Minipack, PS System
Contents
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3. Terminal Circuit Board Art 218470 Digital Input 1 2 and Relay Output 1 2 See page 15 for pin out information Alarm Outputs amp Digital Inputs Extended X2A amp X2B Terminal Circuit Board Art 218473 Digital Input 3 6 and Relay Output 3 6 Not applicable for Smartpack Ethernet option See page 15 for pin out information Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 9 AN Device hazard lI A Device hazard Commissioning The Minipack PSS startup consists of following stages I Perform a pre start check before the PS system is switched ON II Switch ON the system with disconnected load adjust output voltage III Adjust the nominal output voltage with connected batteries and load Pre Sta rt Check Power is OFF Check off in the Commissioning Procedure that you find in the pullout section of this folder If you have just finished the system installation successfully and filled in the Installation Check List jump over the Pre Start Check and continue with stage II Before you switch ON the Minipack PS system verify the following 1 System installation is completed o Ensure a correctly performed system installation with correct polarity on all connections Installation Check List filled 1n o All cabling is securely terminated and supported o All components terminal blocks MCBs fuses etc are clearly labeled 2 Battery and load fuses are disconnected o Verify t
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5. Smartpack Distributed Level 2 Level 3 Service menu lt ServiceOption gt e Change Language gt English Lt 2v0 NomVolt BoostVolt LT LoBattMaj T VoltAdjustment LoBattMin LT HiBattMai VT HiBattMin JI LVBD T LVLD 1 1 td VoltCalibration gt VoltCal i ChangePassword gt Password LT SetManBoostTime gt u Start StopBoost gt Auto Boost Config gt Enable Disable T amp Threshold T Nxt Test DateTime Date JT Time JT End Volt T Batt Test Setup gt MaxTestDur 4T Test Int Guard Time Jt Start Stop Test gt NoOfRects nn gt Charge Curr Lim gt Battery Setup OR Reset Enable Disable T amp Max C Curr f NumOTfStrinq VT CellCap Ahnn Jt VoltageCtrl TempComp 4 Date T Time 4T Alarm Output 1 T Alarm Output 2 Batt Contactor T Load Contactor T Alarm Output nn T Enter OutpBlocked Exit OutpBlocked 2v0 Output Control gt Chanqe Date Time gt RelayTest BlockOutputs gt BattLifeTime Rst gt The XvX references if any on the right hand of the option are not shown in the display They only indicate the firmware version 402073 009 XvX the option was first implemented Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists OT Z OZ ZE p Xe4 002 OZ ZE Zir euoud TOT6 0 697 L Xe4 OOT6 0 69t T uoud Jl FV A Ne GE Kem
6. connecting A Jm Battery Symmetry Temperature Sensor Battery Fuses Alarm and Monitoring circuits refer to aE Swear section Miscellaneous and read the Front view HORG MERA Battery Monitoring Alarms amp Monitoring Minipack rectifiers chapters CAN1 Plastic Protective Cover for CAN bus communication with rectifiers AC Terminals to Smartpack rear CONBA For internal connections to Smartpack rear Cable Fastening Plate LVBD latching contactor X5 pin 1 AC Mains AC Mains amp Earth PE Terminals LVLD latching contactor optional DC Earth X7A Exchange Ground EG or system ground Link connected to chassis Top view Common Battery 3 L3 F3 F3 X7A Battery connections Mis 1 le c Le LL zm Minipack Rectifier sil Common DC Output Load terminal block Fb1 Fb1 Fb2 Fb3 Fb4 Battery connections X6B pin 1 DC Output Load ehe block Location of Smartpack controller D Forward sliding drawer shelf AL mmu EEE Battery Fuses Load MCBs Minipack rectifiers 8 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Installation Connections Factory Settings etc Refer to your system s specific drawings for the exact connection points Minipack PS System Integrated AC Earth PE i The figure shows the posi g N po do Smartpack tion of the relay contacts
7. nduj jeybiq npouu J9MOd pue sindino wel 6A layeq oL VZX Suonoeuuoo Jawoysng 9 u npouu J9MOg o 3 5 Z L zu UJ 390 AO es os Q gs cadd 9 z pid Z Lid Z Oo C 0 u O mo m N o gt 33 g oU c 3 o o o o0 o ad S 2 indino Ja s 3 s 3 npouu Jomo il ES L dd u 4V9X ME L amp d ae peq sod z peo sod g Ove sodg ggd Bunmuepun GOW uu s S yoediuiyy preoq jsiq eee LE GECELTS Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 23 W ELTEK VALERE alwayson This product is CE marked and Copyright O Eltek Valere 2007 C complies with all current requirements This document may be changed without notice for relevant standards and directives Art No 356808 103 Issue 1 lev 2007 Mar Published 2007 03 19 www eltekvalere com Headquarters Eltek Valere Eltek Valere 1303 E Arapaho Rd Richardson TX 75081 USA Gr terudv 8 Pb 2340 Str ms 3003 Drammen Norway Phone 47 32 20 32 00 Fax 47 32 20 3210 Phone 1 469 330 9100 Fax 1 469 330 9101
8. 00576 2 1 3 Serial Switches X 1 Terminal Set all 4 a Battery Terminology switches ON E down x Battery Block Battery String and Battery Bank E a F Battery Block 12V x x x L Battery a Bu Tem nee MEME otring 1 yc ru T 48V Batt 48V Outer ll mir x Terminal x Batter rf 48V Battery Bank Sting 2 ntercell Links OV Outer Battery jan o 48V Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 5 Miscellaneous Battery Monitoring Battery Interface Card Terminals amp Pin out The Smartpack controller s battery monitoring signals are accessible on D Sub connectors CON4 and CONO on the controller s rear panel Battery Connection Kit Using the Battery Connection Kit which consists of a Battery x Interface Card Art 200576 and a standard 15 pins D Sub cable eA you can make the signals on CON4 accessible at any suitable PCB 200576 DB l CONSA or CON4A N T sensor i Temp Sensor cable location inside your system e g near the battery blocks When extra battery monitoring signals are required you can use an extra Battery Connection Kit connected to the controller s CON3 For detailed information about the card s pin out location and terminal
9. 7 03 1 9 20 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 uid suoijoeuuoo2Jeju snq NVO J9Mod pe eqe aq Ol npouu JeMog einpoul JOMod e npow JOwod lnpoui Jemod c LTTETOT 1301 ev udig oeq uogersyy wks AY ON MEIG 93eg punog juej nsuo 7 ONIMHS Aq pooe doy 107 oov do n 0 L0 200Z VNEOLOZO NO c poA1oso1 SYS PY YA S V 143 Ado MA 9pAgr oediuiN urejBerq xoolg I 49313 a esues dwaL a esues dua O E ONONY ONDISHO ONDISHO 9007 99 L0 di BR di RE uorjoofo1q afeas poaoiddy meq usiso q aed p D D W D W o Se Peioeuuo JON 3410 o gp Z lea snd lenes 3310 T im ST AAO ge 1000 e o Ju P9joeuuo oN MIH3Ss e y IT z uano Aueyeg Vidas Co Co R 2 40 p su einjejeduie e 8 Ol z asuas eunjejeduje A 46 m c 6 o i 48 yAnewu s neg o 3 8 g Anoww s yeg x 4 ae 2 2 4 Ageuuks meg 2 9 jKmn uu x
10. AC input cable ratings refer to your site s AC supply specification Read also our external AC fuse recommendations Bi A in section Miscellaneous In general a site with better AC supply Su y I D p quality stable nominal voltage may use smaller breakers Mechanical Installation Power is OFF Carry out the following TREO 4 Remove packaging and check equipment MESA o Check you have received all the parts and correct documentation LL y 0 o Inspect the equipment for physical damage report any damages Device Wee de ees o Leave rectifier modules in their packaging or in the selves if hazard Minipack PSS Doc Chart Spec factory installed To be installed under commissioning Drawings CD ROM 5 Remove the cabinet s top cover and dummy front panel o Connection terminals are accesses by opening the drawer shelf o Battery shelves if any are placed behind the lower panels 6 Position and fasten the subassembly o Minipack is fastened in existing 19 or in ETSI cabinets using brackets 7 Mount the external batteries on the shelves o Start if applicable placing the batteries on the lower shelf first Z and continue upwards Electric o Do not terminate the battery cables yet shock ON 8 Open the Minipack drawer shelf and lift the plastic cover s o Unlock the upper and lower screws and slide the drawer shelf E open read the Installation amp Maintenance Details chapter EOD eed o Liftthe Melenex plastic cover to access t
11. Pin out 19 o LVD Latching Contactors 19 Drawings O Block Diagram Minipack 48VDC 3 2kW 21 O Block Diagram Minipack 48VDC 4 8kW 22 Check Lists pullout forms o Installation Check List ELTEK VALERE o Circuit Distribution List o Commissioning Procedure 356808 103 o Maintenance Procedure Introduction Eltek Valere s Smartpack based product range utilizes the Smartpack controller and Flatpack2 rectifiers Powerpack rectifiers and Minipack rectifiers as building blocks for implementing effective DC power systems suitable for a wide range of applications and power ratings AT y a A bt y Powerpack System Flatpack2 System Cabinetized Flatoack2 System Integrated Minipack System Integrated Indoor and Outdoor Cabinets 4U and 1U Distributions Cabinetized systems are suitable for indoor or outdoor applications In addition to the power system and the distribution unit the cabinet may also contain battery banks additional distribution and other dedicated equipment Integrated systems consist of the power system which includes rectifiers and controller s and the distribution unit IU or 4U high Integrated systems are sold primarily for mounting in existing cabinets Powerpack systems are suitable for large Central Office power plants and use three phase rectifier modules Minipack systems are suitable as small stand alone battery chargers and DC power supplies The Minipack PS system is a compact
12. Quick Start Guide Installation Operation Commissioning and Maintenance Minipack PS System DC Power Supply System Integrated Applications Introduction o The Smartpack based Product Range 2 O Brief System Description Minipack 2 Installation Installing Smartpack and Rectifier Modules 3 o Installation and Maintenance Details Opening or Closing the Minipack Drawer Shelf 4 Mounting or Removing Minipack Blind Covers 4 Removing or Mounting Load MCBs 5 A Configuring Priority and Non Priority Load Circuits 5 o Installation steps mechanical electrical 6 7 o Location of Components GA drawing 6 and 4 rectifiers systems 8 o Connections Factory Settings etc 9 Commissioning o Pre start check 10 o Commissioning steps Startup 10 11 Operation o Front keys and display 12 o Software Menus 12 Miscellaneous Communication o CAN Bus Termination 13 o Installing PowerSuite PC software 13 AC Mains External AC Fuses Recommended Rating 14 o Mains Feeds versus Rectifier ID 14 Battery Monitoring o Battery Symmetry Connections 15 O Battery Interface Card Terminals Pin out 16 Alarms amp Monitoring o Standard Alarm Relays amp Digital Inputs 17 o Alarm Interface Card Terminals amp Pin out 17 o Alarm Interface Card Extd Terminals amp Pin out 18 I nternal Connections o System Interface Card Terminals amp
13. all PowerSuite Insert CD in your PC drive and follow amp accept the wizard default steps to install PowerSuite 2 Switch Smartpack ON and plug USB cable Part 202073 2 Y E to Smartpack and to any available USB port in the PC 3 Wait for Windows to detect the Smartpack controller New hardware If required a wizard will automatically install necessary USB drivers Follow amp accept the wizard default steps is ready to use A versa 4 Start PowerSuite and establish connection i Select Start gt All Programs gt Eltek gt PowerSuite On the toolbar click Connect button On the Connection dialogue box click the Connect button If PowerSuite fails communicating via the standard COM port find the COMx assigned to Smartpack by selecting menu option Tools gt Options click on the Find COMx button PowerSuite s newest version is always available on our FTP server Call your E tek Valere s contact person Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 1 3 Miscellaneous AC Mains External AC Fuses Recommended Rating The site s AC supply quality is of great importance In general a site with better AC supply quality stable nominal voltage may use smaller breakers U poe Minipack Rectifiers 48 VDC 800W 1 se the recommenda O Note tions in the 205VAC ta lt NY AC Mains No of Current Max A Ext Fuse The recommendations ap ble if you are sure the J Type Rectifiers p
14. and cost effective DC power supply system specifically developed for the telecom industry Alarm Outputs NC C NO Digital Inputs Remote oe Application Minipack Monitoring Y Ea M E iL 5 pa E Ctr Unit AC Fuses y En we x gt zo vo x gt equipment Load Fuses 8 MCBs DC istributi DC Supply distribution 18 AC Supply Single or three phase Battery string 1 Example of a typical Minipack PS system for DC power supply of telecom equipment The system is supplied from an external AC mains supply and is delivered in one power shelf for integration in existing cabinets integrated An external battery bank is to be connected Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Controller amp Modules Installation Installing Smartpack and Rectifier Modules AN Device hazard Mounting or Removing Smartpack Controller Hole to release the handle s spring Mounting the Smartpack controller 1 Open the handles by inserting a screwdriver into the holes to release the spring mechanism 2 Insert the module fully into the power shelf after plugging the cables to the rear panel 3 Lock the handles by pushing the handles up into their housings locked position so that the module is securely locked CAUTION Do not hand carry the controller by its handles Cables and circuit boards are plugged to the cont
15. block connections see the figures in this section Battery Connections Internal Configurable monitoring digital inputs Card Art 200576 CONS Smartpack e From internal batteries PCB 200576 D 3 Jo D m D 09 D 5 o D From area with internal batteries For Temp Sense Kit X da Temperature X3 X4 Serial Switch CON3A or sensor ay S 15 pins 1 Ba eee Internal Connections L i 3 1 5 mm max Battery Interface Card Art 200576 _ o KK wire section E di 15 15 pins D Sub male 15 pins DE sss Mm _ D Sub female SS Temperature Sense 1 2 Temperature Sense Kit sms Alternative use of Temp Sense Kit 22 instead of connecting to X4 9 10 Temperature g 8 00 LE Battery Connections Internal EE DT Configurable monitoring digital inputs Card Art 200576 For temperature monitoring of the battery IX EE compartment we recommend the use of the Temperature Sense Kit instead of connecting the sensor cable directly to the terminals p n 9 10 From internal batteries The Temperature Sense Kit s connected to the Battery Interface Card Art 200576 or directly to the controller s CON3 or CON4 if unused UJ jab O c D 2 N D Lo D D dp D 5 0 D N From area with internal batteries D O D 0 D CONSAor Batt Fuse Fai
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19. er Input Type ply for use of Thermal mag available AG mains LO netic circuit breaker type voltage will not drop I Siemens 5SX or 5SY se below 205VAC a ries MG C60H series or OR Tum AC Mains No of Current Max A Ext Fuse M des ES us T ion regarding Externa If you are unsure or t 5 Type OS Pep Type fuses and other types of know that the voltage N oO Q fuses please read the arti may drop below SE cle 2024398 on the CD 205VAC use the mem 356808 CD3 185VAC table recom mendations U U CU U CU C U CU CU C C C O Ten n 7 Doc 2024398 v1 Mains Feeds versus Rectifier D Mains Monitoring The Minipack system is fed with 3 One phase 230V AC Mains input circuits Each input circuit is internally connected to feed 2 rectifiers in such a m a 9 pattern that loads the 3 circuits evenly m o Bel Distribution of Minipack rectifiers ID ne 9 e 3 on the 3 AC Mains Input Circuits nb mers EK P One phase 230VAC Minipack SS Lu E Mains Feed 2 Ld 230VAC z Nu Liu AC Na 01 02 Mains ss x v us 6 __ Assigned CAN bus address Plug and Play Rectifiers versus Mains Monitoring When a rectifier is hot plugged in a power shelf for the first time the Smartpack controller assigns the next available ID number to the rectifier starting with 01 230VAC 05 Luz 06 Law _ AC Mains Feed 1 One
20. hat all battery and load MCBs fuses are switched OFF 3 AC input cable s and AC Earth wire PE are terminated o Make sure that the AC input cable s are correctly connected to the AC terminals o Verify that the AC input cable s and external AC fuses are sized and rated as specified o Check that AC Earth PE is terminated and electrically connected to chassis 4 Site specific parameters and settings are known o Read the site specific drawings and documentation 5 AC supply and all MCBs fuses are switched OFF o Make sure that all external AC fuses and internal MCBs fuses are switched OFF Commissioning Steps Startup Check off in the Commissioning Procedure that you find in the pullout section of this folder After the Pre start Check is performed you can begin with stage II During the stage you will switch ON the Minipack PSS while the batteries and load are disconnected then measure the output voltage and adjust it if required Carry out the following Startup and No Load Adjustments Power is ON 1 Disconnect all rectifier modules without removing them keep original location o Verify that all Minipack rectifier modules are disconnected unplugged but NOT physically removed from the power shelf Also read about the correct rectifier position page 14 and how to mount them on page 3 2 Switch ON the system o Switch ON the AC input supply external AC fuses to the Minipack system 3 Measure and verify t
21. hat the AC input voltage is correct o Measure the AC terminals input voltage at the system s AC Mains terminals o Verify that the AC voltage is within range 1 O Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Commissioning 4 Mount all Minipack rectifier modules in the power shelves keep original location o Plug all rectifiers firmly inwards one module at a time allowing a 2s delay to plug e them in the same self location Secure them with the locking screws Refer to page 3 o Mount Minipack blind covers over unused positions S Ensure that the Smartpack and all rectifier modules are working LEDs are ON o Verify correct operation by monitoring the modules LED lamps and display No alarm are present on rectifiers The Smartpack displays fuse alarms 6 Connect the a PC to the PS system to facilitate operation o Plug a standard USB A B cable between the PC and the Smartpack controller o Start PowerSuite on the PC by selecting Start gt All Programs gt Eltek gt PowerSuite Refer to chapter Installing PowerSuite PC Application page 13 if required o On the toolbar click the Connect button to establish connection 7 Measure and adjust DC output voltage o Read the DC output voltage on the controller s display o With a multi meter measure the DC output voltage at the most accessible point e g between the common DC rail and the lower connection of one of the priority load MCBs o If required adj
22. he connection terminals Plastic Cover Minipack drawer shelf slid out in the maintenance position 6 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Service Loop Cable lengths enabling to open the drawer shelf N Minipack drawer shelf slid out in the maintenance position Common Battery Cables E P M Cable lugs mounted upside down lt Link 2 X7A Chassis DC Earth X AONT Battery ER EG Battery X7A Fuse Fbx NM oco S988 Card Art 200576 2 1 15pins D Sub male j I N lI j M Io Ili o li B o o ES N lle E 5 e o Battery gt E Cable ui D o Nad z d i c ai er EE Y 48V autor Terminal Block1 wr Blocks E Intercell Links OV Outer Terminal 3 P Installation Electrical Installation Power is OFF Carry out the following Refer to the system s specific drawings CAUTION The cable lengths must be long enough service loop to allow Device opening the Minipack drawer shelf hazard 9 Make the system completely voltage free o Switch OFF or remove all load fuses MCB1 MCBx battery fuses Fbl Fbx and the AC supply fuses in external fuse boards 10 AC Connections o Check AC configuration the external AC supply consists of 3 single phase mains feed and earth PE o Connect the AC Earth wires PE to the terminals X5 1 2 PE o Connect the AC input cables to the terminal
23. ion next page and the appropriate number of Battery Symmetry Kits which 9 contain a single cable strand with suitable cable eyes etc Q Sp e 8 battery strings v l using the Mid Point Measurement Method w x e 4battery strings using the more accurate Double Mid Point Measurement Method 2 T e 2 battery strings E using the even more accurate Block Measurement Method ie E You can implement any of these methods using one or two Battery Connection Kits see E Battery Symmetry Battery Symmetry Mid point Measurement Block Measurement One measurement per string Four measurements per string Serial measurement Card Art 200576 Serial Switches 2 1 Card Art 200576 cl Ben Serial Switches REN e i II T E o I gd I I l Set all 4 bog l I I Em pue Set all 4 switches yal A Of Y OFF up E ON down I E I le I e 2 B f T 48V Outer Terminal T oe li 48V Outer Terminal Intercell Links Intercell Links OV Outer Terminal OV Outer Terminal Battery Symmetry Notice that if you open the serial switches in card Art Double point Measurement 200576 setting all to OFF up you have to connect the ___ ige and wires of every symmetry input Two measurements per string from the middle to the outer terminals Card Art 2
24. ions Front Handle Locking Screw Electric shock Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 9 Installation Details Opening or Closing the Minipack Drawer Shelf To access the Minipack distribution area you have to open the Fastening screws M for the drawer sliding drawer shelf Do following to open or close the drawer Fastening screw for the shelf frame 1 Unlock the drawer shelf by using a screwdriver to loosen the upper and lower locking screws Do not loose the screw in the middle Minipack Sliding Drawer Shelf in Operation Position 2 Open or close the drawer shelf by lt holding the drawer from the side plates and sliding it Fastening screw outwards for the shelf frame The drawer shelf is the in the Maintenance Position Or gt sliding it on its mounting rail fully into the shelf NE 3 Lock the drawer shelf by in Fama screwing home the upper and lower locking screws A The drawer is then securely locked in the shelf in its Operation Position F1 F2 Plastic Pi Ts Cover 2 Minipack Sliding Drawer Shelf in Maintenance Position Mounting or Removing Minipack Blind Covers Minipack blind cover 1 Unlock the blind cover by a We using a screwdriver to loosen the locking screw Tai IDE UN iB BR ai laii ant M m si a ca wi l 1 ULL 3 Lock the blind cover by 3 screwing home the locking screw locked direction Front ha
25. keys to scroll up or down and navigate to find menu options function or parameter Press then the key to select the function Menus When you enter Menu Mode Level 1 you access the User Options You may also scroll down to password protected Service Options Default password Power LED Lamp green Oype B port Alarm LED Lamp red Power LED Lamp green Warning LED Lamp yellow Minipack Rectifier Module front panel Power LED is OFF mains unavailable Flashing controller accessing information or ON powered Warning LED is ON derating or similar minor warning Flashing over voltage mode or OFF OK Alarm LED is ON shutdown or similar major alarm or OFF OK no alarm 0003 should be changed Software Menus Smartpack controller Firmware 402073 009 2v00 Smartpack Distributed Level 2 Level 3 AlarmReset gt Voltagelnfo DisplayMessages gt Softwarelnfo gt SerialNumber gt Rectifier Info Mains Info Temp Level Info Battery Info gt 12 User menu lt UserOption gt NomVolt BoostVolt LoBattMaj LoBattMin HiBattMaj HiBattMin LVBD LVLD 1 1 Message T NoOfRects nn RectCurrent RectSerialNumber Rect PrimaryVolt Rectifier Status Rectifier Temp Rect OutputVolt Rectifier SW Ver NoOfPhases nn Mains Status Mains Voltage Level JT NoOfString Nn BattStringCurr T BattStringTemp T BattBlockVolt T Firmware 402073 009 2400
26. l 2 o D 2 o o x 115 pins 5 P Sub Tamale Internal Connections x c l 1 5 mm max 5 b iuis P du wire section u a I O I 15 pins D Sub male E E TE sus o 15 pins 7 pus o D Sub female SE Temperature Sense 2 2 g Alternative use of Temp Sense Kit 52 instead of connecting to X3 9 10 Temperature g g The Temperature Sense Kits may also be connected directly to the N i E 2 Smarlpack controllers CON3 or CONA if these connectors are unused 1 6 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Alarms amp Monitorin Miscellaneous Standard Relays amp Digital Inputs Normal Mode NO BR ELI Energized coil NC i Alarm Mode NO ri a Relay X Com 0 De energized coil P di NC Minipack PS System The alarm outputs in Minipack systems use the Fail Safe Operation Mode relay coils energized in the system s normal operation mode When the system is in alarm mode the alarm relay coils are de energized Digital Input X Normal Mode Normal mode External Relay Y Energized coil In order to implement monitored fail safe digital inputs circuits the external relay coil must be energized and the contact closed in the system s normal mode of operation See the figures Digital InputX Alarm Mode Activated External Relay Y I De energized c
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28. n and terminal block connections see the figures in this section Terminals amp Pin out Location Card 218473 CON2 TT incio Card neck for CON4 cable fastening CON5 CON1 Alarm Outputs amp Digital Inputs Card Extended Art 218473 NA for Smartpack Ethernet option l Alarm Outputs amp Digital Inputs Extended Voltage free relay outputs and Configurable monitoring digital inputs dubie ir FUNCTION SIGNALIPIN OUT Relay 6 NO UB Rectifier Alarm COM Alarm Circuit 6 i ae t 10 Digital Input3 4 Input Circuit 3 2 X2A Digital Input4 ER Input Circuit 4 g 1 Digital Input 5 5 Input Circuit 5 l Digital Input 6 EX Input Circuit 6 O 81 Se NO EH 5 Relay 3 COM 50 Fuse Alarm I E A Load amp Battery X2B Alarm Circuit 3 _ E NC 5 i Relay 4 NO 3 amp High Battery Alarm i Alarm Circuit 4 I l Relay 5 dr 3 E T E Low Battery Alarm s Alarm Circuit 5 E I I I I I Customer X 1 5 mm max SRA s mm s a s wire section Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Internal Connections Miscellaneous Minipack systems are shipped from factory with the CONS signals already connected Some of the Smartpack controller s internal system signals are accessible on D Sub connector CONS on the controller s rear panel Using a standard 15 pins D Sub cable the signals on CONS are routed to the Mi
29. n using your fingers to pull out the MCB 3 Remove the actual Priority Load Screw by using a screwdriver to unscrew the Priority Load Screw refer to table below Keep the removed screw in the clip on the cover s inside Priority Load Screws accessible with unplugged MCBs Configuration of m amp Non mE Load Circuits Screw Removed F1 zu None P P Y25 NP NP Np P NE NE NP NP Y24 NP NP NP NP Ma Mi P NP x x F P NP P WARNING Only one screw can bs amavis s me P Priority Load Circuits Non Priority Load Circuits Plugs for MCB1 F3 F10 Screw Y6 F5 F10 Screw Y7 F7 F10 Screw Y24 F9 F10 Screw Y25 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 5 Installation Installation Steps Check off in the Installation Check List that you find in the pullout section of this folder Also refer to the system s specific drawings Preparing the Installation Site Begin preparing the following 1 Organize the installation site o A 2U high spare location in existing 19 250 mm cabinet o Min Clearances 60 cm in front o Explosive atmospheres are to be avoided Ensure suitable EMC ventilation en 2 Prepare the installation tools o Use insulated tools suitable for telecom installations 3 Prepare AC Supply AC input cable s and fuses o Correct type AC supply is available o External AC fuses have correct rating o AC input cable s are sized correctly For external AC fuses and
30. ndle Locking screw Then the blind cover will be securely locked in the shelf to secure the blind cover or ready for transport 2 Insert or remove the blind cover by gt sliding it on its mounting rail fully into the power shelf or sliding it out by inserting your fingers in the cover s front handle and pulling it loose 4 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Details Installation Removing or Mounting Load MCBs CAUTION Power must be OFF during this operation 1 Remove the F1 F2 plastic cover by Minipack front MCB1 unscrewing the cover s frontal screw Mens then inserting a small screwdriver into the cover s gap and N Plug for MCB1 carefully press down and out to release the locking tabs 2 Switch OFF the MCB by switching the MCB handle to 0 position upwards 3 Remove or insert the MCB by zt your fingers to pull out and unplug the MCB Sm MCB8 Upper and lower plugs gt pressing the MCB into the upper and lower plugs Configuring Priority and Non Priority Load Circuits CAUTION Power must be OFF during configuration Only one screw may be removed l Remove the Fl F2 plastic cover by unscrewing the cover s frontal screw then inserting a small screwdriver into the cover s gap and carefully press down and out to release the locking tabs 2 Switch OFF and unplug the actual MCBs by switching the MCB handle to 0 upwards the
31. nipack system s main circuit board See the figure in this section for an overview of the signals on CONS pM pH Free A controller CON5 15 pins D Sub female FUNCTION JSIGNALPPIN OUT LVD1A LVD2A LVD Common 5 1 System Voltage System Voltage oko Batt Current 1 15 11 Batt Current 1 NC CONS Load Fuse Fail1 female orange Power Input Load Fuse Fail 1 Batt Fuse Fail 1 Batt Fuse Fail 1 System Reference System Power Input Connections Minipack systems LVBD and LVLD functionality Low Voltage Battery Disconnect LV Load Disconnect is implemented by the Smartpack controlling magnetically latching contactors The coil of latching contactors is not energized in any state They change state from open to close or vice versa when a reversed pulse is applied to the coil Latching Contactors LVD1 amp LVD2 Alatching contactor changes state only whena reversed pulse voltage is applied to its coil M Pulse Warning The bidirectional diode must always be mounted to avoid dam aging the controller AA d i Bidirectional diode rn m m x A Wa Main PCB Latching Contactor iLVD1 cia Latching Contactor Latching Contactor Smartpack controller 3 2 amp N v V 5 3 D D 2 m j j Quick Start Guide Minipack PS System 356808 103 1v1 200
32. oil The Smartpack controller s alarm and digital input monitoring signals are accessible from the controller s rear panel on mini power connector CONI 2 outputs amp 2 inputs Using the Alarm Interface Card Art 218470 plugged to Smartpack s CONI you can make the signals on CONI accessible on terminal block X1 For detailed information about the card s pin out location and terminal block connections see the figures in this section Terminals amp Pin out Location Card neck for CON4 cable fastening CON5 CON1 Alarm Outputs amp Digital Inputs Card 218470 Alarm Outputs amp Digital Inputs Card Art 218470 Relay 1 COM 5 Ep Common Alarm EH E Alarm Circuit 1 Q NC Om Sa go A Alarm Circuit 2 69 E Customer Connections 1 5 mm max wire section Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 1 7 Voltage free relay outputs and Configurable monitoring digital inputs To and from external equipment Miscellaneous Alarms amp Monitoring Alarm Interface Card Extd Terminals amp Pin out Additional alarm and digital input monitoring signals are accessible from the Smartpack controller s rear panel on D Sub connector CON2 4 outputs amp 4 inputs Using the Alarm Interface Card Extended Art 218473 plugged to Smartpack s CON2 you can make the signals on CON accessible on terminal blocks X2A and X2B For detailed information about the card s pin out locatio
33. phase 230VAC ans LS One phase 230VAC Rn 230VAC 03 04 l When a previously installed hot plugged Minipack rectifier is inserted in a power shelf the Smartpack controller recognizes the module and assigns the same ID to the rectifier In other words the controller and the rectifier remember the assigned ID number even after removing and reinserting the rectifier in the shelf To achieve a more controlled ID assignment you should always insert amp hot plug new Minipack rectifiers in the power shelf one module at a time in following shelf position order 1 3 5 and man ZEN 1 2 3 4 5 6 DEJ 01 04 02 05 03 06 This position versus ID number relationship is very important for the correct monitoring of the mains circuit as the Smartpack controller always uses rectifier ID01 02 and 03 to monitor the Mains Feed 1 2 and 3 respectively If these rectifiers malfunction rectifier ID 04 05 and 06 will automatically take over For example accidentally inserting a rectifier with IDO2 in a power shelf position internally connected to mains feed 1 will cause the controller to monitor mains feed 1 thinking it monitors mains feed 2 1 4 Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 Battery Monitoring Miscellaneous CON4 and CON3 enabling symmetry measurement of Each Smartpack controller is equipped Wim 8 battery symmetry inputs Y connectors the illustrat
34. rollers rear panel Open the handles before inserting the controller into the power shelf Smartpack controller Removing the Smartpack controller 1 Open the handles by inserting a screwdriver into the holes to release the spring mechanism 5060 2 Remove the module by Handle in using both handles to pull the module loose gently support from unlocked position underneath unplug the cables connected to the rear panel CAUTION The modules may be warm Remove the locking screw before inserting them into the power shelf hot pluggable AN Device hazard Do not relocate already hot plugged rectifiers to other positions in the power shelf New rectifiers must be hot plugged in the power shelf one at time starting from the left with position 1 3 5 and 2 4 6 Mounting or Removing Minipack Rectifier Modules Minipack rectifier CUM Unlock the module by TI using a screwdriver to loosen the locking screw CH 2 Insert or remove the module by k x 5 sliding it on its mounting rail fully into the power shelf so that gt the module makes proper contact hot pluggable Mounting l a Rail q a using the front handle to pull the module loose support from underneath before the unit is completely free 3 Lock the module by screwing home the locking screw locked direction Then the module will be securely locked in the shelf or ready for transport 4 Mount blind covers in b unused module locat
35. s X5 3 4 5 6 7 8 Cable and terminal block labeling are to correspond 11 DC Connections Load Circuits o DC Earth TE check that the common DC Output Rail is connected to Telecom Earth TE at only one place at the cabinet cable X74 or at a central distribution point o For each DC load connect one of the cables to the common DC output terminal and the other to terminal X6B F1 F2 etc 12 DC Connections Alarm amp Signal Circuits BA o Refer to your system s connection drawings and configuration or to the Miscellaneous Alarms amp Monitoring section terminal en blocks X1 X2A and or X2B o Terminate Alarm Circuit cables to the relay output terminals o Terminate Signal Circuit cables to the digital input output terminals 13 DC Connections Battery Cables Careful Use correct polarity For 48V systems using the battery symmetry mid point measurement refer to the figure in this page For other measurement methods refer to the Battery Symmetry Connections chapters in this guide s Miscellaneous section For each battery shelf CAUTION Mount cable lugs upside down on the battery cables a Mount 3 intercell links to connect in series 4 battery blocks b c Connect battery cables to fuses Fbl Fb2 etc and Common Battery X7A and to the battery shelf s outer terminals black blue de Connect battery symmetry cables if applicable to the input terminals and to the center terminal of the batter
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37. the power shelf hazard o Switch ON all battery fuses or MCBs 12 Adjust DC output voltage again to equal the nominal battery voltage o Adjust DC output voltage using the controller s front keys or via PowerSuite to equal the nominal battery voltage or the nominal load voltage when not using batteries 13 Plug in again all rectifiers and verify the rectifiers current sharing gt o Connect all rectifiers again by pushing them firmly inwards Repeat step 4 in stage II o Wait for about 2 min and check using the PowerSuite application that each of the rectifiers delivers the same output current A deviation of 1A is acceptable 14 Connect the load breakers and verify that no alarms are displayed o Switch ON all load MCBs fuses o Verify correct operation rectifiers and controller display no alarms Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 1 1 Up arrow key Down arrow key Operation Front Keys and display menus etc Graphical Alarm Display LED Lamp red w 16 char x 2 lines Warning reis LCD display LED Lamp yellow Enter key mn Il RCOENUD Battle nich USB LAA M M Smartpack control unit Smartpack Control Unit front keys display etc Display is in Status Mode displays the system s status or in Menu Mode displays the menu structure Operation Press on the key to change from Status Mode to Menu Mode Press the Or
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39. uo si juauidinba SAI uo YIOA aweu Ag no paneo eoueuejule N Aoede Aieneg d Aiemeg paunseaw aeon 1ndu OV Jo 1equunu 9 ed sjeinoe ON UOISIOA SIEMPYOS Y od ueis Ajddng samog yedun uu8 sS S Sg Pediu eyeq uu9 sAS Jidnaaoodd AUNVNALNIVIN d yoediumu 1edo uiuoo sur uejsb E0L 80895E 100 LA 90 77 U04 63 21 9003 wjw OOD A A SS Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists PULLOUT Communication Miscellaneous Minipack systems are shipped from factory with the CAN bus already terminated with 1200 resistors To ensure a correct bus communication and avoid data reflection you must always terminate the CAN bus with two 120 resistors one at each end of the line The figure shows a Minipack system with its controller communicating with the rectifiers via the CAN bus USB A B cable Ps CAN bus standard twisted pair internal CAT5 cable NM ee a ehe Zee ee q Se 1200 End f Line E End of Line Resistor Resistor 1200 Minipack a DC Power System Smartpack assigns ID numbers to the rectifiers software assigned The Smartpack s ID numbers are assigned by DIP switches on the controller s side The PowerSuite software application enables you to configure and operate the Minipack Power Supply System from a personal computer Minipack system configuration from a PC running MS Windows XP 1 Inst
40. ust the voltage using the controller s front keys or via PowerSuite 8 Verify the alarm relays are working correctly alarm relay test o Run the alarm relay test using the controller s front keys refer to page 12 or via PowerSuite select the menu Go gt Output Test 9 Make sure the System Setup is in accordance with configuration o Verify system settings using the controller s front keys or via PowerSuite o Use the opportunity to enter site related information number of used AC phases type of batteries etc III Now you can begin with stage III where you will adjust again the output voltage to the battery voltage and connect the batteries and the load Carry out the following 10 Adjust DC output voltage to measured battery voltage o Measure the battery voltage is within range check connections have correct polarity AN o Adjust DC output voltage using the controller s front keys refer to page 12 or via PowerSuite to equal the measured battery voltage Device Important adjustment to avoid arcing when connecting the batteries icu 11 Unplug all rectifiers but one and connect the battery fuses MCBs CAUTION Have only one rectifier connected when switching ON the battery fuses Thus avoiding damaging all rectifiers due to possible incorrect polarity connections etc lt o Disconnect all rectifiers but one by unlocking the locking screw and pulling them Device partially out Do NOT physically remove them from
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42. y string and to the 48V outer terminal Deviation from factory settings requires Symmetry reconfiguration via PowerSuite f g Connect the temperature sensor cable if applicable to the D Sub plug or input terminal and fix the temperature sensor at the end of the cable to a suitable place in the middle of the installed battery bank Quick Start Guide Minipack PS System 356808 103 1v1 2007 03 7 Minipack 6 Rectifiers 48V 4800w Minipack 4 Rectifiers 48V 3200w nstallation Location of Components GA drawing Refer to the specific drawings included with your Minipack PS system for information regarding the exact location of components in your system CAN1 CAN bus communication with rectifiers to Smartpack rear Plastic Protective Cover for AC Terminals CONBA For internal connections to Smartpack rear Cable Fastening Plate d LVBD latching contactor Fb1 Fb2 s t i Battery connections N Location of Im h Smartpack controller Site E d slidi ON orward sliding drawer shelf LVLD latching contactor optional X5 pin 1 AC Mains AC Mains amp Earth PE Terminals DC Earth X7A Exchange Ground EG or system ground Link connected to chassis Common Battery X7A Battery connections Common DC Output Load terminal block X6B pin 1 DC Output Load terminal block Minipack Rectifier Smartpack controller NOTE For information about
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