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MAP-201

1. SAI1012 MAP 202 with SMC Pneu Alpha PLC SAI1022 Assembly kit for MAP 202 SAI1112 MAP 202 with Siemens PLC SAI1212 MAP 202 with Omron PLC SAI1312 MAP 202 with Mitsubishi PLC SAI1412 MAP 202 with Allen Bradley PLC SAI1512 MAP 202 with Telemecanique PLC other configurations on demand please consult availability SMC INTERNATIONAL TRAINING MAP 203 m BB ES Vertical revolving handling device with internal gripper This equipment includes a revolving handling device with an internal gripper which moves the part from one position to another The equipment is presented in three versions with PLC without PLC and in assembly kit SAI1003 MAP 203 Vertical revolving handling system with internal gripper without PLC SAI1013 MAP 203 with SMC Pneu Alpha PLC SAI1023 Assembly kit for MAP 203 SAI1113 MAP 203 with Siemens PLC SAI1213 MAP 203 with Omron PLC SAI1313 MAP 203 with Mitsubishi PLC SAI1413 MAP 203 with Allen Bradley PLC SAI1513 MAP 203 with Telemecanique PLC other configurations on demand please consult availability we sae MAP 204 m m Horizontal rotolinear handling device with external gripper It consists of a rotolinear handling device fitted with an external gripper which moves a part from one position to another The equipment is presented in three versions with PLC without PLC and in assembly kit SAI1004 MAP 204
2. Controlled by solenoid valve Auto switches Reed type Barrier type photocell Insertion of the shaft in the assembly module Compact linear and rotary drive cylinder with speed controllers and initial and end position switches during linear movement and 0 and 180 during rotary movement Controlled by two solenoid valves Fixing arm parallel type pneumatic grippers with two fingers Controlled by solenoid valve Auto switches Reed type Photocell a 23 SMC INTERNATIONAL TRAINING Positioning of the lid module Horizontal shaft double acting dual rod cylinder with speed controllers and initial and end position switches Controlled by solenoid valve Vertical shaft Double acting dual rod cylinder with speed controllers and initial position switch Controlled by solenoid valve Fixing arm 3 vacuum pads with vacuum ejector Controlled by solenoid valve Auto switches Reed type PNP output vacuum pressure switch Electric control panel Accessible terminal strip with power supply connections and codified O Station I O 24 inputs 15 outputs Power supply source 100 240Vac 24Vdc 60W Control PLC according to the user s choice MAP 200
3. practical activities are divided into units for the student which contain the problems and ideas behind the practical exercises and solutions for the teacher with the results The following figure shows an example of a practical activity manufacturing ot parts to functioning as well as the nem Other didactic supports m mm mmaa In addition to the documentation included in each training system the users can complement their training with the following didactic supports Pa l quirements fabricate the eens applicarion IMC INTERNATIONAL TRAINING aloricallon x aantig the groups Flexitie tabi suppi preumalic power supply _ identifying hid Electric power Sut cessary for its Propel Application Guidelines guidelines varous WAPZOS modules co ordinated 1 How are the Ly of communication by modem gt Nhat are the advantages standards concerning safety nachinery e an ovided to find the European 3 1 a UNE EN 292 2 What do cd makes reference to the autoSIM 200 The shortest way Pneumatic slides Case with pneumatic symbols to automation Set of slides organized in Set of magnetic symbols for Software for training in chapters to be used as a working on the metal board automation technologies More support in the laboratory In CD More information on page 64 information on page 22 format or projector slides More information on pag
4. Horizontal rotolinear handling system with external gripper without PLC SAI1014 MAP 204 with SMC Pneu Alpha PLC SAI1024 Assembly kit for MAP 204 SAI1114 MAP 204 with Siemens PLC SAI1214 MAP 204 with Omron PLC SAI1314 MAP 204 with Mitsubishi PLC SAI1414 MAP 204 with Allen Bradley PLC SAI1514 MAP 204 with Telemecanique PLC other configurations on demand please consult availability MAP 200 X MAP 200 88 The integrated solution MAP 205 assembly minicell Sees eee MAP 205 assumes the integration of the four didactic handling systems in the shape of an assembly minicell It carries out the complete assembly process of a series of parts in this case a turning mechanism comprised of a base a bearing a shaft and a lid All the modules included in the process are located on a table made of aluminum profile which also includes The solenoid valves and the electronic part for the control of the station Control keypad start stop manual auto selector Single connections for electricity and air Air treatment unit Modules included in the equipment Base feeder The bases are housed in a gravity part feeder The process starts by extracting a base and verifying that the position is correct If it is not in the correct position it is pushed towards the evacuation ramp If it is in the correct position it is moved to the insertion point Bearing assembly By using a
5. 0 86 MAP 200 Four training systems four handling applications See 8 MAP 201 sa S SB BBB Part feeder with detector and ejector for incorrect parts A gravity part feeder houses the parts in its interior Each part has a non symmetrical interior housing and is extracted by a pneumatic cylinder The correct position of the part is verified using a cylinder with a cylindrical part attached Otherwise a single acting cylinder removes the part via the evacuation ramp The equipment is presented in three versions with PLC without PLC and in assembly kit SAI1001 MAP 201 Part feeder with detector and ejector for incorrect parts without PLC SAI1011 MAP 201 with SMC Pneu Alpha PLC SAI1021 Assembly kit for MAP 201 SAIV111 MAP 201 with Siemens PLC SAI1211 MAP 201 with Omron PLC SAI1311 MAP 201 with Mitsubishi PLC SAI1411 MAP 201 with Allen Bradley PLC Ye a p l SAI1511 MAP 201 with Telemecanique PLC E M 8 A nt enn ll other configurations on demand please consult availability MAP 202 sa B amp B amp amp amp Vacuum held handling device with two shafts This is a cartesian handling device with two shafts which moves the part from one position to another while holding it using a set of three vacuum pads The equipment is presented in three versions with PLC without PLC and in assembly kit SAI1002 MAP 202 Vacuum held handling system with two shafts without PLC
6. MAP 200 The study of the handling techniques in a series of training equipment which reproduces the most common handling applications in an industrial environment using electro pneumatic techno logy Four different training systems reprodu ce simple electro pneumatic han dling processes while a fifth system consolidates the func tions of the four previous ones forming a small assembly minicell SMC INTERNATIONAL TRAINING MAP 201 84 MAP 200 The solution for the study of industrial handling m The MAP 200 series consists of four training systems to learn about the main handling applications used in electro pneumatic technology In each of these a simple assembly process is carried out by reproducing more complex processes found in industry A fifth handling device MAP 205 integrates the functions of the other four in one system only Moreover it incorporates the troubleshooting system which generates up to 16 different breakdowns to be identified by the user This last handling device also allows remote maintenance scenarios via a modem or other technologies such as WI FI etc The handing systems include a whole series of industrial technologies such as pneumatics electro pneumatics PLCs sensors etc This is equipment devised and developed for the acquisition of the following professional skills Analysis Installation assembly Diagnosis an
7. art stop push button and automatic manual selector e Electric power supply 24Vdc e Pneumatic supply pressure 0 6MPa e Actuators 1 rotolinear actuator 1 parallel type gripper e Solenoid valve block 3 single solenoid valves e Sensors 6 end of stroke Reed type switches e Regulators 4 unidirectional speed controllers e Terminal block double connection terminals with additional connections for 2 mm connectors e PLC only in option WITH PLC according to the user s choice e Power supply source 100 240Vac 24Vdc 60W MAP 200 3 E MAP 200 echnical pages E E MAP 205 mua ee ee Assembly minicell Dimensions 1200 x 720 x 445 mm Air treatment unit Filter 5 um with pressure regulator and indicator gauge Control keypad Start stop selector on off push buttons Base feeder module 2 double acting cylinders with speed controllers and initial and end position switches Controlled by solenoid valves Rectangular section pusher cylinder with speed controllers and end position switch Controlled by solenoid valve Auto switches Reed type Inductive detector Single acting cylinder with speed controller Controlled by solenoid valve Bearing assembly module Double rack and pinion rotary actuator with speed controllers and 0 90 and 180 position switch Controlled by solenoid valve Fixing arm parallel type pneumatic grippers with two fingers
8. d the repair of breakdowns Interpretation and elaboration of documentation PLC programming The handling devices from the MAP 200 series as well as the rest of the SMC International Training equipment are constructed entirely from industrial materials so the student works with the same materials as found in the industrial environment a Z3 SMC INTERNATIONAL TRAINING Versions m EBB BE Each training system from the MAP 200 except for the MAP 205 minicell series is presented in three different versions for the user to choose from Without PLC this contains the entire assembled pneumatic and electro pneumatic system The air treatment unit is also included The PLC is not included in this version With PLC in this case the PLC is incorporated for the maneuver We have a wide variety of PLC brands Please consult availability In assembly kit in this version the equipment is supplied with each part conveniently packaged and docu mented Thus in addition to the prac tical activities proposed for all the ver sions the student can carry out the assembly and disassembly of the equipment guided by the assembly instructions and drawings provided in the documentation This version does not include the PLC E E E cent E EE EE aad can acai aula eat il aa aad A ce AO eg a AO AP a GA BE case aE ct ape Reet Eee Leer mi a a ee AE EE E E al ad a a r ee oe sa eet ee j MAP 20
9. e 2 single solenoid valves e Sensors 4 end of stroke Reed type switches e Regulators 4 unidirectional speed controllers e Terminal block double connection terminals with additional connections for 2 mm connectors e PLC only in option WITH PLC according to the user s choice e Power supply source 100 240Vac 24Vdc 60W 92 EE 23 SNC INTERNATIONAL TRAINING MAP 203 same eee Vertical revolving handling device with internal gripper e Dimensions 740x400x445 mm Approximate weight 22 Kg e Air treatment unit Filter with pressure regulator pressure gauge throttle and drain valve e Keypad start stop push button and automatic manual selector e Electric power supply 24Vdc e Pneumatic supply pressure 0 6MPa e Actuators 1 rotary actuator 1 internal gripper e Solenoid valve block 1 double solenoid valve 1 single solenoid valve e Sensors 2 end of stroke Reed type switches e Regulators 2 unidirectional speed controllers e Terminal block double connection terminals with additional connections for 2 mm connectors e PLC only in option WITH PLC according to the user s choice e Power supply source 100 240Vac 24Vdc 60W MAP 204 maaan Rotolinear handling device with external gripper e Dimensions 740x400x445 mm Approximate weight 21 Kg e Air treatment unit Filter with pressure regulator pressure gauge throttle and drain valve e Keypad st
10. e 64 MAP 200 L MAP 200 Technical pages ee g MAP 201 maaan eo Part feeder with detector and ejector for incorrect parts e Dimensions 770x580x445 mm Approximate weight 31 Kg e Air treatment unit filter with pressure regulator pressure gauge throttle and drain valve e Keypad start stop push button and automatic manual selector e Electric power supply 24Vdc e Pneumatic supply pressure 0 6MPa e Actuators 2 Double acting cylinders 1 Single acting cylinder 1 Single acting anti turn cylinder e Solenoid valve block 3 5 2 way single solenoid valves 1 3 2 way single solenoid valve e Sensors 4 end of stroke Reed type switches e Regulators 6 unidirectional speed controllers e Terminal block double connection terminals with additional connections for 2 mm connectors e PLC only in option WITH PLC according to the user s choice e Power supply source 100 240Vac 24Vdc 60W MAP 202 mas ee Vacuum held handling device with two shafts e Dimensions 740x400x445 mm Approximate weight 20 Kg e Air treatment unit Filter with pressure regulator pressure gauge throttle and drain valve e Keypad start stop push button and automatic manual selector e Electric power supply 24Vdc e Pneumatic supply pressure 0 6MPa e Actuators 2 dual rod cylinders 3 vacuum pads with 1 vacuum ejector e Solenoid valve block 1 double solenoid valv
11. rack and pinion type revolving handling device which detects an angle of 180 a bearing is inserted inside the base coming from the previous module The presence of the bearing in the initial position is verified by a miniature photocell If affirmative the gripper arm attached to the handling device holds the bearing and inserts it into the base Insertion of the shaft A rotolinear handling device is used during this phase of the process having verified the presence of the part by using a fiber optic photocell The moving of the part is Carried out using a gripper attached to the rotolinear handling device Positioning of the lid The last assembly operation is carried out using a handling device consisting of two shaft shaped cylinders with a plate fitted with three vacuum pads Once the lid is positioned the assembly process will be completed INTERNATIONAL TRAINING SAI1005 MAP 205 Assembly minicell without PLC SAI1115 MAP 205 with Siemens PLC and modem SAI1215 MAP 205 with Omron PLC and modem SAI1315 MAP 205 with Mitsubishi PLC and modem lt SAI1415 MAP 205 with Allen Bradley PLC and modem SAI1515 MAP 205 with Telemechanique PLC and modem other configurations on demand please consult availability SCADA In order to extend the didactic capacities of the MAP 205 system the option of a SCADA package is offered which allows the operations of the different modules to be s
12. upervised in real time from a PC SAI1030 SCADA software for remote control Siemens SAI1031 SCADA software for remote control Omron SAI1032 SCADA software for remote control Mitsubishi SAI1033 SCADA software for remote control Allen Bradley SAI1034 SCADA software for remote control Telemecanique with OPC other configurations on demand please consult availability Remote maintenance MAP 205 allows the study of remote maintenance via a modem or WI FI system Simulation of breakdowns The MAP 205 equipment also includes the TROUB 200 breakdown simulation system which generates up to 16 breakdowns at the touch of a button for the student to detect MAP 200 MAP 200 90 Documentation Each of the handling devices of the MAP 200 series includes a complete set of documentation comprised of the user manual and the exercise manual The user manual includes the description of the equipment all the pneumatic mechanical electrical and grafcet drawings and diagrams as well as the technical specifications of all the industrial components of the equipment For the MAP 201 MAP 202 MAP 203 and MAP 204 equipment in the assembly kit the detailed diagrams of the equipment assembly are also included The exercise manual includes a collection of practical activities intended for the development of the aforementioned professional skills In the case of the assembly minicell MAP 205 these

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