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DS 42 Dual Stage Rotary Vane Pump

1. Agilent Technologies Inc 2013 Printed in ITALY 12 2013 Publication Number 87 900 977 01 Agilent Technologies Southeast Asia Agilent Technologies Sales Sdn Bhd Unit 201 Level 2 uptown 2 2 Jalan SS21 37 Damansara Uptown 47400 Petaling Jaya Selangor Malaysia Tel 603 7712 6106 Fax 603 6733 8121 Toll free 1 800 880 805 vps customerservice agilent com Taiwan Agilent Technologies Taiwan Limited 20 Kao Shuang Road Ping Chen City Tao Yuan Hsien 32450 Taiwan R 0 C Tel 886 3 4959004 Toll free 0800 018 768 vpw customerservice agilent com UK and Ireland Agilent Technologies UK Ltd 6 Mead Road Oxford Industrial Park Yarnton Oxford 0X5 1QU UK Tel 44 0 1865 291570 Fax 44 0 1865 291571 Other Countries Agilent Technologies Italia S p A Via F lli Varian 54 10040 Leini Torino Italy Tel 39 011 997 9111 Fax 39 011 997 9350 Toll Free 00 800 234 234 00 Customer Support amp Service NORTH AMERICA Toll Free 800 882 7426 vpl ra agilent com EUROPE Toll Free 00 800 234 234 00 vpt customercare agilent com PACIFIC RIM please visit our website for individual office information http www agilent com chem vacuum Worldwide Web Site Catalog and Order On line www agilent com chem vacuum Representatives in most countries 12 13
2. Le alte tensioni possono causare morte al contatto Operare sempre con la massima cautela e secondo le norme antinfortunistiche in vigore in movimento e di alta tensione AVLUYA Quando la macchina alimentata prestare attenzione per la presenza di parti VIVI 40 3 y4 Nel caso si debba procedere ad operazioni di manutenzione della pompa al termine di un periodo di esercizio necessario lasciarla raffreddare poich A la temperatura esterna puo superare i 60 C DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 17 82 1 Istruzioni per l uso Manutenzione AVVERTENZA Escludere sempre l alimentazione della pompa prima di compiere operazioni di manutenzione Apporre specifici cartelli di avvertenza APPARECCHIATURA IN MANUTENZIONE NON INSERIRE L ALIMENTAZIONE in corrispondenza dell interruttore di alimentazione Al termine ripristinare i dispositivi di sicurezza AVVERTENZA A Non effettuare la sostituzione dell olio subito dopo l arresto della macchina in quanto la temperatura dello stesso pu essere elevata Prima di rispedire al costruttore una pompa per riparazioni indispensabile compilare e far pervenire al locale ufficio vendite la scheda Request for return allegata al presente manuale di istruzioni Copia della stessa deve essere inserita nell imballo della pompa prima della spedizione 18 82 Qualora una pompa dovesse essere rottamata procedere alla sua elim
3. Wartung Gebrauchsanleitung 2 Das f r den Betrieb und die Wartung zust ndige Personal soll geschult sein und ber eine solide Kenntnis der Unfallschutzvorschriften verf gen Hochspannungen k nnen bei Kontakt t dliche Folgen haben Es ist stets mit gr ter Vorsicht und gem den geltenden Unfallschutzvorschriften vorzugehen Bei eingeschaltetem Ger t ist auf Bewegungs und Hochspannungsteile zu achten Falls die Pumpe im Anschlu an den Betrieb gewartet werden soll ist abzuwarten bis sie abgek hlt ist da ihre Oberfl che eine Temperatur von 60 C berschreiten kann DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 29 82 2 Gebrauchsanleitung Wartung WARNUNG Vor Wartungsarbeiten ist die Pumpe stets energiefrei zu schalten Am Netzschalter sind spezielle Warnschilder INSTANDHALTUNG AM GER T NICHT EINSCHALTEN anzubringen Nach Abschluss der Arbeiten sind die Sicherheitseinrichtungen wieder zu aktivieren Keine lwechsel unmittelbar nach Stillsetzung des Ger tes vornehmen da die ltemperatur sehr hoch sein kann Bevor dem Hersteller eine Pumpe zur Reparatur zur ckgesandt wird ist das Formular Request for Return in der Anlage zum vorliegenden Handbuch auszuf llen und der lokalen Verkaufsstelle zuzustellen Eine Kopie des Formulars ist der Pumpenverpackung vor dem Versand beizulegen 30 82 Bei eventueller Verschrottung einer Pumpe ist diese
4. with a diameter not smaller than that of the inlet flange If rigid piping is used it is good practice to use a flexible joint in order to avoid undue forcing of the connection on the pump The exhaust duct must be connected to a pipe that will take away the pumped out gases Application of an oil trap filter is necessary to avoid pollution of the surrounding atmosphere by the oil present in the exhaust duct during pump operation Never block the pump exhaust line This would cause overpressure in the casing with the risk of breaking the glass window of the level indicator and or expelling the oil seal gasket DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 67 82 5 Technical Information Starting and Running the Pump Starting and Running the Pump Before being put into service in order to reach maximum vacuum the pump must be left running for about an hour with the gas ballast valve open This will eliminate any humidity from the oil WARNING The pump is designed for operation with neutral or non corrosive fluids It is absolutely forbidden to use potentially explosive or flammable substances There are no special instructions for normal operation of the pump which is delivered to you after completion of a runningin cycle in the factory If the pump is sucking in environments with liquids or vapors it is important to leave it to run with the gas ballast open so as to avoid condensation
5. 71 Maintenance Actions 72 Lubricants 74 Scheduled Maintenance 76 Malfunctions 76 Original Instructions GEB Agilent Technologies 57 82 5 Technical Information Section Section Technical Description DSA2 is a dual stage rotary vane pump oil sealed driven by a singlephase electric motor It is available in two models DS 42 949 9308 120 V 60 Hz nominal voltage DS 42 949 9309 220 240 V 50 60 Hz nominal voltage Outlet port D M Figure 6 This vacuum pump is suitable for pumping non corrosive gases 58 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 The main features are all materials are carefully selected to provide extended life a high capacity gas ballast device allow to pump condensable vapors all the parts composing the pump are fully replaceable due to the close machining tolerances and to the centering obtained by using reference pins due to its design features and low number of gaskets the pump requires little maintenance disassembly and reassemble are easy and require minimal time The pump works with force feed lubrication provided by an auxiliary gear pump driven by the rotor of the vacuum pump itself This ensures proper lubrication even when pressures are close to atmospheric The entire pump functional block is immersed in the oil contained in the casing The oil guarantees perfect sealing of the discharge v
6. Advance Exchange product agree to return the defective rebuildable part to Agilent Technologies within 15 business days Failure to do so or returning a non rebuildable part crashed will result in an invoice for the non returned non rebuildable part o Returns for credit toward the purchase of new or refurbished Products are subject to prior Agilent approval and may incur a restocking fee Please reference the original purchase order number o Units returned for evaluation will be evaluated and a quote for repair will be issued If you choose to have the unit repaired the cost of the evaluation will be deducted from the final repair pricing A Purchase Order for the final repair price should be issued within 3 weeks of quotation date Units without a Purchase Order for repair will be returned to the customer and the evaluation fee will be invoiced o Products returned that have not been drained from oil will be disposed o A Special Cleaning fee will apply to all exposed products o If requesting a calibration service units must be functionally capable of being calibrated Page 2 of 3 Agilent VPD Request for Return Agilent Technologies Vacuum Products Division Request for Return Form Customer information Company Contact Name Address Tel Fax Equipment Product description Agilent PartNo Agilent Serial No Original Purchasing Reference Failure description Type of process for which the equipment was u
7. empty A tin of oil is included in the packing Oil must be poured into the casing through the special threaded plughole and NOT through the suction line WARNING Take out the protective caps on the suction and exhaust flanges before doing anything else In the event of an accidental start up the air inside the pump could violently expel the protective caps and harm the operator Assure a free space all around the pump at minimum of 20 cm to allow proper air circulation 64 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Section II Technical Information 5 Electrical Motor It s in accordance with major international standards UL CSA CE The correct cable for electrical wiring is a three wires Ph N Earth cable The wire section has to be at least 1 mm AWG17 and the cable external diamenter has to be between 7 mm to 12 mm Before connecting to the mains check that your electrical mains voltage corresponds to the motor voltage A switch on circuit breaker must be included in the building installation It shall be in the close proximity to the equipment and within easy reach of the operator It shall be marked as the disconnecting device for the equipment If you start a pump at low temperature the current absorbed by the motors will be for several seconds higher than the nominal one for this reason the fuse or the protection device on the line must be of the
8. if not correctly performed or adhered to could result in damage to the product or loss of important data Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met A WARNING notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in personal injury or death Do not proceed beyond a WARNING notice until the indicated conditions are fully understood and met DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E DS 42 Dual Stage Rotary Vane Pump DS 42 Dual Stage Rotary Vane Pump DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 3 82 DS 42 Dual Stage Rotary Vane Pump 4 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Contents Contents 1 Istruzioni per l uso 9 Informazioni Generali 10 Immagazzinamento 12 Preparazione per l installazione 12 Installazione 14 Uso 16 Manutenzione 17 Smaltimento 19 2 Gebrauchsanleitung 21 Allgemeine Hinweise 22 Lagerung 24 Vor der Installation 24 Installation 26 Gebrauch 28 Wartung 29 Entsorgung 31 3 Mode d emploi 33 Indications g n rales 34 Emmagasinage 36 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 5 82 Contents 6 82 5 Preparation pour l installation 36 Installation 38 Utilisation 40 Maintenance 41 Mise au rebut 43 Instructions f
9. insulating grips where necessary Check that the insulating material of the cables and that the conductors of the test equipment do not show any signs of damage I Do not replace the oil immediately after stopping the machine as the oil may still be at high temperature m Perform repairs in clean and where possible dustfree areas Protect all the clearances of connection points with suitable plastic caps and cover the machined surface areas of all parts stripped down until they are put back on the pump again Caution Notes a Before putting the pump back into operation after a breakdown inspect it and check carefully for any other signs of damage b Use only tools that are in perfect working order and specially designed for the job use of inappropriate or ineffective tools may cause serious damage C Perform repairs in clean and where possible dustfree areas Protect all the clearances of connection points with suitable plastic caps and cover the machined surface areas of all parts stripped down until they are put back on the pump again d Always check the lubricant and that it is properly distributed through the pump inadequate lubrication may damage the pump seriously DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 71 82 5 Technical Information Maintenance Actions Maintenance Actions The frequency with which repairs are performed depends on the process and presence of substances that shorten pump li
10. of suitable quality will guarantee safe operation of the pumps Mineral oils and the PFPE oil are incompatible To change from one type to another the pump must be stripped down completely and all parts washed carefully to eliminate all oil residues If you expect to have to use other lubricants first find out if the two products are compatible In cases of doubt the lubricant used up to that time must be flushed out by way of a pump flushing procedure To avoid the risk of contaminating the oil absolute cleanliness of the pump and surrounding area must be ensured during the lubrication procedures Tab 3 Agilent Rotary Vane Fluid DS31 Type characteristics Property Unit of measure Rotary Vane Fluid DS31 Type Vapour pressure 25 C Torr lt 1x106 Boiling point 0 01 torr C F 159 318 2 Viscosity 40 C cSt SUS 37 258 Viscosity 100 C cSt SUS 5 9 52 7 Pour point C F 15 5 Flash point C F 233 451 Fire point C F 269 516 Density 25 C g ml 0 867 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 75 82 5 Technical Information Scheduled Maintenance Scheduled Maintenance Tab 4 FREQUENCY PUMP STATUS OPERATION MONTHLY R OIL LEVEL CHECKING TWICE YEARLY S CLEANING THE INLET FILTER R RUNNING S STOPPED When the pump is equipped with a filter for dust on the inlet side a condensation separator on the inlet s
11. slow blow type WARNING Disconnect the motor from the mains before opening the electrical box DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 65 82 5 Technical Information Electrical Motor WARNING Close the motor electrical box cover before connecting to the main CAUTION It is recommended to connect the pump to the power supply through a dedicated switch on the main electrical panel of the installation or in proximity of the power supply connection point O LI Main cable input Figure 7 Motor Electrical box 66 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 Connections to the Inlet and Exhaust Flanges Remove the protective caps from both flanges Connect the system to be evacuated to the inlet flange using a centering ring with OR and a locking collar For guaranteed reliable sealing use an OR gasket in Perbunan or Viton The inlet duct is equipped with a sieve filter preventing solid particles from entering and damaging the pump When the gases to be pumped out contain dust it is advisable to insert a dust filter before the inlet flange When the gases to be pumped out contain large quantities of vapor it is advisable to include a condense separator before the inlet flange To make best use of the pump s capacity use only short straight piping
12. the air inside the pump could violently expel the protective caps and harm the operator 50 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Instructions for Use 4 During installation pay maximum attention that the suction flange is connected to the vacuum chamber and the exhaust flange is not closed see figures below Be very careful not to invert exhaust and suction Maximum pressure inside the oil container must not exceed 1 5 bar abs Non observance of these precautions may be dangerous for the pump and the operator Exhaust Flange Suction Flange Figure 5 Check that your electrical mains voltage corresponds to that indicated on the motor s plate Connect the pump to the power supply DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 51 82 4 Instructions for Use Use Use Before being put into service in order to reach maximum vacuum the pump must be left running for about an hour with the gas ballast valve open This will eliminate any humidity from the oil There are no special procedures for switching the pump on it needs only to be connected to the electric power WARNING The pump is designed for operation with neutral or non corrosive fluids It is absolutely forbidden to use potentially explosive or flammable substances There are no special procedures for switching the pump off it needs only to be disconnected from the elect
13. 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Mode d emploi 3 Preparation pour l installation Figure 1 Figure 2 Figure 3 Figure 4 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 37 82 3 Mode d emploi Installation Installation Ne pas installer et ou utiliser la pompe dans des milieux expos s aux agents atmosph riques pluie gel neige des poussi res des gaz agressifs ainsi que dans des milieux explosifs ou risque lev d incendie Pendant le fonctionnement il est n cessaire de respecter les conditions environnementales suivantes Temp rature de 12 C 40 C Humidit relative 0 95 sans condensation AVERTISSEMENT Pour proteger contre les court circuits ou les surintensites il faut installer un disjoncteur automatique sur la ligne d alimentation principale vers les dispositifs Agilent de bonne capacite voir tableau ci dessous Tab 1 P N 110 Vac 220 Vac 949 9308 4A 949 9309 25A ATTENTION Avant toute utilisation de la pompe celle ci doit tre ravitaill e en huile car elle est livr e vide 38 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E AVERTISSEMENT Mode d emploi 3 Avant toute autre operation retirer les bouchons de protection places sur les brides d aspiration et de vidange En cas de mise en marche inopin e de l appar
14. 82 1 Istruzioni per l uso Installazione Installazione AVVERTENZA Non installare e o utilizzare la pompa in ambienti esposti ad agenti atmosferici pioggia gelo neve polveri gas aggressivi in ambienti esplosivi o con elevato rischio di incendio Durante il funzionamento necessario che siano rispettate le seguenti condizioni ambientali temperatura da 12 C a 40 C umidit relativa 0 95 non condensante Per proteggere contro cortocircuiti o sovraccarichi si deve installare un interruttore automatico sulla linea d alimentazione principale verso i dispositivi Agilent di capacit adeguata vedere la tabella seguente Tab 1 P N 110 Vac 220 Vac 949 9308 4A 949 9309 25A ATTENZIONE Prima di avviare la pompa occorre procedere al rifornimento di olio lubrificante poich la pompa viene fornita scarica AVVERTENZA Togliere i tappi di protezione posti sulle flange di aspirazione e scarico prima di ogni successiva operazione L aria contenuta all interno della pompa in caso di accensione involontaria pu proiettarli contro l operatore 14 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Istruzioni per l uso 1 WAYS 403 74 0 Durante l installazione prestare la massima attenzione che la flangia di aspirazione sia collegata alla camera da evacuare e che la flangia di scarico non sia tappata vedere la figura seguente La pompa non deve ess
15. DS 42 Dual Stage Rotary Vane Pump Models 949 9308 949 9309 Manuale di Istruzioni Bedienungshandbuch Notice de Mode D Emploi User Manual 87 900 977 01 E 12 2013 ES Agilent Technologies Notices Agilent Technologies Inc 2011 No part of this manual may be reproduced in any form or by any means including electronic storage and retrieval or translation into a foreign language without prior agreement and written consent from Agilent Technologies Inc as governed by United States and international copyright laws Manual Part Number Publication Number 87 900 977 01 E Edition Edition 12 2013 Printed in ITALY Agilent Technologies Italia S p A Vacuum Products Division Via F lli Varian 54 10040 Leini TO ITALY Warranty The material contained in this document is provided as is and is subject to being changed without notice in future editions Further to the maximum extent permitted by applicable law Agilent disclaims all warranties either express or implied with regard to this manual and any information contained herein including but not limited to the implied warranties of merchantability and fitness for a particular purpose Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing use or performance of this document or of any information contained herein Should Agilent and the user have a separate written agreement wi
16. User Manual 87 900 977 01 E 25 82 2 Gebrauchsanleitung Installation Installation Die Pumpe darf nicht in Umgebungen installiert und oder benutzt werden die ungesch tzt vor Witterungsbedingungen Regen Frost Schnee Staub und aggressiven Gasen sind und in denen Explosions oder erh hte Brandgefahr besteht W hrend des Betriebs sollen die folgenden Umgebungsbedingungen gegeben sein Temperatur 12 C bis 40 C Relative Feuchtigkeit 0 95 niederschlagsfrei WARNUNG Zum Schutz vor Kurzschliissen oder Uberlastungen muss ein automatischer Schalter in die Hauptspeisungsleitung zu den Agilent Vorrichtungen installiert werden siehe folgende Tabelle Tab 1 P N 110 Vac 220 Vac 949 9308 4A 949 9309 25A VORSICHT Die Pumpe ist vor ihrer Inbetriebnahme mit Schmier l zu f llen da sie leer geliefert wird 26 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Gebrauchsanleitung 2 WARNUNG Vor Aufnahme jeglicher Arbeiten sind die Schutzkappen an den Saug und VORSICHT Druckflanschen zu entfernen Die im Pumpeninnern enthaltene Luft k nnte diese bei unbeabsichtigter Einschaltung gegen den Bediener schleudern Bei der Installation ist unbedingt darauf zu achten dass der Saugflansch an die zu entleerende Kammer angeschlossen ist und der Ablassflansch nicht verschlossen ist siehe folgende Abbildungen Bitte sehr darauf achten dass der Ablass nicht mi
17. alves enters the pump to ensure lubrication and sealing of the parts inside facilitates heat dissipation and reduces pump noise The pump is equipped with a special antisuckback device There is one oil seal on the rotor shaft preventing oil from seeping out of the pump This seal acts on a bushing fitted onto the shaft The vacuum pumps are connected directly to the electric motor through a flexible coupling so that motion is transmitted even in case of poor alignment DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 59 82 5 Technical Information Lubrication The pump s lubricating system is force feed type Oil circulation is obtained by means of a gear pump connected to the rotor shaft The required flow of oil under pressure passes through ducts that are drilled in the walls of the pump and lubricates the bushings and the inside parts Vacuum Seals The seals in the circuit are obtained by means of VITON gaskets Sealing of the rotor shaft is guaranteed by a rotating gasket with dustguard lip The suction flange and duct are sealed by mean of OR gaskets Gas Ballast Valve 60 82 When the pump sucks in vapors these condense during compression and mix with the oil forming an emulsion an aqueous vapor for example or a solution organic solvent vapors for example A number of problems arise from this such as the impossibility of obtaining high vacuums the alteration of the properties of th
18. andbuch sowie alle weiteren von Agilent mitgelieferten Zusatzinformationen genau lesen Bei vollst ndiger bzw teilweiser Nichtbeachtung der enthaltenen Hinweise unsachgem em Gebrauch durch ungeschultes Personal nicht autorisierten Eingriffen und Benutzung unter Mi achtung der nationalen Bestimmungen bernimmt Firma Agilent keinerlei Haftung Die Pumpen DS42 sind dichte lbadgeschmierte zweistufige Fl gelzellenpumpen die von einem Einphasenstrommotor bet tigt werden Diese Hochvakuumpumpen eignen sich f r das Pumpen von nicht korrosiven Gasen In den folgenden Abschnitten sind alle erforderlichen Informationen f r die Sicherheit des Bedieners bei der Verwendung des Ger ts aufgef hrt Detaillierte technische Informationen sind im Anhang Technical Information enthalten DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Gebrauchsanleitung 2 In dieser Gebrauchsanleitung werden Sicherheitshinweise folgenderma en hervorgehoben WARNUNG Die Warnhinweise richten die Aufmerksamkeit des Bedieners auf eine spezielle Prozedur oder Praktik die bei unkorrekter Ausf hrung schwere Personensch den zur Folge haben k nnte iS Hii Die Vorsichthinweise vor bestimmten Prozeduren machen den Bediener darauf aufmerksam da bei Nichteinhaltung Sch den am Ger t entstehen k nnen HINWEIS Die Hinweise enthalten wichtige Informationen die aus dem Text m hervorgehoben werden Verwendete Symbole Folgend
19. ay cause serious damage to operators Always ensure that there is an earth connection and that it complies with the standards When cleaning the pump and its component parts avoid the use of flammable or toxic solvents such as benzin benzol ether or alcohol The recommendation is to use a soap and water solution preferably in ultrasound washing machines taking care to dry all the cleaned parts at temperatures under 100 C in order to eliminate residual moisture Prolonged overloads or breakdowns may cause the electric motor to overheat and to release noxious smoke remove the power immediately as a precaution and do not approach the pump at least until you have provided ventilation to drive out the smoke Take care not to breathe in the fumes remaining inside the pump in the course of repair work In case of fire do not throw water on the pump Switch the power off and use CO extinguishers Carefully inspect the flanges to ensure that there is no dust oil dirt or defects of the mating surfaces before making the required connections Ensure that all joints and couplings are locked correctly before starting the pump again after repair work Do not wear any objects that may become entangled in the mechanisms and or act as conductors chains bracelets etc DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 k Ensure that the tools to be used are in perfect working condition and have
20. co Zavorratore DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 11 82 1 Istruzioni per l uso Immagazzinamento immagazzinamento Durante il trasporto e l immagazzinamento delle pompe non devono essere superate le seguenti condizioni ambientali temperatura da 15 C a 60 C umidit relativa da 0 a 95 non condensante Preparazione per l installazione La pompa viene fornita in un imballo protettivo speciale se si presentano segni di danni che potrebbero essersi verificati durante il trasporto contattare l ufficio vendite locale Il peso dell imballo comprensivo della pompa al massimo di circa 13 Kg Durante l operazione di disimballaggio prestare particolare attenzione a non lasciar cadere la pompa e a non sottoporla ad urti o vibrazioni Non disperdere l imballo nell ambiente Il materiale completamente riciclabile e risponde alla direttiva CEE 85 399 per la tutela dell ambiente La pompa non pu essere danneggiata rimanendo semplicemente esposta all atmosfera Si consiglia comunque di mantenerla chiusa fino al momento dell installazione sul sistema onde evitare eventuale inquinamento da polvere 12 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Istruzioni per l uso 1 Preparazione per l installazione Figura 1 Figura 2 Figura 3 Figura 4 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 13
21. d at Agilent which is contaminated with a toxic or hazardous material that was not disclosed the customer will be held responsible for all costs incurred to ensure the safe handling of the product and is liable for any harm or injury to Agilent employees as well as to any third party occurring as a result of exposure to toxic or hazardous materials present in the product Page 3 of 3 Agilent VPD Request for Return United States Agilent Technologies 121 Hartwell Avenue Lexington MA 02421 USA Tel 1 781 861 7200 Fax 1 781 860 5437 Toll Free 1 800 882 7426 vpl customerservice agilent com Benelux Agilent Technologies Netherlands B V Groenelaan 5 1186 AA Amstelveen The Netherlands Tel 31 20 547 2000 Fax 31 20 547 2093 Brazil Agilent Technologies Brasil Avenida Marcos Penteado de Ulhoa Rodrigues 939 6 andar Castelo Branco Office Park Torre Jacarand Tambor Barueri Sao Paulo CEP 06460 040 Toll free 0800 728 1405 China Agilent Technologies China Co Ltd No 3 Wang Jing Bei Lu Chao Yang District Beijing 100102 China Tel 86 0 10 64397888 Fax 86 0 10 64391318 Toll free 800 820 3278 vacuum cnmarketing agilent com vpc customerservice agilent com France Agilent Technologies Parc Technopolis Z A de Courtaboeuf 3 avenue du Canada CS 90263 91978 Les Ulis cedex France Tel 33 0 1 64 53 61 15 Fax 33 0 1 64 53 50 01 vpf sales agilent com Germany and Aust
22. e Symboles utilises Les symboles suivants sont utilis s dans les diff rentes illustrations Bride d aspiration Remplissage fluide de fonctionnement Bride d vacuation Soupape de lest DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 35 82 3 Mode d emploi Emmagasinage Emmagasinage Pendant le transport et l emmagasinage des pompes veiller respecter les conditions environnementales suivantes temp rature de 15 C 60 C humidit relative 0 95 sans condensation Preparation pour l installation La pompe est fournie dans un emballage de protection sp cial si l on constate des marques de dommages pouvant s tre produits pendant le transport contacter aussit t le bureau de vente local Le poids total de l emballage et de la pompe est au maximum de 13 Kg Pendant l op ration d ouverture de l emballage veiller tout particuli rement ne pas laisser tomber la pompe et ne lui faire subir aucun choc ni aucune vibration Ne pas jeter l emballage dans la nature Le mat riel est enti rement recyclable et il est conforme la directive CEE 85 399 en mati re de protection de l environnement La pompe ne peut tre endommag e en restant simplement expos e l atmosph re Il est de toute facon conseill de la garder dans son emballage jusqu au moment de sa mise en place sur le syst me afin d viter toute pollution due la poussi re 36 82 DS
23. e Symbole wurden durchg ngig in allen Illustrationen verwendet Saugflansch Betriebsfl ssigkeiten auff llen Ablassflansch Gasballastventil DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 23 82 2 Gebrauchsanleitung Lagerung Lagerung W hrend des Transports und der Lagerung der Pumpen sollen die folgenden Umgebungsbedingungen gegeben sein Temperatur 15 C bis 60 C Relative Feuchtigkeit 0 95 niederschlagsfrei Vor der Installation Die Pumpe wird in einer speziellen Schutzverpackung geliefert Eventuelle Transportsch den sind der zust ndigen rtlichen Verkaufsstelle zu melden Das Verpackungsgewicht betr gt einschlie lich der Pumpe maximal 13 Kg Beim Auspacken ist darauf zu achten da die Pumpe nicht fallengelassen oder St en oder Vibrationen ausgesetzt wird Das Verpackungsmaterial ist ordnungsgem zu entsorgen Es ist vollst ndig recyclebar und entspricht der EG Richtlinie 85 399 f r den Umweltschutz Die Pumpe kann wenn sie einfach der Atmosph re ausgesetzt ist nicht besch digt werden Sie sollte jedoch bis zur Installation an der Anlage geschlossen bleiben um Verunreinigungen durch Staub zu vermeiden 24 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Gebrauchsanleitung 2 Vor der Installation Abbildung 1 Abbildung 2 Abbildung 3 Abbildung 4 DS 42 Dual Stage Rotary Vane Pump
24. e off and change clothes or shoes on which oil has been spilled Never put rags dripping with oil into the pockets of your clothes When disposing of waste lubricants observe the following environment protection regulations The lubricants risk contaminating the water and the ground Therefore never pour lubricating products on to the ground into water or in the sewage system All violations of these rules are liable to persecution as provided for by law When using lubricants always keep oil can nearby Take care in draining off waste oils In disposal of these products respect all regulations in force concerning waste oil disposal The recommended lubricating oil is the Agilent Rotary Vane Fluid DS31 Type The Rotary Vane Fluid DS31 Type is a general purpose mechanical pump fluid specifically engineered to provide superior performance in high speed direct drive mechanical pumps DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 These precisely distilled fluids 100 solvent refined neutral paraffinic oil deliver lower base pressure capability faster pump down cycles and reduced maintenance requirements on both the pump and the fluid It is absolutely necessary to continue using the lubricants initially used to fill the tank If this is not possible for organizational or business reasons use only products with the same characteristics as the previous oils Only use of lubricants
25. e oil could cause scaling on parts of the pump To avoid this during compression at the second stage atmospheric air is let into the pump through an adjustable valve or gas ballast valve located at the top of the pump In this way the discharge valve of the second stage opens through the effect of the atmospheric air before the partial pressure of the vapor reaches saturation point thus preventing condensation from occurring The vapors are expelled mixed with air DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 Technical Data The following table lists the main technical data of the DS42 Tab 2 Technical data Hz Units Value FREE AIR DISPLACEMENT 60 l min cfm 45 5 1 6 50 l min m3 h 38 2 3 PUMPING SPEED 60 cfm 1 2 50 m3 h 1 8 ULTIMATE PARTIAL PRESSURE mbar 10 4Range ULTIMATE TOTAL PRESSURE mbar 4x103 ULTIMATE TOTAL PRESSURE mbar 2x102 WITH GAS BALLAST WATER VAPOR TOLERANCE mbar 15 WATER VAPOR CAPACITY g h 60 OIL CAPACITY min max 0 6 MOTOR RATING 1ph 50 60 kW 0 3 NOMINAL ROTATION SPEED 50 rpm 2910 60 rpm 3480 OIL TEMPERATURE C 60 pump operating F 140 Installation category Il Pollution degree 2 OPERATING TEMPERATURE C 12 40 RANGE WEIGHT Kg 11 0 Ib 24 INLET FLANGE DN 16 EXHAUST FLANGE DN 16 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 61 82 5 Techn
26. echnologies see below taking particular care to include the completed Health and Safety declaration Section No work can be started on your unit until we receive a completed copy of this form After evaluating the information Agilent Technologies will provide you with a Return Authorization RA number via email or fax as requested Note Depending on the type of return a Purchase Order may be required at the time the Request for Return is submitted We will quote any necessary services evaluation repair special cleaning eg Product preparation o Remove all accessories from the core product e g inlet screens vent valves Prior to shipment and if applicable for your product drain any oils or other liquids purge or flush all gasses and wipe off any excess residue e If ordering an Advance Exchange product please use the packaging from the Advance Exchange to return the defective product o Seal the product in a plastic bag and package product carefully to avoid damage in transit You are responsible for loss or damage in transit o Include a copy of the Health and Safety Declaration in the shipping documentation on the outside of the shipping box of your returning product o Clearly label package with RA number Using the shipping label provided will ensure the proper address and RA number are on the package Packages shipped to Agilent without a RA clearly written on the outside cannot be accepted and will be returned o Retu
27. eillage l air contenu l int rieur de la pompe peut les projeter contre l op rateur AVERTISSEMENT A ATTENTION Pendant l installation faire tr s attention ce que la bride d aspiration soit reli e la chambre vider et que la bride de vidange ne soit pas bouch e voir les figures ci apr s Veiller attentivement ne pas inverser l entr e et la sortie de la pompe La pression maximale l int rieur du r servoir d huile ne doit pas d passer 1 5 bar abs Le non respect de ces pr cautions peut entrainer un danger pour l op rateur et endommager la machine Bride de vacuation Bride d aspiration Figure 5 Contr ler que la tension d alimentation correspond la gamme de tensions indiqu es sur la plaquette du moteur Brancher la pompe la source d alimentation DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 39 82 3 Mode d emploi Utilisation Utilisation Avant la mise en service de la pompe il est n cessaire pour atteindre le vide maximum de faire fonctionner la pompe pendant environ une heure avec le reniflard ouvert afin de supprimer l humidit de l huile La mise en marche de la pompe ne requiert aucune manoeuvre particuli re il suffit de la brancher l alimentation lectrique AGUEN La pompe a t con ue pour fonctionner avec des fluides neutres ou non corrosifs L emploi de substances potentiellement explosives ou inflammables es
28. entivement cette notice d instructions ainsi que toute autre indication fournie par Agilent avant d utiliser l appareil Agilent d cline par cons quent toute responsabilit en cas de non respect total ou partiel des instructions fournies d utilisation incorrecte de la part d un personnel non form d op rations non autoris es ou d un emploi contraire aux r glementations nationales sp cifiques Les pompes DS42 sont des pompes rotatives deux stades palettes tanches en bain d huile actionn es par un moteur lectrique monophas Ces pompes vide pouss sont adapt es au pompage de gaz non corrosifs Les paragraphes suivants fournissent toutes les indications n cessaires pour garantir la s curit de l op rateur pendant l utilisation de l appareillage Des renseignements plus d taill s se trouvent dans l appendice Technical Information DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Mode d emploi 3 Cette notice utilise les signes conventionnels suivants AHSA AIR Les messages d avertissement attirent l attention de l op rateur sur une proc dure ou une man uvre sp ciale dont la mauvaise ex cution risque de provoquer de graves l sions werdehrlt Les messages d attention apparaissent avant certaines proc dures qui si elles ne sont pas observ es pourraient endommager s rieusement l appareillage qj Les notes contiennent des renseignements importants extrapol s du text
29. entsprechend der einschl gigen nationalen Vorschriften zu entsorgen DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Gebrauchsanleitung 2 Entsorgung Bedeutung des WEEE Logos auf den Etiketten Das folgende Symbol ist in bereinstimmung mit der EU Richtlinie WEEE Waste Electrical and Electronic Equipment angebracht Dieses Symbol nur in den EU L ndern g ltig zeigt an dass das betreffende Produkt nicht zusammen mit Haushaltsm ll entsorgt werden darf sondern einem speziellen Sammelsystem zugef hrt werden muss Der Endabnehmer sollte daher den Lieferanten des Ger ts d h die Muttergesellschaft oder den Wiederverk ufer kontaktieren um den Entsorgungsprozess zu starten nachdem er die Verkaufsbedingungen gepr ft hat DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 31 82 2 Gebrauchsanleitung Entsorgung 32 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E DS 42 Dual Stage Rotary Vane Pump User Manual 3 Mode d emploi Indications generales 34 Symboles utilises 35 Emmagasinage 36 Preparation pour l installation 36 Installation 38 Utilisation 40 Maintenance 41 Mise au rebut 43 Traduction de la mode d emploi originale GEB Agilent Technologies 33 82 3 Mode d emploi Indications generales Indications generales 34 82 Cet appareillage a t concu en vue d une utilisation professionnelle Il est conseill l utilisateur de lire att
30. ere usata come compressore La massima pressione interna al contenitore dell olio non deve superare 1 5 bar abs L inosservanza di queste precauzioni pu causare danni alla macchina ed all operatore ATTENZIONE Flangia di scarico Flangia di aspirazione Figura 5 Controllare che la tensione di alimentazione corrisponda a quella indicata sul cartellino del motore Collegare la pompa all alimentazione DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 15 82 1 Istruzioni per l uso Uso Uso Prima di mettere la pompa in servizio effettivo necessario per il raggiungimento del vuoto limite far marciare per circa un ora la pompa con zavorra aperta allo scopo di eliminare l umidit nell olio L accensione della pompa non richiede particolari manovre sufficiente collegarla all alimentazione elettrica AYAU La pompa progettata per operare con fluidi neutri o non corrosivi assolutamente vietato l impiego con sostanze potenzialmente esplosive o infiammabili Lo spegnimento della pompa non richiede particolari manovre sufficiente scollegarla dall alimentazione elettrica 16 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Istruzioni per l uso 1 Manutenzione Il personale addetto alla condotta ed alla manutenzione della pompa deve essere ben addestrato e deve avere un approfondita conoscenza delle norme antinfortunistiche AWAY 3 403 y4
31. fe dust abrasives solvents water chemically aggressive substances The pump must be cleaned at regular intervals of time CAUTION Do not clean with Alcohol the plastic or rubbercomponents of the pump Use only the strictly necessary amount of lubricant an excess of lubricating oil like when there is none may sometimes compromise proper operation of the pump Only the recommended lubricants or lubricating oils with similar characteristics and known and experimented quality should be used Oil changes must be made with the oil at a sufficiently high temperature after leaving the pump to cool for a few minutes following operation The drain and filler plugs must not be left open any longer than is strictly necessary When performing maintenance look out for all signals that may precede a breakdown in particular traces of corrosion oil leaks slack joints or couplings 72 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 Maintenance technicians must be aware of all applicable national directives concerning accident prevention during work on motor driven pumps and should know how to apply them have read and understood all the sections on Safety Rules be familiar with the essential design features and operation of the pump know how to use and consult the pump documentation be concerned about proper operation of the pump make a n
32. gilent si ritiene sollevata da eventuali responsabilit dovute all inosservanza totale o parziale delle istruzioni ad uso improprio da parte di personale non addestrato ad interventi non autorizzati o ad uso contrario alle normative nazionali specifiche Le pompe DS42 sono pompe rotative bistadio a palette a tenuta in bagno d olio azionate da motore elettrico mono fase Queste pompe da alto vuoto sono adatte al pompaggio di gas non corrosivi Nei paragrafi seguenti sono riportate tutte le informazioni necessarie a garantire la sicurezza dell operatore durante l utilizzo dell apparecchiatura Informazioni dettagliate sono fornite nell appendice Technical Information DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Istruzioni per l uso 1 forn 142 ioni Generali Questo manuale utilizza le seguenti convenzioni And ru messaggi di avvertenza attirano l attenzione dell operatore su una procedura o una pratica specifica che se non eseguita in modo corretto potrebbe provocare gravi lesioni personali werd Aoa messaggi di attenzione sono visualizzati prima di procedure che se non osservate potrebbero causare danni all apparecchiatura Le note contengono informazioni importanti estrapolate dal testo Simboli usati I seguenti simboli sono utilizzati in modo coerente in tutte le illustrazioni Riempimento con liquido d esercizio Flangia d aspirazione Flangia di scari
33. ical Information Safety Precautions Technical data Hz Units Value Dimensions length mm 309 width mm 173 height mm 192 Input single phase versions Nominal voltages 50 60 V 220 240 60 V 120 Maximum currents 50 A 1 8 60 A 2 7 Fuse slow blow type 6 Lubricant 949 9305 RV Fluid DS 31 Type According to PNEUROP 6602 At ultimate total pressure 20 C 68 F room temperature Safety Precautions The pump must be set in position taking the upmost care in order to avoid accidental falls WARNING In case of a need to handle the pump after a period of operation it must be left to cool first as the external surface temperature may be in excess of 62 82 60 C DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 Transport and Installation The pumps are shipped to the customer inside cardboard boxes Total weight of the pack including the pump is about 13 Kg The case must be handled with care using appropriate lifting equipment CAUTION When moving the case ensure that it is securely bound to the lifting equipment and that the equipment is strong enough to support the weight The pump s working environment is a traditional industrial environment Naturally sites with corrosive vapors or excessive heat are best avoided Room temperature should ideally be between 12 C and 40 C If the temperature is not inside
34. ide these items must also be maintained by following the Manufacturer s instructions Malfunctions Please note the following instructions should the pump malfunction Hot surface ESA Danger of burns if hot pats are touched The surface temperature of the pump may rise above 105 C in case of malfunction Carry oput work on the pump only after it has cooled to a safe temperature 76 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Agilent Technologies Vacuum Products Division Dear Customer Thank you for purchasing an Agilent vacuum product At Agilent Vacuum Products Division we make every effort to ensure that you will be satisfied with the product and or service you have purchased As part of our Continuous Improvement effort we ask that you report to us any problem you may have had with the purchase or operation of our products On the back side you find a Corrective Action request form that you may fill out in the first part and return to us This form is intended to supplement normal lines of communications and to resolve problems that existing systems are not addressing in an adequate or timely manner Upon receipt of your Corrective Action Request we will determine the Root Cause of the problem and take the necessary actions to eliminate it You will be contacted by one of our employees who will review the problem with you and update you with the second part of the same form on our act
35. inazione nel rispetto delle normative nazionali specifiche DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Istruzioni per l uso 1 Smaltimento Significato del logo WEEE presente sulle etichette Il simbolo qui sotto riportato applicato in ottemperanza alla direttiva CE denominata WEEE Questo simbolo valido solo per i paesi della Comunit Europea indica che il prodotto sul quale applicato NON deve essere smaltito insieme ai comuni rifiuti domestici o industriali ma deve essere avviato ad un sistema di raccolta differenziata Si invita pertanto l utente finale a contattare il fornitore del dispositivo sia esso la casa madre o un rivenditore per avviare il processo di raccolta e smaltimento dopo opportuna verifica dei termini e condizioni contrattuali di vendita DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 19 82 1 Istruzioni per l uso Smaltimento 20 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E DS 42 Dual Stage Rotary Vane Pump User Manual Gebrauchsanleitung Allgemeine Hinweise 22 Verwendete Symbole 23 Lagerung 24 Vor der Installation 26 Installation 26 Gebrauch 28 Wartung 29 Entsorgung 31 bersetzung der Originalanleitungen GEB Agilent Technologies 21 82 2 Gebrauchsanleitung Allgemeine Hinweise Allgemeine Hinweise 22 82 Dieses Ger t ist f r den professionellen Gebrauch bestimmt Vor dem Gebrauch soll der Benutzer dieses H
36. ions Your business is very important to us Please take the time and let us know how we can improve Sincerely CI gt Giampaolo LEVI Vice President and General Manager Agilent Vacuum Products Division Note Fax or mail the Customer Request for Action see backside page to Agilent Vacuum Products Division Torino Quality Assurance or to your nearest Agilent representative for onward transmission to the same address CUSTOMER REQUEST FOR CORRECTIVE PREVENTIVE IMPROVEMENT ACTION TO AGILENT VACUUM PRODUCTS DIVISION TORINO QUALITY ASSURANCE FAX N XXXX 011 9979350 ADDRESS AGILENT TECHNOLOGIES ITALIA S p A Vacuum Products Division Via F lli Varian 54 10040 Lein TO Italy E MAIL vpd qualityassurance_pdl ext agilent com NAME COMPANY FUNCTION ADDRESS TEL N FAX N E MAIL PROBLEM SUGGESTION REFERENCE INFORMATION model n serial n ordering information time to failure after installation etc DATE CORRECTIVE ACTION PLAN ACTUATION LOG N by AGILENT VPD XXX Code for dialing Italy from your country es 01139 from USA 00139 from Japan etc Ss Agilent Technologies 8 De I A Agilent Technologies Vacuum Products Division Instructions for returning products Dear Customer Please follow these instructions whenever one of our products needs to be returned Complete the attached Request for Return form and send it to Agilent T
37. lution of the oil by condensed vapors Safety Rules Personnel responsible for pump operation and maintenance must be well trained and must be aware of the accident prevention rules The accident prevention precautions contained in this section must be respected at all times during operation and maintenance of the pump to avoid damage to operators and to the pump These precautions are provided in the form of WARNING and CAUTION notes Operating procedures technical information and precautions which if not respected and or implemented correctly may cause body harm to operators Operating procedures technical information and precautions which if not respected and or implemented correctly may cause damage to the pump DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 69 82 5 Technical Information Warning Notes Warning Notes 70 82 Death may result from contact with high voltages Always take extreme care and observe the accident prevention regulations in force Always disconnect the power supply to the pump before maintenance work Place a special warning signs over the power supply breaker switch MACHINE UNDERGOING MAINTENANCE DO NOT POWER ON If you are performing maintenance after the pump has been operating for a considerable time allow sufficient time for it to cool as the external surface temperature may be in excess of 60 C Failure to provide the pump with an earth connection m
38. of the vapors and contamination of the lubricating oil as a result When there is no danger of the oil being contaminated the gas ballast valve should be closed to reduce the pump s power absorption The gas ballast valve will prove useful in the cold season when due to the lower room temperatures it takes longer for the pump to reach rated temperature when switched on Compression of the air forced in by the gas ballast valve develops heat which in turn increases temperature of the oil faster If gases without vapors are sucked in you are advised to open the gas ballast device from time to time in order to eliminate the traces of humidity they contain For repetitive work cycles with brief time intervals in between it is better not to stop the pump 68 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Technical Information 5 Stopping the Pump There are no special procedures for switching the pump off it needs only to be disconnected from the electric power When the pump is stopped the anti suckback device makes it possible to maintain vacuum in the vessel connected on the inlet flange of the pump If the pump is expected to be stopped for a lengthy period or in any case if it has pumped in large amounts of vapors it is good practice to run it with the gas ballast open and the inlet line closed for a few minutes before switching off in order to limit the risk of corrosion or scaling due to pol
39. or Use 45 General Information 46 Storage 48 Preparation for Installation 48 Installation 50 Use 52 Maintenance 53 Disposal 55 Technical Information 57 Section 58 Technical Description 58 Lubrication 60 Vacuum Seals 60 Gas Ballast Valve 60 Technical Data 61 Safety Precautions 62 Transport and Installation 63 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Contents Section II 65 Electrical Motor 65 Connections to the Inlet and Exhaust Flanges 67 Starting and Running the Pump 68 Stopping the Pump 69 Safety Rules69 Warning Notes 70 Caution Notes 71 Maintenance Actions 72 Lubricants 74 Scheduled Maintenance 76 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 7 82 Contents 8 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E DS 42 Dual Stage Rotary Vane Pump User Manual e Istruzioni per l uso Informazioni Generali 10 Simboli usati 11 Immagazzinamento 12 Preparazione per l installazione 12 Installazione 14 Uso 17 Manutenzione 17 Smaltimento 19 Traduzione delle istruzioni originali GEB Agilent Technologies 9 82 1 Istruzioni per l uso Informazioni Generali Informazioni Generali 10 82 Questa apparecchiatura destinata ad uso professionale L utilizzatore deve leggere attentamente il presente manuale di istruzioni ed ogni altra informazione addizionale fornita dalla Agilent prima dell utilizzo dell apparecchiatura La A
40. ote of any irregularities in operation of the pump and take the necessary action where appropriate Use original spare parts wherever possible and repair a broken part as best as possible on site or send it back to the manufacturer for repairs For all problems arising or to order spare parts refer to our service department Agilent S p A Vacuum Technologies Via F lli Varian 54 10040 Leini Torino Italy Tel 39 011 997 9111 Fax 39 011 997 9350 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 73 82 5 Technical Information Lubricants Lubricants 74 82 It will be readily understood how important adequate lubrication is to high technology pumps like the Agilent vacuum pumps Correct use of appropriate lubricants makes a significant contribution to achieving best performance and warding off defects When handling lubricants the following sanitary protection measures should be observed at all times Avoid prolonged excessive or repeated contact of the skin with products for lubrication and also avoid directly inhaling the fumes or vapors of such products Protect the skin by wearing appropriate clothes and equipment e g special suits glasses or where permitted by the safety regulations gloves or by applying a special protective product Clean the skin carefully after contact with the lubricants by washing freely with water and soap Apply a skin cream after washing Tak
41. rapped it must be disposed ofin accordance with the specific national standards 54 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Instructions for Use 4 Disposal Meaning of the WEEE logo found in labels The following symbol is applied in accordance with the EC WEEE Waste Electrical and Electronic Equipment Directive This symbol valid only in countries of the European Community indicates that the product it applies to must NOT be disposed of together with ordinary domestic or industrial waste but must be sent to a differentiated waste collection system The end user is therefore invited to contact the supplier of the device whether the Parent Company or a retailer to initiate the collection and disposal process after checking the contractual terms and conditions of sale DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 55 82 4 Instructions for Use Disposal 56 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E DS 42 Dual Stage Rotary Vane Pump User Manual ee 5 Technical Information Section 58 Technical Description 58 Lubrication 60 Vacuum Seals 60 Gas Ballast Valve 60 Technical Data 61 Safety Precautions 62 Transport and Installation 63 Preliminary Operations 64 Section Il 65 Electrical Motor 65 Connections to the Inlet and Exhaust Flanges 67 Starting and Running the Pump 68 Stopping the Pump 69 Safety Rules 69 Warning Notes 70 Caution Notes
42. ria Agilent Technologies Sales amp Services GmbH amp Co KG Lyoner Str 20 60 528 Frankfurt am Main GERMANY Tel 49 69 6773 43 2230 Fax 49 69 6773 43 2250 Agilent Vacuum Products Division Sales and Service Offices India Agilent Technologies India Pvt Ltd Unit Nos 105 116 First Floor Splendor Forum Plot No 3 District Centre Jasola New Delhi 110025 Ph 91 11 4623 7100 Fax 91 4623 7105 Toll Free 18001801517 Italy Agilent Technologies Italia S p A Via F Ili Varian 54 10040 Leini Torino Italy Tel 39 011 9979 111 Fax 39 011 9979 350 Toll free 00 800 234 234 00 vpt customerservice agilent com Japan Agilent Technologies Japan Ltd 8th Floor Sumitomo Shibaura Building 4 16 36 Shibaura Minato ku Tokyo 108 0023 Japan Tel 81 3 5232 1253 Fax 81 3 5232 1710 Toll Free 0120 655 040 vpj customerservice agilent com Korea Agilent Technologies Korea Ltd Shinsa 2nd Bldg 2F 966 5 Daechi dong Kangnam gu Seoul Korea 135 280 Tel 82 0 2 2194 9449 Fax 82 0 2 3452 3947 Toll free 080 222 2452 vpk customerservice agilent com Mexico Agilent Technologies Concepcion Beistegui No 109 Col Del Valle C P 03100 Mexico D F Tel 52 5 523 9465 Fax 52 5 523 9472 Singapore Agilent Technologies Singapore Pte Ltd 1 Yishun Avenue 7 Singapore 768923 Tel 65 6215 8045 Fax 65 6754 0574 Toll free 1 800 2762622 vps customerservice agilent com
43. ric power 52 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Instructions for Use 4 Maintenance Personnel responsible for pump operation and maintenance must be well trained and must be aware of the accident prevention rules WARNING Death may result from contact with high voltages Always take extreme care and observe the accident prevention regulations in force WARNING When machine is powered take care on account of moving parts and high voltages WARNING If you have to perform maintenance on the pump after a considerable time in operation leave it to cool as temperature of the outer surface may be in excess of 60 C DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 53 82 4 Instructions for Use Maintenance WARNING Always disconnect the power supply to the pump before starting maintenance work Place a special warning signs over the power supply breaker switch MACHINE UNDERGOING MAINTENANCE DO NOT POWER ON When finished remove the safety warning WARNING Do not change the oil immediately after stopping the machine as the oil temperature may still be high Before returning the pump to the constructor for repairs the Request for Return sheet attached to this instruction manual must be filled in and sent to the local sales office A copy of the sheet must be inserted in the pump package before shipping If a pump is to be sc
44. rmation DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Instructions for Use 4 eneral Informatio This manual uses the following standard protocol WARNING The warning messages are for attracting the attention of the operator to a particular procedure or practice which if not followed correctly could lead to serious injury WW The caution messages are displayed before procedures which if not followed could cause damage to the equipment The notes contain important information taken from the text Symbols used The following symbols are used consistently throughout in all illustration Suction flange Filling up operating fluid Exhaust flange Gas Ballast valve DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 41 82 4 Instructions for Use Storage Storage When transporting and storing the pumps the following environmental requirements should not be exceeded temperature from 15 to 60 C relative humidity 0 95 non condensing Preparation for Installation The pump is supplied in a special protective packing If this shows signs of damage which may have occurred during transport contact your local sales office Total weight of the pack including the pump is approx 13 Kg When unpacking the pump be sure not to drop it and avoid any kind of sudden impact or shock vibration to it Do not dispose of the packing materials in an una
45. rn only products for which the RA was issued Shipping o Ship to the location specified on the printable label which will be sent along with the RA number as soon as we have received all of the required information Customer is responsible for freight charges on returning product o Return shipments must comply with all applicable Shipping Regulations IATA DOT ADR etc and carrier requirements RETURN THE COMPLETED REQUEST FOR RETURN FORM TO YOUR NEAREST LOCATION EUROPE NORTH AMERICA PACIFIC RIM Fax 00 39 011 9979 330 Fax Free 00 800 345 345 00 Fax 1 781 860 9252 Please visit our website for Toll Free 00 800 234 234 00 Toll Free 800 882 7426 Option 3 individual office information vpt customercare agilent com vpl ra agilent com http www agilent com Page 1 of 3 Agilent VPD Request for Return 2 Agilent Technologies Vacuum Products Division Terms and conditions TERMS AND CONDITIONS Please read the terms and conditions below as they apply to all returns and are in addition to the Agilent Technologies Vacuum Product Division Products and Services Terms of Sale o Unless otherwise pre negotiated customer is responsible for the freight charges for the returning product Return shipments must comply with all applicable Shipping Regulations IATA DOT etc and carrier requirements o Agilent Technologies is not responsible for returning customer provided packaging or containers o Customers receiving an
46. s de l interrupteur d alimentation Au terme des op rations de maintenance restaurer les dispositifs de s curit DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 41 82 3 Mode d emploi Maintenance AHSA ANR Ne pas effectuer la substitution d huile imm diatement apr s l arr t de la machine car la temp rature de celle l peut tre lev e Avant de retourner une pompe au constructeur pour r paration il est indispensable de remplir et d adresser au bureau local de vente la fiche Request for Return jointe la pr sente notice Une copie de celle ci devra tre mise dans l emballage de la pompe avant exp dition En cas de mise au rebut de la pompe proc der son limination conform ment aux r glementations nationales en la mati re 42 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Mode d emploi 3 Mise au rebut Signification du logo WEEE figurant sur les tiquettes Le symbole ci dessous est appliqu conform ment la directive CE nomm e WEEE Ce symbole uniquement valide pour les pays de la Communaut europ enne indique que le produit sur lequel il est appliqu NE doit PAS tre mis au rebut avec les ordures m nag res ou les d chets industriels ordinaires mais passer par un syst me de collecte s lective Apr s avoir v rifi les termes et conditions du contrat de vente l utilisateur final est donc pri de contacter le fournisseur du dispo
47. sed Type of return CU Non Billable Billable New PO hard copy must be submitted with this form D Exchange I Repair L Upgrade D Demo O Calibration Evaluation Return for Credit Health and safety Substances please refer to MSDS forms Agilent will not accept delivery of any product that is exposed to radioactive biological The product has been exposed to the following substances explosive substances or dioxins PCB s without written evidence of decontamination by sceso SES yew KNUST camla die bl Cote nus Trade name Chemical name Chemical Symbol CAS Number Toxic L1 ves Harmful L1 ves Corrosive L1 ves Reactive LI yes Flammable L1 ves Explosive L ves Radioactive C ves Biological C ves Oxidizing DI ves Sensitizer C ves OOOO OOO 0 0 0 Other dangerous substances L1 ves Goods preparation If you have replied YES to one of the above questions Has the product been purged Ives No If yes which cleaning agent method Has the product been drained from oil LU YES Ll NOT APPLICABLE confirm to place this declaration on the outside of the shipping box I declare that the above information is true and complete to the best of my knowledge and belief understand and agree to the terms and conditions on page 2 of this document Name Authorized Signature Position Date NOTE If a product is receive
48. sitif maison m re ou revendeur pour mettre en uvre le processus de collecte et mise au rebut DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 43 82 3 Mode d emploi Mise au rebut 44 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E DS 42 Dual Stage Rotary Vane Pump User Manual Instructions for Use General Information 46 Symboles utilises 35 Storage 48 Preparation for Installation 48 Installation 50 Use 52 Maintenance 53 Disposal 55 Original Instructions GEB Agilent Technologies 45 82 4 Instructions for Use General Information General Information 46 82 This equipment is destined for use by professionals The user should read this instruction manual and any other additional information supplied by Agilent before operating the equipment Agilent will not be held responsible for any events occurring due to non compliance even partial with these instructions improper use by untrained persons non authorized interference with the equipment or any action contrary to that provided for by specific national standards DS42 pumps are dual stage rotary vane pumps oil sealed driven by a single phase electric motor These high vacuum pumps are suitable for pumping non corrosive gases The following paragraphs contain all the information necessary to guarantee the safety of the operator when using the equipment Detailed information is supplied in the appendix Technical Info
49. t der Ansaugung verwechselt wird Der Druck im lbeh lter darf nicht gr er als 1 5 bar abs sein Bei Nichtbeachtung dieser Anweisungen besteht Schadensgefahr f r die Pumpe und die Bedienperson Ablassflansch Saugflansch Abbildung 5 Kontrollieren da die Versorgungsspannung mit der Spannungsangabe auf dem Typenschild des Motors bereinstimmt Die Pumpe an das Versorgungsnetz anschlie en DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 27 82 2 Gebrauchsanleitung Gebrauch Gebrauch Vor der eigentlichen Inbetriebnahme der Pumpe ist es zur Erreichung des Grenzvakuums erforderlich die Pumpe ungef hr eine Stunde mit ge ffnetem Ballast laufen zu lassen um die Feuchtigkeit aus dem l zu entfernen Die Einschaltung der Pumpe erfordert keine speziellen Schritte sie braucht nur an die elektrische Energieversorgungsquelle angeschlossen werden WARNUNG Die Pumpe ist fiir den Betrieb mit neutralen und nicht korrosiven Fluiden konzipiert Der Einsatz mit potentiell explosions oder feuergefahrlichen Substanzen ist streng verboten Die Ausschaltung der Pumpe erfordert keine speziellen Schritte sie braucht nur durch Bet tigung des zweipoligen Version mit Einphasenstrommotor oder des allpoligen Trennschalters Version mit Dreiphasenstrommotor von der elektrischen Energieversorgungsquelle getrennt zu werden 28 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E
50. t strictement interdit L arr t de la pompe ne requiert aucune man uvre particuli re il suffit de la d brancher de l alimentation lectrique en agissant sur l interrupteur bipolaire version avec moteur monophas ou unipolaire version avec moteur triphas 40 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Mode d emploi 3 Maintenance Le personnel charg de la conduite et de la maintenance de la pompe doit avoir la formation n cessaire et poss der une connaissance approfondie des normes de pr vention des accidents du travail AVERTISSEMENT Les hautes tensions peuvent entrainer la mort par contact Veiller a toujours op rer avec le maximum de prudence et dans le respect des normes de pr vention des accidents du travail en vigueur AVERTISSEMENT Lorsque la machine est sous tension faire attention la presence d organes en mouvement et de haute tension AVERTISSEMENT En cas de n cessit de proc der des op rations de maintenance de la pompe au terme d une p riode de fonctionnement il est indispensable de la laisser refroidir car sa temp rature ext rieure peut tre sup rieure 60 C AVERTISSEMENT gt gt gt gt Avant toute op ration de maintenance il est imp ratif de toujours couper l alimentation de la pompe Placer les panneaux sp cifiques d avertissement APPAREIL EN COURS DE MAINTENANCE NE PAS BRANCHER L ALIMENTATION pr
51. th warranty terms covering the material in this document that conflict with these terms the warranty terms in the separate agreement shall control Technology Licenses The hardware and or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime contract or subcontract Software is delivered and licensed as Commercial computer software as defined in DFAR 252 227 7014 June 1995 or as a commercial item as defined in FAR 2 101 a or as Restricted computer software as defined in FAR 52 227 19 June 1987 or any equivalent agency regulation or contract clause Use duplication or disclosure of Software is subject to Agilent Technologies standard commercial license terms and non DOD Departments and Agencies of the U S Government will receive no greater than Restricted Rights as defined in FAR 52 227 19 c 1 2 June 1987 U S Government users will receive no greater than Limited Rights as defined in FAR 52 227 14 June 1987 or DFAR 252 227 7015 b 2 November 1995 as applicable in any technical data Trademarks Windows and MS Windows are U S registered trademarks of Microsoft Corporation Safety Notices A CAUTION notice denotes a hazard It calls attention to an operating procedure practice or the like that
52. this range consult Agilent technical service for the changes required Setting the pump in position should be performed as follows Pump laid on the ground There are no special instructions for this type of installation except that the floor should be as flat as possible and suited to bear the weight of the pump it should ideally be a concrete floor and of any accessories mounted on it Note that the pump is stable on its base plate and it should not be necessary to anchor it to the floor with bolts and screws also vibrations to and from the pump are greatly reduced by the use of rubber feet Pump off the ground In this case the user must design a suitable support structure remembering the following points the plane supporting the pump must be perfectly horizontal the structure should be adequately rigid the relevant safety precautions should be applied DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 63 82 5 Technical Information Transport and Installation Note also that the pump should be attached to the supporting structure after replacing the rubber feet with special anti vibration feet which should be screwed to the pump base and to the supporting plane After taking the pump out of its packing case you are advised to ensure that the pump has not suffered any damage during shipping Preliminary Operations Before starting the pump fill up with lubricating oil as the pumps are delivered
53. uthorized manner The material is 100 recyclable and complies with EEC Directive 85 399 Normal exposure to the environment cannot damage the pump Nevertheless it is advisable to keep it closed until it is installed in the system thus preventing any form of pollution by dust 48 82 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E Instructions for Use 4 Preparation for Installation Figure 1 Figure 2 Figure 3 Figure 4 DS 42 Dual Stage Rotary Vane Pump User Manual 87 900 977 01 E 49 82 4 Instructions for Use Installation Installation Do not install or use the pump in an environment exposed to atmospheric agents rain snow ice dust aggressive gases or in explosive environments or those with a high fire risk During operation the following environmental conditions must be respected temperature from 12 C to 40 C relative humidity 0 95 non condensing WARNING Protect against short circuits and overload by installing on Agilent Device electrical main line an automatic circuit breaker of proper capacity see table here below Tab 1 P N 110 Vac 220 Vac 949 9308 4A 949 9309 25A CAUTION Before starting the pump fill up with lubricating oil as the pump is delivered empty WARNING Take out the protective caps on the suction and exhaust flanges before doing anything else In the event of an accidental start up

DS 42 Dual Stage Rotary Vane Pump

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