Par-Kan FSC550 Fuel Service Cart Manual
Contents
1. 24 FUEL SERVICE CART FSC 300 amp FSC 550 PLUMBING DIAGRAM STANDARD Item Part Description QTY 1 211179 Elbow 3 4 90 Deg Street Galv 2 2 220204 Valve 1 Ball Brass 1 3 220210 Check Valve 1 NPT Brass 1 4 220305 Hose Fuel 3 4 X 12 UL APPROVED 1 5 220311 Hose Fuel 3 4 X 26 1 6 220548 Pump Fuel Hand Operated Rotary 1 7 220601 Meter Fuel Flow 100 Gal Reset 1 8 220606 Filter head Fuel 3 4 Inlet amp Outlet 1 9 220607 Cartridge Fuel Filter Spin 1 10 220620 Swivel 3 4 All Plane Fuel Hose 1 11 220625 Nozzle Fuel 3 4 NPT Leaded 1 12 221050 Nipple 3 4 Close Galv 1 13 221054 Nipple 3 4 X 3 Galv 1 14 221065 Nipple Galv 1 X Close 1 14A 221180 Elbow 1 90 degree Street Galv 2 15 221279 Street Tee 3 4 Galv 1 16 221383 Plug 2 Galv 1 17 221389 Plug 3 4 Hex Socket Galv 1 18 221411 Reducer Bushing 1 x 3 4 Galv 1 19 221419 Reducer Bushing 2 x 3 4 Galv 2 20 221420 Reducer Bushing 2 x 1 Galv 1 25 FUEL SERVICE CART FSC 300 amp FSC 550 PLUMBING DIAGRAM WITH HOSE REEL OPTION L 4 0 5 is2. DECAL WARNING STATIC GROUND DECAL PAR KAN 6 1 4 X 4 1 2 gt Par Kan C O M P A N Y Par Kan Company Phone 1 800 291 5487 2915 West 900 South Phone 260 352 2141 Silver Lake IN 46982 Fax 260 352 0701 Contact Sales Department E mail GSESales par kan com Website www par kan com 30
3. Object Item Part Description QTY 1 211179 Elbow 3 4 90 Deg Street Galv 2 2 220204 Valve 1 Ball Brass 1 3 220210 Check Valve 1 NPT Brass 1 4 220305 Hose Fuel 3 4 X 12 UL APPROVED 1 5 220311 Hose Fuel 3 4 X 26 2 6 220432 Hose Reel Manual FSC 50 1 7 220548 Pump Fuel Hand Operated Rotary 1 8 220601 Meter Fuel Flow 100 Gal Reset 1 9 220606 Filter head Fuel 3 4 Inlet amp Outlet 1 10 220607 Cartridge Fuel Filter Spin 1 11 220620 Swivel 3 4 Fuel Hose 1 12 220625 Nozzle Fuel 3 4 NPT Leaded 1 13 221050 Nipple 3 4 Close Galv 1 14 221054 Nipple 3 4 X 3 Galv 1 15 221065 Nipple Galv 1 X Close 2 15A 221180 Elbow 1 90 degree Street Galv 1 16 221279 Street Tee 3 4 Galv 1 17 221383 Plug 2 Galv 1 18 221389 Plug 3 4 Hex Socket Galv 1 19 221411 Reducer Bushing 1 x 3 4 Galv 2 20 221419 Reducer Bushing 2 x 3 4 Galv 1 21 221420 Reducer Bushing 2 x 1 Galv 1 26 FUELSERVICE CART FSC 300 amp FSC 550 Item Part Description QTY 1 211179 Elbow 3 4 90 Deg Street Galv 2 2 220204 Valve 1 Ball Brass 1 3 220210 Check
4. Valve 1 NPT Brass 1 4 220305 Hose Fuel 3 4 X 12 UL APPROVED 1 5 220310 Hose Fuel 3 4 X 42 1 6 220311 Hose Fuel 3 4 X 26 1 7 220548 Pump Fuel Hand Operated Rotary 1 8 220557 Pump Fuel 12 Volt 15 1 9 220601 Meter Fuel Flow 100 Gal Reset 1 10 220606 Filter head Fuel 3 4 Inlet amp Outlet 1 11 220607 Cartridge Fuel Filter Spin 1 12 220620 Swivel 3 4 A I Plane Fuel Hose 1 13 220625 Nozzle Fuel 3 4 NPT Leaded 1 14 221050 Nipple 3 4 Close Galv 1 15 221054 Nipple 3 4 X 3 Galv 1 16 221065 Nipple Galv 1 X Close 2 16A 221180 Elbow 1 90 degree Street Galv 1 17 221279 Street Tee 3 4 Galv 1 18 221411 Reducer Bushing 1 x 3 4 Galv 2 19 221419 Reducer Bushing 2 x 3 4 Galv 1 20 221420 Reducer Bushing 2 x 1 Galv 1 27 y Par Kan C M P A N Y FSC 300 amp FSC 550 12VDC WIRING DIAGRAM 30 AMP 1 SLOW BLOW FUSE M D GROUND 3 15 PLUG IN i vu Par Kan C M A Y FSC 300 amp FSC 550 DECAL LIST PART NUMBER DESCRIPTION 250020 250024 250026 250028 250029 250030 250080 250209 250205 250210 250000 DECAL GREASE HERE DECAL MAX TOW SPEED 15MPH DECAL SET BRAKES DECAL DANGER FLAMMABLE REFLECTOR 3 ROUND RED REFLECTOR 3 ROUND AMBER REFLECTIVE TAPE RED WHITE 2 DOT DECAL GASOLINE DECAL DIESEL FUEL
5. are suggested Touch up all worn or damaged paint Perform the maintenance procedures Lift and block unit with tires lifted off the ground Remove battery 1f applicable Clean tank Chapter 2 disinfecting system Drain meter lines tank Store motor pump in accordance with motor pump manufacturers instructions lt lt lt lt lt lt lt vu Par Kan C O M P A N Y FSC 300 amp FSC 550 OPERATING INSTRUCTION Check to ensure that the unit is unplugged from power source if applicable amp all hoses and caps are secured Release the parking brake by pushing the tow bar back toward the unit and lifting up the brake latch with foot the brake will release as the tow bar 15 lowered into a horizontal position Do not drop the tow bar Pin the tow bar to the towing vehicle The tongue should be securely attached to the vehicle using all safety devices to ensure that the unit does not disconnect from the tow vehicle Tow the unit to the desired location turn the tow vehicle engine off and set the parking brake Chock FSC wheels to prevent rolling of fueling cart Keep in mind the positioning of FSC to make sure that access to the fire extinguisher s is availible CAUTION DO NOT EXCEED 15MPH Fasten static ground reel to appropriate point on fueled unit CAUTION STATIC GROUND REEL MUST BE IN GOOD WORKING ORDER AND USED ON EVERY SERVICE NOT USING STATIC GROUND REEL SAFETY EOUIPMENT COULD CAUSE AN EX
6. Models 300 amp 550 Fuel Service Cart Model Year 2008 C O M P A N Y Par Kan Company Phone 1 800 291 5487 2915 West 900 South Phone 260 352 2141 Silver Lake IN 46982 Fax 260 352 2141 Contact Sales Department Email GSE Sales par kan com Website www par kan com 1 Ar Kan C O M P A N Y FSC 300 amp FSC 550 CUSTOMER SERIAL FSC 300 amp FSC 550 Manual Table of Contents Cover Page Page 2 Unit Information CERNERET Table of Contents mz3lpm tola Manual Introduction PAGE Warning mi Warranty Information PAGE i General Information Page 9 Operating Instruction xo mn Safety Precautions Page 1 1912 uuu kka Maintenance amp Overhaul molar Troubleshooting Page 14 Illustrated Parts Listing Page 15 15 uuu Lower 5th Wheel Standard Axle PGE T ee Spindle amp Hub Page 18 20 Lower 5th Wheel Torsion Page 21 24 Replacement Parts 25 27 Plumbing Diagram Page 2B cH Electrical P ag8 E Decal Package 329 5510 n Contact Information Note This manual supersedes any other information supplied by Par Kan Company before this date an
7. PLOSION OR SERIOUS INJURY Reset meter on FSC and open tank ball valve Remove the fill hose from the FSC Dispense the desired amount of fuel into the fueled unit being careful not to overfill unit CAUTION POINT HOSE AWAY FROM BODY WHEN REMOVING MOVING FILL NOZZLE THE HOSE MAY BE UNDER PRESSURE When transfer is complete remove nozzle and store in the holding tube on the FSC Be sure not to allow the FSC s fuel hose to hang outside the containment tank Ensure that all caps are securely installed back on unit s and that the access panel or panels have been secured Check to ensure that all hoses amp cables have been disconnected and properly stored Motor If applicable is turned off and that all access door s on FSC are closed prior to moving unit Turn the tank ball valve to the OFF position Remove chock amp store inside containment tank Tow the FSC to designated parking area and disconnect the tow bar from the towing vehicle To activate the parking brake push tow bar up and towards unit until the brake latches When tow bar is in the vertical position the parking brake 15 set Plug the unit back into power source if applicable and check indicator lamp on battery charger to ensure power is being received quu Par Kan C O M P A N Y FSC 300 amp FSC 550 Safety Precautions Towing The FSC cart is designed for aircraft ramp use only it 15 not intended for highway or offroad use Towing speed s
8. ants 3 Clean and flush system Daily Check List 1 Check tire inflation Check lug nuts Check braking system Check 5th wheel area Check for leaks in tank s containment tank s and delivery systems Check for unusual noises while in operation 12 J quu Par Kan C O M P A N Y FSC 300 amp FSC 550 Troubleshooting If brakes do not engage or disengage gt Check the brake yoke bar adjustment Check for bent or broken parts Ifthe steering on the unit will not turn gt Check to ensure the brake is not engaged gt Check the 5th wheel pivot bolt for over tightness gt Check tires rims amp spindles for damage If the unit pulls one way gt Check the tire pressure gt Check for bent or damaged tire rim or spindle gt Check spindle bearing If the parking break tongue will not stay up gt Check tow bar latch and latch bar for excessive wear gt Check parking break adjustment If unit will not pump gt Make sure that hand pump is rotated in clockwise direction gt Check fluid level in FSC tank gt Check to ensure all valves are opened gt Check the fill hose for kinks or blockage If pump motor will not run Check for current to motor Refer to motor manufacturers instructions If meter does not work properly gt Check to ensure fluid is being pumped 13 FSC 300 amp FSC 550 Illustrated Parts List The ill
9. checked daily for leaks amp contaminants 10 Par Kan C O M P A N Y FSC 300 amp FSC 550 Maintenance and Overhaul Servicing Proper maintenance 15 an essential part of a long life for the FSC As with any equipment the cart reguires inspections lubrications and adjustments to keep it in good condition while providing maximum protection tor the eguipment WARNING BEFORE REMOVING OR INSTALLING ANY COMPONENTS BE SURE THE UNIT IS ON HARD LEVEL GROUND WITH THE WHEELS SECURELY BLOCKED Wheels and Tires Check the tire pressure weekly while visually checking tires with every use The proper pressure 15 labeled on the tire Check and adjust the wheel bearings during the first few days of operation To tighten wheel bearings Remove dust cap Remove cotter pin from the spindle and remove hub Check bearings for grease Replace hub and nut Tighten the nut until there 15 8 slight drag on the bearing while turning the wheel Loosen the nut one slot and reinsert the cotter pin Following this adjustment there should be a slight amount of drag on the bearing Replace the dust cap gt gt dim Wheel Bearing Lubrication Pack wheel bearings every six months or as needed with S A E multi purpose grease Battery If Applicable Check the battery water level monthly the water level should be gt from the top refill with distilled water Fifth Wheel Steering Che
10. ck the steering assembly daily ensure that the tow bar pin assembly and cotter pin are securely fastened to the lower fifth wheel box Also make sure that the 5 wheel pivot bolt is tightened and pinned correctly Lubricate the Friction Plate every six months or as needed 11 P r Kan C 2 M P A N Y FSC 300 amp FSC 550 Maintenance and Overhaul WARNING FAILURE TO ENSURE THAT THE TOW BAR PIN IS SECURED COULD LEAD TO LOSS OF STEERING AND CONTROL OF THE UNIT WARNING FAILURE TO ENSURE THAT THE 5 WHEEL PIVOT PIN IS SECURED COULD LEAD LOSS OF STEERING AND CONTROL OF THE UNIT Brake Adjustment Periodic adjustment of the brake 15 needed to assure proper operation 1 Raise the tongue so that the tow bar 15 at a 45 angle 2 With the tongue in this position check the rub brake the rub brake should just engage the tires 3 Ifthe rub brake is not properly adjusted adjust the drag link so that the rub brake just engages the tire To adjust the drag link loosen the lock nuts and adjust the threaded rod accordingly then retighten the lock nuts against the brake yoke Disinfecting System The FSC tank and supply system must be properly cleaned prior to being placed into service The tank and system of the FSC should also be cleaned amp disinfected when repairs have been made to the tank or supply lines or if there is evidence of contamination 1 Drain tank and supply lines 2 Inspect tank and filter for contamin
11. d is good only for serial numbers listed in the manual ee Par Kan C M P N Y FSC 300 amp FSC 550 INTRODUCTION TO YOUR FUEL SERVICE CART MODEL FSC This manual incorporates Information for Par Kan Company s Ground Support Equipment Division FSC it includes general information operation maintenance overhaul and illustrated parts lists This manual replaces all Par Kan Company s Fuel Service Cart manuals previously issued in their entirety This manual is a compilation of the best information available at the time of writing If errors or misinformation are found change requests should be submitted in writing to the manufacturer If you have any questions about this product or would like further information about Par Kan Company s Ground Support Equipment please contact the manufacturer Manufacturer Par Kan Company Ground Support Equipment Division P O Box 219 2915 W 900 S Silver Lake IN 46982 U S A 260 352 2141 260 352 0701 Fax WARNING THIS UNIT COMES EQUIPPED WITH A STATIC GROUND BONDED HOSE AND STATIC GROUND CABLE REEL THE STATIC CABLE MUST BE ATIACHED TO THE FUELED UNIT BEFORE BEGINNING FUELING PROCESS THIS UNIT IS DESIGNED FOR USE ASA RAMP EQUIPMENT FUELING DEVICE OR A WASTE FUEL CONTAINER ONLY 250210 Par Kan Company Ground Support Equipment Model FSC 300 amp FSC 550 Warrant Par Kan Company s Ground Support Equipment is warrant
12. dle 219023 Lug Nut bag of 20 nuts Not Included in the illustration 17 1 ramp Par Kan M P A N Y FSC 550 LOWER 5TH WHEEL TORSION AXLE ASSEMBLY BEARING 4 y FSC 550 LOWER 5TH WHEEL TORSION AXLE ASSEMBLY BEARING PARTS LISTING LOCKNUT 3 8 16 HEX 2 WAY ZINC HHCS 3 8 16 X 1 1 2 GR5 ZINC 5TH WHEEL BOLT NUT 1 1 4 12 SLOTTED HEX PLAIN 210104 ROLL PIN 3 8 X 2 1 2 SPRING PIN TURNTABLE LAMINATED W 3 4 CHROME BALLS CBC510 2W012 LOWER 5TH WHEEL WELDMENT BEARING TORSION STUB AXLE ASSY LH 21155 COTTER PIN 3 16 X 2 ZINC HHCS 5 8 11 X 1 14 085 ZINC LOCKNUT 5 8 11 HEX 2 WAY ZINC 19 y Par Kan C M P A N Y FSC 550 TORSION STUB AXLE PARTS LIST NUT SPINDLE TORSION AXLE GSE WASHER SPINDLE TORSION GSE BEARING INNER OUTER TORSION GSE 6 CUPS TORSION 2 0004 IDLER GSE 8 aa oo HUB ASSY TORSION 5 BOLT 4 1 2 GSE 1 8 Ls es 20 1 Par Kan C O M P A N Y FSC 300 amp FSC 550 Brake Bar Assembl 211117 HHCS 1 2 13 X 2 GR5 Zinc 2117 2 HHCS 1 27 13 X 4 GR5 Zinc Locknut 1 2 13 HEX 2 Way Zinc HHCS 1 2 13 X 5 GR5 Zinc 21 gt 2ar Kan P A N Y Final Assembly FSC 300 Shown 22 i vu Par Kan C O M P N Y CHAPTER 3 FINAL ASSEMBLY Detailed Parts List fr
13. ed to the original purchaser to be free from defects in material and workmanship for a period of one year from the date of purchase as dated on Par Kan s original invoice Par Kan will replace during the warranty period subject to an examination by an authorized representative of Par Kan any warranted part which proves de fective in material and or workmanship under normal installation use and ser vice Parts must be returned and transportation charges prepaid to our factory Any damage to Par Kan equipment as a result of modifications misuse abuse neglect accident vandalism fire flood other acts of God or improper installa tion will void this warranty If Par Kan receives notice of such defects during the warranty period Par Kan will either at its option repair or replace products which prove to be defective Other manufacturer s warranties may apply for parts purchased by Par Kan Par Kan Company makes no other warranty either expressed or implied with respect to this product Any special incidental or consequential damages arising from any breach of warranty are specifically excluded hereunder quu Par Kan C M P A N Y FSC 300 amp FSC 550 General Information Sl Fifth Wheel Steering Ball Bearing V Ik m 5 Bolt 4 1 2 B C One Piece Rim Hub Assembly Load Capacity Each 2 900 Ibs Removable Spindles 1 3 4 Diameter Tire Size 5 70 x 8 00 Pneuma
14. hould not exceed 15mph When traveling over rough surfaces or turning speeds should be reduced Always stow hoses install caps close and secure all doors prior to moving unit The fuel shut off valve should be turned to the OFF position when the pump in not in use Parking When the unit is parked the tow bar should be latched in the upright vertical position to engage the parking brake If unit is not connected to the tow vehicle the parking brake must be set to prevent the unit from rolling For longer term parking use chocking Operating Before moving unit ensure that the power supply has been disconnected from the outlet 1f applicable When moving the unit by hand use caution especially in wet conditions The brakes on the FSC depend on friction between the brake bar and tire wet conditions will require a greater braking distance FSC s with the optional 12 110 volt pump should be operated standing on the ground and not standing on containment tank or other unit Fueling Make sure that static ground reel 1s connected to equipment being fueled before use Never fill service cart while in use Refer to motor manufacturers owners manual for type of fuel fueling procedure and for additional precautionary measures The fuel service cart should not be hooked up to any vehicle or equipment that 1s being used to jump start or tow other vehicles or equipment Sanitation The tank filter and delivery system should be
15. om Figure 1 ITEM Model PART PART NUMBER NUMBER DESCRIPTION FSC 300 220548 PUMP FILL RITE ROTARY HAND FR110 FSC 500 FSC 300 220612 METER FUEL FLOW 100 GAL RESET FSC 500 FSC 300 220607 Cartridge Fuel Filter FSC 500 FSC 300 220750RPD TANK DIESEL 300GAL SKID NON UL FINISHED FSC 300 220750RPG TANK GAS 300 GAL SKID NON UL FINISHED FSC 550 220751RPD TANK DIESEL 550GAL SKID NON UL FINISHED FSC 550 220751RPG TANK GAS 550GAL SKID NON UL FINISHED FSC 300 221383 PLUG 2 GALV FSC 550 Call for correct tire sizes and options FSC 300 220755 WELD RING 12 X 16 PERSONEL ACCESS not shown FSC 500 220756 PERSONNEL ACCESS 12 X 16 FSC 300 220775 FIRE EXTINGUISHER 10 LB 4A 60B C FSC 550 220777 FIRE EXTINGUISHER PURPLE K 60B C 23 iD ar Kan G M P N Y FSC 300 amp FSC 550 TANK WITH PLACEMENT PARTS 3 Gauge 2 Funnel 4 Access Door W Weld Ring 1 12 Volt Pump 5 Fill amp Vent ITEM Model PART PART NUMBER NUMBER DESCRIPTION FSC 300 220557 PUMP FUEL 12VDC 15 GPM FSC 550 FSC 300x2 220557 PUMP FUEL 12VDC 15 GPM FSC 300 220449 FSC 550 FSC 300x2 220449 FUNNEL SAFETY FSC 300 220470 GAUGE FUEL LEVEL 300 GAL TOP MOUNT FSC 550 220472 GAUGE FUEL LEVEL 550 GAL TOP MNT 4 FSC 300 220755 WELD RING 12 X 16 PERSONEL ACCESS not shown FSC 500 220756 PERSONNEL ACCESS 12 X 16 FSC 300 220402 2 VENT CHECK FILL CAP FSC 550 FUNNEL SAFETY
16. tic Parking Tow Bar Activated Friction Brake TOW 2 1 2 LD Tow Bar Lunette 5 Ton Capacity S Standard White Enamel Finish nuaatesaneeteectanses 2 7 8 Diameter At Front Rear amp Sides D O T Approved 12 GA Bed amp Reinforcement Channels 12GA Containment Tank 12GA Steel M Rotary Hand Pump 100RPM 1 2 Gallon per revolution Safety Equipment Standard ABC Fire Extinguisher Static Ground Reel L O annuum a t il Access Door Safety Funnel Purple K Fire Extinguisher 12volt Pump Manual Hose Reel Fuel Gauge Top Mount Baffled Tanks Tires Rims uu Par Kan C O M P A N Y FSC 300 amp FSC 550 General Information DIMENSIONS FSC 300 FSC 550 Approx Over All Length 109 Length 129 Basic body dimensions Width 51 Width 59 5 70 X 8 00 Tires Fixed Axle Height 68 Height 76 EMPTY WEIGHT Approx 1 526 1 738 TANK CAPACITY U S A Gallons 300 550 PUMP FLOW RATE Rotating Hand Pump 100rpm 1 2 Gallon per revolution Fill Rite 12 VDC 15gpm SPEED LIMIT Towing speed should not exceed 15 mph under 1deal conditions SECTION 5 SHIPPING As per customers request SECTION 6 STORAGE When storing the unit for an extended period of time the following procedures
17. ustrated parts list contains a breakdown of the Fuel Service Carts All parts contained in the Fuel Service cart that can be disassembled repaired manufactured replaced or reassembled are listed Each sketched assembly 15 followed immediately by its detailed parts list Item Number Column The figure and index numbers key the detailed parts list to the applicable illustration Part Number Column This column contains the manufacturer s part num bers All parts listed on the following pages are available through Par Kan Com pany 14 Par Kan A N Y FSC 300 amp FSC 550 LOWER 5TH WHEEL STANDARD AXLE AS SEMBLY BEARING 7 4 5 S i FSC 300 8 FSC 550 LOWER 5TH WHEEL STANDARD AXLE LOCKNUT 3 8 16 HEX 2 WAY ZINC LATCH TOW BAR HHCS 3 8 16 X 1 1 2 GR5 ZINC 5TH WHEEL BOLT ROLL PIN 3 8 X 2 1 2 SPRING PIN 216220 NUT 1 1 4 12 SLOTTED HEX PLAIN CBC510 2W035 UPPER 5TH WHEEL WELDMENT 241197 TURNTABLE LAMINATED W 3 4 CHROME BALLS CBC510 2W015 LOWER 5TH WHEEL WDMT FAFP 216507 LOCKNUT 3 8 16 HEX 2 WAY ZINC ASSY TORSION 5 BOLT 4 1 2 GSE HHCS 3 8 16 X 3 1 2 GR5 ZINC 7 E 16 quu Par Kan C O M P A N Y FSC 300 amp FSC 550 Spindle amp Hub Assembl a I j s e 241000 Spin
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