ECR1 Cover - Chromalox
Contents
1. Storage Media CF card Store historical measured data on a Com pact Flash memory card The recorder is supplied with a standard 16MB CF card and higher capacities of 64 128MB CF cards can be supplied on request Figure 4 8 KeypadSound Selects the following four options disable minimum medium or maximum DateStyle Selects either month date year or date month year format Language The English version is available other languages will be available in a future version Event Alarm Limit Selects a high limit of events alarms that can be sent Limit options are 256 512 or 1024 LCD Screensaver To prolong the life of the LCD display we suggest that the display turn off time is set to 1 10 20 30 40 50 or 60 minutes The recorder continues to read data while it is in the Screen Saving mode The display turns on again by pressing any soft key When an alarm occurs it turns on the display as well IR detector The Infrared detector works with the Screensaver to protect the LCD The Infrared detector senses the movement of body temperature when a user gets close or walks away Range approximately 2 meters Operation is as follows Set the IR Sensor to On and Screensaver at 1 Min The display will turnoff in 1 minute after the user walks away from the recorder Once the Infrared detector senses heat movement within 2m of the recorder display turns on without pressing any keys on the recorder Note The IR Infrared detector n2. Thermocouple J Type Unit C Range 120 0 1000 0 Event No Type Setpoint Job2 il fH 776 0 Log No Action Desc The description about a specific channel on the display 2 IL Slo 0 Log Alarm No Action eaten 3 HH 860 0 Log Alarm No Action Log Method The method of logging measured data afu Bn Log Alarm No Action Select the column and then choose the Log method of Instant Average Minimum Maximum or Disable S Z 2 EM ees Figure 4 2 ele ol gt Disable Select Disable while a specific channel is not required at this time Instant Logs in the latest data measured at the selected sampling interval Average Logs in averaged data measured at the selected sampling interval Minimum Logs in minimum data measured at the selected sampling interval VV VV Maximum Logs in maximum data measured at the selected sampling interval Log Speed The speed or frequency at which data is measured 1 2 5 10 30 60 or 120 seconds Offset The value used to correct sensor input error Gain A multiplier used to correct sensor error Value correction the process value offset x gain Input Displays the type of sensor that is configured through DIP switch configuration V mV mA T C J K T E B R S N L PT100 JPT100 Unit The engineering unit of input Range Various input ranges can be set for voltage and current Options are 0 1 1 5 0 5 or 0 10 V for voltage and 0 20 or 4 20mA for cu
3. Width Selects the width of each pen 1 thin 2 me Event dium 3 wide i i Ei 16 19 14 16 20 54 16 22 34 DisplayLo Defines the low scale for a pen on th e Status ME 07 30 03 ellis 07 30 03 display s 100 00 G Totalizer 1 0 0 2 0 0 3 0 0 Config DisplayHi Defines the high scale for a pen on the S display Operate C Figure 4 4 StatusBar For convenience when viewing the sta J tus of the Totalizer Counter DI or DO the user may enable these items to appear in the StatusBar For example after enabling Totalizer 1_3 an extra bar will appear at the lower part of display which displays the values for Totalizers 1 2 and 3 Note e To illustrate the difference between DisplayHi DisplayLo and Scale Hi Scale Low Here is a typical example with input O 10V Scale Low 0 00 Scale Hi 100 00 to show higher resolution set DisplayLo 0 00 DisplayHi 50 00 so that the Bar displays from value 0 00 to 50 00 e The decimal point is defined by Scale Hi and Scale Low and not by DisplayHi or DisplayLo 20 2006 Chromalox Inc 4 3 Tools Timer Counter amp Totalizer Press the Back key to return to the Configura tion mode Select Tools then press Enter key to get into Tools mode Timer Counter and Totalizer are defined here Counter and Totalizer are available only if the options of Math Counter amp Totalizer have been selected Timer Press directional keys lt gt atthe bottom to select between
4. 0 2 uV ohm 3 wire RTD 2 wire RTD Burn out Current Common Mode Rejection Ratio CMRR Normal Mode Rejection Ratio NMRR Isolation Breakdown Voltage between channels Sensor Break Detection Sensor Break Responding Time Al181 1 channel Al182 2 channels Al183 3 channels 18 bits 5 times second 2 VDC minimum 12 VDC maximum 1 minute for mA input 1 5 uV C for all inputs except mA 3 0 uV C for mA input 2 6C ohm of resistance difference of two leads 2 6C ohm of resistance sum of two leads 200nA 120dB 55dB 430VAC min Sensor opened for TC RTD and mV inputs below 1 mA for 4 20mA input below 0 25V for 1 5V inputs unavailable for other inputs Within 10 seconds for TC RTD and mV inputs 0 1 second for 4 20 mA and 1 5V inputs 2006 Chromalox Inc 31 Characteristics Accuracy at 25 C Input Impedance 120 1000 C 184 1832 F 21 C 1 C 1 C 1 C 2 C 200 1820 C 70 0 1768 C 32 3214 F je 250 1300 C 418 2372 F Ne 200 900 C 328 1652 F Whe S N 0 4 C 0 4 C 0 05 0 05 0 1V 0 05 0 05 0 10V 1 3 11 5V 0 05 332KQ Digital Input Card DI181 PT100 DIN PT100 JIS V A m m oO lt Channels 6 per card Logic Low 30V minimum 0 8V maximum Logic High 2V minimum 30V maximum External pull down Resistance 1KQ maximum External pull up Resistance 1 5MQ minimum Digital Output Card DO181
5. 16 30 e TTT 16 e eT 16 3 10 Configuration Details mossmosssssssssrrssresrsrsrrarrrrnrrrrr rr rara rank RAR KAR R AR RKA RASAR KR ARA RR KRK RAR KKR RR RSA RKS RR ARR RKS KRA RR KRK KARA SRA 16 SIR 21 a nT 16 S Kel eee 16 A SONI LUIT OUD ren soritanens ser ren aikana Sakko E mancseiueiaecuuaetiganiauneseas 17 AT CNAE RENARE RER A ese pseu E T E ensues order eee renee 18 A Ka TTT 20 4 3 Tools Timer Counter amp Totalizer cesses eee 21 CB Tarz prn TN ce cic eee ete ee eee i ar ec ee rece eke sence A E E da tence ee E cht cece eerie 23 BGS NOC TTT 24 AO SVS TOTTI ae 24 47 NOUN ace erate 5 tepeape te eens veces tan ebtouanedn seen deamunendes avian sceeweslesuio E 24 4 8 A Configuration Example esse eee eee eee eee 24 5 PC Software Observer I amp l ecsicsescsssctncnseasesncsscttwsaaacccnecicadectcexescestccedonsacescriccesiavewsedesiieustecssdeeseadeccseensass 26 51 Hardware ReguiremenlS cists etre vasnacnctscccmasrouieterecrneni eared yoecemunsenaneaaena ee udesimetedaneucieemcnnta tes Ei 26 e PEU TT 26 Ja PO SOT a Manual HELP neresna ee E R tenee nde eteeapidactineetanpemecomaeren 26 5 4 Observer The basic software for Non Communication Application esse sees eee ee eee eee eee 26 5 5 Observer Il The extensive software for Communication Application esse ee eee ee eee ee e ee eee ef 50 How TO MSS e RIT 28 O0 IVICA CS aac cosece cscs sect teceree E 30 6 1 Math Expressions and an example sees eee eee 30 Te SIO CICLO S a rast ak inse R
6. Channel Analog Output D Panel Mounting with Power Plug 6 Panel Mounting with Power Switch ECR1 4 A 0 0 0 1 0 1 1 0 Typical Model Number Standard model without options ECR1 4A00010110 The rear slots of the recorder will only accept up to 6 cards in any combination 2006 Chromalox Inc Accessories Part No Description Al181 Al182 Al183 1 2 3 channel analog input card TC RTD mA V mV Al181V Al182V Al183V 1 2 3 channel voltage input card mA V mV only DI181 6 channel digital input card D0181 6 channel relay output card AC DC AP181 24 VDC auxiliary power supply card for 6 transmitters CM181 RS 232 422 485 Ethernet communication module CM182 Standard Ethernet communication module PM181 90 250 VAC 47 63 Hz power supply PM182 11 18 VDC power supply module PM183 18 36 VDC power supply module PM184 90 250 VAC 47 63 Hz power supply with power plug PM185 36 72 VDC 47 63 Hz power supply PM186 20 28 VAC power supply MK181 Panel mount assembly kit grey color MK181B Panel mount assembly kit black kit MK183 Bench top portable handle assembly kit grey color with USA Cable MK183B Bench top portable handle assembly kit black color with USA Cable MK184 Bench top portable handle assembly kit grey color with Europe Cable MK184B Bench top portable handle assembly kit black color with Europe Cable CF032 32MB compact flash card CF256 256MB compact flash card CF1000 1GB compact fl
7. card To read the configuration and measured data from a CF card on a PC for the first time or any time configuration has been changed it is important to press the Save key to save ECR1 configuration changes to the CF card beforehand Load Load configuration from storage media CF card to recorder Default If the configuration is set incorrectly Default is a useful key to recall the default settings on the analog input card inserted into rear expansion slot Back Go back to the previous display 2006 Chromalox Inc 17 4 1 Channel After entering the Configuration mode select Channel and press the Enter key to get into Channel mode Press the Al DI or Math keys to edit the Analog input Digital input or Mathematics setup The directional keys lt gt atthe bottom allow the user to select a single channel Press the directional keys onthe left side to select specific fields After Configuration 4 1 to 4 6 press Back key to return to real time display all configuration changes will be automatically saved evnt hed OO Bik DEMO ooo Name This field defines the name for each channel it Desc The name is restricted to six characters Press Enter Log Method instant LogSpeed is and a keyboard will appear BackSP key means back Offset 0 0 Gain 1 0 space Select key means to select a character or num ber Caps on means characters in capital and Caps off means characters not in capital Input
8. could cause damage to the recorder or errors in measurement 4 Disconnect power prior to any maintenance or repair in order to avoid personal injury and or damage to the unit 5 In areas with conductive pollution adequate ventilation filtering and sealing need to be installed 6 When cleaning the recorder handle carefully and use a soft dry cloth Avoid the use of abrasives or any sharp and hard objects which would damage the display 7 Do not operate the recorder if any part has been removed or disassembled Consult your nearest dealer at once Static Electricity Appropriate precautions must be taken when handling the recorder The circuit board and components are susceptible to damage caused by electrostatic discharge Take static electricity precautions while handling and inserting the Compact Flash Card into the recorder To replace the power line fuse The power line fuse is located within the fuse holder on the power board For 90 250 VAC line voltages the user must use a 2 5A time lag fuse and for either 11 18 VDC or 18 36 VDC line voltages a 5 0A time lag fuse must be used 2006 Chromalox Inc General Description 1 1 ECR1 Features e 6 1 TFT Color LCD with VGA Display in 640x480 pixels e 18 isolated Analog Inputs e Plug amp Play I O cards for easy expansion e Simple and friendly operation e Infrared detector to prolong lifetime of LCD e Solid storage media CF card in high capacity e 174 mm short
9. depth e Ethernet communications as standard and optional RS 232 422 485 available e High accuracy 18 bit A D Analog Input e 15 bit D A Analog Output e 200 milli second sample rate e Bench top with convenient portable handle easy converted into panel mount 2006 Chromalox Inc 1 2 Ordering Codes and Accessories Ordering codes Model ECR1 Electronic Chart Recorder Basic Configuration ECR1 Code Power 4 90 250 VAC 47 63 Hz 6 11 18Vdc 7 18 36Vdc Code Analog Input Card 0 None B 12 Channels 4 Cards 3 3Channels 1 Card 15 Channels 5 Cards 6 6Channels 2 Cards D 18 Channels 6 Cards A 9Channels 3 Cards Code Digital Input Card 0 None 1 6 Channels 1 Card 2 12 Channels 2 Cards Code Digital Output Card 0 None 1 6 Relays 1 Card 2 12 Relays 2 Cards Code Communications 0 Standard Ethernet Interface 1 RS 232 422 485 three in one Ethernet interface Code PC Software 1 Free Basic Observer I for non communication application 2 Extensive Observer II for communication via RS 232 422 485 or Ethernet Code Firmware 0 Basic Function 1 With Mathematics Counter and Totalizer Functions Code Storage Media 1 32MB Compact Flash Card CF 4 256MB Compact Flash Card CF Code Case Mounting 1 Standard Panel Mount 2 Bench Top Portable Style with Handle Code Special Option 0 None 1 24Vdce Auxiliary Power Supply for Transmitter 6 Channels 2 3 Channel Analog Output 3 6 Channel Analog Output 4 8
10. 0 Job1 Disable Totalz Target Tolz1 Job2 Log Report Target Tolz1 Totalizer Name XXXX Desc XXXXXXXXXXXXXXXXX Source Al Action Enable Decimal 1 Period Min Unit xxxx Preset 0 0 Event No Type Setpoint Job1 Job2 1 Hi XXXX Log Alarm Set DO on 2 Low XXXX Log Alarm Set DO off As an example a report an be set up to display the following information The week s production volume Monday 990 Tuesday 1010 Wednesday 1020 Thursday 1020 Friday 980 respectively The weekly report shows production volume 5 020 22 2006 Chromalox Inc CF 15 04 03 29 07 31 03 4 4 Instrument Instrument The BACK key will return the ECR1 to Configuration mode Select Instrument then press the Enter key to get into Instrument mode Name DEMO Language English M Password Event Alarm Limit 256 M l LCD StorageMedia ICF Card Screensaver Disable gt Keypadsound minimum IRSensor Off DateStyle mmiddiy v Communication PCTransfer IRS232 Address lo M Instrument Name Assigns a name for the recorder Password Defines a security password 8 char acters maximum Once the password has been entered the user needs to key in the password whenever Config Dump Clear or Operate soft keys are required These keys enable the user to Enter BaudRate 9600 DataF ormat Ino 8 1 v configure dump data clear data or manually op erate a job Back in e
11. 5 measured data Averaged 200mS the average of 5 measured data the last of 5 measured data Maximum 200mS the maximum of 5 measured data the last of 5 measured data Minimum 200mS the minimum of 5 measured data the last of 5 measured data _ Press Back key to return to real time display all configurations will be memorized 4 2 Display Press the Back key to return to the beginning of the ee cae Width DisplayLo DisplayHi Configuration mode Select Display and press En ifai fue mfi 1200 fioooo ter to get into the Display mode Each display may faiz zleen fji Sea 0 fis320 7 have a maximum of 6 pages and each page may fa ifcyan S Hf2000 fi3700 7 display a maximum of 6 channels Disable Zlbed Hi Ap po Disable Magenta sip b Disable s Yellow sip 0 Mode Defines the method of displaying data Op a StatusBar tions are Mix Trend Bar or Digital modes DI DO Totolizer Counter i Disable Slaaie Disable Disable Trend Dir Selects the trend direction horizontal or vertical lt gt Back Background Defines the background color of Trend Figure 4 3 mode in black or white Pen Defines a drawing pen for each specific chan Realtime nel Its color width Display Hi and Display Lo can be altered Channel Selects a specific analog input Al Math Mode ematics Math or selects Disable if a specific chan Mix nel is not required History Color Selects the color for each pen
12. 6 available timers Type Countdown Repeat Countdown Daily Monthly or Weekly Countdown Defines the interval of time e g days hours Timer Timer Countdown Action Disable SS Figure 4 5 minutes and seconds not Real Time Repeat Countdown Repeats the previous count down Daily Weekly or Monthly The timer works in selected intervals of Real Time Action Disables or enables the timer Job1 Job2 various jobs as described in Section 4 1 Channel 2 jobs for each timer Counter Press directional keys lt gt atthe bottom to select from 6 available counters Name Defines the name of counter Desc Defines the description for a specific timer on the display Unit Defines the unit of timer Preset Defines the preset value for the counter The counter starts from a preset value Event Defines the type setpoint Job1 or Job2 Type Select one of three options None Process Hi Process Low Setpoint Defines the set point of process value to trigger the counter Job1 Job2 Various jobs as described in Section 4 1 Channel 2 jobs for each counter Figure 4 6 2006 Chromalox Inc 21 Totalizer Press directional keys lt gt at the bottom to select from 6 available totalizers Name Defines a name of the totalizer E Source A11 v Action Disable Decimal f Desc Defines the description for a specific totalizer on the display U U Source Select a spec
13. Channels 6 per card Contact Form N O form A Relay Rating 5A 240 VAC life cycles 200 000 for resistive load 24VDC Auxiliary Power Supply Card AP181 Channels to be used for 6 transmitters Output Rating 24 1 VDC 180mA in maximum 30mA each channel COMM Module CM181 Interface RS 232 1 unit RS 485 or RS 422 up to 247 units Protocol Modbus Protocol RTU mode Address 1 247 Baud Rate 0 3 38 4 Kbits sec Measured data Bits 7 or 8 bits Parity Bit None Even or Odd Stop Bit 1 or 2 bits Standard Ethernet Communication Protocol Modbus TCP IP 10 Base T Ports AUI Attachment Unit Interface and RJ 45 Auto detect capability Infrared Detector Distance Detect moving human body in distance around 2 meters Time delayed 10 20 30 40 50 or 60 minutes to be defined 32 2006 Chromalox Inc Environmental amp Physical Operating Temperature Storage Temperature Humidity Altitude Insulation Resistance Dielectric Strength Vibration Resistance Shock Resistance Operation Position Dimensions Panel Mount style Bench Top style Standard Panel Cutout Approval Standards Safety Protective Class EMC Emission Immunity 7 2 Communication 5 50 C 25 60 C 20 to 80 RH non condensing maximum relative humidity 80 for temperature up to 31 C decreasing linearly to 50 relative humidity at 40 C 2000 M maximum 20 M ohms min at 500 VDC 3000 VAC 50 60 Hz for 1 min
14. Key o9 7 fio fos 2 4 6 System Info 2 The system information includes System version memory CF card Ethernet IP address and Slots status Disable fod foi foo I 7 30 2 Memory Free Total Indicates the percentage of free memory to total memory reserved on the recorder 8 MB is reserved for storing measured data A small icon on the top right indicates the percentage of free Figure 4 9 memory e g mem 89 CF Card Free Total Indicates the percentage of free memory to total memory on the Compact Flash card Slot 1 6 Indicates the status of all Slots and inserted cards The cards include Analog Input Al Digital In put DI and Digital Output DO 6 relay card Update The Update key is located in the lower left corner This key is used to upgrade the ECR1 s firm ware Once the new firmware is downloaded to the CF card insert the CF card into the recorder Press the update key to begin the process It may take a few seconds to finish the process Figure 4 10 4 7 Demo The Demo mode is a simulation used for demonstration purposes It will simulate 18 Al analog inputs 18 Math functions 6 DI digital inputs and 6 DO digital outputs The trends are simulated by SIN waves To start the Demo mode turn the power off and on To stop the Demo mode and return to real mode connected with real inputs turn the power off and on once more 24 2006 Chromalox Inc 4 8 A Config
15. PK492 Chromalox PRECISION HEAT AND CONTROL User Manual ECR1 Paperless Recorder 12th Edition 2 06 e0 MMM L 00 EE EE 00 0 0 Section Page T ATT 2 A SITIO OLS TT 2 Safety Notes and Precautions see ee eee eee 2 laue ElSC a eT 2 1 General Descrip HOT T 3 Wet ECRL CAN o ee E E E EE 3 1 2 Ordering Codes and Accessories sse eee ee eee eee 4 1 3 Expandable Input and Output cardS saison esse sese eee ee eee 5 14 Storage Media CF card m ssssskecssasssessnikesssnpssneboros rdr sarc estenaddbanare aha EE a Eiaeaen ka reiha iian 6 Vigo INTared Ree erse a Ee eE Eii 6 Zo MS TT eT ET e Aae a E No A FR RN RE on br ORK ir bs 7 Zid ADAC RO TTT 7 Re Tari e TTT 7 2 3 Setup Input Output amp 24VDC Power Supply Cards cccccsccccsececeececesseceeeeceesessueeecaeeesaeessageesaaes 10 24 Wiring TOP ihe GC ANOS areca citreetismmatercnareneedescea nites inn E EEEN Sean PELET EEEE AERE EATER ETENE NT EARTE PEPENE PEER RNS 11 2 5 RS 232 RS 422 RS 485 wiring sisicnsdsiccdia sedsnsoniesiwaseeleiaeidawnad veewnievenvividecleddvedausealVenstueetiveinskdacuenccuns 12 2 6 Installation of Compact Flash CF Card sese eee 13 3 BASIC Operati TT 14 Oe Te e E ERE EE E EEE E EA 14 o2 MOTE aeea E E E E A E E wate viekanetas 14 r lt Ta ccsa E R E E ssSNetg est ses intenRssn 14 od EVON e E E E E E E E E mmateus vaamanearwagt bal 15 o S TT A E ene tentacles 15 ao Eae E E NESEATRSE 15 St DUN ever rere E E OT Peer ane nn On ene cre ere er Crem eens
16. VDC 30mA each channel 10 2006 Chromalox Inc 2 4 Wiring for the cards A Wiring Precautions 1 Care must be taken to ensure that the maximum voltage ef a rating specified on the label is not exceeded mf EE lololol 2 For the panel mounting version it is recommended that I an external fuse and an external switch rated at 2A 250 omei Wiet R aT ma VAC are installed near the recorder l SLOTI SLOT2 SLOT3 SLOT4 SLOTS SLOTS 3 Beware not to over tighten the terminals screws The torque e pmo should not exceed 1 N m 8 9 Lb in or 10 2 Kg F cm 4 Except the thermocouple wiring all wiring should be stranded copper conductor with maximum gauge 18 AWG 5 Connect a grounding conductor with 1 6mm diameter minimum to provide protective grounding prior to turn ing on the equipment Note e The six rear slots will accommodate a total of six cards maxi mum It can be any input output or 24 VDC auxiliary power supply card e The power should be turned off while inserting input and out Figure 2 16 put cards It is not recommended to insert input or output cards while the unit is switched on Rear terminals DO181 CONNECTION DIAGRAM OUT 1 OUT 2 0 50mV T C O 1V 0 10V 0 20mA OUT 3 OUT 4 OUT 5 OUT 6 OTDO1 BZA Figure 2 17 Figure 2 18 Analog input card Al181 Al182 Al183 Digital output card DO181 DI181 CONNECTION DIAGRAM J EVENT 1 7 EVENT 2 EVENT 3 EVENT 4 EVENT 5 J E
17. VENT 6 Total Current Rating 180 mA Max Figure 2 19 Figure 2 20 Digital input card DI181 24 VDC auxiliary power supply card AP181 2006 Chromalox Inc S ee 2 5 RS 232 RS 485 Wiring RS 232 Wiring 9 pin RS 232 port Recorder h fm RS 232 Cable Configuration of the RS 232 Cable 9 Pin D Type 9 Pin D Type 1 DCD 2 RD 3 TD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Female Connector Female Connector Figure 2 21 12 2006 Chromalox Inc RS 485 Wiring RS 485 TO RS 232 network adaptor SNA10A Recorder at G lt gt RS J Cable a Recorder Pa Max 247 units can be linked Recorder Figure 2 22 2 6 Installation of a Compact Flash CF Card A 16MB Compact Flash Card is installed in each recorder If a bigger capacity Compact Flash card is required and the user decides to buy it locally please check the brand name of CF card To be compatible it should be one of two recommended brands SanDisk or Transcend Other brands are not compatible Installation First fully insert Compact Flash card then turn the stopper to the right Removal First turn the stopper to the straight direction then pull out the CF card Note To read measured data and events on a CF card it is necessary to install Observer or II software on a PC first Then connect a CF reader to the USB port of a PC Finally insert the CF card into the reader 2006 Chromalox Inc 13 DEMO Pag
18. al Viewer feature to read historical data and trends 77 Historical Viewer Enter the Historical Viewer and open the project file under Configuration as above Click the icon Import Measured Data to import measured data from the CF card or from the recorder via Ethernet After the importing procedure a trend will be displayed Click the icon E to show an Even alarm list Click the icon Print to print via PC Click the icon Page to choose the Page number Click the icon Export to export data in Excel format Click the icon Copy to copy curves to a clipboard Click the icon Black B or White W to choose a black or white background Click the icon Horizontal or Vertical to display horizontal or vertical trends Click the icon Zoom Out or Zoom In to Zoom out and zoom in on trends Click the icon Zoom Cancel 4 to display the trend from the beginning to the end on one full page Click the icon Seek by time 3 to display the trend at a specific time Click the icon Seek by Event larm to search for a specific event or alarm 28 2006 Chromalox Inc C KO Real time Viewer Enter into Real time Viewer segment Click the New 3 icon for a new project enter the new project name then key in the IP address of the recorder If more than one recorder is being used key in their IP addresses and press button to put them all in the IP list The PC will automatically receive new configuration settings from th
19. ash card AS181 Basic PC software Observer I AS182 Extensive PC software Observer II AO183I 3 channel current output card AO183V 3 channel voltage output card BT181 Boot ROM without Math Counter amp Totalizer BT182 Boot ROM with Math Counter amp Totalizer SC181 Slot cover of an empty slot SNA10A RS 485 to RS 232 converter UMECR1 User Manual Notes e The rear slots of the recorder will only accept up to 6 optional cards of input output or 24 VDC power supply in any combination For example 12 channel analog input needs 4 pcs of 3 channel analog input cards Al183 Two empty slots would be available for other cards e The basic PC software Observer is supplied free recorder There is an additional charge for the exten sive PC software Observer II which is required for communication via RS 232 422 485 or Ethernet 2006 Chromalox Inc 5 1 3 Expandable Input and Output Cards The recorder is equipped with six rear expansion slots which work flexibly with the following plug amp play I O cards Analog Input cards part number Al181 Al182 Al183 These three cards are used for 1 2 amp 3 channel analog input Each input is isolated from each other to avoid noise and to ensure stable measurement Analog input is configured by DIP switches and jumpers on the card before plugging into rear expansion slot Refer 2 3 Setting Input and Output Cards Digital Output card DO181 Each card includes 6 alarm rela
20. e it Mode Mix Realtime After installation and wiring turn on the power to the recorder Six soft keys Page Mode His tory Event Status and Exit will appear on the G left side of the LCD display When the plastic cover at the front of the recorder is opened the user will find another set of five soft keys Dump Event Clear Operate Config and Shutdown These are the eleven soft keys used for operation In fd the top right corner small icons of buzzer evnt Status I z mem CF and Date Time display ECR1 status i 09 47 13 09 48 53 09 16 04 09 16 04 R Sl It It ie ee SEO ee Operate Exit Config Figure 3 1 Soft keys 3 1 Page The page key allows the user to page through multiple screens such as the one above Fig 3 1 The recorder can have a maximum of 6 Pages and each Page can display a maximum of 6 channels A channel can display either measured data or computed measured data Press the Page key to move forward from Page 1 to Page 2 in order to display any additional data 3 2 Mode The Mode key defines the type of display The options are Mix Trend Bar or Digital mode Mix The default display is Mix mode Several modes can be mixed together including horizontal vertical trend bar and digital modes Trend Press the Mode key to display Trend mode This is measured data trend in real time The same page display may have a maximum of 6 trends in different colors The user may de
21. e recorder For real time monitoring the user could use the original configuration and make no changes If necessary the user may change the following configurations Tag name Log speed Log method Unit and Alarm in active color Options in inactive colors may not be changed The real time data is displayed in the following four formats digital bar trend and alarm list Click the icon to display the measured data collected and stored by the Real time Viewer in Trend mode Click to display the Real time Viewer in Cascade mode Click the icon SES to mute which silences the alarm Click again to restore alarm sound The configuration of the Real time Viewer may or may not be consistent with the configuration of Historical Viewer 2006 Chromalox Inc 29 Mathematics With the Math option the following Math functions are available in the Channel mode of configuration The equations can be used to produce mathematical solutions by using measured data or computed data as variables The results can be displayed and stored The Math expression equation can be keyed in up to a maximum of 36 characters 6 1 Math Expressions and an example Expressions on recorder Mathematics Functions Addition Subtraction Multiplication Division SIN x sin x COS x cos x EXP x ex SQRT x Square root of x LN x loge x TG x tan x CT G x 1 tan x ASIN x Sin x ACOS x Cos x AT G x Tan x LOG x log10 x ABS
22. e required Under the Instrument menu in the IP address will have to be set up as either Auto matic or User defined This depends on the settings of the existing network on which the recorder will be communicating If the IP address needs to be fixed the next step is to enter an IP address and a Subnet mask The recorder is now ready for real time monitoring and data download to a PC without using the CF card Using the sample above the recorder can also be set up using the CF card to transfer data rather that transfer ring data across a network If using a CF card the Observer software package is needed along with a CF card reader installed on the same PC To read the configuration and measured data from the CF card for the first time it is necessary to press the Save key on the recorder to store the initial ECR1 configuration to the CF card Once this is done any measured data can then be transferred onto the CF card using the Dump key Whenever the ECR1 s configuration is changed the new configuration must be saved to the CF card as the configuration is used by the Observer software Observer I or II can also save measured data in Excel format when needed 2006 Chromalox Inc 25 PC Software Observer I amp II Observer amp Observer Il are PC software packages to be used with the recorder They are Windows 98 NT 2000 and XP compatible to archive and analyze measured data and configure the recorder from a PC Their diffe
23. ed as described in Event Job of Section 4 1 Channel of this manual 3 10 Config Details about the soft key Config are described in Section 4 Configuration 3 11 Shutdown Accidental turning off the power will cause loss of data and will interrupt the operation of the recorder There fore press the Shutdown key to shutdown the system first before turning off the power 3 12 Small icons on the top right hand side mem CF EIS 30 30 12 24 02 Figure 3 4 Buzzer Appears by flashing in red whenever an alarm status occurs The buzzer will disappear after the user acknowledges the alarm or the process becomes normal Evnt The percentage of memory space left for events alarms For example evnt 84 means 84 of memory space is remaining for events alarms Refer to Event Alarm Limit in Section 4 4 Instru ment Various numbers of events alarms can be set The icon flashes red when memory space is down to 25 The icon returns to normal green after pressing the soft key either Dump or Clear mem The percentage of memory space left for measured data The icon starts flashing red when the memory space is down to 25 The icon becomes normal green after pressing the soft key either Dump or Clear If the internal memory goes down to 10 the earliest oldest measured data and events will automatically be saved to the CF card in small batches automatically If no CF card is inserted then the earliest oldest measured data and e
24. ed data from the CF card so that the user may view the historical trend To check for any unusual Historical Trends use the tools to Zoom in Zoom out and Scroll or select Event Alarm List to see the event and or alarm value Double click the alarm bar to view the trend at a specific time Use the icon Export data in Excel to export measured data with true values in Excel format 26 2006 Chromalox Inc 5 5 Observer Il The extensive software for communication application Observer Il is divided into three parts Configuration Real time Viewer and Historical Viewer Configuration In communication applications the user may receive configuration from the recorder via Ethernet or RS 232 422 485 then change and send modified configuration back to the recorder Real time Viewer Receives and views real time data measured by the recorder When setting up a new project under the Real time Viewer click the icon Configuration data and do the configuration for real time viewing on the PC When the recorder is communicating with a PC via Ethernet or RS 232 422 485 Observer II is able to monitor any real time measured data Received from the recorder The measured data can be displayed through digital trend bar and Event Alarm format Historical Viewer Receives and views historical data stored by the recorder When setting up a new project under the Historical Viewer click the icon Receive configuration to receive con
25. eeds to work together with Screensaver it cannot function alone However the Screensaver can function alone after the IR Sensor is disabled Communication PCTransfer Selects RS 232 RS 485 or standard Ethernet communication RS 232 RS 485 Address 0 to 31 nodes for RS 485 BaudRate Selected from various Baud rates 1200 2400 4800 9600 19200 or 38400 DataFormat Select from one of four data formats Ethernet IP Select Automation if the server on the network will automatically assign the IP address for the recorder Select User Define to manually set a fixed address to the recorder Two columns will appear for keying in fixed addresses IP Address Defines the correct address of the recorder on the network SubnetMask Defines the correct SubnetMask address on the network DefaultGateway The Gateway IP address on Ethernet Note If Automation is selected the IP address and SubnetMask are invisible The IP address can be viewed in the System Info mode under Configuration Because an IP address may be re assigned a new address by the server after power is switched off and on the user defining fixed addresses is recommended 2006 Chromalox Inc 23 4 5 Clock Press the Back key to return to the Configuration 3 mode Select Clock then press the Enter key to get se into Clock Date Time mode to set up the local time aly After setting up the Date Time use directional keys to go to the Apply column then press the Enter
26. eset Totalz Start the totalizer with a preset value then select Target from Tolz 1 to Tolz 6 Reset Totalz Reset totalizer to zero and then select Target from Tolz 1 to Tolz 6 Enable Totalz Start the totalizer then select Target from Tolz 1 to Tolz 6 Disable Totalz Stop the totalizer then select Target from Tolz 1 to Tolz 6 Preset Counter Start the Counter with a preset value then select Target from Conti to Cont6 Reset Counter Resets the counter to zero and then select Target from Cont1 to Cont6 Inc Counter Increase the counter and then select Target from Cont1 to Cont6 Dec Counter Decrease the counter and then select Target from Cont1 to Cont6 Log Report Make the report for Counter and Totalizer Choose this column and then the report will be presented as details described in section 3 4 Event 2006 Chromalox Inc 19 Note The internal sampling rate of the recorder is fixed at 200 milli seconds i e the ECR1 samples data 5 times per second If the logging speed is set at 1 second in Instant mode the recorder logs using the last of five mea sured data values For the same speed in Averaging mode the recorder logs using the average of the five measured data values For the same speed in the Maximum or Minimum mode the recorder then logs using the maximum or minimum of the five measured data values Sampling Logging historical trend Display real time Instant 200mS the last of 5 measured data the last of
27. figuration information from the recorder Then confirm the configuration to receive historical measured data from the recorder in order to begin viewing the historical trend To check for any unusual Historical Trends use the tools Zoom in Zoom out and Scroll or select the Event Alarm List to view any event and or alarm values Double click the alarm bar to view the trend at a specific time Use the icon Export data in Excel to export measured data with true values in Excel format Note e Ethernet is the standard communications offered with this instrument To enable Ethernet functionality the extensive software Observer Il package is required e To set up PC software Observer II the IP address of the recorder must be keyed in This IP address can be found in Section 4 6 System Info mode under Configuration e The configuration of the Real time Viewer is set up through the PC This is different from the configuration of Historical Viewer which requires the same setup as the recorder 2006 Chromalox Inc 27 5 6 How to use PC software After installing the basic PC software Observer I the user will find two parts Configuration and Historical Viewer The extensive software Observer Il is in three parts Configuration Real time Viewer Historical Viewer A configuration Enter Configuration click the icon New IK for a new project key in the new project name and then choose CF card or Ethernet a If using a CF card c
28. fine each color details in Section 4 2 Display Bar Press the Mode key again in order to display the bar mode shown in different colors The scale of each bar can be defined individually as detailed in Section 4 2 Display Digital Press the Mode key again in order to display the digital process readouts in different colors Press the Mode key again to return to the original Mix mode 3 3 History Press the History key to display a historical trend Press the directional keys S gt to move backward or forward Press Zoom key to zoom in the time scale It may be zoomed in for 9 minutes 1 hour 12 hours one day or one week Press Back key to return to the original display 14 2006 Chromalox Inc 3 4 Event DEMO Press the Event key and the Event Alarm List will display general Events Alarms and Reports Press the Mode key to toggle between an Evnt Alarm Event Alarm screen or a Report screen E U Event Alarm The Event Alarm screen displays information on the Type Source Active time Clear time and Value of events or alarms Use the directional keys A to move downward or upward Press the Ack All key to acknowledge all alarms Events do not need to be ac Back knowledged Press the Back key to return to the origi eae nal display Figure 3 2 Evnt Alam il gt v Ack All Operate Config Shutdown On the Event Alarm List three different colors indicate the
29. ific analog input or A ey do Math input to be used for totalizing ad Gan amp lll100 0 ea Aian e Apan 4 Enter Action Disables or enables the totalizer 2 Non gt 100 0 Log Alarm No Action Decimal Defines the decimal point for the totalizer Period Selects second minute or hour rate an Eee used for the totalizer Figure 4 7 Unit Defines the units used for totalizing Preset Defines the preset value for the totalizer The totalizer starts from a preset value Type Select one of three options None Process Hi Process Low Setpoint Defines the set point in which to trigger a totalizer event Job1 Job2 various jobs as described in Section 4 1 Channel 2 jobs for each totalizer An example using the Totalizer A factory operates for 8 hours a day and the staff wishes to get the total volume of production using daily weekly and monthly reports First the user needs to enter into Tools mode modify the settings as follows the totalizer will then compile from 8 30 am and stop at 17 30 pm daily After production has finished the user performs the following press the Event key on the left hand side and press the Mode key to select Report mode Finally press the Report key to choose a daily weekly or monthly report format Timert Type Daily Action Enable Time Hour 8 Min 30 Job1 Reset Totalz Target Tolz1 Job2 Enable Totalz Target Tolz1 Timer2 Type Daily Action Enable Time Hour 17 Min 3
30. lick the icon File and select the file path of the CF card A question appears Do you want to receive configuration data now Before confirming the user needs to Save configura tion and Dump measured data from the recorder to the CF card then insert the card into a CF reader connected to a PC After confirmation the PC will receive configuration data from the CF card In the configuration table the user may review configuration by clicking the icons of Channel N Display 12 Tools se Instrument and System Information 2 This configuration is used by the Historical Viewer to read historical data and trends If necessary the user may alter the configuration on the PC and Send configuration changes Ex to the CF card then Load it to the recorder Anytime the configuration of the recorder is altered the PC can and must receive the configuration updates from the recorder via CF card b For Ethernet click the icon File then key in the IP address of the recorder A question appears Do you want to receive configuration data now After confirmation the PC will receive configuration data from the recorder via Ethernet In the configuration table the user may review the configuration by clicking the icons of Channel Display tl Tools Z Instrument and System Information If necessary the user may alter the configuration on the PC and Send configuration back Em to the re corder This configuration is used by the Historic
31. n ee ants dn sn ee SEE Se 31 TA General Sp eCINC AON S T 31 T2 e e a Tee sisien erene eeen Esee EENT EEEE EEA R A EEEE ERENT EEE DENNE ERORE ske EIEEE 33 Lo Dala CCU T e nen R EEA E A E E S E AR 33 2006 Chromalox Inc Safety This recorder is compliant with the requirements of EN61010 1 UL 61010C 1 amp CSA C22 2 No 1010 1 92 The protection provided by the recorder may be impaired if it is used in a manner inconsistent with its intended purpose or in an environment that exceeds the specifications of the recorder Chromalox Inc is not liable for the user s failure to comply with these requirements Safety Symbols The following symbols may be seen on the recorder labeling Protective Earth Ground DC Supply Safety Notes and Precautions 1 The protective earth ground terminal should be connected first before any other connection is made To avoid dangerous conditions any interruption to the protective Earth conductor inside or outside the recorder is prohibited Even in the case of a portable unit the protective earth terminal must remain connected if the recorder is connected to any hazardous voltage 2 Keep signal and supply voltage wiring separated from one another If this is impractical use shielded cables for signal wiring Double insulation should be used for signal wiring when the recorder is being used with hazardous voltage 3 Do not use the recorder where there is high vibration or high magnetic field This
32. nd the Counter and Totalizer Press the Mode key to choose either DI DO Counter or Totalizer This display shows the DI DO Counter or Totalizer status at the present time 3 6 Exit Press the Exit key to close the existing operation the soft keys on the left hand side will disappear giving a full display Press any soft key on the left hand side and the six soft keys Page Mode History Event Status and Exit will appear again Open the plastic cover at the front lower side of recorder then another set of five soft keys Dump Clear Operate Config amp Shutdown appear 2006 Chromalox Inc 15 3 7 Dump Before removing the CF card from the recorder it is necessary to press the Dump key to transfer the measured data and events from the internal memory of the recorder to the CF card 3 8 Clear When the internal memory is down to 25 the mem icon on the top right changes color from green to red Also when the internal memory reserved for events is down to 25 the evnt event icon on the top right changes color from green to red In each case the user should transfer all measured data from the recorder to the CF card by pressing the Dump key as above However if the measured data and events are not significant information the user may also press the Clear key to clear them 3 9 Operate Press the Operate key to start a job manually For example to record the alarm by selecting Log alarm There are various jobs that may be assign
33. o the CF card and then to the PC After initial configuration is saved the DUMP key is all that is needed to send process data to the CF card Data Storage Formula The equation below will help you determine how often a CF card must be dumped to a PC before it is full Each data sample consumes 2 bytes of the CF card s memory The portion of the equation in parenthesis must be figured for each input channel and added together if multiple channels are being recorded The days CF Card capacity 2 Bytes x seconds per sample x 3600 x hours of operation per day Example A 16 megabyte CF card with a set log speed of 1 sample second which runs 8 hours will last 277 days 16MB 2x1x3600x8 277 1 5 Infrared Detector IR Detector Infrared technology on the ECR1 recorder is used to prolong the lifespan of the LCD display The IR detector on the front of the ECR1 senses body heat to a distance of approximately 2 meters away This feature works together with the screensaver to de energize the screen after a period of inactivity The detector senses when a user approaches the recorder and automatically re energizes the LCD display This function can be disabled if desired 6 2006 Chromalox Inc Installation and Wi rin 2 1 Unpacking If any damage is found while unpacking the user should contact the local representative at once It is suggested that the special packaging is retained for possible future use 2 2 Installa
34. reater than the specified rate time interval For example when the Setpoint is set to 50_2S if the process is decreasing greater than the value of 50 in 2 seconds then the job or alarm is actuated Setpoint A fixed value for actuating Job1 and or Job2 Job1 Job2 When an event occurs the task to be performed is called the job A typical example is to trigger an alarm buzzer in the event of high temperature Each pen can accept four events or alarms and each event can create two jobs Please note that a job under an Event is different from a job by pressing the Operate key The former is actuated by an event and the latter is actuated by manual control no event necessary Various types of jobs can be selected No Action Do nothing Log Alarm Record alarms Log Event Record events Sound Buzzer Sound the buzzer It stops once any key is pressed DO Latch On Set digital output relay on and then select Target from DO 1 to DO 6 The relay is latched when it is activated DO Latch Off Set digital output relay off and then select Target from DO 1 to DO 6 The relay is latched when it is activated DO Process Set digital output relay on for process high or low and then select Target from DO 1 to DO 6 The relay is not going to be latched when it is activated Enable Timer Start the timer and then select Target from Timer 1 to Timer 6 Disable Timer Stop the timer and then select Target from Timer 1 to Timer 6 Pr
35. rent applications are ECR1 without communication Observer I Basic software supplied for free on recorders with out communications ECR1 with communication Observer II Extensive software offered with recorders using com munications such as Ethernet or RS 232 422 485 5 1 Hardware requirements The use of a 200 MHz Pentium PC with 64 MB RAM minimum is recommended The performance will be compromised if a slower PC is used or with less memory 5 2 Set up To set up the software on a PC insert the CD double click the Setup program and follow the step by step instructions 5 3 PC Software manual HELP After completing the Set up procedure the user may get into HELP on the PC software and use it as the software manual 5 4 Observer I The basic software for non communication application Observer is divided into two parts Configuration and Historical Viewer Configuration In non communication applications the user may receive configuration from the recorder via a CF card then change and send modified configuration back to the recorder via the CF card Historical Viewer Receives and views historical data stored by the recorder After saving configuration and measured data from the recorder to the CF card insert the CF card into the CF reader connected to a PC The PC will automatically receive configuration information from the CF card after a new Historical Viewer project is created Click the icon to download historical measur
36. rrent Scale gt Scale Unit Defines a unit of measure gt Scale Low Defines low scale with decimal if necessary For instance input 0 10 V the Scale Low can be set up with value 0 00 to be correspondent to low range 0 V gt Scale Hi Defines high scale with decimal if necessary For instance input 0 10 V the Scale Hi can be set up with value 100 00 to be correspondent to high range 10 V 18 2006 Chromalox Inc Event The Event is frequently used for Alarm purposes Event can also be used for Digital Output DO Timer Totalizer Counter or Report functions Type There are various event configurations that can be selected for an Alarm or job purpose Choices are H L HH LL R or r H High limit When the process exceeds high limit the alarm or job is actuated L Low limit When the process drops below low limit the alarm or job is actuated HH High high limit sets up another limit higher than high limit for double warning LL Low low limit sets up another limit lower than low limit for double warning R Increasing rate of change The job or alarm is actuated when the rate of increasing process value is greater than the specified rate time interval For example when the Setpoint is set to 100_1S if the process is increasing greater than the value of 100 in 1 second then the job or alarm will be actuated r Decreasing rate of change The job or alarm is actuated when the rate of decreasing process value is g
37. shing it in the direction shown in Figures 2 4 through Figure 2 8 Ensure that the ear is firmly plugged into case Do the same with the left ear FV L Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Continued on next page 8 2006 Chromalox Inc Holding the handle so that the instruction side is visible pull the handle outward using both hands and put it in a vertical position on top of the case Then slide the handle into both ears as Figure 2 9 illustrates Rotate the handle downward as shown in Figure 2 10 amp 2 11 Lastly slide both feet beneath the case and straighten up the stoppers as shown in Figure 2 12 through Figure 2 14 The bench top recorder is now mechanically ready To remove handle rotate to vertical and pull outa ard Figure 2 10 Figure 2 12 Figure 2 13 Figure 2 14 Note To change the bench top into panel mount Disassemble kit MK184 one handle two feet and two ears in reverse of above then fit the mounting clamps 2006 Chromalox Inc 9 2 3 Setup input output amp 24VDC power supply cards JUMPER AND SWITCH SETT Sw oN FUNCTION DIP SW SETTING lt sw orr ale D ol i a 3 5 oS 3 G I tl Pa I ba JG jan S ele Pe THERMOCOUPLE amp RI PEEP TT TTT tT R He m o PT100 E JptTio m je RTD m m m 3 wire RTD 2 wirs ATO an T C E V mA Hiss f Figure 2 15 Analog inpu
38. status of alarms e Red Presently in alarm status e Green The cause of alarm status was temporary and has now returned to normal e Grey A temporary alarm in green status after having been acknowledged then becomes grey The Active Time Column displays the time that an alarm status became active Clear Time displays the time when the two following conditions are met First the alarm status is cleared and becomes normal and second the user has acknowledged the alarm Once an alarm occurs the red buzzer icon on the top right starts flashing Once the alarm condition has expired and the alarm is acknowledged then the red buzzer icon disappears When the Clear Time column shows Terminated this indicates that the alarm has been terminated by turning off the power Report Press the Mode key to choose the Report Function bezai 5 This produces Counter and Totalizer reports when fa Counter Cont3 used Press the Report key to select the report on a we a e Gas 8 9 Counter Counter Cont daily weekly or monthly basis Press directional Counter Cont6 0 Totali Tolz1 0 0 keys amp F to choose the exact day week or month aael a gt Totalizer Tolz3 0 0 10 Toazer Tolz4 0 0 11 Totalizer Tolz5 0 0 12 Totalizer Tolz6 0 0 Back Dump Clear Operate Config Shutdown Figure 3 3 3 5 Status The Status key brings up a list that displays the present status of Digital Inputs DI Digital Outputs DO Alarm Relay a
39. t card part numbers Al181 Al182 Al183 Al181 Al182 Al183 are analog input cards with 1 2 or 3 channels respectively Each card includes universal TC inputs J K T E B R S N L P1100 mV mA and V To select a specific input first set jumpers and switches according to the sticker information on the card as shown in Figure 2 15 and plug it into the rear slot Then turn on the power to the unit The recorder will automatically detect the card and display the specific input type then show its source of a specific slot in Configuration Mode All inputs were initially set for 4 20mA from the factory Digital Output card DO181 6 relay alarm card The digital output card includes 6 relays rated 5 Amp 240 VAC Plug the card into rear slot and power on The recorder will automatically detect the card and then display the output type and its source of the specific slot in System Info mode while doing the configuration To set up the digital output card please refer to Event Job in Section 4 1 of this manual Digital Input card DI181 This card includes 6 event input channels 1 2 3 4 5 amp 6 As above plug the card into rear slot and turn the power on The recorder will automatically detect the card and then display the input type and its source of the specific slot in System Info mode while doing the configuration 24 VDC auxiliary power supply card AP181 This card can supply power to 6 transmitters The output rating is 24 1
40. tion Remove stains from this equipment using a soft dry cloth Do not use harsh chemicals volatile solvent such as thinner or strong detergents to clean the equipment in order to avoid deformation or decoloration The recorder is designed for indoor use and not in hazardous areas It should be kept away from shock vibration and electromagnetic fields such as variable frequency drives motors and transformers The ECR1 peperless recorder is intended for operation in the following environment Pollution Degree Level Il IEC1010 1 EN61010 1 Temperature 5 50 C Humidity 20 80 RH non condensing Power 90 250 VAC 50 60 Hz 11 18 VDC or 18 36 VDC Panel Mounting Style 79 in Db R an S gt 144mm 5 67 in OD OD oa le 188 mm gt Max 20mm 79 in XNA AAS AAA ARS 7 40 in Figure 2 1 Figure 2 2 The front side The right side Min 200mm I 7 87 in E Figure 2 3 ela Panel Cutout standard DIN size 138 mm x 138 mm Min 200mm 7 87 in Note ma e Do not over tighten mounting clamp screws 643 as it could result in distortion of the case e There is no mounting angle restriction 2006 Chromalox Inc 7 Bench Top Portable Style For use as a portable bench top assembly The portable kit MK184 should include two ears one handle and two feet Assemble as follows First put the right ear FV R on the right hand side of the metal case and slide it into the case by pu
41. uration Example Here is a process that requires a paperless recorder with 3 channels of 4 20 mA input 6 relay outputs and Ethernet communications for real time monitoring With the Analog input card Al183 not yet installed in the rear slot set up the card to accept a 4 20 mA input according to section 2 3 Setup Input and Output Cards With the DIP switches now set plug the card into SLOT1 in the rear of the recorder Plug a 6 relay output card DO181 into the rear SLOT2 Complete all necessary power input output and communications wiring and installation procedures Next install the supplied Observer II software onto a PC which will be used for commu nications and monitoring Power up the recorder Open the front flip down panel and six soft keys will appear at the bottom of the LCD display Pres the Config key to enter the ECR1 s configuration mode Now using the arrow and enter keys to the left select Channel Configure these settings according to section 4 1 Channel Define the names for each channel choose a log speed of 1S Method Instant Range 4 00 20 00 mA scale unit Scale low 0 00 and scale high 100 00 Configure the Event alarm to High alarm H for channels 1 2 amp 3 and set up Job 1 to log the alarm Continue through sections 4 2 Display 4 3 Tools 4 4 Instrument and 4 5 Clock to finish the basic setup To establish ECR1 communications with an Observer Il software package via an Ethernet connection a few extra steps ar
42. ute 10 55 Hz 10m s_ for 2 hours 30m s_ 3g for operation 100g for transportation no inclined restriction 166 W x 144 H x 174mm D 166 W x 192 H x 194mm D DIN size in 138 x 138mm UL61010C 1 CSA C22 2 No 1010 1 92 EN61010 1 IEC1010 1 over voltage category II Pollution degree 2 IP 30 front panel for indoor use IP 20 housing and terminals EN50081 1 EN61326 EN55011 class B EN61000 3 2 EN61000 3 3 EN50082 2 EN61326 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 11 EN50204 The standard communication interface is Ethernet with protocol IEEE 802 3 10 Base T Other options are RS 232 RS 422 RS 485 7 3 Data Security The recorded data is stored in the manufacturer s special binary format It is not possible to manipu late or modify those recorded data This feature fully guarantees the security of the data 2006 Chromalox Inc 33 Chromalox PRECISION HEAT AND CONTROL Chromalox Inc 103 Gamma Drive Pittsburgh PA 15238 Phone 1 888 996 9258 www chromalox com
43. vents will be overwrit ten and replaced by the latest measured data and events CF This icon shows the status of the Compact Flash card If a CF card is not inserted the icon shows a red cross sign If it is properly inserted then the icon displays as normal green and indicates the percentage of memory space left on the CF card The icon starts flashing in red when the available memory space goes down to 25 The icon returns to normal green after downloading data and events from the CF card to the PC If the CF card is inserted in the recorder and its memory is full then the memory of CF card remains unchanged and the earliest oldest measured data and events on the recorder s internal memory will be overwritten and replaced by the latest measured data and events Date Time To set the local time please refer to Section 4 5 Clock 16 2006 Chromalox Inc Configuration Configuration Press the Config key to enter the Configuration mode The following buttons appear Channel Display Tools Instru ment Clock System Info and Demo Meanwhile the fol lowing soft keys appear at the bottom Save Load Default and Back Sava Load Deteut EA Figure 4 1 Soft Keys Enter First select the mode by pressing directional keys then press Enter key to enter any mode of Channel Display Tools Instrument Clock System Info or Demo Save This saves the ECR1 configurations from the recorder to the CF
44. x Absolute of x SQ x x ROUND x The closest integral number to x HI x y The bigger value between x and y LO x y The smaller value between x and y INV x 1 x PCT x Hi Lo PCT x Hi Lo x Target Value Hi High Value Lo Low Value x y Remainder of x y x y xy An example of Math Set up a Math channel after setting up three analog inputs In Channel mode press the Math key to get into a Math channel Assign the Name Description Enable Type define Log Speed Log Method and do Math Expression Equation Then select Display mode Configure mode Trend Direction and Background color If Pens 1 2 and 3 have been used for three analog inputs then select Pen 4 to be used for Math Press the Enter key under the Channel column of Pen 4 then select MATH1 Define Color Width of the trend DisplayHi and DisplayLo Press the Back key twice to return to the beginning of the display and all configurations will be memorized The Math function has now been initialized 30 2006 Chromalox Inc pecification 7 1 General Specifications Power 90 250VAC 47 63Hz 60VA 30W maximum 11 18VDC or 18 36 VDC 60VA 30W maximum Display 6 1 TFT LCD 640X480 pixel resolution 256 colors Memory 8MB storage memory on board Storage media 16 64 128 MB CF Compact Flash cards Analog Input Card Al181 Al182 Al183 Channels Resolution Sampling Rate Maximum Rating Temperature Effect Sensor Lead Resistance Effect T C
45. ys Contacts are rated 5 Amp 240 VAC Digital Input card DI181 Each card includes 6 channels Logic Low 5V minimum 0 8V maximum Logic High 2V minimum 5V maximum 1 4 Storage Media CF Card The Compact Flash Memory Card CF Card is an open standard media that is used with this instrument Its compact size anti dust and anti vibration features increase its reliability in the field The purpose of the CF card is to transfer temperature data and recorder configuration to and from a PC for permanent storage and analysis To read the measured data from a CF card to a PC add a CF card reader to the USB port of a PC Higher capacity 64 and 128MB CF cards are available upon request Alternatively the user may purchase these locally To ensure compatibility we recommend only two brands SanSisk and Transend First Time Use To read the ECR1 configuration and measured data for the first time it is necessary to press SAVE key under the configuration menu of the recorder This saves the setup of your ECR1 recorder and prepares it to be transferred to a PC Once the ECR1 s configuration is saved to the card then any measured process data can be dumped onto the card by pressing the DUMP Key Once measured data and configuration are saved onto the card the card can then be inserted into a CF card reader connected to a PC with Observer software running Any time the configuration of the ECR1 is altered it is important to save the changes t
Download Pdf Manuals
Related Search