FR-D700-SC-EC Safety stop function instruction
Contents
1. BCN A211508 005 A 9 A MITSUBISHI ELECTRIC HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V EUROPE GEVA AUSTRIA ALFATRADE Ltd MALTA TOO Kazpromavtomatika KAZAKHSTAN German Branch Wiener Stra e 89 99 Paola Hill UI Zhambyla 28 Gothaer Stra e 8 AT 2500 Baden Malta Paola PLA 1702 KAZ 100017 Karaganda D 40880 Ratingen Phone 43 0 2252 85 55 20 Phone 356 0 21 697 816 Phone 7 7212 50 10 00 Phone 49 0 2102 486 0 Fax 43 0 2252 488 60 Fax 356 0 21 697 817 Fax 7 7212 5011 50 Fax 49 0 2102 486 1120 TECHNIKON BELARUS INTEHSIS al MOLDOVA MITSUBISHI ELECTRIC EUROPE B V orgsi CZECH REP Oktyabrskaya 19 Off 705 bld Traian 23 1 Czech Branch BY 220030 Minsk MD 2060 Kishinev Avenir Business Park Radlicka 714 113a Phone 375 0 17 210 46 26 Phone 373 0 22 66 4242 MIDDLE EAST REPRESENTATIVE 7 158 00 Praha 5 Fax 375 0 17 210 46 26 Fax 373 0 22 66 4280 aide Montani Ga j i A e Phone 420 251 551 470 ESCO DRIVES amp AUTOMATION BELGIUM HIFLEX AUTOM TECHNIEKB V NETHERLANDS Rehoy Hamerkava 19 Fax 420 251 551 471 Culliganlaan 3 Wolweverstraat 22 IL 58851 Holon MITSUBISHI ELECTRIC EUROPE B V FRANCE BE 1831 Diegem NL 2984 CD Ridderkerk Phone 972 0 3 559 54 62 French2. H START als Emergency stop button IGBTs Gate Gate Driver M Driver 4 DC24v Internal SCH Safety Circuit l MITSUBISHI MELSEC Safety relay module O QS90SR2SN Q FR D700 SC vb Li Fig 3 Safety system example STOP synchronous with emergency stop button and fault detection through RUN output For safety stop configure the wiring as shown in Fig 3 above Note the above wiring is configured to prevent restart in case of a fault XS0 should be connected to RUN terminal and XS1 should be connected to SE because polarity of XSO is positive XS1 is negative The parameter No 190 RUN terminal function selection must be set to 81 This setting makes the RUN output to turn off in case of failure After the power up to reset the safety stop mode press the START switch and also press the STF switch then start the motor rotation In the above Fig 3 wired example in the event of reset of safe condition the motor rotation will not occur until STF is pressed for normal non safety STF STOP function please refer to your drive s User Manual CAUTION To prevent restart in case of recovering from input power loss of drive 3 wired connection for STF STOP control is recommended In case of 2 wire connection and using latching type switch to short between STF and PC for starting ensure
3. MITSUBISHI Mix oo series ELECTRIC ZU INVERTER FR D700 SC EC Safety stop function instruction manual CONTENTS 1 General description RE 1 2 Installation and Wing anna 2 3 Example of safety system configuration naan anne nennen 5 4 Test and checking failure nannnne nnen enen enen ennnaneneneennnenene neen 7 5 Safety parameters of FR D700 SC nnen ann eneen nenne 8 Compliance with the EU Machinery Directive Functional Safety Any misuse of safety function could lead to personal injury or death property damage or economic loss To ensure that the system complies fully with requirement of safety make a system level risk assessment Mitsubishi Electric Co cannot assume responsibility for any system to comply with safety directive CAUTION The information of this manual is merely a guide for proper installation Mitsubishi Electric Co cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the P and N terminals or test points refer to your drive s User Manual for locations and discharging time The voltage mus
4. Branch Phone 32 0 2 717 64 30 Phone 31 0 180 46 60 04 Fax 972 0 3 556 01 82 25 Boulevard des Bouvets Fax 32 0 2 717 6431 Fax 31 0 180 44 23 55 EMO En F 92741 Nanterre Cedex Koning amp Hartman bv BELGIUM Koning amp Hartman b v NETHERLANDS ehacn Center Block A Autostrade DORA NORE TOES 68 3568 Woluwelaan 31 Haarlerbergweg 21 23 i Fax 33 0 1 55 68 57 57 Ouwe aan gweg Lebanon Beirut BE 1800 Vilvoorde NL 1101 CH Amsterdam Phone 961 0 1 240 430 MITSUBISHI ELECTRIC EUROPE B V IRELAND Phone 32 0 2 257 02 40 Phone 31 0 20 587 76 00 l l Fax 961 0 1 240 438 Irish Branch Fax 32 0 2 257 0249 Fax 31 0 20 587 76 05 meee Park Ballymount INEA RBT d o o BOSNIA AND HERZEGOVINA Beijer Electronics AS NORWAY eene Aleja Lipa 56 Postboks 487 Ge i SE BA 71000 Sarajevo N0 3002 Drammen AFRICAN REPRESENTATIVE ax 353 0 Phone 387 0 33 921 164 Phone 47 0 32 24 30 00 MITSUBISHI ELECTRIC EUROPE B V ITALY En 387 0 33 524539 Fax 47 0 32 8485 77 CBI Ltd SOUTH AFRICA Italian Branch Private Bag 2016 i AKHNATON BULGARIA Fonseca S A PORTUGAL Viale Colleoni 7 gt 4 Andrei Ljapchev Blvd PO Box 21 R Jo o Francisco do Casal 87 89 ZA 1600 Isando 1 20041 Agrate Brianza MB BG 1756 Sofia PT 3801 997 Aveiro Esgueira Phone 27 0 11 977 0770 GE E Phone 359 0 2 817 6000 Phone 351 0 234 303 900 Fax 27 0 11 977 0761 XT Fax 359 0 2 97 4406 1 Fax 351 0 234 303 910 EE POLAND
5. I O status obeys the following truth table Table 5 Truth table of Safety related signals Input power s sc s2 sc na safely 56 gare RUN SAFE2 2 Drive state circuit fault 1 OFF OFF Open OFF Open Drive shutoff Safe state Short Short No failure OFF Open ON Close Drive enable Detected OFF Open OFF Open Drive shutoff Safe state No failure ON Close ON Close Drive shutoff Safe state ON O O pen Pen Detected OFF Open OFF Open Drive shutoff Safe state Short Open N A OFF Open OFF Open Drive shutoff Safe state Open Short N A OFF Open OFF Open Drive shutoff Safe state N A denotes a condition where circuit fault does not apply 1 At an internal safety circuit fault one of E SAF or E CPU is displayed on the operation panel SA is displayed on the operation panel while S1 and S2 signals are both open and the safety function operates without internal safety circuit fault 2 To use RUN terminal for monitor output of failure detection the parameter No 190 should be set 81 Safety monitor 2 In case of diagnostic or functionality test check the I O state whether it is same or not as Table 5 Diagnostic If the failure detected FR D700 SC output alarm signal and indicate E SAF at the display In case of FR D700 SC output the alarm please take following action 1 Check the S1 SC and S2 SC input signal logic is the same If these are different
6. Input resistance 4 7kO Open In safety stop mode Short Non safety stop mode Current A106 mA Cen e set ar p 7 f In case of shorted to SC or inpu o safety stop channel2 Voltage 21 to 26 V S2 SC is Open In safety stop mode Short Non safety stop mode Common terminal for S1 S2 terminals SC is connected terminal PC internally In case of open from SC As output for safety stop condition SO terminal type is Open collector output SO SE is OFF Open Drive enabled or drive shutoff with internal circuit fault ON Close Drive shutoff no internal circuit fault Important SO terminal should be used for monitoring safety stop condition only SO terminal cannot be used for safety function As output for failure detection and alarm RUN terminal type is Open collector output RUN SE is OFF Open Detect failure or Alarm ON Close No failure detected Load 24VDC 0 1A max Voltage drop 3 4V max In case of ON state Attention To use RUN terminal for monitor output of failure detection The parameter No 190 should be set 81 Safety monitor 2 Note This terminal can be used for alarm or to prevent restart only no other safety function Common terminal for safety RUN and SO terminal ns Table 3 Truth table of Safety related signals Internal safety circuit fault 1 Input power SO SAFE RUN SAFE2 2 Drive state OFF OFF Open OFF Open Drive shutoff Safe state No fai
7. Nn CROATIA Sirius Trading amp Services sr ROMANIA Krakowska 50 Losinjska 4a Aleea Lacul Morii Nr 3 Ce er Bali HR 10000 Zagreb RO 060841 Bucuresti Sector 6 Bn 07 over Phone 385 0 1 36 940 01 02 03 Phone 40 0 21 430 40 06 Fax 48 0 12 630 47 01 Fax 385 0 1 36 940 03 Fax 40 1 430 4002 MITSUBISHI ELECTRIC EUROPE B V RUSSIA AutoCont CS s r 0 CZECH REPUBLIC G ech SE ERBIA 52 bld 3 Kosmodamianskaya nab 8 floor Technologick 374 6 zietnicka RU 1 150 54M y CZ 708 00 Ostrava Pustkovec SER 113000 Smederevo Den Geer Phone 420 595 691 150 Phone 381 0 26 615 401 en Fax 595 691 8 es 0 26 615 401 En Beijer Electronics A DENMARK 5 1 0 Nee WISE SPAIN Lykkeg rdsvej 17 Jana Derku 1671 7 i de Rubi 76 80 DK 4000 Roskilde SK 911 01 Trencin Eaton Sant Cugat del Vall s Barcelona Phone 45 0 46 75 76 66 Phone 421 0 32 743 0472 CERN Fax 45 0 46 75 56 26 Fax 421 0 32 743 75 20 Fax 34 935891579 Beijer Electronics Eesti OU ESTONIA Seana spol s r o Presov SLOVAKIA MITSUBISHI ELECTRIC EUROPE B V UK un es le ACEN UK aadi a Phone 372 0 6 51 81 40 Phone 421 0 51 7580611 UK Hatfield Herts ALIOSKB Fax 372 0 6 518149 Fax 421 0 51 7580 650 Phone 44 0 1707 27 61 00 Beijer Electronics OY FINLAND INEA RBT dan SLOVENIA Fax 44 0 1707 27 86 95 Peltoie 37 P stege d i FIN 28400 Ulvila jubljana An CORPORATION JAPAN phone 358 0 207 463 540 Phone 386 0 1 513 8116 8 121 chome Harumi Chu
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9. logic correct the input signal and reset the FR D700 SC 2 Disconnect the wire from S1 S2 SC terminal then reset or power off and on If the SA letter is flashed up at display there is failure in system except FR D700 SC But still E SAF is displayed and alarm output there is malfunction on FR D700 SC Self diagnostic test FR D700 SC does the self diagnostic test on the power ON If FR D700 SC output alarm at power ON please take the action described in Diagnostic at above Test procedure for functionality As depicted ATTENTION in above the test for the functionality is important Please do the test following procedure 1 Please make each state of S1 SC and S2 SC depicted at Table 5 2 If there is any different state from Table 5 FR D700 SC has some malfunction 3 If there is no different state from Table 5 check the systematic performance such as press the Emergency switch press the start restart button at the failure detected RUN SE opened and so on 4 Finally clear the error record of the FR D700 SC see the user manual how to clear the error record 5 Safety parameters of FR D700 SC FR D700 SC safety related I O status obeys the following truth table Table 6 Safety parameters of FR D700 SC Parameter Value PF Dave 2 06x10 PFHp 2 35x10 PL d MTTFo 725 years DC ave 60 REVISIONS Print Date Manual Number Jan 2012 BCN A211508 005 A First edition
10. lure OFF Open ON Close Drive enable Detected OFF Open OFF Open Drive shutoff Safe state No failure ON Close ON Close Drive shutoff Safe state N A OFF Open OFF Open Drive shutoff Safe state Detected OFF Open OFF Open Drive shutoff Safe state N A OFF Open OFF Open Drive shutoff Safe state N A denotes a condition where circuit fault does not apply 1 At an internal safety circuit fault one of E SAF or E CPU is displayed on the operation panel SA is displayed on the operation panel while S1 and S2 signals are both open and the safety function operates without internal safety circuit fault 2 To use RUN terminal for monitor output of failure detection the parameter No 190 should be set 81 Safety monitor 2 Wire and ferrule specification Table 4 wire and ferrule specification Ferrule with insulation collar Crimping tool Al 0 5 10WH Al 0 75 10GY Al 1 10RD CRIMPFOX 6 1 25 1 5 Al1 5 10BK 0 75 combined 2 wire Al TWIN 2 X 0 75 10GY Ferrules and tools are distributed by Phoenix Contact Jumper cable The jumper cable between S1 S2 and SC terminal has been installed in the factory as shown in Fig 2 ALL Le VL RRR FE Fig 2 Short wire Before connecting safety input wire to S1 S2 and SC terminal remove this jumper cable 3 Example of safety system configuration R L1 isi T L3 RUN SAFE2 N SE I 7
11. o Ku Fax 358 0 207 463 541 Fax 386 0 1 513 8170 Tokyo 104 6212 UTECO GREECE Beijer Electronics AB SWEDEN Phone 81 3 622 160 60 5 Mavrogenous Str Box 426 E bh deken 900 denk Gegen 35 8600 one one MITSUBISHI ELECTRIC AUTOMATION Inc USA Ge 30 211 1206999 Fax 46 0 40 93 23 01 500 Corporate Woods Parkway Vernon Hills IL 60061 MELTRADE Kft HUNGARY Omni Ray AG SWITZERLAND Phone 1 847 478 21 00 Fert utca 14 Im Sch rli 5 Fax 1 847 478 22 53 HU 1107 Budapest CH 8600 Diibendorf Phone 36 0 1 431 9726 Phone 41 0 44 802 28 80 Fax 36 0 1 431 9727 Fax 41 0 44 802 28 28 Beijer Electronics SIA LATVIA GTS TURKEY Ritausmas iela 23 Bayraktar Bulvari Nutuk Sok No 5 LV 1058 Riga TR 34775 Yukari Dudullu Umraniye ISTANBUL Phone 371 0 784 2280 Phone 90 0 216 526 39 90 Fax 371 0 784 2281 Fax 90 0 216 526 3995 Beijer Electronics UAB LITHUANIA CSC Automation Ltd UKRAINE Savanoriu Pr 187 4 B M Raskovoyi St LT 02300 Vilnius UA 02660 Kiev Phone 370 0 5 232 3101 Phone 380 0 44 494 33 55 Fax 370 0 5 232 2980 Fax 380 0 44 494 33 66 Systemgroup UKRAINE 2 M Krivonosa St UA 03680 Kiev MITSUBISHI ELECTRIC Phone 380 0 44 490 92 29 Fax 380 0 44 248 88 68 Mitsubishi Electric Europe B V FA European Business Group Gothaer Stra e 8 D 40880 Ratingen Germany FACTORY AUTOMATION Tel 49 0 2102 4860 Fax 49 0 2102 4861120 info mitsubis
12. p category 0 The misuse of safety function leads to personal injury or death property damage or economic loss To ensure that the system complies fully with requirement of safety make a system level risk assessment Mitsubishi Electric Co cannot assume responsibility for any system to comply with safety directive 2 Installation and wiring CAUTION The following information is merely a guide for proper installation Mitsubishi Electric Co cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation CAUTION Ensure the safety relay unit and the FR D700 SC unit is mounted closely in enclosure meeting IP54 and all interconnection wiring is short and protected against open and short circuit faults Refer EN ISO13849 2 Installation Mitsubishi FR D700 SC safety stop function should be used under following condition and environment Table 1 The condition and environment for using safety stop function Item Condition Temperature Operation 10 C to 50 C non freezing range Storage 20 C to 65 C Ambient humidity 90 RH maximum non condensing Vibration 5 9m s or less Altitude maximum 1000m above sea level Atmosphere Indoors without corrosive gas flammable gas oil mis
13. t dust and dirt etc Over voltage category Il or less Pollution degree Il or less Mounting wall mounting vertical orientation CAUTION In order to meet safety stop an approved safety relay unit to ISO13849 1 EN954 1 safety category 3 or better shall be used in conjunction with FR D700 SC as shown in example1 2 In addition all other components with in the safety stop loop shall be safety approved types To avoid an electric shock hazard insert the magnetic contactor MC between power source and drive Open the contact of MC and keep away from drive for discharging time refer to your drive s User Manual for information before performing any work on the drive And verify that the voltage on the bus capacitors has discharged before Measure the DC bus voltage at the P and N terminals or test points refer to your drive s User Manual for locations The voltage must be zero CAUTION To avoid systematic faults a test even for faulty demands of the safety function has to be performed in order to check the correct function of the monitor signal This test shall be carried out at system installation any software changes parameterization changes and or at least once per year Refer to 4 Test and checking failure Wiring The safety related terminals are described in Table 2 and Table 3 Table 2 The safety related terminals Terminal ae For input of safety stop channel S1 SC is
14. t be zero The safety stop function do not isolate electrically between drive and motor To avoid an electric shock hazard disconnect isolate power to the drive and verify to ensure that the voltage is zero before performing any work on the motor refer to your drive s User Manual for discharging time CAUTION This instruction manual is compatible with FR D700 SC EC source logic safety terminal model For FR D700 EC sink logic safety terminal model refer to the FR D700 safety stop function instruction manual BCN A21 1508 000 1 General description Features Mitsubishi FR D700 SC safety stop function prevents a drive from supplying rotational energy to motors Dual safety channels S1 and S2 cut off the gate drive power for IGBT to turn off Input power FR D700 SC Internal i G G Safet er Gate _ Gate Driver Driver m _ Fig 1 FR D700 SC safety stop function diagram AR The safety stop function doesn t isolate electrically between drive and motor To avoid an electric shock hazard disconnect power to the drive and verify that the voltage is zero before performing any work on the motor refer to your drive s User Manual for discharging time Directives Mitsubishi FR D700 SC safety stop function meets the following directives and categories 1S013849 1 2008 Category 3 PLd IEC62061 2005 IEC61800 5 2 2007 IEC61508 SIL2 IEC60204 1 2006 IEC61800 5 2 2007 Sto
15. the compliance with safety requirement for the restarting when the drive recover from input power loss START F Emergency stop button Internal DC24V a Safety Circuit RUN SAFE2 set d MITSUBISHI MELSEC Safety relay module QS90SR2SN Q RUN SAFE2 Q CPU Gate Driver Gate Driver FR D700 SC Driver Driver Gate Gate FR D700 SC R L1 S L2 T L3 O O O A 44 IGBTs 4 I S RIL1 JS L2 T L3 O0 A Fig 4 Example when using multiple FR D740 SC inverters for the safety stop function The parameter No 190 RUN terminal function selection must be set to 81 This setting makes the RUN output to turn off in case of failure mn NOTE S Do not connect the FR D700 sink logic safety terminal model together with FR D700 SC source logic safety terminal model If connected together the safety stop function does not work properly 4 Test and checking failure CAUTION To avoid systematic faults a test even for faulty demands of the safety function has to be performed in order to check the correct function of the monitor signal This test shall be carried out at system installation any software changes parameterization changes and or at least once per year UO status and failure FR D700 SC safety related
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