User Manual - Hedland Flow Meters
Contents
1. AS suie160 Iy suojjeg EIS 4153107 7 W 21870 SIN VWOZMOT4 14 110 ad 1531 3591 HOW suojjeg HIDE SHATT 54911 HIDL 18301 SNOT 5 VW 4 lt lt 4 4 lt lt lt lt lt November 2013 28 User Manual FLOW VS PRESSURE DROP Petroleum Fluids 30 11 1 4 1 1 2 20 300 10 150 3 0 10200 100 3 4 1 Reverse Flow 1 1 4 1 1 2 Reverse Flow er TW a a a a a 60 tc tc tc a a a tc tt 40 tc gt o 7 o o eo o tc tc tc a a a 0 0 0 10 20 30 40 0 25 50 75 100 15150 FLOW FLOW FLOW The pressure drop curves are valid for fluids with density and viscosity similar to factory test fluids Fluids especially with higher viscosity than theses test fluids will yield a higher pressure drop through the flow meter and piping system per a given flow volume A system must have adequate fluidic horsepower available to move the system fluid at a prescribed rate at a pressure adequate to overcome all pressure reducing devices including the flow meter November 2013 Page 29 MR Flow Transmitter Phosphate Ester e 1 2 Reverse Flow gt en e PRESSURE DROP PSI2. ou x 03 01 rox 1 9 001 10 0 2 3 MMA 1 VID pueg 13 34H 1994 GML SHT VOLTA AW JI RO 14 THON suojjeg 5 NME BIT 110 12 3 ENL HIW WW JI 12 1531 HEN HIDE ar 16101 ENT THE 27 November 2013 MR Flow Transmitter D ONILLAS pun lt X sjeadde WYYDOYd hun uonnq NNIW pue 55924 iei 00000 sjuswanu EEE LNO WD 21 2 0 5 4 0 HW Ze h yuoc v apowindino AOL ae NOILINNJ Q32NVAGV LOL SHOA OL AOL SHOA 0 3e AO CORE MH seu 735 000700071 x 93 000 001 3 000 0L x t3 000 1 3 00Lx c3 0LX 13 GEM ou x 03 of 01 1 3 55 001 100 2 3 MMA EI 1 MMHI 110 pueg 13 30H 1994 233u53a 1934 1931 UOIIIIW 2224940 W NI 14 THEW u HS 5 YHE NIT 19 8 MMHI 110 pueg 13 1994 ENSE 549311 SHOA S 3e 15315 0 SYOA 5
3. 30 FLOW e o v o n N 100 3 4 1 Reverse Flow 4 40 _ 80 S 60 a 3 30 2 2 20 20 0550 a 22 0 10 20 30 40 FLOW PRESSURE DROP PSI 1 1 4 1 1 2 Reverse Flow 10 150 10 100 330 25 10 75 5 50 50 75 10 15 150 FLOW November 2013 API Oil November 2013 4 40 3 31 2 20 10 100 10 75 5 50 3 30 25 50 75 100 User Manual Page 31 MR Flow Transmitter Water Based Fluids By 20 180 60 1 2 Reverse Flow 100 3 4 1 Reverse Flow 1 1 4 1 1 2 Reverse Flow 100 9 d 30 8 55 n o 2 2 5 a a 60 5 gt gt 50 a D 2 40 tc tc 5 0 0 0 5 10 15 0 25 50 75 100 125 150 FLOW GPM FLOW GPM FLOW GPM Page 32 November 2013 User Manual 15 150 10 100 November 2013 Page 33 MR Flow Transmitter Air Compressed Gases 25 3 30 15
4. 30 November 2013 Page iii MR Flow Transmitter ae a ne ae Be he 31 Water Based Fluids rasoi ans acre ana a ew hat alee Pha 32 Water c r 33 Caustic and Corrosive Liquids asa m as dada ern Che EE ES RUPEE RUE RRR RE 33 Air Compressed Gases uu dara aida ROS IUE ea OR ae GR e Da a alee 34 Air Causticand Corrosive Gases 4323 a man ae ER ERR RES ARERR RE Raa eee 34 Page iv November 2013 User Manual INTRODUCTION The MR flow transmitter is a state of the art microprocessor based variable area flow meter It combines the rugged proven technology of a piston type variable area flow meter with solid state circuitry including Non contact sensor electronics Electronic signal conditioning circuit Digital flow rate and total indication Proportional analog output The product is sealed against industrial contamination by aNEMA 12 and 13 IP 52 54 rated enclosure and is available for either liquid or gas service The MR flow transmitter is capable of calculating and displaying both flow rate and total accumulated flow The flow rate and total flow can be displayed in any of the user selectable measurement units The monitor s large 8 digit numeric liquid crystal display makes extended range viewing practical The second 8 character alphanumeric disp
5. After installation rotate the transmitter by hand to view the display See Figure 6 7 Capture the zero flow position on the meter cone using the ZERO CAPTURE procedure wk WN Place wrench transmitter flats on the same side plumbing is being tightened Never place wrench on transmitter flats opposite plumbing being tightened Figure 5 Installing the meter Page 10 November 2013 November 2013 User Manual Place wrench on transmitter flats on the same side plumbing is being tightened Never place wrench on transmitter flats opposite plumbing being tightened Figure 6 Rotating meter Page 11 MR Flow Transmitter OPERATION Operating the Meter The monitor has two modes of operation referred to as RUN mode and PROGRAM mode as indicated on the display screen readout Normal operation will be in the run mode To access the program mode press MENU until the first programming screen DISPLAY appears NOTE PROGRAM appears on left side of display After programming the meter password may be entered to prevent unauthorized access to programming Normal Operation RUN Mode During normal operation the transmitter will show RUN on the left side of the display In RUN mode the flow rate and total flow will alternate being shown as the default The meter can also be set to show only flow rate or only flow total 00000000 O 6 MENU gt enter Programming Buttons Figure 7 Programm
6. Figure 10 System schematic DETERMINE FLOW RATES USING DIFFERENT PRESSURES amp TEMPERATURES Where f Conversion Factor for Inlet Pressure scfm indicated scfm actual f Conversion Factor for Inlet Pressure fixfixfs f Conversion Factor for Inlet Pressure Table 1 Temperature Correction Factor f Operating Pressure psig 25 50 75 100 125 150 175 200 225 250 BAR 1 7 3 5 5 2 6 9 8 6 10 4 12 1 13 8 15 5 17 2 kPa 172 345 517 689 862 1034 1207 1379 1551 1724 f 1 700 1 331 1 131 1 00 0 902 0 835 0 778 0 731 0 692 0 658 f 114 7 f 7 914 f 790 857 1 1 un 14 7 psig 1 014 BAR 101 357 kPa Table 2 Temperature Correction Factor F 10 30 50 70 90 110 130 150 170 190 C 12 2 1 1 9 9 21 0 32 1 43 54 65 76 88 f 0 942 0 962 0 981 1 00 1 018 1 037 1 055 1 072 1 090 1 107 November 2013 Page 19 MR Flow Transmitter 460 F 273 f2 530 293 Table 3 Specific Gravity Correction Factor f f3 JSp Gr Table 2 Conversion factors NOTE Table 2 is included to show the correction algorithms include in the program to perform pressure temperature and specific gravity corrections When configuring the MR flow transmitter enter the actual operating pressure temperature and specific gravity values not the correction factors Page 20 November 2013
7. User Manual LIQUIDS Correction Factor g Fluid 2 3 5 8 5 5 Gravity Oil Water 5 5 gt lt 5 Acetic Acid Air Free 1 06 0 909 0 971 G N R R R R C N R Acetone 0 79 1 053 1 125 R R R R N R N R R Alcohol Butyl Butanol 0 83 1 027 1 098 C C R R C R R R R Alcohol Ethyl Ethanol 0 83 1 027 1 098 C C R R C R R N R Ammonia 0 89 0 992 1 060 R C R R N R N R Benzine 0 69 1 127 1 204 R R R N N R R Carbon Disulphide 1 26 0 834 0 891 R N R R R N N R R Castor Oil 0 97 0 950 1 015 R R C R N R Cotton Seed Oil 0 93 0 970 1 037 R R R R N R R R Ethylene Glycol 50 50 1 12 0 884 0 945 R R R R R R R C R Freon Il 1 46 0 774 0 828 R R R R R N R R R Gasoline 0 70 1 119 1 195 R R R R R N C R R Glycerin 1 26 0 834 0 891 R R R R R R R C R Kerosene 0 82 1 033 1 104 R R R R R N R R R Liquid Propane LPG 0 51 1 310 1 400 R R R R R N N R R Mineral Oil 0 92 0 976 1 042 R N R R R N R R R Naphtha 0 76 1 074 1 147 R N R R R N C R R Perchloroethylene 1 62 0 735 0 786 C N R R R N N N R Petroleum Oil 0 876 1 000 1 068 R R R R R N R R R Phosphate Ester 1 18 0 862 0 921 R R R R N R N R R Phosphate Ester Base 1 26 0 833 0 891 R R R R N R N R R Phosphoric Acid Air Free 1 78 0 701 0 749 N N R N R N R N R Sea Water 1 03 0 922 0 985 N N
8. 10 100 25 250 15 150 0 50 100 150 200 250 Page 34 1 2 50 15 10 100 0 25 50 75 100 125 150 400 600 800 0 25 50 75 100 125 150 400 600 800 November 2013 User Manual INTENTIONAL BLANK PAGE November 2013 Page 35 HEDLAND is a registered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding con tractual obligation exists 2013 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 Mexico Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 Mexico DF Mexico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Czech Republic Badger Meter Czech Republic
9. Volts DC Output Signal 0 10 Volts DC Output Signal The output mode selected is determined by the type of peripheral device being connected to the MR flow transmitter The displayed name is OUT MODE and is viewed or changed using the List Item Selection Procedure NOTE Setup prompts and descriptors for configuring and calibrating the analog output will correspond to the output mode selected November 2013 Page 15 MR Flow Transmitter Password Password protection prevents unauthorized users from changing programming information Initially the password is set to all zeros Its displayed name is PASSWORD and is viewed or changed using the Numeric Value Entry Procedure Restore Defaults This feature allows you to restore factory calibration data Its displayed name is RES DFLT To restore factory calibration data select YES then press ENTER Advanced Programming Descriptions Advanced programming allows the user access to re configure the analog output Calibration of the analog output is preset at the factory but can be changed to customize calibration for your installation To access the Advanced Programming Options press and hold MENU for approximately 3 seconds until DISPLAY is viewed on the display panel The programming menus will begin with display mode DISPLAY and continue as described above through output mode OUT MODE After output mode has been entered Advanced Programming starts with the following Calibration of Analog Ou
10. cover screw tightening sequence Use at least a 200 mesh 74 micron filter The transmitter will allow particulate to pass that would jam most valves and flow controls Systems that do not have filtration should be equipped with at least a 200 mesh 74 micron filter Most hydraulic systems already have much finer filtration Dirt ferrous metal or sealing agents such as Teflon tape may lodge and cause malfunction If the meter is jammed at a fixed position follow cleaning and maintenance instructions Do not use thread locking compounds as thread sealant Do not install the transmitter near turbulence producing fittings such as elbows reducers or close coupled valves The transmitter does not require flow straighteners or special lengths of straight inlet outlet piping to stabilize turbulent flow patterns However to assure maximum operational reliability avoid installation of elbows valves and or reducers immediately adjacent to the meter inlet Do not install the transmitter near fast acting valves Fast acting valves have the potential to create high magnitude hydraulic pressure spikes These spikes can damage the internal components of the meter resulting in inaccuracies or malfunction Do not allow unidirectional transmitters to be operated against the direction of the flow arrow The standard transmitter is a unidirectional flow meter The piston acts as a check valve to block flow in the reverse direction This causes an excessive
11. 1 23 ou x 03 51 spunod 01 0 ssew 0014 10 0 2 3 MMHI FI 1 aonbry UID pueg 14 3994 YONI IW JI 14 JIHU ad EM 5 HOW spunod 51907 eee See ST 451 152254 MYA NI Puegionbn SE 2614 SNS 254 NM TIO pueg 14 1994 SMITEN SISHTUOIIIIW 34 HOW 14 HIW 5 5 s ay SNOTHI suojjeg anchno 1591 444 02 MWOZMO 1931 Hin VW November 2013 Page 26 User Manual 5 ajbuis SYOAOL 153101 0 indino aeque LNO WD SHOA S 24 01 0 5 5 0 EN Ach apow Ind no LNO SHOA SIE MOL AS SOA 0 AO MO14 andino sat OZ VIWOZMOT4 VWt JWVYN NILLIS sjeadde vonng NN3W pue 55214 NOILDNN3 Q32NVAGV 000700071 x 93 000 00L 53 00001 X v3 000 L 3 00Lx e3 0Lx 13
12. C C N R R R R Synthetic Petroleum Base 1 00 0 936 1 000 R C R R R N R R R Water 1 00 0 936 1 000 N R R R N R R R R Water Glycol 50 50 1 07 0 905 0 967 R R R R R N R R R Water in oil 0 93 0 970 1 037 R R R R N R R R R R Recommended N Not Recommended C Consult Factory Table 3 Liquids Fluid selection chart November 2013 Page 21 MR Flow Transmitter LIQUIDS E 5 Fluid Specific Correction 4 7 5 5 5 Gravity Factor E Q EE 5 lt 5 Air 1 0 1 000 R R R R R R R R R Argon A 1 38 1 175 R R R R R R R R R Carbon Dioxide CO 1 53 1 237 R R R R R R R R R Freon 11 CCIF 4 92 2 218 R R R R R R R R R Freon 12 CCIF 4 26 2 060 R R R R R R R R R Helium HE 0 14 0 374 R R R R R R R R R Hydrogen H 0 07 0 265 R R R R R R R R R Natural Gas 0 60 0 775 R C R N C R R Nitrogen 0 97 0 985 C C R R R R C R R Oxygen 1 10 1 049 R R R R R R R R R Propane C H 1 57 1 253 R R R R R N N R R R Recommended N Not Recommended C Consult Factory Table 4 Gaseous fluid selection chart eu Figure 11 Dimensions Page 22 November 2013 User Manual A B H J K Nominal Length Length Length Width Width Width Width Depth Offset Hole Dia Por
13. HEDEAND MR Flow Transmitter HEDEAND MIR Flow Transmitter 3500 PSI 241 BARS MAX OIL gt Badger Meter XMT UM 00498 EN 02 November 2013 U 5 r M a n u a MR Flow Transmitter Page ii November 2013 User Manual CONTENTS Introduction PET 5 Safety Information ae ra PER 5 Unpacking ndilnspection sat x _____________ 5 Installation a RR 6 Installation Recommendations RU Gm wa el ae ent 7 ElectricallConnections lt ee ira 7 Schematies oen duy di adhe ar qe ui d dod s 8 Installing the Transmitter ey Gy gy carn Rebate a ee hate ea DPMS heran xu exse 10 ERE ee Gad 12 Operating the Meter us eh ace ere han ep een doe eRe nwt 12 Normal Operation RUN Mode 4 p Ra de SRG de die nan rte an 12 Programming Operation PROGRAM 12 Cover R moval Reinstallation e ee 4 4 44 eee eee Rk hu da Bis 13 Programming Procedures esor uresa senne RGA ASS CPE REESE Own we 13 List Item Selection Proc dure bw ele ae Ob ae o en HE 13 Numeric Value Entry Procedure i3 vp a ERE ala cee Pade ae Y q
14. ING A DEADHEADING SITUATION IF THE DIFFERENTIAL PRESSURE MAGNITUDE IS GREAT ENOUGH DAMAGE TO THE INTERNAL PARTS OF THE METER WILL RESULT Page 6 November 2013 User Manual Installation Recommendations The transmitter is a simple device to install However the following measures are recommended for reliable trouble free operation Align pipe accurately Piping should be accurately aligned and of correct length The high pressure body of the transmitter can withstand shock and flow pressure pulsation However the piping should be firmly supported by external mounting brackets both upstream and downstream of the meter to avoid any pipe flexing actions that could reduce meter life Use rigid mounting If the transmitter inlet or outlet are to be rigidly mounted and the opposing port is to be connected to flexible hose the end connected with the flexible hose must be rigidly mounted Use Teflon tape for sealing NPT fitting Install unions Install a union near the inlet or outlet of the transmitter This will facilitate quick easy meter removal and inspection during periodic maintenance procedures Ensure the fluid is traveling in the direction of the flow arrow See Figure 4 NOTE The MR flow transmitter display board can be rotated 180 for optimal viewing Simply remove the MR flow transmitter cover disconnect the ribbon cable rotate the display board 180 reconnect the ribbon cable and reinstall cover See Figure 10 for
15. NTER Used to enter menus to change configurations and to save programming information NOTE If any input value exceeds the meter s capabilities the LIMIT indicator will begin to flash indicating an invalid entry Press ENTER once to return to the entry screen to reenter the value Cover Removal Reinstallation It is necessary to remove the MR flow transmitter cover to access the programming keys Use a Phillips screwdriver to remove the four screws that hold the cover in place turning them counterclockwise When programming is completed reinstall the cover To properly seat the built in cover gasket tighten the cover screws clockwise in a crisscross pattern as shown in Figure 8 Figure 8 Cover screw tightening sequence Programming Procedures The MR flow transmitter has been programmed at the factory according to the specifications that were provided at the time of order No further programming is required unless a change has occurred in the original specifications If programming is required the MR flow transmitter allows two basic sets of programming procedures 1 List Item Selection 2 Numeric Value Entry List Item Selection Procedure NOTE If you are already in PROGRAM mode and the selection to be viewed or changed is already displayed proceed to step 3 below If you are in PROGRAM mode and the selection to be viewed or changed is not displayed press 4 or G gt and repeat pressing until the desired selection appears P
16. OGENATED HYDROCARBONS KETONES OR ESTER BASED FLUIDS ON POLYCARBONATE LENS FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE TRANSMITTER 4 Remove the inlet port cap wave spring retaining ring and cone assembly from the transmitter body Figure 9 5 Gently push the body towards the outlet port 6 The piston inner magnet and transmitter spring are secured within the transmitter body with a retaining ring Remove the retaining ring with a small screwdriver then the internal components can be removed from the body Figure 9 NOTE If internal parts do not slide freely from cartridge use a wooden dowel inserted into the outlet port of the meter to push parts out 7 Place all parts on a clean work surface Clean and inspect all parts Replace any that appear worn or damaged Check inlet port O ring for damage and replace if required FIELD REPLACEMENT OF THE SPRING METERING CONE AND OR PISTON MAGNET ASSEMBLY MAY RESULT IN CHANGES TO THE CALIBRATION OF THE FLOW METER 8 Reassemble the transmitter by inserting the transmitter spring into the body followed by the piston inner magnet assembly A slight compression of the piston against the spring is required during installation of the retaining ring 9 Gently push body assembly into the outlet end of the transmitter enclosure The flat surface of the body output port should be flush with the transmitter enclosure opening 10 With the transmitter positioned vertically o
17. Temperature Units is used in conjunction with Operating Temperature in gas applications to compensate for the actual temperature of the gas being measured at the meter The meter allows the selection of the operating temperature units F or C Its displayed name is TMP UNIT and is viewed or changed using the List Item Selection Procedure Operating Temperature Displayed for GAS meters only Operating Temperature is used in conjunction with Operating Temperature Units in gas applications to compensate for the actual temperature of the gas being measured at the meter Enter the operating temperature in either F or C depending on the Operating Temperature Units selected Its displayed name is OP TEMP and is viewed or changed using the Numeric Value Entry Procedure Specific Gravity Correction Factor Specific Gravity is used to compensate for the specific gravity of the liquid or gas being measured with the meter Its displayed name is SP GRAV and is viewed or changed using the Numeric Value Entry Procedure Damping The Damping factor is increased to enhance the stability of the flow readings Damping values are decreased to allow the flow meter to react faster to changing values of flow This parameter can range from 0 to 99 factory default is 0 Its displayed name is DAMPING and is viewed or changed using the Numeric Value Entry Procedure Output Mode The MR flow transmitter offers three analog output modes 4 20 mA Output Signal 0 5
18. chaser November 2013 5 MR Flow Transmitter INSTALLATION THIS PRODUCT SHOULD BE INSTALLED AND SERVICED BY TECHNICALLY QUALIFIED PERSONNEL TRAINED IN MAINTAINING INDUSTRIAL CLASS FLOW INSTRUMENTATION AND PROCESSING EQUIPMENT READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING THE UNIT IF YOU HAVE ANY QUESTIONS REGARDING PRODUCT INSTALLATION OR MAINTENANCE CALL YOUR LOCAL SUPPLIER FOR MORE INFORMATION DISCONNECT ELECTRICAL POWER BEFORE OPENING WIRING ENCLOSURE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR DAMAGE TO THE EQUIPMENT ALL WIRING SHOULD BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND MUST CONFORM TO ANY APPLICABLE STATE AND LOCAL CODES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR DAMAGE TO THE EQUIPMENT AIR GAS METERS ARE NOT OXYGEN CLEANED USE WITH OXYGEN MAY CAUSE HAZARDOUS OR EXPLOSIVE CONDITIONS THAT MAY CAUSE SERIOUS PERSONAL INJURY AND OR DAMAGE TO THE EQUIPMENT THIS METER MAY CONTAIN RESIDUAL AMOUNTS OF TEST FLUID AT THE TIME OF SHIPMENT THIS FLUID SHOULD BE REMOVED PRIOR TO INSTALLATION AS THE FLUID MAY BE INCOMPATIBLE OR HAZARDOUS WITH SOME LIQUIDS OR GASES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE EQUIPMENT THIS STANDARD METER IS UNIDIRECTIONAL ATTEMPTS TO FLOW FLUIDS IN THE OPPOSITE DIRECTION OF THE FLOW ARROW WILL RESULT IN THE METER ACTING AS A CHECK VALVE CREAT
19. do not have external sensor excitation available Page 8 Outlet Port Display Board Transmitt Connectc Sensor Board v Figure 2 Terminology November 2013 November 2013 User Manual External DC Sensor Excitation Example Chart Recorder Schematic 1 4 20 mA connection using targets power supply Sensor Excitation Na Example Chart Recorder Schematic 2 0 5 Vdc or 0 10 Vdc connection using targets power supply Fuse 0 05 A Fast Excitation Green Voltage 4 20 mA Input Example Chart Recorder Schematic 3 4 20 mA connection using targets external power supply Example Excitation Chart Recorder Voltage Schematic 4 0 5 Vdc or 0 10 Vdc connection using targets external power supply Figure 3 Wiring diagrams 9 MR Flow Transmitter Direction Arrow Inlet Port Figure 4 Flow direction arrow Installing the Transmitter Disconnect the electrical power from the target system before making or changing any transmitter connections Use 0 05 A fast acting fuse if non current limited power sources are used Terminate cable shield connection at either DC ground or earth ground Mount the transmitter so fluid is traveling in the direction of the flow arrow See Figure 4 Install unit in desired location Use wrench on transmitter flats to hold the unit in place during installation DO NOT TURN the transmitter using the wrench See Figure 5
20. e 14 Programming Flow Chart ee oer doa heen ea A eee Ue dre 14 Maintenance a eae a Gia dae ER Ra ea he TN ay ERS NUN Re awe COR D 17 Cartridge Cleaning cea AERA AAA a A tu 17 Inspection 2 RURAL ae _ ES ORR 17 Tro bleshooting x earam AAAS ERAS rn RUE ah nn 18 No LCD Displays away Shade dee hanya wehbe vad c Ra ex aae Me hieran 18 No Rate or Total Displayed 4 I whe ees sr ORG OS we Ce 18 Unstable Flow Reading 35 y 93 pa EROR eee hades eee he NE XA 18 Application Information Liquid 2 00000 nue a Ro RU RI RC RU RU RO TR RR ee 19 Viscosity Effect SUS CSt xa dex da dre OR RADEON UR Rn CR 19 Density Effect specific gravity see ek aa eae ea dum e or RR RU UU ORG OE GR Mon ES ks ed Xd 19 Specifications RTT TT TUTTI 23 hcm PC 23 225 4 acp Up CORR ane US RURAL UR GERE 24 Flow vs Pressure Drop dum doy tle 29 Petroleum Fluids 22 cea eimai anses UR 29 Phosphate Ester si aoi e RR M
21. e 24 November 2013 User Manual High Cycle Applications Pressure Fatigue Rating Per NFPA T2 6 1 R1 1991 C 90 the method of verifying rated fatigue pressure or establishing the rated burst pressure or both of the pressure containing envelope conforms to NFPA T2 6 1 R1 Fluid power systems and products Method for verifying the fatigue and establishing the burst pressure ratings of the pressure containing envelope of a metal fluid power component Aluminum Brass Stainless Steel Meter Size RFP Cycles RFP Cycles RFP Cycles 1 4 2000 1x106 em 3000 1x10 1 2 2000 1x10 em 3000 1x10 3 4 1500 1 105 me 3000 1x10 1 1500 1x10 mm 3000 1x10 1000 1x10 bl 3000 1x10 me 1500 70x10 3000 1x105 1000 1x106 d 3000 1 105 uin 1500 70x10 3000 1 10 RFP Rated Fatigue Pressure Consult Factory November 2013 Page 25 MR Flow Transmitter JWYN ONILLAS a V sjeadde 1WVH9O d hun uonng 5 161g ejbuis ETES fiN3W pue 55914 LNO 1V5 SHOA OL 32 153101 0 NOILINNA 5 OL AOL MO14 TA 21 2 5 HW apowind no 000700071 93 000 001 3 SHOA 632 000 0L X v3 1531 6 0 000 1 3 00
22. er The meter has the ability to accumulate the flow total in multiples of ten For example if the most desirable totalization unit is 1000 gallons the monitor can easily be set up for this requirement Once back in RUN mode every time the total display increments by one digit the actual total would be an additional 1000 gallons At 1000 total gallons the total display would read 1 at 3000 gallons the total display would read 3 This feature allows the unit to accumulate totals that would exceed the 8 digit display capacity Table 2 lists the available selection choices Its displayed name is TOTL EXP and is viewed or changed using the List Item Selection Procedure Exponent Totalizer Multiplier E 2 x 0 01 100 E 1 x 0 1 100 EO 1 no multiplier 1 10 2 100 1000 4 10 000 5 100 000 E6 x 1 000 000 Table 1 Total flow units Page 14 November 2013 User Manual Full Flow Rate The full flow rate is used to span the meter Its displayed name is FULL FLOW and is viewed or changed using the Numeric Value Entry Procedure Zero Capture The zero position of the meter cone must be set when installing the meter To capture the zero calibration position press ENTER at the ZERO CAP prompt NO will display Press either arrow key to change to YES then press ENTER to capture zero Viscosity Units Displayed for OIL meters only The Viscosity Units parameter is used in conj
23. he analog output signal level press gt 11 Press ENTER to exit the analog calibration mode 12 The unit automatically advances to the PASSWORD feature Password Password protection prevents unauthorized users from changing programming information Initially the password is set to all zeros Its displayed name is PASSWORD and is viewed or changed using the Numeric Value Entry Procedure f Restore Defaults This feature allows you to restore factory calibration data Its displayed name is RES DFLT To restore factory calibration data select YES then press ENTER Page 16 November 2013 User Manual MAINTENANCE BEFORE ATTEMPTING TO REMOVE THE TRANSMITTER FROM THE LINE CHECK THE SYSTEM TO CONFIRM THAT LINE PRESSURE HAS BEEN REDUCED TO ZERO PSI FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR DAMAGE TO THE EQUIPMENT DISCONNECT ELECTRICAL POWER BEFORE REMOVING METER COVER FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR DAMAGE TO THE EQUIPMENT Cartridge Cleaning 1 Disconnect the transmitter cable 2 Remove the meter from the line Remove excess piping from the transmitter See Figure 4 and Figure 5 NOTE It is not necessary to remove the aluminum housing from the transmitter to remove it from the line 3 Thoroughly wipe off the entire transmitter surface using mild detergent or isopropyl alcohol DO NOT USE AROMATIC HYDROCARBONS HAL
24. hrough the digits 0 9 and change the flashing digit to the desired value Use E gt to move the active digit to the right Continue using the 4 and E gt until all desired digits are selected 5 Press ENTER to confirm your selection The unit will automatically advance 6 To exit programming mode press MENU The display will change to RUN mode Programming Flow Chart See the programming flow charts in Application Information Liquid on page 19 for the menu structure of the MR flow transmitter and the available configuration selections Basic Programming Descriptions Display Mode The meter can display RATE flow rate or TOTAL total accumulated flow or alternate between BOTH rate and total Its displayed name is DISPLAY and is viewed or changed using the List Item Selection Procedure Rate Units of Measure The meter allows the selection of many common rate units Its displayed name is RATE UNT and is viewed or changed using the List Item Selection Procedure Rate Time Interval The meter allows selection of several intervals based on time Its displayed name is RATE INT and is viewed or changed using the List Item Selection Procedure Total Units of Measure If the total flow is being displayed the units for the total must first be chosen The monitor allows the choice of many common totalization units Its displayed name is TOTL UNT and is viewed or changed using the List Item Selection Procedure Total Display Multipli
25. ide the tube freely Check setup programming of flow meter Unstable Flow Reading This usually indicated pulsing or oscillation in the actual flow Increase the DAMPING parameter to increase the filtering in order to provide a more stable display reading Page 18 November 2013 User Manual APPLICATION INFORMATION LIQUID Viscosity Effect SUS cSt The design uses a precision machined sharp edged orifice and biasing calibration spring that assures operating stability and accuracy over the wide viscosity range common to many fluids Generally high flow models of each meter size provide good accuracy over a viscosity range of 40 500 SUS 4 2 109 cSt Density Effect specific gravity Any fluid density change from stated standards has a proportional effect on meter accuracy Corrections for more or less dense fluids can be made to standard scales using the following correction factor 1 0 Specific Gravity For water water based meters 0 876 A Specific Gravity For petroleum based meters Application Information Pneumatic NOTE Pressure and temperature readings must be taken at the flow meter inlet to ensure accurate correction factors The pneumatic flow meter is calibrated for air in standard cubic feet per minute scfm at 1 0 s g 70 F 100 psi and liter per second Ips at 1 0 5 9 21 C 6 9 bar Pressure Gauge Temp Air Bleed Off To Equipment Pressure Flow Adjustable Source Meter Valve
26. ing buttons The four buttons have the following function in RUN mode MENU Selects programming mode A No function gt No function ENTER The current total can be manually stored in the monitor s flash memory Press and hold ENTER for 2 seconds The display will respond with a flashing TOTALSVD and then will return to RUN mode RESET TOTAL To reset the monitor s total display press MENU and ENTER simultaneously until TOTALRST starts to flash The TOTALRST will stop flashing and the display will return to RUN mode at the conclusion of the rest procedure Programming Operation PROGRAM Mode The programming mode lets you change the configuration and adjust the calibration of the meter The MR flow transmitter has two types of configuration changes accessible in program mode 1 To view or change selections from a pre defined list 2 To view or change numeric entries During programming operation the following four button functions are provided Page 12 November 2013 User Manual Enters and exits programming mode Press MENU once to change to programming mode The mode indicator on the display will change from RUN to PROGRAM A Press N to scroll through the configuration choices in a bottom to top order For numeric setup this button increments numeric values ps Use E gt to scroll through the configuration choices in a top to bottom order For numeric setup this button moves the active digit to the right E
27. lay provides for selectable units viewing in RUN mode and prompts for variables in PROGRAM mode All MR flow transmitters come pre calibrated from the factory However the unit may be adjusted by the user to meet specific system requirements Calibration parameters are included for Specific gravity compensation all fluids Viscosity compensation petroleum based fluids Pressure and temperature compensation pneumatic applications All meters include an analog output that can be configured for 0 5V DC 0 10V DC or 4 20 mA current loop Applications for the MR flow transmitter include Bearing lubrication Case drain verification Gun drill and machine cooling Pump flow outputs SAFETY INFORMATION The installation of this flow meter must comply with all applicable federal state and local rules regulations and codes Failure to read and follow these instructions can lead to misapplication or misuse of this product resulting in personal injury and damage to equipment UNPACKING AND INSPECTION Upon opening the shipping container visually inspect the product and applicable accessories for any physical damage such as scratches loose or broken parts or any other sign of damage that may have occurred during shipment NOTE If damage is found request an inspection by the carrier s agent within 48 hours of delivery and file a claim with the carries A claim for equipment damage in transit is the sole responsibility of the pur
28. n a flat surface inlet port facing up install the transmitter cone assembly and wave spring into the body and secure with the inlet port end cap 11 Reinstall transmitter to the line Reconnect electrical power Inspection 1 Frequent inspection should be made The environment and frequency of use should determine a schedule for maintenance checks It is recommended that it should be at least once a year 2 Perform visual electrical and mechanical checks on all components on a regular basis 3 Visually check for undue heating evidence such as discoloration of wires or other components damaged or worn parts or leakage evidence such as water or corrosion in the interior 4 Make sure all electrical connections are clean and tight and that the device is wired properly November 2013 Page 17 MR Flow Transmitter TROUBLESHOOTING No LCD Display e For 4 20 mA operation check for current flow in the loop e Check polarity of the current loop connections for proper orientation e For0 5Vor0 10V operation check for proper voltage being supplied to the unit Check polarity of the supply voltage Figure 9 Cartridge components 7 Number Name 1 Body Cone Assembly Meter Spring Piston Assembly Retaining Spring Cap BR Ww N Wave Spring No Rate or Total Displayed Check flow meter body and internal components for debris Piston should move ins
29. on and cone C360 Brass body piston and cone T303 Stainless body 2024 T351 Anodized aluminum piston and con Oil PE WBF amp Air meters T303 Stainless body C360 Brass piston and con Water meters T316 Stainless body piston and cone Petroleum Oil Common Parts Spider Plate Retaining Ring Spring Retaining Spring Fasteners Internal Magnet Pressure Seals Enclosure Seal Lens 1316 55 SAE 1070 1090 Carbon Steel 302 SS SAE 1070 1090 Carbon Steel T303 SS Teflon Coated Alnico 8 Viton Silicon gasket Polycarbonate Phosphate Ester PE Common Parts Spider Plate Retaining Ring Spring Retaining Spring Fasteners Internal Magnet Pressure Seals Enclosure Seal Lens T316 SS SAE 1070 1090 Carbon Steel 302 SS SAE 1070 1090 Carbon Steel T303 SS Teflon Coated Alnico 8 EPR Silicon gasket Polycarbonate Water Based WBF Water Air Common Parts Spider Plate Retaining Ring Spring Retaining Spring Fasteners Internal Magnet Pressure Seals Enclosure Seal Lens T316 SS T316 SS T302 SS T316 SS T303 SS Teflon Coated Alnico 8 Viton Silicone gasket Polycarbonate API Oil Air Caustic Corrosive Liquids and Gases Common Parts Spider Plate Retaining Ring Spring Retaining Spring Fasteners Internal Magnet Pressure Seals Enclosure Seal Lens T316 SS T316 SS T316 SS T316 SS T316 SS Teflon Coated Alnico 8 Viton Silicone gasket Polycarbonate Pag
30. pressure differential which can result in damage to internal meter components The transmitter is also available in a modified design which offers a reverse flow bypass feature to accommodate bidirectional flow NOTE Transmitters with a reverse flow bypass feature are available Consult factory for details Electrical Connections Cable may be shortened or lengthened as required for proper installation The cable is soldered directly to the electrical connector at the factory Cable replacement requires disassembly of the electrical connector DC Output Connection Loop Power Connection No Connection 4 20 mA Out OV DC No Connection DC Power 4 20 mA In Figure 1 4 pin cable connection 0 5 or 0 10V DC Output No Connection November 2013 Page 7 MR Flow Transmitter THE FLOW TRANSMITTER IS DESIGNED TO OPERATE ONLY ONE OF ITS THREE OUTPUTS A TIME 0 5V DC OR 0 10V DC OR 4 20 MA CONNECTING MULTIPLE OUTPUTS SIMULTANEOUSLY WILL RESULT IN INACCURATE OUTPUT SIGNAL LEVELS Schematics The transmitter can be wired in various configurations to allow interface with many different types of data collection and control instrumentation Schematics 1 amp 2 Figure 3 represent typical wiring for a target powered by either AC power or DC supply Schematics 3 amp 4 Figure 3 will be used when the flow transmitter is operated with loop powered process indicators or data loggers that
31. roceed to step 3 Press MENU PROGRAM appears in the lower left hand corner and DISPLAY appears Press 4 or C to move to the desired selection Press ENTER to view the current selection If the current selection is desired press ENTER to confirm The unit will automatically advance WN If current selection must change press iti or E gt to scroll through the available choices Press ENTER to confirm your selection The unit will automatically advance 6 To exit programming press MENU The display will change to RUN mode November 2013 Page 13 MR Flow Transmitter Numeric Value Entry Procedure NOTE If you are already in PROGRAM mode and the desired selection is displayed proceed to step 3 below If you are in PROGRAM mode and the desired selection is not displayed press 17 or 5 gt and repeat pressing until the desired selection appears Proceed to step 3 1 Press MENU PROGRAM appears in the lower left hand corner and DISPLAY appears 2 Press lt or to move to the desired selection The current numeric value for this selection appears in the upper section of the display 3 Ifthe current displayed value is desired press ENTER The left most programmable number begins to flash Press ENTER again to confirm and keep the current setting The unit will automatically advance 4 Ifthe current selection must change press ENTER The left most programmable number begins to flash Use to scroll t
32. s r o Ma ikova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 04 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 04 VAM UM 00235
33. t Size mm mm mm mm mm mm mm mm mm mm 1 4 6 60 5 27 6 41 6 00 3 23 3 00 4 20 2 94 1 51 0 31 SAE 6 168 134 163 152 82 76 107 75 38 8 1 2 6 60 5 27 6 41 6 00 3 23 3 00 4 20 2 94 1 51 0 31 SAE 10 168 134 163 152 82 76 107 75 38 8 3 4 7 20 5 27 7 04 6 00 3 60 3 00 4 20 2 94 1 27 0 31 SAE 12 183 134 179 152 91 76 107 75 32 8 1 7 20 5 27 7 04 6 00 3 60 3 00 4 20 2 94 1 27 0 31 SAE 16 183 134 179 152 91 76 107 75 32 8 1 1 4 12 20 10 68 11 65 7 63 4 84 3 82 5 02 4 50 2 20 0 31 SAE 20 310 271 296 194 123 97 128 114 56 8 1 1 2 12 20 10 68 11 65 7 63 4 84 3 82 5 02 4 50 2 20 0 31 SAE 24 310 271 296 194 123 97 128 114 56 8 SPECIFICATIONS General Accuracy 2 of full scale Repeatability 1 Threads SAE 1926 1 ANSI 2 2 BSPP 1501179 Temperature Range 20 240 F 29 116 Pressure Rating November 2013 Aluminum Brass Operating Liquids 3500 psi 241 bar maximum 3 1 safety factor Gases 1000 psi 69 bar maximum 10 1 safety factor Stainless Steel Operating Liquids 1 4 1 2 6000 psi 414 bar maximum 3 1 safety factor Liquids 3 4 1 1 2 5000 psi 345 bar maximum 3 1 safety factor Gases 1500 psi 103 bar maximum 10 1 safety factor Page 23 MR Flow Transmitter Materials All Meters Common Parts 2024 T351 Anodized aluminum body pist
34. tput This selection allows access to the calibration and testing ofthe analog output signal To test or change the analog output calibration it is first necessary to change the default setting for CAL OUT from NO to YES NOTE Setup prompts and descriptors for configuring and calibrating the analog output will correspond to the output mode selected Refer to the Flow Chart 1 Atthe CAL OUT prompt press ENTER NO will display 2 To change to YES press either arrow key 3 The analog output will go to its minimum output level A numeric value between 0 4000 will display This is an internal number used to drive the analog output 4 To increase the analog output signal level press n To decrease the analog output signal level press 22 Press ENTER to store the setting 6 The analog output will go to its maximum output level A numeric value between 0 4000 will display This is an internal number used to drive the analog output 7 To increase the analog output signal level press n To decrease the analog output signal level press E 8 Press ENTER to store the setting 9 Theunit will advance to the analog output test mode The analog output will go to its minimum output level A numeric value of 0 will display For test purposes the analog output signal can be run up or down in increments of 1 milliamp or 1 volt depending on the OUT MODE selected 10 To increase the analog output signal level press o To decrease t
35. unction with Viscosity to perform viscosity correction for oil applications The meter allows the selection of the viscosity units SUS or cSt Its displayed name is VIS UNIT and is viewed or changed using the List Item Selection Procedure Viscosity Displayed for OIL meters only Viscosity is used in conjunction with Viscosity Units to perform viscosity correction for oil applications Enter the viscosity in either SUS or cSt depending on the viscosity units selected of the oil that will be used Its displayed name is VISCOSTY and is viewed or changed using the Numeric Value Entry Procedure Operating Pressure Unit Displayed for GAS meters only Operating Pressure Units is used in conjunction with Operating Pressure in gas applications to compensate for the actual pressure being measured at the meter The meter allows the selection of the operating pressure units Bar or PSI Its displayed name is PRESUNIT and viewed or changed using the List Item Selection Procedure Operating Pressure Displayed for GAS meters only Operating Pressure is used in conjunction with Operating Pressure Units in gas applications to compensate for the actual pressure being measured at the meter Enter the operating pressure in either Bar or PSI units depending on the Operating Pressure Units selected Its displayed name is OP PRES and is viewed or changed using the Numeric Value Entry Procedure Operating Temperature Unit Displayed for GAS meters only Operating
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