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        USER`S MANUAL - Icon Heath & Fitness
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1.       S N          2  Outer Cap  88        CUI      5 16  x 2 1 2  Carriage Bolt  1     AAN    5 16  x 2 3 4  Carriage Bolt  14     NANA    5 16  x 2 3 4  Bolt  11                    1 4  x 3 4  Screw  18        A set          AAA             3 8  x 2 3 4  Bolt  70                    SN                5 16  x 3  Special Thread Bolt  91        CUNT       5 16  x 3  Bolt  17            AAA       5 16  x 2  Eyebolt  35        CMY  AN       5 16  x 1 1 2  Bolt  24        A       3 8  x 1 3 4  Bolt  12        OM                   5 16  x 2  Bolt  61           AAN          1 4  x 2  Carriage Bolt  38              AAA    ANA    ME ET             5 16  x 3 1 4  Bolt  76           5 16  x 2 1 4  Bolt  33           ANNAN    o CUI       Sa          5 16  x 3 1 2  Bolt  87           A    1 4  x 2 1 2  Screw  43           3 8  x 2 1 2  Bolt  62     3 u                3 8  x 2 1 2  Bolt  62           AM             5 16  x 6  Bolt  74           ae    
2.    Due to the many features of the weight system  the area and remove the packing materials  Do not dis   assembly process will require a few hours  By set  pose of the packing materials until assembly is com        ting aside plenty of time and by deciding to make pleted   the task enjoyable  assembly will go smoothly  You  may want to assemble the weight system over a Tightening Parts  couple of evenings   Tighten all parts as you assemble them  unless    How to Orient Parts instructed to do otherwise     As you assemble the weight system  make sure Select a Location for the Weight System  that all parts are oriented exactly as shown in the    drawings  Because of its weight and size  the weight system    should be assembled in the location where it will be  How to Identity Parts used  Make sure that there is enough room to walk      around the weight system as you assemble it   To help you identify the small parts used in assem     bly  we have included a PART IDENTIFICATION Questions    CHART in the centre of this manual  Place the       chart on the floor and use it to easily identify parts  f you have questions after reading the assembly  during each assembly step  Note  Some small instructions  please call our Customer Service  parts may have been pre attached  If a part is Department toll free at 0345 089009    not in the parts bag  check to see if it has been   pre attached        1  Before you begin  make sure you have carefully  read the instructions at the top of 
3.    Slide the eighth Weight onto the  upper end of the Weight Tube  The Weight Tube  must be turned so the welded pin is in the pin  groove in the Weight     Locate the lower ends of the Weight Guides  72    there are holes near the upper ends  Insert the  lower ends of the Weight Guides into the eight  Weights  25                                             Pin Groove                                     o       Upper Ends of  Weight Guides  have Holes    Pin  Groove    Welded  Tube                79                25             7  Attach the upper ends of the Weight Guides  72  to    the Top Frame  67  with the 5 16    x 6    Bolt  74    the two Weight Guide Spacers  73   and a 5 16     Nylon Locknut  3      Press two 1 3 4    Inner Caps  44  and two 1    Inner  Caps  90  into the Arm Frame  52      Apply lubricant to the upper axle on the Arm Frame   52   Hold the axle between the two Arm Frame  Bushings  68   Set the Arm Frame Bushings and  the Arm Frame on the plate welded to the top of  the Top Frame  67   Note  Be sure the bracket is  toward the front of the Arm Frame  Place the  Arm Frame Cover  69  over the Arm Frame  Bushings  Attach the Arm Frame Cover to the Top  Frame with four 1 4    x 3 4    Screws  18  and four  1 4    Nylon Locknuts  7      Press two 1 3 4    Inner Caps  44  into each of the  Arms  46      Apply lubricant to the lower axles on the Arm  Frame  52   Slide an Arm  46  onto one of the  axles  The Arm must be behind the bracket on the  Arm Frame  H
4.  Fitness  Inc     TABLE OF CONTENTS    IMPORTANT PRECAUTIONS cu ici bz 3  BEFORE YOU BEGIN  dust a Ge i die SE Seta pl 4  ASSEMBLY    r oct a a e o guna nese Ob 5  ADJUSTMENT  tors g   oh iP vv idee A dated A Ge be hat Aue da 14  TROUBLE SHOOTING AND MAINTENANCE         a 16  CABLE DIAGRAMS 2 2 osszeg ea a aa A A A Si ee i ae 17  PART LIST  a a ie Gate AR ye oie ee he pe A A a ER Ge mbe 18  EXPLODED  DRAWING oo le edie L   de EAT 19  ORDERING REPLACEMENT PARTS           0 0 00 cece anana Back Cover    Note  A PART IDENTIFICATION CHART is attached in the centre of this manual  Remove the PART IDENTIFI   CATION CHART before begining assembly     WESLO is a registered trademark of ICON Health  amp  Fitness  Inc     2    EXPLODED DRAWING   Model No  WLEMSY80000                                                                          PART LIST   Model No  WLEMSY80000    RO301A    IMPORTANT PRECAUTIONS          Key No  Qty  Description Key No  Qty  Description  AA WARNING  To reduce the risk of serious injury  read the following important precautions  1 2 5 16    x 2 1 2    Carriage Bolt 47 2 7    Handle before using the weight system   2 5 5 16    Jam Nut 48 4 Handgrip  3 24 5 16    Nylon Locknut 49 2 1    Round Inner Cap 1  Read all instructions in this manual before 10  Never release the arms  leg lever  lat bar  or  4 1 Base 50 2 5 3 4    Pad using the weight system  Use the weight nylon strap whilst weights are raised  the  5 1 Stabiliser 51 2 1 2    x 3 8    Spacer system onl
5.  Short and Long Cables  23   66  must be properly routed on the pulleys   and the Cables must be properly tightened  To  tighten the Cables  refer to TROUBLE SHOOT   ING AND MAINTENANCE on page 16 of this  manual     Attach the Backrest  41  to the Front Upright  42   with two 1 4    x 2 1 2    Screws  43  and two 1 4     Flat Washers  10      24  Press a 1 1 2    Inner Cap  32  into the Seat Frame     36      Insert a 1 4    x 2    Carriage Bolt  38  into the centre  of each Seat Plate  37   Attach the Seat Plates to  the Seat  13  with four 1 4    x 3 4    Screws  18      Insert the two 1 4    x 2    Carriage Bolts  38  into  the Seat Frame  36   Make sure that the Seat   13  is turned so the wide end is toward the 1 1 2     Inner Cap  32   Tighten two 1 4    Nylon Locknuts   7  with two 1 4    Flat Washers  10  onto the  Carriage Bolts     12                                                                                           10     11     12     13     Insert the two 4 1 2       L    Pins  60  down into the  indicated holes in the Arm Frame  52  and the  Arms  46      Wet the lower ends of the Arms  46  and the  insides of the two 10    Pads  45  with soapy water   Slide a Pad about halfway up each Arm     Insert a 7    Handle  47  with a Handgrip  48  into one  of the Arms  46   Attach the Handle with a 5 16    x   2 1 4    Bolt  33   two 5 16    Flat Washers  8   a 1 2    x  3 8    Spacer  51   and a 5 16    Nylon Locknut  3      Attach a 7    Handle  47  with a Ha
6.  Spacers  65   and a 3 8    Nylon  Locknut  21      Remove the 3 1 2    Pulley  15  from inside the  bracket on the Top Frame  67   Insert the end of  the Long Cable  66  through the bracket and  down through the indicated hole in the Top  Frame     Hold the 3 1 2    Pulley  15  inside the bracket on  the Top Frame  67   The Long Cable  66  must be  between the Pulley and the top of the bracket   Attach the Pulley to the bracket with a 3 8    x   1 3 4    Bolt  12  and 3 8    Jam Nut  6  that were  removed     Insert the Long Cable  66  between the    I    Plates   78      See the inset drawing  Slide the Long Cable  66   between the 3 1 2    Pulley  15  and the Cable Trap   59  attached to the Wide Swivel Bracket  71   in  the direction shown  Note  The Pulley  Cable  Trap  3 8    x 1 3 4    Bolt  12   and 3 8    Jam Nut   6  are shown apart for clarity     10                            18  Slide the Long Cable  66  between the 3 1 2       19     20     21     Pulley  15  and the Cable Trap  59  on the  Narrow Swivel Bracket  58  on the left Arm  46    in the direction shown  Note  The Pulley  the  Cable Trap  the 3 8    x 1 3 4    Bolt  12   and the  3 8    Jam Nut  6  are shown removed for clari   ty  The Cable Trap must be turned to the 3  o clock position     Remove the 4 1 2    Pulley  77  from the Adjustment     U    Bracket  75   Attach the Adjustment    U     Bracket to the Front Upright  42  with a 5 16    x 3     Short Thread Bolt  91   a 5 16    Flat Washer  8    
7.  to  ensure that the weight system can be assem  One phillips screwdriver  bled successfully by anyone  Before begin    ning assembly  make sure to read the One rubber mallet  information on this page  this brief intro   duction will save you much more time than  it takes to read it     TIGHTENING THE CABLES e Two adjustable spanners       Woven cable  the type of cable used on the weight  system  can stretch slightly when it is first used  If  there is slack in the cables before resistance is felt   the cables should be tightened  Locate the adjustment  sleeve and adjustment screw near the lower end of  the Short Cable  23   Loosen the adjustment screw   Pull the end of the Short Cable until there is no slack  in the cables  Slide the adjustment sleeve and the ball  against the indicated 3 1 2    Pulley  15   Retighten the  adjustment screw  Make sure that the cables are not  too tight  or the top weight will be lifted off the weight  stack     You will also need grease or petroleum jelly  a  small amount of soapy water  and clear tape or  masking tape              Adjustment  Sleeve          Assembly Requires Two Persons Note  Assembly will be more convenient if you have  a socket set  a set of open end or closed end span     For your convenience and safety  assemble the ners  or a set of ratchet spanners   weight system with the help of another person                          How to Unpack the Box    Set Aside Enough Time  Place all parts of the weight system in a cleared 
8. Carriage Bolt 84 1 Chain AWARNING    Before beginning this or any exercise program  consult your physician  This  39 1 Nylon Strap 85 1 Lat Bar is especially important for persons over the age of 35 or persons with pre existing health problems   40 1 Seat Knob 86 2 Brace Read all instructions before using  ICON assumes no responsibility for personal injury or property  41 1 Backrest 87 1 5 16    x 3 1 2    Bolt damage sustained by or through the use of this product   42 1 Front Upright 88 2 2    Outer Cap  43 2 1 4    x 2 1 2    Screw 89 1 Slotted Flange Bushing  44 6 1 3 4    Inner Cap 90 2 1    Inner Cap  45 2 10    Pad 91 1 5 16    x 3    Short Thread Bolt  46 2 Arm   1 User   s Manual    Note          indicates a non illustrated part  Specifications are subject to change without notice  See the back cover  of the user   s manual for information about ordering replacement parts     18 3    BEFORE YOU BEGIN    Thank you for selecting the versatile WESLO   GYM  2000 weight system  The GYM 2000 offers an impres   sive array of weight stations designed to develop  every major muscle group of the body  Whether your  goal is to tone your body  build dramatic muscle size  and strength  or improve your cardiovascular system   the GYM 2000 will help you to achieve the specific  results you want     For your safety and benefit  read this manual care   fully before using the GYM 2000 weight system  If    ASSEMBLED   DIMENSIONS   Height  192 cm  Width  109 cm  Length  150 cm    you ha
9. ORDERING REPLACEMENT PARTS WESLO     If you encounter any problems with this product or if your need to order replacement parts  contact the ICON  Health  amp  Fitness  Ltd  office  or write     ICON Health  amp  Fitness  Ltd   Unit 4   Revie Road Industrial Estate  Revie Road    St Sena no En SYa00 USER S MANUAL  Tel  Country Code  0345 089009    0345 089009    Fax  0113 2411120              To help us assist you  please be prepared to give the following information        e The MODEL of the product  WLEMSY80000          The NAME of the product  WESLO   GYM 2000 weight system     Serial Number Decal    The SERIAL NUMBER of the product  see the front cover of this manual     e The KEY NUMBER and DESCRIPTION of the part s   see the PART LIST on page 18 of this manual   QU ESTIONS     As a manufacturer  we are  committed to providing  complete customer satisfaction   If you have questions  or if  there are missing parts  we will  guarantee complete satisfaction  through our Customer Service  Department        Please CALL     0345 089009    Or WRITE    ICON Health  amp  Fitness  Ltd   Unit 4   Revie Road Industrial Estate  Revie Road   Leeds   LS118JG    44 CAUTION    Read all precautions and instruc   tions in this manual before using  this equipment  Save this manual    Oli  7     gt    LN our website at       ag    www weslo com    new products  prizes   fitness tips  and much more     for future reference     Part No  172020 R0301A Printed in Canada    2001 ICON Health  amp 
10. THE SEAT    Set the bracket on the Seat Frame  36  onto the pins  on the Front Upright  42   Secure the Seat Frame  with the 5 16    x 2 3 4    Carriage Bolt  14  and the Seat  Knob  40      For some exercises  the Seat  13  must be removed   First  make sure that the Chain  not shown  is not  attached to the Leg Lever  29   Next  remove the  Seat Knob  40  and the 5 16    x 2 3 4    Carriage Bolt   14  from the Seat Frame  36   Lift the Seat Frame off  the Front Upright  42      14                                                 4  Press two 2    Inner Caps  27  into the Top Frame     67      Attach the Top Frame  67  to the Rear Upright  82    the Front Upright  42   and the Stop Bracket  63   with 5 16    x 2 3 4    Bolts  11   5 16    Flat Washers   8   and 5 16    Nylon Locknuts  3  as shown  Do  not tighten the Nylon Locknuts yet     Tighten all nuts used in steps 2 4     5  Set the two Weight Bumpers  19  on the indicated  plate on the Base  4   Align the holes in the Weight  Bumpers with the holes in the plate     Stack seven Weights  25  on the Weight Bumpers   19   Each Weight must be turned so the pin  groove is facing the Front Upright  42   The holes  in the Weights must be aligned with the holes in  the Weight Bumpers     A CAUTION  Be careful to avoid tip     ping the stack of Weights  25  until step 6 is  completed     6  Press the Weight Tube Bumper  79  into the lower  end of the Weight Tube  80      Insert the Weight Tube  80  into the stack of  Weights  25
11. and a 5 16    Nylon Locknut  3   Note  This  Bracket is used to adjust the tension of the  Long Cable  66   Thread the Nylon Locknut  onto the Bolt only two complete turns     Wrap the Long Cable  66  around the 4 1 2     Pulley  77   Reattach the Pulley to the Adjustment     U    Bracket  75  with the 3 8    x 1 3 4    Bolt  12   and the 3 8    Jam Nut  6  that were removed     See the inset drawing  Slide the Long Cable   66  between the 3 1 2    Pulley  15  and the Cable  Trap  59  on the Narrow Swivel Bracket  58  on  the right Arm  46   in the direction shown  Note   The Pulley  the Cable Trap  the 3 8    x 1 3 4     Bolt  12   and the 3 8    Jam Nut  6  are shown  removed for clarity  The Cable Trap must be  turned to the 3 o   clock position     Attach a 5 16    x 3    Bolt  17   two 5 16    Flat  Washers  8   and a 5 16    Jam Nut  2  to the indi   cated hole in the Top Frame  67      Slide the end of the Long Cable  66  onto the end  of the 5 16    x 3    Bolt  17   Tighten another 5 16     Jam Nut  2  onto the Bolt  Do not overtighten  the Jam Nut     Attach the 5 16    x 3 1 2    Bolt  87   two 5 16    Flat  Washers  8   the 1    Metal Spacer  22   anda  5 16    Nylon Locknut  3  to the lower hole in the  Front Upright  42  as shown     Wrap the indicated end of the Short Cable  23   under a 3 1 2    Pulley  15   Attach the Pulley to  the Front Upright  42  with a 3 8    x 3 1 2    Bolt   16   a 3 8    Flat Washer  9   and a 3 8    Nylon  Locknut  21   The Short Ca
12. ble must be between  the Pulley and the Metal Spacer  22      11                                                                                        OL    1  Cover Cap  55          1  Round Inner Cap  49     I     1  Inner Cap  90                          1  Retainer  54     Ql    3 4  Round Inner Cap  34                                                              Of      1  Plastic Stop  64     OL    1 2  x 3 8  Spacer  51     O    1 2  x 1 2  Spacer  65     OL      1  Metal Spacer  22     REMOVE THIS PART IDENTIFICATION    SHEET FROM THE MANUAL       This chart is provided to help identify the small parts used in assembly  The number in parenthesis following  each part refers to the key number of the part  Note  Some parts may have been pre assembled for ship   ping purposes  If a part cannot be found in the parts bags  check to see if it has been pre assembled                          3 8  Flat Washer  9     Ok       3 8  Nylon Locknut  21        a       SE            S                                        1 1 4  Inner Cap  57        e          S                   J                         1 1 2  Inner Cap  32           N    CAM             2  Inner Cap  27     5 16  Flat Washer  8                                             O  E    3 8  Jam Nut  6      O  le    5 16  Jam Nut  2                             l    1 4  Flat Washer  10     0 le    5 16  Nylon Locknut  3     Ot    1 4  Nylon Locknut  7                             A       1 3 4  Inner Cap  44              
13. e Nylon Strap  39  can be attached in the same  manner     15       ADJUSTMENT    The instructions below describe how each part of the weight system can be adjusted  IMPORTANT  When  attaching the lat bar or nylon strap  make sure that the attachments are in the correct starting position  for the exercise to be performed  If there is any slack in the cable or chain as an exercise is performed     the effectiveness of the exercise will be reduced   CHANGING THE WEIGHT SETTING    To change the weight setting  insert the 5    Weight Pin   26  under one of the Weights  25   Make sure to  insert the Weight Pin until the bent end of the Weight  Pin is touching the Weights  and to turn the bent end  downward  The weight setting can be changed from  12 5 pounds to 100 pounds  in increments of 12 5  pounds  one pound is equal to  454 kg   Note  Due  to the cables and pulleys  the actual amount of  resistance at each exercise station will vary from  the weight setting     SWITCHING THE ARMS TO THE PRESS MODE OR  THE BUTTERFLY MODE    To perform the bench press exercise  switch the Arms   46  to the press mode by inserting the two 4 1 2       L     Pins  60  into the indicated holes in the Arm Frame   52  and the Arms     To perform the butterfly exercise  switch the Arms   46  to the butterfly mode by inserting one of the 4  1 2       L    Pins  60  into the hole in the centre of the  Arm Frame  52  and the Stop Bracket  63   Set the  other    L    Pin aside     ATTACHING AND REMOVING 
14. he use of all remaining parts will be explained in ADJUST   MENT  beginning on page 14 of this user s manual     Before using the weight system  pull each cable a few times to make sure that the cables move smoothly  over the pulleys  If one of the cables does not move smoothly  locate and correct the problem before using  the weight system  IMPORTANT  If the cables are not properly routed  they may be damaged when  heavy weight is used  See the CABLE DIAGRAM on page 17 of this user s manual     13    22     23     Remove the preattached 3 1 2    Pulley  15  and  Cable Trap  59  from the Pulley Plate  20   Wrap  the Short Cable  23  under the Pulley  Reattach  the Pulley and the Cable Trap to the Pulley Plate  with the 3 8    x 1 3 4    Bolt  12  and the 3 8    Jam  Nut  6   The Cable Trap must be turned to the    6  o clock    position     Slide the Short Cable  23  over the lower 3 1 2     Pulley  15  attached to the    I    Plates  78   Tighten  the two 3 8    Nylon Locknuts  21  attaching the     I    Plates     See the inset drawing  Slide the Slotted Flange  Bushing  89  over the Weight Tube  80   making  sure it is oriented as shown  Insert the end of the  Short Cable  23  into the upper end of the Weight  Tube  Slide the Weight Guide Bracket  81  onto  the top of the Weight Tube  Insert a 5 16    x 1 1 2     Bolt  24  through the Weight Guide Bracket  the  Weight Tube and the end of the Short Cable   Tighten a 5 16    Nylon Locknut  3  onto the Bolt     IMPORTANT  The
15. lon Locknut  3      Slide the Front Upright  42  onto the two 5 16    x   2 1 2    Carriage Bolts  1  in the Base  4   Attach the  Front Upright to the Base with two 5 16    Nylon  Locknuts  3   Do not tighten the Nylon Locknuts  yet     Low Side                               ATTACHING THE LEG LEVER TO THE LOW  PULLEY STATION    To use the Leg Lever  29   the seat must be attached  to the Front Upright  42   see ATTACHING AND  REMOVING THE SEAT on page 14   Attach the Chain   84  between the Short Cable  23  and the 5 16    x 2     Eyebolt  35  on the Leg Lever with two Cable Clips   83      ATTACHING THE LAT BAR OR NYLON STRAP TO  THE HIGH PULLEY STATION    Attach the Lat Bar  85  to the Long Cable  66  with a  Cable Clip  83   For some exercises  the Chain  84   should be attached between the Lat Bar and the Long  Cable with two Cable Clips  Adjust the length of the  Chain between the Lat Bar and the Long Cable so  the Lat Bar is in the correct starting position for  the exercise to be performed     The Nylon Strap  39  can be attached in the same  manner     ATTACHING THE LAT BAR OR NYLON STRAP TO  THE LOW PULLEY STATION    Attach the Lat Bar  85  to the Short Cable  23  with a  Cable Clip  83   For some exercises  the Chain  84   should be attached between the Lat Bar and the Short  Cable with two Cable Clips  Adjust the length of the  Chain between the Lat Bar and the Short Cable so  the Lat Bar is in the correct starting position for  the exercise to be performed     Th
16. ndgrip  48  to the  other Arm  46  in the same manner     Press a 1    Round Inner Cap  49  into each 7     Handle  47      Attach a Large    U    Bracket  56  to one of the Arms   46  with a 3 8    x 2 1 2    Bolt  62   a 3 8    Flat  Washer  9  and a 3 8    Nylon Locknut  21      Attach a Large    U    Bracket  56  to the other Arm   46  in the same manner     Attach the Wide Swivel Bracket  71  to the brack   et on the side of the Top Frame  67  with the  5 16    x 3 1 4    Bolt  76  and a 5 16    Nylon Locknut   3   Do not overtighten the Nylon Locknut  the  Wide Swivel Bracket must be able to swivel  freely                                                        14     15     16     17     Insert two 3 8    x 1 3 4    Bolts  12  through the two   TT Plates  78  and two 4 1 2    Pulleys  77  as  shown  Finger tighten two 3 8    Nylon Locknuts   21  onto the Bolts  Do not thread the Nylon  Locknuts fully onto the Bolts yet     IMPORTANT  As you assemble the Long Cable   66  and the Short Cable  not shown   refer to  the CABLE DIAGRAM on page 17 of this man   ual to make sure that the Cables are properly  routed     Find the end of the Long Cable  66  that has a  metal eyelet without a rubber ball  Insert that end  of the Long Cable up through the indicated open   ing in the Top Frame  67      Lay the Long Cable  66  over a 4 1 2    Pulley  77    Attach the Pulley inside the Top Frame  67  with a  3 8    x 2 3 4    Bolt  70   two 3 8    Flat Washers  9    two 1 2    x 1 2   
17. nspect and tighten all parts each time you use below  2  have been   Misuse of this  21 6 3 8    Nylon Locknut 67 1 Top Frame the weight system  Replace any worn parts attached to the product may result  22 1 1    Metal Spacer 68 2 Arm Frame Bushing immediately  on Ee A dl injury     23 1 Short Cable 69 1 Arm Frame Cover   Read user s manua  24 2 5 16    x 1 1 2    Bolt 70 4 3 8    x 2 3 4    Bolt 6  Always wear athletic shoes for foot protection page 4  If a decal is and follow all warnings  i     whilst exercising  missing or illegible  and operating instruc   25 8 Weight   71 1 Wide Swivel Bracket g eee ail aie 8 one prior te lise   A eee be E ee 7  Keep hands and feet away from moving parts 089009 to order a   Do not allow child   27 3 2    Inner Cap 73 2 Weight Guide Spacer 5 p y 9 paris  free replacement ren on or around  i 74 1 16    x 6    Bol machine     i a i i Tube 75 1 K  n i a nt ee Bracket 8  Always stand on Fab a tee El dd decal    Replace label if  31 1 13    Pad Tube 77 4 4 1 2    Pulley y p  Bienes  32 2 1 1 2    Inner Cap 78 2    P Plate     gt   gt    9  Make sure that the cables remain on the pul  Keep hands and  a g a 2 E O de T e Bumper leys at all times  If the cables bind as you are fingers clear of  35 1 5 16    oi Eyebolt ap 81 1 Weight ds Bracket exercising  stop immediately and make sure this area   hat th l Il of th lleys   36 1 Seat Frame 82 1 Rear Upright Mat He canis are onal cy ene pulleys  37 2 Seat Plate 83 3 Cable Clip  38 2 1 4    x 2    
18. old two 1    Retainers  54  and a 1     Round Cover Cap  55  against the lower end of  the axle  The teeth on the Retainers must bend  toward the Round Cover Cap  see inset draw   ing   Tap the Retainers and Round Cover Cap  onto the axle     Attach the other Arm  46  to the Arm Frame  52  in  the same manner                                                                                               25     26     27     Press a 1 1 2    Inner Cap  32  into the Leg Lever   29      Lubricate a 5 16    x 2 1 4    Bolt  33   Attach the  Leg Lever  29  to the Seat Frame  36  with the  Bolt and a 5 16    Nylon Locknut  3   Do not over   tighten the Nylon Locknut  the Leg Lever  must be able to pivot freely     Insert the 5 16    x 2    Eyebolt  35  into the Leg  Lever  29  from the indicated side  Tighten a  5 16    Flat Washer  8  onto the Eyebolt with a  5 16    Nylon Locknut  3               Set the bracket on the Seat Frame  36  over the  indicated pins on the Front Upright  42   Secure  the Seat Frame with a 5 16    x 2 3 4    Carriage  Bolt  14  and the Seat Knob  40      Press four 3 4    Round Inner Caps  34  into the  ends of the 13 1 2    Pad Tube  28  and the 13     Pad Tube  31      Insert the 13 1 2    Pad Tube  28  into the Seat  Frame  36   Slide a 6    Pad  30  onto each end of  the Pad Tube     Insert the 13    Pad Tube  31  into the Leg Lever   29   Slide a 5 3 4    Pad  50  onto each end of the  Pad Tube        Make sure that all parts are properly tightened  T
19. this page     Press a 2    Inner Cap  27  into the Base  4     Attach the Pulley Plate  20  to the Base  4  with two  5 16    x 2 3 4    Bolts  11   two 5 16    Flat Washers  8    and two 5 16    Nylon Locknuts  3      Insert two 5 16    x 2 1 2    Carriage Bolts  1  up  through the Base  4         16 5    2  Press the two 2    Outer Caps  88  onto the  Stabiliser  5      Insert two 5 16    x 2 3 4    Carriage Bolts  14  up  through the Stabiliser  5   Slide the end of the Base   4  onto the Carriage Bolts  Slide the Rear Upright   82  onto the Carriage Bolts  make sure the sloped  bracket is oriented as shown  Thread two 5 16     Nylon Locknuts  3  onto the Carriage Bolts  Do not  tighten the Nylon Locknuts yet     Attach the ends of the Braces  86  with slotted  holes to the Stabiliser  5  with two 5 16    x 2 3 4     Bolts  11   two 5 16    Flat Washers  8   and two  5 16    Nylon Locknuts  3   Do not tighten the Nylon  Locknuts yet     Attach the other ends of the Braces  86  to the  Rear Upright  82  with a 5 16    x 2 3 4    Bolt  11   a  5 16    Flat Washer  8   and a 5 16    Jam Nut  2    Do not tighten the Jam Nut yet     3  Press the 1 1 4    Inner Cap  57  into the Front  Upright  42      Attach the 1    Plastic Stop  64  to the centre hole in  the Stop Bracket  63  with a 5 16    x 1 1 2    Bolt  24   and a 5 16    Jam Nut  2      Attach the Stop Bracket  63  to the Front Upright   42  with the 5 16    x 2    Bolt  61   a 5 16    Flat  Washer  8   and a 5 16    Ny
20. ve additional questions  please call our  Customer Service Department toll free at 0345   089009  To help us assist you  please note the product  model number and serial number before calling  The  model number is WLEMSY80000  The serial number  can be found on a decal attached to the weight system   see the front cover of this manual      Before reading further  please look at the drawing  below and familiarise yourself with the parts that are  labelled        High Pulley Station       Lat Bar             Warning Decal 1       Backrest                Weight Stack          Weight Pin       Warning Decal 2       Leg Lever       Low Pulley Station       Foot Plate       CABLE DIAGRAM    The cable diagram below shows the proper routing of the Short Cable  23  and the Long Cable  66   Use the  diagram to make sure that the two cables are assembled correctly  The letters show the routing of the Short    Cable  the numbers show the routing of the Long Cable              El    17    8   Top Frame     Long Cable  66   High Pulley Station    D   Weight Tube    u    e Short Cable  23     ter       Low Pulley Station    TROUBLE SHOOTING AND MAINTENANCE ASSEMBLY    Inspect and tighten all parts each time you use the weight system  Replace any worn parts immediately  The  weight system can be cleaned using a damp cloth and mild non abrasive detergent  Do not use solvents  Make sure you have the following tools     Make Assembly Easier for Yourself     Everything in this manual is designed
21. y as described  weights will fall with great force   6 6 3 8    Jam Nut 52 1 Arm Frame  T 6 1 4    Nylon Locknut 53 2 Plastic Bushing 2  Itis the responsibility of the owner to ensure 11  Always disconnect the lat bar from the weight  8 21 5 16    Flat Washer 54 4 1    Retainer that all users of the weight system are ade  system when performing an exercise that  9 5 3 8    Flat Washer 55 2 1    Round Cover Cap quately informed of all precautions and does not use the lat bar   10 4 1 4    Flat Washer 56 2 Large    U    Bracket instructions   11 10 5 16    x 2 3 4    Bolt 57 1 1 1 4    Inner Cap 12  If you feel pain or dizziness at any time whilst  12 8 3 8    x 1 3 4    Bolt 58 2 Narrow Swivel Bracket 3  The weight system is intended for home use exercising  stop immediately and begin cool   13 1 Seat 59 4 Cable Trap only  Do not use the weight system in any ing down   14 3 5 16    x 2 3 4    Carriage Bolt 60 2 4 1 2       L    Pin commercial  rental  or institutional setting   15 6 3 1 2    Pulley 61 3 5 16    x 2    Bolt 13  Keep children under 12 away from the weight  16 1 3 8    X 3 1 2    Bolt 62 2 3 8    x 2 1 2    Bolt 4  Use the weight system only on a level surface  system at all times   17 1 5 16    x 3    Bolt 63 1 Stop Bracket Cover the floor beneath the weight system to  18 8 1 4    x 3 4    Screw 64 4 1    Plastic Stop protect the floor or carpet  14  ae oo cil at  19 2 Weight Bumper 65 2 1 2    x 1 2    Spacer i i e rig an  20 1 Pulley Plate 66 1 Long Cable 5  I
    
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