relay Disabled 1000 Range Low 250 Control relays configured in the Set Point control mode energize when a user configured control value is received from the input device and is processed by the 5X00 Control relays can be configured to raise and or lower DO temperature and analog aux device systems High temperature control may also be configured for a timed set point mode see page 151 Configure high and or low alarm systems to activate peripheral devices and or to provide alarm notification messages when alarm condition s exist Configure values outside of acceptable operating control range as high and low alarm values Set Point Control Values Range low and Range high values set the acceptable operating range for the water system Control system s do not become active when value s are within accept able control range See figure 4 8 page 140 Enabled control relays energize when the sensor reports a value lt the range low control value or range high control value Control relays are typically wired to devices used to raise or lower certain water parameters in order to maintain the system as close to set point as possible Control relays remain energized until the sensor reports a value lt set point when dosing down to lower specific water parameter and or set point when dosing up to raise specific water parameter Exception temperature high timed set point control page 151 Sensor low control range starts
156. line Help for detailed application configuration information Before the node can be accessed using AquaManager perform the following 4 Create or Open network 5 Insert group 6 Insert node s A Determine communication method B Obtain 5X00 serial number s 7 Poll node to obtain current node configuration 8 Complete configuration of node and Aquamanager features for your application AquaManager Windows Use the Explorer and Node Screens to access configuration forms Certain con figuration forms can be assessed in multiple ways Access to configuration forms is provided below Explorer Window The Explorer Screen is displayed when AquaManager is launched At the Explorer Screen the network tree is displayed The tree includes network group and node folder s along with node systems that are used for mapping The tree is represented in hierarchical format YSI 5X00 178 AquaManager AquaManager Gjan09 File Edit View Insert Tools Window Help Ea 8jan04 NE Farm T n YSI 5400 direct s mo YSI 5200A E TPD 52004 Last Polled 1 30 2009 5 04 36 PH r YSI 5400 ethernet email S 57004 slave ethernet email HO pH catfish RP orp mY HII Temp System WDD Cond System 010 DOT System UX system 1 UX system 2 lil Relay 1 i Relay 2 i Relay 3 t Helay 4 9 15 32 PH The following configuration and tasks are performed from the Explorer Screen create open and export networks insert an
157. ly event that they are ever deleted Probes should be serviced on a regular basis See Probe Maintenance page 191 from the probe Wiring Information System components must be wired correctly to ensure reliable performance and accurate data collection Directions are provided on the following pages for wiring all components and peripheral devices PCBs There are four printed circuit boards PCBs inside the 5X00 enclosure They are Display board mounted in the front panel I O board is attached to a metal plate inside the enclosure and is visible when front panel is removed Figure 3 12a DO daughter board mounted to the I O Board Control board connected to the under side of the I O Board YSI 5X00 YSI 5X00 38 39 Installation and Wiring Notes I O board and control board including DO daughter board are attached to a metal plate and are referred to as the lower board assembly See Control Board page 44 No 5X00 components or peripheral devices are wired to the display or DO daughter board Most components including power Aux input network relay output and RS232 communication components are terminated on the I O board 5X00 ground wire and sensor ground wires also called drain wires are terminated to the metal plate that is attached to the lower board assembly The optional serial to ethernet device is installed on the control board The front panel must be removed when wiring 5X00 components and
158. ly gives representative readings the probe assembly and cable are fully submersible up to the cable connector e submersed at all times so liquid level fluctuations do not expose the sensors to the atmosphere e so the sensor probe cabling is not routed near rotating machinery and or equipment involving electrical switching or regulation e so that the sensor assembly and cabling are located away from sources of electrical interference such as UV sterilizers florescent lighting ballasts pumps any high voltage peripheral devices etc CAUTION run high and low voltage cabling through separate bulkhead and conduit In addition to the above considerations locate the temperature sensor s e ina location that accurately reflects the temperature of the DO sensor it is monitoring 5400 YSI 5422 Polarographic DO Temperature Probe Assembly The YSI 5422 probe assembly includes a polarographic DO and temperature sensor The DO sensor is shipped with a red protective cap Remove the red cap and install a new membrane with fresh electrolyte onto the DO sensor prior to use Complete instructions are provided with the sensor and membrane kit Figure 3 11 shows the external parts of the YSI 5422 probe assembly After installing the probe in its monitoring location Wire Sensors page 50 for wiring directions Probes should be serviced on a regular basis See DO Probe Maintenance page 191 Allow approximately 10 to 15 minutes after the 5X00
159. ments for electrical equipment under US FCC Part 15 and ICES 003 for unintentional radiators Manufacturer YSI Incorporated 1725 Brannum Lane Yellow Springs OH 45387 USA 5400 5500D 01 5500D 02 5500D 04 Model Numbers Instrument Accessory 5400 5500D 01 5500D 02 5500D 04 Conforms to the following Standards e FCC 47 CFR Part 15 2008 Radio Frequency Devices e ICES 003 2004 Digital Apparatus Supplementary Tested using ANSI C63 4 2003 and CAN Information CSA CEI IEC CISPR 22 02 heMitl Signed Lisa M Abel Date 24 July 2011 Title Director of Quality YSI 5X00 229 Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms with the Australian and New Zealand Electromagnetic Compatibility EMC requirements for generic products to be used in residential commercial and light industrial environments Manufacturer Product Name Model Numbers Instrument Accessory Conforms to the following Standards hcMitl Signed Lisa M Abel Title Director of Quality YSI Incorporated 1725 Brannum Lane Yellow Springs OH 45387 USA 5400 5500D 01 5500D 02 5500D 04 5400 5500D 01 5500D 02 5500D 04 e AS NZS 61000 6 3 2007 A1 2009 Electromagnetic compatibility EMC Part 6 3 Emission e AS NZC 61000 3 2 2007 A1 2009 EMC Limits for harmonic current emissions e AS NZS 61000 3 3 2006 Limitation of v
160. monitor control or alarm properly if a device that operates outside the configured analog range is installed and configured Input scaling allows a way to view data withn a specific input range of the input type 0 1v 0 5v 420 ma in greater resolution In the below example 0 1v is the input Suffix type and display format 0 The configured Min value is 0 and the configured Max Menus gt System gt Configure Aux gt Aux 1 6 gt Suffhix value is 1000 The input scale Min is 25 and the input scale Max is 75 The user wants to only view data within this specific range In the below example an input Enter the Suffix up to 4 characters to describe the input type or units The sufhx value of 25v a display and datalog value of 0 An input value of 50v a display is displayed at the Run Screen The suffix is typically used to describe the input value and datalog value of 1000 signal type Example when using a total dissolved gas pressure sensor mmHg could be used ring analog aux 0 1v device Min amp Max as a suffix for measuring TGP total dissolved gas pressure figure 4 7 page 108 and Input Scale Min Max menus Min and Max values Menus gt System gt Configure Aux gt Aux 1 2 gt Min User Configured User Configured gt Max Min Value Max Value sje 1000 Min and Max values are user defined The range is 10000 to 10000 Min and Max values are scale the display output value The min and max values may be configured to cor
161. mperature value Notes 5400 Feed Timer temperature sensor value is always taken from the DO system configured temperature source Feed Timer temperature source is always taken from the ODO temperature sensor regardless if temperature system is configured for an aux temperature sensor DO Low Temp Low Enter the lower limit of the sensor range where no feed reduction will take place YSI 5X00 166 Configuring the 5X00 DO High Temp High Enter the high limit of the sensor range where no feed reduction will take place DO Change Temp Change Enter the percent reduction in feed weight that will occur for out of range enabled feed timer sensors Results from all out of range sensors are added To disable a sensor value from affecting feed duration configure 0 0 as the change for that sensor Calibrate Menus gt Timers gt Feed Smart Timer gt Feeder gt Calibrate Calibrating the feeder is essential for proper operation of the feed timer system Feed timer calibration is required to establish the amount of food dispensed over a certain period of time The 5X00 will base feed cycle duration times on the last saved calibration value Feed Timer 1Menu Feed Timer Disabled FCR Disabled Feeder Sensors Disabled Relay Not Available Units oz Calibrate O 0 oz Calibrate Feed Smart Timer 1 Install and wire feed timer device See wire relays page 56 2 Enable Feed Timer Menus gt Timers g
162. nection Consult the network administrator to verify compatibility for ethernet configura tion Lightning and Surge Protection AC line voltage surge suppressors protect field equipment on any AC line to ground from damage due to electrical transients induced in the interconnecting power lines from lightning discharges and other high voltage surges Surge protection devices are strongly recommended to protect your equipment from secondary surges and lightning on outdoor installations Follow the recommendations provided when choosing and incorporating surge protection devices into your operation Recommendations e Surge suppression devices should be located on the AC line supplying power to the 5X00 and any signal lines connecting the 5X00 e The unit should include noise filtering common mode and normal mode suppression and nanosecond reaction time e Surge suppressors should be internally fused to remove the load if the unit is overloaded or the internal protection fails e Signal line suppressors protect low voltage signals and relay outputs from damage due to electrical transients induced in the signal lines from lightning discharges or nearby electrical devices e Signal line suppressors should be installed at each end of an analog loop e Relay outputs should be protected at the receiver end e Signal line suppressors should consist of a three element gas tube followed by metal oxide varistors and suppressor diodes e The prot
163. nergize after five additional minutes The 5X00 time will be 10 10am The event log will reflect the configured 5X00 time when the event occurred In this example 9 00am for the start and 10 10am for the end The time must be manually changed for daylight savings time adjustments Daylight savings note Sensor data log records are not overwritten when the YSI 5X00 114 Configuring the 5X00 clock is changed unless the instrument is power cycled after changing the data and time Example the data log interval is set to 15 minutes Current instrument time is 6 00 am The clock is adjusted to 5 00 am for daylight savings time The 5X00 sensor log contains four 15 minute interval records from 5 00 am to 6 00 am from prior to time change Sensor data logs are not overwritten with new values for the repeat of 5 00 am to 6 00 am 15 minute intervals unless the instrument is power cycled agen Menu configurations are saved to the system by pressing Wiii to return to the Run Screen and not when the change is made in the menu Exception Date and time and clear data logs are updated immediately to the system not a Exit Menu when is pressed Display Settings Menus gt System gt Display Settings Sensor and Aux conditions are displayed at the Run Screen Use the Display Set tings menu to configure how many systems display on one page at the Run Screen Up to six systems can be displayed on one Run Screen page Multiple Run Screen page
164. never error exists away from the configured set point See PID PWM up down control configuration page 144 The PID PWM control system is flexible and can be tuned to keep water systems around their set points even though the environment is exposed to disturbances that drive the input value away from set point An example of a PID PWM control system that most readers will be familiar with is a cruise control system in a car Ac celeration and deacceleration adjustments are continually being made to maintain the car at a constant speed or set point Configure PID PDW control systems at Sensor Setup menus PID PWM control also allows configuration of high and low alarm systems to activate peripheral devices and or to provide alarm notification messages when alarm condition s exist Notes Changing control method between PID PWM and Set Point may result in invalid setp point control and alarm value configurations Always reconfirm sensor setup system menu configuration when control mode is changed PID PWM control is not available for aux digital systems DO system s PID PWM set point can be configured using either mg L or Sat set point YSI 5X00 143 Configuring the 5X00 PID PDW Tuning Each and every water system responds very differently to peripheral control de vices due to many factors Factors that can influence the ability of a control device to maintain a certain set point include size of system peripheral equipment s
165. nfigured in the Email Alarm List in the Node Create a network map to display current conditions for 5X00 nodes at PC run Properties window Test emails can be sent in the AquaManager Properties window ning AquaManager Map icons are configured to represent nodes node systems under the Autopoller tab and relays Map icon images change based on system condition s For example a green icon is displayed when DO 1 is in acceptable operating range a yellow icon is displayed when DO 1 system is in control range when enabled and a red icon is displayed when DO 1 system is in alarm range This provides a quick visual of system conditions at the PC Near real time Map is updated several times a minute as AquaManager constantly communicates with nodes during Autopolling Node mapping is available for direct and TCP IP node communication types The following figure is an example of an AquaManager map AquaManager Alarm Emails The PC running AquaManager can be configured to send an alarm email when data received from the node is in alarm range The alarm range or condition is based on the node configuration The node configuration is stored in the network database and is verified and updated at each Autopoll SMS communication interval Autopoller must be running for AquaManager to generate alarm emails Run Autopoller 24 7 to ensure that alarm emails are sent YSI 5X00 YSI 5X00 184 185 Maintenance This page left intentionally blank
166. nforma tion in this chapter With alarms enabled alarm icons appear at the systemwide location and individual system location regardless if a relay is assigned to the sensor alarm or general alarm system ICONS Meaning Notes systemwide RS232 communication blinking icon indicates force serial port is enabled TCP IP communication ethernet module installed operating in acceptable DC power range DC power is lt low battery trigger 5X00 is password protected sensor data logs have information one or more control systems is active PBI to view active systems YSI 5X00 78 ICONS systemwide ah SKAL table 4 2 ICONS Sensor amp Aux dh 7m E A 2 E kA 2 2 table 4 3 Configuring the 5X00 Meaning Notes feed timer is active one or more 10 event timer is active probe timer needs to be reset General Alarm is active Notes Meaning sensor system is in alarm set point control mode low range control relay is energized to raise sensor value set point control mode high range control relay is energized to lower sensor value set point control mode DO low range 2 control relay is energized to raise sensor value set point control mode DO high range 2 control relay is energized to lower sensor value PID PWM control mode system is active YSI 5X00 79 Configuring the 5X00 Menus 5X00 firmware is structured using menus that enable you to
167. ng configuration and tasks are performed from the Node Window view and configure node properties print graph and printer setup close node window copy graph to clipboard insert manual event graph management customize graph settings clear graph overlays view data calibration event amp configuration event logs restore Node Window size to include access to systems management and poll node buttons Systems Management access viewing and uploading configuration to 5X00 YSI 5X00 180 AquaManager Graph Display options Manually poll node button Current data is displayed at the top of the graph during a manual poll Systems Management To open Systems Management click on the Systems Management button located to the right of the graph in the Node Window Use the tabs to view and upload configuration to node The node configuration displayed is based on last poll FF Sytem Manasomont yri environmantal oom com mum save nave nner ane Neds Fare Ever Loga Harag Aden E atta fig Fh Enabled ee a Heke Patcevacl man S Pisha Clan Monicgtesy Tina Chalal aam Sipha Irae Cratled Diggs on Wer Ermi i ates Lal TETE i H J Drsni Da iy a Hok infomation erinma Lost Fue Up Doe Tine hiwe Daa Loga l EAA 10 5 In Uss Chala Lege Hodes Iniotation Yaman Mus van Legge iani In Lise Evari Loger Hiid os z i hue E2 Loge Pe ag Road in Win E Lage Nurs Lal cpr in Man Ca
168. ns page 78 at Run Screen to display active sensor and aux system relays to display events created by control and alarm relays see Event Log page 112 Alarm relays are not energized if the 5X00 DO sensor value reads Over or Under Over and Under are not displayed for aux temperature systems when temperature values are outside the temperature range specification see tem perature range specification page 15 Temperature system alarms will not operate correctly when values are outside the temperature range specification See Wire Relays page 56 for information on wiring alarm output devices 30 Second Aux and Sensor System Hold Off Exiting aux and sensor menus after making certain configuration changes places the system in a 30 second hold During the 30 second sensor hold control and alarm systems are not active System s becomes active if after 30 seconds the values are reported in control or alarm range This 30 second hold off allows sensors and aux devices time to stabilize before control and or alarm systems become active YSI 5X00 146 Configuring the 5X00 Example DO sensor menu is entered and the control high set point value is changed ey Exit Menu while a control relay is energized When is pressed to return to the Run Screen the DO control relay de energizes regardless of sensor value The control relay re energizes if after the 30 second hold the value is still
169. of time in subsequent cleaning operations The frequency with which you will have to remove fouling from the probe varies with the type of water being monitored and the physical deployment of the probe The need for cleaning can usually be ascertained by visual inspection You can do no harm by excess cleaning so it is best to remove and clean the probe if any sig nificant fouling is suspected YSI 5X00 188 as with all microprocessor based products there is potential for failure which could cause loss of control functions Proper QC Quality Control procedures can reduce the potential for failure It is recommended that you carry out the following quality assurance program weekly during the initial use of the 5X00 system After several weeks of this program you should be able to ascertain if this frequency is appropriate for your application If only minimal drift is observed then the frequency of quality checks can be decreased The procedure is relatively simple and should take only about 20 minutes to complete 1 Take the following items to the deployment site bucket for clean water to rinse sensors small brush supplied with the conductivity sensor calibration storage cup supplied with the probe cable assembly solution and or secondary instrument to verify values displayed by sensor See Calibration starting on page 82 latex gloves 2 Disable any system control and or alarm relays that may become active as a result of
170. ollow the path highlighted at the top of menu Continue to follow the menu path under and to the right of the menu heading to access submenu Run Screen gt Menus gt System Menu gt Communication AquaManager Troubleshooting eis Refer to AquaManager online Help for all AquaManager operation and troubleshooting information DHCR Disabled IP Address 192 168 1 100 0 0 0 0 to 255 255 255 255 2 to enter System menu 3 Scroll down if necessary to highlight communication menu 4 to enter communication menu 5 Scroll if necessary to highlight ethernet menu 6 to enter ethernet menu 7 Scroll down if necessary to highlight IP address menu a 8 to enter IP address menu numeric keypad is displayed on the IP address using numeric keypad after entering IP address Exit M HIE Men A 11 say to save configuration and return to run screen YSI 5X00 YSI 5X00 204 205 Menu Maps Me nu M a p Key Run Screen gt Menus gt Sensor Setup gt DO 1 4 Sensor Setup The following conventions are used in menu maps Factory defaults are contained in If blank no default value is loaded for e eneo this menu In certain menus the user configuration will appear in once the menu is configured System range if applicable is in italics Control Mode Set Point Cy 99 displayed after the range indicates Menu Maps factory default value appears in the factory def
171. oltage changes voltage fluctuations and flicker in public low voltage supply systems e AS NZC 61000 6 1 2006 EMC Part 6 1 Immunity Date 24 July 2011 YSI 5X00 230 FCC Notice FCC Required Notice The Federal Communications Commission defines this product as a computing device and requires the following notice This equipment generates and uses radio frequency energy and if not installed and used properly may cause interference to radio and television reception It has been type tested and found to comply with the limits for a Class A or Class B computing device in accordance with the specification in Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a residential installation However there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient the receiving antenna Relocate the computer with respect to the receiver Move the computer away from the receiver Plug the computer into a different outlet so that the computer and receiver are on different branch circuits If necessary the user should consult the dealer or an experienced radio television technician for additional suggestions
172. on The Downloader bootstrap loader screen should appear on the instrument ETMEANET hy am O a R86 m E MODEM RJ 190 240VAC RI 5 Pu Do not connect or disconnect IDC ribbon cable when 5200A is powered Serious damage can occur ia 4 Proceed with uploading firmware with Flash Programmer Updater utility Repeat steps starting at 8 of Firmware Updater directions YSI 5X00 123 Configuring the 5X00 General Alarm Menus gt System gt General Alarm The General Alarm triggers the buzzer general alarm relay general alarm icon and 5X00 emails Sensor and aux system alarms slave failure networks low battery alarms and ODO probe failure ODO probe failure alarms apply to only 5500D 01 5500D 02 and 5500D 04 instruments alarms trigger the General Alarm when enabled If individual system alarms are not enabled the General Alarm will not trigger The General Alarm buzzer relay emails icon remains active until one of the four softkeys menus em b msgs Gam on the front panel is pressed Pressing one of the four softkeys while in the Run Screen stops the buzzer de energizes the General Alarm relay stops 5X00 emails and removes the General Alarm icon Pressing one of these keys also resets the sensor and aux alarm systems If the alarm condition still exists after Alarm Hold period s the General Alarm triggers again Low bat tery and slave failure alarms are not reset
173. on page 124 and Set Points page page 139 for important alarm configuration information Emails are retransmitted based on the Email Retry Delay configuration page 102 Separate emails are sent for each alarm condition 5X00 DO email alarms provide the Sat value and do not provide mg L value 5X00 emails that say Alarm Both mean that both a high and low alarm condition have existed and the alarm has not been cleared by pressing a front panel key 5X00 alarm emails are not transmitted during a service hold 5X00 slave emails are sent to the configured email addresses in the master At power up the serial to ethernet device may take up to 2 minutes to initialize before sending alarm emails if alarm condition exists YSI 5X00 92 Configuring the 5X00 Onanetwork multiple alarm conditions may exist but only one alarm email is sent Master alarm emails have priority over slave alarms When multiple slave alarm conditions exist its possible that only one of many 5X00 slave alarms will be sent Therefore it is critical that all alarm emails are addressed locally by the user Below is an example of a 5X00 DO Alarm Low email sent from AquaManager All of the information is in the body of the email and not the subject line YSI5X00 Alarm ysi environmental node name in tree 54 2345567 DO2 Low Alarm 77 Notes AquaManager alarm emails AquaManager emails are retransmitted based on the Email Retry Delay
174. onds if 10 units feed in 30 seconds then 100 units will feed in 300 seconds feed time duration for each feeding 30x10 300 Total feed duration over 2 hour period 300 seconds X 5 feeds 1500 seconds duration seconds for 2 hour 1140 seconds 60 19 determine feed interval minute intervals Notes Ifa timed feed cycle includes feed times that cross midnight the feed cycle ends prior to 11 59 pm 23 59 of the enabled day when crossing midnight to a disabled day Feeding s will resume on next enabled day Example if Tues through Sat are enabled days and the start time is configured for 10 00 pm 23 00 and the end time is configured for 01 00 On a Saturday the feed cycle would start at 10 00 pm 23 00 The last feed occurs by 11 59 pm 23 59 on Saturday since Sunday is a disabled day The next feed occurs at 12 00 am 0 00 on Tuesday This feed cycle would end at 01 00 on Tuesday No feeding occurs Monday because Monday is a disabled day YSI 5X00 163 Configuring the 5X00 The Feed timer will not operate properly if the start date is set prior to Janu ary 1 2007 Daily Weight Menus gt Timers gt Feed Smart Timer gt Feeder gt Daily Weight The daily feed amount is the total weight of food that will be dispensed over the feeding cycle The value is user selectable from 1 to 100000 The Feed Timer system divides the total daily feed amount by the number of daily feedings and uses the calibration test data to d
175. ons the 5X00 system will perform Because system components are wired to the 5X00 instrument it is important to determine where and how components will be installed and configured Preparing a system schematic figure 3 1 is helpful Example 5400 system schematic Email alarms AquaManager Ramote TCP access 5X00 N Sf 1am conduil 3 Email sever Jai Tank 1 location Output contro devices Inpul devices feeder Feed timer 1 relay 5 feeder DO probe DO probe channel 1 aerator Flow switch flow switch Aux 1 digital aerator DO channel 1 low range 1 control relay 2 Figure 3 1 Hardware installation steps not all steps required for all applications Step 1 install 5X00 instrument Step 2 locate and install sensor s Step 3 ground 5X00 Step 4 wire power Step 5 wire sensors s Step 6 wire relays output devices Step 7 wire aux input devices excluding temperature probes Step 8 wire a network of 2 32 instruments Step 9 install and wire communication equipment See Chapter 4 Configuring 5X00 Systems starting on page 74 for directions on programming 5X00 systems YSI 5X00 26 Installation and Wiring Tools and supplies needed for hardware installation e Phillips head screwdriver to remove 5X00 front panel to access I O board and lower board assembly e necessary tools for cutting mounting holes in mounting brackets rail mount and or control panel panel mount e
176. onto the ground bare wire before terminating ground wire to E or F Multiple ODO ground drain wires can be terminated to the same ground location on the metal plate Return screw at E or F over terminal connection of ground wire Statua Aedet i F iavoc RELAYS 1 4 om 9 NETWORK ground Ka sensors y DO INPUTS TAEA taca Galvanic Ac AC ACc Ac Polarograg Rome im y Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur 12VDC_ S j RELAYS 1 4 NETWORK Tle EEE CE 0o ground DO Te T T R R AN DO INPUTS l 1 2 f a i 1 j 1 fj ETHERNET RS232 PC Figure 3 19 Proceed to Step 5 following 5500 DO sensor wiring directions page 52 to complete sensor wiring 100 240VAC RELAYS 5 8 50 60Hz Do not connect or disconnect IDC ribbon cable 5500 4 On 5500D instruments there are two terminal strips at location H Wire system DO 1 and system DO 2 sensors to the upper terminal strip Wire system DO 3 and system DO 4 sensors to the lower terminal strip see figures 3 19a and 3 19b The upper and lower DO sensor terminal strips are inverted Be sure ODO sensor wires follow the wire coding below lt terminal strip locations for ODO DO 1 to DO 4 YSI 6060250 ODO temperature digital sensor cable YSI systems ise Upper 4 right terminal sirip connections for DO 2 Use Upper 4 lefi terminal strip e YSI 60602
177. ore processing readings for controlling and alarming purposes sensors with probe guard removed r TEMPERATURE Calihratinn Mant SENSOR DO SENSOR with membrane fou have calibrated one or f more systems The system will now enter in a 30 secondwarm Figure 4 5 Figure 4 6 up hold Notes Active Aux and Timer relays do not de energize at calibration menu A Check probe error message during calibration means that the sensor is YSI 5X00 YSI 5X00 82 83 Configuring the 5X00 Configuring the 5X00 YSI 626250 ODO DO probe assem bly Menus gt Calibration gt DO Directions to Calibrate DO Sensor Sat Calibration Storage 1 Ifyou have not already done so locate and install the sensor if using a cadet YSI 5422 see probe installation instructions included with the sensor iiie 2 Next install a new membrane or sensor cap if necessary See instruc tions included with membrane kit 5400 3 Verify that the sensor type and membrane type are configured correctly in the DO Sensor Setup menu at the 5X00 4 Read Getting Ready to Calibrate page 83 If using the 5422 polarographic sensor wait at least 10 15 minutes after the 5400 is powered on or after the DO sensor is serviced before cali brating This allows enough time for the DO sensor to stabilize Tip ea hea 6 Verify that the configured salinity ppt value in the DO Sensor Setup menu is correct The entered salinity value should equal the salinity of th
178. ot be viewed or configured using AquaManager ea Exit Menu 5500 1 Install and wire DO probe s and membrane and or sensor cap page 50 2 Configure DO system temperature source 5400 Menus gt Sensor Setup gt DO 1 4 gt Temp Source gt User Defined gt Aux 1 6 DO 1Menu Membrane Type Display Format mg l salinity 11 ppt Elevation 0 Feet Temp Display Format Fahrenheit Alarm Low 3 50 mgl Relay Disabled OR 5500 Menus gt System gt Configure Aux 3 6 only gt Temp Source gt Aux Input gt ODO Probe AUX 3 Menu Probe Name suffix Mot Available Min Mot Available Max Not Available Input Scale Min Not Available Input Scale Max Not Available Exit Menu 3 Configure Control Mode page 138 Menus gt System gt Sensor Setup gt Set Point Control gt PID PWM Control YSI 5X00 YSI 5X00 156 157 Configuring the 5X00 AquaManager and the Sensor Setup Menu pE All Sensor Setup menus can be configured using AquaManager After polling the 5X00 node use Systems Management to view and upload 5X00 configuration E System Management 5400 Fa Y rs va Y gva ra aui Paa M Map Icons Low Aus 2 OFF High Aux 2 OFF vo So D zo I ON Min Value Max Value 7000 Aux 2 Alarm System DFF Scale Min 4 000 OFFI Alarm Scale Max Enable 20 000 3 0 U o N vaso D or Control 7 Data m Mode SetPoint v Format 0 ETH ABB Hae L
179. ount the 5X00 1 Drill holes in the mounting brackets to fit the u bolts Use the pre drilled metal plate as a template Select surface rail or panel mount option Install the weather shield for outdoor 2 Fasten the mounting brackets to the back of the 5X00 with the mounting installations screws as shown in figure 3 2 3 Tighten the screws securing the brackets to the 5X00 Surface Mount 4 Place the u bolts around the rail securing the 5X00 to the pipe or rail by feeding through the pre drilled holes on the mounting brackets as shown Mount 5X00 to any flat surface using mounting brackets Mounting brackets and in figure 3 3 screws are included with the 5X00 5 Secure the metal plate over the u bolts and around the rail or pipe using washers and nuts provided 1 Fasten the mounting brackets to the back of the 5X00 with the mounting 6 Tighten the screws securing the 5X00 to the rail screws figure 3 2 2 Tighten the screws securing the brackets to the back of the 5X00 enclosure SSE 3 Fasten the 5X00 mounting brackets to the mounting surface with the mount ing screws provided figure 3 2 Make sure screws adequately secure 5X00 ROCA PA rN 48 A Us to surface La 4 Tighten the screws securing the 5X00 to the surface surface mount mounting screws back ef 5400 enclosure nea ome provided wer Kil mounting lt brackets l Figure 3 3 Panel Mount Panel mount the 5X00 if the 5X00 s front panel is to be mounte
180. our Time Units Not Available Logging Interval y Sec EJ Min Hours Time units Baud Rate v Default Baud Rate 9600 14400 Event Logging Enabled 19200 ar am 38400 Clear Logs pron y Data 115200 Events Data and Events F Serial Port Disabled orce Serial Port Disabled Are You Sure YSI 5X00 YSI 5X00 210 211 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Date Time bes Run Screen gt Menus gt System Menu gt Display Settings ystem Date Time System Set Date Format MM DD YYYY Displ v DD MM YYYY isplay Settings MM DD YYYY DD MM YY MM DD YY DD YYYY MM YYYY DD MM DD YY MM Page Change Speed 10 YY DD MM Sec YY MM DD y MM YY DD MM YYYY DD YYYY MM DD Display Format 1x1 Set Date 1 1 2007 Year 2007 2007 to 2099 Run Screen gt Menus gt System Menu gt ODO Cal K System Month January January February March April May K1 C014055B K2 41ECOF72 K3 40AA1077 K4 BE2B631E K5 40B18767 KC 64 June July August September October November December 5500D 1 number of DO systems 5500D 2 displayed is based on 5500D 4 model number and enabled only DO systems Set Time Format 12 Hour y 12 Hour 24 Hour Run Screen gt Menus gt System Menu gt Downloader Set Time Hours 7 System Downloader Are You Sure Minutes 0 Seconds 47 Mode PM YSI 5X00 YSI 5X00 213 212 Menu Maps Menu Maps Run Sc
181. out before installing or servicing to avoid contact with electri cally powered circuits This includes working on devices connected to the relay outputs and auxiliary input systems Disconnect external power to the 5X00 before connecting or disconnecting components and or peripheral devices AVERTISSEMENT neffectuez aucune connexion alors que le circuit est sous AN tension Coupez l alimentation et assurez l interdiction du courant avant toute installation ou t che d entretien afin d viter dentrer en contact avec des circuits sous tension Cela comprend tout travail sur des appareils connect s a des sorties de relais et des syst mes dentr e auxiliaires D connectez lalimentation externe du mod le 5X00 avant de connecter ou de d connecter des composants et ou des appareils p riph riques YSI 5X00 21 Safety WARNING A switch or circuit breaker shall be included in the building where the 5X00 is installed The disconnecting device should be in close proximity to the equipment and within easy reach of the operator The disconnecting device shall be marked for the equipment AVERTISSEMENT un commutateur ou disjoncteur doit tre install dans le batiment ot le modele 5X00 est install Le dispositif de d connexion doit se trouver a proximit de l quipement et a port e de lop rateur Le dispositif de d connexion doit indiquer l quipement auquel il se rapporte WARNING The covers of fuse boxes and junction boxes should
182. owa Cal Corema F a a s207 ing Saal gr r ru swe WA i sasl Relay Address ie E Relay Address E i E Low Alarm Relay Address E E High Alarm Relay A Address fea Rida Shabeters e Cig Fam as act te rs Aux 3 System Enable LON J Input Type C 0 1 Volt CY 0 5 Volt g 4 20m4 CY Cntl Alim Open C Cntl Alim Close C Temperature Hold Dif Time Sec Ls Ts fi Commit Update Restore Aux System Restore All Close GA Spat F mahire Citcdese Unii W Uey myt CA Dnpiy 228 a Tamm Sauce Use te Tene IE 250 Elevation D algi Configuring the 5X00 tion changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus on the 5X00 AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 re The Run Screen must be displayed during normal operation If the 5X00 aa is not at the run screen during AquaManager uploading pressing Saliiildile the 5X00 may only save certain configuration changes See Chapter 5 AquaManager page 175 and AquaManager online help for ad ditional information Timers The 5X00 has four daily ten event timers Timers can be configured to control vari ous hardware devices In addition there are four Feed Smart feed timers Timers 1 4 Menus gt Timers gt Timer 1 4 Configure up to 40 daily timer events using the 10 events of Daily Timer s
183. p network use above network wiring testing method when master is not first physical device on network Figure 3 29 Test Network Wiring and Configuration 7 Close front panel page 43 Apply power to only the master and last slave device on the network If the master is 5X00 networks must be configured point to point instrument to instrument not the first physical device on the network apply power to the master and the first Network wiring cannot contain loops stars or stubs figure 3 30 and last physical slave devices on the network See Network beginning on page 98 Step 9 Wire and Install Communication Equipment Communication equipment must be installed in order to communicate either locally or remotely with the 5X00 The communication connection can be made locally RS232 or remotely with a serial to ethernet device Only 1 connection method can be used at a time AquaManager supports both connection methods YSI 5X00 YSI 5X00 66 67 Installation and Wiring Notes Firmware can only be uploaded to an instrument using a local RS232 connec tion See Downloader page 119 Ona network install and configure RS232 or the serial to ethernet device hardware on the master node only Email Alarming Email alarming can be configured in 1 of 2 ways m e from PC running AutoPoll Program that is included with AquaManager software PC must have internet connection This is referred to as Aqua Manager email e viaa serial
184. p menu is correct The entered salinity value should equal the salinity of the water being monitored not the calibration solution If necessary enter the correct the salinity value ppt Menus gt Sensor Setup gt DO gt ppt Place the DO probe in a water sample with a known DO concentration the DO mg L value can be determined from another recently calibrated DO instrument or from a Winkler titration If the temperature source for the DO sensor being calibrated is not com ing from a temperature sensor located on the DO sensor s probe assembly make sure that the temperature value being reported by the source is equivalent to the temperature at the DO sensor s calibration location Menus gt Sensor Setup gt DO gt Temp Source User Defined Enter DO calibration menu Menus gt Calibration gt DO gt mg l1 Allow the probe to stabilize for approximately one minute DOCAL mg L 10 29 Wait untilreadingis steady bration OR press menu without saving See Using the arrow keys to select numbers on the numeric keypad enter the known DO value in mg L Press to confirm each number selection Press to confirm the entered value OR press the calibration without saving any changes Press to save the calibration and return to the Run Screen Rinse sensor in tap or purified water and place the probe assembly back in its monitoring location Rinse sensor in tap or purified water and place probe assembly in system stream
185. panel with frame using washers and bolts provided YSI 5X00 31 Installation and Wiring panel mount panel surface frame provides support to panel display is flush _ with panel 2 place standoffs between mounting brackets and frame Figure 3 8 10 11 12 13 14 Reattach lanyard by placing lanyard at proper location of display board panel Make sure lanyard is fully seated on display panel boss to ensure proper clearance when front panel is closed figure 3 7 Replace four screws to reattach display board panel to front panel enclosure figure 3 6 Connect 5X00 display board to ribbon cable figure 3 5 Secure the 5X00 front panel to the frame using mounting screws Follow procedures provided at Close Front Panel page 43 to secure 5X00 and protect internal electronics Tighten the screws securing the 5X00 to the panel Install the Weather Shield Install the weather shield for outdoor installations The weather shield can be used with either a surface or rail mount The weather shield kit model number 6505 includes a weather shield u bolts pre drilled metal plate washers and nuts l First complete steps 1 2 under Surface Mount or steps 1 3 under Rail Mount depending on the type of installation Note You may need to modify the pre drilled holes in the weather shield depending on the mounting location At step 3 surface mount or step 4 rail mount attach the weather shield
186. peripheral devices See Accessing the I O Board page 42 It is recommended that some system configuration and testing be done in conjunction with hardware installation This will ensure that the 5X00 system is wired correctly Necessary configuration information from Chapter 4 Configuration is referenced in the applicable test system procedure WARNING Follow all safety information and local electrical codes when wiring 5X00 system components and peripheral devices Proper wire gauge should be determined based on voltages and wire cable length Incorrect wiring can result in damage to you or equipment Ground loops can also result due to improper wiring AVERTISSEMENT suivez toutes les consignes de s curit et les codes lectriques en vigueur lors du cablage des composants du systeme 5X00 et des appareils p riph riques Le calibre correct des cables doit tre d termin en fonction des tensions et de la longueur des cables fils Un cablage incorrect peut entrainer des blessures et endommager l quipement Des boucles de mise a la terre peuvent galement tre provoqu es par un c blage incorrect 5X00 Bulkhead Fittings Five bulkhead fittings 5 3 8 9525cm 2 3 4 1 905cm and 3 1 2 1 27cm located at the bottom of the 5X00 enclosure provide watertight connections for 5X00 system component wiring Rubber grommets must be pushed out of the compression fitting housing and drilled for wiring installation
187. pplication and will run on Windows 2000 XP Vista Windows 7 operating systems 32 bit and 64 bit AquaManager has the following system requirements on your PC PC a of running Windows 2000 Software Installation Microsoft Windows 2000 workstation or server OR XP home or professional SP3 OR Vista SP1 OR 7 1 Run AquaManager exe on the CDROM and follow the instructions in VGA display card the installation setup CD ROM Drive 2 Refer tothe README txt file on the CDROM for additional information Total RAM installed 16 Megs or greater on installation and use of AquaManager application 100 MB of free hard disk space 3 Open application and register The registration number code is located Internet Explorer 7 0 or higher on the back of CD case Adobe Flash 10b or higher Administrator privileges on PC where application is being installed Anuani Repistiation AquaManager Version 4 0 Build 2182 Copyright 1997 2006 Aquadyne Computer Corporation Product Registration Please enter your Name Company Name if applicable and license number that is present on the outside of your CD ROM Case In order to receive support on this product you need to register your copy of AquaM anager with YSI The AquaM anager Registration number is located in the Help Pulldown menu under about AquaManager Press the OK button Name Company ig CDROMCode T T To Cancel YSI 5X00 YSI 5X00 176 177 AquaManager See AquaManager On
188. procedures that can result in personal injury or death if safety information is not followed A AVERTISSEMENT RISQUE DE CHOC LECTRIQUE Ce symbole identifie les proc dures d installation et dop ration pouvant entra ner des blessures ou la mort si les consignes de s curit ne sont pas suivies YSI 5X00 20 Safety A CAUTION RISK OF DANGER This symbol identifies installation and operation procedures that can result in personal injury or damage to equipment if safety information is not followed These symbols L A appear in the left margin of the page to highlight safety information as it applies to a particular installation or operation step A complete list of all safety cautions is provided below Warnings are provided in both English and French Install and use the 5X00 only in accordance with information documented in this manual Warnings WARNINGS are used when personal injury or death can result when safety infor mation is not followed WARNING All wiring involving connections to mains power must be performed by a qualified licensed electrician and must conform to all locally applicable electrical codes AVERTISSEMENT tous les c blages comportant une connexion l alimentation secteur doivent tre r alis s par un lectricien qualifi et doivent tre conformes aux codes lectriques applicables WARNING Do not make connections while power is applied Turn off power and assure power Lock
189. r or other container of water making sure that the water does not evaporate over time Sensor Replacement The 5422 DO sensor is user replaceable Refer to the instruction sheet provided with the replacement sensor for detailed instructions Charging DC batteries The 5X00 does not charge batteries Quality assurance maintenance procedures should be established if batteries are to be fully powered when used as back up power source AquaManager Database Maintenance See AquaManager Database Maintenance page 182 and AquaManager online Help for additional information Replacement Parts amp Accessories See www YSI com for replacement part and accessory information and Appendix 5 of this manual page 232 YSI 5X00 196 Appendices Appendix 1 Unpacking and Inspection Appendix 2 Troubleshooting Appendix 3 Menu Maps Appendix 4 Declaration of Conformity Appendix 5 Parts and Accessories Appendix 6 SMS Messaging Appendix 7 Alpha A Curve Appendix 8 Warranty Appendix 9 Contact Us Appendix 10 Recycling Unpacking and Inspection Appendix 1 Unpacking and Inspection Inspect the outside of the shipping carton for damage If damage is detected contact the carrier immediately Remove the 5X00 from the shipping container Be care ful not to discard any parts or supplies Confirm that all items on the packing list are present Inspect all assemblies and components for damage Save the orig
190. r 24 hour period 15 units X 100 feeds 1500 seconds 86500 1500 84900 100 number of feeds 849 determine feed interval seconds 60 14 15 minutes or 14 minutes and 9 YSI 5X00 162 Configuring the 5X00 Notes Once Continuous feed has been configured the 5X00 determines any remain ing feeds for the 24 hour period ending at 23 59 In continuous feed mode the feed cycle always begins at 00 00 midnight Start and End time fields are not available for Continuous feed mode Incontinuous feed mode feeding s will end after the last completed feeding that ends prior to 11 59 pm 23 59 of an enabled day when crossing midnight to a disabled day Feeding s will resume at 12 00 am 00 00 for the next enabled day Timed Menus gt Timers gt Feed Smart Timer gt Feeder gt Feed Mode gt Timed Feedings occur only during the start and end times on enabled days of the week In timed mode the 1st feeding occurs at the start time of the feed cycle The last feeding completes by the end time Feed duration and interval are determined by the daily total weight of food number of feedings and test calibration data Optional Sensor control and FCR configuration also effect feed duration Example of Feed Timer Configuration and Test Calibration Data test calibration Feed Mode data Timed Start Time 8 am End Time 10A daily weight daily feedings 10 units per 30 feed timer sensor control is disabled 500 units 5 sec
191. r is keyed and will only fit one way The IDC ribbon cable will snap in place when secure Press the two IDC header connectors towards the IDC ribbon cable connector DS ribbon cable with connector fernale AER SORA ip ven Do Har ROE ec WA S200 froni panel Figure 3 5 3 Remove and retain four screws that secure display board into top panel enclosure figure 3 6 Display board is mounted on panel attached to 5X00 top panel I O Board wiring diagram is located on the display board panel YSI 5X00 30 Installation and Wiring remove replace 4 screws at locations identified by arrows at display board panel Figure 3 6 4 Carefully lift out the display board and remove the lanyard from the display board panel figure 3 7 Set display board panel and top panel aside Remove replace lanyard from display board panel panel mount only gently remove replace lanyard from display board panel boss location top panel boss lanyard must be fully seated on display panel boss to ensure proper clearance when top panel is closed Figure 3 7 5 Fasten the mounting brackets to the back of the 5X00 enclosure with the mounting screws figure 3 2 page 28 6 Tighten the screws securing the brackets to the 5X00 Drill hole in panel for 5X00 enclosure dimensions provided with kit 8 Place standoffs between 5X00 mounting brackets and panel surface figure 3 8 page 32 9 Secure 5X00 to
192. r scheme may be different than described below 6 Wire all network terminal strips prior to network testing but only i Pair 1 wires solid blue and white with blue stripe connect a network terminal strip to the first and last devices on the f Pair 2 wires solid orange and white with orange stripe network see note below Configure network menu and follow testing 5 I wire green procedure as described starting on page 98 Slave devices are tested i Secure unused wires to avoid potential for shorting one by one as they are added to the network Network testing cannot be done if stubs exist see note below Wire the master as follows Notes Wire Color Terminal If the master is not the first physical device on the network place network solid orange T terminal strip on the master and on the first and last physical devices on the white with orange stripe T network In this case two slaves will need to be tested at the same time white with blue stripe R A stub is created when the last wired network terminal strip is not connected green Communications Common C to a network slave figure 3 26 YSI 5X00 YSI 5X00 64 65 Installation and Wiring Installation and Wiring Testing network configurations Network configurations Follow wiring instructions below to avoid testing network wiring with stubs represents wired network termination strip terminal strips that appear within master slave box represent te
193. rd panel in top pane sauxiliary inputs DO sensor s snetwork communications components to wire to metal plate 5X00 ground wire 5X00 sensor ground drain wires Display board is located IO Board is mounted to metal in top panel plate in lower enclosure rubber gasket located in top ribbon cable connects display lanyard protects against panel provides weatherproofing board located in top panel to stress to ribbon cable when for PCBs VO Board located in lower lop panel is open enclosure Figure 3 14 Open Front Panel to Access I O Board AN WARNING Disconnect external power to the unit before doing any wiring AVERTISSEMENT d connectez alimentation externe de unit avant d effectuer AN un c blage quelconque 1 Loosen the 4 mounting screws connecting the front panel to back enclosure Captive screws remain in front panel after loosening 2 Carefully lift the 5X00 front panel from the back enclosure The front panel should be placed to the left of enclosure Allow the lanyard to hold YSI 5X00 42 Installation and Wiring the weight of the front panel The rubber gasket seated in the front panel should remain in the front panel lid Close Front Panel 1 Verify all installed components and peripheral equipment have secure connections and that there are no bare wires that could cause a short inside the enclosure 2 Tighten bulkhead fittings after connecting all 5X00 wiring Hand tighten fittings aroun
194. rdless of display format Temperature values affect DO readings It is important that the temperature sensor is reporting accurately When disabling an aux temperature system that has been assigned to a DO channel be sure to reconfigure the user defined temp source or enable another aux temperature source for that DO system DO 1 4 Menus gt Sensor Setup gt DO 1 4 See Control Mode and Alarms page 138 before configuring the DO system YSI 5X00 154 Configuring the 5X00 Salinity and Temperature Compensation for DO Measurements 5400 5500 5400 Set Point Control Mode only In order to report accurate DO values the salinity and temperature of the water around the sensor must be known and compensated for For accurate DO mg L readings the salinity value of the water being monitored should be entered as a ppt parts per thousand value in the DO salinity menu Each DO system uses the temperature value from the configured temperature sensor or user defined value entered in the DO sensor set up temperature source menu Aux temperature systems can be assigned to any of the four DO systems The DO system temperature compensation value is always taken from the tem perature sensor in the ODO probe Notes Changes to salinity affect DO mg L value Changes to salinity do not affect DO sat values Configure a temperature source or enter a user defined value for each en abled DO system Verify that the configure
195. reading in percent air saturation as shown on the 5X00 display 12 If the dissolved oxygen readings show minimal calibration drift i e within about 5 of the correct value and the readings are stable proceed to Step 14 If excessive drift is noted or the readings are jumpy replace the membrane cap as described in the instruction sheet included in the Membrane Kit 13 After replacing the membrane calibrate the DO sensor See calibrate DO sensor starting on page page 85 14 Place the probe back in the sample stream and continue monitoring 15 Test all control and alarm relays for proper operation ol NOTE This procedure does not include quantitative data taken with regard to the temperature sensors The temperature sensor only fails in very rare circumstances and if it does fail the temperature readings will seem unreasonable for the current conditions In the unlikely event that the temperature sensor shows unusual and or jumpy readings it will need to be checked by a YSI authorized service center No user service is possible Maintenance stream near the 5X00 probe If a comparison of the readings from the recently calibrated DO instrument and the 5X00 indicates calibration drift the 5X00 can be recalibrated Note this comparison should only be used to determine if a calibra tion is necessary once the 5X00 probe has been cleaned of all algae and other debris If a gross variation is observed between the two instruments
196. rect DO values are affected by temperature If DO values are incorrect verify that the temperature source is accurate and reporting cor rect values or that the user defined temperature value is correct for the DO sensor location If the temperature sensor is reporting incorrect values the DO mg L values are not reliable YSI 5X00 199 Troubleshooting See Location Considerations Step 2 Locate and Install Probe Assembly page fo Fo visual inspection of the probe assembly required Clean membrane or sensor cap See Location considerations Step 1 Install 5X00 page 27 recalibrate change mem brane clean sensor test sensor outside system stream in solution of known value replace sensor See Calibration page 82 Correct DO elevation at Menus gt System gt Sensor Setup gt DO Elevation menu See DO and temperature page 155 Troubleshooting Sensor Troubleshooting continued DO galvanic or polaro DO sensor wires are termi see Wire DO sensors page graphic inaccurate values nated incorrectly 50 probe assembly ground wire cut back unused wires to or temp sensor wires if not cable sheathing to avoid in use are causing interfer shorting ence over under sensor bad sensor clean sensor replace readings bad membrane membrane calibrate sensor test sensor outside system stream in solution of known value replace sensor no sensor value on sensor not enabled
197. reen gt Menus gt System Menu gt General Alarm Run Screen gt Menus gt System Menu gt Password System System General Alarm Password General Alarm Enabled Password Disabled Alarm Hold Off 15 Sec Set Password 1 255 Time Units Vv Run Screen gt Menus gt System Menu gt Power Fail Min System Hours Power Fail Alarm Relay Disabled Power Fail System Disabled General Alarm ee ae axa Instrument Local Machine Low Battery Trigger Not Available 9 15 Relay Relay 1 y Relay1 Relay2 Relay 3 Power Fail System must be enabled to have Relay 4 access to these menu items Relay 5 Relay 6 A Relay 7 Run Screen gt Menus gt System Menu gt Serial Number Relay 8 eee Run Screen gt Menus gt System Menu gt Names Devices Sensors Run Screen gt Menus gt System Menu gt Service Hold System Name Devices Sensors System Instrument Name _ Service Hold Disabled Aux 1 Service Hold Enabled Aux 2 Aux 3 Aux 4 _ Aux 5 _ Aux 6 _ DO 1 DO Time Units Min DO 3 DO 4 Name Relays Service Hold Off 5 Min 1to 255 vy Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Run Screen gt Menus gt System Menu gt Version System Display Board 1 46 Control Board 1 46 Compiled Date Nov 1 2011 Compiled Time 07 53 01 Unit Temp 25 5 C 77 90 F Power 12 02v Battery 13 96v Model 5X00 number of DO systems displayed is based on model number and enable
198. reen after initial YSI splash screen Verify DC power at the Menus gt System gt Version menu page 135 See Power Fail Menu page 128 for DC low battery trigger monitor and alarm information Note The 5X00 will not power up if DC power supply wires are terminated incor rectly YSI 5X00 49 Installation and Wiring Step 5 Wire Sensor s Up to four DO sensors and four temperature sensors can be wired to the 5X00 All sensors are wired to the I O Board figure 3 19 and 3 19a Use location E or F on metal plate to ground the DO sensor ground drain wires Common lettering references are used for both 5400 and 5500 models Follow the wiring instructions below to ensure proper sensor operation 5400 YSI probe assembly 5422 has one polarographic DO sensor and one temperature sensor YSI probe assembly 5421 has one galvanic DO sensor and one temperature sensor YSI probe assembly 5420 has one galvanic DO sensor The probe assemblies are shipped bare wire YSI 5421 and 5422 probe assemblies have five wires Two wires are for the DO sensor and are terminated at location H on the I O board Two wires are for the temperature sensor and are terminated at location L on the I O board Terminate the fifth wire ground drain wire to location E or F of metal plate The YSI 5420 probe assembly has three wires for the DO sensor and does not include any temperature sensor wires 5500 ODO probe assemblies have five wires Four ODO sensor wires are
199. respond to the minimum input level i e OVDC or 4mA and maximum input 0v 35 input 75 input level i e LVDC 5VDC or 20mA The Min value must be less than Max value ee ae i acale mar Example when using a total dissolved gas pressure sensor 0 5VDC input type 0 actual low actual high enter 400 for min value The 5X00 will display 400 when the input value is OVDC input voltage input voltage Configure the max value to correspond to the maximum input value as 400 The of 0 ly device of ly device 5X00 will display 400 when input value is 5VDC Display Format Notes Menus gt System gt Configure Aux gt Aux 1 6 gt Display Format The 5X00 will monitor and data log based on the min and max voltage or current signal Configure the Display format 0 0 0 or 0 00 based on the resolution to be displayed To enter negative values type the whole number then select on the nu at the Run Screen meric keypad Whenever min and or max values are changed go to Menus gt System gt Example when using a total dissolved gas pressure sensor configure the display Sensor Setup gt Aux 1 6 gt Control Low and Control High menu to verify format as 0 0 figure 4 7 below control alarm values are correct for the application In the below screen shot the Run Screen is displaying aux name TGP suffix mmHg with display format 0 0 The display value represents an input of 1 875 volts
200. rminal strips that are physically connected to device terminal strips that appear outside slave box represent terminal strips not connected to device When master is first physical device on network as shown above connect terminal strip to master and last slave slave 4 to begin network testing Terminal strips for slaves located between the master and the last slave are then connected one by one beginning with slave device furthest from master and continuing to slave devices closest to master Testing in the above graphic would occur first with slave 4 then slave 3 then slave 2 ending with slave 1 Master follow master slave wiring directions figure 3 28 use above network wiring testing method when master is first physical device on network C represents wired network termination strip terminal strips that appear within master slave box represent terminal strips that are physically connected to device terminal strips that appear outside slave box represent terminal strips not connected to device id d slave slave master slave slave When master is not the first physical device on network as shown above connect terminal strip to master and outer most slaves slaves 1 and 4 to begin network testing Testing in above graphic would occur first with slaves 1 and 4 and then continuing by testing slave device 2 or slave device 3 until all network wiring is tested do not wire star network Figure 3 30 do not wire loo
201. rs and timers to factory defaults 1 Use and to scroll and highlight submenus a 2 Press to select When prompted Are you sure select one of the following to confirm es Mo Cancel YSI 5X00 131 Configuring the 5X00 Ts 4 Press Wib to save configuration and return to Run Screen Notes Display contrast backlight timer and buzzer can only be reset to factory defaults through this menu Sensors must be recalibrated after performing a factory Reset All and or Reset Sensor Reset System Menus gt System gt Service gt Reset To Factory gt Reset System Specific systems or all systems in the Reset System menu can be reset to factory defaults Reset System Menu Reset Clean Probes Reset Data Logger Reset General Alarms Reset Password Reset Relay Names Reset Service and to scroll and highlight submenus ay 2 Press to select a 4 Press Wib to save configuration and return to Run Screen Reset Sensors Menus gt System gt Service gt Reset To Factory gt Reset Sensors Specific sensors aux system or all sensor and aux systems listed in the Reset Sensors menu can be reset to factory default YSI 5X00 132 Configuring the 5X00 Reset Sensors Menu Reset DO Reset pH Reset ORP Reset Conductivity Reset Temperature Reset Aux 1 Reset AUX 2 and to scroll and highlight submenus ei 2 Press to select Note Perform a sensor calibration
202. rt Term Storage asesir e octet Atecctesicc ase E aa 195 Long Term Storage 5420 5421 and 5422 0 ccecceeeeeeeees 195 Long Term Storage 626250 ccccsssscececeeeeeeceesseeeseesseeesees 196 Sensor Replacement ccccccseeccceececeeseeeeeececeeeeseeseesseeessaeeees 196 Charging DC batteries cccccccccssseeecsesseeeceesececseaseesseeeeeessagess 196 AquaManager Database Maintenance cccccecceseeeeeeeeeaeeeeaes 196 Replacement Parts amp ACCESSOTMIES ccccsecccseeeceeeeseeeeneeeeneenees 196 PODCUGICES niena cee es Mea 197 Appendix 1 Unpacking and Inspection ccccceeeeeceeeeeeeeeaeeeeaeees 198 Appendix 2 Troubleshooting ccccecccceecceeeeeeeeeeeeeeseeeeaeeeeseeeeaaees 199 Sensor Troubleshooting cceccecceesececceeeeeeceeeeeeesseeseeeeseeees 199 Relay Outputs Troubleshooting cccccseeeeeeeeeeeeeeseeeeeeeees 201 Email Alarm Troubleshooting ccccccseeeeeeeeeeeeeeeeeeeeeeseeeeees 201 Network Troubleshooting ccccecseeeeeeeeeeeceeeeeseeeeseeeeeeseeeenas 202 5X00 Systems Troubleshooting cccccsseeeeeeeeeeeeeeaeeeeeeeaeees 203 Firmware Updater TroubleShooting ccccccceeseeeeeeeeeeeeeeeeees 203 Feed Timer Troubleshooting cccccssscccsseeeesseseeseeeeeseesenes 204 AquaManager Troubleshooting ccceeceeeseeeeeeeeeeeeeeeeeaeeees 204 Appendix 3 Menu Maps
203. rvice provider and or network administrator to confirm that the 5X00 communication configuration ensures the most reliable delivery of alarm emails Below is a 5X00 DO Alarm Low email sent from a serial to ethernet device As shown in the example all of the alarm information is listed in the subject line The user configured device name is YSI Environmental The DO system does not have a user configured name therefore the default system name DO 3 is included in the subject line From myname xxx xxxx com Sent Mon May 11 2010 10 24 am To myname xxx xxxx com CC hot49 xxxx com Subject 05 11 2010 10 23 29 AM YSI Environmental DO 3 Alarm Low 77 Sat Notes 5X00 alarm emails 5X00 emails contain date time device name system name alarm condition and the sensor reading in the Subject line of the email When instrument and sensor names are not user configured the email includes the serial number and default system name i e DO 3 Onanetwork user configured instrument and sensor system names appear in the alarm emails for the master only Slave alarm emails will report the 5X00 slave serial number and the default system names regardless if the names are user configured Aux digital closed alarm is reported as 0 00 aux digital open alarm is reported as 1 00 Aux analog alarm emails are reported in 0 00 resolution regardless of the display format resolution See General Alarm page General Alarm
204. s is pressed to return the instrument to the run screen Main Menu Calibration Getting Ready to Calibrate Sensor Setup Timers Calibrate DO sensor s by performing a one point calibration Calibration can be done to 100 Saturation Sat or mg L Calibrating to Sat automatically calibrates to mg L and vice versa so it is only necessary to calibrate one or the other not both For both ease and accuracy YSI recommends calibrating in Sat Salinity com pensation for the mg L readings is obtained from the user entered ppt value This value can be entered and modified in the DO sensor setup menu Calibration Menu TOT probe assembly DO sensors s must be user calibrated to ensure accurate measurements Calibrate YSl 942A plope Assembly DO sensors at the Calibration Menu Entering the Calibration Menu de energizes control and alarm relays for the DO system being calibrated Energized DO control CATON relays for systems not being calibrated remain energized including any all tempera ture systems regardless if they are the configured temperature temp source for the DO sensor being calibrated 5400 only If necessary disable any temperature __ STAINLESS STEEL PROBE BODY relays for the associated DO sensor in the Sensor Setup menu There is a 30 second _ STRAIN RELIEF __ PROBE GUARD hold off period for control and alarm relays after pressing the calibration menu The hold off period allows sensors time to stabilize bef
205. s file into the Firmware Updater Left click __ Program Device button Mo el upare the berne the rarua The process ri tate Gore Nee eretes Wide he urd Dery updated we motoro dg oF contol wl be performed by the und The Update can onty be performed to Lures th a Grect eer Th e arh update te eu sd nee cate Me Du maA window opens Select Yes and the following screens will appear YSI 5X00 120 Configuring the 5X00 Fe Ff iircrwate Upaanse ii Flash Programmer Ap a Y 1 i ed VSI 52004 5400 Bootstap Loader Version Information Version 0 65 Compiled Date Aug 23200 Compiled Time 12 40 13 On instrument On PC YSI 5200A 5400 5500 Bootstrap Loader screen Flash Programmer uploading firmware into Note 10 11 12 13 5X00 If the YSI 5200A 5400 Bootstrap Loader screen does not appear at the instru ment after above steps manually place 5X00 in downloader at Menus gt System gt Downloader Close and reopen AquaManager Reopen Flash Programmer and repeat steps starting at 6 Power cycle to exit downloader and return to run screen Do not power cycle during an active upload Svetam Mant If after manually placing the 5X00 into downloader and the Flash Program mer utility still does not upload firmware see Force Downloader page 123 The 5X00 will reboot power cycle when firmware upload is complete YS Flash Downloader 5 700A 400 EJ Select ok when this w
206. s scroll at user configured speed 1 65535 seconds Run screen display formats 1x1 largest font Digital IpDo 1 Temp 1 8 23 Open 233 luz 3 20 2Xa 2x2 smallest font T Am Aa oo eT 832 3 30 5337 E e ii a 7 23 2 Open 330 232 Open i m 1 H 1 4 H p J ul CAatial g Migi Erm YSI 5X00 115 Configuring the 5X00 Display Settings Menu lisplay Format fex3 Page Change Speed 10 Sec 1 Enter Display Settings menu Menus gt System gt Display Settings gt Display Format A 2 Use and Y to scroll and highlight submenus pall 3 Press to select h p Siib to save configuration and return to Run Screen Notes At 1x2 amp 2x2 display settings analog aux values over 7 digits will overlap on to the adjoining sensor window Adjust aux display format to lower resolution Because of font limitations 1X2 and 2X3 display formats do not show all 20 characters of a 20 character name Typically only 13 characters are dis played ODO Cal K 5500D 01 5500D 02 and 5500D 04 Menus gt System gt ODO Cal K gt DO1 DO4 5500 The ODO Cal K system menu appears only in 5500D 01 5500D 02 and 5500D 04 instruments This menu is for viewing and uploading DO sensor cap calibration codes Uploading ODO sensor cap calibration codes is required whenever a sensor cap is replaced system Menu B
207. sing the PC keyboard See Aqua Manager On Line help Name Devices Sensors Menu Name Devices Sensors Menu Instrument Name PY Sl Mame Relays CATFISHNE FLOW main pump Alarm Low Disabled Open Instrument YSI E Menus Control 1 Enter Name Devices Sensors menu Menus gt System gt Name Devices Sensors A VY 2 Use to scroll and highlight submenus E 3 Press to select K 4 Use keypad to configure name s i guia to save configuration and return to Run Screen 5 Press Notes m AquaManager users Names uploaded in the temperature system name field ma within the temperature system tab are displayed at the run screen configura tion menus and control messages menus Instrument Aux amp Sensor Names are not cleared at Reset to factory menus Relays names are cleared at reset relays reset all systems and reset to fac tory reset all service menus The 5X00 default system name is displayed at event sensor and calibration logs regardless if system name is user configured YSI 5X00 126 Configuring the 5X00 At alpha numeric keypad enter charcter then press Clear at keypad and then press to clear user configured names Non temperature aux system names can also be configured at Menus gt System gt Configure Aux gt Aux 1 6 gt Probe Name Because of font limitations 1X2 and 2X3 display formats do not show all 20 characters of a 20 character name
208. sion ratio feature automatically computes and increases the daily amount of food dispensed per FCR configuration Notes Itis important that the 5X00 be configured with valid data The feeder system will not operate properly if for example the daily weight of food is greater than can be dispensed in the defined feed cycle Disable the feed timer system when changing configuration and or when performing a calibration Enable the feed timer system after configuration changes and or calibration has been done The feed timer system recalculates duration and interval times based on the new configuration Press after disabling the feed timer system and before making configuration cali bration changes Feed Mode Continuous Menus gt Timers Feed Smart Timer gt Feeder gt Feed Mode gt Continuous When the feed timer is configured for continuous feed mode feedings occur through out the day Feed duration and interval are determined by the daily total weight of food number of feedings and test calibration data Optional Sensor control and FCR configuration can also effect feed duration test calibration Feed Mode data Continuous 86500 seconds in 24 hours daily weight daily feedings 10 units per 30 feed timer sensor control is disabled 500 units 100 seconds if 10 units feed in 30 seconds then 5 units will feed in 15 seconds feed time duration for each feeding 30x5 10 15 determine total time feed relay will be energized ove
209. smitted until one of the front panel softkeys is pressed regardless if the alarm condition still exists Notes Ona network emails are retransmitted according to the slave retry delay configuration of the slave in alarm and not the master s email retry delay configuration Please note a slave Email Retry Delay menu will display Not available because of its slave configuration however this feature is available and has a default value of 15 minutes that can be configured by the user The Retry Delay should be configured at intervals 15 minutes AquaManager alarm emails are retransmitted based on 5X00 slave s and master email retry delay configuration Baud Rate RS232 Menus gt System gt Communications gt Baud Rate Configure the Baud rate for RS232 connections only in the 5X00 to match the baud rate configured in AquaManager Use the default rate of 115200 for fastest communication speed Ciamar Indes Hinne Mer eCefault Baud Rate 1 Enter Network menu Menus gt System gt Communications gt Network Baud Rate 2 Press amp or toscroll and highlight a selection Press to confirm selection 4 Press Wib to save configuration and return to Run Screen Force Serial Port Menus gt System gt Communications gt Force Serial Port YSI 5X00 102 Configuring the 5X00 Enable the Force Serial Port when the 5X00 is communicating via RS232 direct to a PC and when the 5X00 has a
210. st be textured properly It can become tarnished or plated with silver after extended use The gold cathode can be cleaned by using 400 grit wet dry sand paper This should be done about once or twice per year YSI 5X00 192 Maintenance Using the sand paper provided in the YSI 5238 Probe Reconditioning Kit wet sand the gold with a twisting motion about 3 times or until all silver deposits are removed and the gold appears to have a matte finish Rinse the cathode with clean water after sanding followed by wiping thoroughly with a wet lint free cloth If the cathode remains tarnished contact YSI Customer Service Note After cleaning install a new membrane cap with fresh electrolyte and then perform a calibration Refer to the instruction sheet included with the Membrane kit for instruction on how to replace a membrane YSI 5420 and 5421 Sensor Maintenance Perform the following to periodically clean the 5420 and 5421 electrodes 1 Unscrew the lower body from the upper body 2 Safely dispose of the electrolyte that is a special molarity reagent grade Sodium Chloride solution salt water 3 Using the Membrane Tool unscrew the Membrane Lock in the lower body YSI 5X00 193 Maintenance Membrane tool Membrane lock spacer Membrane o ring Figure 6 2 4 Remove and dispose of the membrane and its O Ring as shown above 5 Using a toothbrush dish washing powder and clean water clean the cath ode anod
211. st use a 10K thermistor at 25 C See Appendix 6 Alpha A Curve page 236 Aux temperature sensors can be configured as the temperature source for DO systems on YSI 5400 instruments Aux temperature sensor s cannot be configured as DO temperature sources on YSI 5500 instruments YSI 5X00 33 5400 Installation and Wiring For accurate DO measurements ensure that the temperature reading for each DO channel is representative of the temperature at that DO sensor s location This is important when using the same temperature input source for multiple DO sensors Example if the temperature source for DO1 and DO2 is the temperature sensor connected to Aux 3 at the DOI sensor location it is important that the tem perature at the DO2 sensor location is the same as at DO1 sensor location See Chapter 4 Sensor Setup page 137 for information on configuring 5X00 sensor systems User defined sensor configuration items include Display format i e units of measure For example mg L or saturation C or F Temperature source Salinity input value user entered salinity value of the water being moni tored Elevation monitoring system Setpoint control and alarm values and ranges Control and alarm relay assignments Location Considerations Readings gathered at the sensor location s are data logged and processed by the 5X00 instrument Output control and alarm devices are configured to respond to sensor values T
212. startup does not exceed the relay load ratings Be familiar with all safety information regarding installing and servicing peripheral devices AVERTISSEMENT ne surchargez pas les relais V rifiez que la surtension de d marrage ne d passe pas la capacit de charge nominale du relais Prenez con YSI 5X00 22 Safety naissance de toutes les consignes de s curit concernant l installation et lentretien des appareils p riph riques WARNING The 5X00 is not fused Fuses used in any peripheral equipment should be removed and replaced only after the circuit has been de energized When a fuse blows it should be replaced only with a fuse of the same current and voltage ratings Circuits should be carefully checked before fuse replacement A burned out fuse is often the result of circuit fault AVERTISSEMENT le mod le 5X00 ne contient pas de fusible Les fusibles utilis s par les quipements p riph riques doivent tre retir s et remplac s uniquement apres que le circuit a t mis hors tension Lorsqu un fusible est grill il doit tre remplac uniquement par un fusible d une tension et d un amp rage nominaux identiques Les circuits doivent tre soigneusement v rifi s avant le remplacement d un fusible Un fusible grill est souvent le r sultat dune d faillance de circuit WARNING Do not apply power to the 5X00 until all electrical connections are verified and secured AVERTISSEMENT ne mettez pas le mod le
213. stem set point value is processed by the 5X00 In contrast when a system is operating in PID PWM control mode there are no user configured control values Control relays energize anytime a value is reported that is away from the set point See PID PWM up down control configuration page 144 The control output relay on time is proportional to certain conditions and values being reported to the 5X00 Set point and PID PWM control are discussed in more detail in following sections See Setpoint control beginning on page 139 and PID PWM control beginning on page 143 exception high temperature may also be configured for a timed set point mode see page 151 Notes Aux digital systems do not have set point or PID PWM control modes See page page 147 for complete aux digital configuration information YSI 5X00 138 Configuring the 5X00 Sensor Setup menu selections change based on the configured control mode Changing control method between PID PWM and Set Point may result in invalid set point control and alarm value configurations Always reconfirm control menus configuration when control mode is changed Set Point Control Set point control menu options are shown below for an aux analog system AUX 1Menu AUX 1Menu Probe Disabled Relay Disabled Control Mode Set Point Range Low 250 Alarm Disabled Relay Disabled Hold Off 15 Sec set Point 500 Time Units Sec Range High 750 Alarm Low 0 Relay Disab
214. stes at 178 Node Graph Window cccccssseeecceeeeeeeceeeeeescesesessenseeesees 180 Systems ManageMeh ccccseeceeecseeeeeeseeeeeeseseeeseeaeeeees 181 Database Managemett cccccscsccsssseceesseeceeeeeetsseeessseeensneeenees 182 AUNODONGI xis et este ee eee 183 Mapp assa apna te reper Pee Pines icon Sere ue cor nay eran ee 184 AquaManager Alarm Emalls c ccccceeeeeceseeeeeeeeeeaeeeeeaaeees 184 6 Maintenance xcs iasesncisscosnrstecinenr ni inhectseenvedentaneaiooens 187 Maintenance oe Siena cisloxacarrndicatoncaainansuuanitensaniseatensiGseerasatune encucunpieuahawuteniades 188 Probe Maintenance at the Deployment Site ceeeseeeeeeeees 188 Algae and DCD siccevschseiscasierlsitiaire dersicacoviluen E 188 Calibtation CNeCkS iscem e 189 YSI 5X00 6 Table of Contents Recommended Quality Assurance Protocol cccccceeeceseeeeeees 189 Alternative Quality Assurance Protocol quick check and adjustment 190 Sensor Care and Maintenance cccccccccesseeececeeeeeeseeeeensseeees 191 DO SENS ON cess bacerie eaten seus eos Recess Sanne ve de oe 191 YSI 626250 sensor maintenance ccccecceceeeeeeeeeeeeeees 191 YSI 5422 Electrode Maintenance cccccceeeceeeeeeeeees 192 YSI 5420 and 5421 Sensor Maintenance 0 cce 193 Recommended Cleaning of the 5X00 and Accessories 195 SONA Sse sees N tees bee cic ees tees 195 Sho
215. systems can result in invalid operation of 5X00 Event logs are created when an aux relay energizes and de energizes regardless if alarms are enabled Aux alarms must be enabled to trigger General Alarm General Alarm may still be active even though aux system is no longer in alarm See aux relay information below and General Alarm page page 124 Analog 0 1VDC 0 5VDC and 4 20mA Menus gt Sensor Setup gt Aux 1 6 Configure control and alarm low and high values control and alarm relays and hold off time in the Sensor Setup Menu See Control Mode and Alarms page 138 before configuring the Aux systems AquaManager identifies Aux analog events as control or alarm based on node configuration AUX 1Menu AUX 1Menu Relay Disabled Control Mode Set Point Range Low 4 00 Alarm Disabled Relay Disabled Hold Off 15 Sec SetPoint 8 00 Time Units Sec Range High 12 00 Alarm Low 2 00 Relay Disabled Relay Disabled 14 00 Range Low 4 00 YSI 5X00 149 Configuring the 5X00 Directions to Configure Aux non temperature analog 1 Wire Aux analog devices page 59 2 Select 0 1v 0 5v or 4 20ma input type at Menus gt System gt Con figure Aux gt Input Type page 104 3 Enter Aux 1 6 in Sensor Setup menu Menus gt System gt Sensor Setup gt Aux 1 6 4 Configure Control Mode see page 138 Menus gt System gt Sensor Setup gt Aux 1 6 gt Set Point Control gt PI
216. t 4 Terminate relay device wires to the relay number 1 8 that will be con figured for device Wire devices to NC or NO and C pins depending on device configuration YSI 5X00 YSI 5X00 56 57 Installation and Wiring Wiring a Contactor The eight onboard relays are rated at 240VAC 5AMPs 110VAC 10AMPs switch ing capacity Contactors should be used for devices drawing current loads higher than relay specification See figure 3 22 for contactor wiring Note Contactor must meet the electrical requirements of the load YSI 5X00 contactor wiring RELAYS 5 8 5 G f wire contactor power to C pin wire other wire to NC NO as required for application Contactor Switched Power Blower Power for Contactor Power for Blower Contacts Figure 3 22 Test Relay Outputs Apply power to 5X00 Verify device activates at relay test See Relay Test page 134 Note Entering the relay test menu turns off any active relays and disables any sensor aux and timer system relays from energizing regardless of value or condition Systems are not reset when the Relay Test menu is exited To reset systems after exiting the Relay Test menu power cycle the 5X00 YSI 5X00 58 Installation and Wiring Step 7 Wire Aux Inputs Non Temperature The 5X00 has six 6 auxiliary inputs All 6 auxiliary inputs can be used for digital open closed dry contacts or analog 0 1 VDG 0 5VDC or 4 20ma inputs Auxil
217. t Feed Smart Timer gt Feed Timer gt Enabled 3 Assign feed timer relay Menus gt Timers gt Feed Smart Timer gt Relay 4 Calibrate feeder Menus gt Timers gt Feed Smart Timer Calibrate 5 At numeric keypad enter test run time the feeder relay will energize YSI 5X00 167 Configuring the 5X00 Prepare Feeder 6 Press for feed timer relay to energize for configured run test time Countdown of relay on time is displayed 7 When run time expires the relay de energizes Enter the amount of food dispensed at the Measured Weight screen ae oO 8 Press Wi to save settings and return to Run Screen Notes HE z Since feeders and food size vary run several calibrations and enter the aver age weight at the last calibration If feeder or feed type is changed recalibrate the feeder If no test calibration has been performed or if the results have not been saved the 5X00 will be unable to perform any feeding s because there will be no reference to determine the rate at which feeding s will occur Stored calibration data is available from the AquaManager program If feed timer units change the feeder must be recalibrated If an incorrect value is entered and saved another calibration must be per formed Disable feed timer system when performing feed timer calibration de ener gizing any active feed timer relay Sate After calibration is complete press Wiii to Run Screen The Feed timer system rese
218. t erroneous readings it may be necessary to determine if these gases are the cause YSI 626250 sensor maintenance Alternative Quality Assurance Protocol quick check and An alternative protocol complementary to the quality assurance program described above can be carried out by comparing the current dissolved oxygen reading shown on the 5X00 with those taken by a recently calibrated hand held instrument For dissolved oxygen the probe of a handheld DO instrument can be placed in the YSI 5X00 190 adjustment The Sensor Cap should be kept clean since some types of fouling may consume oxygen which could affect the dissolved oxygen measurements To clean the Sen sor Cap gently wipe away any fouling with a lens cleaning tissue that has been moistened with water Do not use organic solvents to clean the Sensor Cap Using an organic solvent to clean the Sensor Cap may cause permanent damage to the cap For example alcohol will dissolve the outer paint layer and other organic solvents will likely dissolve the dye in the cap YSI 5X00 191 Maintenance Before reinstalling the sensor cap make sure that the cavity is completely dry before proceeding with the installation If water is found dry the cavity with lens cleaning tissue Finally clean the clear window on the end of the probe with lens cleaning tissue YSI 5422 Electrode Maintenance The gold cathode and silver anode require cleaning about once or twice per year Perform
219. tal sensor set up page 147 See Aux analog non temperature sensor set up page 149 See Aux and ODO temperature sensor set up page 150 YSI 5X00 103 Configuring the 5X00 Configuring the 5X00 Configure AUX Menu AUS 3 Manii AUX 2 D1 AUX 3 Disabled AUX 4 Disabled AUS 5 Disabled AUX b Disabled AUX 5 Menu AUX 5 Menu Digital Probe Name Probe Name m Menus gt System gt Configure Aux gt Aux 1 6 gt Input Type gt Digital Input Type 4 20ma Input Type 4 20ma Suffix Temp Source Not Available Min 0 Suffix Use digital input when wiring an external device to control or alarm when the Max 1000 in i E Min 4 ci contacts of an external switch open or close A common application would be to Input Scale Max 20 Input Scale Min 4 detect high or low water levels using a float switch Display Format 0 Input Scale Max 20 Exit Menu pack nit Menu jack Not es 5400 Configure Aux 5 menu 5500 Configure Aux 5 menu Suffix Min Max and Display Format are not available for digital inputs no Temp Source menu Temp Source menu will be available when Tempera Inthe 5X00 sensor log aux digital closed is logged as Aux 0 00 Aux digital ture Input Type configured open is logged as Aux 1 00 Probe Name 1 Wire aux digital devices page 59 Menus gt System gt Configure Aux gt Aux 1 6 gt Probe Name 2 Enter Aux menu Menus gt System gt Configure Aux gt Aux 1 6 Use the alpha numeric keypad to name
220. terminal strip is removable N CAUTION Run high and low voltage cables through separate bulkhead and conduit 4 For Aux 3 4 5 amp 6 use the terminal strip located at using termi nal strip port for non ground wire and for ground wire For Aux 1 and 2 use terminal strip located at G pin is the common ground for Aux 1 and 2 YSI 5X00 59 Installation and Wiring Installation and Wiring See Digital Input example figure 3 24 and Analog Input example figure 3 25 Wire Aux Digital Input Install aux digital device according to manufacturer s instructions Connect switch wires to Aux Input 1 6 Connect ground wire to G at location for aux 1 and 2 or to at for aux 3 4 5 or 6 Connect the other wire to and to 1 or2atQ CAUTION The auxiliary inputs are not isolated Devices connected must be electrically isolated from ground and the water Statua Reset aF 12v0C RELAYS 1 4 manea AUX INPUTS e p a ar Auxiliary Input Connector T T R Rec _ DO Ascent AA ETHERNET lece nev wi rry CALCA 2 O m ACIAC AC AG Polarographic RS2IVPC a Tr RJ45 Ne MODEM Instrument with analog voltage output when 5400 is powered Serious damage can occur Do not connect or disconnect IDC ribbon cable cal tT i WO a 100 240VAC 56 50Hz z S A Z CAUTION Do not input external voltage Figure 3 24 Wire Aux Analog Input Figure 3 23
221. tes range is dependent on other DO set point configuration enable alarm Alarm Low Disabled relay oN mm Relay Relay 1 Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 select relay from pull down menu YSI 5X00 YSI 5X00 206 207 Menu Maps Run Sereen gt Menus Sensor Setup DO DO Name Enabled i rast Ves f atiory delaull Value appears in D Enabled Ihe lactory default for DO is enabled am ontrol Mode Set Point Yy Set Point PID PWM Alarms Disabled use button below softkey label q to enable alarms for DO system Display Format mg l Yy mg l Sat mg l and Sat me l and Temp Sat and Temp mg l Satand Temp Salinity 0 ppt 0 50 ppt Ea levatian 0 Feot 0 200X100ft Tomp Display Format Celctus _ v Farenheit Celsius Alarm Low 3 50 mg l the range for DO alarm law is 0 to 60 0 mg 0 0 60 0 ma t lt shown in italics indicates range is dependent or on other DO set point configuration Relay Disabled Alarm Low Disabled enable alarm lt relay Instrument Local Ma hine Relay Relay 1 Relay2 Relay 3 Relay 4 select relay from pull down Relay 5 menki Relay 6 Relay 7 Relay 8 YSI 5X00 208 Menu Maps Run Screen gt Menus gt Calibration Menu Calibration DO 1 Enabled DO 2 Enabled DO 3 Enabled DO 4 Enabled x User Cal Value 0 1 to 60 number of DO systems displayed is based on model number an
222. the distance between net worked units see Notes below RS485 ports are optically isolated for safety to re duce noise and to help eliminate ground loops No further isolation is required Network traffic refers to the constant communication between the master and all slaves on the network Example slave node 3 is configured to generate an alarm if the temperature drops below 70 F The master node is configured to send email alarms via TCP IP using the serial to ethernet device The master node sends an email alarm when slave node 3 reports a temperature value below 70 F to the master He AquaManager is a valuable tool for monitoring and controlling node networks Notes Use an RS485 Line Extender Booster for distances over 4000 1220m Communication failures may occur without it Mount the booster in an area where it is protected from moisture Multiple networks connected to a PC via RS232 require separate PC COM ports for simultaneous AquaManager mapping and autopolling Legacy 5200s can not be on the same network as 5200As and or 5X00s How ever Legacy 5200s can communicate with AquaManager and Legacy 5200 data will be stored in the same database as 5200A and 5X00 data Network traffic speed operates at 230 KB and is not user selectable Remove network terminal strip from any networked slave that is not powered Network rewiring is required if a stub see note below is created when a slave is taken off the n
223. the event log Fvantl ane Wf2o 2008 09 14 06 AM oy stern General Alarm Sub System Ethernet Ewent Failed To Initialize SMS Messaging with Ethernet Module SMS Short Message Service or text messaging is a service for sending messages to your cell phone or mobile device To use SMS messaging enter the email address in the Menus gt System gt Communications gt Ethernet Email address See Ap pendix 6 SMS page 235 for a list of cellular and mobile companies that support sending text messages Node Network Menus gt System gt Communications gt Network A node network refers to either one stand alone master node and or one master node and up to 31 configured and wired slave nodes Node networks with at least one slave are physically connected using RS485 protocol see page 62 for additional information Only the master node is configured for serial or ethernet module communication On a network with at least one slave the master continuously queries enabled slaves on the network The master is the access point for the entire network This includes YSI 5X00 98 Configuring the 5X00 AquaManager communication and sending of 5200A 5X00 alarm emails Slave nodes must be configured with a slave address Note er Multiple node networks communicating via direct connect RS232 require separate PC COM ports for simultaneous AquaManager mapping and auto polling Networking Menu slave Termination Relay Enable
224. the following cleaning procedures if after a DO membrane change the DO readings are erratic and or a good calibration can not be performed Silver Anode Cleaning After extended use a thick layer of AgCl builds up on the silver anode reducing the sensitivity of the sensor The anode must be cleaned about once or twice per year depending on use to remove this layer and restore proper performance The cleaning can be chemical and or mechanical Chemical Cleaning Remove the membrane cap and soak the electrodes in a 14 ammonium hydroxide solution for 2 to 3 minutes followed by a thorough rinsing with clean water The anode should then be thoroughly wiped with a wet lint free cloth to remove the residual layer from the anode Mechanical Cleaning Sand off the dark layer from the silver anode with 400 grit wet dry sandpaper Wrap the sandpaper around the anode and twist the sensor Rinse the anode with clean water after sanding followed by wiping thoroughly with a wet lint free cloth Note After cleaning install a new membrane cap with fresh electrolyte and then perform a calibration Refer to the instruction sheet included with the Membrane kit for instruction on how to replace a membrane Turn the instrument on and allow the system to stabilize for at least 30 minutes If af ter several hours you are still unable to calibrate contact YSI Customer Service Gold Cathode Cleaning For correct sensor operation the gold cathode mu
225. tion method is changed See Wire Communication Equipment page 67 Configure remote ethernet communication network set tings and RS232 settings in the Communications menu Communications Menu Ethernet Mot Available Metwork Master send TestEmailMsg Not Available Email Retry Delay Not Available Time Units Not Available Baud Rate 115200 Force Serial Port Disabled Note HE AquaManager supports both communication methods Email Alarming Email alarming can be configured 1 of 2 ways 1 A 5X00 emailis sent from the 5X00 serial to ethernet device See Ethernet starting on page 93 for additional information pe 2 An AquaManager email is sent from the PC running the AquaManager application AquaManager Autopoller must be running See Chapter 5 AquaManager page 175 and AquaManager online help for additional AquaManager email alarming information Ethernet connection requires access to an SMTP server accessible by the local network EMAIL ALARMING DISCLAIMER There are many factors that can affect deliv ery of an email in a timely fashion Certain SMTP email servers are more reliable than others No email alarm message has guaranteed delivery Use multiple email addresses and email forwarding as safe guards Mechanisms such as spam filters used by service providers evolve constantly and can result in non delivery of email YSI 5X00 91 Configuring the 5X00 messages Verify with the se
226. to ethernet device with TCP IP connection at the master 5X00 This is referred to as 5X00 email Serial to ethernet connection requires access to an SMTP server accessible by the local network RS232 Communication Use Category 5e patch cable from RS232 port at location figure 3 31 of I O Board to PC using RJ45 to DB9 adapter Common lettering references are used for both 5400 and 5500 models Directions to Wire Direct RS232 PC Connection AN WARNING Disconnect external power to the unit before wiring AN AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Perform steps 1 4 of 5X00 installation and steps 5 8 as required for the application 2 Open front panel page 42 3 Feed direct connect cable through drilled hole of rubber grommet and to location CAUTION Run high and low voltage cables through separate bulkhead and 8 g g p conduit 4 Connect one end of communication cable to RJ45 at location Connect YSI 5X00 68 Installation and Wiring other end to RS232 PC com port using RJ45 to DB9 adapter figure 3 31 Stilua Aedet oo 12VOC RELAYS 1 4 Om NETWORK a l tac UFR z u 2 2 oi 060 INPUTS U at i E BEE o MA n 4 CRIES C ALE A Galvanic 33 oo AcjACIAC Ae Polarographic iia a eE eo TES RJ 5 las MODEM j HAL i 100 240VAC R411 SIL BDHE 5 5 T B re re
227. to relay 3 will energize until the 5X00 receives a DO sensor reading gt set point value Figure 1 1 shows the 5X00 front panel and enclosure The front panel includes an LCD which continuously displays current system conditions Front Panel Keys are used to navigate screens and program configurations Compression fittings located at the bottom of the enclosure provide liquid tight connections for wiring peripheral devices and instrument components YSI 5X00 11 Introduction YSI 5X00 top panel amp enclosure watertight Nema 4X enclosure keeps internal electronics safe w ai icons display 5X00 system conditions backlit LCD with continuous display of input values luser defined screen format 7 top panel buttons allow easy menu navigation including 4 softkeys 2 3 4 1 905cm 3 1 2 1 27 cm and 5 3 8 9525cm liquid tight compression fittings for component and accessory wiring Figure 1 1 Preview of User Manual This manual includes information on installing configuring operating and main taining a 5X00 system YSI 5400 5500D 01 5500D 02 and 5500D 04 instruments have many similarities Therefore 5X00 is used throughout this manual to refer to YSI 5400 5500D 01 5500D 02 and 5500D 04 instruments 5500D 01 5500D 02 and 5500D 04 at times are referred to collectively as 5500D instruments Instructions information and features specific to either YSI 5400 or YSI 5500D instruments will be r
228. topoller Log Files Enabled File Name fe ae 28jan09_Log txt x cee Alarm_Log Printer Settings Lines Per Page 66 Node Configuration Mgmt iv Notify of Configuration Change in Tree Real Time Update Interval Enable 10 Minutes Database Auto Compaction l Enable Interval Once a Day r M Confirm on Program Exit Ok Cancel Note Database Auto Compaction must be enabled in order to access the Backup enable box YSI 5X00 182 AquaManager Autopoller Autopoller is designed to poll node s at an interval specified by the user When the node s is polled new log records and the node configuration are saved to the AquaManager database Autopoll must be running for the AquaManager email and mapping to operate Launch Autopoll at the Explorer Window gt Tools gt Launch Autopoller b AquaManager new3dec08 File Edit view Insert BESSI Window Help a Password Administration Mapping mapi b Wp AutoPoller gt Launch AutoPoller by Reports gt Clear AutoPoller Tags Oo Database Maintenance gt Set SutoPoller Tags D Instrument Tools gt 8 8 43 47 AM Updating DB 11 57 07 AM The Autopoller Window opens when Autopoller is launched AutoPoller Siz S ols Nothing Scheduled When ae YSI 5X00 183 AquaManager AquaManager Mapping For the AquaManager alarm email to function properly it may be necessary to send a test email to each email address co
229. ts based on new calibration configuration Feed Timer calibration cannot be done using AquaManager AquaManager and the Timer Menu Most Timer menus can be configured using AquaManager After polling the 5X00 node use Systems Management to view and upload 5X00 configurations Select the Feed Smart and Timers tabs to view and change configuration YSI 5X00 168 E System Management kisdfklj sadf Configuring the 5X00 r iva Wa iva Y Y gva Y gva Y va F d gva A7 Event 1 Start Time fi 8 45 00 Duration Min Sl Event 2 Start Time 00 00 00 2 Duration Sec El Event 3 Start Time 00 00 00 Duration Sec Event 4 Stat Time 00 00 00 2 Duration Sec Event 5 Start Time 00 00 00 4 Duration Sec E E System Management klsdfklj sadf Event 6 Timer Timer 2 Start Time 00 00 00 5 Duration Se Enati d Event 7 P Auto Stat Time 00 00 00 2 j Duration Sec Timer Relay Cntl Address Event 8 Start Time ooo 4 e IR Duration Sec B S 3 Event 9 Start Time 00 00 00 Commit Update T Duration Sec 5 Restore Event 10 Timers Restore All Start Time 00 00 00 OK Duration Sec B C Timer3 Timer4 Fa YY Y Y Y S A7 Y Start Date o 20172008 y Enable End Date o 01 2007 Feed Days Feed Mass F Sunday ool 144 Monday Tuesday Sensor Control Wednesday Thursday F Friday Saturday DO Low Point Daily Fe
230. ty To exercise this warranty call your local YSI representative or contact YSI customer service in Yellow Springs Ohio at 1 937 767 7241 Send the product and proof of pur chase transportation prepaid to the Authorized Service Center selected by YSI Repair or replacement will be made and the product returned transportation prepaid Repaired or replaced products are warranted for the balance of the original warranty period or at least 90 days from date of repair or replacement The end user making a claim under any of these warranties is responsible for all product removal and reinstallation costs related to any product repair or replacement under any such warranty Limitation of Warranty This warranty does not apply to any YSI product damage or failure caused by 1 failure to install operate or use the product in accordance with YSTs written instructions 2 abuse or misuse of the product 3 failure to maintain the product in accordance with YSI s written instructions or standard industry procedure 4 any improper incorrect or substandard repairs to the product not performed by YSI 5 use by anyone other than YSI of any defective or improper component or part in servicing or repairing the product 6 modification of the product in any way not expressly authorized by YSI THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Y
231. uch as pumps lighting system location and the like While PID PWM tuning is an important and necessary requirement to properly configure the control system it is outside the scope of this document to describe the tuning process There is a wealth of information available on the www as well as in print Please familiarize yourself with additional information in order to further your understanding of the PID PWM control method Set Point Configure the set point to be the value at which youd like the system to ideally operate at DO set point can be configured in either mg L or Sat at the Configure at PID mode menu Control Up Down Configure the PID PDW control system to either control up Falling to create a control action to reduce down the system water parameter value or control down Rising to create a control action to increase up the system water parameter value A PID PDW control can be used only to control the system by either driving the system value up or down A PID control cannot be used to drive the system value both up and down PID PWM Control Actions ea Interval Gain Reset Interval Configuration of three control actions allows for greater control and stablity of a particular environment The control actions are Gain page 145 Reset Inteval page 145 and Interval page 145 These three controls actions are closely inter related in terms of how the PID PWM algothrium works The objective is to tune and config
232. ure these control actions in order that the corrective action output con trol on time performed by the 5X00 results in system stability That is the system will hold the set point without oscillating wildly overshooting or undershooting by significant amounts over and under the set point A large amount of ocillation could cause irreparable damage to the system by dosing too large an amount or too small an amount of a control dosing additive to the system stream AquaManager includes a PID Tuning tool which allows simulation of various control action values and functions The PID tuning tool should be helpful in mimicking YSI 5X00 144 Configuring the 5X00 your system through simulation The AquaManager PID Tuning tool is explained in detail in the AquaManager Help System PID PWM Interval control action Range 1 00 to 999 seconds Configure the interval control action to be the length of time a complete PID PDW control cycle takes The control cycle includes both the control relay output on time and the control relay output off time Example A 10 second control relay on time and a 10 second control relay off time would represent a 20 second interval time The 10 second control relay on time would be expected to decrease as the value reaches set point Interval Reset interval and Gain control configurations are all interrelated in the calculation of the control relay on time as the algothrium calculates the proper corrective action
233. uxil 605940UL included with instrument iary Inputs 3 pole Pluggable Socket Connector for Aux 605942UL included with instrument and DO inputs 8 pole Pluggable Socket Connector for relays 605943UL 2 each included with instrument 12 pole Pluggable Socket Connector for RS 605941UL included with instrument 485 5 pole Pluggable Socket Connector for 12 506939UL included with instrument VDC power 2 pole 230 VAC power cord European AC 606100 version only 230 VAC power cord UK AC version 606101 only 230 VAC power cord Australia AC 606102 version only USB to Serial PC adapter YSI part number 773 YSI 5X00 234 SMS Appendix 6 SMS messaging SMS Short Message Service or text messaging is a service for sending messages to your Cell phone or Pager mobile device Using the optional xPort Ethernet solution you can redirect your alarm messages to your mobile device Under the Service gt Communications gt Ethernet menu you will find a menu item called Email Address Using the format from your carrier see list below replace your email ad dress with this information Example Your Cell phone number is 858 555 1212 and your carrier is Sprint PCS your email address would be 8585551212 messaging sprintpcs com Note the maximum size of your email address or cell phone information is 49 characters This should be large enough to cover most email addresses Below is a list of major USA Cellular and Pager
234. uzzer Disabled BackLighting Timer Disabled Communication Configure AUX Data Logging Date Time Display Settings Cap calibration codes are not stored in the 5500D instrument but rather are stored YSI 5X00 116 Configuring the 5X00 in the ODO sensor Upon selecting DO 1 DO 2 DO3 or DO 4 at the ODO Cal K menu communication initiates between the instrument and the sensor An ODO sensor has six cap calibration codes They are known as K1 K2 K3 K4 K5 and KC ODO Calk ODO Calk 72 40441077 BE2B631E K5 40618767 KC 64 Direction to view or upload ODO sensor cap calibration codes 1 Enter ODO Cal K menu Menus gt System gt ODO Cal K gt DO 1 DO 2 DO 3 DO 4 2 Select DO 1 DO 2 DO 3 or DO 4 ODO sensor cap calibration codes are displayed If the 5500D is unable to obtain the cap calibration codes from the ODO sensor the below error message is displayed Typically a retry after several seconds will display the ODO sensor cap calibration codes If the calibration codes cannot be displayed confirm that the ODO sensor is displaying a value at the run screen ONO Calk 3 Toupload sensor cap calibration codes select K1 K2 K3 K4 K5 or KC 4 Use alpha numeric keyboard to enter the values exactly as provided on the sensor cap instruction sheet sent from YSI YSI 5X00 117 Configuring the 5X00 Configuring the 5X00 Downloader Updating 5X00 Firmware WET Tatu erated ellos slid aE a
235. wered Serious damage can occur T00 240VAC Fiji 5L BOHE N CAUTION Do not overload relay s Check manufacturer specifications for inductive current amp at power up Use a contactor if necessary figure 3 22 Common lettering references are used for both 5400 and 5500 models iif ifn re 7N Directions to Wire Relay Outputs Z AN WARNING Disconnect external power to the unit before wiring If any of the Figure 3 21 relay contacts are connected to a hazardous live circuit ALL contacts on ALL relays must be considered hazardous live and appropriately protected from user contact outside the 5X00 enclosure Complete other wiring to 5X00 Close front panel page 43 Test relays eck AX AVERTISSEMENT d connectez l alimentation externe de l unit avant deffectuer le cablage Si un contact de relai quelconque est connect a un circuit sous ten sion dangereuse TOUS les contacts de TOUS les relais doivent tre consid r s comme tant sous tension dangereuse et doivent tre prot g s de fa on ad quate de tout contact de lutilisateur hors du bo tier du mod le 5X00 1 Perform steps 1 4 of 5X00 installation and step 5 as required for ap plication 2 Open front panel page 42 3 Feed relay device wires through drilled hole in rubber grommet and to locations and or The terminal strip is removable N CAUTION Run high and low voltage cables through separate bulkhead and condui
236. when softkeys are pressed Sensor alarm values set the acceptable control range When a sensor reports a value lt low alarm value or high alarm value the alarm system becomes active after the alarm hold off period See Senssor Setup section Controls and Alarms page 138 for additional information If an alarm system is active and alarm relay is enabled the alarm relay energizes Notes The Run Screen must be displayed during normal operation All alarm functions 5X00 email alarms energizing of enabled alarm relays alarm icons and buzzer are suspended in 5X00 menus Alarm systems are reset when menus are exited to Run Screen The General Alarm system is disabled during system wide events such as service hold and downloader Sensor and Aux alarms must be enabled to trigger the General Alarm Alarm Hold Off Menus gt System gt General Alarm gt Alarm Hold Off gt Time Units General Alarm Hold Off is the length of time the alarm condition must exist before the General Alarm system becomes active Notes To avoid alarms for spurious events set the Alarm Hold Off gt than 0 Aux system alarms are triggered after the Aux hold off time and not after the General Alarm hold off time YSI 5X00 124 Configuring the 5X00 Low battery alarm has a five 5 second hold off that is not user selectable Relay Menus gt System gt General Alarm gt Relay The General Alarm relay can be wired and configure
237. wire YSI 5422 polarographic DO temperature analog sensor cable YSI Wire Function Wire label Cathode C WHITE Anode A Temperature There is no polarity for temperature sensor wires Temperature There is no polarity for E3705 temperature sensor wire Ground drain wire BARE e YSI 5420 amp 5421 galvanic DO sensor wires are white and black Terminate white wire to C Galvanic Terminate black wire to A Galvanic Terminate bare ground drain wire to E or F on metal plate Notes ground drain wire termination Installa ring eyelet or spade fork terminal onto the ground bare wire before terminating ground wire to E or F Multiple ODO ground drain wires can be terminated to the same ground location on the metal plate Return screw at E or F over terminal connection of ground wire YSI 5420 galvanic DO amp 5421 galvanic DO temperature analog sensor cable YSI Wire Function Wire label color Cathode C WHITE Anode A BLACK YSI 5421 Temperature There is no polarity for temperature sensor wire YSI 5421 Temperature There is no polarity for temperature sensor wire Ground drain wire BARE YSI 5X00 51 Installation and Wiring Installation and Wiring Terminate black wire to 1B 1 DO1 B black and or 2B 3B 4B Terminate bare ground drain wire to E or F on metal plate Notes ground drain wire termination Installa ring eyelet or spade fork terminal
238. with the metal plate installed securely to the surface or rail Figure 3 9 shows the weather shield installed for a rail mounted 5X00 Tighten the screws securing the weather shield YSI 5X00 32 Installation and Wiring weather shield weather Sriehd Miela pal pidada wan KE Figure 3 9 Step 2 Locate and Install Sensor s Throughout the manual the term probe refers to the end of the cable where the sensor is located and the term sensor refers to the sensing portion of the cable probe assembly 5X00 instruments can be configured with 1 2 3 or 4 dissolved oxygen DO sen sors Auxiliary aux inputs 3 4 5 and or 6 can be configured as temperature inputs YSI 5400 instruments can be configured to use a YSI 5422 X DO polarographic temperature sensor a YSI 5421 X DO galvanic temperature and or a YSI 5420 X DO galvanic sensor assembly YSI 5500 instruments are configured to use YSI 626250 ODO Optical Dissolved Oxygen sensors 5400 instrument DO sensors require a properly installed membrane The 5422 po larographic sensor uses either a blue PE 2 0 mil or gray Teflon 2 0mil membrane The 5420 and 5421 galvanic sensors use a 2 mil Teflon membrane 5500 instruments ODO sensors require a sensing cap 5500 instrument sensor caps are factory cali brated with sensor cap coefficients It is important to retain sensor cap coefficients provided by YSI for the life of the sensor Temperature sensor s mu
239. ystems 1 4 Timer events occur on a daily basis until either the start time is cleared the timer system is disabled or the relay is disabled Timer icon displays at systemwide icon location at the Run Screen when timer relay is active Directions to Configure Timers 1 4 Timers Menu Timer 2 Menu Timer 1 Disabled Timer 2 Enabled Timer 3 Disabled Timer 4 Disabled Feed Timer 1 Disabled Timers Enabled Relay Enabled Si Relay 6 Event 1f10 30 00 AMIES0 Min Event 2 11 00 00 AMI 15 Sec Event 3 17 10 10 AMI 10 Min 0 LL ni spe l aos DO Alim Sate OFT i Thi Hansma m _ amp ii Lam z ezim ej Fahl a rh fi ar Fielau Pakiet E Sym Hay PACI feue Een Da Notes a Always manually poll the 5X00 after uploading configuration changes and verify that the uploaded information is retained at the 5X00 When configura YSI 5X00 158 FeedTimerz i Feed Timer 3 Disabled Event 5 Feed Timer 4 J Disabled 12 03 00 PMiIf1 Hours Event 00 00 00 AMI 15 Sec Event 4 12 00 00 PMj 20 Min Disabled _ _ Exit Menu Exit Menu Install and wire timer devices page 51 and to scroll and highlight submenus l 2 Enter Timer 1 4 menu Menus gt Timers 3 Use A ei 4 Press to select 5 Enable and configure submenus YSI 5X00 159 Configuring the 5X00 ki ae ied guia to save configuration and return to Run Screen 6 Press

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