CHARGE BOX 7.0
Contents
1. and a variety of closed batteries that are used in cars motorbikes and a few other vehicles e g WET with liquid electrolyte GEL with a gel electrolyte or AGM batteries with electrolyte absorbing mats The bat tery capacity ranges from 12V 14 Ah to 12 V 230 Ah or from 24V 14 Ah to 24V 120 Ah A special design feature of the device permits the battery to be re charged to nearly 100 of its capacity In addition long term connection of the battery to the charger is possible when not in use in order to maintain it in its best possible condition without damaging it The charger has a total of 6 charging modes for various batteries in various conditions This enables charg ing to be safer and more efficient In contrast to conventional products the charger has a special function that enables nearly completely flat batteries to be recharged The highest protective measures against incorrect use and short circuiting ensure safe operation Thanks to an integrated switch the charger only starts the charging process when the charging mode has been selected This means that the spark that often occurs when connecting the battery is completely avoided LOAD Before starting device up for the first time Operation O Before starting device up for the first time m Clean the battery clips Make sure that your eyes do not come into contact with rust Ensure sufficient ventilation Gaseous hydrogen can leak out when charging2. batteries with a capacity of more than 14 Ah in normal conditions The LED for the regeneration mode lights up As soon as the integrated switch is thrown the LED for the regeneration mode 7 flashes The process starts with an amperage of 16 5A 0 25 V 1 5A 11096 Note If the battery is nearly completely flat the LED for the regeneration mode 7 could flash for up to 3 hours During this time constant amper age of 1500 mA will flow into the battery in order to restore the battery s capacity After a maximum of 4 hours the regeneration mode switches itself off If the battery has still not been fully charged the charger will switch to normal charging mode mode 1 8 O Impulse charging As soon as the charger starts the charging process it automatically recognises the battery voltage It changes over to impulse charging when the battery voltage is in the area of 4 5V 14V to 10 5V 21 V This impulse charging continues until the battery voltage rises to more than 10 5 V 21 V after that the charger changes back to the charging mode selected before This process is able to regenerate most flat used or overcharged batteries so that they can be re used A Charger protection function As soon as an abnormal situation such as a short circuit regeneration process of more than 7 hours charging process of more than 41 hours battery voltage less than 4 5 V with 12 V batteries or 16 V with 24 V batteries open elect
3. or trickle charging the battery A Operation LY Connection Connect the connecting cable 2 or 3 to the connection adaptor 4 Clamp the pole red 8 0 of the charger to the pole of the battery Clamp the pole black 49 of the charger to the pole of the battery Note Make sure that the pole 8 20 or the pole 9 2 sits firmly o Connect the power cable 6 to the mains current As soon as you have connected the battery to the charger the charger automatically switches to STANDBY mode The POWER display 44 glows Note The charger has its own reverse battery protection The LED lt gt Error 1 shines when the nole 48 20 or pole 9 1 has been wrongly connected O Disconnecting o Disconnect the power cable 16 from the mains current Remove the pole black 49 of the charger from the pole of the battery Remove the pole red 48 of the charger from the pole of the battery A Select mode of operation o Press the MODE button 43 to select the mode of operation you want to have The LED for the mode of operation you want will glow steadily LOAD You can choose between the following modes of operation Mode 1 e 28 8 V 24V 3 5A Suitable for batteries with a capacity of more than 14 Ah in normal conditions Charging mode for open batteries M
4. CHARGE BOX Grae BATTERY CHARGER 7 0 AMP USER MANUAL WWW 4LOAD DE 161 BOOST Table of Content Introduction For VOUT SAN UY e Page a aienea Page Scope of delivery e ERN EAE a Page e e E ER O n Page Lo A Page Safety AI E II A Page sd na Page Before starting device up for the first time Page Operation OE OC HOM reel Eo OO A en Page ae Page Select mode Page State or CNAE AA oo Gade teed E OO Page Meme charging PLN nie Page Regeneration mode 16 V BOOST occccoccccccccnnccoccnonoconocononccnorononarnnenononononos Page e Page Charger protection function Page Overheating PFOTECHON naar a nen nad Page Memory Page Average charging et Page A A Page DISPOSA nina parao Page Information A CO A Page 14 14 14 14 15 15 16 GB 13 Introduction The following pictogrammes symbols are used in these operating instructions LL Always heed warning labels and safety instructions Caution Danger of electric shock Hazardous voltage danger to life A Risk of fire Battery charger CHARGEBOX 7 0 Keep children and other people away from the battery charger durin
5. F and for most GEL batteries The LED for Mode 1 42 lights up As soon as the integrated switch is thrown the appropriate LED for the state of charge also comes on see State of charge The charging process starts with an amperage of 3 5 A As soon as the battery has been fully charged 28 8 V the following LEDs light up a 2 G m and 5 The charger changes over to trickle charging If the voltage of the battery falls below 25 6 V the charging process starts up again with an amperage of 1 5A until the battery has been fully charged again 28 8 V Mode 2 29 4V 24V 3 5A Suitable for batteries with a capacity of more than 14 Ah in cold conditions or also for many AGM batteries with electrolyte absorbing mats with a Capacity of more than 14 Ah The LED for Mode 2 lights up As soon as the integrated switch is thrown the appropriate LED for the state of charge also comes on see State of charge The charging process starts with an amperage of 3 5A As soon as the battery has been fully charged 29 4 V the following LEDs light up a 2 3 m 4 and Mm 6 The charger changes over to trickle charging If the voltage of the battery falls below 25 6 V the charging process starts up again with an amperage of 1 5A until the battery has been fully charged again 28 8 V Mode 3 14 4V 12V 7A Suitable for batteries with a capacity of more than 14 Ah in normal conditions Charging
6. c acid upon contact with the battery Do not look directly at the connected battery GB 15 Safety Wear protective goggles Wear protective gloves If your eyes or skin come into contact with sul phuric acid rinse the affected part of the body with plenty of clear running water and seek im mediate medical assistance Protect yourself from an electric A shock When connecting the charging station use a screwdriver and a spanner with an insulated handle Caution Risk of injury Do not use the charger to charge dry cell batteries On no account should you take the charger apart A charger that has not been properly assembled can lead to a life threatening electrical shock Do not use the charging station for charging or trickle charging a damaged or frozen battery Before connecting to the mains make sure that the mains current is equipped with standard 230 V 50 Hz PEN conductor a 16 A fuse and a residual current circuit breaker Only touch the pole connecting cables and in the insulated area Only carry out the assembly maintenance and servicing of the charging station when it is dis connected from the power supply Do not position the charging station near a fire or subject it to heat or to long term temperatures exceeding 50 C The output capacity of your charging station is automatically reduces at high temperatures Do not cover the charger Protect the electrical contacts of the battery against sho
7. d or plug A Caution A damaged power cord causes danger to life by electric shock f damaged have the power cord repaired by authorised and trained technicians only Do not allow toddlers or children near the charging station without super vision Children cannot assess the potential danger in the handling of electrical equipment Children or persons who lack the knowledge or experience to use the device or whose physical sensory or intellectual capacities are limited must never be allowed to use the device without supervision or instruction by a person responsible for their safety El Explosion hazard Protect yourself from a highly explosive oxyhydrogen gas reaction Gaseous hydrogen can leak from the battery during the charging and discharging process Oxyhydrogen gas is an explosive mixture of gaseous hydrogen and oxygen The result is the so called oxyhydrogen reaction upon contact with open fire flames embers or sparks Carry out the charging or discharging procedure in a wellventilated room protected from the weather Make sure that there are no sources of open fire flames embers or sparks in the vicinity when charging or discharg ing batteries E Danger of explosion and fire Make sure that explosive and flammable substances e g petrol or solvents can be ignited when using the charging station A Danger of chemical burns Protect your eyes and skin against chemical burns caused by acid sulphuri
8. e with 12V plug pole connecting cable ring terminal red pole connecting cable ring terminal black pole alligator clip red 1 pole alligator clip black 2 Connecting cable ring terminals 3 Connecting cable connecting terminals Connection adaptor A Technical data Primary Rated input voltage Starting current Rated input current Power consumption Secondary Rated compensating voltage Charging voltage Charging current Rated equalising current Ripple Reverse current System of protection Battery type Battery capacity Fuse internal Noise level Ambient temperature Dimensions 220 240 V 50 60 Hz lt 50A max 1 2A actual value 135W 12V 24V 28 8 V 29 4V 2 14 4V 14 7V 0 25 V 13 6V 16 5V 0 25 V 7A 10 5A 10 3 5 A 10 3A 10 1 5 A 10 3 5A 7A max 150 mV lt 5mA no AC input IP 65 dustproof waterproof 12V 24 V lead acid batteries AGM GEL MF open and VRLA 12V 14 Ah 230 Ah 24V 14Ah 120 Ah 10A gt 50dB 0 40 C 200x80x50 mm I x w x h Reverse current is the current that the charger uses from the battery when it is not connected to the mains current FOAD Introduction Safety Noise figure is the nuisance value of the current and voltage O Safety Safety information Do not operate the appliance with a damaged cable power cor
9. g its operation A Introduction 0 For your safety T Read the directions for use through carefully LJ Intended use The CHARGEBOX 7 0 is suitable for charging and trickle charging 12V and 24 V lead storage batteries with electrolytic solution AGM or gel Use the charger in a well ventilated room The manufacturer is not liable for any damage arising from improper use The device is not intended for commercial use 14 GB Read the operating instructions a Explosive material wo Watts effective power Hz Hertz mains frequency Direct current Type of current and voltage Dispose packaging and appliance in an A Scope of delivery Amps Amp hours Milliamps environmentally friendly way CHARGEBOX 7 0 charger Power cable with mains plug Charging cable with 2 connecting terminals Charging cable with 2 ring terminals Charging cable with 12 V plug Storage bag depending on the model Directions for use SS Q Description of parts Error 2 mm Charging 25 Charging 50 4 mm Charging 75 5 Trickle charging 100 6 SUPPLY LED Electrical power supply D Regeneration mode 16 V BOOST Maintenance mode 13 6 V SUPPLY Mode 4 14 7V Mode 3 14 49 Mode 2 29 4V 2 Mode 1 28 8 V 3 MODE button POWER display ON OFF 45 Charger LOAD Power cable with mains plug 7 Charging cabl
10. hat your device remains safe to use We reserve the right to make technical modifications in the course of product development 20 GB
11. icated on the charger as follows o Z MO 4 O A Trickle charging 13 6 V SUPPLY Note In this mode the charger has overload protection max 6 0 A Note As soon as the output voltage falls below 4 5V the charger automatically switches to STANDBY mode Caution There is no reverse battery protection in this mode see Connecting Suitable for maintaining the state of charge of batteries with a capacity of more than 14 Ah in normal conditions or for an electrical power supply of 13 6V 5A 12V SLA batteries sealed lead acid batteries The LED for the maintenance mode 8 lights up As soon as the integrated switch is thrown 18 GB steady glow steady glow steady glow steady glow steady glow Oot sach steady glow steady glow steady glow steady glow 100 the LED for the maintenance mode 8 flashes The process starts with an amperage of 13 6A 0 25V 5A 11096 Using it as a power source Press the MODE button 8 down for about 3 seconds The LED for the maintenance mode 8 lights up As soon as the integrated switch is thrown the LED for the SUPPLY 6 lights up The electrical power supply starts with an amperage of 13 6A 0 25V 5A 11096 LY Regeneration mode 16 V BOOST Note This mode is only suitable for 12 V batteries Note In this mode the batteries have to be charged fully Suitable for the regeneration of completely flat
12. mode for open batteries MF and for most GEL batteries The LED for Mode 3 0 lights up As soon as the integrated switch is thrown the appropriate LED GB 17 Operation for the state of charge also comes on see State of charge The charging process starts with an amperage of 7A As soon as the battery has been fully charged 14 4 V the following LEDs light up a 2 5 4 and W The charger changes over to trickle charging If the voltage of the battery falls below 12 8 V the charging process starts up again with an amperage of 1 5A until the battery has been fully charged again 14 4 V Mode 4 14 7V 12V 7A Suitable for batteries with a capacity of more than 14 Ah in cold conditions or also for many AGM batteries with electrolyte absorbing mats with a capacity of more than 14 Ah A State of charge The LED for Mode 4 9 lights up As soon as the integrated switch is thrown the appropriate LED for the state of charge also comes on see State of charge The charging process starts with an amperage of 7A As soon as the battery has been fully charged 14 7V the following LEDs light up 2 G m and 5 The charger changes over to trickle charging If the voltage of the battery falls below 12 8 V the charging process starts up again with an amperage of 1 5A until the battery has been fully charged again 14 4V The state of charge of the connected battery is ind
13. ric circuit or reversed polarity occurs the charger switches over to STANDBY LOAD Operation Maintenance mode If you do not input any other setting the system will remain on STANDBY With reversed polarity the LED lt gt Error Q will light up This way the sparks that often arise during the connection process are avoided A Overheating protection If the appliance becomes too hot during charging the power output is automatically reduced This protects the appliance from damage LY Memory function Note The memory function is not active in mainte nance and regeneration mode The charger has a memory function As soon as the charger has been connected to the mains supply it automatically switches to the mode of operation last used Due to the variety of different batteries and conditions we recommend you check the mode of operation carefully and make any manual adjustments if necessary See Selecting mode of operation O Average charging time LJ Maintenance The appliance is maintenance free GB 19 Disposal Information AU Disposal environmentally friendly materials that can be disposed of at a local recycling centre The packaging is wholly composed of Y Do not dispose of electrical a appliances in household waste A Information O Servicing Have your device repaired only by quali fied specialist personnel using original manufacturer parts only This will ensure t
14. rt circuiting Do not place the charging station driectly on or next to the battery Set the charger up as far away from the battery as the charging cable allows Protect yourself from electric A shock Never touch both alligator clips at the same time when the charger is operating Remove the power cable from the socket before connecting the charging cable to the battery or disconnecting the cable from the battery After completing the charging and floating charge operation on a battery permanently installed in the vehicle first disconnect the cable of the negative minus pole black of the charger from the negative minus pole of the battery m Always turn your face away from the battery when you connect the charging cable to the battery m Incase of malfunction or damage immediately disconnect the charging station from the mains m Have the charging station repaired by authorised and trained specialists only Please contact the service department for your country Before connecting the charging station read the information on battery maintenance in the operating instructions of the battery Before connecting the charging station to a bat tery permanently installed in a vehicle read the information on electrical safety and maintenance in the operating instuctions of the vehicle Disconnect the charger from the mains current and the battery when not in use U Properties This device is designed for charging open batteries
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