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VERSAFLOW SONIC 2000 / TWS 2000

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1. 2 Device 1 Tag 2 Language 3 Time and date 4 Start up sequence Selection from list 5 Password In measuring mode the password blocks the measurement mode after the display sleep time has passed The measurement mode can only be left after typing the password 3 Transducer sets 1 Ta serial number 2 Ta calibration number 3 Tb serial number 4 Tb calibration number 5 Tc serial number 6 Tc calibration number 4 Information Information on hardware and software versions and serial numbers Not required for day to day use but may be asked for when support from the supplier is required 1 General 1 Identification number Device serial number 3 Electronic serial number 2 Components 1 Device 2 Sensor CPU Same as Device 3 Sensor DSP Same as Device 4 Sensor driver Same as Device 5 Current output Same as Device 6 Current input A Same as Device 7 Current input B Same as Device 8 UI controller Same as Device 3 Operating hours 76 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US OPERATION Menu number Menu item Remarks 5 Service These settings are specific for the ultrasonic measurement operation Changing service settings may affect proper operation of the instrument It is advised that changing of these parameters is performed by qualified engineers only Signal data Signal path 1 Selection from list Signal
2. Figure 3 4 Open feed or discharge Down going pipeline over 5 m 16 ft length Install an air vent downstream of the flowmeter to prevent vacuum It may cause gases to come out of solution cavitate that prevent a proper measurement Figure 3 5 Down going pipeline over 5 m 16 ft length Position of control valve Always install control valves downstream of the flowmeter in order to avoid cavitation or distortion of the flow profile Figure 3 6 Position of control valve 18 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 INSTALL FOR FLOW MEASUREMENT Position of pump CAUTION Never install the flowmeter at the suction side of a pump in order to avoid cavitation or flashing in the flowmeter Figure 3 7 Position of pump Determine data and dimensions of pipe CAUTION The next data must be available before proceeding with Step 2 e Use the supplied tape measure to determine the outside diameter of the pipe e Determine the pipe wall thickness A pipe wall thickness gauge or pipe tables can be used for this e Find out what the material of the pipe is e If the pipe has a liner find out the liner material and the thickness of the liner 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 19 INSTALL FOR FLOW MEASUREMENT 3 3
3. Dimensions trunk on wheels Dimensions mm Approx weight kg a b 6 565 374 241 6 2 Dimensions inch Approx weight lb a b 6 222 14 7 9 5 13 7 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 91 E TECHNICAL DATA 92 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US TECHNICAL DATA 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 93 Honeywell Field Solutions 512 Virgina Drive Fort Washington PA 19034 www honeywell com ps Honeywell International Inc Subject to change without notice 34 VF 25 47 iss 3 GLO Jan 13 US
4. Figure 3 14 Mounting second rail in Z mode 1 traverse without using a reference point D Advised distance 3 4 4 Apply coupling grease Push the buttons of the fixing units to unlock and tilt the rail Then put some coupling grease on the transducers and put the rail back by clicking d lo Q 7 9 1 e te Y x ola 1 Figure 3 15 Greasing transducers 32 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR FLOW MEASUREMENT 3 4 5 Connect the sensor cable Figure 3 16 Connecting signal cables D Connector for UP transducer blue Connector for DOWN transducer green 0 50 100 lu INFORMA TION After mounting the transducers in the proper position it takes up to 60 seconds to find a signal INFORMATION The signal strength Is given and can be qualified as shown Signal strength Qualification gt 75 High signal 50 75 Fairly high signal 10 50 Low signal lt 10 Bad or no signal Check settings in menu change transducer distance until there is at least a low signal 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 33 INSTALL FOR FLOW MEASUREMENT Advised sensor position 52 18 mm Signal quality 7896 Previo
5. Figure 5 1 Connecting signal cables D Connector for UP transducer blue Connector for DOWN transducer green INFORMATION d You can measure two paths with this converter simultaneously Use the left pair of connectors for path 1 and the right pair for path 2 5 5 USB connector There are 2 USB connections available on the converter 1 Read write data to a memory stick with the USB connector the converter acts as the master for transferring data log files and site files 2 Control the converter with a PC the converter acts as the slave for file management The memory of the converter appears as a memory in your explorer tree view just like a memory stick 1 Read write data to a memorystick Figure 5 2 Connecting a memory stick to the converter D Remove the protection cap by turning the knob counter clockwise Insert the memory stick 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 49 ELECTRICAL CONNECTIONS Figure 5 3 Using a memory stick for a measurement D Perform a measurement on site and log the data to the memorystick Put the memory stick in your pc and evaluate the measurement 2 Control the converter with a PC Figure 5 4 Connecting a pc to the converter D 1 0 connector USB connector 8 optional USB 1 0 cable 50 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US ELECTRICA
6. qaae etii 81 0 2 00 82 8 3 DIMENSIONS and Weights tiit ib ie mM CM MENU I RUIT 88 8 3 IU Smpsol seris OF sitet Ep 88 SNPAESUIIUIMRIILI 89 SERO oM dI 90 91 9 Technical data 6 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 SAFETY INSTRUCTIONS 1 1 Intended use 1 CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator INFORMATION The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose The VersaFlow Sonic 2000 TWS 2000 portable clamp on flow meter is designed for measurement of liquid flows in full pipes datalogging and transfer of logged results to the PC The portable clamp on flow meter makes it possible to measure the flow on places temporary or you can make use of it if you want to compare the output with other measurement devices If an inline measurement device is broken and you are in need of the information the VersaFlow Sonic 2000 TWS 2000 might be the solution for you 1 2 Certification In accordance with the commitment to customer service and safety the device described in this document meets the following safety req
7. Fluid VoS fluid Viscosity Sensor 1 advice Transducer set Calibration number Number of traverses Sensor 1 position Advised Sensor position Signal quality Sensor 1 warning No check No signal Shift sensor position Gain Signal quality Change settings Continue Abort installation 10 Sensor 1 position Advised sensor position Actual sensor position 11 Sensor 1 warning No check VoS out of range Shift sensor position Gain Signal quality Change settings Continue Abort installation 12 Sensor 1 test Volume flow Velocity of sound 68 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US BNP a Ee OPERATION Menu nr Menu item Remarks Signal quality Optimize position 13 Sensor 2 advice Transducer set Calibration number Number of traverses 14 Sensor 2 position Advised transducer position Signal quality 15 Sensor 2 warning No check No signal Shift sensor position Gain Signal quality Change settings Continue Abort installation 16 Sensor 2 position 17 Sensor 2 warning No check VoS out of range Shift sensor position Gain Signal quality Change settings Co
8. 13 MB free INFORMATION 1 You can save the settings in a site file so they can be used again later when measuring at the same site location 5 e Enter a file name Select Save site file Site name test Display measurement Load site Save current site Setup 13 04 2010 14 11 09 13 MB free INFORMATION The device is now ready to measure 3 6 Step 5 start flow measurement Press on the converter The converter checks the received signal and initiates the flow measurement mode The display will show the actual flow now 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 35 INSTALL FOR FLOW MEASUREMENT 3 7 Error messages Error Group Error message Description Error handling code message F bold error in no measurement possible repair or replace device and or CPU device measured values are not valid contact manufacturer service center F application no measurement possible but check parameter settings power error device ok off wait 5 seconds power on device S out of unreliable measurement maintenance required check specification flowprofile C check in test function is active device is wait until finished progress stand by information no direct impact on measurements no action needed F bold IO 1 or 10 2 error or failure of IO Module 1 o
9. reduced accordingly by parallel connection of R f lt 100 Hz RL max 47 KQ f lt 1 kHz RL max 10 f lt 10 kHz RL max 1 KQ The minimum load resistance min is calculated as follows RL min Us Uo me 6 Uint 5 DE l i E Figure 5 8 Pulse frequency output active P4 EH INFORMATION Any connection polarity Galvanically isolated Status output Uext lt 32 VDC gt 100 mA RL max 47 KQ RL min Uext Imax open gt 0 05 mA at Ug VDC closed Up max 0 2 Vat gt 10 mA Up max 2 V at lt 100 mA The output is open when the device is de energized 0 Figure 5 9 Status output limit switch passive Sp 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 55 ELECTRICAL CONNECTIONS Current input active Uint nom 15 VDC e lt 22 mA lnax 26 mA electronically limited Ug min 19Vatl lt 22 HART Not galvanically isolated Xdesignates the connection terminals A or B depending on the version of the signal converter Figure 5 10 Current input active llna D Signal 2 wire transmitter e g temperature 56 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US EP ae OMEN OPERATION 6 1 Display configuration 6 1 1 Step 1 how to set up the display for showing mea
10. 16 3 3 Step 2 Initialise the TWS 2000 converter sssssssssssssseeneeeeeeeenen 20 26 3 4 1 2or 4 traverses with 29 3 4 2 2 traverses with 2 30 3 4 3 1 traverse with 2 rails DN400 1500 ooo ccc cceccecsccecceecsececssecsecseceascsesseecsessecssetaeestense 31 3 4 4 Apply coupling grease 32 4 33 3 5 Step 4 Optimization loop siis aino ed lle tee dad ere baa ed dod aa 34 3 6 Step 5 start flow measurement eene eene eene 35 uh ERROR nu NIE ELEME MEME UII 36 4 Install for energy measurement 39 39 4 2 Mechanical installation enne nennen nnne 40 4 3 Program the 60 42 43 1 NO dH 42 4 3 2 Program the process Input iei poet teen t ie ieee 43 4 3 3 Program the COUDILers 44 AA Start 35 terit etc tet idet ecd dde et das redd deae cd da rx cda 45 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 5 CONTENTS 5 Electrical connections 47 SA Salet IBSLEUGUIOTIS d eniro EN peer a FORE 47 5 2 Location of connectors at the converter ssssssssssssssseeeneeeee eene 47 5 3 ITE 48 5 4 Signal cable dose vore a KE RHENUS REY Fe MI eee 48
11. 73 Choose the desired configuration n the next screen fill in the data that was found in Step 1 Pipe tag 1 Outer diameter 100 00 mm Material Carbon steel Wall thickness 5 00 mm Liner material Epoxy Liner thickness 0 50 mm Previous Next 13 04 2010 14 11 09 13 MB free Pipe tag Enter a name for the pipe Press again Outer diameter Material Wall thickness Liner material Liner thickness Choose next Use the outside diameter Choose the right material Fill in the pipe wall thickness Select whether there is a liner or not Fill in the liner thickness The liner thickness will only be shown if a liner material is chosen 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 23 INSTALL FOR FLOW MEASUREMENT CAUTION naccurate input of the outside diameter will affect the accuracy of the measured flow rate INFORMATION 1 n case of a two pipe configuration the converter will ask If the data entered for pipe 1 has to be used for pipe 2 too Menu 1 2 and 1 3 are shown again to enter the data for the second pipe Fluid Water VoS Fluid 1485 0 m s Viscosity 1 mm s Previous Next 13 04 2010 14 11 09 13 MB free Fluid Select the correct fluid from the table VoS Fluid Velocity of Sound of the selected fluid Only change it if highly accurate values are available for instance temperature compensated Viscosity Only c
12. ENS VERSAFLOW SONIC 2000 TWS 2000 Portable ultrasonic clamp on flowmeter Electronic Revision ER 1 0 1 SW REV 01 01 01 Honeywell BIMPRINT Notices and Trademarks Copyright 2013 by Honeywell WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Honeywell Field Solutions 512 Virginia Drive Fort Washington PA 19034 2 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US ABOUT THIS DOCUMENT Abstract This document provides descriptions and procedures for the Installation Configuration Operation and Troubleshooting of your device Contacts World Wide Web The following lists Honey
13. max 1 max volume flow exceeded for pipe 1 check parameter in menu C1 7 1 F flow max 2 max volume flow exceeded for pipe 2 check parameter in menu C1 7 1 F open circuit A current on current output A or B C check cable or reduce resistance or B too low gt 1000 Ohm F over range A current on current output A or B C extend upper or lower limit for or B C is limited by parameter setting current output in menu C5 2 8 F over range A pulse on frequency output A or B D extend upper or lower limit for or B D Is limited by parameter setting frequency output in menu C5 3 7 F active settings error during CRC check Cyclic load settings factory setting back Redundancy Check of the active up 1 or back up 2 settings 36 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR FLOW MEASUREMENT F factory settings error during CRC check of factory settings F back up 1 or 2 error during CRC check of back up 1 settings or 2 settings F signal lost signal lost at path 1 check signal cable check for pipe path 1 obstructions F signal lost signal lost at path 2 check signal cable check for pipe path 2 obstructions F pipe sens1 unrealistic parameter settings for check parameters in menu X6 param pipe in combination with path 1 F pipe sens2 unrealistic parameter settings for check parameters in menu X6 param pipe in combination with path 2 S unreliable 1 unreliable measurement
14. 5 5 USB Conector o a eo dedu 49 T depo NER PDT TRIER 51 5 7 GConnection dlagFalms xe tc oce to eda dub e 52 6 Operation 57 6 1 Display confiIg ratiOM 57 6 1 1 Step 1 how to set up the display for showing measured 57 0 12 Basic Settings OF display rre RD eet ten giebt lese nate eiie es 58 6 2 Programming the transducer calibration number 59 Data LOGGING m EE 60 6 3 1 Step 1 how to set up the data logger ccececceceeseceeceeeeceeeceeeeeeeceeeeeeeceeeeeeeceeeeeseeseeeeseneeeees 60 6 3 2 Step 2 how t startdata loggllig donet ee eU etre ie debe 63 eene enne nnns 63 6 4 How to transfer data to a PC ai aaa enn 64 SIRS TES ECCE OQ LS DES 64 2 Enallsme c M 65 6 4 3 Managing your files from your pc 66 6 5 Men 65 fel olo RETO 67 7 Service 79 7 1 Spare parts availability ssssssssssssssssseeeeeeeneee nennen nennen nnne nnn 79 7 2 Availability 79 7 3 Returning the device to the 79 79 General inforrmiation 7 3 1 7 3 2 Form for copying to accompany a returned device 80 T4 DiSBosdbosssioe o IN EIE IM MEER IE 80 8 Technical data 81 0 1 Measuring principle eite oett
15. OPERATION 6 5 Menu description Menu Start up Menu item Remarks Language Selection of language from list Time and date Enter date and time Units Selection of units from list Size Volume flow Text Only if free unit is chosen m s factor Only if free unit is chosen Velocity Volume Text Only if free unit is chosen m factor Only if free unit is chosen Viscosity Temperature Temperature difference Density Text Only if free unit is chosen kg m factor Only if free unit is chosen Energy Text Only if free unit is chosen J factor Only if free unit is chosen Power Text Only if free unit is chosen W factor Only if free unit is chosen Specific heat Continue Menu 1 Installation Menu nr Menu item Remarks 1 Pipe configuration Selection from list 2 Pipe 1 data 1 Pipe tag Outer diameter Material Wall thickness Liner material 00090 gt Liner thickness Pipe 1 data 2 Fluid VoS fluid 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 67 OPERATION Menu nr Menu item Remarks 3 Viscosity Copy data pipe 1 Pipe 2 data 1 Pipe tag Outer diameter Material Wall thickness Liner material AJ OJN gt Liner thickness Pipe 2 data 2
16. The factor for power is the amount of Watt s in the free unit Underneath you find a table with factors for alternative energy units Unit of power Description W factor amount of Watt in unit Ton refrigeration A ton of refridgeration is defined as the cooling power to melt one short ton 2000 pounds or 907 kg of ice in a 24 hour period This is equal to 12000 BTU per hour or 3527 W 3527 kilo calorie per second Power required to heat 1 kg of 4187 water with 1 degree Celsius in 1 second Unit of energy Description J factor amount of Joule in unit Ton hour refrigeration A ton hour of refridgeration is defined as the energy to melt one short ton 2000 pounds or 907 kg of ice 12660000 kilo calorie per second Amount of heat required to 4187 increase 1 kg of water with 1 degree Celsius Therm Equal to 100000 BTU 105506000 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 45 INSTALL FOR ENERGY MEASUREMENT 46 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 ELECTRICAL CONNECTIONS 5 1 Safety instructions DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate DANGER Observe the national regulations for electrical installations WARNING Observe without fail the local occupational health and safety
17. 1 0 box Optional PT100 input Function PT 100 temperature input by 2x TT30C temperature transmitters build into an 1 0 box For specifications see TT30C datasheet Optional temperature input Function temperature input by 2x TSR W 30 clamp on temperature sensors only in combination with 1 0 box with temperature transmitters For specifications see TSR W 30 datasheet Inputs and outputs Connections Inputs and outputs can only be connected using the optional 1 0 box Description of used Ue external voltage abbreviations R load resistance U terminal voltage lhom nominal current Current output Isolation The output is not galvanically isolated from the other circuits Output data All analog measurement parameters like volume and mass flow at constant density flow speed speed of sound gain signal to noise ratio reliability of flow measurement quality of acoustic signal thermal energy requires input of temperature 2 Settings Q 0 0 20 mA Q 10096 10 21 5 mA Error identification 0 22 mA Operating data Active Uint nom 15 VDC gt 22 lt 450Q Passive Uext lt 32 VDC 1x 22mA Ug lt 1 8 V at 22 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 85 EI TECHNICAL DATA Pulse or frequency output Isolation The output is galvanically isolated from the other circuits Outpu
18. 1 0 box Counters 4 internal counters with a maximum of 8 counter places for counting volume energy and or mass units USB 1x host port PC can use VersaFlow Sonic 2000 TWS 2000 as a removable media device 1x slave memory stick can be written by converter Self diagnostics Integrated verification diagnostic functions flowmeter process measured value empty pipe detection bar graph www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US TECHNICAL DATA Display and user interface Graphic display 4 3 TFT with LED backlight daylight readable 272x480 dots resolution The readability of the display could be reduced at ambient temperatures below 25 C 13 F Operator input elements 21 Key tactile keypad 1 on off key 4 cursor keys for menu operation 12 keys for alpha numerical input SMS style 4 function keys for direct access to main functions Display functions Menu Wizard for setup and configuration of measurements Support for the configuration of 2 path 2 pipe or 2 path 1 pipe measurement Averaging adding or subtracting of measurement results of 2 path measurements Storage of measurement configurations as site file Maximum of site files is 100 Measurement data can be displayed as value or as bar or trend graph Thermal energy measurement By input of 2 temperature sensors providing a temperature di
19. 6 4 3 Managing your files from your pc The converter can be connected to a pc with a USB cable option The memory of the converter is shown in the explorer treeview on your pc in a similar way as a memory stick The site files are stored in pcf data configuration as XML files The log files are stored in pcf data log as log files You can copy the configuration and log files to your pc for backup and storage You can copy configuration files that were created with the TWS 2000 emulation software on your pc You can copy log files that were created during earlier data logging sessions on a TWS 2000 to the TWS 2000 CAUTION Do not create change other files than the ones mentioned Do not delete other files or folders from the signal converter When the converter is connected to your pc you can not convert log files to CSV format on the converter This will only work with a memory stick connected to the converter Emulation of the signal converter operation on a pc On the memory stick provided with the VersaFlow Sonic 2000 TWS 2000 there is a folder UFC400emul In this folder there is a file named pcf exe Start this program and you can load site files change settings and store them You can also convert logged data to CSV format The CSV file will be stored in the Win32 folder With this program of course there is no measurement function available 66 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US ENP a Ee
20. 72 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US OPERATION Menu nr Menu item Remarks 6 Graph 4 Same as Graph 1 Screen 2 as Screen 1 4 Screen 3 as Screen 1 Screen 4 as Screen 1 5 1 0 1 Current output 1 Function Selection from list 2 Range 0 3 Range 100 4 Extended range min 5 Extended range max 6 Error current 7 Error condition 8 Measurement Selection from list D 9 Range 096 10 Range 10096 11 Polarity Selection from list 12 Limitation minimum 13 Limitation maximum 14 Low flow cutoff threshold 15 Low flow cutoff hysteresis 16 Time constant 17 4mA trimming 18 20mA trimming 2 Current inputs 1 Function Selection from list 2 Extended range A 096 3 Extended range A 10096 4 Extended range B 0 5 Extended range B 10095 6 Temperature range A 096 7 Temperature range A 10096 8 Temperature range B 0 9 Temperature range B 10096 10 Time constant A 11 Time constant B 12 4mA trimming A 13 20mA trimming A 14 4mA trimming B 15 20mA trimming B 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 73 OPERATION Menu nr Menu item Remarks Status output limit switch Function Selection from list Status output mode Selection from list D invert signal Selection from list Limit switch Measuremen
21. 87 Liner thickness gt 20 mm 0 79 Media properties Physical condition Liquids Viscosity 100 cSt general guideline For detailed information please contact your local representative Permissible gas content volume gt 296 Permissible solid content gt 596 volume Recommended flow velocity 0 5 20 m s Installation condititions Measurement configuration Single pipe single path Single pipe dual path Dual pipe dual path Inlet run gt 10 DN straight length Outlet run gt 5 DN straight length Dimensions and weights For detailed information refer to Dimensions and weights on page 88 Materials Sensor Anodized aluminum rail Converter Polyamide PA12 covered with TPE soft touch layer on the sides Trunk on wheels Polypropylene 84 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US TECHNICAL DATA Electrical connections Power supply Adapter for 100 240 VAC 10 10 47 63 Hz Adapter voltage 13 2 V Maximum power consumption 10 W 25 W during charging Charging time 8 hours Battery type Lithium polymer Battery lifetime Measuring operation display at 5096 brightness 14 hours Signal cable double shielded internal triax length 3 m 15 ft USB ports 1x for PC 1x for memorystick Inputs outputs 15 pin connector for I O interfacing with optional
22. Graphical page Parameter Selection from list D Range 096 Range 10096 Minimum scale Maximum scale Low flow cutoff threshold 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 71 OPERATION Menu nr Menu item Remarks Low flow cutoff hysteresis Time constant Time scale Default page Selection from list Display settings Brightness Sleep time Logger Start stop logger now Selection from list Set start time Set stop time Arm disarm logger Selection from list on Re Ww Nm Logger setup Filename Parameters All Flow Energy Analysis oy 0 Custom Selection from list D Sample interval Event logging Function Selection from list Status Selection from list Limit Measurement Selection from list D Threshold Hysteresis Polarity Selection from list Direction Selection from list View log in screens number of screens Selection from list Screen 1 Time scale Layout Selection from list Graph 1 Parameter List acc To logger setup Parameters selection Minimum scale Maximum scale Graph 2 Same as Graph 1 Graph 3 Same as Graph 1
23. at pipe 1 check process conditions for gas bubbles solids S unreliable 2 unreliable measurement at pipe 2 check process conditions for gas bubbles solids S zero converter invalid value at power up power off wait 5 seconds power on device S overflow counter is overflowing and will start no action needed counter 1 or 2 again at zero 3 S backplane error during CRC check of restore data records on backplane invalid backplane counter 1 or 2 counter has stopped reset counter in menu C8 9 1 display 1 or 2 page is limited by parameter setting 3 stopped or C8 9 2 C8 9 3 control input A information only no action needed or B active over range 1 row on 15 or 299 measurement extend upper or lower limit for limitation in menu C8 3 4 backplane incompatible data sensor on sensor backplane backplane incompatible data on backplane settings backplane different data on backplane and difference display optical optical interface is operational local interface display can not be used softw sync incompatible DSP and error microprocessor software 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 37 INSTALL FOR FLOW MEASUREMENT 38 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR ENERGY MEASUREMENT The combination of the measured flow rate and a temperature difference over a device can be used to determine the a
24. flow overflow error operating point or empty pipe detection Status and or control ON or OFF Operating data Active Uint VDC 1 lt 20 gt 0 05 mA closed Ug nom 15 Vat 20 mA Passive lt 32 VDC gt 100 mA open gt 0 05 mA at Ug4 VDC closed Up max 0 2 V at 10 mA 2Vatlx 100 mA 0 max Current inputs Isolation The inputs are not galvanically isolated from the other circuits Function Input of temperature used for energy calculation in combination with flow measurement Range 50 500 C 58 932 F default 0 120 C 32 248 F Operating data Active Uint 15 VDC gt 22 Imax 26 MA electronically limited Uo min 9 V with gt 22 mA No HART Passive lt 32 VDC gt 22 Imax 26 mA electronically limited Ug max 5 V with gt 22 mA No HART Approvals and certificates CE This device fulfills the statutory requirements of the EC directives The manufacturer certifies successful testing of the product by applying the CE mark Electromagnetic compatibility Directive 2004 108 EC Harmonized standard EN 61326 1 2006 Low voltage directive Directive 2006 95 EC Harmonized standard EN 61010 2001 Other approvals and standards Protection category acc to Sensor IP 67 NEMA 6 Converter IP 65 NEMA 4 Trunk wheels IP 6
25. passive e Usyt lt 32 VDC in operating menu set to fmax lt 100 Hz gt 100 mA open gt 0 05 mA at Ug VDC closed Uo max 0 2 Vat I lt 10 mA Uo max 2 V at lt 100 mA e fmax in the operating menu set to 100 Hz gt fmax lt 10 kHz gt 20 mA open gt 0 05 mA at VDC closed max 1 5 VatI gt 1 mA Uo max 2 5 Vat gt 10 mA Up max 5 0 Vat gt 20 mA e If the following maximum load resistance max is exceeded the load resistance must be reduced accordingly by parallel connection of R f lt 100 Hz RL max 47 KQ f gt 1 kHz Ry max 10 f lt 10 kHz RL max 1 The minimum load resistance min is calculated as follows RL min U ext 5 Ug Imax e Canalso be setas a status output for the electrical connection see status output connection diagram Pulse frequency output active Unom 15 VDC fmax operating menu set to fmax lt 100 Hz gt 20 mA open gt 0 05 mA closed Ug nom 15 V at I 20 mA in the operating menu set to 100 Hz gt fmax lt 10 kHz gt 20 mA open gt 0 05 mA closed Uo 13 5 VatI gt 1 mA Uo nom 12 5 Vat 1 gt 10 mA Uo nom 9 0 V at I lt 20 mA 54 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US ELECTRICAL CONNECTIONS If the following maximum load resistance RL max is exceeded the load resistance must be
26. settings of the factory are overwritten To restore the factory default settings select Settings and information Load factory settings If the default site file is deleted the converter will create a new one at the next startup of the device Import gt Rename Copy Export Delete 13 04 2010 14 11 09 13 MB free 64 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US 8 OPERATION 6 4 2 Log files Log files can be managed on the converter itself You can rename copy or delete log files You can find this option in the file management menu 4 2 All Log files are stored on the converter as binary files Import gt Rename Copy Export Delete Export to CSV 13 04 2010 14 11 09 13 MB free With the import and export function you can transfer the log files in their original format The Export to CSV option is only possible when a memory stick is connected to the converter The converter exports the log files to the memory stick as a CSV Comma Seperated Value file INFORMATION The value s in the log file are separated with a and is used as a decimal separator A thousands separator is not used Use the correct settings in Excel during the import of a CSV file CAUTION Make sure that log files have a valid name minimum one character maximum 12 characters and underscores J are not allowed 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 65 B OPERATION
27. using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions can result in damage to the device or to parts of the operator s plant INFORMATION These instructions contain important information for the handling of the device LEGAL NOTICE This note contains information on statutory directives and standards HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence gt RESULT This symbol refers to all important consequences of the previous actions v lt gt gt lt 10 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 DEVICE DESCRIPTION 2 1 Scope of delivery INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION 1 Inspect the cartons carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer CAUTION The device arrives in
28. 4 for energy measurements as they have a higher limit Function of counter gt counter Measurement Power Low flow cutoff threshold 0 000 kW Low flow cutoff hysteresis 0 000 kW Preset value 0 kJ Reset counter Set counter Stop counter 13 04 2010 14 11 09 13 MB free 5 Atthe Function of counter select Sum for counting both positive and negative energy flows Select counter for only counting positive energy flows Select counter for only counting negative energy flows Atthe Measurement option select Power The energy value counter unit is kJ 44 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR ENERGY MEASUREMENT 4 4 Start measurement The following parameters are available when heating or cooling measurement is switched on Temperature A B Temperature difference e Themal power power e Thermal energy totalized power To setup the display to view those parameters please refer to the display setup paragraph The unit for energy measurement can standard be set to Joule kilo mega giga Wh kilo mega or BTU kilo million In case any other unit is required the free unit can be used To setup the free unit go to Measurement Setup Units Select the power or energy parameter then select Free unit Enter the text for the unit then the factor for the unit entered The factor for energy is the amount of Joules in the free unit
29. 7 NEMA 6 Power adapter IP 40 NEMA 1 Shock test sensor IEC 60068 2 27 Vibration test sensor IEC 60068 2 64 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 87 E TECHNICAL DATA 8 3 Dimensions and weights 8 3 1 Clamp on sensor Dimensions mm Approx weight kg 15 406 76 39 2 2 1 D D with transducers cable without mounting strap Dimensions inches Approx weight lb W 16 0 3 0 2 5 4 6 D D with transducers cable without mounting strap 88 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 TECHNICAL DATA 8 3 2 Converter Dimensions TWS 2000 converter Dimensions mm Approx weight kg a b 6 0 27 289 168 66 1 6 Dimensions inch Approx weight lb a b 6 d 9 7 11 4 6 6 2 6 3 5 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 89 EI TECHNICAL DATA 8 3 3 1 0 box Dimensions 1 0 box Dimensions mm Approx weight kg a b 6 112 5 84 6 41 3 0 2 Dimensions inch Approx weight lb a b 6 4 4 3 3 1 6 0 44 90 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US TECHNICAL DATA 8 3 4 Trunk on wheels
30. 9 13 MB free e Choose Temperature input which sensor is is located at the supply side of the process INFORMATION n case the function is Heating the temperature at the supply side Is the highest n case the function Is Cooling the temperature at the supply side is the lowest 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 43 INSTALL FOR ENERGY MEASUREMENT Manually entering the temperature values 5 e f there are no temperature sensors available for connecting set the Temperature input to Manual Function Heating Temperature input gt Manual Supply temperature 80 0 C Return temperature 120 0 C Sensor location Supply Fluid Water 13 04 2010 14 11 09 13 MB free 73 Setthe location of the flow sensor supply or return side of the installation in order to calculate the correct specific heat of the liquid Check whether the shown fluid is correct INFORMATION 1 The type of fluid is set in the flow sensor installation wizard In case the fluid is set to water glycol mixture in the flow sensor installation wizard the concentration of glycol n water can be set in the heating cooling setup menu Function Heating Temperature input gt Terminal A at supply Sensor location Supply Fluid Water 13 04 2010 14 11 09 13 MB free 4 3 3 Program the counters 73 Goto menu 2 4 6 and select a counter for counting energy Use counter 3 or
31. Jan 13 US INSTALL FOR FLOW MEASUREMENT 3 4 1 2 4 traverses with 1 rail Applicable diameters with one rail Number of Diameter range traverses 2 DN15 250 4 DN15 150 Put the first transducer at position 0 Put the other transducer at the advised distance shown on the screen in Step 2 See the figures below Figure 3 11 Advised distance with one rail D Advised distance is measured from center first transducer to indicator at second transducer 73 Unlock the transducer by turning the locking knob 2 counter clockwise Slide the transducer to the new position 3 Lock the transducer by turning the locking knob clockwise 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 29 INSTALL FOR FLOW MEASUREMENT 3 4 2 2 traverses with 2 rails Applicable diameters with two rails Number of Diameter range traverses 2 DN200 750 INFORMATION d The two rails must be installed in a straight line lt gt nim a s E N gt N p N gt E 7 5 SA D et Figure 3 12 Mounting 2 rails in V mode 2 traverses D Advised distance Distance between 2 rails in the second rail is within the range it can be moved e Mount the first rail on the pipe Make sure that you mount the rail in line with the pipe Position t
32. L CONNECTIONS 5 6 1 0 cable To use the available inputs and outputs of the converter you need an optional 1 0 box The 1 0 box is available in two versions standard 1 0 functions and heat measurement version Figure 5 5 1 0 box D 1 0 connector on converter Connector of 1 0 box Q 1 0 box with screw terminals for 1 mm wiring amp Screw terminal pin 1 15 5 Plugthe connector of the 1 0 box in the connector 1 of the converter Then use the connectors to setup the wanted 1 0 as shown in the connection diagrams on the next pages Versions of 1 0 box Screw terminal Standard 1 0 box 1 0 box with heat option pin 1 Frequency pulse output D Frequency pulse output D 2 Frequency pulse output D Frequency pulse output D 3 Status output X Status output X 4 Status output X Status output X 5 Current output C Current output 6 6 Current output C Current output C 7 Current output C Current output C 8 Current input A Temperature sensor 1 PT 100 4 wire connection 9 Current input A 10 Current input B4 11 Current input B 12 Not connected Temperature sensor 2 PT 100 4 wire connection 13 Not connected 14 Not connected 15 Not connected Table 5 1 Terminals of 1 0 box 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 51 ELECTRICAL CONNECTIONS 5 7 Connection dia
33. Step 2 Initialise the TWS 2000 converter 4 5 GHI JKL 7 8 9 PORS Tuv wxvz Ala Q Figure 3 8 Keys TWS 2000 D TFT Display Navigation keys Quick access keys Text and numerical keypad 5 On off button Turn on the converter by pressing the on off button for one second Wait until the menu appears this will take approximately 30 seconds 20 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 INSTALL FOR FLOW MEASUREMENT INFORMATION 1 FIRST TIME USE When the TWS 2000 converter is started for the first time the startup menu will be shown In this menu set the language time and date To show the menu again at the next startup select Settings and information Device Start up sequence Yes First time use Language English Time and date Units Continue 13 04 2010 14 11 09 13 MB free First time use program the units in the converter If you use the converter for the first time it will prompt you for the unit setting automatically Otherwise go to menu number 2 4 1 Measurement Setup Units Choose in each line the required unit with the buttons as shown in the next table Navigate through the menu 4 Back Back one page Up Up one line v Down Down one line gt Forward Enter item to edit or to select it When editing only the Ba
34. a plastic trunk on wheels unless ordered otherwise gt Figure 2 1 Scope of delivery D Product documentation factory calibration report Trunk on wheels Carrying bag Tray with one or two rails Metal textile straps for mounting rail s and converter with fixing units small version 1 medium version 2 sensors 2 Transducers small versions 2 MHz medium version 1 MHz including 3 m cable coupling grease Power adapter including plugs for EU UK US and AUS USB memory stick measure band optionally 1 0 box and or temperature sensors PC connection cable 9 TWS 2000 Signal converter INFORMATION 1 Delivered content can be different dependent on the ordered version A checklist is included with the product check If all items on this checklist are delivered 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 11 A DEVICE DESCRIPTION 2 2 Nameplates 512 Virginia Dri Honeywell Made in The Netherlands PA 19034 U S A 0 VersaFlow Sonic 2000 C IP 66 67 according to EN 60529 S N A06 Manufactured 20xx Tm 40 120 Calibration nr 969609 Figure 2 2 Nameplate flow sensor Ambient temperature operating range Protection category Calibration number Process temperature 40 200 0 for XT
35. al applications If you require data that is more relevant to your specific application please contact us or your local sales office e Additional information certificates special tools software and complete product documentation can be downloaded free of charge from the website Measuring system Measuring principle Ultrasonic transit time Application range Flow measurement of liquids Measured value Primary measured value Transit time Secondary measured value Volume flow mass flow flow speed flow direction speed of sound gain signal to noise ratio diagnosis value reliability of flow measurement quality of acoustic signal thermal energy requires input of temperature 2x Design The measurement system consists of one or two measuring sensors and a portable signal converter Signal converter Portable housing TWS 2000 Measuring sensor Standard Single or dual rail sensors with 1 or 2 MHz transducers Optional VersaFlow Sonic 1000 TWS 9000 flow sensors using cable adapters Diameter ranges DN15 150 6 One rail 2 MHz transducers Outer diameter must be at least 20 mm 34 DN50 250 2 10 One rail 1 MHz transducers DN200 1500 8 60 Two rails 1 MHz transducers Options Outputs 0 4 20 mA pulse frequency and or status output Inputs 0 4 20 mA 2 with optional
36. ck and Forward buttons are functional 4 Back Delete previous character or leave item unchanged when at position one gt Forward Move cursor right accept item when at last position 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 21 INSTALL FOR FLOW MEASUREMENT REGULAR USE If the device has been used before the screen will Look like Installation Measurement View logged data File Management Settings and information 13 04 2010 14 11 09 13 MB free Program the converter CAUTION Normally all settings are saved ina site file To load the default values load the default site file via Measurement gt Load file f needed you can recover the factory settings for the site file v a Settings and Information Load factory settings Previous saved site files are kept during this process 73 e Select Installation from the main menu Installation Measurement View logged data File management Settings amp information 13 04 2010 14 11 09 13 MB free The next screen is shown 1 pipe 1 path 1 pipe 2 path 2 pipes 13 04 2010 14 11 09 13 MB free See the next figure for an explanation of the options 22 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 INSTALL FOR FLOW MEASUREMENT Figure 3 9 System configuration possibilities D 1pipe 1 path 1pipe 2 path 2 pipes
37. e scale After zooming in the 4 and 6 keys can be used to step to the beginning or the end of the data The 1 and 3 key can be used to step backwards and forwards through the data 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 63 B OPERATION 6 4 How to transfer data to a PC 6 4 1 Site files Site files are used to save and load all configured data from different applications sites At the startup of the converter the site file is loaded that was last used If no site file is present the default site file will be used Site files can be saved and loaded in the Measurement menu When a parameter setting is changed the converter will ask if you want to save it when you enter the measuring mode CAUTION Make sure that site files have a valid name minimum one character maximum 12 characters and underscores are not allowed In the menu File management Site files you can manage your site files You can copy rename or delete site files With the Import or Export option you can copy site files from to a memory stick connected to the USB port It is highly recommended to backup your site files on a memory stick or on your pc The site files are XML files You can store copy or rename the site files on your pc however if you edit a site file on your pc the site file might not have the correct format anymore and may give an error when reading it on the converter By saving the default site file the parameters
38. e sensor rail at least 10 DN downstream of a flow disturbance like elbows valves headers or pumps Follow the given installation recommendations pd Figure 3 1 Inlet outlet and recommended mounting area Min 10 DN Min 5 DN 8 Recommended installation location 120 16 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 INSTALL FOR FLOW MEASUREMENT CAUTION Make sure that the rail is not mounted at the highest point risk for air bubbles or at the lowest point risk for particles of the pipe Long horizontal pipes e Install on slightly ascending pipe section e If not possible make sure that the flow velocity is high enough to prevent air gas or vapor to collect in upper part n partially filled pipes the clamp on flowmeter will report incorrect flow rates or not measure Figure 3 2 Long horizontal pipes Vertical pipelines CAUTION Make sure that the pipe is fully filled at all times INFORMATION Both ascending and descending flow directions are measurable gt Figure 3 3 Mounting on vertical pipelines is possible 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 17 INSTALL FOR FLOW MEASUREMENT Open feed or discharge Install meter on a lowered section of the pipe to make sure that there is a full pipe condition
39. e shown and set the display format INFORMATION Znd meas page can be programmed in the same way 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 57 OPERATION 73 Select Graphical page gt None cyclic 1st meas page 2nd meas page Graphical page gt Status page 13 04 2010 14 11 09 13 MB free Parameter gt Volume flow Range 096 0 000 m3 h Range 10096 540 0 m3 h Minimum scale 120 96 Maximum scale 120 96 Low flow cutoff threshold 0 96 low flow cutoff hysteresis 0 Time constant 0 1 96 13 04 2010 14 11 09 13 MB free 73 Parameter Select the parameter to be shown in the graph Volume flow Velocity of Sound or Temperature Range 0 100 Program the minimum and maximum value of the measurement Minimum scale maximum scale Program the minimum and maximum value of the axis in the graph e Low flow cutoff threshold hysteresis Use the default values Time constant Only change the default value to a higher value if the signal is unstable INFORMATION 1 Additional screens showing trend graphs in measuring mode can be setup at the datalogger set up go to Measurement Setup Logger Logger setup View log in screens 6 1 2 Basic settings of display To change the brightness of the display go to menu 2 4 3 2 Brightness 50 Sleep time 00 5 13 04 2010 14 11 09 13 MB free 73 Brightness Set the percentage of the maxi
40. e standard settings are correct The temperature range is 4 mA 0 C 32 F and 20 mA 120 C 248 F INFORMATION 1 On the converter you must scroll down in the menu to see all settings 42 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR ENERGY MEASUREMENT 1 Function On Extended range A 0 3 6 mA Extended range A 10096 21 mA Extended range B 096 3 6 mA Extended range B 100 21 mA Temperature range A 0 0 0 C Temperature range A 100 120 0 C Temperature range B 0 0 0 C Temperature range B 100 120 0 C Time constant A 1s Time constant B 1s 4 mA trimming A 4 mA 20 mA trimming A 20 mA 4 mA trimming B 4 mA 20 mA trimming B 20 mA 13 04 2010 14 11 09 13 MB free If another energy set is used teach in the required values INFORMATION The Extended range A B 0 and 100 are meant for an alarm function lf a value is measured that is lower than the Extended range A B 0 value or higher than the Extended range A B 10096 value an event will be logged in the event logger 4 3 2 Program the process input 5 e Go to menu 2 4 2 3 1 via Measurement Setup Process input Heat Function off gt Heating Cooling Off 13 04 2010 14 11 09 13 MB free Choose Heating or Cooling to activate energy measurement Function Heating Temperature input Terminal A at supply Sensor location Supply Fluid Water 13 04 2010 14 11 0
41. ess by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 3 2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product including but not Limited to direct indirect or incidental and consequential damages This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages you may if such law applies to you not be subject to some or all of the above disclaimer exclusions or limitations Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale The manufacturer reserves the right to alter the content of its documents including this disclaimer in any way at any time for any reason without prior notification and will not be liable in any way for possible consequences of such changes 8 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US SAFETY INSTRUCTIONS 1 3 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequence
42. eturning the device to the manufacturer 7 3 1 General information This device has been carefully manufactured and tested If installed and operated in accordance with these operating instructions it will rarely present any problems CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points e Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by the following certificate see next section confirming that the device is safe to handle CAUTION f the device has been operated with toxic caustic flammable or water endangering products you are kinaly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 79 SERVICE 7 3 2 Form for copying to accompany a returned device Company Address Department Name Tel no Fax no Manufacturer s order no or serial no The device has been operated
43. fference thermal energy can be calculated Data logger Logging of selected measured calculated values Data to be logged and time interval can be set A maximum number of 150000 values 50 files can be stored Display of logged data through line graphs Language of display texts English French German Italian Spanish Other languages on request Units Metric British and US units selectable from list free unit Measuring accuracy Reference conditions Medium water Temperature 20 C 68 F Straight inlet section 10 DN Maximum measuring error 1 of the measured value for DNZ50 mm 2 and v gt 0 5 m s 1 5 ft s 3 of the measured value for DN lt 50 mm 2 and v gt 0 5 m s 1 5 ft s Repeatability lt 0 2 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 83 EI TECHNICAL DATA Operating conditions Temperature Process temperature Standard version 40 120 C 40 248 F Ambient temperature Sensor 40 70 C 40 158 Signal converter 20 55 C 4 131 F Humidity 5 80 non condensing Storage temperature 30 80 C 22 176 Humidity 5 80 non condensing Pipe specifications Material Metal plastic ceramic asbestos cement internal external coated pipes coatings and liners fully bonded to pipe wall Pipewall thickness 200 mm 7
44. grams mA mA meter 0 20 mA or 4 20 mA and other R is the internal resistance of the measuring point including the cable R resistance Uext DC voltage source U external power supply any connection polarity DC voltage source U observe connection polarity according to connection diagrams Uint k Internal DC voltage source Controlled internal power source in the device Electronic or electromagnetic counter At frequencies above 100 Hz shielded cables must be used to connect the counters R Internal resistance of the counter Button NO contact or similar Table 5 2 Description of symbols 52 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 CAUTION Observe connection polarity 4 20 mA current output active Uint nom 19 VDC nominal gt 22 mA Ry lt 600 Q Not galvanically isolated Figure 5 6 Current output active Current output passive basic 1 05 Us lt 32 VDC gt 22 mA Ug2 1 8V RL lt Uext Uo Imax Not galvanically isolated Figure 5 7 Current output passive lp ELECTRICAL CONNECTIONS A 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 53 ELECTRICAL CONNECTIONS INFORMATION 1 Pulse frequency output e Any connection polarity e Galvanically isolated Pulse frequency output
45. hange it if the viscosity is well known Choose next An advise is given in the next menu CAUTION Find the calibration numbers that are noted on the labels on the cable of each transducer Make sure that both transducers have the same calibration number as shown by the converter Transducer set Ta Calibration number 522505050 Number of traverses 2 Previous Next 13 04 2010 14 11 09 13 MB free INFORMATION n case of a two sensor configuration this loop will be shown twice After installing the first transducer the converter will produce a second advice for the second installation CAUTION Normally do not change the settings in this menu Transducer set Select the value that is on the label on the transducer cable Note A maximum of three transducer sets can be programmed in the converter called Ta Tb or Tc 24 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR FLOW MEASUREMENT Calibration number Number of traverses Compare the calibration number with the number on the transducer cable If needed select a different transducer set to change the calibration number 1 traverse Z mode 2 traverses V mode 4 traverses W mode See figure below for an explanation of the number of traverses Figure 3 10 Number of traverses D 1 traverse 2 mode 2traverses V mode 9 A4traverses W mode The best suitable sensor is automa
46. he left transducer in any position X see next section Mount the second rail align it with the first rail at a distance to arrange that the transducer The advised distance D is defined from the center of the left transducer to the left side of the right transducer Put the second transducer at position Z advised distance T X distance 62 415 mm 16 3 30 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR FLOW MEASUREMENT 3 4 3 1 traverse with 2 rails DN400 1500 Applicable diameters with two rails Number of Diameter range traverses 1 DNA00O 1500 Measure the outer diameter of the pipe with the tape measure Calculate the half of the outer diameter Start at the left side of the rail and locate the opposite side using the calculated half of the outer diameter Put a mark at this position Repeat this at the right side of the rail Draw a line between the two markings Mount the DOWN rail in such a way that the transducer is at the marked location Figure 3 13 Mounting second rail in Z mode 1 traverse using a reference point D Measure the distance between the transducer of the UP rail and the reference point Add the advised distance to determine the position of the second transducer 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 31 INSTALL FOR FLOW MEASUREMENT 1 2 E EB bown
47. is may cause injury 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 15 INSTALL FOR FLOW MEASUREMENT CAUTION norder to comply with the EMC directive 2004 108 EC I O cables that provide a galvanic connection to the should have a maximum total length of 3 meter e When not used put the connector covers of the connectors on the bottom side of the converter in place This to prevent improper functioning caused by dust dirt e When the sensor cables are connected while the converter is positioned on a flat surface turn the handle fully backwards towards the housing in order to prevent excess stress on the sensor cables e norder to keep the battery at an optimum condition the battery should be charged at least once every months main battery is empty for a period longer than one year the backup battery of the real time clock may run empty The protection degree of the battery charger mains adapter is IP 40 NEMA 1 It should be protected against moisture entering Jo prevent damage due to vibrations do not firmly attach the converter to or place it on top of a vibrating object 3 2 Step 1 Find location and determine data CAUTION Do not start to mount the rails yet Step 1 is only meant to find a suitable location for a measurement The installation itself will be done in Step 3 Inlet outlet and recommended mounting area To perform an accurate flow measurement preferably mount th
48. mount of energy used by that device The temperature difference can either be programmed manually in the converter or be measured with temperature transmitters connected to an optional 1 0 box in this case the temperature difference is determined by measuring the temperature before and after the heat cold producer consumer 9 Y Figure 4 1 Energy measurement of heat user D Mounted rail in any measuring mode PT 100 temperature sensor before the heat cold producer consumer 9 PT 100 temperature sensor after the heat cold producer consumer Radiator 5 Optional 1 0 box with temperature option Converter INFORMATION 1 Please find more detailed information in the next sections to set up an energy measurement 4 1 Preparation of energy measurement 73 D Install a flow measurement as described in the previous chapter Make sure that the rail and i converter are installed close to the location of the place where the temperature sensors must be installed because of the fixed limited length of the sensor cables Check if temperature transmitters are already available on site Transmitters are already available on site Make sure that the basis I O box is used Connect the temperature transmitters to the 4 20 mA current input of basic 1 0 which is connected to the converter Transmitters are not a
49. mum brightness Sleep time Set the time after which the display turns off if no key is pressed CAUTION Setting the brightness to 100 instead of 50 decreases the total operating time approximate 5 58 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US EP ae OPERATION 6 2 Programming the transducer calibration number 73 Select Settings amp information Installation Measurement View logged data File management Settings amp information 13 04 2010 14 11 09 13 MB free 5 e Select Transducer sets Load factory settings Device Transducer sets Information Service 13 04 2010 14 11 09 13 MB free 73 e Enter the data of the transducer sets Ta Tc The information is noted on a label on the cable of the transducers and on the calibration report 4 BN 511505050 Figure 6 1 Calibration number on cable Ta serial number A10 xxxxx Ta calibration number 511505050 Tb serial number A10 xxxxxx Tb calibration number 522505050 Tc serial number Tc calibration number 0 13 04 2010 14 11 09 13 MB free 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 59 OPERATION 6 3 Data logging The measured data can be logged with the converter The function of the data logger is explained in this chapter 6 3 1 Step 1 how to set up the data logger Fig
50. n 11 Specific heat Selection from list 2 Process input 1 Pipe 1 Calibration 1 Zero calibration Selection from list Meter factor 3 Reynolds correction Selection from list Filter 1 Limitation minimum 2 Limitation maximum 3 Flow direction Selection from list 4 Time constant 5 Low flow cutoff treshold 6 Low flow cutoff hysteresis 70 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US EP RP OPERATION Menu nr Menu item Remarks Plausibility Error limit Counter decrease Counter limit Pipe 2 Same as Pipe 1 Heat Function Selection from list Temperature input Selection from list Supply temperature Return temperature Sensor location Selection from list Fluid Glycol volume Water Glycol mixture Density sO CO AJOIN gt Specific heat Volume flow calculation Selection from list Display Screen setup Page 1 Presentation mode Selection from list Low flow cutoff threshold Low flow cutoff hysteresis Time constant Line 1 Parameter Selection from list D Presentation format Selection from list Range 096 PICO Range 10096 Line 2 Parameter Selection from list D Presentation format Selection from list Range 096 0 Range 10096 2 Same as Page 1
51. n 13 US www honeywell com ps 61 OPERATION The event logging can be set to Status the occurrence of a pre defined event will be logged with time and date The pre defined events are Error in device Application error Out of specification for more information refer to Error messages on page 36 Filename log Parameters Custom Sample interval 605 Event logging View log in screens 13 04 2010 14 11 09 13 MB free Limit If the event Logger is set to Limit the event of a parameter exceeding a pre set limit can be logged Measurement Choose the parameter for which the events should be logged Threshold and Hysteresis The threshold is the limit setting The hysteresis is the change required before the limit event can be logged again Example Threshold is set to 10 m h hysteresis to 1 m h An event will be logged if the flow exceeds 10 m h Another event can only be logged after the value has gone under 10 1 9 m h Polarity If the polarity stands on Normal the polarity of the parameter is regarded If the polarity stands on Absolute value the direction of flow is not regarded and events will be logged at for example both negative and positive values Direction Normal or Inverse shows the direction of exceeding the threshold setting in order to log an event Normal is when the threshold value is passed by an increasing value of the parameter Measurement Vol
52. nter Selection from list 2 Measurement Selection from list D 3 Low flow cutoff treshold 4 Low flow cutoff hysteresis 5 Preset value Reset counter Selection from list 7 Set counter 1 Value 2 Set counter Selection from list 8 Stop counter Selection from list 9 Start counter Selection from list 2 Counter 2 Same as Counter 1 Counter 3 Same as Counter 1 Counter 4 Same as Counter 1 7 Reset errors Selection from list D Items shown are dependent on settings in other menu items e g 1 pipe 2 pipes 1 path 2 paths energy on off flow calculation on off etc Menu 3 View logged data Menu nr Menu item Remarks 3 View logged data 1 Select log file Select parameter configured list 3 Range setting Offset Limit Next 2 0 NM gt Next Menu 4 File management Menu nr Menu item Remarks 1 Site files Selection from list Import Rename Copy Export 00 Delete 2 Log files 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 75 OPERATION Menu nr Menu item Remarks Import Rename Copy Export Delete aJa Export to CSV Menu 5 Settings and information Menu number Menu item Remarks 1 Load factory settings Selection from list
53. ntinue Abort installation 18 Sensor 2 test Volume flow Velocity of sound Signal quality Optimize position 19 Status Sensor 1 status Signal quality Sensor 2 status gt Signal quality 20 Save site Site name Cancel Move to main Menu Skip saving Move to Measurement 60 Save site file Move to Measurement 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 69 OPERATION Menu 2 Measurement Menu nr Menu item Remarks X Site name 1 Display measurements 2 Load site 3 Save current site 4 Setup 1 Units 1 Size 2 Volume flow Selection from list Text Only if free unit is chosen m s factor Only if free unit is chosen Velocity 4 Volume Selection from list Text Only if free unit is chosen m factor Only if free unit is chosen 5 Viscosity Selection from list 6 Temperature Selection from list 7 Temperature difference Selection from list 8 Density Selection from list Text Only if free unit is chosen kg m factor Only if free unit is chosen 9 Energy Selection from list Text Only if free unit is chosen J factor Only if free unit is chosen 10 Power Selection from list Text Only if free unit is chosen W factor Only if free unit is chose
54. of the transducers Make sure that the blue transducer is upstream and the green transducer is downstream Installation with metal straps DN15 250 Put the metal straps around the pipe Put the sensor rail s on the pipe including the transducers with fixed cables ne al s 26 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR FLOW MEASUREMENT Insert straps in the lower opening Repeat the same for the other strap Pull the straps around the pipe Insert the straps in the upper opening Pull the straps tight Use an allan key nr 5 or a big screwdriver to fixate the rails 6660690 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 27 INSTALL FOR FLOW MEASUREMENT Installation with textile straps gt DN250 For pipe diameters above DN250 the textile straps must be used Insert the long strap in the upper opening Insert the short strap in the lower opening at the other side of the rail Pull the strap around the pipe Fix the strap as indicated below AONO Push lever to create a opening Insert the textile strap as indicated Release lever Pull strap tight Use an allan key nr 5 or a big screwdriver to fixate the rails 656966 8 www honeywell com ps 34 VF 25 47 iss 3 GLO
55. ors WARNING N e Be careful when locking the rail back on to the mounting units as your fingers may get stuck between rail and pipe it is mounted on This may cause injury e Becareful when mounting the fixation units using the metal strap The edge of the strap may cause injury CAUTION Do not bend the metal mounting strap This may cause improper mounting of the fixation units of the sensor rails e Protect the pipe contact side of the transducer Scratches or other damages may have negative impact on its proper functioning Before fitting the transducer to the transducer knob in the sensor rail check the connection groove of the transducer cover for damages or dirt Clean or replace when dirty or damaged e Check sensor cabling with regular intervals for damages and wear as this may cause improper functioning Replace when necessary e Check presence of sufficient grease on the transducer pipe contact side in case of acoustic signal failure e Check the sensor rail sliding area regularly for dirt or other pollution or excess coupling fat that may cause improper functioning e Excess of coupling fat may be removed from the sensor rails and transducers with a dry piece of cloth Coupling fat on the converter housing may be removed using soapy water Specific for converters WARNING N Be careful moving the handle of the converter as your fingers may get stuck between the handle and the housing of the converter Th
56. path 2 Selection from list Window path 1 Method Selection from list Window size Window weight Window minimum Window start 0009 Window end Window path 2 Same as Window path 1 Detection path 1 Method Selection from list Trigger level Trigger margin Biol Dead time Detection path 2 Same as Detection path 1 Service calibration zero device path 1 path 2 zero converter path 1 path 2 Reset to defaults Selection from list 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 77 OPERATION 78 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 SERVICE 7 1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions 7 2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty These include repair maintenance technical support and training INFORMATION 1 For more precise information please contact your local sales office 7 3 R
57. r 2 try to load settings menu C8 6 3 if error does not disappear replace electronics unit F bold parameter error or failure of data manager try to load settings menu C8 6 3 parameter or hardware error if error does not disappear replace electronics unit F bold configuration incorrect configuration or no confirm change of module confirmation if configuration is unchanged replace electronics unit F bold display error of failure of display unit defect replace electronics units parameter or hardware error F bold current output error or failure of the current output defect replace electronics units A B A or B parameter or hardware error F bold software user defect replace electronics units interface F bold hardware detected hardware and set hardware follow display instructions settings settings do not match F bold hardware hardware can not be detected defect replace electronics units detection F bold RAM ROM defect replace electronics units error IO 1 or IO 2 F bold communication no communication between DSP and contact manufacturer service center dsp up microprocessor PCB F bold front end malfunctioning of front end PCB contact manufacturer service center F bold uproc malfunctioning of microcontroller contact manufacturer service center PCB F bold dsp malfunctioning of DSP contact manufacturer service center F empty pipe signal lost at two paths check process conditions F flow
58. regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate gt gt gt 5 2 Location of connectors at the converter All connectors are located at the bottom side of the converter 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 47 ELECTRICAL CONNECTIONS 5 3 Power supply WARNING Only use the supplied charger to charge the battery of the converter Plug in the connector of the supplied charger at the connector Then insert the main power connector into your mains outlet CAUTION The battery status indicator will be accurate after an initial full discharge directly followed by a full charge of the battery 5 4 Signal cable INFORMATION CAUTION Find the calibration numbers that are noted on the labels on the cable of each transducer Make sure that both transducers have the same calibration number as shown by the converter 1 The signal cables are prefixed to the transducers in the factory 48 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 ELECTRICAL CONNECTIONS amp
59. s of misuse by the operator Improper installation and operation of the devices systems will cause the warranty to be void The respective Standard Terms and Conditions which form the basis for the sales contract shall also apply 1 3 4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Special considerations and precautions are also described in the document which appear in the form of underneath icons 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 9 SAFETY INSTRUCTIONS 1 3 5 Warnings and symbols used Safety warnings are indicated by the following symbols DANGER This information refers to the immediate danger when working with electricity DANGER This warning refers to the immediate danger of burns caused by heat or hot surfaces DANGER This warning refers to the immediate danger when
60. se 1 freq pulse Figure 4 3 Extended 1 0 box with 2 temperature transmitters included for PT 100 sensors Hone ell 512 Virginia Drive yw Fort Washington Made in The Netherlands PA 19034 U S A VersaFlow Sonic 2000 I O terminal box nc nc nc nc current in 2 current in 2 9 10 11 12 13 14 15 current in 1 current in 1 current out current out current out status status 2 3 4 7 freq pulse 1 freq pulse Figure 4 4 Basic 1 0 box for 4 20 mA temperature transmitters 5 e Plug the connector 2 of the 1 0 box 9 in the connector D of the converter as shown in the i figure below 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 41 INSTALL FOR ENERGY MEASUREMENT Figure 4 5 1 0 box D 1 0 connector on converter Connector of 1 0 box Q 1 0 box with screw terminals for 1 mm amp Screw terminal pin 1 15 wiring 4 3 Program the converter Three settings must be programmed in order to measure the amount of energy 4 3 1 Program the 1 0 input 73 e Go to menu nr 2 4 5 via Measurement gt Setup gt 1 0 Current output Current inputs gt Status output limit switch Frequency pulse output Simulation 13 04 2010 14 11 09 13 MB free If the recommended Honeywell energy set is used th
61. sion Hone ell 512 Virginia Drive yw Fort Washington Made in The Netherlands PA 19034 U S A VersaFlow Sonic 2000 I O terminal box 2x RTD input current out current out 516 7 8 9 110 11 12 13 14 15 current out status 34 8 2 freq pulse freg pulse Figure 2 5 Nameplate 1 0 box with 2 temperature transmitters included 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 13 DEVICE DESCRIPTION 14 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 INSTALL FOR FLOW MEASUREMENT INFORMATION 1 Four steps are needed to start a measurement on a new location f Find a suitable location and determine some basic data of the pipe Z Initialise the converter and enter the data from step 1 The converter advises a measurement mode 3 Mount the sensor rails as advised for the chosen measurement mode 4 Perform an optimisation loop and make small changes in the position of the transducers These four steps are described in section 3 2 3 5 3 1 General safety instructions WARNING n general devices from the manufacturer may only be installed commissioned operated and maintained by properly trained and authorized personnel This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Specific for sens
62. sured values There are two ways of setting up screens for showing measured values Standard 4 information screens can be shown in the measuring mode Additional screens showing graphs can be added when the datalogger is used Setting up the display is done in menu nr 2 4 3 1 via Measurement gt Setup Display Screen setup The following menu will be shown Page 1 and 2 show parameters in numeric values or bar graphs or both the graphical page shows trend graphs The fourth page shows status and error messages Page 1 2 Graphical page Default page None cyclic 13 04 2010 14 11 09 13 MB free The appearance of the screens can be set None cyclic means that the screen page will cycle through the 4 screens automatically It is possible to define the default screen to display for instance 1st meas page None cyclic 1st meas page 2nd meas page Graphical page Status page 13 04 2010 14 11 09 13 MB free Select 1st meas page gt Presentation mode 1 gt 1 line Low flow cutoff threshold 0 Low flow cutoff hysteresis 0 Time constant 0 1s Line 1 13 04 2010 14 11 09 13 MB free Presentation mode Program the number of lines number of parameters to be shown Low flow cutoff threshold and hysteresis Use the default values Time constant Only change the default value to a higher value if the signal is unstable Line 1 Select the parameter to b
63. t Selection from list D Threshold Hysteresis Polarity Selection from list Time constant 00 Invert signal Selection from list Frequency pulse output Function Selection from list Frequency output Pulse shape Selection from list Pulse width 10096 pulse rate Measurement Selection from list D Range 096 Range 10096 Polarity Selection from list Limitation minimum Limitation maximum Low flow cutoff threshold NO OPN oO oy BR Ww hm gt Low flow cutoff hysteresis N Time constant Co Invert signal Selection from list Pulse output Pulse shape Selection from list Pulse width Maximum pulse rate Measurement Selection from list D Pulse value unit Selection from list Value per pulse Polarity Selection from list Low flow cutoff threshold SO oy RB wl nN gt Low flow cutoff hysteresis Time constant 11 Invert signal Selection from list Simulation 74 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US OPERATION Menu nr Menu item Remarks 1 Output Selection from list 2 Set simulation value 6 Counters 1 Counter 1 1 Function of cou
64. t data For pulse counting and or analog output Volume flow mass flow thermal energy requires input of temperature 2x As analog output Flow speed speed of sound gain signal to noise ratio reliability of flow measurement quality of acoustic signal Function Can be set as a pulse output or frequency output Settings For G 100 0 01 10000 pulses per second or pulses per unit volume Pulse width setting automatic symmetric or fixed 0 05 2000 ms Operating data Active U nom 15 VDC fmax 100 Hz gt 20mA open gt 0 05 mA closed Ug nom 15 V at 20 mA 100 Hz gt fmax lt 10 kHz gt 20 mA open gt 0 05 mA closed Ug nom 13 5 Vat 1 mA Upnom 12 5 Vat I 10 mA Up nom 9 Vat 20 mA ext lt 32 VDC fmax lt 100 Hz gt 100 mA open gt 0 05 mA at VDC closed Ug max 0 2 V at 10 mA Uo max 2 V at I lt 100 mA 100 Hz gt fmax lt 10 kHz gt 20 open gt 0 05 mA at U 32 VDC closed Ug max 1 5 gt 1 0 2 5 Vat gt 10 mA Up max 5 0 Vat lt 20 mA Passive U 86 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US TECHNICAL DATA Status output Isolation The output is galvanically isolated from the other circuits Function and settings Settable as automatic measuring range change indicator for direction of
65. tically selected from the available sensor types in the converter and the appropiate number of traverses is indicated If none of the sensors is suitable the converter will show Transducer set None Pipe Available sensor Traverse mode DN15 150 Small 2 MHz 1 rail E mm DN50 250 Medium 1 MHz 1 rail E DN200 750 Medium 1 MHz 2 rails EH DN400 1500 Medium 1 MHz 2 rails BS CAUTION Normally install the sensors as advised If the quality of the pipe walls is poor and or in case of scaling inside the pipes try to decrease the amount of traverses or lif possible use a medium sensor instead of a small sensor 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 25 INSTALL FOR FLOW MEASUREMENT 73 Press Next to go to the next menu Advised sensor position 34 30 mm Signal quality 0 lt Previous Next gt gt 13 04 2010 14 11 09 13 MB free Advised distance mm Number of rails needed lt 190 1 gt 190 2 INFORMATION The maximum distance that can be covered with 1 rail is 195 mm 1 The minimum distance for two rails is 180 mm INFORMATION On request it is possible to use the large rail of the VersaFlow Sonic 1000 TWS 9000 with 0 5 MHz transducers Using this you can measure up to DN4000 3 4 Step 3 Mount the sensor rails Before mounting the rails determine the colors on the connectors
66. uirements EMC Directive 2004 108 EC and 93 68 EEC in conjunction with EN 61326 1 1997 and A1 1998 A2 2001 e Low Voltage Directives 73 23 EEC and 93 68 EEC in conjunction with EN 61010 1 2001 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 7 SAFETY INSTRUCTIONS 1 3 Safety instructions from the manufacturer 1 3 1 Copyright and data protection The contents of this document have been created with great care Nevertheless we provide no guarantee that the contents are correct complete or up to date The contents and works in this document are subject to copyright Contributions from third parties are identified as such Reproduction processing dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and services without providing any personal data We draw your attention to the fact that data transmission over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against acc
67. ume flow Threshold 180 0 m3 h Hysteresis 3 Polarity RETE i h Direction orma Normal 13 04 2010 14 11 09 13 MB free 62 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US OPERATION 6 3 2 Step 2 how to start data logging Start stop logger now Set start time Set stop time Arm disarm logger Logger setup 13 04 2010 14 11 09 13 MB free Data logging can only be done in the measurement mode Start logger now To start stop the logger directly select Start stop logger now Start logger later To start the logger later set a start and or stop time and date for the logger Then arm the logger The logger will start stop at the set date and time Start stop logger now Set start time gt Set stop time Arm disarm logger Logger setup 13 04 2010 14 11 09 13 MB free logging 6 3 3 Step 3 how to view logged data With the TWS 2000 it is possible to view logged data This is only possible for one logged parameter at the time View logged data choose saved file Press gt Select log file Select parameter 13 04 2010 14 11 09 13 MB free Choose a parameter and change the percent of the scale for viewing as required Press Next A graph is displayed With the keys a and zooming on the time scale axis is possible The actual level of zooming is shown in the upper left corner as a percentage and through the bar on the tim
68. ure 6 2 Location of keys D Logger key 5 Goto menu 2 4 4 with the logger button on the converter or via Measurement Setup Logger Select Logger setup Start stop logger now Set start time Set stop time Arm disarm logger Logger setup gt 13 04 2010 14 11 09 13 MB free INFORMATION 1 It is advised to use the same name for the site file as for the data logger file Filename gt 12345678 Parameters All Sample interval 60s Event logging View log in screens 13 04 2010 14 11 09 13 MB free 73 Filename Set a filename in which the logged data will be stored The filename can have a 3 maximum of eight characters do not use the underscore character 60 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US VERSAFLOW SONIC 2000 TWS 2000 OPERATION H INFORMATION 1 Automatically three numbers will be added at the end of the filename starting with 000 Every time a log file is created with the same filename this number will be increased eg 001 002 etc 73 Parameters Select which data must be logged predefined sets of parameters Flow Energy or Analysis Choose Custom to select your own set of parameters by setting each individual available parameter on or off Sample interval Set the interval at which the data is logged Event loggings Select if status or limits events must be logged View log in screens select if the logged data must be sho
69. us Next 13 04 2010 14 11 09 13 MB free 73 Proceed with the optimization loop in step 4 3 5 Step 4 Optimization loop CAUTION f the actual sensor position is not entered accurately the sound velocity can not be calculated correctly and optimization of the sensor position will fail 73 e Press Advised sensor position 66 05 mm Actual sensor position 66 05 mm Previous Next 13 04 2010 14 11 09 13 MB free 73 e Make sure that the transducers are mounted at the advised distance Press Next gt Volume flow 50 m3 h Velocity of sound 1481 3 m s Signal quality 69 Optimize position gt lt Previous Next gt 13 04 2010 14 11 09 13 MB free 73 Press Optimize position gt INFORMATION The optimization loop uses the measured VoS and compares it to the entered Vos 73 The optimization loop will give a new advise on the transducer distance Slide the transducers to the new position Repeat this until the advised distance does not change more than 1 or 1 mm 34 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR FLOW MEASUREMENT n menu 1 12 press Next Sensor 1 status Signal quality Installed 80 lt Previous Next gt gt 13 04 2010 14 11 09 13 MB free 5 e Press Next gt Site name test Cancel Skip saving Save site file 13 04 2010 14 11 09
70. vailable on site Make sure that the Extended I O box is used In this version the temperature transmitters are included Optionally clamp on PT 100 temperature sensors can be delivered with a temperature range of 0 120 C 32 248 F including two meter cable and suitable for pipes up to DN300 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 39 INSTALL FOR ENERGY MEASUREMENT 4 2 Mechanical installation Mounting of temperature sensors The delivered PT 100 sensors are clamp on elements Clamp them on the pipe with the hose clamp INFORMATION 1 Mount the temperature sensors close to the rail for flow measurement All cables have a fixed length o Figure 4 2 Mounting PT 100 with hose clamp D PT 100 temperature transmitter Hose clamp If the temperature sensors on the pipe have temperature transmitters 4 20 mA it is possible to make use of the standard 1 0 box 5 e Connect the PT 100 elements to the 1 0 box according to the sticker on the 1 0 box 40 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US INSTALL FOR ENERGY MEASUREMENT 512 Virginia Dri Honeywell zx Made in The Netherlands PA 19034 U S A VersaFlow Sonic 2000 I O terminal box 2x RTD input 1 NA pa Memo N NO 4 e N e current out current out current out status status 231415167 freq pul
71. version Manufacturing year Serial number Device type yyy small medium or large Name and address of the manufacturer e 03606090 512 Virginia Dri Honeywell Z5 Made in The Netherlands PA 19034 U S A TWS 2000 46 C Mfd 2011 in The Netherlands Converter for VersaFlow Sonic 2000 ultrasonic portable clampon flowmeter 1 0 1 art nr 4000656203 Power supply 13 2 Vdc 3 A 40 W IP65 according to EN 60529 Nema 4 according to Nema 250 2003 Ta 20 55 C A LL www honeywell com ps Warning A Use only with manufacturer supplied charger Warning VAN Do not open No serviceable components inside Figure 2 3 Nameplate converter Name and address of the manufacturer Device type Serial number Manufacturing year Protection class and temperature data Treat device as electronic garbage according WEEE rules 666099 12 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US DEVICE DESCRIPTION A 512 Virginia Di Honeywell Made in The Netherlands PA 19034 U S A VersaFlow Sonic 2000 I O terminal box nc nc nc nc current in 2 current in 2 current in 1 current in 1 current out current out current out status status freg pulse 11213145 e 1 n 12 1 t4 fis freg pulse Figure 2 4 Nameplate 1 0 box standard ver
72. well s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Field Solutions http www honeywell com ps Technical tips http content honeywelL com ipc faq Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Honeywell Tech Support 1 800 423 9883 Canada Service 1 800 525 7439 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 3 ABOUT THIS DOCUMENT 4 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US CONTENTS 1 Safety instructions 7 7 12 AC 7 1 3 Safety instructions from the manufacturer ssssssssssssssseeeeeeene enne 8 1 3 1 Copyright and data protection 8 URP ABI EG 8 1 3 3 Product liability and warranty ee rennen ener rennen nnne nnne 9 1 3 4 Information concerning the documentation sssssssssssssssesene ener 9 1 3 5 Warnings eene 10 2 Device description 11 2 1 Scope of delivery tiet o e toga edu oua n da quu a RAE TN RR dd 11 2 2 etn tere d MEL LI E TUE TM E TE 12 3 Install for flow measurement 15 nennen 15 3 2 Step 1 Find location and determine data
73. with the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We have flushed out and neutralized all cavities in the device We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned Date Signature Stamp 7 4 Disposal CAUTION Disposal must be carried out in accordance with legislation applicable in your country 80 www honeywell com ps 34 VF 25 47 iss 3 GLO Jan 13 US TECHNICAL DATA 8 1 Measuring principle Like canoes crossing a river acoustic signals are transmitted and received along a diagonal measuring path Asound wave going downstream with the flow travels faster than a sound wave going upstream against the flow e The difference in transit time is directly proportional to the mean flow velocity of the medium i OOOO OOO Figure 8 1 Measuring principle D Transducer A 6 Transducer B Flow velocity 6 Transit time from transducer A to B 5 Transit time from transducer B to A 34 VF 25 47 iss 3 GLO Jan 13 US www honeywell com ps 81 8 2 Technical data INFORMATION E TECHNICAL DATA The following data is provided for gener
74. wn and how many screens must be used for it Sample interval The standard sample interval is 60 s this means that one data point is created every minute The maximum number of data points in one file is 150000 If this number is exceeded during logging the oldest data points are overwritten The total memory size for data logging is sufficient for 0 files each with 150000 data points Calculation examples Velocity of sound supply temperature and flow speed must be logged one time per minute This means that 150000 data points 3 50000 data points are available per subject Required is one data point per minute resulting in a maximum logging time of 50000 minutes 833 hours Another example Volume flow and velocity of sound must be logged every five seconds This means that 150000 data points 2 75000 data points are available per subject Required is one data point per five seconds so twelve data points per minute The maximum logging time is 75000 12 6250 minutes 104 hours Filename log Parameters Custom Sample interval 60s Event logging View log in screens 13 04 2010 14 11 09 13 MB free Event logging to log parameters exceeding pre set limits and errors To make use of event logging data logging must be on The event logging can be filled in fully independent from the data logging The event logging will be logged on event regardless of the interval set 34 VF 25 47 iss 3 GLO Ja

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