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TRANS-AUTO AUTOMATIC START UNIT FOR

1. 77 ES Volvo EDC4 Perkins 1300 Parameter Volvo EMS2b Deutz EMR2 Perkins ADEM3 Standard Deutz EMR3 Perkins ADEM4 Volvo EDC3 Remote Start Yes No No No Remote Stop Yes No No No 50 60 Hz Yes No No No Selection Idle Mode Yes No No No If this parameter is selected as Disable The ECU remote control via the J1939 protocol will be disabled Speed Control via J1939 If this parameter is selected as Enable The speed sensing from J1939 ECU will be used for the speed Rpm failures Oil Pressure Control via J1939 If this parameter is selected as Enable The oil pressure sensing from J1939 ECU will be used for the oil pressure failures and the engine started signal Coolant Temperature Control via J1939 If this parameter is selected as Enable The coolant temperature sensing from J1939 ECU will be used for the coolant temperature failures Speed Set Point Selection 50 60 Hz This parameter used for to select the requested engine speed as 1500Rpm 50Hz or 1800Rpm 60Hz Note The scenario first change the parameter next wait at least 5 seconds and then start the engine Speed Correction Value This parameter can be changed between 0 and 100 The engine should change the speed as follows 0 rated speed speed deviation ECU e g 1500 120 1380rpm 50 rated speed e g 1500rpm 100 rated speed speed deviation ECU e g 1500 120 1620rpm 34 CANBUS
2. Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Indication If User Configured 0 4 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdovvn Activation If User Configured 0 2 2 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Select from list If Select From List 0 24 3 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved Active delay Input active delay Oj 250 5 Sec Note dis disable CONF INPUT 3 Inputs gt Conf input 3 Min Max Default Unit Dis user conf or list 0 Disable O dis 2 2 1 User Configured 2 Select From List Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Indication If User Configured 0 4 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdovvn Activation If User Configured 0 2 2 0
3. Sec ENGINE MAINTENANCE Engine gt Maintenance Min Max Default Unit Running hour interval Running Hours Interval O dis 9999 5000 Hour Maint date interval Maintenance Date Interval O dis 12 6 Month Eng stop when maint Force Engine Shutdown When Maintenance Is Due ENABL DISBL DISBL Eng running hour Isb Engine Running Hour Lsb O 255 0 Eng running hour Engine Running Hour 0 255 0 Eng running hour msb Engine Running Hour Msb 010 14 0 Maintenance okay Maintenance Okay YES NO NO The user can change the engine running hours value by using these parameters Engine Running Hour Lsb Engine Running Hour and Engine Running Hour Msb For example if the engine running hours vvas changed 75112 hours the values of these parameters vvas calculated as follovvs Engine Running Hour Msb 75112 65536 1 Intermediate Value 75112 Engine Running Hour Msb 65536 75112 1 65536 z 9576 Engine Running Hour Intermediate Value 256 9576 256 37 Engine Running Hour Lsb Intermediate Value Engine Running Hour 256 9576 37 256 104 LOAD TEST Engine gt Load test Min Default Unit Disable enable select Disable No Load or On Load Selection 0 DISABLE 0 DISABLE 1 NO LOAD 2 ON LOAD Disable No Load or On Load Selection DISABLE Test mode disable NO LOAD The generator will be running
4. er power prealarm er power reset Shutdovn delay time everse power set GEN POWER LEVEL Under power shutdown 150 kVA GEN POWER LEVEL Over power prealarm 280 kVA EN POWER LEVEL 4 Inder power shutdown nder power prealarm nder power reset er power shutdown EN POWER LEVEL er pover prealarm er pover reset Shutdovn delay time everse pover set 16 3 3 Accessing To The Technician Parameters erator setting echnician setting actory adjustment assword 0000 SYSTEM NETWORK hase sequence B enerator kVA rating base sequence ISBL SYSTEM NETWORK hase seguence enerator rating EREAKERS ype of Breaker en brk cls contact en brk cls relay en brk cls time BREAKERS of Breaker BREAKERS ype of Breaker en brk cls contact en brk cls relay en brk cls time EREAKERS n brk open relay en brk open time reak close puls time reak open pulse time BREAKERS Gen Re open relay reak close puls time reak open pulse time ransfer time pring loading time etry number BREAKERS Transfer time ransfer time pring loading time etry number LCD DISPLAY anguage ontrast uto backlight off LCD D SPLAY nguage ontrast uto backlight off LCD DISPLAY 4 uto scroll number rr mesg scroll time h LCD DISPLAY uto scroll number 5 M uto scroll number rr mes
5. 1 Introduction 1 1 General Specifications The unit provides automatic start and stop the engine and protect the generator system Both automatic and manual control is possible A test mode is also available which allows the generator to be run for checking the generator system The unit calculates engine RPM from Magnetic Pickup sensor input MPU and or generator voltage signal The unit monitors J1939 ECU messages and provides remote start stop control via J1939 protocol supported ECUs Volvo EMS2 Volvo EDC4 Perkins and standard messages The unit is extensively programmable through the front panel with password protection on two levels Operational parameters can also be monitored and controlled from a PC via a built in USB communication port In the event that the engine fails to start on the first attempt the attempt will be repeated a programmed number of times or until successful The unit monitors generator operation and gives warning of any faults that are detected If a fault is detected the unit shuts down the engine and shows the failure message on the LCD display and activates the internal sounder The unit has Remote Start input for remote control ofthe engine The configurable input 3 can be used as the water level sensing input The configurable input 7 can be used as the cabin temperature analog input 1 2 Warranty EMKO Elektronik warrants that the eguipment delivered is free from defects in material and
6. Press the Enter button to vievv parameter value ENERATOR VOLT LEVEL ENERATOR VOLT LEVELS nder volt shutdown SS 2 nder volt shutdown 325 Vac 4 nder volt prealarm Press Enter button to confirm the changed value To exit from programming mode any time press Prog button When the Escape button is GENERATOR pressed any time previous GENERATOR Operation Volt level page can be accessed 380V Vl 220v Screen Frequency level 380V V2 220V Current level amp act 380V V3 220V Power level 23 4 Parameters 4 1 Operator Parameters 4 1 1 Generator GENERATOR VOLT LEVEL Generator gt Volt level Mini Max Default Unit Under volt shutdovvn Generator Under Voltage Shutdown 60 dis 600 3201 V Under volt prealarm Generator Under Voltage Pre Alarm 60 dis 600 3401 VA Under volt reset Generator Under Voltage Pre Alarm Reset 601 600 3501 Va Over volt shutdovvn Generator Over Voltage Shutdovvn 601 600 4401 VA Over volt prealarm Generator Over Voltage Pre Alarm GO dis i 600 4201 VA Over volt reset Generator Over Voltage Pre Alarm Reset 60 600 400 V Shutdovvn delay time Generator Voltage Shutdovvn Delay Time 0 0 10 0 1 0 Sec GENERATOR FREQ LEVEL Generator gt Frequency level Mini Max Default Unit Nominal frequeney No
7. Event Messages And Explanations Gen under frq shtdvvn Generator under frequency shutdovvn Gen under vol preal Generator under voltage pre alarm Gen under vol shtdvvn Generator under voltage shutdovvn GPRS IP not found Gprs no IP alarm GPRS reset fail Gprs reset fail High temp prealarm High temp pre alarm High temp shutdown High temp shutdown 41939 ECU warning Amber warning lamp error Low temperature Low temperature Maintenance alarm Maintenance error Maintenance warning Maintenance warning Modem response error Gprs error response alarm No respons from modem Gprs no response alarm Oil press shutdown Pressure shutdown Over current alarm Over current alarm Over current prealr Over current prealarm Over povver alarm Under povver error Over povver prealarm Under povver prealarm Over speed prealarm Over speed prealarm Over speed shutdovn Over speed shutdovvn Pressure prealarm Pressure prealarm Pressure sensor err Oil pressure sensor break Red stop lamp Red stop lamp error Reverse povver alarm Reverse povver alarm Short circuit alarm Short circuit alarm SMS vvas not sent Sms vvasnft sent SMS was sent Sms was successfully sent Spare 1 alarm Spare 2 alarm Spare 3 alarm Spare 4 alarm Spare 5 alarm Spare 6 alarm Spare 7 alarm Spare 1 error Spare 2 error Spare 3 error Spare 4 error Spare 5 error Spare 6 error Spare 7 error Speed loss alarm M
8. INPUT 7 Inputs gt Conf exp input 7 Min Max Default Unit Dis user conf or list The same as Expansion Config Input 1 options O dis 2 1 Hardware type The same as Expansion Config nput 1 options 0 1 0 Polarity The same as Expansion Config nput 1 options 0 1 0 ndication The same as Expansion Config nput 1 options 0 4 0 Activation The same as Expansion Config nput 1 options 0 2 2 Select from list The same as Expansion Config nput 1 options 2 21 2 Active delay nput active delay 01 250 51 Sec CONF EXP INPUT 8 Inputs gt Conf exp input 8 Min Max Default Unit Dis user conf or list The same as Expansion Config Input 1 options O dis 2 1 Hardvvare type The same as Expansion Config nput 1 options 0 1 0 Polarity The same as Expansion Config nput 1 options 0 1 0 ndication The same as Expansion Config nput 1 options 0 4 0 Activation The same as Expansion Config nput 1 options 0 2 2 Select from list The same as Expansion Config nput 1 options 2 21 2 Active delay nput active delay 0 250 51 Sec Note dis disable CONFIGURABLE INPUTS SELECTIONS 0 REMOTE START ON LOAD n AUTO mode if one of the configurable inputs are selected as 0 Remote Start On Load and this input is active then the unit will perform the start sequence and transfer load to the generator If the input is passive the unit will perform the stop sequence 1 REMOTE START OFF LOAD If this input is active ope
9. Spare 3 alarml Spare 4 alarml Spare 5 alarml Spare 6 alarml Spare 7 alarml Spare 1 error Spare 2 error Spare 3 error Spare 4 error Spare 5 error Spare 6 error Spare 7 error Speed loss alarml Speed loss error Temperat sensor err Temperature sensor break Under curr trip cool Under Current Electrical Trip Under current prealr Under Current prealarm Under current trip Under Current Error Under current warnng Under Current Warning Under power prealarm Under power prealarm Under power trip Under power Error Under speed prealarm Under speed prealarm Under speed trip Under speed error Event Messages And Explanations Battery high warning Battery high error Battery low warning Battery low error Cab temp high error Cabin temperature high error Cab temp high prealr Cabin temperature high pre alarm Cab temp low error Cabin temperature low error Cab temp low prealr Cabin temperature low pre alarm Can bus warning Can bus error Changed mode to auto Changed mode to auto Changed mode to man Changed mode to manual Changed mode to stop Changed mode to off Changed mode to test Changed mode to test Charge alterntr fail Charge alternator fail Conf Al1 high error Configurable analogue input 1 high error Conf Al1 high preal Configurable analogue input 1 high pre alarm Conf Al1 low error Configurable analogue input 1 low error Conf Al1 low prealr Configurable ana
10. VVhen the necessary engine shutdovvn process gas valve is de energised Minimum Ignition Speed After expiry of the ignition delay the number of revolutions set must be reached so that the configurable relay output ignition will be set Choke Time This timer dictates that how long choke output will be active in gasoline engines 37 s s s s 3NI9N3 SV 104 wesbeiq do s 1181S Eh 6uuojiuow a Aejap aajea seg AD Kejep uo UB an sjdwaye pejs Z 1 poyorar aq 10U JIM p ds uonru i ununu Waqa uw NO Suruoyuour oursuq s nb i 11 p ds uonlu i umunu p ds dn y rd onou eur JO9UUOISIP AULID p ds poy V Indy s s s s JNIONJ 138310 40 wesbeiq do s ueIs duiddoJs sh inyss oonsuf 6uuojiuow s duaye pejs Z eu juawsbeBuy aun Bunesyald q 3 Wy Ha V Waamua NO 5umoyuour s nb l yeg p ds dn yord oyouseur JO9UUOISIP yuRID E p ds pajey V mal s s s s s sh au youo Suuoyuouw ul5uz s dwaye yes Z ew juawsbBeBuy au Buyesyald ANIDNA JNITOSVO 104 Wesbeiq dojS HEJS gasa ye 3y d s nb l 11818 p ds dn y r
11. Web Server ES WEB SERVER MODULE Disable enable select WEB SERVER MODULE Disable enable selecti ISBL WEB SERVER MODULE 41 Disable enable select n voltage offset urrent offset gen vol offset en V2 offset Ben V1 offset en V3 offset Gen V1 offset Vac en V2 offset Ben VI offset en V3 offset USER ADJUSTMENT en voltage offset irrent offset en voltage offset urrent offset attery amp chrg gen vol ender in ues offset en voltage offset urrent offset CURRENT OFFSET 4 rrent Il offset urrent 12 offset urrent 13 offset F Current offset att volt offset en chg volt offset CURRENT OFFSET Current 11 offset Batt volt offset 0 0 Vde CURRENT OFFSET 4 rrent Il offset urrent 12 offset urrent 13 offset F Current offset tt volt offset jen chg volt offset il pressure offset emperature offset onf 1 offset onf AI2 offset bi ressure offset 0 0 Bar il pressure offset emperature offset onf AIl offset onf AI2 offset 3 4 Changing And Saving Parameters Values Operation Screen Go a 1 toe Re GENERATOR gt PROGRAM zni 380V VI 220V _ Operator setting ee E Press the Up or 380V v2 220V 4 MO Technician setting 4 0 Down buttons to 380V V3 220V 0 o Factory adjustment ma Y e TE select the section esc roo
12. dis disable CONF INPUT 7 Inputs gt Conf input 7 Min Max Default Unit Input type 0 Disable O dis 3 3 1 User Configured Digital 2 Select From List Digital 3 Cabin Temperature Anolog Polarity If Input Type is Digital 0 1 0 0 Normally Open Close To Activate 1 Normally Close Open To Activate Indication If Input Type is User Configured 0 4 0 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdown Activation If Input Type is User Configured 0 2 z 0 Active From Starting 1 Active From Safety On 2 Always Active Select from list If Input Type is Select From List 0 24 8 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved Active delay Input active delay If Input Type is Digital 01 250 5 Sec Cabin temp low prealr Cabin temperature low prealarm 50 dis 100 dis C Cabin temp low reset Cabin temperature low prealarm reset 5
13. 10 Temperature Point 10 0 300 98 C Conf Al1 sender 1 Configurable Analog Input 1 Sender Point 1 0 1300 10 R Conf Al1 value 1 Configurable Analog Input 1 Point 1 0 3000 0 Conf Al1 sender 2 Configurable Analog Input 1 Sender Point 2 0 1300 30 R Conf Al1 value 2 Configurable Analog Input 1 Point 2 0 3000 11 Conf Al1 sender 3 Configurable Analog Input 1 Sender Point 3 0 1300 50 R Conf Al1 value 3 Configurable Analog Input 1 Point 3 0 3000 22 Conf Al1 sender 4 Configurable Analog Input 1 Sender Point 4 0 1300 70 R Conf Al1 value 4 Configurable Analog Input 1 Point 4 0 3000 33 Conf Al1 sender 5 Configurable Analog Input 1 Sender Point 5 0 1300 90 R Conf Al1 value 5 Configurable Analog Input 1 Point 5 0 3000 44 v v lt 44 y y Conf Al1 sender 6 Configurable Analog Input 1 Sender Point 6 0 1300 110 R Conf Al1 value 6 Configurable Analog Input 1 Point 6 0 3000 55 Conf Al1 sender 7 Configurable Analog Input 1 Sender Point 7 0 1300 130 R Conf Al1 value 7 Configurable Analog Input 1 Point 7 0 3000 66 Conf Al1 sender 8 Configurable Analog Input 1 Sender Point 8 0 1300 150 R Conf Al1 value 8 Configurable Analog Input 1 Point 8 0 3000 77 Conf Al1 sender 9 Configurable Analog Input 1 Sender Point 9 0 1300 170 R Conf Al1 value 9 Configurable Analog Input 1 Point 9 0 3000 88 Conf Al1 sender 10 Configurable
14. Analog Input 1 Sender Point 10 1300 190 R Conf Al1 value 10 Configurable Analog Input 1 Point 10 0 3000 100 Conf Al2 sender 1 Configurable Analog Input 2 Sender Point 1 0 1300 579 R Conf Al2 value 1 Configurable Analog Input 2 Point 1 0 300 28 C Conf AI2 sender 2 Configurable Analog Input 2 Sender Point 2 0 1300 404 R Conf Al2 value 2 Configurable Analog Input 2 Point 2 01 300 35 C Conf Al2 sender 3 Configurable Analog Input 2 Sender Point 3 0 1300 342 R Conf Al2 value 3 Configurable Analog Input 2 Point 3 0 300 40 C Conf Al2 sender 4 Configurable Analog Input 2 Sender Point 4 O 1300 250 R Conf Al2 value 4 Configurable Analog Input 2 Point 4 0 300 501 C Conf AI2 sender 5 Configurable Analog Input 2 Sender Point 5 0 1300 179 R Conf Al2 value 5 Configurable Analog Input 2 Point 5 0 300 60 C Conf Al2 sender 6 Configurable Analog Input 2 Sender Point 6 O 1300 136 R Conf Al2 value 6 Configurable Analog Input 2 Point 6 0 300 70 C Conf Al2 sender 7 Configurable Analog Input 2 Sender Point 7 0 1300 103 R Conf Al2 value 7 Configurable Analog Input 2 Point 7 0 300 80 C Conf Al2 sender 8 Configurable Analog Input 2 Sender Point 8 0 1300 TT R Conf Al2 value 8 Configurable Analog Input 2 Point 8 0 300 90 C Conf Al2 sender 9 Configurable Analog Input 2 Sender Point 9 0 1300 67 R Conf Al2 value 9 Configurable Analog Input 2 Point 9 0 300 95 C Conf Al2 sender 10 Configurable Analog Input 2 Sender Point 10
15. Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved 25 Low Oil Pressure 26 Low Oil Level Active delay Input active delay 01 250 0 Sec Note dis disable CONF INPUT 5 Inputs gt Conf input 5 Min Max Default Unit Dis user conf or list 0 Disable O dis 2 2 1 User Configured 2 Select From List Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Indication If User Configured 0 4 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdovvn Activation If User Configured 0 2 2 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Select from list If Select From List 0 25 25 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16
16. ERROR SET Engine gt CanBus error set Min Max Default Unit CAN fault actions Can Fault Actions 0 Disable 1 VVarning Non Latching 2 Warning Alarm Only No Shutdown 3 Electrical Trip Alarm Off Load Generator Follovved By Shutdovvn After Cooling 4 Shutdovvn Alarm And Shutdovvn O dis CAN fault activation Can Fault Activation 0 Active From Starting 1 Active From Safety On 2 Always Active CAN fault delay Can Fault Delay 250 10 Sec Amber vvarn actions 41939 Amber VVarning Lamp Actions 0 Disable 1 VVarning Non Latching 2 VVarning Alarm Only No Shutdovvn 3 Electrical Trip Alarm Off Load Generator Follovved By Shutdovvn After Cooling 4 Shutdown Alarm And Shutdown O dis Amber warn activation J1939 Amber Warning Lamp Activation 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Amber vvarn delay 41939 Amber Warning Lamp Delay 250 Sec Red stop actions 41939 Red Stop Lamp Actions 0 Disable 1 Warning Non Latching 2 Warning Alarm Only No Shutdown 3 Electrical Trip Alarm Off Load Generator Followed By Shutdown After Cooling 4 Shutdown Alarm And Shutdown O dis Red stop activation J1939 Red Stop Lamp Activation 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Red stop delay Note dis disable 41939 Red Stop Lamp Delay 250
17. Exp conf in 2 3 Exp conf in 3 4 Exp conf in 4 5 Exp conf in 5 6 Exp conf in 6 7 Exp conf in 7 8 Exp conf in 8 Outputs Exp output status information If an output is active related digit is displayed as 1 else it is displayed as 0 1 Exp conf out 1 2 Exp conf out 2 3 Exp conf out 3 4 Exp conf out 4 5 Exp conf out 5 6 Exp conf out 6 7 Exp conf out 7 8 Exp conf out 8 Date Day Month Year Time Hour minute second Warning 8 Alarm display pages on the LCD display Warning 8 Alarm Page ARNINGSALARM 1 3 mergency stopl 1 3 The first message of current alarms Emergency stopl This message indicates that an emergency stop alarm has occurred Event Log display pages on the LCD display Event Log Page1 EVENT LOG 1 1 15 02 2011 14 26 08 Emergency stop V1 220V 11 26A V2 220V 12 23A Event Log Page2 EVENT LOG 1 2 3 220V 13 25A Fq 50 0Hz 510 il pressure 4 3bar Coolant temp 30 C Event Log Page3 EVENT LOG 1 3 Conf AI1 965 Conf AI2 40 C 1 1 The first page of related event log Emergency stop This message indicates that an emergency stop alarm has occurred Event history 15 02 2011 date 14 26 08 time V1 Generator voltage L1 N 11 Load Current L1 V2 Generator voltage L2 N 12 Load Current L2 1 2 The second page of related event log V3 Generat
18. Generator Under Voltage Pre Alarm Reset 601 600 3501 Va Over volt shutdovvn Generator Over Voltage Shutdown 601 600 4401 VA Over volt prealarm Generator Over Voltage Pre Alarm 60 415 600 4201 Vu Over volt reset Generator Over Voltage Pre Alarm Reset 601 600 4001 V Shutdovvn delay time Generator Voltage Shutdovvn Delay Time 0 0 10 0 1 0 Sec GENERATOR FREQ LEVEL Generator gt Frequency level Min Max Default Unit Nominal frequency Nominal Alternator Frequency 30 0 75 0 50 0 Hz Under freq shutdovvn Generator Under Frequency Shutdovvn 30 0 dis 75 01 43 0 Hz Under freq prealarm Generator Under Frequency Pre Alarm 30 0 dis 75 01 45 0 Hz Under freq reset Generator Under Frequency Pre Alarm Reset 30 0 75 0 46 0 Hz Over freq shutdown Generator Over Frequency Shutdovvn 30 0 dis 75 0 58 0 Hz Over freq prealarm Generator Over Frequency Pre Alarm 30 0 dis 75 0 55 0 Hz Over freq reset Generator Over Frequency Pre Alarm Reset 30 0 75 0 54 0 Hz Shutdown delay time Generator Frequency Shutdown Delay Time 0 0 10 0 1 0 Sec GEN CUR LEVEL 8 ACT Generator gt Current level act Min Max Default Unit Under cur set Generator Under Current Set 019999 11 Aw Under cur prealarm Generator Under Current Pre Alarm O dis 9999 dis A Under cur reset Generator Under Current Pre Alarm Reset 0 9999 51 Under cur act Generator Under Current Actions O dis 3 dis 0 Disable 1 Warning Alarm Only No Shutdown 2 Electrical Trip Alarm Off Lo
19. Power Pre Alarm O dis j 9999 dis kVA Over power reset Generator Over Power Pre Alarm Reset 0 9999 O kVA Shutdown delay time Generator Power Shutdown Delay Time 0 99 21 Sec Reverse power set Reverse Power Set 9999 0 0 kW Note dis disable 4 2 Technician Parameters 4 2 1 System SYSTEM NETWORK System gt Network Mini Max Defaulti Unit CT ratio Current Transformer Ratio 5 9999 100 Earth fault CT ratio Earth Fault Current Transformer Ratio 5 9999 100 PT ratio Voltage Transformer Ratio 11 100 1 Type of AC system Select AC system 0 1 Phase 2 Wire 0 2 1 1 3 Phase 4 VVire 2 1 Phase 3 VVire Phase sequence Generator Phase Sequence dis L123 or L321 DISBL L123 DISBL L321 Generator kVA rating Generator kVA rating set 0 9999 3001 kVA CT ratio Load current transformers transfer ratio Primary current Secondary current value must be entered to this parameter Example If Current Transformer Primary 500A and Current Transformer Secondary 5A Current Transformer Ratio should be entered CT Primary CT Secondary 100 PT ratio Defines the scaling factor applied to voltage readout and associated fault conditions BREAKERS System gt Breakers Min Max Default Unit Type of Breaker Hardware Breaker Selection O dis 3 1 Gen brk cls contact Gen Close Breaker Contact Type NO NC 0 Gen brk cls relay Gen Close Breaker Relay Type NOR PULS 0 Gen brk cl
20. REMOTE START PRESENT This output indicates that a digital input that has been configured as remote start is active This output could be used to pass the remote start signal on to else where in the control system 95 REMOTE STOP DELAY IN PROGRESS This output source will be active to indicate that the return timer is running 96 SHORT CIRCUIT This output indicates that the module has detected a short circuit on the generator output 97 SMOKE LIMITING This output is used to supply a smoke limiting signal to an Electronic Governor to limit smoke emissions on start up It is used in conjunction with the Smoke limit timer Idle mode timer settings Once the timer has expired the Smoke limit output will cease to operate allowing the engine to accelerate to normal running speed 63 98 STARTING ALARM This output is used to supply an external sounder with a signal that the engine is about to start The output will be active during the start delay and pre heat timer if used 99 STARTING ALARMS ARMED The output indicates that the starting alarms are now enabled t can be used to control external logic circuitry Starting alarms are armed as soon as the unit commences starting of the engine and remain armed until the engine at rest 100 STOP RELAY ENERGISED The output mimics the operation of the stop relay Can be used to control external logic circuitry 101 SYSTEM IN AUTO MODE The output indicates that the unit is in the Auto mode 1
21. configured to be used Breaker Open Pulse Time This is used to determine the duration of the Generator close signal This timer is only used if Pulsed outputs are configured to be used 27 Transfer Time This is used to allovv for fixed duration transfer breaks vvhen svvitching from mains to generator and back t can be used to ensure that the supply is removed from the load for fixed period of time to allow pumps motors to come to rest etc Spring Loading Time VVhen the unit give open command to the breaker and after that the unit vvant to give close command the same breaker this time for between open and close commands because if there is no delay between open and close commands can be problem the motorized switches Retry Number The unit try to close breaker number of this parameter f each try there is no close feedback after last try the alarm will be activated LCD DISPLAY System LCD display Min Max Default Unit Language Language Selection ENGLISH CHINESE ENGLISH Contrast Contrast Setting 4 9 5 Auto backlight off Auto Backlight Off ENABL DISBL DISBL Auto scroll time Auto Scroll Time 0 dis 250 0 Sec Auto scroll number Auto Scroll Number 1 22 3 Err mesg scroll time Scroll Time For Error Messages 1 250 2 Sec Language Selection Language selection English or Chinese Digital Contrast t is used to change contrast of LCD Display Auto Backlight Off ENABL I
22. dg Esc pres 94 you wish to When the Prog button is pressed the parameters section is asked for accessing to parameters 1 ios 1 100 a PROGRAM TECHNICIAN SETTING Operator setting Password Technician setting 4 WO lt Factory adjustment D 0000 Enter password za Press the m vvith cursor Right ee s 9 Enter Ho Left Up and button Down buttons TECHNICIAN SETTING x TECHNICIAN SETTING y Password du a System Press the Up or V VO Generator A UZ 1 Dovvn buttons to 0162 i Engine OD x Inputs select the main parameter group you vvish to vievv change Press the Enter button to confirm Note1 If Enter button is pressed passvvord f the passvvord is and the technician passvvord is incorrect the unit vvill drop out of zero Passvvord screen is ignored program mode TECHNICIAN SETTING GENERATOR System 5 7 Volt level Generator SO AP Frequency level Engine Current level 6 act Inputs Pover level Gro De i Press Enter button to access to all parameters page in currently Press Enter button to main parameter group access to all parameters in currently parameter page Parameter can be changed with Up and Down buttons nder volt shutdown RJE 2 nder volt shutdovn nder volt prealarm 4 MO 320 Vac 4
23. output indicates that expansion configurable input 7 alarm has occurred 60 37 EXPANSION CONFIGURABLE INPUT8 ALARM This output indicates that expansion configurable input 8 alarm has occurred 38 EARTH FAULT This output indicates that the unit has detected that an earth fault exists on the generator output 39 EMERGENCY STOP This output indicates that an emergency stop alarm has occurred 40 FAIL TO START ALARM This output indicates that the engine has not started after the specified number of attempts 41 FAIL TO STOP ALARM This output indicates that the generator has failed to stop vvithin the selected time 42 CONFIGURABLE ANALOG INPUT 1 CONTROL Becomes active when the Analog Input 1 falls below the ANALOG INPUT 1 ON setting If the output is already active it will become inactive when the Analog Input 1 is above the ANALOG INPUT 1 OFF setting 43 FUEL RELAY ENERGISED The output mimics the operation of the fuel relay It can be used to control external logic circuitry 44 GAS ENGINE IGNITION OUTPUT With the engaging of the starter the ignition delay is started If the minimum ignition speed is reached after expiry of this time the configurable relay output ignition is set When the necessary engine shutdown process firstly gas valve is de energised Then ignition output is de energised that after 5 seconds when the engine speed become lower than minimum ignition speed 45 GENERATOR AT REST The output indica
24. the maximum amount of time that the module vvill energise the starter motor for during starting attempts once the starter has engaged Crank Rest Time This is the amount of time the module vvill vvait for betvveen start attempts This is to allovv the starter motor to cool and the starter batteries to recover ENG CRANK DISCONNECT Engine gt Crank disconnect Min Default Unit Generator frequency Crank Disconnect On Gen Frequency 25 0 75 0 30 0 Hz Engine speed Crank Disconnect On Engine RPM 500 6000 500 RPM Generator volt Crank Disconnect On Gen Voltage 60 dis 600 3001 VA Charge alt volt Crank Disconnect On Charge Alt Voltage 6 0 dis 30 0 dis V Oil pressure Crank Disconnect On Oil Pressure 1 0 dis 30 0 dis BAR The parameters in this page are used for engine started signals If any of the selected signals appears the unit assumes that the engine has started Crank Disconnect On Gen Freguency If the generator freguency over than 30 0 Hz the unit assumes that the engine has started and the unit stop cranking Crank Disconnect On Engine RPM If the generator speed over than 500 Rpm the unit assumes that the engine has started and the unit stop cranking Crank Disconnect On Gen Voltage If the generator voltage over than 300 Vac the unit assumes that the engine has started and the unit stop cranking Crank Disconnect On Charge Alt Voltage If the charge alternator vol
25. without taking the load in test mode ON LOAD The generator will be running with load in test mode Note dis disable ENGINE GENERAL Engine gt General Min Max Default Unit Fuel selection Engine Fuel Selection 0 GAS 1 DIESEL 1 DIESEL 2 GASOLINE Stop solenoid time Stop Solenoid Time 5 99 20 Sec Ignition delay Ignition Delay 1 99 5 Sec Gas valve delay Gas Valve Delay 1 99 5 Sec Min of ignition speed Minimum Ignition Speed 10 1500 200 RPM Choke time Choke Time 0 0 30 0 0 8 Sec Engine Fuel Gas Diesel Gasoline Selection Gas Diesel or Gasoline engines can be selected Stop Solenoid Time This timer is used if the unit is configured to operate an Energise to stop engine It dictates the duration that the Stop Solenoid output will remain active after the module has detected the engine has come to rest If the Stop Solenoid output is not configured this timer will still operate preventing an immediate restart Ignition Delay With gas engines often a purging operation is desired before starting With the engaging of the starter the ignition delay is started If the min ignition speed is reached after expiry of this time the configurable relay output ignition is set Gas Valve Delay By setting the ignition relay the gas valve delay is started After the expiry of the set time as long as the number of revolutions is higher than the minimum ignition speed the gas valve is set
26. 0 100 0 C Cabin temp low shutd Cabin temperature low shutdown 50 dis 100 dis C Cabin temp high preal Cabin temperature high prealarm reset 50 dis 100 dis C Cabin temp high reset Cabin temperature high prealarm 500 100 0 C Cabin temp high shutd Cabin temperature high shutdown 50 dis 100 dis C Note dis disable CONF EXP INPUT 1 Inputs gt Conf exp input 1 Min Max Default Unit Dis user conf or list 0 Disable O dis 2 1 1 User Configured 2 Select From List Hardvvare type 0 gt Ve Switched To Battery 0 1 0 1 gt Ve Switched To Battery Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Indication If User Configured 0 4 0 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdown Activation If User Configured 0 2 2 0 Active From Starting 1 Active From Safety On 2 Always Active Select from list If Select From List 2 21 2 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 R
27. 01 SYSTEM IN AUTO MODE 102 SYSTEM IN MANUAL MODE 103 SYSTEM IN STOP MODE 104 SYSTEM IN TEST MODE 105 UNDER CURRENT PRE ALARM 106 UNDER CURRENT 107 UNDER POWER PRE ALARM 108 UNDER POWER SHUTDOWN 109 UNDERSPEED PRE ALARM 110 UNDERSPEED SHUTDOWN 111 WAITING FOR GENERATOR 112 RESERVED 113 LOAD SUPPLY FROM GENERATOR 114 RESERVED 115 CONFIGURABLE ANALOG INPUT 1 LOW PRE ALARM 116 CONFIGURABLE ANALOG INPUT 1 LOW SHUTDOWN 117 CONFIGURABLE ANALOG INPUT 2 LOW PRE ALARM 118 CONFIGURABLE ANALOG INPUT 2 LOW SHUTDOWN 119 CONFIGURABLE ANALOG INPUT 2 HIGH PRE ALARM 120 CONFIGURABLE ANALOG INPUT 2 HIGH SHUTDOWN 121 CHOKE ACTIVE 122 REMOTE CONTROL ACTIVE 123 REVERSE POWER 124 CABIN TEMPERATURE LOW PRE ALARM 125 CABIN TEMPERATURE LOW SHUTDOWN 126 CABIN TEMPERATURE HIGH PRE ALARM 127 CABIN TEMPERATURE HIGH SHUTDOWN 128 HEATER CONTROL 129 REMOTE OUTPUT 57 CONF OUTPUT 2 Outputs gt Conf output 2 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 21 CONF OUTPUT 3 Outputs gt Conf output 3 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Co
28. 01939 VALUES gt Fuel rate 12 50L h Fuel tot 176L il level 97 2 1l J1939 VALUES gt Int man temp 45 C Pedal position 50 0 Hour Min 2 57 n load n J1939 VALUES gt oolant level 87 6 oad at cur spd 25 Fuel temper 13 C 1 J1939 DMI FAULTSI Spn 110 Fmi 0 Oc 1 Coolant Temper sensor Value too high INPUT amp OUTPUT 1 4 5 8 0000 000X 0000 000X XP INPUT 4 OUTPUT lt gt 1 45 8 Inputs 0000 0000 0000 0000 n DATE TIME 15 02 2011 13 32 28 Example 2 Displaying all Warning8 Alarm display pages ARNINGSALARM Emergency stop GENERATOR 4 12 380V vil 220V 23 380V V2 220V 31 380V V3 220V n load Example 3 Displaying all Event Log display pages EVENT LOG 1 1 EVENT LOG 1 2 EVENT LOG 1 3 15 02 2011 14 26 08 3 220V 13 25Al tonf Al1I 965 mergency stop gt Fg 50 0Hz kW 51017 Conf AI2 40902 DO 1 2207 Il 26A il pressure 4 3bar V2 220V 12 23A oolant temp 30 C GENERATOR gt 380V V1 220V 380V V2 220V 380V V3 220V LCD display language selection English Display Language aa Press the Up or ENGLISH I Down buttons to select the language you wish to change Press the Enter button LCD DISPLAY Language ENGLISH PR Press the Es
29. 02 SYSTEM IN MANUAL MODE The output indicates that the unit is in the Manual mode 103 SYSTEM IN STOP MODE The output indicates that the unit is in the Stop mode 104 SYSTEM IN TEST MODE The output indicates that the unit is in the Test mode 105 UNDER CURRENT PRE ALARM This output indicates that the under current pre alarm has been reached 106 UNDER CURRENT ALARM This output indicates that the under current trip level has been reached 107 UNDER POWER PRE ALARM This output indicates that the under power pre alarm has been reached 108 UNDER POWER SHUTDOWN This output indicates that the under power shutdown has been reached 109 UNDER SPEED PRE ALARM This output indicates that an under speed warning pre alarm has occurred 110 UNDER SPEED SHUTDOWN This output indicates that an under speed shutdown has occurred 111 WAITING FOR GENERATOR This output indicates that the engine has been instructed to start but has not yet become available Once the generator becomes available this output will be in active 112 RESERVED 113 LOAD SUPPLY FROM GENERATOR This output indicates that the load is supplying from generator 114 RESERVED 115 CONFIGURABLE ANALOG INPUT 1 LOW PRE ALARM This output indicates that a low configurable analog input 1 warning pre alarm has occurred 116 CONFIGURABLE ANALOG INPUT 1 LOW SHUTDOWN This output indicates that a low analog input 1 shutdown has occurred 117 CONFIGURABLE ANALOG INPUT 2 LOW PRE A
30. 1300 63 R Conf Al2 value 10 Configurable Analog Input 2 Point 10 01 300 98 C CONF INPUT 1 Inputs gt Conf input 1 Min Max Default Unit Dis user conf or list 0 Disable O dis 2 2 1 User Configured 2 Select From List Polarity 0 Normally Open Close To Activate 0 1 1 1 Normally Close Open To Activate Indication If User Configured 0 4 o 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdown Activation If User Configured 0 2 2 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Select from list If Select From List 0 25 25 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved 25 Emergency Stop Active delay Input active delay Oj 250 01 Sec Note dis disable CONF INPUT 2 Inputs gt Conf input 2 Min Max Default Unit Dis user conf or list 0 Disable O dis 2 1 1 User Configured 2 Select From List
31. 84 OVER CURRENT ALARM This output indicates that the over current trip level has been reached 85 OVER POWER PRE ALARM This output indicates that the over power pre alarm has been reached 86 OVER POWER SHUTDOWN This output indicates that the over power shutdown has been reached 87 OVER SPEED PRE ALARM This output indicates that the over speed warning pre alarm has occurred 88 OVER SPEED SHUTDOWN This output indicates that the over speed shutdown has occurred 89 PANEL LOCK This output indicates that the unit panel lock is active If the panel lock input is active the unit will not respond to operation of the Mode select or start buttons This allows the unit to be placed into a specific mode such as auto and then secured 90 PRE HEAT during preheat timer The output controls the pre heater Pre heat output is available for the duration of pre heat timer which terminates prior to cranking 91 PRE HEAT until end of cranking The output controls the pre heater As Pre heat during pre heat timer mode but pre heat is also available during cranking 92 PRE HEAT until end of warming The output controls the pre heater As Pre heat until safety on but pre heat continues to be available until the warm up timer has elapsed 93 PRE HEAT until end safety on The output controls the pre heater As Pre heat until end of cranking but pre heat is also available while waiting for the delayed alarms to become active 94
32. A Under power reset Generator Under Power Pre Alarm Reset Ol 9999 51 kVA Over power shutdown Generator Over Power Shutdown Otdis l 9999 dis kVA Over power prealarm Generator Over Power Pre Alarm O dis j 9999 dis kVA Over power reset Generator Over Power Pre Alarm Reset O 9999 O kVA Shutdown delay time Generator Power Shutdown Delay Time 99 21 Sec Reverse povver set Reverse Povver Set 9999 0 0 kVV Reverse povver act Reverse Povver Actions Otdis 31 O dis 0 Disable 1 VVarning Alarm Only No Shutdovvn 2 Electrical Trip Alarm Off Load Generator Follovved By Shutdovvn After Cooling 3 Shutdown Alarm And Shutdown Rv povv act delay time Reverse Power Action Delay Time 0 99 2 Sec GENERATOR GENERAL Generator gt General Min Max Default Unit Sens option gen freq Sensing Options Generator Frq En Dis ENABL DISBL ENABL Sens opt pickup amp flywh Sensing Opt Pickup En Dis 8 Flywheel O dis 1000 DISBL All warning are latch All Warnings Are Latched En Dis ENABL DISBL DISBL Sensing Options Generator Frq En Dis ENABLE Speed sensing will be derived from the generator output frequency DISABLE Speed sensing not will be derived from the generator output frequency Sensing Options Pickup En Dis 8 Flywheel DISABLE Speed sensing will not be derived from the magnetic pickup 1 1000 Speed sensing will be derived from the magnetic pickup and the number is flywheel teeth on the engine All Warnings Are Latched En Dis ENAB
33. Active From Starting 1 Active From Safety On 2 Alvvays Active Select from list If Select From List 0 24 0 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved Active delay Input active delay Oj 250 01 Sec Note dis disable CONF INPUT 4 Inputs gt Conf input 4 Min Max Default Unit Dis user conf or list 0 Disable O dis 2 2 1 User Configured 2 Select From List Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Indication If User Configured 0 4 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdovvn Activation If User Configured 0 2 2 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Select from list If Select From List 0 26 25 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate
34. Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved 25 High Temperature Active delay Input active delay Oj 250 01 Sec Note dis disable CONF INPUT 6 Inputs gt Conf input 6 Min Default Unit Dis user conf or list 0 Disable O dis 2 1 1 User Configured 2 Select From List Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Indication If User Configured 0 4 0 Status 1 VVarning Non Latching 2 VVarning Latching 3 Electrical Trip 4 Shutdovvn Activation If User Configured 0 2 2 0 Active From Starting 1 Active From Safety On 2 Alvvays Active Select from list If Select From List 0 24 7 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Simulate Lamp Test Button 4 Simulate Horn Reset Button 5 Simulate Alarm Reset Button 6 Simulate Auto Button 7 Simulate Test Button 8 Simulate Manual Button 9 Simulate Start Button 10 Simulate Stop Button 11 Generator Closed Auxiliary 12 Generator Load Inhibit 13 Reserved 14 Reserved 15 Auto Restore Inhibit 16 Auto Start Inhibit 17 Panel Lock 18 Reserved 19 Reserved 20 Transfer To Generator Open Mains 21 Reserved 22 Remote Inhibit 23 Being Found Alive 24 Reserved Active delay Input active delay Oj 250 5 Sec Note
35. Config Input 1 options O dis 2 1 Hardware type The same as Expansion Config Input 1 options 0 1 0 Polarity The same as Expansion Config Input 1 options 0 1 0 Indication The same as Expansion Config Input 1 options 0 4 0 Activation The same as Expansion Config Input 1 options 0 2 2 Select from list The same as Expansion Config Input 1 options 2 21 2 Active delay Input active delay 0 250 5 Sec CONF EXP INPUT 5 Inputs gt Conf exp input 5 Min Max Default Unit Dis user conf or list The same as Expansion Config Input 1 options O dis 2 1 Hardware type The same as Expansion Config nput 1 options 0 1 0 Polarity The same as Expansion Config nput 1 options 0 1 0 ndication The same as Expansion Config nput 1 options 0 4 0 Activation The same as Expansion Config nput 1 options 0 2 2 Select from list The same as Expansion Config nput 1 options 2 21 2 Active delay nput active delay 01 250 51 Sec CONF EXP INPUT 6 Inputs gt Conf exp input 6 Min Max Default Unit Dis user conf or list The same as Expansion Config Input 1 options O dis 2 1 Hardware type The same as Expansion Config nput 1 options 0 1 0 Polarity The same as Expansion Config nput 1 options 0 1 0 ndication The same as Expansion Config nput 1 options 0 4 0 Activation The same as Expansion Config nput 1 options 0 2 2 Select from list The same as Expansion Config nput 1 options 2 21 2 Active delay nput active delay 0 250 5 Sec CONF EXP
36. I2 sender 1 579 R Eont AI2 sender 3 342 R sender 5 value 5 sender 6 value 6 sender 7 value 7 sender 8 value 8 AI2 sender 9 AI2 value 9 AI2 sender 10 AI2 value 10 onf AI2 sender 5 179 R Font AI2 sender 7 103 R Eon AI2 sender 9 67 R sender 5 value 5 sender 6 value 6 sender 7 value 7 sender 8 value 8 AI2 sender 9 AI2 value 9 AI2 sender 10 AI2 value 10 INPUTS Sender inputs Sender linearisations onf input 1 CONF INPUT 1 lis user conf or list Polarity Indication CONF INPUT 1 Dis user conf or list a CONF INPUT I lis user conf or list olarity Indication CONF INPUT 1 Select from list Active delay elect from list CONF INPUT 1 5 HIGH TEMPERATURE CONF INPUT 1 elect from list ctive delay INPUTS 7 Sender inputs Sender linearisations onf input 1 nf i 2 INPUT 2 4 is user conf or listi Select from list Active delay CONF INPUT Z Dis user conf or list elect from list 5 CONF INPUT Z SIM LAMP TEST BUT CONF INPUT Z elect from list ctive delay INPUT 3 is user conf or listi CONF INPUT 3 pis user conf or list CONF CONF INPUT 3 Select from list Active delay CONF INPUT 3 elect from list SIM HORN REST BUT CONF elect from list ctive delay INPUTS CONF INPUT 7 CONF INPUT 7 CONF
37. INPUT 7 4 nf input 7 Input type Input type nput type input 1 Polarity olarit input 2 Indication Activati ndication CONF INPUT 7 Select from list Active delay CONE INPUT 7 elect from list SIMULATE MAN BUT CONF INPUT 7 elect from list ctive delay INPUTS input 4 input 5 input 6 input 7 CONF EXP INPUT 4 is user conf or listi CONF EXP INPUT 4 Dis user conf or listi a CONF EXP INPUT 4 lis user conf or listi CONE EXP INPUT 4 ctivation 2 EXP INPUT 1 3 ictivation elect from list ctive delay INPUTS Conf Exp input 8 EXP 338 lis user conf or list CONF EXP INPUT 8 Dis user conf or listi a EXP 8 4 is user conf or listi cou EXP INPUT 8 tivation 2 CONF EXP INPUT 8 ctivation elect from list ctive delay Expansion modules ser adjustment CONF OUTPUT 1 CONF OUTPUT 1 onf Exp output 1 onf Exp output 2 olarity Polarity olarity nction NO nction olarity Polarity olarity nction NO nction xpansion modules OUTPUTS 4 output 3 Exp output 4 Exp Output 5 Exp output 6 unction Polarity NO OUTPUTS E Exp output 5 Exp output 6 Exp output 7 Exp output 8 unction TIMERS tart timers topping timers START TIMERS te start delay re heat re heat bypass on del
38. L NC The Coolant Temperature input is fed from an engine mounted digital temperature switch This switch returns a closed signal during low temperature should the temperature rise above the switch manifacturers trip point the switch contact will open 2 DIGITAL NO The Coolant Temperature input is fed from an engine mounted digital temperature switch This switch returns an open signal during low temperature should the temperature rise above the switch manifacturers trip point the switch contact will close 3 4 5 6 7 and 8 The Coolant Temperature input is connected to a resistive type engine mounted temperature transducer If this parameter selected as 8 USER CONFIGURED the user can input the data manually according to the sensor curve Configurable Analog Input 1 Type This section is used to configure the Configurable Analog Input 1 sender input 0 NOT USED The Configurable Analog Input 1 will not be monitored 1 DIGITAL NC open for low Configurable Analog Input 1 2 DIGITAL NO close for low Configurable Analog Input 1 3 4 5 6 7 and 8 The Configurable Analog Input 1 input is connected to a resistive type engine mounted level temperature pressure transducer If this parameter selected as 8 USER CONFIGURED the user can input the data manually according to the sensor curve Configurable Analog Input 2 Type This section is used to configure the Configurable Analog Input 2 sender input 0 NOT USED The Configurable Analog Inp
39. L RELAY ENERGISED 44 GAS ENGINE IGNITION OUTPUT 45 GENERATOR AT REST 46 GENERATOR AVAILABLE 47 GENERATOR CLOSED AUXILIARY 48 GENERATOR FAILED TO CLOSE 49 GENERATOR FAILED TO OPEN 50 GENERATOR HIGH FREQUENCY PRE ALARM 51 GENERATOR HIGH FREQUENCY SHUTDOWN 52 GENERATOR HIGH VOLTAGE PRE ALARM 53 GENERATOR HIGH VOLTAGE SHUTDOWN 54 GENERATOR LOAD INHIBIT 55 GENERATOR LOW FREQUENCY PRE ALARM 56 GENERATOR LOW FREQUENCY SHUTDOWN 57 GENERATOR LOW VOLTAGE PRE ALARM 58 GENERATOR LOW VOLTAGE SHUTDOWN 59 GENERATOR STOPPING 60 GENERATOR OPEN BREAKER 61 HORN OUTPUT LATCHED 62 HORN OUTPUT PULSED 63 LAMP TEST 64 CONF Al2 CONTROL 65 LOSS OF MAGNETIC PICK UP SPEED SIGNAL 66 LOW TEMPERATURE 67 MAINTENANCE DUE ALARM 68 RESERVED 69 RESERVED 70 RESERVED 71 RESERVED 72 RESERVED 73 RESERVED 74 RESERVED 75 RESERVED 76 RESERVED 77 RESERVED 78 NO LOADING COMMAND 79 OIL PRESSURE LOW PRE ALARM 80 OIL PRESSURE LOW SHUTDOWN 81 CONF AI1 HIGH PREA 82 CONF AI1 HIGH SHUT 83 OVER CURRENT PRE ALARM 84 OVER CURRENT 85 OVER POWER PRE ALARM 86 OVER POWER SHUTDOWN 87 OVERSPEED PRE ALARM 88 OVERSPEED SHUTDOWN 89 PANEL LOCK 90 PRE HEAT during preheat timer 91 PRE HEAT until end of cranking 92 PRE HEAT until end of warming 93 PRE HEAT until end safety on 94 REMOTE START PRESENT 95 REMOTE STOP DELAY IN PROGRESS 96 SHORT CIRCUIT 97 SMOKE LIMITING 98 STARTING ALARM 99 STARTING ALARMS ARMED 100 STOP RELAY ENERGISED 1
40. LARM This output indicates that a low configurable analog input 1 warning pre alarm has occurred 118 CONFIGURABLE ANALOG INPUT 2 LOW SHUTDOWN This output indicates that a low analog input 2 shutdown has occurred 64 119 CONFIGURABLE ANALOG INPUT 2 HIGH PRE ALARM This output indicates that a high analog input 2 vvarning pre alarm has occurred 120 CONFIGURABLE ANALOG INPUT 2 HIGH SHUTDOVVN This output indicates that a high analog input 2 shutdovvn has occurred 121 CHOKE ACTIVE This ouput becomes active everytime generator cranks and stays active until the choke time expires 122 REMOTE CONTROL ACTIVE This output indicates that the engine is being controled remotely 123 REVERSE POVVER This ouput becomes active when generator s active power drops below the Reverse Power Set value 124 CABIN TEMPERATURE LOVV PRE ALARM This output indicates that a lovv cabin temperature vvarning pre alarm has occurred 125 CABIN TEMPERATURE LOVV SHUTDOVVN This output indicates that a lovv cabin temperature shutdovvn has occurred 126 CABIN TEMPERATURE HIGH PRE ALARM This output indicates that a high cabin temperature vvarning pre alarm has occurred 127 CABIN TEMPERATURE HIGH SHUTDOVVN This output indicates that a high cabin temperature shutdovvn has occurred 128 HEATER CONTROL Becomes active when the Coolant Temperature falls below the Heater control ON setting If the output is already active it will become inactive when the Coolan
41. LE Warnings and pre alarms will latched when triggered To reset the alarm either an external reset must be applied to one of the inputs or the Reset pushbutton operated once the triggering condition has cleared DISABLE Normal operation the warnings and pre alarms except spare inputs because they have their latching or non latching selections will automatically reset once the triggering condition has cleared 4 2 3 Engine ENGINE START OPTIONS Engine gt Starting options Min Max Default Unit Horn prior start Audible Alarm Prior To Starting En Dis ENABL DISBL DISBL No of crank attemp Number Of Start Attempts 1 10 3 Cranking time Cranking Time 1 99 5 Sec Crank rest time Crank Rest Time 5 99 10 Sec Pickup fail dely Pickup Sensor Fail Delay 0 1 10 0 3 0 Sec Audible Alarm Prior To Starting En Dis ENABLE The audible alarm will sound before the engine starts The sounder will become active once the start delay is initialised it will remain active until either the engine reaches crank disconnect speed or pre heat timers are cancelled Note dis disable 31 Number Of Start Attempts This value is the number of times the module will attempt to start the generator Should the generator start the module vvill not attempt further starts f the generator does not start after the final attempt the module will give a Fail to start alarm Cranking Time This is
42. NDER INPUTS High temp reset High temp shutdown Low temp Warning leater control ON SENDER INPUTS High temp reset 88 C leater control OFF onf AIl unit onf AIl type onf 1 low prealrm Heater control OFF SENDER INPUTS il pressure shutdown emperature unit e leater control OFF onf AIl unit onf AIl type onf 1 low prealrm SENDER INPUTS Conf 1 low reset 60 5 K high shutd 1 control ON control OFF unit SENDER INPUTS onf AIl high shutd ISBL SENDER INPUTS 4 AIl high shutd AIl control ON AIl control OFF AI2 unit lov preal lov reset low shutdi high prealr high reset high shutd control ON onf AI2 high prealr ISBL SENDER INPUTS Conf AI2 control OFF lov prealrm lov reset lov shutdunl high prealr high reset high shutd control ON SENDER INPUTS Conf AI2 control OFF HB C SENDER INPUTS 4 Conf AI2 control OFF INPUTS 4 ender inputs ender linearisations input 1 A input 2 sender 1 1 sender 2 2 il pressure sender 3 il pressure 3 il pressure sender 4 il pressure 4 sender 5 sender 6 bi ressure sender 1 ib bi pressure sender 3 62 R bil pressure sender 5 sender 7 7 sender 8 bil pressure sender 7 156 R il pressure sender 9 il pressure 9 il press sender 10 il pressure 10 emperature emperature em
43. NFIGURABLE INPUT 5 This input is used as the temperature failure input 26 LOW OIL LEVEL FOR CONFIGURABLE INPUT 4 This input is used as the oil pressure failure input t won t be checked while starting or stopping attemps CONF OUTPUT 1 Outputs gt Conf output 1 Min Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function TAIR FLAP CONTROL 0 129 43 2 ALARM RESET 3 AUDIBLE ALARM 4 AUTO START INHIBIT 5 RESERVED 6 BATTERY HIGH VOLTAGE 7 BATTERY LOVV VOLTAGE 8 RESERVED 9 CAN ECU POVVER 10 CAN ECU STOP 11 CHARGE ALTERNATOR FAILURE 12 COMMON ALARM 13 COMMON ELECTRICAL TRIP ALARM 14 COMMON SHUTDOVVN ALARM 15 COMMON VVARNING ALARM 16 COOLING FAN AFTER START 17 COOLING FAN AFTER STOP 18 COOLANT TEMPERATURE HIGH PRE ALARM 19 COOLANT TEMPERATURE HIGH SHUTDOVVN 20 COOLING DOWN TIMER IN PROGRESS 21 CRANK RELAY ENERGISED 22 DELAYED ALARMS ACTIVE 23 DIGITAL INPUT1 ALARM 24 DIGITAL INPUT2 ALARM 25 DIGITAL INPUT3 ALARM 26 DIGITAL INPUT4 ALARM 27 DIGITAL INPUT5 ALARM 28 DIGITAL INPUT6 ALARM 29 DIGITAL INPUT7 ALARM 30 EXPANSION INPUT1 ALARM 31 EXPANSION INPUT2 ALARM 32 EXPANSION INPUT3 ALARM 33 EXPANSION INPUT4 ALARM 34 EXPANSION INPUT5 ALARM 35 EXPANSION INPUT6 ALARM 36 EXPANSION INPUT7 ALARM 37 EXPANSION INPUT8 ALARM 38 EARTH FAULT 39 EMERGENCY STOP 40 FAIL TO START ALARM 41 FAIL TO STOP ALARM 42 CONF Al1 CONTROL 43 FUE
44. PULSE GbOt Gen open timer brOP Breaker open pulse time GCB close command Feedback input GCB fail to open alarm Gen Close Timer This is used to monitor the closure of the generator contactor or breaker It will only operate if an auxiliary input is configured as Generator Closed Auxiliary and connected to the auxiliary on the generator contactor or breaker Once a generator closed signal is issued the gen close timer is initiated Should the Generator Closed Auxiliary input become active the timer the gen close timer is cancelled If the timer expires and the Generator Closed Auxiliary has not become active the module will issue a generator failed to close alarm Gen Open Timer This is used to monitor the opening of the generator contactor or breaker It will only operate if an auxiliary input is configured as Generator Closed Auxiliary and connected to the auxiliary on the generator contactor or breaker Once a generator open signal is issued the gen open timer is initiated Should the Generator Closed Auxiliary input become in active the timer gen open timer is cancelled If the timer expires and the Generator Closed Auxiliary has not become in active the module will issue a generator failed to open alarm Breaker Close Pulse Time This is used to determine the duration of the Generator close signal This timer is only used if Pulsed outputs are
45. Panel Mounting The unit is designed for panel mounting Fixing is by two screw fixings 1 Insert the unit in the panel cut out from the front 2 Insert the fixings in the slotted at the corners of the unit and tighten the fixing screws to secure the unit against the panel During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands you mustbe careful 152mm 135mm 182mm 229mm Figure 2 1 Front View Figure 2 2 Panel Cut Out 2 3 Electrical Connection TRANS AUTO three phase connections schematic E BATTERY El BATTERY J1939 ECUs GENERATOR n Configurable Analog Input 2 SN Oil Sender oi Temperature Sender Level Sender or LET Configurable Analog Input 1 To Engine Sender Common Earth AS A DIGITAL INPUT FROM THE PROGRAM PARAMETERS IT CAN BE USED BY SELECTING BATTERY Emergency Stop or Configurable Input 1 Remote Start or Configurable Input 2 Max 300V Water Level or E In Configurable Input 3 Low Oil Pressure or El 5 Configurable Input 4 High Temperature or Configurable Input 5 Configurable Input 6 Generator Contactor Relay Cabin Temperature or Configurable Input 7 D W L Charge Alt x Li E lt m Fuel Or Configurable Output 1 Crank Or Configurable Output 2 c E Configur
46. SEMRKO TRANS AUTO AUTOMATIC START UNIT FOR GAS DIESEL GASOLINE GENERATORS WITH 421939 ECUs User Manual EMKO ELEKTRONIK A S Demirtas Org San Bolg Karanfil Sk No 6 TR 16369 Bursa TURKEY Phone Foks url E mail 90 224 261 1900 90 224 261 1912 www emkoelektronik com tr semko emkoelektronik com tr exposales emkoelektronik com tr Introduction Manual ENG TRANS AUTO 02 V08 01 13 CONTENTS o alia A ile ie ia mi bi lar Page 1 1 General Specifications ini iii ea Page 1 2 WarrantY iii a l Page 1 3 Maintenance ARA arca pi Page VA ere EL T T FE ana iaia Zna radica di Page 2 1 Unit Configuration aaa Page 2 2 AAA enka vna Page Figjure 2 1 EROMt VIEW daaa RAR aaa yaaa Page Figure 2 2 Panel CU OU si e i 66 Page K si iyl 0301 1 30 1004775077 Page 3 Definition Of Front Panel And Accessing To The 5 2 Page 3 1 Front Panel Description moi lancia Page 3 2 Accessing To The Operator ParameterS aaa Page 3 3 Accessing To The Technician ParametersS en Page 3 4 Changing And Saving Parameter Values 2 iii Page A ParameterS ida ln Page Operator P
47. SET 4 r varn activation er varn delay ed stop actions led stop activation CANBUS ERROR SET er varn activation CANBUS ERROR Red stop delay SET CANBUS ERROR Red stop delay 2 SEC CANBUS ERROR Red stop delay ENGINE MAINTENANCE tunning hour interval laint date interval ng stop when maint ing running hour ng running hour msb laintenance okay ENGINE MAINTENANCE Running hour interval 5000 HOUR Eng puntas hour ENGINE MAINTENANCE tunning hour interval int date interval ing stop when maint ing running hour ing running hour msb intenance okay LOAD TEST 3 Disable enable select LOAD TEST isable enable select ISBL LOAD TEST 4 Disable enable select Ignition delay ENGINE GENERAL Fuel selection 1 DIESEL Man of ignition E oke time Ignition delay ENGINE GENERAL Min of ignition speed 200 RPM ENGINE GENERAL in of ignition speed hoke time INPUTS ender inputs ender linearisations input 1 f input 2 SENDER INPUTS il pressure unit il press input type il pressure prealarm il pressure reset SENDER INPUTS Dil pressure unit Bar SENDER INPUTS il pressure shutdovn emperature unit op input type igh temp prealarm il pressure unit il press input type il pressure prealarm il pressure reset SENDER INPUTS Oil press shutdown Bar SE
48. able Output 3 TRANSISTOR OUTPUTS MAX 1A El Configurable Output 4 uz BATTERY 4 Ej Configurable Output 5 El Configurable Output 6 FUSE 1 FUSE 2 FUSE 3 2A T FUSE 4 6A T FUSE 5 Max 10A T 1 Connect the unit as shovvn in the appropriate diagram Be sure to connect the battery supply the right way round and battery negative should be grounded 2 The CAN interface requires that a 120 Ohms terminator is fitted to each end of the communications link This termination resistor is fitted internally into the unit So it is not required externally The screen is grounded at one end ONLY 3 Screened cable must be used for connecting the Magnetic Pickup ensuring that the screen is grounded at one end ONLY 4 Current transformers secondary should be grounded 3 Front Panel Description And Accessing To The Parameters 3 1 Front Panel Description Tran SEMKO AUTO 15 16 17 4 1 ws 48 182 1918 21 Q 20 L E x ese roo 0 N 23 24 25 Z al r Y 9 ENGINE LOAD lt to7 8 G O RUNNING D a A mr TY O 28 299 30 6331 32 733 Number Comment 1 This LED indicates that Shutdovvn alarm was detected 2 This LED indicates that a VVarning alarm vvas detected 3 This LED indicates that a Maintenance alarm vvas detected 4 This LCD display is used for displaying the electrical measurements during normal operation and editing inspecting progra
49. ad Generator Followed By Shutdown After Cooling 3 Shutdown Alarm And Shutdown Under act delay time Generator Under Current Actions Delay Time 0 99 2 Sec Over cur set Generator Over Current Set 019999 99991 A Over cur prealarm Generator Over Current Pre Alarm O dis 99991 99901 A Over cur reset Generator Over Current Pre Alarm Reset 0199991 99801 A Over cur act Generator Over Current Actions O dis 3 dis 0 Disable 1 Warning Alarm Only No Shutdown 2 Electrical Trip Alarm Off Load Generator Followed By Shutdown After Cooling 3 Shutdown Alarm And Shutdown Over act delay time Generator Over Current Actions Delay Time 0 99 21 Sec Short circuit cur Generator Short Circuit Current Set 019999 99991 A Earth fault cur Generator Earth Fault Current Set 019999 1001 A Earth fault cur act Generator Earth Fault Current Actions O dis 3 dis 0 Disable 1 Warning Alarm Only No Shutdown 2 Electrical Trip Alarm Off Load Generator Followed By Shutdown After Cooling 3 Shutdown Alarm And Shutdown E F act delay time Generator Earth Fault Current Actions Delay Time 0 99 2 Sec Note dis disable 30 GEN POWER LEVEL Generator gt Power level Min Max Defaulti Unit Under power shutdown Generator Under Power Shutdown O dis 9999 dis kVA Under power prealarm 1 Generator Under Power Pre Alarm O dis 9999 dis kV
50. agnetic pickup loss of speed error Temperat sensor err Temperature sensor break Under current alarm Under current error Under current prealr Under current prealarm Under povver alarm Under povver error Under povver prealarm Under povver prealarm Under speed prealarm Under speed prealarm Under speed shutdovvn Under speed shutdovvn 5 Specifications Equipment use Housing 8 Mounting Panel Cut Out Protection Weight Environmental rating Operating Storage Temperature Operating Storage Humidity Installation Over Volt Category Pollution Degree Mode of Operation DC Battery Supply Voltage Cranking Dropouts Battery Voltage Measurement Generator Voltage Measurement Generator Frequency Magnetic Pickup Input CT secondary Charge Generator Excitation Charge Gen Vol Measurement Sender Measurement Cabin Temp Measurement Communication interface Optional Expansion I O Module Optional Comm Modules Relay Outputs Transistor Outputs Electrical control equipment for generating sets 229 mm x 152 mm x 41 mm including connectors Plastic housing for panel mounting 182mm x 135mm IP65 at front panel Approximately 0 53 Kg Standard indoor at an altitude of less then 2000 meters with non condensing humidity 20 C to 70 C 30 C to 80 C 90 max non condensing Il Appliances portable equipment II Normal office or workplace non conductive pollution Conti
51. araMeters siria altre nta Page AAA nn Page 4 2 Technician Parameters siria io a oda Page 4 2 1 YM ii Page 4 2 2 Generatori Page 20565 Page 42 4 IMPUTSi siii ii ito a Page 4 2 5 sl Page 4 2 0 DIA NE Ya n SD SA ee nee Page 4 2 7 iii dy S n l l Page 425 UsernAdiustment c a O Page 5 Specifications uiiai AR Page ABER o O1 O1 O1 Ot Y FU DECLARATION OF CONFORMITY Manufacturer s Name EMKO ELEKTRONIK A S Manufacturer s Address DOSAB Karanfil Sk No 6 16369 Bursa TURKEY The manufacturer hereby declares that the product Product Name Automatic Start Unit Type Number TRANS AUTO Product Category Electrical equipment for measurement control and laboratory use Conforms to the follovving directives 2006 95 EC The Low Voltage Directive 2004 108 EC The Electromagnetic Compatibility Directive has been designed and manufactured to the following specifications EN 61000 6 4 2007 EMC Generic Emission Standard for Industrial Environments EN 61000 6 2 2005 EMC Generic Immunity Standard for Industrial Environments EN 61010 1 2001 Safety Requirements for electrical equipment for measurement control and laboratory use When and Where Issued Authorized Signature 25 February 2011 Name Serpil YAKIN Bursa TURKEY Position Quality Manager
52. as been activated This output can only be reset by removal of the fault and by then pressing the RESET button 14 COMMON SHUTDOWN ALARM This output indicates that a shutdown alarm has been activated This output can only be reset by removal of the fault and by then pressing the RESET button or by using an external alarm reset input 59 15 COMMON VVARNING ALARM This output indicates that a warning alarm has been activated This output is normally self resetting on removal of the fault 16 COOLING FAN AFTER START This output should energise as soon as engine has started so the fan should be running when the engine is running This output should continue to operate for Cooling Fan Time parameter after engine has stopped 17 COOLING FAN AFTER STOP This output indicates that can be made to energise for Cooling Fan Time parameter after the engine shuts down to run an electric cooling fan on the radiator 18 COOLANT TEMPERATURE HIGH PRE ALARM This output indicates that a high engine coolant temperature warning pre alarm has occurred 19 COOLANT TEMPERATURE HIGH SHUTDOWN This output indicates that a high engine coolant temperature shutdown has occurred 20 COOLING DOWN TIMER IN PROGRESS This output source will be active when the cooling off load timer is running 21 CRANK RELAY ENERGISED The output mimics the operation of the crank relay Can be used to control external logic circuitry 22 DELAYED ALARMS ACTIVE The output indica
53. ay START TIMERS Remote start delay 4 SEC START TIMERS te start delay re heat re heat bypass on delay xpansion modules hg excitation time START TIMERS Warming up time 3 gece hg excitation time START TIMERS dle mode time Idle mode time off dle mode time DISBL START TIMERS Idle mode time Idle mode time off TIMERS tart timers topping timers STOPPING TIMERS te stop delay ooling time ail to stop delay STOPPING TIMERS Remote stop dela 5 SEC P STOPPING TIMERS 4 te stop delay 7 ooling time ail to stop delay 1 8 ial up Ethernet SM _ 10 1 8 MODULE Disable enable select 10 1 8 MODULE isable enable selecti ISBL I0 1 8 MODULE 74 Disable enable select o 1 8 ial up amp Ethernet SM DIAL UP ETHERNET 4 isable enable select all back selection DIAL UP amp ETHERNET isable enable selecti ISBL DIAL UP ETHERNET isable enable select all back selection 1 8 SMO Ethernet M PRS GSM MODULE 4 isable enable select all back selection MS GSM MODULE isable enable selecti ISBL GSM MODULE 4 isable enable selecti all back selection MS 1 8 EM Ethernet SM PRS GPRS MODULE 4 isable enable select all back selection GPRS MODULE isable enable selecti ISBL GPRS MODULE 4 isable enable select all back selection EXPANSION MODULES
54. cape button to exit language selection screen Press the Enter button to confirm the changed value English Display Chinese Display GENERATOR o OV vl ov ov V2 ov ov V3 Ov for E 15 3 2 Accessing To The Operator Parameters PROGRAM rator settin echnician setting actory adjustment Password 0000 Generator urrent level over level er volt shutdown er volt prealarm er volt reset Shutdovn delay time Under volt shutdown 320 Vac bver volt prealarm 340 Vac Inder volt shutdown er volt shutdown rer volt prealarm er volt reset Shutdown delay time Inder freq shutdown nder freq prealarm nder freq reset shutdown er freq reset Shutdown delay time GENERATOR FREQ LEVEL Under freq shutdown 43 0 Hz ENERATOR FREQ LEVEL Beer freq prealarm 55 0 Hz Inder freq shutdown nder freq prealarm nder freq reset shutdown er freq reset Shutdoun delay time ENERATOR CUR LEVE Inder cur set nder cur prealarm reset t GENERATOR CUR LEVEL Under cur set 20 A ENERATOR CUR LEVE prealarm reset GENERATOR CUR LEVELS er cur prealarm er cur reset GENERATOR CUR LEVEL Over cur prealarm 90 A GENERATOR CUR LEVELS er cur prealarm ver cur reset EN POWER LEVEL Inder power shutdown nder power prealarm nder power reset er power shutdown EN POWER LEVEL
55. d 1500rpm 4 0bar il pressure 27 C oolant temp n load J1939 Values Page2 J1939 VALUES 4 Fuel rate 12 50L h Fuel tot 176L il level 97 25 n load 41939 Values Page3 J1939 VALUES gt Coolant level 87 6 Load at cur spd 25 Fuel temper 13 C n load 41939 Values Page4 il temper 82 00 C ct engine torq 75 oost press 2 8bar 01939 VALUES gt n load J1939 Values Pages nt man temp 45 C Pedal position 50 0 hour Min n_load 2 57 01939 VALUES gt Next hours The remaining hour for maintenance Next months The remaining month for maintenance Last date The last maintenance date Engine speed Engine speed via J1939 Oil pressure Oil pressure via J1939 Coolant temp Coolant temperature via J1939 Fuel rate Fuel rate via J1939 Fuel tot Fuel total used via J1939 Oil level Oil level via J1939 Coolant level Coolant level via J1939 Load at cur spd Load at current speed via J1939 Fuel temper Fuel temperature via J1939 Oil temper Oil temperature via J1939 Act engine torq Actual engine torque via J1939 Boost press Boost pressure via J1939 Int man temp Intake manifold temperature via J1939 Pedal position Accelerator pedal position via J1939 W hour_Min Working hour and minute via J1939 41939 DM1 Active Faults Page 01939 DMI FAULTS1 Spn 110 Fmi 0 06 1 Coolant Temper sensor Valu
56. d oyouseur JO9UUOISIP y z p ds poyey V Wal SENDER INPUTS Inputs gt Sender inputs Min Max Default Unit Oil pressure unit Oil Pressure Unit BAR PSI KPA BAR Oil press input type Oil Pressure Input Type 0 Not Used Disable 0 dis 1 Digital NC 2 Digital NO 3 VDO 5 BAR 4 VDO 7 BAR 5 VDO 10 BAR 6 DATCON 5 BAR 7 DATCON 7 BAR 8 MURPHY 7 BAR 9 User Configured Oil pressure prealarm Pressure Pre Alarm 0 0 dis 30 0 1 2 BAR Oil pressure reset Oil Pressure Pre Alarm Reset 0 0 30 0 14 BAR Oil pressure shutdown Oil Pressure Shutdown 0 0 30 0 1 0 BAR Temperature unit Coolant Temperature Unit C F C Temp input type Coolant Temperature Input Type 10 Not Used Disable 0 dis 1 Digital NC 2 Digital NO 3 VDO 120 C 4 VDO 150 C 5 DATCON 6 MURPHY 7 PT100 8 User Configured High temp prealarm High Temperature Pre Alarm 0 dis 300 90 High temp reset High Temp Pre Alarm Reset 0 300 88 C High temp shutdown High Temperature Shutdown 0 300 95 Cc Low temp warning Low Temperature Warning 0 dis 70 O dis Heater control ON Coolant Heater Control On 0 dis 300 dis je Heater control OFF Coolant Heater Control Off 0 300 45 C Conf Al1 unit Configurable Analog Input 1 Unit BAR PSI KPA C F Lt Conf Al1 type Configurable Analog Input 1 Type 0 Not Used Disabl
57. dwn Generator over frequency shutdown Gen over vol shutdwn Generator over voltage shutdown Gen over volt prealr Generator over voltage prealarm Gen phase seq wrong Generator phase sequence wrong Gen stop fail Generator stop error Gen under frq prealr Generator under frequency pre alarm Gen under frg shtdwn Generator under frequency shutdown Gen under vol shtdwn Generator under voltage shutdown Gen under volt preal Generator under voltage pre alarm High temp prealarm Temp pre alarm High temp shutdown High temp shutdown 41939 ECU warning Amber warning lamp error Low temperature Low temperature Maintenance alarm Maintenance error Oil press shutdown Pressure shutdown Over curr trip cool Over current electrical trip Over current prealr Over current pre alarm Over current trip Over current error Over current warnng Over current warning Over povver alarml Under povver error Over power prealarml Under power pre alarm Over speed alarml Over speed error Over speed prealarml Over speed pre alarm Pressure prealarml Pressure prealarm Pressure sensor errl Oil pressure sensor break Red stop lampl Red stop lamp error Reverse power warnng Reverse power Warning Rev power trip cool Reverse power Electrical Trip Reverse power trip Reverse power Error Error Messages And Explanations Short circuit trip Short circuit error Spare 1 alarml Spare 2 alarml
58. e 0 dis 1 Digital NC 2 Digital NO 3 VDO OHM 10 180 4 VDO TUBE 90 0 5 US OHM 240 33 6 GM OHM 0 90 7 FORD 73 10 8 User Configured Conf low prealrm Configurable Analog Input 1 0 dis 3000 dis Low Pre Alarm Conf Al1 low reset Configurable Analog Input 1 0 3000 60 Low Reset Conf Al1 low shutdwn Configurable Analog Input 1 0 dis 3000 dis Low Shutdown Conf Al1 high prealr Configurable Analog Input 1 0 dis 3000 0 dis High Pre Alarm Conf Al1 high reset Configurable Analog Input 1 0 3000 90 High Reset Conf Al1 high shutd Configurable Analog Input 1 0 dis 3000 0 dis High Shutdown v v v v 41 v v v v v Conf Al1 control ON Configurable Analog Input 1 0 dis 3000 O dis control ON Conf control OFF Configurable Analog Input 1 0 3000 75 control OFF Conf Al2 unit Configurable Analog Input 2 Unit BAR PSI KPA C F Lt C Conf AI2 type Configurable Analog Input 2 Type 0 Not Used Disable 0 dis 1 Digital NC 2 Digital NO 3 VDO 120 C 4 VDO 150 C 5 DATCON 6 MURPHY 7 PT100 8 User Configured Conf Al2 low prealrm Configurable Analog Input 2 0 dis 300 0 dis C Low Pre Alarm Conf Al2 low reset Configurable Analog Input 2 0 300 60 C Low Reset Conf 12 low shutdwn Configurable Analog Input 2 0 dis 300 dis Lovv Shutdovvn Conf Al2 high pr
59. e active once more it will be ignored until the unit shutdown the generator 17 PANEL LOCK This input is used to provide security to the installation If the panel lock input is active the unit will not respond to operation of the mode select or start buttons This allows the unit to be placed into a spesific mode such as Auto and than secured The operation of the unit is not affected and the operator will still be able to view the various instrumentation pages etc Note External control sources i e Simulate Start Button are not affected by the panel lock input and will continue to operate normally 18 RESERVED 19 RESERVED 20 TRANSFER TO GENERATOR OPEN MAINS This input is used to transfer the load to the generator when running in Manual mode 21 RESERVED 22 REMOTE INHIBIT n AUTO mode if one of the configurable inputs are selected as 22 Remote Inhibit and this input is active the module will inhibit the generator for starting In the other hand if this input is active while the generator was starting the module will stop the generator 23 BEING FOUND ALIVE When this input is active controlling the engine remotely is not possible 24 RESERVED 25 EMERGENCY STOP FOR CONFIGURABLE INPUT 1 This input is used as the emergency stop input 25 LOW OIL PRESSURE FOR CONFIGURABLE INPUT 4 This input is used as the oil pressure failure input t will be checked while starting or stopping attempts 25 HIGH TEMPERATURE FOR CO
60. e timer will not be triggered The bypass timer is initiated once the engine has come to rest If any attempts to start are requested within the duration of the bypass timer the start sequence will bypass the pre heat timer Safety On Delay This timer dictates how long the unit will ignore the Low Oil Pressure High Engine Temperature Underspeed Undervolts and any other inputs configured as active from safety on It allows the values such as oil pressure to rise to their operating values on starting without triggering an alarm Once the timer has expired all alarm conditions are monitored again If configured to use fast loading should all the monitored conditions such as oil pressure come to expected state prior to the end of the safety on timer the timer will be terminated prematurely ensuring maximum protection as soon as possible Warmup Time This timer is initiated once the engine is up and running It delays loading the generator until it has stabilised Once this timer is expired the Close generator signal will be given and the generator is available to be loaded Horn Duration This timer dictates how long the horn will work after the last error detected Once after this timer ended unit will do horn reset Charge Excitation Time Charge excitation was selectable as momentary continuous operation This timer dictates how long the Charge excitation will active Cooling Fan Time This timer dictates how long the Cooling Fan
61. e too h gh Input 8 Output Status Page INPUT OUTPUT 1 45 8 0000 000X Inputs 0000 000X utputs n load Exp Input 8 Output Status Page XP INPUT 4 OUTPUT 1 45 8 0000 0000 Inputs 0000 0000 utputs n load Date 8 Time Page DATE TIME lt gt 15 02 2011 13 32 28 Spn Suspect parameter number e g SPN 110 corresponds to coolant temperature sensor Fmi Failure mode identifier e g FMI 0 means value too high Oc Occurrence count if OC 0 no alarm is present The first 10 active alarm messages Active Diagnostic Trouble Codes DM1 with SPN FMI and OC are displayed If more than one active fault condition is present all of them is displayed sequencely by pressing Next and Previous buttons Inputs Input status information If an input is active related digit is displayed as 1 else it is displayed as 0 1 Conf in 1 2 Conf in 2 3 Conf in 3 4 Conf in 4 5 Conf in 5 6 Conf in 6 7 Conf in 7 8 Not available Outputs Output status information If an output is active related digit is displayed as 1 else it is displayed as 1 Conf out 1 2 Conf out 2 3 Conf out 3 4 Conf out 4 5 Conf out 5 6 Conf out 6 7 Generator contactor 8 Not available nputs Exp input status information f an input is active related digit is displayed as 1 else it is displayed as 0 1 Exp conf in 1 2
62. ealr Configurable Analog Input 2 0 dis 300 0 dis C High Pre Alarm Conf Al2 high reset Configurable Analog Input 2 0 300 90 C High Reset Conf 12 high shutd Configurable Analog Input 2 0 dis 300 O dis C High Shutdown Configurable Analog Input 2 C Conf Al2 control ON control ON 0 dis 300 dis Configurable Analog Input 2 7 C Conf Al2 control OFF oi OFF 0 300 5 Note dis disable Oil Pressure Input Type This section is used to configure the Oil Pressure sender input 0 NOT USED The Oil Pressure input will not be monitored 1 DIGITAL NC The Oil pressure input is fed from an engine mounted digital pressure switch This switch returns a closed signal during low oil pressure conditions and engine at rest once oil pressure is established the switch will open 2 DIGITAL NO The Oil pressure input is fed from an engine mounted digital pressure switch This switch returns an open signal during low oil pressure conditions and engine at rest once oil pressure is established the switch will close 3 4 5 6 7 8 and 9 Oil pressure input is connected to a resistive type engine mounted oil pressure transducer f this parameter selected as 9 USER CONFIGURED the user can input the data manually according to the sensor curve Temperature Input Type This section is used to configure the Coolant Temperature sender input 0 NOT USED The Coolant Temperature input will not be monitored 1 DIGITA
63. eserved 20 Transfer To Generator Open Mains 21 Reserved Active delay Input active delay 01 250 5 Sec CONF EXP INPUT 2 Inputs gt Conf exp input 2 Min Max Default Unit Dis user conf or list The same as Expansion Config Input 1 options O dis 2 1 Hardvvare type The same as Expansion Config nput 1 options 0 1 0 Polarity The same as Expansion Config nput 1 options 0 1 0 ndication The same as Expansion Config nput 1 options 0 4 0 Activation The same as Expansion Config nput 1 options 0 2 2 Select from list The same as Expansion Config nput 1 options 2 21 2 Active delay nput active delay 01 250 51 Sec CONF EXP INPUT 3 Inputs gt Conf exp input 3 Min Max Default Unit Dis user conf or list The same as Expansion Config Input 1 options O dis 2 1 Hardvvare type The same as Expansion Config nput 1 options 0 1 0 Polarity The same as Expansion Config nput 1 options 0 1 0 ndication The same as Expansion Config nput 1 options 0 4 0 Activation The same as Expansion Config nput 1 options 0 2 2 Select from list The same as Expansion Config nput 1 options 2 21 2 Active delay nput active delay 01 250 5 Sec CONF EXP INPUT 4 Inputs gt Conf exp input 4 Min Max Default Unit Dis user conf or list The same as Expansion
64. f any button is not pressed during 120 secs LCD backlight is automatically changed power safety mode DISBL LCD backlight is on continuously Auto Scroll Time The scroll time between all data display pages Auto Scroll Number The number of data display pages that will be scrolled Scroll Time For Error Messages Error messages are displayed the last line of LCD Display If more than one error condition is present each of them is displayed during time defined by Auto Scroll Timer parameter Note 1 Selectable value of this parameter is ENGLISH TURKISH at TRANS AUTO TR devices dis disable 28 COMMUNICATION System gt Communication Min Max Default Unit Slave address Slave Address 1 247 1 Baud Rate 0 5 3 0 1200 baud Baud rate 1 2400 baud 2 4800 baud 3 9600 baud 4 19200 baud 5 38400 baud Parity Parity 0 2 0 0 NONE 1 ODD 2 EVEN Stop bit Stop Bit 0 gt 1 stop bit 1 gt 2 stop bit 0 1 0 DATE 8 TIME SET System gt Date 6 time set Minl Max Default Unit Year Year 0 99 Month Month 1 12 Day Date 1 31 VVeek Day of vveek 1 Li Hour Hour 0 23 Minute Minute 0 59 Second Second 0 59 Day of week 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday 7 Sunday DEFAULT SETTINGS System gt Default settings Min Max Default Unit Save setting to def Save setting to default YES NO NO Re
65. g scroll time COMMUNICATION 4 lave address aud rate arit top bit Slave address 1 lave address late time set efault settings assword SYSTEM ate time set efault settings assword eset default sets DEFAULT SETTINGS Rese setting to def eset factory sets Save setting to def no ave setting to def zil eset default sets eset factory sets SYSTEM ate amp time set efault settings assword PASSWORD SETTINGS erator password echnician password PASSWORD SETTINGS Pperator password al PASSWORD SETTINGS erator password echnician password urrent level act ower level olt level requency level urrent level act ower level Tevel amp act Inder volt shutdown wer volt reset hutdown delay time der volt shutdovn 320 Vac GENERATOR VOLT LEVEL Over volt prealarm 340 Vac Inder volt shutdown er volt prealarm ver volt reset hutdown delay time lominal frequency Inder freq shutdown ni frequency 50 0 H z ver freq shutdown ver freq prealarm ver freq reset es freq shutdown 58 0 Hz set prealarm reset act amp Under cur set 20 A lominal frequency Inder freq shutdown er freq shutdown wer freq prealarm ver freq reset Inder cur set Inder cur prealarm Inder cur reset 17 ver cur prealarm ver cur reset ver act delay t
66. h error Configurable analogue input 1 high error Conf Al1 high preal Configurable analogue input 1 high pre alarm Conf Al1 low error Configurable analogue input 1 low error Conf Al1 low prealr Configurable analogue input 1 low pre alarm Conf Al1 sensor errl Configurable analogue input 1 sensor break Conf Al2 high error Configurable analogue input 2 high error Conf Al2 high preal Configurable analogue input 2 high pre alarm Conf Al2 low error Configurable analogue input 2 low error Conf Al2 low prealr Configurable analogue input 2 low pre alarm Conf Al2 sensor errl Configurable analogue input 2 sensor break E F instant trip Earth fault error E F warning Earth fault warning E F trip with cool Earth fault electrical trip Emergency stop Emergency stop error Exp spare 1 alarm Expansion module spare 1 error Exp spare 2 alarm Expansion module spare 2 error Exp spare 3 alarm Expansion module spare 3 error Exp spare 4 alarm Expansion module spare 4 error Exp spare 5 alarm Expansion module spare 5 error Exp spare 6 alarm Expansion module spare 6 error Exp spare 7 alarm Expansion module spare 7 error Exp spare 8 alarm Expansion module spare 8 error Fail to start alarm Fail to start alarm Gen break close fail Generator breaker not closed alarm Gen break open fail Generator breaker not opened alarm Gen over frq prealr Generator over frequency pre alarm Gen over frq shut
67. ime hort circuit cur arth fault cur E arth fault cur act F act delay time GEN CUR LEVEL amp Under act delay time 2 SEC GEN CUR LEVEL amp er cur act ISBL set ver cur prealarm ver cur reset E arth fault cur act F act delay time requency level urrent level act wer level GEN POWER LEVEL 4 Inder power shutdown Inder power prealarm Inder power reset er power shutdown GEN POWER LEVEL Under power shutdown 150 kVA er pover prealarm er pover reset Shutdown delay time everse power set GEN POWER LEVEL Over power prealarm 28 0 kVA 2 GEN POWER LEVEL verse pover act ev pow act delay time GEN POWER LEVEL 4 Inder power shutdown Inder power prealarm er pover prealarm er pover reset Shutdown delay time leverse power set GEN POWER LEVEL everse power act ISBL GEN POWER LEVEL 4 verse power act v pov act delay time GENERATOR General GENERATOR GENERAL Sens option gen freq Sens opt pickup Flywh All warning are latch GENERATOR GENERAL Sens option gen freq GENERATOR GENERAL Sens option gen freq Sens opt pickup F1ywh All warning are latch ENGINE tarting options rank disconnect peed settings tarting options rank disconnect peed settings ant batte lorn prior start lo of start attemp ranking time kora prior sta
68. ious buttons to select which Data display page screen is to be displayed When the Alarm shortcut button is pressed the Warning 8 Alarm display page is displayed When the Event log LOG shortcut button is pressed the Event Log display page is displayed Data display pages on the LCD display Generator Page1 GENERATOR gt 12 380V Vl 23 380V V2 220V 220V 31 380V V3 220V n load Generator Page2 GENERATOR 4 Il 26A PF1 0 84 12 23A PF2 0 80 13 25A PF3 0 82 n load Generator Page3 GENERATOR o Fq 50 0Hz Ie OA Phase seq Ll L2 L3 n load Generator Page4 GENERATOR P1 170kW P2 170kW P3 170kW n load Generator Page5 GENERATOR 4 KVAr 4 KVAr 4 KVAr load Generator Page6 GENERATOR Sl 210kVA S2 210kVA S3 210kVA n load V12 Generator voltage L1 L2 V23 Generator voltage L2 L3 V31 Generator voltage L3 L1 V1 Generator voltage L1 N V2 Generator voltage L2 N V3 Generator voltage L3 N 11 Load Current L1 12 Load Current L2 13 Load Current L3 PF1 Generator power factor L1 PF2 Generator power factor L2 PF3 Generator power factor L3 Fq Generator frequency le Earth Current Phase Seq Generator phase sequence P1 Generator active power L1 P2 Generator active power L2 P3 Generator active power L3 Q1 Generator reactive power L1 Q2 Generator reactive power L2 Q3 Generato
69. logue input 1 low pre alarm Conf Al1 sensor err Configurable analogue input 1 sensor break Conf Al2 high error Configurable analogue input 2 high error Conf Al2 high preal Configurable analogue input 2 high pre alarm Conf Al2 low error Configurable analogue input 2 low error Conf Al2 low prealr Configurable analogue input 2 low pre alarm Conf Al2 sensor err Configurable analogue input 2 sensor break E F alarm Earth fault alarm Emergency stop Emergency stop error Engine started Engine stopped Exp spare 1 alarm Exp spare 2 alarm Exp spare 3 alarm Exp spare 4 alarm Exp spare 5 alarm Exp spare 6 alarm Expansion module spare 1 error Expansion module spare 2 error Expansion module spare 3 error Expansion module spare 4 error Expansion module spare 5 error Expansion module spare 6 error Exp spare 7 alarm Expansion module spare 7 error Exp spare 8 alarm Expansion module spare 8 error Fail to start alarm Fail to start alarm Gen break close fail Generator breaker not closed alarm Gen break open fail Generator breaker not opened alarm Gen over frq prealr Generator over frequency pre alarm Gen over frq shutdwn Generator over frequency shutdown Gen over vol prealr Generator over voltage pre alarm Gen over vol shutdwn Generator over voltage shutdown Gen phase seq wrong Generator phase sequence wrong Gen stop fail Generator stop error Gen under frq preal Generator under frequency pre alarm
70. ly operate if the speed signal fails to appearduring cranking It is disabled if multiple attempts to engage is selected If the MPU fails during engine running this would result in an under speed alarm 66 LOW TEMPERATURE This output indicates that a low temperature warning has occurred 67 MAINTENANCE DUE ALARM This output indicates that the generator is now due for maintenance either because it has used all the available running hours or the periodic maintenance time has expired To clear the output a maintenance reset must be performed 68 RESERVED 69 RESERVED 70 RESERVED 71 RESERVED 72 RESERVED 73 RESERVED 74 RESERVED 75 RESERVED 76 RESERVED 77 RESERVED 78 NO LOADING COMMAND This output indicates that the unit is not calling of the generator contactor or breaker to be closed Should the unit close the generator contactor this output will become inactive 79 OIL PRESSURE LOVV PRE ALARM This output indicates that a low oil pressure warning pre alarm has occurred 80 OIL PRESSURE LOVV SHUTDOVVN This output indicates that a lovv oil pressure shutdovvn has occurred 81 CONFIGURABLE ANALOG INPUT 1 HIGH PRE ALARM This output indicates that a high analog input 1 vvarning pre alarm has occurred 82 CONFIGURABLE ANALOG INPUT 1 HIGH SHUTDOWN This output indicates that a high analog input 1 shutdown has occurred 83 OVER CURRENT PRE ALARM This output indicates that the over current pre alarm has been reached
71. minal Alternator Frequency 30 0 75 0 50 0 Hz Under freq shutdovvn Generator Under Frequency Shutdovvn 30 0 dis 75 01 43 0 Hz Under freq prealarm Generator Under Frequency Pre Alarm 30 0 dis 75 0 45 0 Hz Under freq reset Generator Under Frequency Pre Alarm Reset 30 0 75 0 46 0 Hz Over freq shutdovvn Generator Over Frequency Shutdovvn 30 0 dis 75 0 58 0 Hz Over freq prealarm Generator Over Frequency Pre Alarm 30 0 dis 75 0 55 0 Hz Over freq reset Generator Over Frequency Pre Alarm Reset 30 0 75 0 54 0 Hz Shutdown delay time Generator Frequency Shutdown Delay Time 0 0 10 0 1 01 Sec GENERATOR CUR LEVEL Generator gt Current level Min Max Default Unit Under cur set Generator Under Current Set 0 9999 1 A Under cur prealarm Generator Under Current Pre Alarm O dis 9999 dis A Under cur reset Generator Under Current Pre Alarm Reset 0 9999 5 Over cur set Generator Over Current Set 0199991 99991 A Over cur prealarm Generator Over Current Pre Alarm O dis l 99991 9990 A Over cur reset Generator Over Current Pre Alarm Reset 0199991 99801 A GEN POWER LEVEL Generator gt Power level Min Max Defaulti Unit Under power shutdown Generator Under Power Shutdown 0 415 9999 dis kVA Under power prealarm Generator Under Power Pre Alarm O dis 9999 dis kVA Under povver reset Generator Under Povver Pre Alarm Reset O 9999 51 kVA Over power shutdown Generator Over Power Shutdown Otdis l 9999 dis kVA Over power prealarm Generator Over
72. mming parameters in program mode 7 This LED shows that the load is supplied from the generator 8 This LED indicates that Generator voltage and frequency is within limits and is ready to take over the load 9 This LED indicates that the engine has started and is running 10 This LED shows that the unit is in the AUTO mode 11 This LED shows that the unitis in the TEST mode 12 This LED shows that the unit is in the MANUAL mode 13 In the MAN AUTO and TEST modes this LED indicates that the engine is starting up or is running 14 This LED shows that the unit is in the STOP mode Number Comment 15 Warning and Alarm messages shortcut button 16 Event Logs shortcut button 17 The LAMP TEST button illuminates all LED indicators 18 This button is used for showing previous parameters on the currently selected page in normal operation In Programming mode it operates as an Up button changing cursor position or Increment button increase parameter value 19 This button is used for showing previous page in normal operation In Programming mode it operates as an Left button changing cursor position 20 This button is used for entering parameter edit section and saving parameter value in programming mode 21 This button is used for showing next page in normal operation In Programming mode it operates as an Right button changing cursor position 22 This button is
73. n Max Default Unit Gen V1 offset Generator V1 Offset 20 20 01 VA Gen V2 offset Generator V2 Offset 20 20 0 Gen V3 offset Generator V3 Offset 20 20 01 VA CURRENT OFFSET User adjustment gt Current offset Mini Max Default Unit Current 11 offset Current 11 Offset 20 20 Ol Current 12 offset Current 12 Offset 20 20 0 Current 13 offset Current 13 Offset 20 20 Ol E F Current offset Earth current 13 Offset 20 20 BATTERY amp CHRG GEN VOL User adjustment gt Battery amp chrg gen vol Min Max Default Unit Batt volt offset Battery Voltage Offset 5 0 5 0 Ol V Gen chg volt offset Charge Generator Voltage Offset 5 01 5 0 0l Ver SENDER INPUTS OFFSET User adjustment gt Sender inputs offset Min Max Default Unit Oil Pressure offset Oil Pressure Offset 2 0 2 0 0 0 BAR Temperature offset Coolant Temperature Offset 20 20 0 C Conf AI1 offset Configurable Analog Input 1 Offset 200 200 0 Conf Al2 offset Configurable Analog Input 2 Offset 201 20 0 C Error Messages And Explanations Battery high vvarningl Battery high error Battery low warning Battery low error Cab temp high error Cabin temperature high error Cab temp high prealr Cabin temperature high pre alarm Cab temp low error Cabin temperature low error Cab temp low prealr Cabin temperature low pre alarm Can bus warning Can bus error Charge alterntr fail Charge alternator fail Conf Al1 hig
74. nfigurable Output 1 options 0 129 62 CONF OUTPUT 4 Outputs gt Conf output 4 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 129 9 CONF OUTPUT 5 Outputs gt Conf output 5 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 10 CONF OUTPUT 6 Outputs gt Conf output 6 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 46 CONF EXP OUTPUT 1 Outputs gt Conf exp output 1 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 CONF EXP OUTPUT 2 Outputs gt Conf exp output 2 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 CONF EXP OUTPUT 3 Outputs gt Conf exp output 3 Min Max Defaulti Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 CONF EXP OUTPUT 4 Outputs gt Conf exp output 4 Min Max Default Unit Polarity 0 No
75. nuous 8 to 32 V Max operating current is 360 mA Battery voltage can be 0 VDC for max 50 ms during cranking battery voltage should be at least nominal voltage before cranking 8 to 32 V accuracy 1 FS resolution 0 1 V 3 to 300 VAC Ph N 5 to 99 9 Hz Accuracy 1 FS Resolution 1 V 5 to 99 9Hz min 20 VAC Ph N Accuracy 0 25 FS Resolution 0 1 Hz 35 to 10000 Hz 4 to 35 volts peak continuously Accuracy 0 25 FS 5A 210mA 12V 105mA 24V Nominal 2 5W 8 to 32 V accuracy 1 FS resolution 0 1 V 0 to 1300 ohm accuracy 1 FS resolution 1 ohm 50 to 100 C accuracy 1 FS resolution 1 C USB programming and communication port CanBus communication with 1939 ECU Expansion I O module including 8 inputs and 8 outputs Ethernet Dial up GSM GPRS and Web Server modules Generator contactor relay output 8A at DC supply voltage Configurable output 5 5A at DC supply voltage Configurable output 6 5A at DC supply voltage Fuel or Configurable output 1 1A at DC supply voltage Crank or Configurable output 2 1A at DC supply voltage Configurable output 3 1A at DC supply voltage Configurable output 4 1A at DC supply voltage All transistor ouputs supplied from DC supply terminal 22 72
76. or voltage L3 N 13 Load Current L3 Fq Generator frequency kW Generator total active power Oil oressure Oil pressure sender input value Coolant temp Coolant temperature sender input value 1 3 The last page of related event log Conf Al1 Configurable Analog Input 1 value Conf Al2 Configurable Analog Input 2 value Events from 1 to 50 can be displayed sequencely with the Next and Previous buttons Example 1 Displaying all Data display pages GENERATOR gt Il 26A PF1 0 84 12 23A PF2 0 80 13 25A PF3 0 82 n load GENERATOR gt 380V V1 220V 380V V2 220V 380V V3 220V GENERATOR Fq 50 0Hz Te OA Phase seq L1 12 L3 GENERATOR 170kW 170kW P3 170kW n load GENERATOR 40kVAr 40kVAr 40kVAr GENERATOR Wh 30600 VArh 7200 n load GENERATOR 210kVA 210kVA 210kVA ENGINE il Pressure 4 3bar Temperature 30 C Speed 1500rpm n load GENERATOR 510kW 120kVAr 630kVA ENGINE gt onf AI1 965 onf AI2 40 C attery volt 12 0Vdc n load ENGINE gt en chg volt 11 8Vdc un times 7 rank times 11 ENGINE Hour Min abin temp n load ENGINE MAINTENANCE lt gt ext hours 5000 ext months 6 ast date 15 02 2011 n load J1939 VALUES gt il temper 82 00 C ct engine torq 755 oost press 2 8bar n load
77. pening Gen Shalter Gen Shalter Breaker close pulse time Gen Closed Out 3 Motorised Breakers User can select all the breaker types Parameters GEN CLOSE BREAKER CONTACT TYPE GEN CLOSE BREAKER RELAY TYPE GEN CLOSE TIMER if gen closed input selected GEN OPEN BREAKER RELAY TYPE GEN OPEN TIMER if gen closed input selected BREAKER CLOSE PULSE TIME if Gen Close Breaker Relay Type parameter is selected as 1 BREAKER OPEN PULSE TIME if Gen Open Breaker Relay Type parameter is selected as 1 TRANSFER TIME SPRING LOADING TIME RETRY NUMBER Example 1 GCB Close Diagram If Hardware Breaker Selection parameter is selected as 3 Gen Close Breaker Relay Type parameter is selected as 1 PULSE and Gen Open Breaker Relay Type parameter is selected as 1 PULSE GbCt Gen close timer brCP Breaker close pulse time brOP Breaker open pulse time sPLD Spring loading time rtNB Retry number 26 brCP brCP brCP i_brCP i brCP o brCP brCP H i le gt je si e si le si i brCP B GCB close i i sPLD H PLD EN command i i B i i Gbci i Hp DroP i GbCt GbCt GbCt Gbct Gbci open Brie i i Sie command yo 4 Feedback input GCB fail to H Example 2 GCB Open Diagram If Hardware Breaker Selection parameter is selected as 3 Gen Close Breaker Relay Type parameter is selected as 1 PULSE and Gen Open Breaker Relay Type parameter is selected as 1
78. perature emperature 2 emperature emperature 3 emperature emperature 4 emperature sender emperature 7 emperature sender bil ressure sender 9 205 R sender 1 360 R Temperature sender 3 145 R aa sender 5 OR Temperature sender 7 43 R emperature sender emperature 9 emperature sender 9 R sender 1 value 1 sender 2 value 2 sender 3 value 3 sender 4 value 4 sender 5 value 5 sender 6 value 6 AIl sender 7 AIl value 7 AIl sender 8 AIl value 8 Conf AIl sender 1 10 R Conf AIl sender 3 50 R Conf AIl sender 5 90 R Conf AIl sender 7 130 R pressure sender 1 pressure 1 pressure sender 2 ressure 2 pressure pressure 3 pressure ressure 4 pressure pressure 5 pressure pressure pressure 7 pressure pressure sender 9 pressure 9 press sender 10 ressure 1 emperature emperature 2 emperature emperature 4 emperature sender emperature 7 emperature sender emperature sender emperature 9 emperature sender sender 1 value 1 sender 2 value 2 sender 3 value 3 sender 4 value 4 AIl sender 7 AIl value 7 AIl sender 8 AIl value 8 AIL sender 9 AIl value 9 AIl sender 10 AIl value 10 Conf AI sender 9 170 R AIl sender 9 AIl value 9 AIl sender 10 AIl value 10 sender 1 value 1 sender 2 value 2 sender 3 value 3 sender 4 value 4 Conf A
79. provide feedback to allow the unit to give true indication of the contactor or circuit breaker switching status It should be connected to the generator load switching device auxiliary contact 12 GENERATOR LOAD INHIBIT This input is used to prevent the unit from loading the generator If the generator is already on load activating this input will cause the unit to unload the generator Removing the input will allow the generator to be loaded again Note This input only operates to control the generator switching device if the unit load switching logic is attempting load the generator 13 RESERVED 14 RESERVED 15 AUTO RESTORE INHIBIT When module in the AUTO mode In the event of a remote start the generator will be instructed to start and take load On removal of the remote start signal the module will continue to run the generator on load until this AUTO RESTORE INHIBIT input is removed Once the input is removed the unit will take off the load and supply and follow a normal generator stop sequence 16 AUTO START INHIBIT This input is used to provide an over ride function to prevent the unit from starting the generator in the event of a remote start occurring f this input is active and a remote start signal occurs the unit will not give a start command to the generator If this input signal is then removed the unit will operate as if a remote start has occurred starting and loading the generator If the Auto Start Inhibit signal becom
80. r reactive power L3 S1 Generator apparent power L1 S2 Generator apparent power L2 S3 Generator apparent power L3 Generator Page7 GENERATOR 510kW 120kVAr 630kVA ad Generator Page8 GENERATOR kWh 30600 kVArh 7200 n load Engine Page1 ENGINE il Pressure 4 3bar Temperature 30 C Speed 1500rpm n load Engine Page2 ENGINE gt Conf AIl 965 Conf AI12 40 C attery volt 12 0Vdc n load Engine Page3 ENGINE sb Gen chg volt 11 7 un times Crank times 11 n load Engine Page4 ENGINE Hour Min Cabin temp n load XP Generator total active power 20 Generator total reactive power XS Generator total apparent power kWh Generator active energy KVArh Generator reactive energy Oil pressure Oil pressure sender input value Temperature Coolant temperature sender input value Speed Engine speed Conf Al1 Configurable Analog Input 1 value Conf Al2 Configurable Analog Input 2 value Battery volt Battery supply voltage Gen chg volt Charge generator voltage Run times Number of generator runs Crank times Number of generator starts W Hour Min Engine running time Hour and Minute Cabin temp Cabin temperature Engine Maintenance Page ENGINE MAINTENANCE lt gt ext hours 5000 ext months 6 Last date 15 02 2011 n load 41939 Values Page1 01939 VALUES gt C ngine spee
81. r volt delay Battery Undervolts Volts Delay 0 01 9 9 1 0 Sec Over volt Battery Overvolts Warning 6 0 dis 30 0 30 01 V Over volt reset Battery Overvolts Warning Reset 6 0 30 0 29 5 V Over volt delay Battery Overvolts Delay 0 01 9 9 1 0 Sec Alt chg vvarning Charge Alternator VVarning 6 0 dis 30 0 dis V The parameters in this page are used for the battery voltage lovv and high alarms and the charge alternator voltage vvarning CANBUS ECU Engine gt CanBus ECU Min Max Default Unit Baud rate Baud Rate 0 7 4 kBaud 0 20 1 50 2 100 3 125 4 250 5 500 6 800 7 1 000 J1939 ECU type J1939 ECU Type Selection O dis 11 0 0 Disable 1 Standard 2 Volvo EMS1 3 Volvo EMS2 4 Volvo EMS2b 5 Volvo EDC3 6 Volvo EDC4 7 Deutz EMR2 8 Deutz EMR3 9 Perkins 1300 10 Perkins ADEM3 11 Perkins ADEM4 Device address Device Address 0 255 17 Engine cont address Engine Control Address 0 255 0 ECU remote control ECU Remote Control via 71939 ENABL DISBLI DISBL Speed control enable Speed Control via J1939 ENABL DISBL DISBL Oil pres cont enab Oil Pressure Control via J1939 ENABL DISBL DISBL Temp control enable Coolant Temperature Control via J1939 ENABL DISBLI DISBL Speed set point Speed Set Point Selection 1500 1800 1500 RPM Speed correction Speed Correction Value 0 100 50 Baud Rate It defines the used Baud rate No
82. ration will be similar to the Remote Start On Load function except that the generator will not be instructed to take the load This function can be used where an engine only run is required e g for exercise 2 RESERVED 3 SIMULATE LAMP TEST BUTTON This input mimic s the operation of the Lamp Test button and is used to provide a remotely located Lamp Test push button 4 SIMULATE HORN RESET BUTTON This input mimic s the operation of the Horn Reset button and is used to provide a remotely located Horn Reset push button 5 SIMULATE ALARM RESET BUTTON This input mimic s the operation of the Alarm Reset button and is used to provide a remotely located Alarm Reset push button 6 SIMULATE AUTO BUTTON This input mimic s the operation of the Auto button and is used to provide a remotely located Auto mode push button 7 SIMULATE TEST BUTTON This input mimic s the operation of the Test button and is used to provide a remotely located Test mode push button 8 SIMULATE MANUAL BUTTON This input mimic s the operation of the Manual button and is used to provide a remotely located Manual mode push button 9 SIMULATE START BUTTON This input mimic s the operation of the Start button and is used to provide a remotely located start push button 10 SIMULATE STOP BUTTON This input mimic s the operation of the Stop button and is used to provide a remotely located Stop push button 11 GENERATOR CLOSED AUXILIARY This input is used to
83. re Point 7 0 0 30 0 6 0 BAR Oil pressure sender 8 Oil Pressure Sender Point 8 0 1300 132 R Oil pressure 8 Oil Pressure Point 8 0 0 30 0 7 0 BAR Oil pressure sender 9 Oil Pressure Sender Point 9 0 1300 149 R Oil pressure 9 Oil Pressure Point 9 0 0 30 0 8 0 BAR Oil pressure sender 10 Oil Pressure Sender Point 10 0 1300 178 R Oil pressure 10 Oil Pressure Point 10 0 0 30 0 10 0 BAR Temperature sender 1 1 Temperature Sender Point 1 0 1300 579 R Temperature 1 Temperature Point 1 0 300 28 C Temperature sender 2 1 Temperature Sender Point 2 0 1300 404 R Temperature 2 Temperature Point 2 0 300 JO C Temperature sender 3 Temperature Sender Point 3 0 1300 342 R Temperature 3 Temperature Point 3 0 300 40 C Temperature sender 4 Temperature Sender Point 4 0 1300 250 R Temperature 4 Temperature Point 4 0 300 50 C Temperature sender 5 1 Temperature Sender Point 5 0 1300 179 R Temperature 5 Temperature Point 5 01 300 60 C Temperature sender 6 Temperature Sender Point 6 0 1300 136 R Temperature 6 Temperature Point 6 01 300 70 C Temperature sender 7 Temperature Sender Point 7 0 1300 103 R Temperature 7 Temperature Point 7 0 300 80 G Temperature sender 8 Temperature Sender Point 8 0 1300 TT R Temperature 8 Temperature Point 8 01 300 90 C Temperature sender 9 1 Temperature Sender Point 9 0 1300 67 R Temperature 9 Temperature Point 9 01 300 95 C Temperature sender 10 Temperature Sender Point 10 0 1300 63 R Temperature
84. requency warning pre alarm has occurred 56 GENERATOR LOW FREQUENCY SHUTDOWN This output indicates that a generator low frequency shutdown has occurred 61 57 GENERATOR LOVV VOLTAGE PRE ALARM This output indicates that a generator lovv voltage vvarning pre alarm has occurred 58 GENERATOR LOVV VOLTAGE SHUTDOVVN This output indicates that a generator lovv voltage shutdovvn has occurred 59 GENERATOR STOPPING This output indicates that the engine has been instructed to stop but has not come fo rest 60 GENERATOR OPEN BREAKER This output used to control the load svvitching device For Details see BREAKERS Page section 61 HORN OUTPUT LATCHED This output indicates that the latched hom alarm has occurred 62 HORN OUTPUT PULSED This output indicates that the pulsed horn alarm has occurred 63 LAMP TEST This output indicates that the module is performing a lamp test Once the lamp test completed the output vvill become inactive again The output can be used to feed a lamp test on external modules or panel lamps 64 CONFIGURABLE ANALOG INPUT 2 CONTROL Becomes active when the Analog Input 2 falls below the ANALOG INPUT 2 ON setting f the output is already active it will become inactive when the Analog Input 2 is above the ANALOG INPUT 2 OFF setting 65 LOSS OF MAGNETIC PICK UP SPEED SIGNAL This output indicates that the magnetic pick up signal is not sufficient to be used by the unit for speed monitoring The alarm can on
85. rmally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 CONF EXP OUTPUT 5 Outputs gt Conf exp output 5 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 CONF EXP OUTPUT 6 Outputs gt Conf exp output 6 Min Max lDefaulti Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 58 CONF EXP OUTPUT 7 Outputs gt Conf exp output 7 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 0 129 12 CONF EXP OUTPUT 8 Outputs gt Conf exp output 8 Min Max Default Unit Polarity 0 Normally Open Close To Activate 0 1 0 1 Normally Close Open To Activate Function The same as Configurable Output 1 options 01 129 12 CONFIGURABLE OUTPUTS SELECTIONS 0 NOT USED Output is not used 1 AIR FLAP CONTROL Normally used to control an air flap this output becomes active upon an Engine shutdown failure situation nactive when the set has come to rest 2 ALARM RESET The output indicates that an alarm reset being performed Once the alarm reset has been completed the outp
86. rt ISBL ickup fail delay Pickup fail delay 1 0 sec lorn prior start lo of start attemp ranking time ickup fail delay frequenc amm lind 2 ER pressure 58 ENGINE tarting options rank disconnect eed settings ant batte tarting options rank disconnect eed settings ENGINE SPEED SETS lominal speed 1500 RPM ENGINE SPEED SETS pres speed shutdown ISBL der volt 10 0 Vdc volt reset 2975 Vdc er speed shutdown er speed prealarm er speed reset IShutdown delay time Inder volt delay r volt reset ver volt delay hi ENG NE anBus ECU anBus error set laintenance oad test aud rate 1939 ECU type levice address ngine cont address Baud rate 4 rate 1939 ECU type levice address ngine cont address CANBUS ECU CU remote control peed control enable il Pres cont enab emp control enable CANBUS ECU CU remote control ISBL CANBUS ECU CU remote control peed control enable il Pres cont enab emp control enable CANBUS ECU Speed set point jpeed correction peed set point peed set point 1500 RPM CANBUS ECU Speed set point jpeed correction fault actions fault activation fault delay er varn actions sa fault actions ISBL fault actions fault activation fault delay er varn actions CANBUS ERROR
87. s time Gen Close Timer 1 250 5 Sec Gen brk open relay Gen Open Breaker Relay Type NOR PULS 0 Gen brk open time Gen Open Timer 1 250 5 Sec Break close puls time Breaker Close Pulse Time 0 0 10 0 0 5 Sec Break open pulse time Breaker Open Pulse Time 0 0 10 0 0 5 Sec Transfer time Transfer Time 0 250 21 Sec Spring loading time Spring Loading Time 1 250 3 Sec Retry number Retry Number 1 250 5 Hardvvare Breaker Selection 1 Breakers Gen breakers have only close drives and if close drive off breaker will open Parameters GEN CLOSE BREAKER CONTACT TYPE GEN CLOSE TIMER if gen closed input selected GEN OPEN TIMER if gen closed input selected TRANSFER TIME Note 1 NO NC Normally Open Normally Close 2 NOR PULS Normal Pulse Example If Hardware Breaker Selection parameter is selected as 1 For closing For opening Gen Shalter Gen Shalter Gen Closed Out J gt 5 2 User Configured Gen breakers have only close drives when want to breaker close close breaker output on and after 1 sec open breaker output on and after breaker close pulse time open breaker output will off When want to breaker open close breaker output and open breaker output will off Parameters GEN CLOSE BREAKER CONTACT TYPE GEN CLOSE TIMER if gen closed input selected GEN OPEN TIMER if gen closed input selected TRANSFER TIME Example If Hardware Breaker Selection parameter is selected as 2 For closing For o
88. set default sets Reset default sets YES NO NO Reset factory sets Reset factory sets YES NO NO Save setting to default If this parameter is selected as Yes the unit s currently parameters save as default sets After this parameter is reset automatically to No Reset default sets If this parameter is selected as Yes the unit s parameters back to default sets After this parameter is reset automatically to No Reset factory sets If this parameter is selected as Yes the unit s parameters back to factory sets After this parameter is reset automatically to No PASSWORD SETTINGS System gt Password settings Min Max Default Unit Operator passvvord Operator Passvvord 0 9999 0 Technician passvvord Technician Passvvord 01 9999 0 Operator Passvvord Use this option to change the Operator passvvord This passvvord allovvs access to operator parameters section Technician Passvvord Use this option to change the Technician password It allows access to both operator and technician parameters section Note dis disable 29 4 2 2 Generator GENERATOR VOLT LEVEL Generator Volt level Mini Max Default Unit Under volt shutdovvn Generator Under Voltage Shutdovvn 60 dis 600 3201 Vu Under volt prealarm Generator Under Voltage Pre Alarm 60 dis 600 3401 VA Under volt reset
89. t Temperature is above the Heater control OFF setting 129 REMOTE OUTPUT This output indicates that the output can be energised or de energised remotely 4 2 6 Timers START TIMERS Timers gt Start timers Min Max Default Unit Remote start delay Remote Start Delay 0 3600 4 Sec Pre heat Pre Heat 0 250 3 Sec Pre heat bypass Pre Heat Bypass 0 250 0 Min Safety on delay Safety On Delay 0 99 5 Sec VVarming up time VVarmup Time 0 250 3 Sec Horn duration Horn Duration 0 dis 999 60 Sec Chg excitation time Charge Excitation Time 0 99 cont 15 Sec Cooling fan time Cooling Fan Time 0 250 1801 Sec Idle mode time Idle Mode Time Smoke Limiting 0 dis 3600 dis Sec Idle mode time off Idle Mode Time Off Smoke Limiting Off 0 250 5 Sec Remote Start Delay This timer dictates how long the unit will wait after it has received a remote start signal before it will attempt to start This prevent un necessary starting on a fluctuating mains supply etc Pre Heat This timer dictates the duration that the pre heat output will be active before an attempt is made to start the engine Once this timer is expired cranking will commence Pre Heat Bypass This feature allows the unit to start a hot engine without performing an un necessary pre heat delay The bypass timer is triggered by the generator starting and actually being loaded If the generator started but does not achieve loading then th
90. tage over than 6 1 Vdc the unit assumes that the engine has started and the unit stop cranking Note If the charge generator input terminal 35 is disconnect this parameter selected as disabled 6 0 Vdc Crank Disconnect On Oil Pressure If the oil pressure sender over than this value or the oil pressure digital input terminal 431 is not switched to Battery the unit assumes that the engine has started and the unit stop cranking ENGINE SPEED SETS Engine gt Speed settings Min Max Default Unit Nominal speed Nominal Speed 500 50001 15001 RPM Under speed shutdown Engine Under Speed Shutdown 500 dis 5000 dis RPM Under speed prealarm Engine Under Speed Prealarm 500 dis 5000 dis RPM Under speed reset Engine Under Speed Prealarm Reset 500 5000 500 RPM Over speed shutdown Engine Over Speed Shutdown 500 dis 5000 dis RPM Over speed prealarm Engine Over Speed Prealarm 500 dis 5000 dis RPM Over speed reset Engine Over Speed Prealarm Reset 500 5000 500 RPM Shutdown delay time Engine Speed Shutdown Delay Time 0 0 10 0 1 0 Sec The parameters in this page are used for the generator speed low and high alarms Note dis disable 32 ENGINE PLANT BATTERY Engine gt Plant battery Min Max Default Unit Under volt Battery Undervolts Warning 6 0 dis 30 0 10 01 Ver Under volt reset Battery Undervolts Warning Reset 6 01 30 0 10 5 V Unde
91. te All participants on the CAN bus must use the same Baud rate 31939 ECU Type Selection The J1939 interface of this unit can be operated with different ECUs This parameter determines the operating mode of the used ECUs If this parameter is selected as disable No messages will be sent or received Note Volvo EMS2 engine types TAD734 TAD940 TAD941 TAD1640 TAD1641 TAD1642 Volvo EDC3 engine types TAD1240 TAD1241 TAD1242 Volvo EDC4 engine types TD520 TAD520 TD720 TAD720 TAD721 TAD722 Perkins engines fitted with the ADEM3 ADEM4 2306 2506 1106 2806 Note Changing above mentioned parameter becomes only effective after restarting the unit 33 ECU Device Address The unit sends 1939 request and control messages with this ID It must be changed for different ECU types according to the following table The ECU listens only to control messages if they are sent to the correct address 7 Ee Volvo EDC4 Perkins 1300 Volvo EMS2b Deutz EMR2 Perkins ADEM3 Volvo EDC3 Deutz EMR3 Perkins ADEM4 Engine Control Address This parameter configures the address of the J1939 ECU which is controlled ECU Remote Control Via 21939 f this parameter is selected as Enable The unit sends remote control messages to the ECU if the selected ECU type is supporting the 71939 Remote control Messages Available messages are engine start stop 50 60 Hz selection or Idle mode For some ECUs
92. tes that the delayed alarms now enabled Can be used to control external logic circuitry 23 DIGITAL INPUT1 ALARM This output indicates that digital input 1 alarm has occurred 24 DIGITAL INPUT2 ALARM This output indicates that digital input 2 alarm has occurred 25 DIGITAL INPUT3 ALARM This output indicates that digital input 3 alarm has occurred 26 DIGITAL INPUT4 ALARM This output indicates that digital input 4 alarm has occurred 27 DIGITAL INPUT5 ALARM This output indicates that digital input 5 alarm has occurred 28 DIGITAL INPUT6 ALARM This output indicates that digital input 6 alarm has occurred 29 DIGITAL INPUT7 ALARM This output indicates that digital input 7 alarm has occurred 30 EXPANSION CONFIGURABLE INPUT1 ALARM This output indicates that expansion configurable input 1 alarm has occurred 31 EXPANSION CONFIGURABLE INPUT2 ALARM This output indicates that expansion configurable input 2 alarm has occurred 32 EXPANSION CONFIGURABLE INPUT3 ALARM This output indicates that expansion configurable input 3 alarm has occurred 33 EXPANSION CONFIGURABLE INPUT4 ALARM This output indicates that expansion configurable input 4 alarm has occurred 34 EXPANSION CONFIGURABLE INPUT5 ALARM This output indicates that expansion configurable input 5 alarm has occurred 35 EXPANSION CONFIGURABLE INPUT6 ALARM This output indicates that expansion configurable input 6 alarm has occurred 36 EXPANSION CONFIGURABLE INPUT7 ALARM This
93. tes that the generator is not running 46 GENERATOR AVAILABLE This output indicates when the generator is ready to accept load i e after safety on and warm up timers have timed out 47 GENERATOR CLOSED AUXILIARY This output indicates that a digital input that has been configured as generator closed auxiliary is active 48 GENERATOR FAILED TO CLOSE This output source has intended to be used to indicate a failure of the generator contactor or breaker t can only be used if the unit is configured to use generator closed auxiliary feedback 49 GENERATOR FAILED TO OPEN This output source has intended to be used to indicate a failure of the generator contactor or breaker t can only be used if the unit is configured to use generator closed auxiliary feedback 50 GENERATOR HIGH FREQUENCY PRE ALARM This output indicates that a generator high frequency warning pre alarm has occurred 51 GENERATOR HIGH FREQUENCY SHUTDOWN This output indicates that a generator high frequency shutdown has occurred 52 GENERATOR HIGH VOLTAGE PRE ALARM This output indicates that a generator high voltage warning pre alarm has occurred 53 GENERATOR HIGH VOLTAGE SHUTDOWN This output indicates that a generator high voltage shutdown has occurred 54 GENERATOR LOAD INHIBIT This output indicates that a digital input has been configured as generator load inhibit is active 55 GENERATOR LOW FREQUENCY PRE ALARM This output indicates that a generator low f
94. to come to rest It monitors the Oil pressure and speed sensing sources and if they still indicate engine movement when this timer expires a Fail To Stop alarm signal is generated 4 2 7 Expansion Modules IO 1 8 MODULE Expansion modules gt IO 1 8 Min Max Default Unit Disable enable select Expansion I O Module Selection ENABLI DISBLi DISBL DIAL UP 8 ETHERNET Expansion modules gt Dial up Ethernet Min Max Default Unit Disable enable select Expansion Dal up amp Ethernet Module SelectioniENABL DISBL DISBL Call back selection Call Back Selection ENABL DISBLi DISBL GSM MODULE Expansion modules gt GSM Min Max Default Unit Disable enable select Expansion GSM Module Selection ENABL DISBL DISBL Call back selection Call Back Selection ENABL DISBLI DISBL SMS SMS Feature Enable or Disable ENABL DISBLI DISBL GPRS MODULE Expansion modules gt GPRS Min Max Default Unit Disable enable select Expansion GPRS Module Selection ENABL DISBL DISBL Call back selection Call Back Selection ENABL DISBL DISBL WEB SERVER MODULE Expansion modules gt Web Server Min Max Default Unit Disable enable select Web Server Module Selection ENABL DISBL DISBL Note dis lt disable 67 4 2 8 User Adiustment GEN VOLTAGE OFFSET User adjustment gt Gen voltage offset Mi
95. used for showing next parameters on the currently selected page in normal operation n Programming mode it operates as an Down button changing cursor position or Decrement button decrease parameter value 23 The Escape button is used for exit previous section in programming mode 24 VVhen this button is pressed the unit goes into its PROGRAMMING Mode 25 This button will silence the alarm horn after a failure has been detected 27 T is button opens or closes the gen contactor only operative when manual mode is selected 28 This button will reset the controller after a failure has been detected 29 The AUTO button is used for changing operating mode of the unit to the AUTO Mode 30 The TEST button is used for changing operating mode of the unit to the TEST Mode 31 The MAN button is used for changing operating mode of the unit to the MANUAL Mode 32 The START button is used for starting the engine when the unit is in the Manual Mode 33 The STOP button is used for changing operating mode of the unit to the STOP Mode The generatoris stopped LCD display Description Generator Page1 Current page name ua 1 toc 2 GENERATOR gt l x Measurement values 380V VI 220V j 3807 V2 5207 4 1 3807 3 220V C re 6 Engine Status or Error Messages 128x64 Dot matrix LCD display Use the Next and Prev
96. ut become inactive again The output could be used to give an external reset signal to external systems 3 AUDIBLE ALARM The output indicates that the internal sounder is operating t may be use for external sounder 4 AUTO START INHIBIT This output indicates that a digital input that has been configured as auto start inhibit is active 5 RESERVED 6 BATTERY HIGH VOLTAGE This output indicates that a battery high voltage alarm has occurred 7 BATTERY LOW VOLTAGE This output indicates that a battery low voltage alarm has occurred 8 RESERVED 9 CAN ECU POWER This output normally used to turn on the ECU sometimes via an external slave relay Some engine ECUs are permanently powered in which case the ECU Power output is used to give input to a Run or similarly named input on the ECU 10 CAN ECU STOP This output used to give input to a Stop or similarly named input on the ECU This is used as a backup stop system should the ECU Data link fail In this instance it is not possible to stop the engine using a data command as the link is not operative As a backup the STOP signal is given to the engine via a separate hardwired connection 11 CHARGE ALTERNATOR FAILURE This output indicates that a charging alternator failure has occurred 12 COMMON ALARM This output indicates that a warning electrical trip or shutdown alarm has been activated 13 COMMON ELECTRICAL TRIP ALARM This output indicates that an electrical trip alarm h
97. ut 2 will not be monitored 1 DIGITAL NC open for low Configurable Analog Input 2 2 DIGITAL NO close for low Configurable Analog Input 2 3 4 5 6 7 and 8 The Configurable Analog Input 2 input is connected to a resistive type engine mounted level temperature pressure transducer If this parameter selected as 8 USER CONFIGURED the user can input the data manually according to the sensor curve 43 SENDER LINEARISATION nputs gt Sender linearisation Minl Default Unit Oil pressure sender 1 Oil Pressure Sender Point 1 Ol 1300 15 R Oil pressure 1 Oil Pressure Point 1 0 0 30 0 0 0 BAR Oil pressure sender 2 Oil Pressure Sender Point 2 0 1300 31 R Oil pressure 2 Oil Pressure Point 2 0 01 30 0 1 0 BAR Oil pressure sender 3 Oil Pressure Sender Point 3 0 1300 49 R Oil pressure 3 Oil Pressure Point 3 0 01 30 0 2 0 BAR Oil pressure sender 4 Oil Pressure Sender Point 4 0 1300 66 R Oil pressure 4 Oil Pressure Point 4 0 01 30 0 3 01 BAR Oil pressure sender 5 Oil Pressure Sender Point 5 0 1300 85 R Oil pressure 5 Oil Pressure Point 5 0 01 30 0 4 0 BAR Oil pressure sender 6 Oil Pressure Sender Point 6 0 1300 101 R Oil pressure 6 Oil Pressure Point 6 0 0 30 0 5 0 BAR Oil pressure sender 7 Oil Pressure Sender Point 7 0 1300 117 R Oil pressure 7 Oil Pressu
98. will continue to operate Idle Mode Time Smoke Limiting This is the amount of time that the smoke limiting output will remain active for once the engine has started While the smoke limiting output is active the engine will be held at a reduced speed to minimise smoke emissions on start up Only if fitted with an appropriate Electronic Control Module Once the timer has expired the engine will be allowed to accelerate up to its normal operating speed Note dis disable cont continuous 66 Idle Mode Time Off Smoke Limiting Off This timer is started after the Idle mode timer smoke limit timer was expired This is to allow the engine to accelerate to its normal running speed without triggering an underspeed alarm etc STOPPING TIMERS Timers gt Stopping timers Min Max Default Unit Remote stop delay Remote Stop Delay 01 250 4 Sec Cooling time Cooling Time 0 dis 3600 60 Sec Fail to stop delay Fail To Stop Time 15 99 301 Sec Remote Stop Delay This timer dictates hovv long the unit vvill vvait after it has received a remote stop signal before it vvill attempt to stop This prevent un necessary stopping on a fluctuating mains supply etc Cooling Timer This is the time the generator is to run off load once the load transfer signal has ceased This gives the engine time to cool dovvn before shutdovvn Fail To Stop Time Once the unit has given a shutdown signal to the engine it expects the engine
99. workmanship This warranty is provided for a period of two years The warranty period starts from the delivery date This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely 1 3 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the device before accessing internal parts Do not clean the case with hydrocarbon based solvents Petrol Trichlorethylene etc Use of these solvents can reduce the mechanical reliability of the device Use a cloth dampened in ethyl alcohol or water to clean the external plastic case E 2 Installation Before beginning installation of this product please read the instruction manual and warnings below carefully A visual inspection of this product for possible damage occured during shipment is recommended before installation It is your responsibility to ensure that qualified mechanical and electrical technicians install this product If there is danger of serious accident resulting from a failure or defect in this unit power off the system and seperate the electrical connection of the device from the system Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented 2 1 Unit Configuration The unit can be programmed using the buttons and LCD display on the front panel or PC Software 2 2

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