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kbe2 digital ac adjustable speed drives

1. 8 99 Drive Depth without Optional Switches 745 Drive Depth with Optional Switches i i S DOS 10 85 275 11 65 295 Y 8 25 210 9 15 4 232 Drive Is Shown with Optional Power On Off Switch Forward Stop Reverse Switch and Main Speed Potentiometer RECONDITIONING THE BUS CAPACITORS It is recommended that the bus capacitors be reconditioned if this product has been in storage for over one year To recondition the capacitors apply the AC line with the drive in the Stop Mode for a minimum of one hour TERMINAL BLOCKS 1 WIRING INSTRUCTIONS Power Connections 3 WARNING Read Safety FIGURE 2A PKG A and PKG C Warming ch page before TERMINAL BLOCK TM1 LAYOUT using this drive Disconnect the main power L1 L nmn Te when making connections to the drive OTIO For Terminal Block TM1 wiring information see Table 4 on page 17 FIGURE 2B PKG B TERMINAL BLOCK TM1 LAYOUT IMPORTANT APPLICATION NOTES 12 L3N P T2 B 1 To Avoid False Tripping ela Do not bundle motor wires from multiple drives in the same conduit Do FIGURE 2C PKG Ci TERMINAL BLOCKS not bundle the AC TM1 and TM3 LAYOUT line with motor wires Note AC power to multiple drives can be run in the same conduit Be sure at l
2. 425 108 e 18 6 gt D Q 6 77 Drive Depth is ETE MOUNTING INSTRUCTIONS It is recommended that the drive be mounted vertically on a flat surface with ade quate ventilation Leave enough room below the drive to allow for AC line motor connections and any other wiring Care should be taken to avoid extreme haz ardous locations where physical damage can occur When mounting the drive in an enclosure the enclosure must be large enough to allow for proper heat dissipation so that the ambient temperature does not exceed 50 C See Figures 1A 1B 1C and 1D on pages 12 15 Note NEMA 4 IP 65 models are for indoor use only They are not for use in explosion proof applications CAUTION To avoid overheating do not mount the optional brake resistor under the drive 18 Sec Il Mounting Inst Cont FIGURE 1C MECHANICAL SPECIFICATIONS Inches mm for Models KBE2 1125 4 1150 4 1101 4 2101 4 Pkg C 6 69 Drive Depth is Sec 11 Mounting Inst Cont FIGURE 1D MECHANICAL SPECIFICATIONS Inches mm for Models KBE2 2202 4 2203 4 4301 4 4302 4 4303 4 Pkg C1
3. aur JV Un uel 2 09 06 SHOA 1nduj aur 7 6020 0487 ON payey 10 Sec Introduction Cont TABLE 2 GENERAL PERFORMANCE SPECIFICATIONS Factory Description Parameter Range Setting AC Line Input Voltage VAC icm em Input Line Frequency Range Hz 48 62 Output Waveform Sine Coded PWM Frequency Range Hz 0 1 200 60 Switching Frequency Range kHz 4 16 8 Frequency Resolution Hz Increments 10 aoe Hz Acceleration Deceleration Range Seconds 0 1 999 5 0 Overvoltage Trip Point 230 VAC 460 VAC VAC 290 580 Undervoltage Trip Point 230 460 140 280 Overload Rating for 1 Minute 150 Minimum Frequency Range Hz 0 0 200 0 0 Maximum Frequency Range Hz 1 0 200 60 0 Braking Torque without Braking Resistor 20 20 Braking Torque with Braking Resistor 20 1304 20 Operating Temperature Range C 10 to 50 Humidity Relative Non Condensing 96 0 95 Maximum Vibration G 1 Output Relay Contact Rating 1 at DC External Analog Signal Input 0 AR 0 10 VDC Remote Speed Potentiometer Q 5k or 10k Analog Output Voltage Volts 0 10 Built In EMC Filter Sp ecification F Suffix Models Cla
4. 16 IV Terminal Block TM1 Wiring Instructions Power Connections 16 V Terminal Block TM2 Wiring Instructions Signal Connections 19 A External Start Stop Forward Reverse Connection 20 B External Frequency 20 C Multifunction Output Relay Connection 24 D Analog Output Voltage Connection 24 SAGENS FUSING br ice bd TU ord Tb e tod aU 24 Recommended High Voltage Dielectric Withstand Testing Hi Pot 26 MIL Drive Operation na ee et Ree 26 A Digital Keypad Description 26 B Digital Keypad Operation 28 C 3Programmirng 333 igni UAE Er 30 D Programmable Functions Summary List 36 IX Programmable Functions Detailed 39 X Optina Accessoris coe es ese ew ERE Y P ODE 51 limited Warranty sc mt tton e So sb dU 56 Tables 1 iBlectricaliRalings s e xu SERE ARR dels 9 10 2 General Performance Specifications 11 3 Model Number Identification 2 004 12 4 Terminal Blocks TM1 Wiring Information
5. 14 3010 21u0129 3 814 Sy 08 002 00 sng uonoefu Jaquinn Jaquinn Moped po9 uey 101101959 uoyoun4 uonoung 15 AYYNNNS SNOLLONNA 3 18VIAWVHOOHd 91 318 1 38 PROGRAMMABLE FUNCTIONS Detailed The KBE2 Series drive contains programmable functions which are described below See Section VIII A on page 26 for keypad instructions See Table 15 on pages 37 and 38 F01 Acceleration Time Factory Setting 5 00 5 0 Seconds F01 is used to set the acceleration time FO1 is factory set to 05 0 for 5 second acceleration The acceleration time is based on the time it takes for the drive output to reach 60 Hz If the Set Frequency is greater than 60 Hz the acceleration time will be proportion ally increased If the drive is set to less than 60 Hz the acceleration time will be proportionally decreased When accelerating high inertial loads the acceleration time may be extended and the current limit circuit may activate due to the Stall Prevention Circuitry Programmable Range 0 1 999 Seconds F02 Deceleration Time Factory Setting 5 00 5 0 Seconds 2 is used to set the deceleration time 202 is factory set to 05 0 for 5 second deceleration The deceleration time is based on the time it takes for the drive output to reach
6. Drive Mounted on RFI Filter RFI Filter AC Line Input Internal Connection RFI Filter Mounted on Metal Frame Motor Mounted on Metal Frame Cable shield should be grounded on drive side only C Remote Speed Potentiometer Kit Part No 9831 Provides remote mount ing of the speed potentiometer to control motor speed Kit includes a linear 5kQ 5 Watt wire wound potentiometer mounting hardware and panel insulator D Brake Resistor Provides rapid stopping with high inertial loads See Table 20 This option is only available for Models KBE2 2202 2203 4301 4302 and 4303 TABLE 20 BRAKE RESISTOR SELECTION CHART 3 Braking Brake Resistor pave Dimensions W x H x L Model No HP kW PartNo w Inches mm KBE2 2202 2 1 5 120 14180 100 150 1 57 x 0 79 x 8 46 40 x 20 x 215 KBE2 2203 3 2 2 115 14190 70 200 2 36 x 1 18 x 6 49 60x 30 x 165 KBE2 4301 1 0 75 125 14230 750 60 1 57 x 0 79 x 4 53 40 x 20x 115 KBE2 4302 2 1 5 120 14240 400 150 1 57 x 0 79 x 8 46 40 x 20 x 215 KBE2 4303 3 2 2 130 14250 250 200 2 36 x 1 18 x 6 49 60x 30 x 165 ncludes all P and 4 suffix models 52 Sec Optional Accessories Cont DownLoad Module DLM Part No 14145 Uploads and downloads drive programs Requires KBE2 to DLM Communication Cable Part No 14147 See Figure 20 FIG
7. cq paje1 ue eoejday 2916 00 jeruau 7 UoneJojo2op 1ndui Oy 34 1981105 1ndui oY 10 paads jos abeyonsang 0 0 euin ay 952912 00 195 SI AWW UOIeJaja2aq uonesipu 341284102 asneg fejdsiq SNOLLOV 3ALLO3HHOO ANY 63000 NINYI 21 318vL 50 TABLE 18 STATUS INDICATORS WHEN THE DRIVE IS IN EXTERNAL START STOP MODE F10 001 Display a Indication Description spo The drive has been set to Zero Frequency using the keypad or external frequency command The drive is in Stop Mode due to an interruption and resumption of the AC power SP1 To restart the drive open and close the Start Stop contact Note F28 is set to 001 Disable Automatic AC Line Start factory setting SP2 The RUN STOP key is pressed while the drive is in the Run Mode F29 CPU Program Version Factory Setting Current Software Version 229 is used to display the software version of the drive F30 Logs Last 3 Faults that Occurred F30 logs the last three faults that occurred in chronological order Press the key to scroll through the three faults that occurred The decimal point in the display indicates the chronological occurrence of the fault x xx indicates
8. pedA y 000 114 pajogjas 51 paads 195914 Dunes AouenbeJj 0 1453 10 V esf 10 100 114 13539 10 W 55814 5 0 100 224 1 010 0 000 01 704 9 100 p04 00 lt 203 pay90 UOR2011p 901 74000 01 224 7100 224 ueuw 0 jduieny ayy 19891 01 uonelado 95892 E Ael 3638 IM aug 0015 0145809 44 198109 Ue sn 10 A9 13 si 4015 91 9 ay UIYM sdo s 1010 Jaye Y 19591 0 453 USEI Aejdsip au 4045 pue 4 yoe U09 euJejxe ue asn 10 Ady 1ISJY A 55814 Indu 3y S picky 83 si 4015 jeuje1xe Udy eJnjejaduia jueiquie 99npai 0 9AoJduJ uiu 00 s quaiquiy paads 195 1e ue uy eoejday Bunel JUNI peo ue ui aoejdey Dunes paads 195 ye E yndur aui 1981109 ALIP 1981109U 10 MOJ 00 5 aui 2v
9. Function de Number Function Description Code Value Description of Code Value 223 Auto Restart After Fault 000 Enable Auto Restart After a Has Cleared Factory Setting Fault Has Cleared Number of Auto Restart 005 224 Attempts Factory Setting is 000 Five Auto Restart attempts F28 Automatic AC Line Start oon Disable Automatic AC Line Start Factory Setting 33 Sec VIII Drive Operation Cont Automatic Restart for All Faults Including AC Power Loss If the application requires that the drive automatically restart after a fault has cleared including an AC power loss Function F28 must be set as fol lows See Table 14 To change the setting of F28 from 001 to 000 1 The drive must be in Stop Mode press the RUN STOP key 2 Press the DSP FUN key to display function number 3 Press the or W RESET key until F28 is displayed 4 Press the DATA ENT key The function code will be displayed Factory setting is O01 Disable Automatic AC Line Start Press the A or W RESET key until code 000 is displayed 6 Press DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number Note For Automatic Restart Function F10 must be set to 001 External Contacts and a jumper must be installed between Terminals 3 and 5 of Terminal Block TM2 TABLE 14 FUNCTIONS F23 F24 F28 SET FOR AUTOMATIC RESTART
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11. C Programming All drive functions have been factory programmed as shown in Table 15 on pages 37 and 38 Application Notes 1 The KBE2 drive has been factory programmed for 60 Hz motors for use in constant torque applications FO5 is factory set to 004 60 Hz Constant Torque To convert to 50 Hz motors used on general purpose applications set 05 to 001 50 Hz Constant Torque as shown in Table 11 Also see Section IX on page 39 for details on programming Function 5 olts Hz Pattern 2 To reset to factory settings use F25 as described Section IX on page 48 TABLE 11 REPROGRAMMING THE DRIVE FOR 50 Hz MOTOR OPERATION Function Factory Code Setting New Code Setting to Change for 60 Hz Motors for for 50 Hz Motors for Motor Frequency Constant Torque Applications Constant Torque Applications F05 004 001 1 F18 Motor Overload Protection I t Motor Overload Protection is used to set the maximum motor current as a percent of the full load rating of the Sec Drive Operation Cont drive as described in Section IX on page 45 F18 is factory set to 100 100 Full Load Rating of the Drive Note It is highly recommended that this function be programmed a The drive must be in stop mode press the RUN STOP key The set frequency will flash on the display b Press the DSP FUN key to display function number Press the or W RESET key until F18 is displayed
12. INSTALLATION AND OPERATION MANUAL KBE2 DIGITAL AC ADJUSTABLE SPEED DRIVES for use with 1 4 3 HP 3 Phase Induction Motors 115 208 230 or 380 460 Volts 50 60 Hz 1 amp 3 Phase AC Line Input GENESIS KBE2 2101 P P N 11040 230VAC Input 1HP 0 75 kW N10980 LISTED 16KJ GS cod 177007 RUN DSP STOP Gan ISO 9002 Note This drive has been programmed to operate 60 Hz motors For 50 Hz 0009909990900 motor operation see Section VIII C and Table 11 on page 30 This Manual Covers Panel Mount IP 20 KBE2 1125 P 1150 P 1101 P 2125 P 2150 P 2101 P 2202 P 2203 P 4301 P 4302 P 4303 P NEMA 4 IP 65 2 1125 4 1150 4 1101 4 2101 4 2202 4 2203 4 4301 4 4302 4 4303 4 4 A See Safety Warning on page 6 The information contained in this manual is intended to be accurate However the manufacturer retains the right to make changes in design which may not be included herein Automation and Control 2003 KB Electronics Inc See back cover TABLE OF CONTENTS Section Page i Simplified Instructions az q omes qub ba Icd hEGU OG CTRde REG ST RIEN 5 li Warming dcc bad ve x de ease S RR ROUES PL 6 PUOOUCUON 6 Mounting INStFUCTIONS a ee ee bec eit o m Dec 13 Ill Reconditioning the Bus Capacitors
13. s 1ndjno ay HOA 611104 abeyor indu ay s eDejjoA 14400 HOA 09 pue 062 104 V L0LC C383 V LOLL 389 V 06LL 2385 99 V ScLL 0389 0 y c383 9v e0 v c383 9 LO v c385 0 91 025 2020 2487 01L 0 6L 6006 2487 1012 2387 0912 2387 6016 63 10 2387 4 05 11 381 aseug sduy SNY juan peo 11400 Snonuimuo suon ov eur JV 2H 09 06 2 SHOA aur JY SONILVY 1VOIHLIO3 3 3 9211 2387 ON parey Introduction Cont 2 34 nop oj 5 eDejjoA 1ndjno ay 611104 auly 2 94 si eDejjoA 14410 Sjepoul OA 09 PUL 062 104 49 b 0 b 24 ay 9v V c0 v c383 94 10 091 072 2022 0487 aseug sduy SNY peo 11400 9v son yndyng TVOIHIO3T3 318 1 01L 0 6L ov
14. 17 5 Terminal Block TM2 Wiring Information 19 6 External Start Stop Control Using Function 20 7 Signal Input F11 SW1 0 21 8 Programmable Functions for F19 and 20 22 9 Selecting Preset Output Frequency with Multifunction Input Terminals 6 and 7 23 10 Recommended Fuse or Circuit Breaker Rating 24 11 Reprogramming the Drive for 50 Hz Motor Operation 30 TABLE OF CONTENTS Continued Tables Page 12 Function 223 F24 F28 Code Settings 32 13 Functions 223 224 F28 Set for Automatic Restart for All Faults Except Power LOSS cese rac ean ed or o 33 14 Functions F23 F24 F28 Set for Automatic Restart for All Faults Including AC Power Loss 34 15 Programmable Functions Summary List 37 38 16 Multifunction Output Relay Operating 47 17 Fault Codes and Corrective Actions 49 50 18 Status Indicators when the Drive is in External Start Stop Mode 51 19 Class B Residential Standard RFI Filters 51 20 Brake Resistor Selection Chait pend wanda dd pase ae 52 25 AG L
15. Overvoltage and Undervoltage Protection Shuts down the drive if the AC line voltage goes above or below the operating range Regeneration Protection Eliminates tripping due to bus overvoltage caused by rapid deceleration of high inertial loads Stall Protection Prevents the motor from stalling during startup of high inertial loads Short Circuit Protection Shuts down the drive if a short circuit occurs at the motor phase to phase or phase to ground Electronic Motor Overload Protection Prevents motor burnout and elimi nates nuisance tripping due to overload Overtemperature Protection Shuts down the drive if the temperature exceeds safe limits OPTIONAL ACCESSORIES See Section X on page 51 Class B Residential Standard RFI Filter Provides noise suppression for Class B Residential Standard requirements CE Directive 89 336 EEC Note All models are available with a built in Class A Industrial Standard RFI Filter Contact Sales Department Brake Resistor Kit Provides rapid stopping of the drive Available for Models KBE2 2202 2203 4301 4302 4303 DIN Rail Mounting Kit DownLoad Module DLM Uploads and downloads drive programs Drive Link Software Provides PC communications to facilitate programming Uses Windows 95 98 2000 ME XP NT Sec Introduction Cont 01 penunuoo ejqer ynduy 84 nop
16. d Press the DATA ENT key The function value will be displayed Factory setting is 100 100 Full Load Rating of the Drive Press the or W RESET key until the desired value is displayed Maintaining pressure on the or W RESET key will cause the display to change rapidly The programmable range for F18 is 0 1 200 Example If a 3 3 Amp motor is used with Model KBE2 2101 rated 4 2 Amps F18 should be set according to the following formula Current Rating of Motor Current Rating of Drive x 100 3 3 Amps 4 2 Amps x 100 79 therefore enter the function value 079 into F18 f Press the DATAVENT key to save the new setting F18 will be displayed g Press DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number 205 Volts Hz Pattern Volts Hz Pattern is used to set the drive for the application in which it will be used as described in Section IX on page 40 is factory set to 004 for 60 Hz Constant Torque applications a The drive must be in stop mode press the RUN STOP key Press the DSP FUN key to display function number Press the A or W RESET key until FO5 is displayed Press the DATA ENT key 004 will be displayed Press the A or W RESET key until the desired setting is displayed The programmable codes for 5 are as follows b 05 001 50 Hz Constant Torque Appl
17. he DSP FUN key display function number he A or W RESET key until F20 is displayed he DATA ENT key is 005 Reset The function setting will be displayed factory he A or W RESET key until code 006 Preset Speed 2 is dis he DSP FUN key return to the frequency display or press the A or W RESET key to change to another function number Note F20 can be used to set the following functions Jog 001 Preset Speed 1 002 Rapid Stop 003 Coast to Stop 004 Reset 005 factory setting and Preset Speed 2 006 D Programmable Functions Summary List All functions have been factory set as shown in Table 15 on pages 37 and 38 See Section IX on page 39 for a detailed description of each function 36 Sec VIII Drive Operation Cont uo penunuoo Sy 9 001 01 ZH Aouanba4 Hejs exeig 914 vy 90 5652 00 295 exe1g 04281 4015 01 15200 100 000 uonoelu dojs oj uoneJeje eq perjouuo 000 doS 00 001 00 15008 enboj ZH SHOA H ZHJ G1 600 2 01 900 ZHY 9 200 ev 500 800 2918 900 287 9 200 Aouanber4 214 ZH 91 010 7HN2L 400 ZPLZ Z v00 2897 100 200 4 or 000
18. 0 ADL 0 100 ped oy 000 04002 000 s 92 u09 doys uny 100 ped ey 000 04 995 000 0015 1015 Old iW 09 002 071 zH 604 iW 001 002 071 ZH Kouenba4 peads 195814 804 m 09 002 00 zH 490 11410 404 Or 009 002 01 2 add 11400 904 QWAH ejqeueA zH09 900 WAH enbioj ZHOS 200 0t 700 2109 G00 anbuoy Hues u6rH 2609 200 ZH SHOA 504 1081500 zH09 2700 1uejsuo 2609 100 U0R29JI 100 p 000 pJe J04 000 uonoelq 51 0 0015 100 6 000 doygasianay doig piemio4 000 014 999 041002 assanay do S psemso4 204 07 666 0 004 6 05 666 10 spuooes uoneJeje2ov 104 hier uornoun uonduossag 1611 AYVINWINS SNOILONNA 3 18VININVHDO8d SI 318 1 37 Sec VIII Drive Operation Cont apoui Y SI eui ejiuw eq ULI 704 pue 904 05 204 104 10 sbuijjas 19449004 10 Z pue 9 5 81 1 pue 900 01024 200 01 614 18S EF paeds 195814 101 Z ZH 09 090 01 904 pue ZH 09 00 01
19. FO is used to set the output frequency lower limit to the motor and is factory set to 00 0 which will operate the motor at a minimum frequency of 0 0 Hz Programmable Range 0 200 Hz Note F07 setting cannot exceed 06 setting Motor Voltage Sec IX Programmable Functions Detailed Cont FIGURE 16 VOLTS Hz PATTERN 100 pA 90 80 70 Constant Torque Application High Starting Torque Application 60 Variable Torque HVAC Application 0 10 20 30 40 50 60 70 80 90 100 Motor Frequency Output Frequency Upper Limit F06 F08 Preset Speed 1 Factory Setting 10 0 10 0 Hz 8 is used to set the frequency of Preset Speed 1 and is factory set to 10 0 which will run the motor at 10 0 Hz if Terminal 6 is selected as described in Section V B 5 on page 22 Programmable Range 1 200 Hz 209 Jog Frequency Factory Setting 06 0 6 0 Hz is used to set the jog frequency is factory set to 06 0 which will run the motor at 6 0 Hz To program the drive for Jog operation Multifunction Input Terminals 6 or 7 must be used See F19 on page 45 and F20 on page 46 Programmable Range 1 200 Hz 41 42 Sec IX Programmable Functions Detailed Cont F10 Start Stop Co
20. FOR ALL FAULTS INCLUDING AC POWER LOSS Function EET an Number Function Description Code Value Description of Code Value 223 Auto Restart After Fault 000 Enable Auto Restart After a Has Cleared Factory Setting Fault Has Cleared Number of Auto Restart 005 224 Attempts Factory Setting is 000 Five Auto Restart Attempts 000 28 Automatic AC Line Start Factory Setting is 001 Enable Automatic AC Line Start 001 External Contacts Start Stop Control Factory Setting is 000 Jumper Terms 3 amp 5 of TM2 4 F11 Frequency Control Method Frequency Control Method is used to set the drive for either keypad potentiometer voltage following or current 34 following frequency control as described in Section IX on page 42 F11 is factory set to 000 Keypad to control output frequency with the keypad Note 1 SW1 must also be set to the proper setting for voltage or current signal input as described in Section V B 1 on page 21 To change the setting of F11 from 000 Keypad to O01 External Contacts a The drive must be in Stop Mode Press the RUN STOP key Sec VIII Drive Operation Cont b Press the DSP FUN key to display function number Press the or W RESET key until F11 is displayed d Press the DATA ENT key The function code will be displayed factory setting is 000 Keypad e Press the A or W RE
21. to obtain Preset Speed 3 Terminals 6 and 7 must be programmed for Preset Speeds 1 and 2 as described above Use Function F27 to set the frequency of Preset Speed 3 23 VI 24 d Fourth Speed To select a fourth speed open connections to Terminals 6 and 7 of Terminal Block TM2 as shown in Figures 10A and 10B on page 23 This allows the fourth speed to be the speed set by the key pad remote potentiometer or external signal input depending on the Frequency control Method F1 1 C Multifunction Output FIGURE 11 MULTIFUNCTION OUTPUT RELAY AND Relay Connection ANALOG OUTPUT VOLTAGE CONNECTIONS Terminals 1 and 2 of Terminal Block TM2 con RELAY PWD REV 12 SPI RESET 10V VN OV tain a normally open NO 12342520678 9 10 11 relay contact This con tact changes state depending on the drive TM2 operation and the setting of Function F21 See Section IX on page 46 F21 is factory set to O03 which sets the relay to operate as a Fault Relay See Figure 11 In the Fault Mode the relay will change state when any of the following faults occur OL1 OL2 OCS OCA OCC OCd OCb OUC LUC and OHC The Output Relay can be programmed using Function F21 to operate as a Run Relay F21 000 or as a Frequency Reached Relay F21 002 Note The Output Relay contact is rated 1 Amp at 30 Volts DC or 250 Volts AC 0 10 VDC D Analog Output Voltage Connection A
22. 04 195 Ayeonewojne ZH 09 020 01624 Dunes 06 050 01 904 pue ZH 06 100 01 904 195 ZH OS 010 01624 s810N iG 180 6 1527 5001 064 iG 623 pas 3v 21485101 100 8b 100 aur 9v 900 u 824 voe 002 0 0 2 2 Aouanbaly gy peads 195814 123 002 002 00 zu Aouanba4 2 peads 195814 924 uoneJedo 1043014 00400 ZH 09 10 BALI 19594 020 8r 000 uoneJado 4030Jy 1815007 ZH 06 40 BALI 19594 2010 1501198 fuot enug 1959 Sed Ly 0 5 0 sjdwany jequinN lb 000 uejseg 9148510 L00 HeISeY ojny ejqeu3 000 e 19 uejseg ONY 24 lv 000 uny 9 9147510 00 ung 9519 814003 000 9 qesiq e qeu3 9519 224 9r 00 200 Aouanbar4 200 uny 2100 L Aejay dyno uonounjniniy 123 2 195944 900 dois pidey 200 500 19596 500 L4 0 195914 200 z 1 1 ynduj uonounyninyy 02 015 01 15209 00 100 24 09905 195814 900 dois pidey 200 Gb 200 19596 g00 peedg 195914 200 z 9 leutway uonounynIN 614 015 01 15209 00 100 Gp 001 002
23. 2 F01 Acceleration Time Used to set the acceleration time of the drive The acceleration time can be changed while the drive is in the Stop Mode or Run Mode See Figure 15 Example Figure 15 illustrates the sequence to program FO1 for a 10 0 second accel eration time a Press the DSP FUN key to display function number b Press the key unti FIGURE 14 FLOW CHART TO CHANGE SET FREQUENCY DRIVE IN STOP MODE V V 050 Iei A PowerOn Set Frequency Press to Change New Set Frequency Flashes Set Frequency is Displayed Tu b 3 2 Press to Run the Drive Set Frequency at the New is Displayed Set Frequency Note In Run Mode use the Up and Down keys to set the desired frequency FIGURE 15 FLOW CHART TO PROGRAM F01 ACCELERATION TIME N 258 GD F88 Power On Set Frequency Press to Function Number Flashes Change Display is Displayed 0 Function Number E p A Press 1 Time Acceleration Time Press to Display 0 Change Function Number Acceleration Time Function Number is Displayed Setting n n mn ___ 050 100 Acceleration Time Press to Set New Acceleration Time Setting is Displayed Acceleration Time Setting is Displayed m End FU Press to Enter Momenta
24. 34 35 0 63 40 45 0 49 NOTES 55 XI LIMITED WARRANTY For a period of 18 months from the date of original purchase KB Electronics Inc will repair or replace without charge devices which our examination proves to be defective in material or workmanship This warranty is valid if the unit has not been tampered with by unauthorized persons misused abused or improperly installed and has been used in accordance with the instructions and or ratings supplied The foregoing is in lieu of any other warranty or guarantee expressed or implied KB Electronics Inc is not responsible for any expense including installation and removal inconvenience or consequential damage including injury to any person caused by items of our manufacture or sale Some states do not allow certain exclu Sions or limitations found in this warranty and therefore they may not apply to you In any event the total liability of KB Electronics Inc under any circumstance shall not exceed the full purchase price of this product rev 2 2000 COPYRIGHT 2003 by KB ELECTRONICS INC All rights reserved In accordance with the United States Copyright Act of 1976 no part of this publication may be reproduced in any form or by any means without permission in writing from KB Electronics Inc 8 22 02 KB and GENESIS are registered trademarks of KB Electronics Inc KB Electronics Inc 12095 NW 39th Street C
25. command is given b b will flash on the display To restart the drive press the RUN STOP key if F10 15 set to 000 Keypad Operation or open and close the direction contact if F10 is set to 001 External Run Stop Contacts F19 005 Reset Used to reset the drive after a fault has cleared F19 006 Preset Speed 2 See F26 Preset Speed 2 Frequency and F27 Preset Speed 3 Frequency F20 Multifunction Input Terminal 7 Factory Setting 005 Reset 220 is used to set the function of Terminal 7 of Terminal Block TM2 F20 is factory set to 005 which is used to reset the drive after a fault has cleared when Terminal 7 is connected to Terminal 5 Set F20 to the desired function code as follows See Section V B 5 on page 22 F20 001 Jog See F09 Jog Frequency F20 002 Preset Speed 1 See 08 Preset Speed 1 Frequency F20 003 Rapid Stop The drive will decelerate to stop when a momentary Stop command is given E S will flash on the display To restart the drive press the RUN STOP key if F10 is set to 000 Keypad Operation or open and close the direction contact if F10 is set to 001 External Run Stop Contacts F20 004 Coast to Stop The drive will coast to stop when a momentary Stop command is given b b will flash on the display To restart the drive press the RUN STOP key if F10 is set to 000 Keypad Operation or open and close the direction contact if
26. 00 5 which will apply the DC injection brake for 0 5 seconds The brake time should not exceed the actual time to stop the load since it may cause overheating of the motor See Figure 18 Programmable Range 0 25 5 seconds Sec IX Programmable Functions Detailed Cont F16 DC Injection Brake Start Frequency Factory Setting 01 5 1 5 Hz F16 is used to set the frequency at which DC injection braking begins F16 is factory set to 01 5 which will start applying the DC injection brake at 1 5 Hz See Figure 18 on page 44 Programmable Range 1 10 Hz F17 DC Injection Brake Level Factory Setting 08 0 8 F17 is used to set the DC injection brake level as a percent of bus voltage F17 is factory set to 08 0 which will apply a DC Injection Brake voltage of 8 of the bus voltage to the motor See Figure 18 on page 44 Programmable Range 0 20 Note Do not increase the DC Injection Brake Level beyond what is necessary to stop the motor since motor overheating may occur F18 Electronic Motor Overload Protection 120 Factory Setting 100 100 F18 is used to set the maximum motor current as a percent of the full load rating of the drive F18 is factory set to 100 which will allow loading the motor up to 100 of the full load rating of the drive 14 pro vides motor overload protection which prevents motor burnout and eliminates nui sance tr
27. A Key The A key is used to increase frequency increase to the next high er function number or increase the function value or code setting Pressing the A key once will cause the display to increase by 1 unit Maintaining pres sure on the A key will cause the display units to increase rapidly a Ifthe drive is in Run Mode press the A key to increase the run frequenoy 27 Sec VIII Drive Operation Cont If the drive is in Stop Mode press the A key to increase the set frequency If a function number is displayed press the A key to increase the func tion number to the next higher number If a function value or code is displayed press the A key to increase the function value or code setting 5 W RESET Key The key is used to decrease frequency decrease to the next lower function number decrease the function value or code set ting or reset the drive after a fault has occurred Pressing the W RESET key once will cause the display to decrease by 1 unit Maintaining pressure on the W RESET key will cause the display units to decrease rapidly a e the drive is in Run Mode press the W RESET key to decrease the requency the drive is in Stop Mode press the W RESET key to decrease the set frequency a function number is displayed press the W RESET key to decrease he function number to the next lower number a function value or code is displayed press the W RESET key to decrease the function value or
28. F10 is set to 001 External Run Stop Contacts F20 005 Reset Used to reset the drive after a fault has cleared F20 006 Preset Speed 2 See F26 Preset Speed 72 Frequency and 227 Preset Speed 73 Frequency Note When using the Rapid Stop command the stop method programmed by F14 Stop Method will be bypassed F21 Multifunction Output Relay Terminals 1 and 2 Factory Setting 003 Fault F21 is used to set the function of the Multifunction Output Relay F21 is factory set to 003 Fault which sets the relay to function as a Fault Relay and change state when a fault condition has occurred as shown in Table 16 on page 47 See Section V C on page 24 F21 001 Run 002 Frequency Reached 003 Fault Sec IX Programmable Functions Detailed Cont TABLE 16 MULTIFUNCTION OUTPUT RELAY OPERATING MODES Output Relay Contacts F21 Setting Power Drive In Drive In Frequency Fault Off Stop Mode Run Mode Reached 001 Run Open Open Closed 002 Frequency Reached Open Open Closed 003 Fault Open Open Closed 222 Reverse Enable Disable Factory Setting 000 Enable Reverse Run 222 is used to enable or disable the drive from operating in the reverse direction F22 is factory set to 000 Enable Reverse Run which will allow the drive to be operated in the reverse direction F22 000 Enable Reverse Run 001 Disable R
29. Symbol Failure to observe this warning could result in electrical shock or electrocution 1 Operational Hazard Warning Symbol Failure to observe this warning could result in serious injury or death v This product should be installed and serviced by a qualified technician electri V cian or electrical maintenance person familiar with its operation and the haz ards involved Proper installation which includes wiring mounting in proper enclosure fus ing or other over current protection and grounding can reduce the chance of electrical shocks fires or explosion in this product or products used with this product such as elec ric motors switches coils solenoids and or relays Eye protection must be worn and insulated adjustment tools must be used when working with control under power This product is constructed of materials plastics metals carbon silicon etc which may be a potential hazard Proper shielding grounding and filtering of this product can reduce the emission of radio frequency interference RFI which may adversely affect sensitive electron ic equipment lf further information is required on this product contact the Sales Department It is the responsibility of the equipment manufacturer and individual installer to supply this Safety Warning to the ultimate end user of this product SW effective 11 1992 This drive contains electronic Start Stop circuits that can be used to
30. as 1096 derating of the maximum output rent Reducing the switching frequency will provide increased motor torque However the audible noise will also increase 12 001 4 kHz 006 10 kHz 002 5 kHz 007 12 kHz 003 6 kHz 008 14 4 kHz 004 7 2 kHz 009 15 kHz 005 8 kHz 010 16 kHz Motor Voltage Sec IX Programmable Functions Detailed Cont F13 Volts Hz Curve Modification Torque Boost Factory Setting 00 0 0 0 F13 is used to increase the percent of torque boost that will be applied to the motor by modifying the Volts Hz patterns set by 205 as shown in Figure 17 F13 is factory set to 00 0 for 0 0 torque boost Programmable Range 0 10 0 FIGURE 17 VOLTS Hz CURVE MODIFICATION Torque Boost 100 90 80 70 Constant Torque Application Constant Torque Application with 10 Torque Boost gt 60 50 40 30 2 0 10 Torque Boost 20 0 10 20 30 40 50 60 70 80 90 100 Motor Frequency 96 Output Frequency Upper Limit F06 438 44 Sec IX Programmable Functions Detailed Cont F14 Stop Method Factory Setting 000 Controlled Deceleration to Stop with DC Injection Braking F14 is used to select either controlled deceleration to stop or coast to stop when a stop comman
31. code setting a fault has occurred press the W RESET key to reset the drive 6 DATA ENT Key The DATA ENT key is used to display or enter a func tion s setting a the desired function number is displayed press the DATA ENT key to display the function value or code the desired function value or code is displayed press the DATA ENT key to program the function to the new value or code End will be momentarily displayed Digital Keypad Operation Examples of basic keypad operations are described below Note When the DSP FUN key is pressed the last function number will be dis played If the AC line is interrupted for more than 2 seconds then FOO will be displayed when the DSP FUN key is pressed 1 Setting Drive Output Frequency Using the Keypad The drive is factory set to run at 5 00 Hz when the drive is in the Run Mode Press the RUN STOP Key to start or stop the drive See Figure 14 on page 29 a To change the Set Frequency drive in Stop Mode 1 Press the A or W key until the desired frequency is displayed Sec VIII Drive Operation Cont 2 Press the RUN STOP key to run the drive at the new Set Frequency Note Figure 14 is a flow chart which illustrates the sequence to change and program the Set Frequency from 5 00 Hz to 32 1 Hz using the keypad b To change the Run Frequency drive in Run Mode Press the A or W key until the desired frequency is dis played
32. direction using the keypad F04 is factory set to 000 for forward operation of the motor 04 000 Forward Direction 001 Reverse Direction Note order for the Reverse Function to operate F22 must set to 000 Enable Reverse Run factory setting 205 Volts Hz Pattern Factory Setting 004 60 Hz Constant Torque 5 is used to set the Volts Hz pattern for 60 Hz and 50 Hz motors for constant torque high starting torque or variable torque HVAC applications as shown in Figure 16 on page 41 is factory set to 004 for 60 Hz motors used in constant torque applications Also see the description for F13 Volts Hz Curve Modification Torque Boost on page 43 which is used to modify a Volts Hz pattern for a specific application F05 001 50 Hz Constant Torque 002 50 Hz High Starting Torque 003 50 Hz Variable Torque HVAC 004 60 Hz Constant Torque 005 60 Hz High Starting Torque 006 60 Hz Variable Torque HVAC F06 Output Frequency Upper Limit Factory Setting 60 0 60 0 Hz 06 is used to set the output frequency upper limit to the motor and is factory set to 60 0 which will operate the motor at a maximum frequency of 60 0 Hz Programmable Range 1 200 Hz Note If the drive is set for 50 Hz motors the Output Frequency Upper Limit will automatically be set to 50 Hz F07 Output Frequency Lower Limit Factory Setting 00 0 0 0 Hz
33. ed with an AC line which will require the addition of a line reactor multiple drives on the same line solenoids power factor correction capacitors and machinery switching on and off See Table 21 for the recommended AC Line Reactor Sec X Optional Accessories Cont AC Line Reactors can be purchased from ACME MTE and TCI TABLE 21 RECOMMENDED AC LINE REACTOR SELECTIOIN CHART 5 AC Line AC Line Reactor Rating Drive Model rive Mode Input Phase s Volts Amps AC mH KBE2 2125 1 230 3 7 2 2150 1 230 5 2 4 2 KBE2 2101 1 230 94 21 1 230 19 1 2 2202 3 230 11 14 KBE2 2203 1 230 27 0 71 3 230 20 0 71 KBE2 4301 3 460 2 5 84 KBE2 4302 3 460 5 42 KBE2 4303 3 460 7 5 3 6 Note For 3 phase AC line inputs a 3 phase reactor or three 1 phase reactors must be used H AC Load Reactor Eliminates false tripping when motor wires exceed 100 feet 30 m See Table 22 for the recommended AC Load Reactor AC Load Reactors can be purchased from ACME MTE and TCI Note The voltage rating of the AC Load Reactor must be equal or greater than the drive s nominal AC line input voltage rating TABLE 22 RECOMMENDED 3 PHASE AC LOAD REACTOR SELECTION CHART Motor Rating AC Load Reactor Rating Nominal Amps AC Amps AC my 2 2 11 3 3 7 4 34 4 5 5 48 6 37 76 8 2 8 11 12 1 8 14 16 1 4 21 25 0 88 27 27 0 82
34. ground the drive chassis using the green ground Screw that is provided on the drive as shown in Figures 3A and 3B on page 18 Application Note Do not daisey chain grounds to multiple drives and motors Run a separate ground wire from each motor and or drive to a central grounding point 17 Sec IV Term Blocks 1 and Wiring Inst Cont FIGURE POWER CONNECTIONS for PKG A and PKG MODELS with 1 AC LINE INPUT 4 112222 Ground 1p AC 3p AC Earth Line Input Induction Motor FIGURE 3B POWER CONNECTIONS for PKG B MODELS with 19 and 3p AC LINE INPUT Optional Ground 34 AC Brake Resistor Induction Motor Earth Line Input 19 AC line input use Terminals L1 L and L3 N FIGURE 3C POWER CONNECTIONS for PKG C1 MODELS 4 with 1 and 3 AC LINE INPUT L1 L2 N L2 L3 L3 230VAC Models 460VAC Models Chassis amp amp Chassis AC Line Input a d 1 AC Line Input Sisi use Terminals L1 L and L2 N Ground Optional Earth S0AC prake Resistor Induction Motor C Motor Connection Wire the motor to Terminals T1 U T2 V T3 W of Terminal Block TM1 as shown in Figures 3A 3B and 3C on page 18 Motor cable length should not exceed 100 feet 30 m Application Notes 1 If wiring exceeds 100 feet 30 m special Load Reactors may be required
35. zero speed from 60 Hz after a stop or zero speed command is given If the Set Frequency is greater than 60 Hz the deceleration time will be proportion ally increased If the drive is set to less than 60 Hz the deceleration time will be proportionally decreased When decelerating high inertial loads the automatic regeneration protection circuit may activate This circuit will extend the deceleration time to prevent the drive from tripping due to overcharging the bus capacitors Programmable Range 0 1 999 Seconds 203 External Forward Stop Reverse Control Factory Setting 000 Forward Stop Reverse Stop is used to set the drive for external forward stop reverse stop or run stop forward reverse control is factory set to 000 Function F10 must set to 001 External Contacts for external Start Stop operation See Section V A on page 20 F03 000 Forward Stop Reverse Stop 001 Run Stop Forward Reverse Notes 1 If both the FWD and REV contacts are closed the drive will be in Stop Mode 2 If Reverse Operation does not function and LOC is displayed change F22 Reverse Enable Disable to 000 Enable Reverse Run If F22 is set to 001 Disable Reverse Run the reverse command is disabled 39 40 Sec IX Programmable Functions Detailed Cont 204 Motor Direction Factory Setting 000 Forward Direction F04 is used to set either forward or reverse motor
36. 0002020200 Terminal Block TM2 to 2 control motor speed IT Connect the high side of the potentiometer to Terminal 8 the wiper 21 22 Voltage Following Current Following Multifunction Input Terminals 6 and 7 Sec V Term Block TM2 Wiring Inst Cont to Terminal 9 and the low side to Terminal 10 as shown in Figure 7 on page 21 Set F11 Frequency Control Method to 001 Potentiometer and be sure SW1 is set to the V position factory setting See Section on page 42 FIGURE 8 VOLTAGE FOLLOWING CONNECTION Connection A 0 10 Volt DC analog signal RELAY PWD REV 12 SPI RESET 10V VN OV FM input can be connect 12 y Erb BA ee 00 11 ed to Terminal Block 2 to control motor speed Connect the signal voltage to Terminal 9 and the common to Terminal 10 as shown in Figure 8 Set F11 Frequency Control Method to 001 0 10 V and be sure SW1 is set to the V position factory setting Note F11 Frequency Control Method is factory set to 000 Keypad FIGURE 9 CURRENT FOLLOWING CONNECTION Connection 0 20 mA DC or 4 20 mA DC analog signal input can be connected to Terminal Block TB2 to control motor speed Connect the signal current to Terminal 9 and the common to Terminal 10 as shown in Figure 9 Set SW1 to the I position RELAY REV 12 SPI RESET 10V
37. A ENT key The function code will be displayed Factory setting is 000 Enable Auto Restart 5 Press the A key until 001 Disable Auto Restart is displayed 6 Press DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number b Automatic Restart for Faults Except AC Power Loss If the appli cation requires that the drive automatically restart after a faul except for an AC power loss Function F24 must be set as Table 13 Note F23 and F24 are both factory set to 000 The faults that are automatically reset are indicated by codes OCS OCA OCC OCd OCb OUV LUC OHC To change the setting of F24 from 000 to 005 1 The drive must be in Stop Mode press the RUN STOP 2 Press 3 Press 4 Press displayed Factory setting is 000 Press 6 Press he DSP FUN key to display function number he A or W RESET key until F24 is displayed he DATA ENT key The number of restart attempts will be he A key until 005 5 restart attempts is displayed A or W RESET key to change to another function number The drive will res onds F23 set has cleared follows See he following DSP FUN key to return to the frequency display or press the art with a momentary power loss of less than 2 sec 000 TABLE 13 FUNCTIONS F23 F24 F28 SET FOR AUTOMATIC RESTART FOR ALL FAULTS EXCEPT AC POWER LOSS
38. SET key until the desired setting is displayed The programmable codes for F11 are as follows F11 000 Keypad Factory Setting 001 Potentiometer 0 10 V 0 20 mA 002 4 20 mA f Press DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number F10 Start Stop Control Start Stop Control is used to set the drive for keypad factory setting or external Start Stop Control as described in Section IX on page 42 F10 is factory set to 000 Keypad WARNING The Stop contact is never to be used as a Safety Disconnect Since it is not fail safe Use only the AC line for this purpose To change the setting of F10 to External Contacts a The drive must be in Stop Mode press the RUN STOP key b Press the DSP FUN key to display function number c Press the or W RESET key until F10 is displayed d Press the DATA ENT key The function code setting will be displayed factory setting is 000 e Press the A or W RESET key until code 001 is displayed f Press DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number Notes 1 In order for the reverse function to operate Function F22 must be set to 000 Enable Reverse Run factory setting 2 The STOP key on the keypad is always operative even if F10 is set to 001 External Contacts External Forward Stop Revers
39. URE 20 DLM CONNECTIONS DLM to Drive Connection PC to DLM Connection DownLoad Module DownLoad Module Part No 14145 Adjustable Frequency Drive Part No 14145 m Drive Link Software with Serial Communication Cable Part No 14165 GIGIGIOI9 For Drive Link Software with USB Communication Cable Order Part No 14166 KBE2 to DLM Communication Cable Part No 14147 PC to DLM to Drive Connection DownLoad Module Part No 14145 Adjustable Frequency Drive Drive Link Software with Serial Communication Cable Part No 14165 For Drive Link Software with USB Communication Cable Order Part No 14166 KBE2 to DLM Communication Cable Part No 14147 Drive Link Software Part No 14165 Provides PC communications to facilitate programming Uses Windows 95 98 2000 ME XP NT Requires DownLoad Module DLM Part No 14145 and KBE2 to DLM Serial Communication Cable Part No 14147 See Figure 20 For Drive Link Software with USB cable order Part No 14166 53 54 G AC Line Reactor Eliminates erratic operation or tripping due to noisy or unstable AC power source The following are some typical problems associat
40. VN OV FM 12 3 4 5 6 7 8 91011 00990000022 For 4 20 mA DC analog signal input set F11 Frequency Control Method to 001 b For O 20 mA DC analog signal input set F11 Frequency Control Method to 002 TABLE 8 PROGRAMMABLE Connection The Multifunction Input FUNCTIONS FOR 19 and F20 Terminals are factory programmed for 001 Preset Speed 1 Terminal 6 SP1 and 002 Preset Speed 1 Reset Terminal 7 RST Each terminal 008 Rapid Stop 004 _ Coast to Stop can be programmed for six functions 005 Reset using Function Numbers F19 for 006 Preset Speed 2 Terminal 6 and F20 for Terminal 7 See Table 8 Figures 10A 10B and Table 9 on page 23 Sec Term Block TM2 Wiring Inst Cont Preset Speed Operation Many applications require preset speed opera tion The KBE2 is capable of providing 3 preset fixed speeds using Terminals 6 and 7 plus a fourth set speed See Table 9 FIGURE 104 FIGURE 10B MULTIFUNCTION MULTIFUNCTION INPUT INPUT TERMINAL TERMINAL OPEN COL CONNECTIONS LECTOR CONNECTIONS 12 91 RESET 12 lt 5 7 5 6 7 PRESET SPEED 1 SPEED 1 RESET PRESET SPEED 2 RESET PRESET SPEED 2 Terminal 6 has been factory programmed to Preset Speed 1 FO8 programs the frequency Terminal 7 has been factory programmed to reset the drive T
41. also be used 1 Signal Input Type Selection SW1 FIGURE 6A SW1 Set for SW1 selects the external signal type to Remote Speed Potentiometer or be used to control motor speed SW1 is Voltage Following Signal Input factory set to the V position for 0 10 Volts DC voltage following signal input or remote speed U potentiometer control as shown in Figure 6A For 0 20 mA or 4 20 mA DC current following sig nal input set SW1 to the I position as shown in Swi Figure 6B Set F11 Frequency Control Method to the appropriate setting for the signal type being used as described in Section IX on page 42 FIGURE 6B SW1 Set for Location of SW1 Current Following Signal Input a To access SW1 on panel mount models remove the small cover that is located on the right side of the drive above Terminal Block TM2 by gently sliding it upwards Replace the Y cover after setting SW1 as described above SW b To access SW1 on 4 IP 65 models remove the four screws which secure the cover SW1 is located near the top right side of Terminal Block TM2 Replace the cover and the four screws after setting SW1 as described above Tighten but do not over tighten these screws FIGURE 7 REMOTE 2 Remote Speed SPEED POTENTIOMETER CONNECTION Potentiometer Connection 5kQ RELAY FWD REV 12 RESET 10V VN OV or 10k remote 2002 Y 380595 AO can be connected to 02
42. and 230 VAC 14 E 12 M are e B HP 22D AG 12 33 16 19 Brake Resistor P R 1HP 2 HP 3 HP 460 AC Line L1 L L2 L3 thru 1 HP 115 Motor T1 T2 T3 and 230 VAC a 2 14 p eS C1 2 Hrs HE 29046 12 3 3 7 8 Brake Resistor 1 HP 2 HP 3 HP 460 Note To access terminals on NEMA 4X models remove the four screws which secure the cover Replace the cover and the four screws after wiring is complete Tighten but do not over tighten these screws AC Line Connection Note Be sure the drive rated AC line voltage 115 208 230 380 460 Volts AC matches the actual AC line input voltage 1 Single phase only AC line input models Pkg A and Pkg C wire the AC line to Terminals L1 L2 as shown in Figure 3A on page 18 Note If one of the AC line inputs is a neutral wire it to Terminal L2 2 Dual phase 1 3 AC line input models Pkg B wire the 1 AC line to Terminals L1 L L3 N as shown in Figure 3B on page 18 3 Dual phase 1 3 AC line input models Pkg C1 wire the 19 AC line to Terminals L1 L L2 N as shown in Figure 3C on page 18 4 Dual phase 1 3 AC line input models Pkg B wire the 3 AC line to Terminals L1 L2 L3 as shown in Figure 3B on page 18 5 3 Phase only AC line input models Pkg B and Pkg C1 wire the AC line to Terminals L1 L2 L3 as shown in Figure 3B on page 18 Ground Connection Earth
43. arquie 99npaJ 00 1 aunqesadwua juaiquiy edad 10 ayy uunjag anoajap si uonoejeg 00 51 yndul n 128110 00 SI aur reda 10 9Aup unge s 001 s 1ndur BY 128105 UB 00 s aur 10 au uunjag S NOHd33 1049 N0ud33 ud3 eyeudojdde ppy 95104 40118 349 uonsy 941291103 asneg 81124044 uondussag pui SNOILOV 3ALLO3HHOO 53 02 Linvs 21 3 18VL o Sec IX Programmable Functions Detailed Cont Suras A401984 fine 200 01195 s Inding uorounyniny 124 JI 8115 Aejay 114400 asneo Im syne 204 uey 904 195 aures ay Dunjas 04 pue 904 40118 Aouenba4 23 10 Buluuns si pabueyo uoljoun uay pue aui dois jouueo zey e 195 101024 01519 624 0 1 ped ay
44. cally restart after a fault has cleared including an AC power loss 000 005 000 Note Function F10 must be set to 001 External Contacts and a jumper must be installed between Terminals 3 and 5 of Terminal Block TM2 Indicates factory setting AC power loss of under 2 seconds The faults that can be manually or automatically reset are indicated by the following codes OCS OCA OCC OCd OCb OUC LUC OHC See Table 17 on pages 49 and 50 a Manual Restart The drive is factory programmed to be manually restarted whenever a fault occurs see Table 17 on pages 49 and 50 F23 Auto Restart After A Fault Has Cleared is factory set to 000 Enable Auto Restart In this mode the drive must be restarted for faults except for a momentary AC power loss If amomentary AC power loss under 2 seconds occurs the drive will shut down causing the motor to slow down or stop depending on the load type and then accelerate to the set frequency If the application requires that the drive shut down even during a momentary AC power loss set F23 to 001 Disable Auto Restart Sec VIII Drive Operation Cont To change the setting of F23 from 000 to 001 1 The drive must be in Stop Mode press the RUN STOP key The set frequency will flash on the display 2 Press the DSP FUN key to display function number 3 Press the or W RESET key until F23 is displayed 4 Press the DAT
45. contact our Sales Department See Section X F Table 22 on page 53 2 Be sure the motor rated voltage 208 230 380 460 Volts AC matches the control output voltage D Optional Brake Resistor Connection To improve braking an optional brake resistor can be connected to Terminals P and R as shown in Figure 3B on page 18 This optional brake resistor can provide maximum braking torque of up to 13096 model dependent This option is only available for Models KBE2 2202 2203 4301 4302 and 4303 See Section X D on page 52 CAUTION To avoid overheating do not mount the optional brake resistor under the drive TERMINAL BLOCK TM2 FIGURE 4A PKG A WIRING INSTRUCTIONS TERMINAL BLOCK TM2 LAYOUT Signal Connections The 2 contains 11 signal RELAY REV 12 SPI RESET 10V VN OV FM erminals which can be used 12 3 4 5 6 7 8 9 9 t or various functions For ooooooooooo Terminal Block TM2 wiring information see Table 5 FIGURE 4B PKG B PKG C PKG C1 IMPORTANT See TERMINAL BLOCK TM2 LAYOUT Application Notes in Section IV on page 16 RELAY FW RE 12V SP RS 10V V OV FM 200000000222 Notes 1 If external signal Q0 0 8 6 8 6 0 6 9 wiring is not used proceed to Section VI on page 24 2 Terminal 5 TABLE 5 TERMINAL BLOCK TM2 12V is the supply WIRING INFORMATION voltage for the Start Stop circuit Supply Wire Range Recommended andithe Cu Tigh
46. d is given The controlled deceleration function uses a combination of regeneration and DC injection braking to stop the motor The facto ry setting utilizes regeneration as the primary method of braking When the output frequency reaches 1 5 Hz injection braking takes effect For high inertial loads the optional Brake Resistor may be required available for Models KBE2 2202 2203 4301 4302 4303 only See Section X D on page 52 If F14 is set to 000 Controlled Deceleration to Stop and a stop command is given the drive output will decelerate to the braking frequency set by F16 DC Injection Brake Start Frequency See Figure 18 and descriptions of F15 DC Injection Brake Time F16 DC Injection Brake Start Frequency and F17 DC Injection Brake Level F14 000 Controlled Deceleration to Stop with DC Injection Braking 001 Coast to Stop FIGURE 18 CONTROLLED DECELERATION TO STOP WITH DC INJECTION BRAKING F14 Set to 000 Motor Running at Set Frequency Stop Command Frequency Motor Slows by Regenerative Braking Until the DC Injection Brake Start Frequency is Reached o 5 DC Injection Brake Start Frequency 16 15 a DC Injection 5 Brake Level 17 0 1 DC Injection Time Seconds Brake Time 15 F15 DC Injection Brake Time Factory Setting 00 5 0 5 Seconds F15 is used to set the DC injection brake Time F15 is factory set to
47. e Control External Forward Stop Reverse Control is used to set the drive for either Forward Stop Reverse Stop factory setting or Run Stop Forward Reverse as described in Section IX on page 39 35 Sec VIII Drive Operation Cont 1 WARNING The Stop contact is never to be used as a Safety Disconnect since it is not fail safe Use only the AC line for this purpose To change the setting of FO3 to Run Stop Forward Reverse The drive must be in Stop Mode press the RUN STOP key a b Press Press Press setting Press Press he DSP FUN key display function number he A or W RESET key until is displayed he DATAVENT key The function code will be displayed Factory is 000 Forward Stop Reverse Stop he A or W RESET key until code 001 Run Stop Forward Reverse is displayed he DSP FUN key return to the frequency display or press the A or W RESET key to change to another function number 7 Setting F20 for Preset Speed 2 Multifunction Input Terminal 7 is used to set various functions for operating the drive F20 is factory set to 005 Reset to reset the drive after a fault has cleared See Preset Speed oper ation in Section V B 5 on page 23 To change the setting of F20 to Preset Speed 2 The drive must be in Stop Mode press the RUN STOP key a b C Press Press Press setting Press played Press
48. e the keypad with a screwdriver or other sharp ended tool A Digital Keypad Description The digital keypad has 5 keys and a display which are used to program drive functions and control various features as described below See Figure 18 on page 27 1 3 Digit LED Display When power is applied to the drive the LED located at the top left side of the digital display will illuminate The digital display will flash the set frequency factory setting is 05 0 When the drive is in Stop Mode the set frequency is displayed When the drive is in the run mode the output frequency is displayed 2 RUN STOP Key The RUN STOP key is used to run or stop the drive a If the drive is in Stop Mode press the RUN STOP key to start the drive b If the drive is Run Mode press the RUN STOP key to stop the drive Sec VIII Drive Operation Cont 3 DSP FUN Key The DSP FUN key is used to change the display between Display Mode and Function Mode a If DSP FUN is pressed while frequency is displayed the display will indi cate a function number b If DSP FUN is pressed while a function number is displayed the display will change to the output frequency setting Note When the DSP FUN key is pressed the last function number will be displayed If the AC line is interrupted for more than 2 seconds then FOO will be displayed when the DSP FUN key is pressed FIGURE 13 DIGITAL KEYPAD LAYOUT Power On LED 4
49. east 300V rated wiring is used on 115 230 Volt AC models and 600V rated wiring is used on 460 Volt AC models Recommended insulation type is XLPE Do not use type If motor wires exceed 100 feet 30 a Load Reactor may be required Do not use insulation type THHN See Section X H Table 22 on page 54 The 3 phase input voltage imbalance must be less than 3 ru 2 230 Models amp 460VAC Models 2 To Avoid Erratic Operation Do not bundle signal wires start stop frequen cy control etc with AC line or motor wires Use shielded cables on signal wiring over 12 30 cm The shield should be Earth grounded on the drive side only Wire the drive in accordance with the National Electrical Code and other local codes that may apply See Figures 3A 3B and 3C on page 18 Be sure to properly fuse each AC line conductor that is not at ground poten Sec IV Term Blocks TM1 and Wiring Inst Cont tial Do not fuse neutral or grounded conductors A separate AC line switch or contactor must be wired as a disconnect so that each ungrounded conductor is opened See Section VI on page 24 TABLE 4 TERMINAL BLOCKS 1 AND WIRING INFORMATION Maximum Recommended Wire Size Cu Tightening Torque Terminal Description Pkg Horsepower AWG in Ibs kg cm AC Line L1 L2 thru 1 HP 115 Motor T1 T2 T3
50. everse Run Note If F22 is set to 001 Disable Reverse Run F04 Motor Direction can only be programmed to 000 Forward Direction F23 Auto Restart After a Fault has Cleared Factory Setting 000 Enable Auto Restart F23 is used to enable or disable automatically restarting the drive after a momentary power loss not exceeding 2 seconds F23 is factory set to 000 Enable Auto Restart which will automati cally restart the drive after a momentary power loss To set the drive for manual restart after a momentary power loss set F23 to 001 Disable Auto Restart F23 000 Enable Auto Restart see note below 001 Disable Auto Restart Note f the power loss time does not exceed 2 seconds Auto Restart will occur If the power loss time exceeds 2 seconds Auto Restart will be attempted only if F24 Number of Auto Restart Attempts is set to 001 005 F24 Number of Auto Restart Attempts Factory Setting 000 Zero Auto Restart Attempts F24 is used to set the number of Auto Restart Attempts that will be performed after a fault has cleared 224 is factory set to 000 Zero Auto Restart Attempts which will not allow the drive to automatically restart after a fault has cleared Programmable Range 0 5 Auto Restart Attempts 47 48 Sec IX Programmable Functions Detailed Cont F25 Reset Drive to Factory Settings Factory Setting 020 60 Hz Operatio
51. fail safe Use only the AC line for this purpose Note Open collec TABLE 6 EXTERNAL START STOP CONTROL tors may be used in USING FUNCTION lieu of contacts See Figure 5B Function F03 Contact Status Drive Code Setting Term 3 FWD Term 4 REV Operation External Frequency 000 ven Open Stop Control Terminals Factory osed Open Forward 8 9 and 10 can be Setting Open Closed Reverse wired in a variety of Closed Closed Stop ways to control the Open Open Stop output frequency of 001 Closed Open Forward the drive as shown in Open Closed Stop Figures 7 8 and 9 Closed Closed Reverse on pages 21 and 22 See Table 7 on page 21 F11 Frequency Control Method is used to program the drive to control motor frequency with an external signal instead of the key pad as described in Section IX on page 42 F11 is factory set to 000 Keypad SW1 is used to set the drive for voltage or current input signal as described in Section V B 1 on page 21 SW1 is factory set to the V position Keypad Potentiometer O 10 Volts DC Sec Term Block TM2 Wiring Inst Cont TABLE 7 SIGNAL INPUT F11 and SW1 SETTING Frequency Control Method F11 Code Setting SW1 Position Keypad Factory Setting 000 Factory Setting 5 kQ Potentiometer 001 oW anh 0 10 Volts DC 001 0 20 mA DC 001 4 20 mA DC 002 10 may
52. ication 002 50 Hz High Starting Torque Application 003 50 Hz Variable Torque HVAC Application 004 60 Hz Constant Torque Application Factory Setting 005 60 Hz High Starting Torque Application 006 60 Hz Variable Torque HVAC Application 31 Sec VIII Drive Operation Cont f Press DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number Notes 1 Programming 5 is related to the motor characteristics not the AC line input frequency 50 60 Hz 2 Codes 003 and 006 used for variable torque loads such as fans blowers or centrifugal pumps 3 F23 F24 F28 for Manual or Automatic Restart After A Fault Has Cleared See Table 12 for summary of manual and automatic restart unction settings WARNING Do not set the drive for automatic restart unless automatic restart will not cause serious injury death TABLE 12 FUNCTION F23 F24 F28 CODE SETTINGS Function Code Setting F23 F24 F28 Description The drive must be manually restarted after a fault has cleared except for a momentary AC power loss 000 000 001 The drive must be manually restarted after fault has cleared 001 000 001 including a momentary AC power loss The drive will automatically restart after a fault has cleared but 000 005 001 must be manually restarted after an AC power loss The drive will automati
53. indicated by the follow ing codes OCS OCA OCC OCb OUC LUC OHC See Table 17 on pages 49 and 50 Notes 1 order for the drive to automatically restart after a fault has cleared including AC line restart set F23 to 000 Enable Auto Restart F24 to 005 Five Auto Restart Attempts and F28 000 2 F10 must be set to 001 External Contacts and a jumper must be wired to Terminals 8 and 5 of Terminal Block TM2 Programmable Functions Detailed is continued on page 51 Sec IX Programmable Functions Detailed Cont 05 uo penunuoo A101924 200 01195 51 Aejay ndino 124 4 91215 Aejay INdynQ ayy esnea YIM syne4 21 4 18497 ayerg 00 jana oxe1q uonoefur 914 Aouanbas4 ueis exe1g uonoefu y AouanbaJ 11815 ayesg uoroefur 20 199409U 920 G14 ayeig uonoefu euin exe1q uonoefur 90 004 euin 9589120 00 5 aui 990 11012891 150 Bins Jamod jusisuel KouanbaJ 195 e JUBNDGAQ 990
54. ine Reactor Selection Ghart sr esae ei race Ea 54 22 Load Reactor Selection 54 Figures Mechanical Specifications for Models KBE2 1125 P 1150 1101 P 2125 2150 2101 P Pkg 12 1B Mechanical Specifications for Models KBE2 2202 P 2203 P 4301 P 4302 P 4303 Pkg B 13 1C Mechanical Specifications for Models KBE2 1125 4 1150 4 1101 4 2101 4 Pkg 14 1D Mechanical Specifications for Models 2 2202 4 2208 4 4301 4 4302 4 4303 4 Pkg C1 15 2A Pkg A and Pkg C Terminal Block TM1 Layout 16 2B Pkg B Terminal BlOGK Layout ie cae coe p mee rab eg 16 2C Pkg C1 Terminal Blocks TM1 and Layout 16 3A Power Connections for Pkg A and Pkg C Models with AG Line Input d du ERR SR RIS NET 18 3B Power Connections for Pkg B Models with Tar and 3s AC LING PU a se cU ee x ey edhe ee EO 18 3C Power Connections for Pkg C1 Models wiht Tr and 3h AG Line InDUE Y 18 4A Pkg A Terminal Block TM2 1 19 4B Pkg B Pkg and Pkg C1 Terminal Block TM2 Layout 19 5A External Start Stop Forward Reverse Connections 20 TABLE OF CONTENTS Continued Figu
55. ions include 3 pre set speeds analog output signal 0 10 Volts DC and a programmable output relay The KBE2 also contains the following protection features undervoltage overvoltage overtemperature ground fault short circuit and Pt motor overload protection The fault codes are shown in the digital display All models are UL Listed USA and Canada CE and C tick N10980 approved and ISO 9002 certified Optional features include a DIN Rail Mounting Kit and RFI filter An external brake resistor is available for 2 HP and 3 HP 230 Volt AC models and 1 HP 2 HP and 3 HP 460 Volt AC models The DownLoad Module DLM uploads and downloads drive programs Drive Link software provides PC communications to facilitate programming STANDARD FEATURES Keypad Used for drive operation and programming 3 Digit LED Display Provides indication of drive status and programming Frequency Functions Fault Codes Voltage Current Switch Selects either voltage potentiometer or current signal input Regenerative and DC Injection Braking Provides controlled rapid stopping Short Circuit Protection Shuts down the drive if a short occurs at the motor phase to phase or phase to ground Barrier Terminal Blocks Separate terminal blocks are provided for power line motor and external signal wiring potentiometer multifunction input and output terminals voltage and current following 2 Multifunction Control In
56. ips due to overload The drive is factory set to trip at 150 of F18 setting in 1 minute To reset the drive after it has tripped press the W RESET key or activate an external reset contact wired to Terminal 7 of Terminal Block TM2 Programmable Range 1 200 Example If a 3 3 Amp motor is used with Model KBE2 2101 rated 4 2 Amps F18 should be set according to the following formula Current Rating of Motor Current Rating of Drive x 100 3 3 Amps 4 2 Amps x 100 79 therefore enter O79 into F18 F19 Multifunction Input Terminal 6 Factory Setting 002 Preset Speed 1 F19 is used to set the function of Terminal 6 of Terminal Block TM2 F19 is factory set to 002 which will run the drive at the frequency set by 08 Preset Speed 1 Frequency when Terminal 6 is connected to Terminal 5 See Section V B 5 on page 22 F19 001 Jog See F09 Jog Frequency F19 002 Preset Speed 1 See F08 Preset Speed 1 Frequency F19 003 Rapid Stop The drive will decelerate to stop when a momentary Stop com mand is given E S will flash on the display To restart the drive press the RUN STOP key if 10 is set to 000 Keypad Operation or open and close the direction contact if F10 is set to 001 External Run Stop Contacts 45 46 Sec IX Programmable Functions Detailed Cont F19 004 Coast to Stop The drive will coast to stop when a momentary Stop
57. n F25 is used to reset the drive to fac tory settings for both 50 Hz and 60 Hz motors F25 010 Reset Drive for 50 Hz Constant Torque Motor Operation 020 Reset Drive for 60 Hz Constant Torque Motor Operation Note Setting F25 to 010 50 Hz will automatically set FOS Volts Hz Pattern to 001 50 Hz and FO6 Output Frequency Upper Limit to O50 50 Hz Setting F25 to 020 60 Hz will automatically set FO5 to 004 60 Hz and to 060 60 Hz F26 Preset Speed 2 Frequency Factory Setting 20 0 20 0 Hz F26 is used to set the Preset Speed 2 fre quency F26 is factory set to 20 0 which will run the motor at 20 0 Hz See Section V B 5 on page 22 Programmable Range 01 0 200 Hz F27 Preset Speed 3 Frequency Factory Setting 30 0 30 0 Hz F27 is used to set the Preset Speed 3 fre quency F27 is factory set to 30 0 which will run the motor at 30 0 Hz See Section V B 5 on page 22 Programmable Range 01 0 200 Hz F28 Automatic AC Line Start Factory Setting 001 Disable Automatic AC Line Start 228 is used to enable or disable automatic starting of the drive when the AC line is applied F28 is facto ry set to 001 which will disable automatic starting of the drive when the AC line is applied F28 000 Enable Automatic AC Line Start 001 Disable Automatic AC Line Start The faults that can be manually or automatically reset are
58. n analog output voltage 0 10 Volts DC is provided at Terminals 10 and 11 of Terminal Block TM2 This voltage is proportional to the Output Frequency Upper Limit set with FO6 See Figure 11 AC LINE FUSING This drive does not contain AC line fuses Most electrical codes require that each ungrounded conductor contain circuit protection It is recommended to install a fuse or circuit breaker in series with each ungrounded conductor Do not fuse neutral or grounded conductors See Table 10 Check all electrical codes that apply to the application Do not install a fuse or circuit breaker in series with motor leads TABLE 10 RECOMMENDED FUSE OR CIRCUIT BREAKER RATING Model Rating Amps AC Model Rating Amps AC KBE2 1125 15 KBE2 2202 20 15 KBE2 1150 15 KBE2 2203 30 15 KBE2 1101 30 KBE2 4301 15 KBE2 2125 15 KBE2 4302 15 KBE2 2150 15 KBE2 4303 15 KBE2 2101 20 f Rating is for 19 3 FIGURE 12 HI POT SETUP ewes 40 OV Iv 0 10d IH JO1OIA eAug Aouenbei4 ajqeisnipy pe1oeuuoosiq Je og 0832 5 HAL 1 OV soon 12182 10d 1H pueisuiM ubiH 25 Vil Vill 26 RECOMMENDED HIGH VOLTAGE DIELECTRIC WITHSTAND TESTING Hi P
59. ntrol Factory Setting 000 Keypad Operation F10 is used to set either keypad operation or external start stop control F10 is factory set to 000 which pro vides start stop control with the keypad Also see F03 F10 000 Keypad Operation 001 External Run Stop Contacts Note If F10 is set to 001 External Run Stop Contacts the Stop Function on the keypad RUN STOP key remains operational F11 Frequency Control Method Factory Setting 000 Keypad Operation F11 is used to set the drive for either keypad control or external signal input control speed potentiometer O 10 V O 20 mA DC or 4 20 mA DC F11 is factory set to 000 to operate the drive using the keypad F11 000 Keypad 001 Speed Potentiometer 0 10 V DC 0 20 mA DC 002 4 20 mA DC Note If a remote speed potentiometer or a 10 Volt DC signal is used set SW1 to the V position factory setting If a O 20 mA DC or 4 20 mA DC signal is used set SW1 to the 4 position See Section V B starting on page 20 F12 Switching Frequency Factory Setting 005 B kHz F12 is used to set the switching frequency F12 is factory set to O05 for a switching frequency of 8 kHz which provides low motor noise and good motor torque Increasing the switching frequency to the maximum of 16 kHz will further reduce motor noise However increased radio fre quency interference will result as well
60. o program Terminal 7 to Preset Speed 2 use Function F20 Multifunction Terminal 7 set to 006 as described in Section 7 on page 36 TABLE 9 SELECTING PRESET OUTPUT FREQUENCY WITH MULTIFUNCTION INPUT TERMINALS 6 AND 7 Preset Speed Terminal 6 Terminal 7 Function to Program Output Frequency 1 Closed Open 08 10 0 Hz 2 Open Closed F26 20 0 Hz 3 Closed Closed F27 30 0 Hz Keypad Factory Setting Open Open Set by amp and W RESET Keys Indicates factory setting of preset speed frequency Hz Note 19 is used to program Term 6 to Preset Speed 1 220 is used to program Term 7 to Preset Speed 2 Close both Terms 6 and 7 for Preset Speed 3 when switching Terms 6 and 7 together the operation must be within 10 mSeconds a Preset Speed 1 Connec Figures 10A and 108 Note F19 must be set to 002 factory setting Set FO8 to TM2 as shown in b Preset Speed 2 TM2 as shown in Connec Figures 10A and 108 Set F20 to 006 Preset Speed Terminal 6 to Terminal 5 of Terminal Block the desired output frequency Terminal 7 to Terminal 5 of Terminal Block 2 and set F26 to the desired output frequency c Preset Speed 3 Terminals 6 and 7 of Terminal Block TM2 to Terminal 5 as shown in Figures 10A and 10B when switching Terms 6 and 7 together he operation must be within 10 mSeconds In order
61. oral Springs FL 33065 2516 954 346 4900 Fax 954 346 3377 Outside Florida Call TOLL FREE 800 221 6570 E mail info kbelectronics com www kbelectronics com A98015 Rev B1 8 2003
62. ot Testing agencies such as UL CSA etc usually require that the equipment under go a hi pot test In order to prevent catastrophic damage to the drive which has been installed in the equipment it is recommended that the following procedure be followed A typical hi pot test setup is shown in Figure 12 on page 25 Note All equipment AC line inputs must be disconnected from the AC power CAUTION To avoid damage to the arive do not connect any terminals of Terminal Block to the hi pot tester A Connect all equipment AC power input lines together and connect them to the H V lead of the hi pot tester Connect the RETURN lead of the hi pot tester to the frame on which the control and other auxiliary equipment are mounted B The hi pot tester must have an automatic ramp up to the test voltage and an automatic ramp down to zero voltage Note If the hi pot tester does not have automatic ramping then the hi pot out put must be manually increased to the test voltage and then manually reduced to zero This procedure must be followed for each machine to be tested sug gested hi pot tester is Slaughter Model 2550 WARNING Instantaneously applying the hi pot voltage will cause irre versible damage to the drive DRIVE OPERATION Before operating the drive read the following instructions on keypad use and pro gramming functions See Figure 13 on page 27 for the digital keypad layout Note To prevent damage do not operat
63. puts Provides selection of Stop Reset Jog and up to 3 Preset Speeds External Forward Stop Reverse Control Provides external control of motor direc tion and run stop Forward Stop Reverse Stop or Run Stop Forward Reverse Isolated External Signal Inputs Provides isolated terminals for an external signal to control output frequency potentiometer 5k 10k O 10 VDC 0 20 mADC 4 20 mADC Multifunction Output Relay Provides normally open relay contacts for indication of Run Frequency Reached or Fault Output Frequency Upper Limit Provides adjustment of output frequency upper limit 1 0 200 Hz 7 Sec Introduction Cont Output Frequency Lower Limit Provides adjustment of output frequency lower limit 0 0 200 Hz Acceleration and Deceleration Time Provides adjustment of acceleration and deceleration time 0 1 999 seconds Operates 60 Hz and 50 Hz Motors Provides tailoring of the drive for 60 Hz or 50 Hz motors factory set for 60 Hz motors Analog Output Voltage Provides connections for an analog voltage 0 10 V DC proportional to the output frequency Preset Volts Hz Curves with Program Modification Used to tailor the drive for constant torque high starting torque or variable torque HVAC applications Approvals UL Listed USA and Canada CE N10980 ISO 9002 PROTECTION FEATURES Fault Codes are Displayed See Table 17 on pages 49 and 50
64. res Page 5B External Start Stop Forward Reverse Open Collector Connections 20 6A SW1 Set for Remote Speed Potentiometer or Voltage Following Signal Input 21 6B SW1 Set for Current Following 21 7 Remote Speed Potentiometer Connection 21 8 Voltage Following Connection 22 9 Gurrent Following CONNECHON es esas ye ER 22 10A Multifunction Input Terminal Connections 23 108 Multifunction Input Terminal Open Collector Connections 23 11 Multifunction Output Relay and Analog Output Voltage Connections 24 T9 ROU SOUS Liu wagen ug iore Oe RSS 25 13 Digital Keypad Layout 27 14 Flow Chart to Change Set Frequency Drive in Stop Mode 29 15 Flow Chart to Program F01 Acceleration Time 29 165 VoltS Elz Pattern acd eite renes der eor EY 41 17 Volts Hz Curve Modification Torque Boost 43 18 Controlled Deceleration to Stop with DC Injection Braking 44 19 Recommended RFI Filter Connection 52 20 DLMOCOnFISeO B uacccesede Sp er i qae Way pete ab er 53 SIMPLIFIED INSTRUCTIONS WARNING These instructions are to be
65. rily Displayed Acceleration Time the New Setting which Confirms Function Number New Setting is Displayed V H Gr 050 Press to Display Set Frequency Set Frequency Flashes 1 is displayed 29 30 Sec VIII Drive Operation Cont Press the key 05 0 5 0 seconds will be displayed factory setting Press the or W RESET key until the desired acceleration time is dis played Maintaining pressure on the or W RESET key will cause the display units to change rapidly The programmable range is 0 1 999 seconds e Press the DATA ENT key to set the new acceleration time FO1 will be displayed f Press the DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number 3 204 Motor Direction F04 is factory set to 000 Forward Direction The motor direction can be changed while the drive is in the Stop Mode or Run Mode a Press the DSP FUN key to display function number Press the or W RESET key until F04 is displayed Press the DATAVENT key 000 will be displayed Press the or W RESET key until code 001 is displayed 0 Press the DATA ENT key to the drive for reverse motor direction F04 will be displayed f Press the DSP FUN key to return to the frequency display or press the A or W RESET key to change to another function number
66. se only AC line input models Pkg B and Pkg C1 wire the AC line Terminals L1 L2 L3 as shown in Figures and 3C on page 18 B Ground Connection As shown in Figures and on page 18 C AC Line Fusing Install a fuse or circuit breaker in the AC line Fuse each con ductor that is not at ground earth potential See Section VI on page 24 for recommended ratings D Motor Connection Connect the motor to Terminals T1 U T2 V T3 W of Terminal Block TM1 as shown in Figures 3A 3B and 3C on page 18 and as described in Section IV C on page 19 Motor cable length should not exceed 100 feet 30m or special Load Reactors may be required contact the Sales Department See Section X F Table 22 on page 53 Note This drive has been programmed to operate 60 Hz motors For 50 Hz motor operation see Section VIII C and Table 11 on page 30 E Power Up and Basic Keypad Operation When applying power to the drive the LED located at the top left of the digital display will illuminate The digital display will flash the set frequency factory setting is 05 0 To increase the fre quency press the A key until the desired frequency is displayed To decrease frequency press the W RESET key until the desired frequency is displayed Press the RUN STOP key to start the drive See Section VIII on page 26 5 SAFETY WARNING Definition of Safety Warning Symbols wM 4 Electrical Hazard Warning
67. ss A Industrial Notes 1 Models KBE2 1125 P 1150 2150 2101 do not contain a braking transistor 2 Models KBE2 2202 2203 4301 4302 and 4303 require optional brake resistor to achieve maximum braking Maximum brak ing torque varies with model 3 Proportional to the Output Frequency Upper Limit set with 06 11 TABLE 3 MODEL NUMBER IDENTIFICATION Sec Introduction Cont 2 1 oi P F 5 Series Input Input lorsepower Enclosure RFI Switch Voltage Phase 25 025 HP Type Filter Option Option 1 115 1 19 50 0 5 HP P Panel F With Filter S With On Off amp 2 230V 2 10 amp 36 1 1 HP Mount 20 Blank Without Forward Reverse Switch 4 460V 3 36 2 2 HP 4 4 IP 65 Filter Blank Without Switch 3 3 HP Indoor Available for for Models NEMA 4 IP 65 Models Only FIGURE 1A MECHANICAL SPECIFICATIONS Inches mm BE2 1125 P 1150 P 1101 2125 2150 2101 P Pkg A 7 i ERN 4 56 116 5 20 132 22222222222 Drive Depth is 4 65 299919 amp L 3 1 x N 0 18 2 40 mE A 3 0 45 2 83 72 FIGURE 1B MECHANICAL SPECIFICATIONS Inches mm for Models KBE2 2202 P 2203 P 4301 P 4302 P 4303 P Pkg B
68. start and stop the drive However these circuits are never to be used as safety disconnects since they are not fail safe Use only the AC line for this purpose Be sure to follow all instructions carefully Fire and or electrocution can result due to improper use of this product This product complies with all CE directives pertinent at the time of manufac ture Contact the Sales Department for Declaration of Conformity INTRODUCTION Thank you for purchasing the GENESIS KBE2 Series Inverter KB Electronics Inc is committed to providing total customer satisfaction by providing quality products that are easy to install and operate The KBE2 is available in IP 20 Panel Mount and 4 IP 65 indoor enclosures They operate 3 phase AC induction motors thru 3 HP Several models are available with 115 208 230 and 380 460 Volts AC 50 60 Hz AC line input They contain a 3 digit LED display with a digital keypad for simplified programming Although very compact the KBE2 contains many user friendly features found in more costly drives Sec Introduction Cont These include regenerative and DC injection braking auto manual restart Volts Hz curve selection selectable switching frequency adjustable acceleration and decel eration and 0 200 Hz operation An isolated multifunction terminal block provides for external control of start stop forward reverse and analog input signal following Other funct
69. tening Torque Multifunction Input Terminal Description AWG mm in lbs kg cm vera Une All Signal Inputs and Outputs maximum allowable Terminals 1 11 24 18 02 0 8 5 6 load current for Terminal 5 is 20 mA DC 3 All terminals of Terminal Block are isolated from the AC line and motor wiring This eliminates the need for an isolated input signal 19 20 Sec Term Block TM2 Wiring Inst Cont A External FIGURE 5A EXTERNAL FIGURE 5B EXTERNAL Start Stop START STOP FORWARD START STOP FORWARD REVERSE CONNECTIONS REVERSE OPEN COLLECTOR plate ag a CONNECTIONS onneton S REV 412 External control of 3 4 5 FWO REV 12 Start Stop and 3 4 5 Forward Reverse 5 is achieved by wiring contacts to FWD Terminals 3 4 and REV 5 as shown in Figure 5A To program the drive for external Start Stop set F10 Start Stop Control to O01 External Contacts as described in Section IX on page 42 The drive is factory programmed to operate Forward Stop using Terminal 3 and Reverse Stop using Terminal 4 To program the drive to operate Run Stop using Terminal and Forward Reverse using Terminal 4 set to 001 Run Stop Forward Reverse The settings for external Start Stop control using External Forward Stop Reverse Control are shown in Table 6 WARNING The Stop contact is never to be used as a Safety Disconnect since it is not
70. the latest fault that occurred xx x indicates the previous fault that occurred xxx indicates the first fault that occurred Press the W RESET key to erase all three recorded faults and will be displayed when the key is pressed See Table 17 on pages 49 and 50 X OPTIONAL ACCESSORIES A DIN Rail Mounting Kit Part No 14000 Available for all models except KBE2 1125 4 1150 4 1101 4 2101 4 2202 4 2203 4 4301 4 4302 4 4308 4 B Class B Residential Standard RFI EMI Filters Provides RFI noise suppres sion and complies with CE Directive 89 336 EEC relating to the EMC Class B Residential Standard See Table 19 and Figure 19 on page 52 The recom mended maximum wiring distance between drive and filter is 12 30 cm TABLE 19 CLASS B RESIDENTIAL STANDARD RFI FILTERS Dimensions Part No Rating Drive Model ime nches mm 14020 10 Amps 230 Volts AC 1 All 230 Volt AC thru 1 2 99 6 14 0 98 76x156x25 14012 20 Amps 230 Volts 1 230 Volt AC thru 3 HP 4 84x6 81x1 54 123x173x39 14015 10 Amps 460 Volts AC All 380 460 Volt AC thru 3 HP 4 84x6 81x1 54 123x173x39 Note All models are available with a built in Class A Industrial Standard RFI Filter Contact Sales Department 51 Sec X Optional Accessories Cont FIGURE 19 RECOMMENDED PFI FILTER CONNECTION Cable Shield
71. used as a guide only after reading the complete instructions contained herein Important Application Information It is recommended that this drive be used with Inverter Duty or TENV motors which provide full rated torque over an extended speed range without overheating If external fan cooling is provided open ventilat ed motors can also achieve an extended speed range at full rated torque A box fan or blower with a minimum of 100 CFM is recommended Mount the fan so that the motor is surrounded by the airflow Some motors have low speed characteristics which cause overheating and winding failure under light or no load conditions If the motor is operated in this manner for an extended period of time it is recommended that the unloaded motor current be checked from 2 15 Hz 60 450 RPM to ensure that the motor current does not exceed the nameplate rating Do not use motor if the motor current exceeds the nameplate rating ES 4 WARNING Disconnect the main power when making connections to the drive Note See Section Reconditioning Bus Capacitors on page 15 A AC Line Connection 1 For single phase only AC line input models Pkg A and Pkg C wire the AC ine to Terminals L1 L2 as shown in Figure 3A on page 18 2 For dual phase 1 AC line input models Pkg and Pkg C1 wire the 1 according to Figures 3B and 3C on page 18 Wire the 3p AC line to Terminals L1 L2 L3 3 For 3 Pha

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