Data Sheet - Gefran S.p.A.
Contents
1. R Out4 R DRRR 2 RS 485 RS 232 Outi D Out2 R Out3 R Out4 D DRRD AUXILIARY INPUTS INSPR INTA LOGIC IN1 IN2 Out1 R Out2 R Out R RRRO TRANSMITTER SUPPLY Out1 R Out2 R Out R Out4 R RRRR 00 None Out1 R Out2 R Out3 R Out4 D RRRD 01 IN1 IN2 NPN PNP 03 Trasmitter Supply 10 V 24V 2S 04 IN1 IN2 NPN PNP Trasmitter Supply 10 V 24V N 00 B z S 06 IN SPR 0 1V Trasmitter Supply 10 V 24V 5 W1 0 10 0 wa 07 IN SPR 0 10V IN Potentiometer OUT 5 W1 0 4 20mA lo Trasmitter Supply 10 V 24V OUT 5 W1 0 10V VV 08 IN SPR 0 4 20mA Trasmitter Supply 10 V 24V OUT 6 W2 0 10V 09 IN TA 5050mAac Trasmitter Supply 10 V 24V S S We RC iy jo INT IN2 NPN PNP IN SPR 0 10V Trasmitter Supply 10V 24V a o oes I IN1 IN2 NPN PNP E 11 IN SPR 0 10V IN Potentiometer T i ly 10V 24V Potentiometer input requires 10V Trasmitter Supply PaE UPR ON Make specific calibration request for PTC input jo INT IN2 NPN PNP IN SPR 0 4 20mA Trasmitter Supply 10V 24V IN1 IN2 NPN PNP IN TA 50mAc a Trasmitter Supply 10V 24V 33 IN SPR 0 1V 34 IN SPR 0 10V Potentiometer 35 IN SPR 0 4 20mA 36 IN TA 50mAac Kindly contact GEFRAN for information on available codes GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior noti2. GEFRAN 1600 1800 CONTROLLER Main applications e Extruders and injection moulding machines for the plastics industry Polymerisation and synthetic fibre production plants e Rubber vulcanisation plants Climatic chambers and test benches e Furnaces for ceramics and bricks e Chemical and pharmaceutical industries e Ovens e Food processing plants e Painting cabinets e Water treatment Siderurgy industry GENERAL Microprocessor controller format 48x96 96x96 1 8 DIN 1 4 DIN manufactured using SMT The instrument provides a complete ope rator interface protected by a Lexan membrane that ensures level IP65 face plate protection It has 4 keys two green LED displays each with 4 digits 4 red indicating LED s for the 4 logic or relay outputs and a further 3 LED s that are programmable to indicate the various operational states of the instrument The main input for the process variable is universal and provides the possibility to connect many types of input sensor thermocouple type J K RP S T B E N Ni Ni18Mo L resistance thermometer Pt100 3 wires thermistor PTC linear inputs 0 50mV 10 50mV 2 10V 0 10V 0 20mA 4 20mA and potentiometer all with the possibility of custom linearisation that can be defined using the faceplate keys The type of input is selected from the faceplate keys and no external shunts or adapter are required It is possible to activate correction of the i
3. ce Conformity C UL US File no E216851 The instrument conforms to the European Directives 2004 108 CE and 2006 95 CE with reference to the generic standards EN 61000 6 2 immunity in industrial environment EN 61000 6 3 emission in residential environment EN 61010 1 safety C TICK GEFRAN spa via Sebina 74 25050 Provaglio d lseo BS CS FRAN Tel 03098881 fax 0309839063 Internet http www gefran com DTS_1600 1800_0409_ENG
4. de D Analog retransmission isolated 1500V Up to 2 analogue outputs for control or retransmission input signal setpoint auxiliary input alarm setpoint Scale range selectable from keyboard Configurable output 0 10Vdc 0 20 4 20MA Resolution 4000 steps SERIAL LINE Optoisolated 4 wires Passive Current Loop configurable 1200 baud interface RS232 and RS422 485 1200 2400 4800 9600 19200 baud Protocol GEFRAN CENCAL or MODBUS Power SUPPLY Standard 100 to 240Vac dc 10 on request 20 to 27Vac dc 10 50 60Hz 12VAmax Protection by internal fuse not serviceable by the user Transmitter Supply isolatedxd 1500V 10 24Vdc max 30mA short circuit protec tion AMBIENT CONDITION Working temperature range 0 50 C Storage temperature range 20 70 C Humidity 20 85 Ur non condensing Control Cooling setpoint relative to Heating set point On Off P PD PID for heating and coo ling with configurable parameters e Proportional band 0 0 999 9 f s e Integral time 0 0 999 9 min e Derivative time 0 0 99 99 min e Max and min control output power limi tation 0 0 100 0 e Manual Reset 999 999 digit e Power Reset 100 0 100 0 e Cycle time 0 1 200sec e Soft start 0 0 500 0 min Alarms Up to 3 alarms settable as absolute deviation or symmetrical deviation alarm with respect to the control setpoint with configurable function Hi or Lo The alarm point
5. ecimal figure in the maximum display field 199 9 999 9 TC Thermocouples J Fe CuNi 0 1000 C 32 1832 F K NiCr Ni 0 13800 C 32 2372 F R Pt13Rh Pt 0 1750 C 32 38182 F S Pt10Rh Pt 0 1750 C 32 3182 F T Cu CuNi 200 400 C 328 752 F B Pt30Rh Pt6Rh 44 1800 C 111 8272 F E NiCr CuNi 100 750 C 148 1382 F N NiCrSi NiSi 0 1300 C 32 2372 F Ni Ni18Mo 0 1100 C 32 2012 F L GOST NiCr CuNi 0 600 C 32 1112 F Custom 1999 9999 RTD 3 wires Pt100 200 850 C 328 1562 F JPt100 JIS C 1609 81 200 600 C 328 1112 F Custom 1999 9999 PTC alternative to RTD 55 120 C 67 248 F Custom 1999 9999 DC Linear 0 50mV 10 50mV 0 20mA 4 20mMA 0 10V 2 10V Custom linearisation with 32 segment Auxiliary input insulation 1500V For remote setpoint 0 10V 2 10V Ri 1MQ 0 20mA 4 20mMA Ri 5Q potentiometer gt 500Q For current transformer CT 50mAac 50 60Hz Ri 1 5Q FACEPLATE DESCRIPTION Logic inputs Insulation 1500V NPN 24V 4 5mA PNP 24V 3 6mA Configurable function Man Auto Loc Rem Alarms Reset Hold Setpoint selection OUTPUTS Outputs fully configurable for single alarm OR or AND of multiple alarms logic input repetition Relay With rating 5A 250V cos 1 order code R Logic 11Vdc Rout 220Q 20mA max 6V order co
6. may be set anywhere within the configured scale Heater Break Alarm Loop Break Alarm Alarm Hysteresis configurable Alarms can be assigned to main input auxiliary input or control SP WEIGHT 400g 1600 600g 1800 in complete version A PV Display process variable B SV Display setpoint value C Function key D Lower key E Raise key F Automatic Manual selection G Function indication H Indication of active outputs Double green LED display 4 Digit Faceplate protection IP65 gt JJ T O DIMENSIONS AND CUT OUT 108 96 113 Dimensions 48x96mm 96x96mm 1 8DIN 1 4DIN depth 113mm CONNECTION DIAGRAM PWR Ol OUT 4 SUPPLY c AL Vt OUT 1 IN2 MAIN IN4 TRANSMITTER E i SUPPLY as 2 OUT 2 son x Z GND AL1 laiar OUT 3 9 N AL2 t lt H TC Pt100 PTC LIN INP LIN INP 3 wires Pt100 Idc 20mA Vdc 2 wires Apply user s manual warnings for a correct installation ORDER CODE aia Geel LA MODEL POWER SUPPLY 1600 1600 0 20 27Vac dc 1800 1800 1 100 240Vac dc OUTPUTS 1 2 3 4 R D fz DIGITAL COMMUNICATIONS Out1 D Out2 R Out3 R DRRO 0 None Outi D Out2 R Out3
7. nput using a linear function defined by way of two points on it A second auxiliary isolated analogue input is available which can also be con figured for a linear input O 10V 2 10V 0 20MA 4 20mA for remote setpoint potentiometer or current transformer The auxiliary input function is completely configurable including the possibility of a custom linearization It is possible to configure the 2 available isolated digital inputs for selection of up to 4 local setpoints start stop and reset of internal timer Auto Man Loc Rem functions alarms memory reset input hold function The instrument can have up to 4 relay 3A 250V or logic 12Vdc 20MA outputs and up to 2 isolated analogue outputs in voltage or current The function of each output is completely configurable by faceplate The available functions include control output alarm output timer digital input repetition retransmission of process value setooints deviation alarm setpoint or value read from digital communication The Heat Cool adjustment offers the pos sibility of setting the cooling parameters in relation to the type of water oil or air fluid A further isolated output 10 or 24Vdc 30MA max is available for powering external transmitters or potentiometers The serial communication interface RS485 RS232C compatible makes it possible to read or modify any parameter Main features e Universal input configurable from the faceplate e Ac
8. quisition of the input signal every 120msec resolution 30000steps e Two control outputs relay logic or analogue with Heat Cool function e 3 configurable alarms e 2 analogue outputs setooint retransmission e 2 digital inputs with configurable function Auxiliary input for C T or remote setpoint e Heater Break or shortcircuit probe alarm e Self and Auto tuning Soft start Local Remote setpoint Auto Man e Function multiset rampa di set timer and to govern the instrument online local remote manual automatic commu tation internal timer control direct control of outputs Protocols available MODBUS RTU and CENCAL Gefran Using these it is possible to write to any of the instrument parameters All the programming procedures of the instrument are facilitated by the grouping of the parameters in function blocks CFG for the control parameters Inp for the inouts Out for the outputs etc and by the possibility of selecting a simplified menu for entering the most frequently used parameters To simplify the configuration even further a programming kit is available for PC which includes a menu driven configura tion program for Windows and the neces sary cable to connect the instrument see data sheet code WINSTRUM TECHNICAL DATA INPUTS Accuracy 0 2 f s 1digit Acquisition of the input signal 120msec Decimal point position for linear groups can be set freely For inputs from TC RTD PTC a d
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