User Manual - RPC Hardware
Contents
1. air compressor trucking lorry 5 The handle of machine is with rubber sponge greatly reduce the recoil force of the machine and improve the comfortable for the user IV Prepared work before using Fuel The general gasoline and the two stroke oil mix Recommended mixing ratio Conditions gasoline engine oil Work within 20 hours 20 1 Work after 20 hours 25 1 1 Prohibit the use of pure gasoline no refueling two stroke engine oil for fuel 2 Well ventilated place to add fuel 3 Do not add too full fuel in the fuel tank Do not leave fuel in the neck If any fuel spill please completely remove or evaporate before starting the gasoline engine 4 After refueling tighten the fuel tank cap V Start 1 Before first starting of the new machine repeat press the transparent fuel bubble See Fig 3 to fully fill the Carburetor with fuel Close the air vent when the engine is in the state of cooling but open the air vent only when the engine is heated Start Button Air Vent OFF in Cold Starting Fuel Bubble Fig 3 2 Put the machine flat on the floor Hold the operation handle with one of your hands and quickly pull the pulling handle for about 50cm with the other hand Do not let the pulling handle go back freely in your repeat pulling but hold it and put it down with its resilience to protect the starter 3 Open the air vent completely when the gasoline engine is started VI Run2. fuel supply Example 2 Difficulties in restarting after a sudden stop Whether fuel runs out or the Carburetor is blocked y Refill fuel tank or clean the carburetor Whether the fuel filter is blocked clean the fuel filter y Too much carbon deposit in igniter plug Remove carbon deposit Example 3 Reluctance in speeding and weakness in power Carbon deposit cover the entrance of the cylinder or silencer Remove carbon deposit y Whether the oil tube and the air vent on the fuel Tank cover 1s blocked gt Clean Blockage in air filter Clean the filter Example 4 abnormal sound Carbon deposit found in combustion chamber Remove carbon deposit y Serious abrasion in active components gt Replace Example 5 The machine is working normally but the efficiency of cracking is very low The head of the chisel is attrited badly replaced or renew Please contact with Sales Agency of the Crusher if your machine needs further mending X Product key data Engineer type 36X32mm Single cylinder air cooling 2 stroke LxWxH mm 740x340x260 Fuel mixing oil gasoline 25 two stroke engine oil 1 Fuel tank capacity 0 9L Weight 13Kg ZZ Displacement 32 7CC Max power and speed 0 9KW 6500r min Max torque and speed 1 45N m 5000r min Consumption rate lt 0 50L h Impact frequen
3. 1 After gasoline engine start it should be low speed for 3 to 5 minutes warm up operation for the machine When the gasoline engine warm enough according to the required impact energy to pull appropriate regulatory position Note the new gasoline pile driver use of the first 24 hours the workload should be in low or medium speed in order to extent the service life Do not use the biggest speed accelerator 3 Select medium speed gasoline engine run for the best 4 Prohibit use gasoline pile driver under the non breaking with high speed operation VII Stop machine 1 Pull scale position O idle running for 3 5 minutes 2 Press the flameout button to stop flameout button see Fig 1 VIII Technical maintenance 1 Air Filter Check air filter regularly Dust block on the cover of air filter will reduce engine power cause cylinder short life If the filter is very dirty bur a mild detergent with warm water wring dry after cleaning the filter should drop a few of oil on the dry and then install the air filter Filter should be replaced if damaged particularly if in the environment of much dust should be shorted maintenance cycle 2 Fuel filter If the fuel filter clogging there will be speed slow weak impact of the phenomenon of gasoline pile driver Method Open the tank lid with metal hook take the fuel filter cleaning from the tank When cleaning the fuel filter at same time clean the fuel tank 3 Carburetor Fuel tan
4. 49 Cylinder 1 1 10 Oil Tank Assem 1 1 50 Cylinder Gasket 1 1 11 Oil Tank Washer 2 1 51 Ignitor Plug 2 1 12 Screw M5x16 2 1 52 Ignitor 1 1 13 Press Plate Jacket 1 1 53 Be 1 Rod Com 1 14 Oil Tank Press Plate 1 1 54 Needle Bearing 1 1 15 Woodruff Key 1 1 55 Ignitor Pin 1 1 16 Crank Case Gasket 1 1 56 Ring 2 1 17 Pin 4x10 2 1 18 Left Crankshaft Case 1 1 19 Screw M5x30 4 1 20 Ignition Coil 1 1 21 Magneto Rotor Comp 1 1 22 Nut M8x1 25 1 1 23 Steel Washer 2 1 24 Expander Com 1 1 25 Gasket 2 1 26 Clutch Bolt M8x10 2 1 27 Air Deflector 1 1 28 Pin 5x10 2 1 29 Fan Cover 1 1 30 Screw M5x12 3 1 31 Muffler Cover 1 1 32 Bolt M5x55 2 1 33 Muffler 1 1 34 Muffler Gasket 1 1 35 Cylinder Top Cover 1 1 36 Cylinder Cover 1 1 37 Screw M5x20 4 1 38 Spark Plug 1 1 39 Screw M5x22 2 1 40 Screw M5x9 1 B Nay A W
5. GASOLINE PILING DRIVER INSTRUCTION MANUAL User Manual Congratulation on you chooses our gasoline pile driver This gasoline pile driver is the light weighted and low displacement of small construction machinery It surpasses conventional design and brings significant and economic benefits to the user It has energy saving and the advantages of easy to use Reasonable maintenance measures can bring this product work efficiency longer life to the maximum For your safety please follow the instructions on the safe operation of the rules of operation and technical maintenance or will cause harm to your personal safety or damage the machine Directory UNaine of major A A es AS I Instruction of safe MAA A Rai II Main use and feature Z ci dad hbn aaa IV Preparatoria td VIl Stop machines GRP AGA essen VIII Technical maintenance ao sein GAAP O IX Failure analysis and trouble method cccccccesssssssssnsccececececssssssessssecceceesesees OOD X Product Kewl anurans Goo O Et OOO RE LAI XI Maintenance cycle silage ceca ee O aan XII Part list and exploded view of gasoline pile driver 9 10 XIII Part list and exploded view of gasoline engine 11 12 I Name of major part No Parts Name No Parts Name No Parts Name Combination Switch 2 Stop Switch 3 Starter Handle Adjust Switch 3 Throttle Switch 6 Hammer Case 7 Hammer Socket 8 Piling Socket 9 Support Plate 10 Grip 11 Damping Spring 12 Positioning Slee
6. cy 1700 2230 BPM Impact energy 30 45 Carburetor type MZ10 7 Spark plug type L6T Starter system Hand pull start XI Maintenance Cycle JEJEJEJEJEJE lt 2 The following Data are given common use of the product 5 3 j S S E ae z i a o ga m Suppose it is in worse working condition such as thick dust in s o 5 the air or much longer work hours for Crusher the 6 maintenance cycle should be shortened correspondingly z lt outlook check state stabilities y y The whole machine of screws Cleaning y Control handle stop button function check y y podas Clean V V Air Filter Replace y i Check y Fuel Filter Replace y Clean y y Petrol Tank Petrol Tank Check y y cover Tighten y Clean y Gear Box Hammer Box Add oil y Check y Lubricating Oil Tank Clean y Fill Oil y Silencer Check y Remove carbon deposit y a Check y inder Cooling Fin 2 Clean y Check Adjust Customize the y Spark Plug distance between electrodes Replace y Check v v Screw and Nut y Tighten XII Part list and Exploded View of Gasoline Pile Driver Parts No Description Q ty Parts No Description Q ty 1 Gasoline Engine 1 41 Hammer 1 2 Inflating Plate 1 42 Cylinder 1 3 Circlips for Shaft A17 2 43 Impact Hammer 1 4 Circlips for H
7. he fuel all volatilize then you can start machine 13 After refueling tighten the oil lid Please check frequently whether the fuel tank is damaged to leak if found damaged please stop and replace immediately 14 Reserve oil in storage areas Remove all the root causes of fire or cause sparks 15 In closed areas such as tunnels trenches and deep groove in the work environment when using gasoline pile driver to ensure sufficient fresh air exhaust gas containing carbon monoxide dangers should bring electric fan for air flow 16 Forbid quickly accelerate or brake so as not to damage the machine 17 Transfer site long distance transport should be emptying the tank 18 Prohibit substandard maintenance staff dismount gasoline pile driver to avoid structural damage to parts resulting in shortened life of gasoline pile driver and accidents III Main use and feature Use It can use in farm orchard fence or barrier of piling works Features 1 It is the world s lightest weight lowest displacement engine type handheld gasoline pile driver 2 It has ergonomics design minimizing the hands of vibration has significant control of convenience and comfortable the operator can shovel digging a 360 degree rotation 3 It can regulate the number of impact energy and impact apply for a variety of pile less than 65mm in diameter 4 dvantage If you use our machine then you can ignore the trouble of the heavy equipments like diesel engine
8. k and carburetor are generally left residual oil A long time pass the residual oil will come into rubbish And the rubbish will plug the oil line causing the engine does not work Therefore when the machine is not used more than one week be sure to completely take the fuel out Clear oil method Repeat pressing the carburetor fuel bubble to drain the oil 4 Spark plug To ensure normal operation of the engine spark plug gap to be moderate with a wire brush to remove sediment Reasonable spark plug gap 0 5 0 7 mm See Fig 4 5 Muffler Regular maintenance muffler use a screwdriver to remove rubbish on the body or the rubbish on the coke muffler exhaust 6 Gearbox Lubrication Open the gear box cover lubricated the gear and the connecting rod regularly with lubricating oil Open the hammer socket lubricated the piston impact hammer regularly with lubricating oil 7 The cylinder heat sink Regularly to remove dust to ensure the cylinder cooling this gasoline pile driver is air cooler type if the cylinder dust accumulates on the heat sink will directly affect the cooling effect IX Failure analysis and troubleshooting methods Problems analysis and solving Example 1 difficulties in starting engine in cooling state Whether the spark plug is moisture U Dry the igniter plug Whether the spark plug produces electric spark replace the igniter plug y Too much fuel absorbed gt lessen the
9. oles A40 2 44 O Circle 2 5 eee ai Ball Bearings 4 45 Damping Ring 2 6 Small Gear 1 46 Cushion 1 7 Gearbox 1 47 Hammer Socket 1 8 Big Gear 1 48 Piling Socket 1 9 Washer 10 1 10 Spring Ring 10 1 11 Nut M10 1 12 Right Gasket 1 13 Right Steel Cover 1 14 Screw M5x12 12 15 Washer 6 5 16 Hexagon Screw M6x20 4 17 Piston 1 18 Piston Pin 1 19 O Circle 2 20 Soft Cover of Assist Handle 1 21 Handle 1 22 Positioning Sleeve 6 23 Flexible Cylindrical Pin 4x35 6 24 Damping Spring 4 25 Guide Sleeve 2 26 Combination Switch 1 27 Support Plate 1 28 Cabinet Seals 1 29 Hammer Case 1 30 Washer 8 10 31 Hexagon Screw M8x30 10 32 Grip 1 33 Grip Soft Case 1 34 Impact Crank 1 35 Needle Roller Bearing 1 HK152316 36 Shock Linkage 1 37 Collar 1 38 Hexagon Screw M6 X 16 1 39 Left Gasket 1 40 Left Steel Cover 1 T AGB A A y i r AA A AN XIII Part list and Exploded View of Gasoline Engine Parts No Description Q ty Parts No Description Q ty 1 1 Screw M5x20 13 1 41 Air Filter Cover 1 1 2 Starter 1 1 42 Air Filter Press Plate 1 1 3 Starter Alu Gasket 1 1 43 Air Filter 1 1 4 Nut M8x1 25 1 1 44 Air Filter Base Com 1 1 5 Start Reel 1 1 45 Carburetor 1 1 6 Nut M8x1 25 1 1 46 Carburetor Gasket 1 1 7 Oil Seal 2 1 47 Air Inlet 1 1 8 Right Crankshaft Box 1 1 48 Air Inlet Tube 1 1 9 Deep Groove Ball Bearing6201 2 1
10. ve 13 Handle 14 Spark Plug 15 Intake Switch 16 Air Filter 17 Oil Tank Cap 18 Oil Tank 19 Fuel Bubble 20 Steel Cover 21 Throttle Cable Fig 1 Fig 2 II Instruction of safe operation 1 The operator need wear slip resistant safety shoes Appropriate clothing Wear goggles and helmet wear earplugs for a long time operation 2 Balance body when you operation the machine The user should stand behind the support handle to operate Prohibit smoking eating and chatting when you operate the machine 3 After starting the machine avoid to operation for single hand When you lift machine the first control you need dial to reach the minimum scale let the machine to slow down 5 Tell idlers away from the work area avoid injury The process of using machine may lead to gravel flying to idler Select medium speed gasoline pile driver to run for the best Maintain the handles dry clean no oil or fuel mixture Stop the operation midway you must turn off the engine von m Every time please check normal fastening screws of the connector before using If loose you must tighten the screws to use 10 Prohibition only pure gasoline without two stroke engine oil for fuel 11 Gasoline is highly flammable so to refuel in a well ventilated environment When you add oil please stop gasoline engine 12 Do not add oil too full Do not leave the fuel filler in neck part of machine If overflow or spilled fuel wait t
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