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User Manual - Honeywell Analytics

1. Figure 5 Es Hb CD D e O MST Extractive MST Satellite XT J Ss Satellite XT 4 20 mA Versions 10 3 10 6 Pyrolyzer Module XT Section 10 Tubing Connections Tubing material is PTFE or PFA with an outer diameter of 1 4 and an inner diameter of 3 16 Length and inner diameter of the sample line will affect the response time Length of the sample lines should be kept as short as possible With a sample line ID of 3 16 4 7 mm and a length of 10 m the delay in response does not exceed 30 seconds Moisture may occur either as rain entering a line at an outdoor sampling location or as condensation from outdoor to indoor temperature fluctuations In case of unusual quantities of moisture appropriate steps must be taken to protect the instrument consult us for respective assistance Sample Line Inlet The fitting for connecting the sample line inlet is located on top of the housing and marked Inlet Improper installation of the sample inlet tube may result in dilution or even complete loss of sample Sample Line Filter Dust may be a result of construction as well as manufacturing activities If unusual quantities of dust are expected at the monitoring locat
2. al 86 0 f J o 4 mm 4x E a LO os e Optional L shaped mounting plate with DIN rail P N 9602 0051 10 01 Note Do not apply power until system is ready for start up Satellite XT 4 20 mA Versions 2 2 Installation and Start Up Section 2 2 3 Duct Mounting Observe the guidelines for installation of the instrument For assembly and installation of the sensor extension see the schematics below and overleaf 2 3 1 Connecting the Sensor Extension to the Instrument 1 Connect the Socket A to the plug in the sensor compartment located at the bottom of the Satellite XT The groove of the Socket must face to the front 2 Screw in the Internal Cap B and fasten it hand tight 3 Insert the Sensor Housing C with the nose of the Bayonet Catch facing to the front Lock the Bayonet Catch with a quarter turn right M f A Socket with Groove B Internal Cap C Sensor Housing with Bayonet Catch D Extension Cable to the Sensor i Satellite XT 4 20 mA Versions 2 3 Installation and Start Up Section 2 2 3 2 Mounting the Sensor Extension to the Duct Duct a 22cm Duct Mounting Saddl
3. MST Extractive MST Satellite XT UN J UU Figure 3 Top View of the complete assembly UU G Pyrolyzer Module XT E B Gas Inlet Outlet EN L B Sensor Holder S F Sample Line Inlet B Extractive Module XT Satellite XT G Vent H Sample Line connection to Extractive Module XT J DIN rail K Data Link Pyrolyzer Module XT to Extractive Module XT L Power Fitting M Adapter for DIN rail Satellite XT 4 20 mA Versions 10 2 10 5 Pyrolyzer Module XT Section 10 Mounting The Pyrolyzer Module XT is prepared for DIN rail assembly An appropriate mounting rail is delivered with the instrument Mount this rail to a flat surface with the appropriate fasteners When the rail is mounted follow the steps below 1 Slide the Pyrolyzer Module XT onto the rail mounted to the wall see Figure 4 Figure 4 gt 1 Nn O E CT ER j ll 5 2 Slide the Extractive Module XT onto the rail at the front of the Pyrolyzer Module XT see Figure 5 3 Slide the Satellite XT onto the rail at the front of the Pyrolyzer Module XT as illustrated in Figure 5 4 Plug in male and female connector of Satellite XT and Extractive Module XT See also Section 9 Extractive Module XT Installation
4. 4 wire shielded cable max 2 meters Junction Box Power Supply 12 24VDC 230 115VAC Wiring Diagram Satellite XT 4 20 mA and FMS 8710 Single point controller Satellite XT 4 20 mA Satellite XT 4 20 mA with relay option 6 wire shielded cable 3 m provided with instrument 3 wire shielded cable 3 wire shielded cable max 2 meters max 2 meters Junction Box Junction Box Junction Box 3 wire shielded cable 3 wire shielded cable FMS 8700 Multipoint Controller 0 00 oo of oo ob 6 FMS 8700 230 115VAC N a Wiring Diagram Satellite XT 4 20 mA and FMS 8700 Multipoint Controller Satellite XT 4 20 mA Versions 2 7 Installation and Start Up Section 2 Satellite XT 4 20 mA with relay option Satellite XT 4 20 mA UU S 3 wire shielded cable 3 wire shielded cable Junction Box max 2 meters max 2 meters e Junction Box Junction Box 3 wire shielded cable 3 wire shielded cable 230 115 VAC Power Supply Unit CPU Analog Input Relay Output E r ed Wiring Diagram Satellite XT 4 20 mA and PLC Satellite XT 4 20 mA Versions 2 8 2 6 Installation and Start Up Section 2
5. Initial Start Up When wiring is completed a sensor must be assigned to each instrument Every sensor is gas calibrated and these sensor specific calibration parameters are stored in its integrated data memory Make sure to use only sensors designed for use with the Satellite XT Ex factory the instruments are shipped either unconfigured or already preconfigured according to the customer s specifications If the instruments are preconfigured a certain sensor which can be identified by its serial number printed on the packaging and the sensor label is assigned and documented to one particular instrument These data are stated in the test certificate provided with the shipment Switch on power supply If no sensor is fitted the display of the instrument shows the below message sesos FAULT een NO SENSOR For applications without sensor extension open the bayonet catch of the sensor housing located at bottom of the instrument with a quarter turn left and remove the sensor housing For applications with sensor extension hold the plastic fitting at the duct side with two fingers and unscrew the metal fitting Take the assigned sensor out of the packaging Remove shorting strap or wire link placed in the sensor plug before inserting it into the instrument Not all sensors types require this strap or link For applications without sensor extension insert the sensor into the instrument s sensor compartment with the arrow pr
6. seso FAULT See REPLACE SENSOR Satellite XT 4 20 mA Versions Fault ADC Not Ready This indicates that there is a problem with the internal electronics The AD Converter has failed Switch power supply for this unit off and on again If the instrument still shows this message switch off power supply for this unit and contact MST for further instructions Output current is 2 0 mA Fault No Sensor This message indicates that no sensor is inserted or that a sensor type not suitable for the Satellite is used To eliminate the problem insert the correct sensor When using the Satellite in combination with the sensor extension make sure that all connections are firmly attached Output current is 1 8 mA Fault Wrong Sensor This message indicates that the sensor installed is not the sensor assigned to this particular instrument To correct the problem insert the sensor assigned and documented to this instrument The data are stated in the test certificate provided with the shipment Output current is 1 6 mA Fault Replace Sensor This message indicates that the sensor presently installed is depleted the warning CHECK SENSOR has been ignored To correct the problem replace the old sensor immediately Output current is 1 4 mA This function is not available for instruments with oxygen sensor or catalytic sensor lt lt FAULT EXTRACTIVE sist FAULI PYROLYZER Satellite XT 4 20 mA
7. CONFIGURATION NEW SENSOR TYPE Oi select 8 3 CONFIGURATION GAS NAME OEE CONFIGURATION MAINT SIGNAL EE CONFIGURATION WARNING SIGNA select 11 of 13 CONFIGURATION 4 20 mA RANGE Select 12 of ig CONFIGURATION RELAYS select 13 of 13 Satellite XT 4 20 mA Versions Main Menu Section 3 Main Menu Configuration Submenus Configuration Location screen 7 of 13 New Sensor Type screen 8 of 13 Gas Name screen 9 of 13 Maintenance Signal screen 10 of 13 Warning Signal screen 11 of 13 4 20 mA Range screen 12 of 13 Relays screen 13 of 13 This submenu is only available for instruments with relay option 3 6 Maintenance Section 4 This section explains routine maintenance procedures including sensor replacement and specific information on sensor and instrument MENU MAINTENANCE MAINTENANCE SENSOR SERVICE MAINTENANCE DEVICE INFOS MAINTENANCE SENSOR INFOS MAINTENANCE RESET DEVICE MAINTENANCE SERVICE a E Satellite XT 4 20 mA Versions Main Menu Maintenance The instrument is in the Maintenance Mode and the green LED is off Actuate the cursor keys lt up gt or lt down gt to move for wards and backwards in the Main Menu To select a submenu actuate the lt set gt key to enter Submenus
8. lt Actual 4 20 mA Range gt 4 20 mA RANGE To change the value use the cursor keys lt left gt or lt right gt to reach the desired position Use the cursor 1 00 ppm 20mA keys lt up gt and lt down gt to select the figures you wish to enter After the new value has been entered actuate the lt set gt key to confirm or lt esc gt to exit Relays CONFIGURATION Allows the user to enter or change various settings for R E L AY S the internal relay contacts for Alarm 1 Alarm 2 and Fault Use the lt set gt key to enter Note The RELAYS menu and all subsequent menu items are only available for instruments with relay option Relay State RELAYS Used to individually define the relays to be either R E L AY S T A T E deenergized normally open contact or energized normally closed contact Use the lt set gt key to enter or continue in the menu with the cursor keys lt up gt or lt down gt Alarm Delay RELAYS Used to set a delay for the relay activation in case of A L A RM D E L AY concentration alarms l l Use the lt set gt key to enter or continue in the menu with the cursor keys lt up gt or lt down gt Fault Trigger RELAYS Used to define the trigger conditions for activation of the Fault Relay F A U L T T R G G E R Use the lt set gt key to enter or continue in the menu with the cursor keys lt up gt or lt down gt Note Individual settings fo
9. This section explains the different monitoring conditions and the submenus available under the Main Menu 3 1 The Main Menu Screens When the lt esc gt key is actuated the instrument will leave the Monitoring Mode and go to the Main Menu The instrument is now in the Maintenance Mode and the green LED is off Actuate the cursor keys lt up gt or lt down gt to move forwards and backwards in the Main Menu Actuate the lt set gt key to select a submenu Actuate the lt esc gt key to go back to the Main Menu To return to the Monitoring Mode go to the menu MONITORING and actuate lt set gt to select The display shows the monitoring screen again and the illuminated green LED indicates that the instrument is in the Monitoring Mode MENU MONITORING Monitoring Mode MENU MAINTENANCE Submenus MENU CALIBRATION Submenus MENU CONFIGURATION Submenus Satellite XT 4 20 mA Versions 3 1 MENU MONITORING Satellite XT 0 00 oo Satellite XT AsH3 AL 1 O O7 ppm Satellite XT AL 2 AsH3 AL 1 0 12 ppm Satellite XT 4 20 mA Versions Main Menu Section 3 Main Menu Monitoring The instrument is in the operating mode Mainte nance and the green LED is off Actuate the cursor keys lt up gt or lt down gt to move forwards and backwards in the Main Menu Actuate the lt set gt key to enter the Monitoring Mode lt No
10. 90 r h 9630 0413 8 6 8 6 Reference Information Section 8 Power Supply 24 VDC 5 A Output The 24 VDG 5A Power Supply is a rail mounted unit for use in industrial applications It is required to power optional Input Output Modules in networks based on a free topology transmission technology or other external control devices A protective device fuse and an isolating device must be provided to assure interruption of the Power Supply The main switch must be switched off and secured against reactivation before installation or maintenance The relevant local regulations must be observed during installation Technical Specifications Power Requirements voltage DC Power Outputroka voltage max current protection Functional Elements Physical Dimensions size weight Mounting Housing Protection Class RFI EMC Operating Conditions temperature humidity Part Number Satellite XT 4 20 mA Versions 176 264 VAG switch position 230 V 85 132 VAG switch position 115 V 24 VDC 5 1 5A shortcircuit and overload proof status LED voltage selector 230 115 VAC 65 x 125 x 103 mm WxHxD 2 6 x 5 x 4 WxHxD 620 g 1 4 lb DIN rail IP 20 EN 50081 1 and EN 50081 2 Class B EN 50082 1 and EN 50082 2 0 C 60 C 32 F 140 F 20 90 r h 9630 0414 8 7 Reference Information Section 8 8 7 Power Supply 24 VDC 10 A Output The 24 VDG
11. Actuate the lt esc gt key to exit the Monitoring Mode The instrument is now in the Maintenance Mode the instrument is not monitoring and the green LED is off 1 2 2 Maintenance Mode The Maintenance Mode indicates a complete absence of monitoring capability The green status LED is off A maintenance output signal is transmitted to external control systems This maintenance output signal can be configurated either steady i e 2 4 mA or alternating e 2 4 to 4 0 mA 1 Hz Depending on the configuration instruments with relay option will additionally activate the fault relay 1 2 3 Warning Condition A warning condition indicates that the Satellite XT requires some attention but the instrument is still able to monitor and operate as programmed The following will occur when the Satellite XT detects a warning condition the green status LED is flashing an alternating signal 2 8 to 4 0 mA 0 1 Hz is sent to external control systems depending on the configuration this function can be enabled or disabled instruments with relay option will additionally activate the fault relay depending on the configuration Satellite XT 4 20 mA Versions 1 2 1 2 3 1 1 2 4 1 3 1 3 1 1 3 2 Basic Operation Section 1 Reset Warning Condition Actuate the lt set gt key to acknowledge and reset a Warning Condition Refer to Section 7 Troubleshooting for specific warnings Diagnostics Instrument fault
12. Maintenance Sensor Service screen 1 of 5 Device Infos screen 2 of 5 Sensor Infos screen 3 of 5 Reset Device screen 4 of 5 Service screen 5 of 5 4 1 MAINTENANCE SENSOR SERVICE SENSOR SERVICE REMOVE SENSOR SENSOR SERVICE REPLACEMENT SENSOR SERVICE LOAD NEW DATA SENSOR SERVICE LOADING DATA SENSOR WARM UP 1 23 ppm Satellite XT 0 00 som INote Maintenance Section 4 Sensor Service To perform a sensor replacement with a new sensor which must have the same part number See section 8 for sensor information Use the lt set gt key to enter and follow the dialogue displayed at the bottom line of the screen When the instrument has finished the sensor service procedure it will automatically enter the Monitoring Mode Remove Sensor Remove the sensor presently installed and actuate the lt set gt key to proceed Replacement Insert the new sensor and actuate the lt set gt key to continue Load New Data If you want the data of the new sensor to be loaded confirm this by actuating the lt set gt key Loading Data The new data are now loaded from the sensor into the unit s internal memory lt Sensor Warm Up Condition gt A sensor warm up is performed and this screen is shown until the displayed value is zero except for oxygen sensors The warm up time depends on the type of s
13. SENSOR INFOS SERIAL NUMBER SERIAL NUMBER 31 SENSOR INFOS Ist CALIBRATION ist CALIBRATION 27 09 2006 continued Satellite XT 4 20 mA Versions Maintenance Section 4 Sensor Infos Provides specific information about the sensor pres ently installed i e part number serial number date of first calibration sensitivity and revision number These data are stored in the sensor s memory Actuate the lt set gt key to select or use the cursor keys lt up gt and lt down gt to continue in the menu Part Number Actuate the lt set gt key to display the part number of the sensor presently installed lt Actual Sensor Part Number gt Use this information to order replacement sensors Additional order information is provided in section 8 Sensor Order Information Actuate lt esc gt to leave Serial Number Actuate the lt set gt key to display the serial number of thesensor presently installed lt Actual Sensor Serial Number gt This information may be required for service purposes Actuate the lt esc gt key to leave First Calibration Use the lt set gt key to display the date when the installed sensor was calibrated for the first time lt Date of First Calibration gt This information may be required for service purposes and to check the age of the sensor Actuate lt esc gt to leave 4 4 continued SENSOR INFOS SENSITIVITY
14. 10A Power Supply is a rail mounted unit for use in industrial applications It is required to power optional Input Output Modules in networks based on a free topology transmission technology or other external control devices A protective device fuse and an isolating device must be provided to assure interruption of the Power Supply The main switch must be switched off and secured against reactivation before installation or maintenance The relevant local regulations must be observed during installation Technical Specifications Power Requirements voltage DC Power Output voltage max current protection Functional Elements Physical Dimensions size weight Mounting Housing Protection Class RFI EMC Operating Conditions temperature humidity Part Number Satellite XT 4 20 mA Versions 176 264 VAC for 230 V operation 85 132 VAC for 115 V operation 24 VDC 5 1 10 A shortcircuit and overload proof status LED voltage selector 230 115 VAC 122 x 125 x 103 MM 48 x5 x4 1050 y 2 3 lbs DIN rail IP 20 EN 50081 1 and EN 50081 2 Class B EN 50082 1 and EN 50082 2 WxHxD W x Hx D 0 C 60 C 32 PF 140 F 20 90 r h 9630 0415 8 8 9 1 9 2 9 3 Note Extractive Module XT Section 9 Principle of Operation The Extractive Module XT is an add on module for use in combination with the Satellite XT It enables for keeping hazardous diffic
15. forwards and backwards in the Main Menu To select a submenu actuate the lt set gt key to enter Submenus Calibration Gas Calibration CALIBRATION screen 1 of 3 GAS CALIBRATION CALIBRATION Manual K Factor MANUAL K FACTOR screen 2 of 3 CALIBRATION CURRENT OUTPUT Current Output screen 3 of 3 Satellite XT 4 20 mA Versions 3 4 Main Menu Section 3 Main Menu Configuration The instrument is in the Maintenance Mode and the green LED is off Actuate the cursor keys lt up gt or lt down gt to move for wards and backwards in the Main Menu To select a submenu actuate the lt set gt key to enter MENU CONFIGURATION select 4 4 CONFIGURATION ALARM SETTINGS select 1 of 13 CONFIGURATION LANGUAGE Select 2 of id CONFIGURATION DATE FORMAT select 3 MALES CONFIGURATION AUTO SELFTEST OEE CONFIGURATION SECURITY EE CONFIGURATION PASSWORD select 6 of 13 continued Satellite XT 4 20 mA Versions Submenus Configuration Alarm Settings screen 1 of 13 Language screen 2 of 13 Date Format screen 3 of 13 Auto Selftest screen 4 of 13 This function is not available with instruments using oxygen sensors or catalytic sensors Security screen 5 of 13 Password screen 6 of 13 3 5 continued CONFIGURATION LOCATION OE
16. lt set gt key to confirm or lt esc gt to exit Constant Defines the maintenance output signal to be constant Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Warning Signal The warning signal indicates that the instrument requires some attention but is still able to monitor The warning output signal is an alternating signal of 2 8 to 4 0 mA 0 1 Hz and is transmitted to external control systems The warning output signal can be configured enabled or disabled Default setting is enabled Actuate the lt set gt key to enter The instrument shows the actual setting Disabled Allows the user to turn off the warning output signal Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Enabled Allows the user to turn on the warning output signal Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit 6 12 Configuration Section 6 CONFIGURATION 4 20 mA Range 4 0 mA RANG E The 4 20 mA signal output range of the instrument is preprogrammed to correspond to the nominal range of the target gas The 4 20 mA range may be adjusted to individual requirements but must not exceed the upper and lower values listed in Section 8 Actuate the lt set gt key to enter and display the actual setting
17. 0 0 300 0 500 1 000 vol 0 100 N2H4 Hydrazine 9602 7600 0 0 30 1 00 10 00 ppm 0 10 NF3 Nitrogen Trifluoride 9602 9700 0 30 0 50 0 100 0 ppm 10 0 NH3 Ammonia 100 ppm 9602 6704 O 60 100 200 ppm 20 NH3 Ammonia 1000 ppm 9602 6705 0 300 1000 1000 ppm 100 NO Nitric Oxide 9602 7200 0 75 250 1000 ppm 25 NO2 Nitrogen Dioxide 9602 7300 0 9 0 25 0 100 0 ppm 5 0 02 Oxygen 9602 5500 0 250 25 0 30 0 vol 18 0 O3 Ozone 9602 7100 0 0 30 1 00 10 00 ppm 0 10 O3 Ozone 9602 7101 0 0 30 1 00 10 00 ppm 0 10 continued overleaf Satellite XT 4 20 mA Versions 8 3 Reference Information Section 8 PH3 Phosphine 3 El 9602 6101 0 0 30 1 00 10 00 ppm 0 10 PH3 Phosphine 2 El 9602 6100 0 0 30 1 00 10 00 ppm 0 10 SF6 Sulfur Hexafluoride 9602 9710 0 0 300 0 500 1 000 vol 0 100 SiH4 Silane 9602 6300 0 15 0 50 0 100 0 ppm 5 0 SO2 Sulfur Dioxide 9602 5900 0 6 0 25 0 100 0 ppm 2 0 TEOS _ Tetraethyl Orthosilicate 9602 7500 0 30 100 500 ppm 10 TMB Trimethylborate 9602 7510 0 300 500 1000 ppm 100 TMP Trimethyl phosphite 9602 7800 0 6 0 30 0 50 0 ppm 2 0 Min minimum settable range Note TEN Default nominal standard range Alarm 2 Setting 2 x Alarm 1 Seting Default and Alarm Settings are the standard values Max maximum settable range set ex factory 8 3 K Factors for Satellite XT C Versions Catalytic sensors are cal
18. 5 Relay Wiring Instruments with relay option have an additional 6 wire shielded cable extending from the bottom of the instrument This cable has a length of 3 meters and is also permanently attached to the The 6 wire shielded cable is used for relay wiring and provides a pair of connections for each of the 3 internal relays for activation of visual or audible external alarm devices 165 120 i S i P P P P 7 N N N NTS s HD D 11 41 1 Aijf2 A2 ba S F 3 F OOO OOOO AAN a 5 gt daa BEG h Mane ag ED BR P P P P U N Ne N N US SUD D 1 A1 1 A1 2 A2 pae S F 3 F O O PA N Y W 180 y Junction Box for instruments with Relay Option 1 node R Version Note All wiring for the Satellite XT and its related equipment must be in compliance with any local electrical and fire codes The Satellite XT wiring must be kept away from any high power lines All shielding for the wiring must be connected together and grounded at only one point in the system Satellite XT 4 20 mA Versions 2 6 Installation and Start Up Section 2 Satellite XT 4 20 mA FMS 8710 Single point Controller 3 wire shielded cable max 2 meters
19. SENSITIVITY 123 nA ppm SENSOR INFOS REVISION NUMBER REVISION NUMBER 0 Satellite XT 4 20 mA Versions Maintenance Section 4 Sensor Infos Sensitivity Use the lt set gt key to display the sensor sensitivity determined during the first calibration lt Actual Sensitivity gt This information may be required for service purposes Actuate the lt esc gt key to leave Revision Number Use the lt set gt key to display the revision number of the gas related information stored in the sensor s memory lt Actual Revision Number gt This information may be required for service purposes Actuate the lt esc gt key to leave 4 5 MAINTENANCE RESET DEVICE RESET DEVICE ARE YOU SURE SENSOR WARM UP T 23 pm Satellite XT 0 00 wm MAINTENANCE SERVICE SERVICE PASSWORD Satellite XT 4 20 mA Versions Maintenance Section 4 Reset Device Offers the possibility to perform a warm start of the instrument Actuate the lt set gt key to select Are You Sure This screen is to confirm that a software reset should be performed Actuate the lt set gt key to confirm or use the lt esc gt key to exit lt Sensor Warm Up Condition gt A sensor warm up is performed and this screen is shown until the displayed value is zero except for oxygen sensors The warm up time depends on the ty
20. assembly 2 5 inches 9902 4130 duct mounting saddle assembly 3 inches 9902 4200 duct mounting saddle assembly flat Satellite XT 4 20 mA Versions 8 5 Reference Information Section 8 8 5 Power Supply 24 VDC 2 5 A Output The 24 VDC 2 5 A Power Supply is a rail mounted unit for use in industrial applications It is required to power optional Input Output Modules in networks based on a free topology transmission technology or other external control devices A protective device fuse and an isolating device must be provided to assure interruption of the Power Supply The main switch must be switched off and secured against reactivation before installation or maintenance The relevant local regulations must be observed during installation Technical Specifications Power Requirements voltage DC Power Output voltage max current protection Functional Elements Physical Dimensions size weight Mounting Housing Protection Class RFI EMC Operating Conditions temperature humidity Part Number Satellite XT 4 20 mA Versions 176 264 VAG switch position 230 V 85 132 VAG switch position 115 V 24 VDC 5 1 2 5 A shortcircuit and overload proof status LED voltage selector 230 115 VAG 50 x 125 x 103 mm 2 x 5 x 4 460 g 1 Ib DIN rail IP 20 EN 50081 1 and EN 50081 2 Class B EN 50082 1 and EN 50082 2 WxHxD WxHxD 0 C 60 C 32 F 140 F 20
21. display is different Three basic versions are illustrated and explained below A detailed description is given in the according sections Display Structure for Monitoring Mode Line 1 i Satellite XT Line 2 Pee ig AsH3 Hoes O 00 ppm Line 1 offers the possibility to enter a user specific description e g monitoring location max 13 spaces the name of the instrument is entered here when delivered Line 2 shows the name of the gas monitored Line 3 indicates the actual gas concentration and the concentration unit Gas name and concentration unit are data stored in the memory of the sensor installed Display Structure for Menu MENU ried MAINTENANCE MAINTENANCE gt SENSOR SERVICE Line 3 Line 1 shows the actual position in the menu In the left example the actual position is Main Menu in the right example it is the submenu Maintenance Line 2 shows one of the selection possibilities Line 3 shows the number of the selection possibility presently displayed and indicates also the total of selection possibilities available in this menu Note The number of selection possibilities is subject to the instrument version and may be different than indicated in this guide to operation Satellite XT 4 20 mA Versions 1 4 Basic Operation Section 1 1 5 Technical Specifications Satellite XT Version 4 20mA 20mAIR 4 20 mA C R Part Number 9602 0200 96 9602 0250 9602 0255 el
22. lt REPLACEMENT gt Insert the new sensor G into the socket inside the sensor holder aligning nose of the socket groove of the sensor and the arrow printed on the sensor label Figure 4 Insert the sensor holder B with the replacement sensor installed into the flow adapter of the instrument and fasten the gland nut F Figure 5 Press the lt set gt key to continue lt LOAD NEW DATA gt If you want the data of the new sensor to be loaded confirm this message by pressing the lt set gt key lt LOADING DATA gt The instrument is now loading the new data from the sensor into the unit s internal memory lt SENSOR WARM UP gt A sensor warm up is performed and the display of the Satellite XT shows the according message until the displayed value is zero The warm up time required depends on the type of sensor After the sensor warm up the instrument will automatically switch to the Monitoring Mode The Sensor Service procedure is also described in Section 4 Maintenance Figure 2 D EA ES F Figure 3 F G Figure 4 F G Figure 5 9 5 Extractive Module XT Sectio
23. lt set gt key to continue lt Actual Span Value gt Allow the reading to stabilize If the reading matches the concentration of the calibration gas span adjustment is not necessary Actuate the lt esc gt key to exit If the reading does not match the concentration of the calibration gas actuate the lt set gt key to re adjust the span value and to continue the procedure lt Re adjusted Span Value gt The reading matches the concentration of the calibration gas Actuate the lt set gt key to proceed Save Actuate the lt set gt key to save the new span value and store it in the unit s internal memory Remove Gas Stop the calibration gas flow Remove gas and calibration cap Allow several minutes for the sensor to clear 5 3 CALIBRATION MANUAL K FACTOR MANUAL K FACTOR 00 INote Calibration Section 5 Manual K Factor This submenu is used to manually calibrate the instrument by entering a new K Factor This factor is a multiplication or correction value used to calibrate the response of the instrument to a specific gas concentration The factory default K Factor for all gases is 1 00 Use the lt set gt key to enter The instrument will display the actual KFactor lt Actual K Factor gt Use the cursor keys lt left gt or lt right gt to reach the desired position Use the cursor keys lt up gt and lt down gt to select the figures you wish to enter The K Factor
24. lt set gt key to enter The actual date format is displayed International International date format is DD MM YYYY Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit USA USA date format is MM DD YYYY Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit 6 8 CONFIGURATION AUTO SELFTEST AUTO SELFTEST DISABLED AUTO SELFTEST ENABLED CONFIGURATION SECURITY SECURITY PASSWORD ON SECURITY PASSWORD OFF Satellite XT 4 20 mA Versions Configuration Section 6 Auto Selftest The instrument s self diagnostics provides an on line preventive sensor selftest performed automatically every 24 hours which may be enabled or disabled Default setting is enabled Use the lt set gt key to enter The display will show the actual setting The function Auto Selftest is not avail able with instruments using oxygen sensors or catalytic sensors Disabled Allows the user to turn off the Auto Selftest Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Enabled Allows the user to turn on the Auto Selftest Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Secur
25. 32 0 30 0 50 0 100 0 ppm 6 0 C5F8 Octafluorocyclopentene 9602 9730 0 6 0 20 0 50 0 ppm 2 0 CH3F Methyl Fluoride 9602 9720 0 0 300 0 500 1 000 vol 0 100 CH4 Methane 9602 9900 0 60 100 100 LEL 20 Cl2 Chlorine 9602 5300 0 1 50 5 00 10 00 ppm 0 50 CIF3 Chlorine Trifluoride 9602 7410 0 0 30 1 00 5 00 ppm 0 10 Cclo2 Chlorine Dioxide 9602 7400 0 0 30 1 00 5 00 ppm 0 10 CO Carbon Monoxide 9602 5400 0 75 500 1000 ppm 30 COCI2 Phosgene 9602 6600 0 0 30 1 00 10 00 ppm 0 10 DCE 1 2 Di chloro ethylene 1 2 9602 9600 O 600 1000 1000 ppm 200 F2 Fluorine 9602 6400 0 0 30 5 00 10 00 ppm 0 10 F2 Fluorine 9602 6401 0 9 30 50 ppm 3 GeH4 Germane 9602 6900 0 0 6 5 0 10 0 ppm 0 2 H2 Hydrogen 1 9602 5100 O 0 300 1 000 1 000 vol 0 100 H2 Hydrogen 4 9602 5101 0 3 00 4 00 10 00 vol 1 00 H2S Hydrogen Sulfide 9602 5200 O 30 100 500 ppm 10 H2S Hydrogen Sulfide org 9602 5201 0 30 0 30 0 50 0 ppm 10 0 H2Se Hydrogen Selenide 9602 5600 O 0 15 1 00 10 00 ppm 0 05 HBr Hydrogen Bromide 9602 7000 O 6 0 30 0 50 0 ppm 2 0 HCI Hydrogen Chloride 9602 5800 0 15 0 30 0 50 0 ppm 5 0 HCI Hydrogen Chloride tropic 9602 5801 0 15 0 30 0 50 0 ppm 5 0 HCN Hydrogen Cyanide 9602 5700 0 15 0 30 0 50 0 ppm 10 0 HF Hydrogen Fluoride 9602 6500 0 9 0 10 0 50 0 ppm 3 0 HMDS Hexamethyldisilazane 9602 6714 0 300 500 1000 ppm 100 HMDS Hexamethyldisilazane 9602 6715
26. Fault Warning Used to configure the Fault Relay to be activated in case of a fault or warning condition only Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Fault Maintenance Used to configure the Fault Relay to be activated in case of a fault or maintenance condition only Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit All Used to configure the Fault Relay to be activated in case of a fault warning or maintenance condition Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Troubleshooting Section 7 This section will help to determine the source of a fault or warning condition and will provide a corrective action 7 1 Warning and Fault Messages There are two general indications warnings and faults which require different attention If a fault or warning message does not appear in this section or if further assistance is required contact our service department 7 1 1 Warnings A warning condition indicates that the instrument requires some attention but the instrument is still able to monitor and operate as programmed The following will occur when the instrument detects a warning condition the green status LED is flashing an alternating signal 2 8 to 4 0 mA 0 1 Hz is sent to exte
27. Guide to Operation Satellite XT 4 20 mA Versions Satellite XT 9602 0200 4 20 mA Satellite XT 9602 0205 4 20 mA R Satellite XT 9602 0250 4 20 mA C Satellite XT 9602 0255 4 20 mA C R Including Options Extractive Module XT Pyrolyzer Module XT Honeywell Table of Contents Section 1 Basic Operation Principle of Operation Operating States Monitoring Mode Maintenance Mode Warning Condition Diagnostics Menu structure Maintenance Menu Calibration Menu Configuration Menu Operational Elements h a 3 Q ROM woh 4 I h b b b h mh mh mh mh ee ee mh mh ARARBOBDOOOONN HAA ee ee ee d ORR RWBWOWWNYNYDD DY 1 Keypad Functions gt 2 Graphic Display 5 Technical Specifications Section 2 Installation and Start up 2 1 General Guidelines 2 1 2 2 Standard Mounting 2 1 2 3 Duct Mounting 2 3 2 3 1 Connecting the Sensor Extension to the Instrument 2 3 2 3 2 Mounting the Sensor Extension to the Duct 2 4 2 4 Network Wiring 2 5 2 5 Relay Wiring 2 6 2 6 Initial Start Up 2 9 Section 3 Main Menu 3 1 The Main Menu Screens 3 1 3 2 Main Menu Monitoring 3 2 3 3 Main Menu Maintenance 3 3 3 4 Main Menu Calibration 3 4 3 5 Main Menu Configuration 3 5 Section 4 Maintenance 4 1 Sensor Service 4 2 4 2 Device Infos 4 3 4 3 Sensor Infos 4 4 4 4 Reset Device 4 6 4 5 Service 4 6 Section 5 Calibration 5 1 Gas Calibration 5 2 5 1 1 Zero Adjust 5 2 5 1 2 Span Adjust 5 3 5 2 Manual K Factor 5 4 5 3 Curre
28. SSS Jee Ce AAA CC CE SSCSCSCSCSC C ES CC wing analog interface 3 wire shielded cable 3x1 0 mm2 17 AWG Instrument delivered with 2m of cable attached relay contacts 6 wire shielded cable 6x0 25mm2 23 AWG Instrument delivered with 3m of cable attached al Relay Outputs 5221 contacts 3 x SPST Single Pole Single Throw q xo rs rs ooo Physical Dimensions jj CS COL RFI EMC EN 55022 EN 50082 2 Operating Conditions temperature 20 C 40 C 4 F 104 F humidity 20 90 r h Satellite XT 4 20 mA Versions 1 5 2 1 2 2 Installation and Start Up Section 2 This section explains installation and initial start up procedures General Guidelines Please consider the aspects indicated below before locating the instrument The property of the target gas lighter or heavier than air must be considered The instrument should be mounted as close to the monitoring location as possible and should be easily accessible for operation and maintenance For narrow monitoring locations or duct mounting a sensor extension with a standard length of 2m 6 feet is available as an option The optimum position to mount the instrument is in an upright position on a flat surface If the instrument is used for ambient air monitoring ensure that the sensor is facing downwards For personal monitoring applications the instrument should be mounted at head level E
29. Section 8 Substance Sensor Part No Nominal Unit Note Dust Filter Sensor Range allowed O3 Ozone 9602 7100 O 1 00 ppm No O3 Ozone 9602 7101 0 1 00 ppm 1 No PH3 Phosphine 3 El 9602 6101 0 1 00 ppm Yes PH3 Phosphine 2 El 9602 6100 0 1 00 ppm 1 Yes SF6 Sulfur Hexafluoride 9602 9710 0 0 500 vol 3 no data SiH4 Silane 9602 6300 0 50 0 ppm Yes SO2 Sulfur Dioxide 9602 5900 0 25 0 ppm Yes TEOS _ Tetraethyl Orthosilicate 9602 7500 O 100 ppm No TMB Trimethyl borate 9602 7510 0 500 ppm No TMP Trimethyl phosphite 9602 7800 O 30 0 ppm Yes Notes 1 Special application 2 Special range 3 Pyrolyzer Module required for detection 4 Only for use with Satellite XT C versions Further gases and ranges on request Satellite XT 4 20 mA Versions 8 2 8 2 4 20 mA Signal Output Range Reference Information Section 8 3MS Trimethylsilane 9602 6210 0 7 5 20 0 50 0 ppm 25 AsH3 Arsine 3 El 9602 6001 0 0 15 1 00 10 00 ppm 0 05 AsH3 Arsine 2 El 9602 6000 0 0 15 1 00 10 00 ppm 0 05 AsH3 Arsine 2 El 9602 6002 0 3 0 10 0 10 0 ppm 1 0 B2H6 Diborane 9602 6200 0 0 30 1 00 10 00 ppm 0 10 Br2 Bromine 9602 6800 0 0 30 5 00 10 00 ppm 0 10 C4F6 Hexafluorobutadiene 9602 97
30. TEST A select 4 PERSEE This function is not available with instruments using oxygen sensors or catalytic sensors CONFIGURATION SECURITY elect 5 of 13 Security screen 5 of 13 CONFIGURATION PASSWORD select 6 of 13 Password screen 6 of 13 continued Satellite XT 4 20 mA Versions 6 1 continued CONFIGURATION LOCATION Select 7 of 13 CONFIGURATION NEW SENSOR TYPE select 8 of 13 CONFIGURATION GAS NAME Select 9 of 13 CONFIGURATION MAINT SIGNAL Select 10 of 13 CONFIGURATION WARNING SIGNAL select 11 of 13 CONFIGURATION 4 20 mA RANGE Select 12 of 13 CONFIGURATION RELAYS select 13 of 1g Satellite XT 4 20 mA Versions Configuration Section 6 Main Menu Configuration Submenus Configuration Location screen 7 of 13 New Sensor Type screen 8 of 13 Gas Name screen 9 of 13 Maintenance Signal screen 10 of 13 Warning Signal screen 11 of 13 4 20 mA Range screen 12 of 13 Relays screen 13 of 13 This submenu is only available for instruments with relay option 6 2 CONFIGURATION ALARM SETTINGS ALARM SETTINGS ALARM 1 ALARM SETTINGS ALARM 2 Satellite XT 4 20 mA Versions Configuration Section 6 Alarm Settings Allows the user to enter or change various settings
31. Versions Troubleshooting Section 7 Fault Extractive Only for instruments with Extractive Module This message indicates that there is a problem with the Extractive Module Check power supply sample tubing sampletubing connections and sample line filter Perform any corrective action required Output current is 1 2 mA If the message is still shown please contact our service department for further instructions Fault Pyrolyzer Only for instruments with Pyrolyzer Module This message indicates that there is a problem with the Pyrolyzer Module Output current is 1 0 mA Please contact our service department for further instructions 8 1 Sensor Order Information Reference Information Section 8 Substance Sensor Part No Nominal Unit Note Dust Filter Sensor Range allowed 3MS Trimethylsilane 9602 6210 0 20 0 ppm No AsH3 Arsine 3 El 9602 6001 0 1 00 ppm Yes AsH3 Arsine 2 El 9602 6000 O 1 00 ppm 1 Yes AsH3 Arsine 2 El 9602 6002 0 10 0 ppm 1 Yes B2H6 Diborane 9602 6200 0 1 00 ppm Yes Br2 Bromine 9602 6800 0 5 00 ppm No C4F6 Hexafluorobutadiene 9602 9732 0 50 0 ppm 3 no data C5F8 Octafluorocyclopentene 9602 9730 0 20 0 ppm 3 no data CH3F Methyl Fluoride 9602 9720 0 0 500 vol 3 no data CH4 Methane 9602 9900 O 100 LEL 4 no d
32. XT NF3 Pyrolyzer Module XT 1 2 DCE Pyrolyzer Module XT SF6 Pyrolyzer Module XT CH3F Pyrolyzer Module XT C5F8 Pyrolyzer Module XT C4F6 Pyrolyzer Module XT Section 10 90 240 VAC approx 22 W 2 13 A 223 x 97 x 100 mm W x H x D 8 8 x 3 8 x 3 9 WxHxD 1800 g 4 lbs IP 30 EN 55011 EN 50082 2 OD 1 4 ID 3 16 lt 30 sec with a tubing length of 10m 0 C 40 C 32 F 104 F 700 1300 hPa 20 90 r h 20408 0110 20408 0112 20408 0114 20408 0116 20408 0120 20408 0122 Satellite XT 4 20 mA Versions Find out more www honeywellanalytics com Contact Honeywell Analytics Europe Middle East Africa India Life Safety Distribution AG Wilstrasse 11 U31 CH 8610 Uster Switzerland Tel 41 0 44 943 4300 Fax 41 0 44 943 4398 gasdetection honeywell com Americas Honeywell Analytics Inc 405 Barclay Blvd Lincolnshire IL 60069 USA Tel 1 847 955 8200 Toll free 1 800 538 0363 Fax 1 847 955 8208 detectgas honeywell com Asia Pacific Honeywell Analytics Asia Pacific 508 Kolon Science Valley I 187 10 Guro Dong Guro Gu Seoul 152 050 Korea Tel 82 0 2 2025 0300 Fax 82 0 2 2025 0329 analytics ap honeywell com Technical Services ha emea service honeywell com www honeywell com Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data
33. a are now loaded from the sensor into the instrument s internal memory Gas Name Allows the user to enter a different gas name than the one stored in the sensor s data memory Up to 7 alpha numeric characters can be entered Use the lt set gt key to enter The instrument will display the actual gas name lt Actual Gas Name gt Use the cursor keys lt left gt or lt right gt to reach the de sired position Use the cursor keys lt up gt and lt down gt to select the characters you wish to enter When the new gas name has been entered completely actuate the lt set gt key to confirm or lt esc gt to exit 6 11 CONFIGURATION MAINT SIGNAL MAINT SIGNAL ALTERNATING MAINT SIGNAL CONSTANT CONFIGURATION WARNING SIGNAL WARNING SIGNAL DISABLED WARNING SIGNAL ENABLED Satellite XT 4 20 mA Versions Configuration Section 6 Maintenance Signal The maintenance signal indicates a complete absence of monitoring capability and is transmitted to external control systems The maintenance output signal can be configured either steady i e 2 4 mA or alternating i e 2 4 to 4 0 mA 1 Hz Default setting is alternating Actuate the lt set gt key to enter The instrument shows the actual setting Alternating Defines the maintenance output signal to be alternating Actuate the cursor keys lt up gt or lt down gt to change Actuate the
34. and the Satellite XT side by side Mount this rail to a wall with the appropriate fasteners and slide both modules onto it Plug in male and female connector of Satellite XT and Extractive Module XT en _ 1 Satellite XT E o Module Connections gt sample tubing sensor connection between Extractive Module XT and Satellite XT Data link and power supply 9 6 Tubing Connections Tubing material is PTFE or PFA with an outer diameter of 1 4 and an inner diameter of 3 16 Length and inner diameter of the sample line will affect the response time Length of the sample lines should be kept as short as possible With a sample line ID of 3 16 4 7 mm and a length of 10 m the delay in response does not exceed 30 seconds Sample Line Inlet The fitting for connecting the sample line inlet is located on top of the housing and marked Gas Inlet Improper installation of the sample inlet tube may result in dilution or even complete loss of the sample Exhaust Line Outlet The fitting for connection of the exhaust line outlet is located on top of the instrument and marked Outlet Since hazardous gas concentrations may still be present at the exhaust line outlet it is recommended to connect the exhaust line to an exhaust duct Note Do not apply po
35. ata Cl2 Chlorine 9602 5300 0 5 00 ppm Yes CIF3 Chlorine Trifluoride 9602 7410 O 1 00 ppm No Cclo2 Chlorine Dioxide 9602 7400 O 1 00 ppm No CO Carbon Monoxide 9602 5400 O 500 ppm Yes COCI2 Phosgene 9602 6600 O 1 00 ppm Yes gt Di chloro ethylene 1 2 9602 9600 0 1000 ppm 3 no data F2 Fluorine 9602 6400 0 5 00 ppm No F2 Fluorine 9602 6401 0 30 ppm No GeH4 Germane 9602 6900 0 5 0 ppm Yes H2 Hydrogen 1 9602 5100 0 1 000 vol Yes H2 Hydrogen 4 9602 5101 0 4 00 vol 2 Yes H2S Hydrogen Sulfide 9602 5200 0 100 ppm Yes H2S Hydrogen Sulfide org 9602 5201 0 30 0 ppm 1 Yes H2Se Hydrogen Selenide 9602 5600 O 1 00 ppm No HBr Hydrogen Bromide 9602 7000 0 30 0 ppm No HCI Hydrogen Chloride 9602 5800 0 30 0 ppm No HCI Hydrogen Chloride tropic 9602 5801 O 30 0 ppm No HCN Hydrogen Cyanide 9602 5700 0 30 0 ppm No HF Hydrogen Fluoride 9602 6500 0 10 0 ppm No HMDS Hexamethyldisilazane 9602 6714 0 500 ppm Yes HMDS Hexamethyldisilazane 9602 6715 O 0 500 vol Yes N2H4 Hydrazine 9602 7600 0 1 00 ppm No NF3 Nitrogen Trifluoride 9602 9700 0 50 0 ppm 3 no data NH3 Ammonia 100 ppm 9602 6704 O 100 ppm No NH3 Ammonia 1000 ppm 9602 6705 O 1000 ppm 2 No NO Nitric Oxide 9602 7200 0 250 ppm Yes NO2 Nitrogen Dioxide 9602 7300 0 25 0 ppm Yes 02 Oxygen 9602 5500 0 25 0 vol Yes continued overleaf Satellite XT 4 20 mA Versions 8 1 Reference Information
36. basic understanding of the instrument and its operation 1 1 Principle of Operation The Satellite XT is a gas monitoring instrument especially designed for continuous surveillance of hazardous gas concentrations The instrument is designed to interface with standard 0 4 20 mA alarm or control systems Target gas and measuring range depend on the type of sensor chosen The sensor comes with the specific data in its internal data memory When a new sensor is inserted these data are loaded into the instrument s internal memory Satellite XT versions 4 20 mA and 4 20 mA R use electrochemical sensors for the surveillance of toxic and corrosive gases at TLV levels TLV Threshhold Limit Value The sensor output signal is amplified electronically digitised and the resulting concentration value is transmitted to the communication network Satellite XT versions 4 20 mA C and 4 20 mA C R are used for monitoring combustible gases and vapours These instrument versions use catalytic sensors and are factory calibrated for methane in air mixtures with concentrations up to 5 vol 100 LEL Lower Explosion Limit The sensor output signal is amplified electronically digitised and the resulting concentration value is transmitted to the communication network To allow the surveillance of a variety of other combustible gases a correction factor called K factor can be entered Satellite XT versions 4 20 mA R and 4 20 mA C R include the relay option a
37. ctual setting Disabled Allows the user to turn off the Alarm 1 activation Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Enabled Allows the user to turn on the Alarm 1 activation Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Alarm 1 Level Used to set individual alarm levels for Alarm 1 activa tion Default setting is 1 x TLV respectively 20 LEL for the target gas Actuate the lt set gt key to enter and show the actual setting lt Actual Alarm 1 Level gt To change the value use the cursor keys lt left gt or lt right gt to reach the desired position Use the cursor keys lt up gt and lt down gt to select the figures you wish to enter After the new value has been entered actuate the lt set gt key to confirm or lt esc gt to exit ALARM 1 ALARM 1 TRIGGER ALARM 1 TRIGGER GREATER THAN ALARM 1 TRIGGER LESS THAN ALARM 1 ALARM 1 LATCH ALARM 1 LATCH DISABLED ALARM 1 LATCH ENABLED Satellite XT 4 20 mA Versions Configuration Section 6 Alarm 1 Trigger Used to define the trigger condition for Alarm 1 activation Default setting is Greater Than Use the lt set gt key to enter The instrument will show the actual setting Greater Than Defines that an Alarm 1 condi
38. e Assembly 3 3cm various types available see spare parts list Section 8 Reference E 5 Information oy o PIN 2 6cm 2 6cm a CN Sensor Extension Da Rv Y 1 TA Satellite XT Satellite XT 4 20 mA Versions 2 4 Installation and Start Up Section 2 2 4 Network Wiring The instrument is shipped with 2 meters 6 feet of permanently D white 4 20 mA Output attached 3 wire shielded cable extending from the bottom of the Hal 12 24 VDC The open end of the cable should Obe terminated in a junction box cable shield e white marked D to D e brown marked to P green marked P to P e cable shield to S To interface with external control systems use of a 3 wire shielded cable 3x1 0 mm2 17 AWG is recommended 109 5mm PON PEEN 4 F oo o o 1 SSS SIS S IS SSS E E 5 el Cro 6 oO co j O SISIS SIS SIS SIS SSS PIP PP Fl Fl 4 F nn o o Junction Box 2 nodes standard Satellite XT 4 20 mA Versions 2 5 Installation and Start Up Section 2 2
39. ed to external control systems Use the lt esc gt key to exit Set 4 mA Allows the user to scale external control systems with an output signal of 4 mA representing the zero concentration value Use the lt set gt key to enter 4 mA set An analog signal output of 4 mA is now transmitted to external control systems Use the lt esc gt key to exit Set 20 mA Allows the user to scale external control systems with an output signal of 20 mA representing the full scale concentration value This submenu also serves to simulate alarm conditions Use the lt set gt key to enter 20 mA set An analog signal output of 20 mA is now transmitted to external control systems Use the lt esc gt key to exit Configuration Section 6 This section describes the instrument s default configuration and procedures how to adapt it to individual requirements MENU Main Menu Configuration The instrument is in the Maintenance Mode and the CONFIGURATION green LED is off SN 4 of 4 Actuate the cursor keys lt up gt or lt down gt to move forwards and backwards in the Main Menu To select a submenu actuate the lt set gt key to enter Submenus Configuration Alarm Settings CONFIGURATION screen 1 of 13 ALARM SETTINGS Language CONFIGURATION LANGUAGE EE screen 2 of 13 CONFIGURATION DATE FORMAT OEE Date Format screen 3 of 13 CONFIGURATION Auto Selftest AUTO SELF
40. ensor lt Normal Monitoring Condition gt The instrument will automatically switch to the Monitoring Mode when the sensor service procedure is finished Only instruments with catalytic sensors If the displayed value is not zero a zero adjustment must be performed refer to section 5 Calibration When a new sensor is installed the K factor will automatically revert to the default value 1 00 If individual settings are required they must be entered again refer to section 5 Calibration Catalytic sensors are calibrated for methane When monitoring for other combustible gases a K factor must be entered Satellite XT 4 20 mA Versions 4 2 MAINTENANCE DEVICE INFOS DEVICE INFOS SW SXT_Xx xx DEVICE INFOS 1D 000123456789 Satellite XT 4 20 mA Versions Maintenance Section 4 Device Infos Used to obtain instrument specific information i e software version and ID number In general these data are required for service purposes Actuate the lt set gt key to select and move with the cursor keys lt up gt and lt down gt Actuate the lt esc gt key to exit lt Actual Software Version gt The version of the software presently installed is shown lt Specific Identification Number gt The instrument s specific identification number ID is shown 4 3 MAINTENANCE SENSOR INFOS SENSOR INFOS PART NUMBER PART NUMBER 9602 6000
41. for Alarm 1 and Alarm 2 activation Use the lt set gt key to enter Alarm 1 For Alarm 1 settings use the lt set gt key to enter or continue in the menu with the cursor keys lt up gt or lt down gt Alarm 2 For Alarm 2 settings use the lt set gt key to enter or continue in the menu with the cursor keys lt up gt or lt down gt 6 3 ALARM SETTINGS ALARM 1 ALARM 1 ALARM 1 STATE ALARM 1 ALARM 1 LEVEL ALARM 1 ALARM 1 TRIGGER ALARM 1 ALARM 1 a ft R LATCH Satellite XT 4 20 mA Versions Configuration Section 6 Alarm 1 Allows the user to configure all parameters for Alarm 1 lower alarm level activation Alarm 1 State Used to enable disable the Alarm 1 activation Alarm 1 Level Used to set individual alarm levels for Alarm 1 activation Alarm 1 Trigger Used to define the trigger condition for Alarm 1 activation Alarm 1 Latch Used to define the Alarm 1 activation to be latching or non latching 6 4 ALARM 1 ALARM 1 STATE ALARM 1 STATE DISABLED ALARM 1 STATE ENABLED ALARM 1 ALARM 1 LEVEL ALARM 1 LEVEL 0 09 ppm Satellite XT 4 20 mA Versions Configuration Section 6 Alarm 1 State Used to enable disable the Alarm 1 activation Default setting is enabled Use the lt set gt key to enter The instrument will show the a
42. gt key to exit If the reading is not zero actuate the lt set gt key to re adjust the zero point and to continue the procedure lt Re adjusted Zero Point gt The reading is zero Actuate the lt set gt key to proceed Save Actuate the lt set gt key to save the new zero point and store it in the unit s internal memory 5 2 continued GAS CALIBRATION SPAN ADJUST SPAN ADJUST AsH3 SPAN ADJUST 0 05 ppm SPAN ADJUST APPLY GAS 0 04 ppm SPAN ADJUST 0 05 ppm SPAN ADJUST SAVE SPAN ADJUST REMOVE GAS Satellite XT 4 20 mA Versions Calibration Section 5 Gas Calibration Span Adjust Span adjustment applies for all sensors including oxygen sensors Use the lt set gt key to enter and follow the dialogue displayed lt Actual Calibration Gas gt The instrument shows which calibration gas is required for the actual sensor type lt Actual Concentration for Calibration gt The recommended concentration for span adjustment is displayed Default value is TLV concentration for the target gas When using calibration gas of a different concentration change the value accordingly After the new value has been entered actuate the lt set gt key to continue Apply Gas Place the calibration cap over the sensor and start the calibration gas flow 18 I h or 300 ccm min Actuate the
43. ibrated for methane When monitoring for other combustible gases a correction factor must be entered consult our local representative Satellite XT 4 20 mA Versions 8 4 Reference Information Section 8 8 4 Spares and Accessories Part Number Description 9602 0050 10 03 Mounting Rail Standard 9602 0050 10 02 Mounting Plate DIN Rail Option 9602 0051 10 01 Mounting Plate L shaped with DIN Rail Option 9602 0090 Sensor Extension 2 meters 9602 0091 Sensor Extension 3 meters 9602 0092 Sensor Extension 1 meter 9602 0093 Sensor Extension Combustible Gases 2 meters 9602 0095 Calibration Cap 9630 0423 Junction Box for max 2 nodes 9630 0424 Junction Box for max 6 nodes 9630 0505 Junction Box 1 node R Version 9630 0231 3 wire shielded cable 3x1 0 mm2 100 m coil 9630 0413 Power Supply 24 VDC 2 5 A output 230 115 VAC 9630 0414 Power Supply 24 VDC 5A output 230 115 VAC 9630 0415 Power Supply 24 VDC 10 A output 230 115 VAC 9902 4000 duct mounting saddle assembly 4 inches 9902 4010 duct mounting saddle assembly 6 inches 9902 4020 duct mounting saddle assembly 8 inches 9902 4030 duct mounting saddle assembly 10 inches 9902 4040 duct mounting saddle assembly 12 inches 9902 4100 duct mounting saddle assembly 1 5 inches 9902 4110 duct mounting saddle assembly 2 inches 9902 4120 duct mounting saddle
44. ication makes it necessary to open the housing of the Satellite XT which is only allowed for authorized persons Satellite XT 4 20 mA Versions 9 1 Extractive Module XT Section 9 9 4 Instrument Design Front View showing Extractive Module XT connected to Satellite XT A B A Exhaust Line Outlet B Sensor Holder a 4 si Extractive Satellite XT y Satellite XT 4 20 mA Versions Extractive Module XT Section 9 Side View left Side View right A Exhaust Line Outlet B Sensor Holder B Sensor Holder D Sensor Connection to Satellite XT C Sample Line Gas Inlet E Connection Extractive Module XT and Satellite XT B B D C A D P Sl en E E 7 CS Top View only Extractive Module XT A Exhaust Line Outlet B Sensor Holder C Sample Line Gas Inlet B D Sensor Connection to Satellite XT Satellite XT 4 20 mA Versions 9 5 Extractive Module XT Section 9 Mounting The Extractive Module XT is prepared for DIN rail mounting An appropriate mounting rail is delivered with the instrument which allows mounting the Extractive Module XT
45. inted on the sensor label facing upwards and to the front Fit sensor housing by fastening the bayonet catch with a quarter turn right For applications with sensor extension insert the sensor into the socket inside the metal fitting properly aligning notch groove and arrow printed on the sensor label A sensor warm up is performed and the graphic display shows the according screen until the displayed value is zero This does not apply for oxygen sensors The warm up time required depends on the type of sensor installed The instrument is in the Maintenance Mode and the green LED is off SENSOR WARM UP oe ite a 1 23 ppm O 00 m As soon as the displayed value reads zero the instrument automatically switches to the Monitoring Mode The graphic display shows the according screen the green status LED is on the instrument is monitoring Note If the instrument does not perform as described above and a fault message is shown please refer to Section 7 Troubleshooting Instruments with catalytic sensors Zero Adjustment must be performed prior to start up It is recommende to repeat Zero Adjustment every 4 to 6 weeks For details refer to Section 5 Calibration Instruments with oxygen sensors Span Adjustment must be performed prior to start up lt is recommende to repeat Span Adjustment every 4 to 6 weeks For details refer to Section 5 Calibration Satellite XT 4 20 mA Versions 2 9 Main Menu Section 3
46. ion an appropriate filter for the sample line must be installed The use of a dust filter depends on the target gas refer to the table Sensor Order Information in Section 8 Reference Information or contact our service department As excess amounts of dirt in the filters will reduce the sample flow and will thus affect concentration readings of the instrument make sure to regularly change sample line filters every 1 to 6 months depending on the ambient conditions For order information refer to Section 8 Reference Information Spares and Accessories Module Connections data link connecting Pyrolyzer Module XT and Extractive Module XT Satellite 10 7 10 8 sample tubing sensor connection between Extractive Module XT and Satellite XT XT Data Link Plug the cable pictured green from the bottom plate of the Pyrolyzer Module into the connector in the bottom of the Extractive Module XT Power Connection Use a standard power cable obey any local regulations and bring it through the power cable fitting into the module Open the module from the top and connect 90 240 vac Satellite XT 4 20 mA Versions 10 4 10 9 Technical Specifications Power requirements voltage consumption Physical dimensions Size Weight Housing Protection Class RFI EMC Operating Conditions sample tubing response time temperature pressure humidity Part Numbers Pyrolyzer Module
47. ity Exiting the Monitoring Mode and entering the Mainte nance Mode may be password protected to prevent the instrument from manipulations by unauthorized per sonnel Ex factory the password protection is disabled Use the lt set gt key to enter The instruments shows the actual setting Password On Allows the user to enable the password protection Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Password Off Allows the user to disable the password protection Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit CONFIGURATION PASSWORD PASSWORD 00 CONFIGURATION LOCATION LOCATION as Cabinet Satellite XT 4 20 mA Versions Configuration Section 6 Password Allows the user to enter or change the password Ex factory the password is lt 000 gt Use the lt set gt key to enter The instrument will display the actual password lt Actual Password gt To change the password use the cursor keys lt left gt or lt right gt to reach the desired position Use the cursor keys lt up gt and lt down gt to select the figures you wish to enter After the new password has been entered actuate the lt set gt key to confirm or lt esc gt to exit Location Allows the user to enter a desciption defining the monitoring
48. may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract Honeywell Issue 2 08 2008 H_MANO858_PN 9602 02xx 61 EN_EMEAI 11 08 O 2008 Honeywell Analytics 12494
49. must be in the range of 0 20 and 5 00 After a new value has been entered actuate the lt set gt key to confirm or lt esc gt to exit Individual settings for the Manual K Factor will automatically revert to the default value 1 00 whenever the sensor is replaced by a new sensor Only instruments using catalytic sensors Catalytic sensors are calibrated for methane When monitoring for other combustible gases a K factor must be entered Satellite XT 4 20 mA Versions CALIBRATION CURRENT OUTPUT CURRENT OUTPUT SET 0 mA CURRENT OUTPUT 0 mA set CURRENT OUTPUT SET 4 mA CURRENT OUTPUT 4 mA set CURRENT OUTPUT SET 20 mA CURRENT OUTPUT 20 mA set Satellite XT 4 20 mA Versions Calibration Section 5 Current Output The 4 20 mA signal output range of the instrument is preprogrammed to correspond to the nominal range of the target gas with 4 mA representing the zero concentration and 20 mA representing the full scale concentration This submenu provides the possibility to perform functional tests and to scale external control systems To select a submenu actuate the lt set gt key to enter or use the cursor keys lt up gt and lt down gt to move back wards or forwards Set 0 mA Allows the user to simulate a fault condition Use the lt set gt key to enter 0 mA set An analog signal output of O mA is now transmitt
50. n 9 9 8 Technical Specifications Power Requirements voltage consumption Physical Dimensions size weight Housing Protection Class RFI EMC Operating Conditions sample tubing response time temperature pressure humidity Part Number Satellite XT 4 20 mA Versions power is provided by the Satellite XT max 2 4 W 78 x 95 5 x 50 mm WxHxD 3 1 x 3 8 x 2 0 WxHxD 500 g 17 6 oz IP 30 EN 55011 EN 50082 2 OD 1 4 ID 3 16 lt 30 sec with a tubing length of 10m 0 C 40 C 32 F 104 F 700 1300 hPa 20 90 r h 20404 0200 9 6 Pyrolyzer Module XT Section 10 10 1 Principle of Operation The Pyrolyzer Module XT is an add on module for monitoring gases requiring pyrolytic sample preparation for detectability lt requires both a Satellite XT and an Extractive Module XT The connected Satellite XT displays the module s status of operation and provides the digital interface Each instrument is only configured for monitoring the substance specified on the identification label The instrument is delivered with a certain sensor installed Reference for assignment of instrument and sensor is the serial number These data are also documented in the Certificate of Quality Control provided with the shipment Instrument and sensor have been gas calibrated and these specific calibration parameters are stored in the integrated data memory of sensor and inst
51. nd provide 3 single pole double throw relays for activation of external alarm devices When the actual gas concentration exceeds the alarm levels the instrument will activate the appropriate alarm relay and display an according message A relay will also be activated in case of an instrument fault 1 2 Operating States There are four different operating states for the Satellite XT Monitoring Mode Maintenance Mode Warning Condition and Diagnostics Depending on the selected operating state the green status LED is either on off or flashing 1 2 1 Monitoring Mode The Monitoring Mode is the instrument s standard operating mode The green LED located above the lt set gt key is on In the Monitoring Mode the instrument continuously monitors for hazardous gas concentrations and checks for alarm levels and instrument faults The instrument s self diagnostics provide on line preventive maintenance information identifying electronics or sensor problems For example a sensor selftest is performed every 24thours The sensor selftest is not available with instruments using oxygen sensors or catalytic sensors Satellite XT 4 20 mA Versions 1 1 Basic Operation Section 1 1 2 1 1 Alarm Level Settings The settings for Alarm Level 1 and Alarm Level 2 are automatically loaded when installing the sensor Standard settings are 1x and 2x TLV or 20 and 40 LEL for the target gas The Alarm Setup function in the Configuration Me
52. normally closed contact Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit 6 14 Configuration Section 6 Alarm 2 Relay A E Allows the user to set the Alarm 2 Relay state A L A RM 2 R E L AY Use the lt set gt key to enter The instrument will show the actual setting Deenergized NO ALARM 2 RELAY Defines the Alarm 2 Relay to be deenergized normally open contact D E E N E RG Z E D NO Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Energized NC EEE Defines the Alarm 2 Relay to be energized normally E N E RG Z E D NC closed contact Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Fault Relay RELAY STATE Allows the user to set the Fault Relay state F A U L T R E L AY Use the lt set gt key to enter The instrument will show the actual setting Deenergized NO FAULT RELAY Defines the Fault Relay to be deenergized normally DEENERGIZED NO open contacn Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Energized NC FAULT RELAY Defines the Fault Relay to be energized normally closed ENERGIZED NG ee Actuate the cursor keys lt
53. nsure that the area immediately surrounding the instrument is free from objects that might hinder free flow of air The instrument should be installed away from any possible liquid sources extreme dust and dirt sources and should be protected against rain and sunlight An instrument version protection class IP 65 is available for outdoor applications A junction box is recommended to connect the instrument to external control systems The maximum distance between instrument and junction box is 2 meters 6 feet Regarding the power requirements and operating conditions please follow the specifications indicated in Section 1 Technical Specifications for wiring instructions refer to Section 2 Wiring Sensors should be stored in a cool dry place when not in use Standard Mounting The instrument is designed for DIN rail mounting Shipped with each instrument is the standard mounting rail suitable for wall mounting Mount the DIN rail to a wall and fasten the instrument with the sensor downwards and the display facing the front Attach the wires to the junction box according to the wiring diagram provided in the course of this section 90 0 7 9 i Standard mounting rail P N 9602 0050 10 03 Satellite XT 4 20 mA Versions 2 1 Installation and Start Up Section 2 For applications where wall mounting is not possible an L shaped mounting plate with DIN rail is available as an option
54. nt Output 5 5 5 3 1 Set 0 mA 5 5 5 3 2 Set 4 mA 5 5 5 3 3 Set 20 mA 5 5 Satellite XT 4 20 mA Versions Section 6 6 1 6 13 Section 7 7 1 7 1 1 7 1 2 Section 8 Section 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 Configuration Alarm Settings Alarm 1 Alarm 2 Language Date Format Auto Selftest Security Password Location New Sensor Type Gas Name Maintenance Signal Warning Signal 4 20 mA Range Relays Troubleshooting Warning and Fault Messages Warnings Faults Reference Information Sensor Order Information 4 20 mA Signal Output Range K Factors for Satellite XT C Versions Spares and Accessories Technical Specifications Power Supply 24 VDC 2 5 A Output Power Supply 24 VDC 5 A Output Power Supply 24 VDC 10 A Output Extractive Module XT Option Principle of Operation General Instructions Safety Instructions Instrument Design Mounting Tubing Connections Sensor Replacement Technical Specifications Pyrolyzer Module XT Option Principle of Operation General Instructions Safety Instructions Instrument Design Mounting Tubing Connections Data Link Power Connection Technical specifications Satellite XT 4 20 mA Versions page 6 3 6 4 6 7 6 8 6 8 6 9 6 9 6 10 6 10 6 11 6 11 6 12 6 12 6 13 6 13 7 1 7 1 7 2 8 1 8 3 8 4 8 5 10 1 10 1 10 1 10 2 10 3 10 4 10 4 10 4 10 5 Basic Operation Section 1 This section provides
55. nu allows the user to change the alarm levels as required Whenever the concentration of the target gas exceeds the factory or user programmed alarm levels the instrument will document this concentration alarm condition on its LCD display Instruments with relay option will additionally trigger the associated alarm relays 1 2 1 2 Reset Alarms Function Ex factory Alarm 1 and Alarm 2 are preprogrammed enabled and latching In the event of a concentration alarm the alarm indication with latching alarms will continue until the alarm is manually acknowledged by actuating the lt set gt key If the password protection is enabled the password must be entered see Configuration Menu Security Function Alarm Reset is not possible if the alarm condition is still present 1 2 1 3 Exiting the Monitoring Mode Exiting the Monitoring Mode and entering the Maintenance Mode may be password protected To prevent the instrument from manipulations by unauthorized personnel it is recommended to enable this function see Configuration Menu Security Function Password enabled Actuate the lt esc gt key to exit the Monitoring Mode and enter the password The screen to enter the password is shown for one minute During this period the Monitoring Mode remains active in the background When the correct password has been entered the instrument is in the Maintenance Mode it is not monitoring and the green LED is off Password disabled
56. on 6 Alarm 2 Allows the user to configure all parameters for Alarm 2 upper alarm level activation For all subsequent Alarm 2 settings please follow the procedures described in the corresponding section for Alarm 1 settings Alarm 2 State Used to enable disable the Alarm 2 activation Alarm 2 Level Used to set individual alarm levels for Alarm 2 activation Alarm 2 Trigger Used to define the trigger condition for Alarm 2 activation Alarm 2 Latch Used to define the Alarm 2 activation to be latching or non latching 6 7 CONFIGURATION LANGUAGE LANGUAGE GERMAN LANGUAGE ENGLISH CONFIGURATION DATE FORMAT DATE FORMAT INTERNATIONAL DATE FORMAT USA Satellite XT 4 20 mA Versions Configuration Section 6 Language Used to select the desired language for menu operation Default setting is English Use the lt set gt key to enter The instrument will display the actual language German Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit English Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Date Format Used to define the format how to display the date only used in the submenu Sensor Infos Date of First Calibration Default setting is International Use the
57. onnected to an exhaust line and must be properly vented Both sample and exhaust tubing must not be crimped or placed in an area where weight could collapse the tubing Dust may be a result of construction as well as manufacturing activities If unusual quantities of dust are expected at the monitoring location an appropriate filter for the sample line must be installed The use of a dust filter depends on the target gas refer to the table Sensor Order Information in Section 8 Reference Information or contact our service department As excess amounts of dirt in the filters will reduce the sample flow and will thus affect con centration readings of the instrument make sure to regularly change sample line filters every 1 to 6 months depending on the ambient conditions For order information refer to Section 8 Reference Information Spares and Accessories Moisture may occur as rain entering a line at an outdoor sampling location or as condensation from outdoor to indoor temperature fluctuations In case of unusual quantities of moisture appropriate steps must be taken to protect the instrument consult us for respective assistance Safety Instructions Never use compressed air to clean the tubing while it is connected to the instrument Use isopropanol and a soft cloth to clean the housing Do not use any aggressive detergents To extend an existing Satellite XT to an extractive system please contact our service department This modif
58. pe of sensor lt Normal Monitoring Condition gt The instrument will automatically switch to the Monitoring Mode when the sensor service procedure is completed Service This submenu is used exclusively by trained Service Personnel The functions are password protected 4 6 Calibration Section 5 This section describes calibration procedures for the Satellite XT Calibration can be performed either automatically by a dynamic gas calibration or manually by entering a calculated correction factor called K factor Also included in this section are the electronic calibration procedures for the 0 4 20 mA analog interface Main Menu Calibration MENU The instrument is in the Maintenance Mode and the CALIBRATION green LED is off Actuate the cursor keys lt up gt or lt down gt to move forwards and backwards in the Main Menu To select a submenu actuate the lt set gt key to enter Submenus Calibration Gas Calibration screen 1 of 3 CALIBRATION GAS CALIBRATION CALIBRATION MANUAL K FACTOR Manual K Factor screen 2 of 3 Current Output CALIBRATION screen 3 of 3 CURRENT OUTPUT Note If a high degree of accuracy in monitoring is required monthly calibration with calibration gas of a known concentration is recommended When performing a dynamic calibration a new correction factor K Factor is calculated automatically The actual value can be displa
59. point Ex factory it reads lt Satellite XT gt Up to 13 alphanumeric characters can be entered Use the lt set gt key to enter The instrument will display the actual location lt Actual Location gt Use the cursor keys lt left gt or lt right gt to reach the desired position Use the cursor keys lt up gt and lt down gt to select the characters you wish to enter When the new location has been entered completely actuate the lt set gt key to confirm or lt esc gt to exit CONFIGURATION NEW SENSOR TYPE NEW SENSOR TYPE REMOVE SENSOR NEW SENSOR TYPE NEW SENSOR NEW SENSOR TYPE LOAD NEW DATA NEW SENSOR TYPE LOADING DATA LN NN CONFIGURATION GAS NAME GAS NAME sH3 Satellite XT 4 20 mA Versions Configuration Section 6 New Sensor Type Allows the user to configure the instrument for a new sensor type with a part number which is different from the one presently used See Section 8 for Sensor Information Actuate the lt set gt key to enter and follow the dialogue displayed Remove Sensor Remove the sensor presently installed and actuate the lt set gt key to proceed New Sensor Insert the new sensor and actuate the lt set gt key to proceed Load New Data If you want the data of the new sensor to be loaded confirm this by pressing the lt set gt key Loading Data The new dat
60. r alarm levels gas name and the 4 20 mA output range will automatically revert to the factory programmed settings whenever a new sensor type with a part number different from the part number of the sensor used before is installed Satellite XT 4 20 mA Versions 6 13 RELAYS RELAY STATE RELAY STATE ALARM 1 RELAY RELAY STATE ALARM 2 RELAY RELAY STATE FAULT RELAY RELAY STATE ALARM 1 RELAY ALARM 1 RELAY DEENERGIZED NO ALARM 1 RELAY ENERGIZED NG Satellite XT 4 20 mA Versions Configuration Section 6 Relay State Used to individually define the Alarm 1 Alarm 2 and Fault Relay to be either deenergized normally open contact or energized normally closed contact Ex factory the relays are deenergized normally open contacts Use the lt set gt key to enter Alarm 1 Relay Allows to set the Alarm 1 Relay state Alarm 2 Relay Allows to set the Alarm 2 Relay state Fault Relay Allows to set the Fault Relay state Alarm 1 Relay Allows the user to set the Alarm 1 Relay state Use the lt set gt key to enter The instrument will show the actual setting Deenergized NO Defines the Alarm 1 Relay to be deenergized normally open contact Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Energized NC Defines the Alarm 1 Relay to be energized
61. rmal Condition gt This screen and the illuminated green LED indicate that the instrument is in the Monitoring Mode and is operating properly lt Alarm 1 Condition gt This screen shows that Alarm Level 1 has been ex ceeded and that there is an actual gas concentration of 0 07 ppm AsH3 f i Alarm 1 set at 0 05 ppm AsH3 lt Alarm 2 Condition gt This screen shows that Alarm Level 2 has been ex ceeded and that there is an actual gas concentration of 0 12 ppm AsH3 f i Alarm 2 set at 0 10 ppm AsH3 3 2 MENU MAINTENANCE MAINTENANCE SENSOR SERVICE MAINTENANCE DEVICE INFOS MAINTENANCE SENSOR INFOS MAINTENANCE RESET DEVICE MAINTENANCE SERVICE Satellite XT 4 20 mA Versions Main Menu Section 3 Main Menu Maintenance The instrument is in the Maintenance Mode and the green LED is off Actuate the cursor keys lt up gt or lt down gt to move for wards and backwards in the Main Menu To select a submenu actuate the lt set gt key to enter Submenus Maintenance Sensor Service screen 1 of 5 Device Infos screen 2 of 5 Sensor Infos screen 3 of 5 Reset Device screen 4 of 5 Service screen 5 of 5 3 3 Main Menu Section 3 MENU l Main Menu Calibration The instrument is in the Maintenance Mode and the CALIBRATION green LED is off Actuate the cursor keys lt up gt or lt down gt to move
62. rnal control systems depending on the configuration this function can be enabled or disabled depending on the configuration the fault relay will be activated Press the lt set gt key to acknowledge and reset a Warning Condition Low Zero o ZERO 1 This message indicates that the zero point of the sensor is out S of the optimum range O O O To correct this problem check the zero adjustment and PPM recalibrate if necessary Check Sensor CHECK SENSOR AsH3 This message indicates that the sensor sensitivity does not comply with the specifications O 7 O O ppm The sensor must soon be replaced To receive this message the function Auto Selftest must be configured enabled refer to Section 6 Configuration This function is not available for instruments with oxygen sensor or catalytic sensor Satellite XT 4 20 mA Versions 7 1 7 1 2 Faults Troubleshooting Section 7 Instrument faults refer to a problem which prevents the instrument from operating properly and interferes with the ability to monitor or document concentration alarms If the instrument has detected an instrument fault a fault signal of a defined output current for each different fault condition is sent to attached control systems The green status LED is off The LCD display is flashing while indicating the specific fault message sa FAULT wees ADC NOT READY NO SENSOR ine FAULT ais WRONG SENSOR
63. rument Make sure to use only sensors for the substance specified on the module s identification label Use only sensors designed for use with the Pyrolyzer Module XT The Pyrolyzer Module XT is powered by a wide range power supply The module contains a diagnosis for electronics and filament The filament voltage is factory set and saved in the instrument If there is a problem with the Pyrolyzer Module XT the display of the Satellite XT reads FAULT PYROLYZER Information on fault messages and instructions on how to correct a fault condition are provided in Section 7 Troubleshooting 10 2 General Instructions Listed hereafter are several aspects that should be reflected when locating monitoring point and instrument When placing the sampling point the property lighter or heavier than air of the target gas must be considered The instrument should be mounted as close to the monitoring location as possible to minimize sample transport time The area immediately surrounding the sample inlet at the monitoring point must be free from objects that might hinder free flow of air The instrument should be installed away from any possible liquid sources extreme dust and dirt sources and should be protected against rain and sunlight The instrument must be mounted in an upright position The ventilation apertures on top and rear of the the housing must not be covered The instrument must be easily accessable for operation and there must be sufficien
64. s refer to a problem which prevents the Satellite XT from operating properly and interferes with the ability to monitor or document concentration alarms When the instrument has detected an instrument fault a steady output signal in the range of O and 2 0 mA is sent to attached control systems The green status LED is off The LCD display is flashing while indicating the specific fault message Instruments with relay option will additionally activate the fault relay The Satellite XT lists specific instrument responses to instrument faults For information on the various fault messages and instructions on how to correct a fault condition please refer to Section 7 Troubleshooting Menu structure Besides the Monitoring Mode there is also menu operation for the Satellite XT Menu operation comprises three groups of functions maintenance calibration and configuration A password if enabled must be entered to exit the Monitoring Mode and to obtain access to the Main Menu Maintenance Menu This function covers the realtime service procedures required for a regular maintenance of the instrument e g sensor replacement Calibration Menu Use the calibration function to dynamically calibrate the Satellite XT with a known concentration of the target gas or manually by entering a new correction K Factor Configuration Menu Use this function to configure the Satellite XT and to program instrument and monitoring parameters to suit individ
65. t space above the instrument to allow sensor replacement or to open the housing for maintenance purposes The sample line should be run as direct as possible to improve transport time Avoid running the sample line through areas of great temperature extremes The sample outlet must be connected to an exhaust line and must be properly vented Both sample and exhaust tubing must not be crimped or placed in an area where weight could collapse the tubing 10 3 Safety Instructions Always disconnect the Pyrolyzer Module XT from mains power before you open the housing The vents on top and rear of the instrument must not be covered Do not enter any tapered or sharp items into the vents Use isopropanol and a soft cloth to clean the housing Do not use any aggressive detergents Never use compressed air to clean the tubing when connected to the instrument This will destroy the internal pressure switch Satellite XT 4 20 mA Versions 10 1 Pyrolyzer Module XT Section 10 10 4 Instrument Design The Pyrolyzer Module XT can only be operated in combination with the Satellite XT and the Extractive Module XT All three modules are prepared for DIN rail assembly Module only Pyrolyzer Module Extractive Module and Satellite XT G E i
66. tion will be indicated when the actual gas concentration exceeds the preset level for Alarm 1 Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Less Than Defines that an Alarm 1 condition will be indicated when the actual gas concentration falls below the preset level for Alarm 1 Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Alarm 1 Latch Used to define the Alarm 1 activation to be either latch ing or non latching Default setting is enabled Use the lt set gt key to enter The instrument will show the actual setting When latching is enabled alarm reset must be done manually Nonlatching alarms will be reset automati cally upon correction of the alarm condition Disabled Defines the Alarm 1 activation to be non latching Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Enabled Defines the Alarm 1 activation to be latching Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit 6 6 ALARM SETTINGS ALARM 2 ALARM 2 ALARM 2 STATE ALARM 2 ALARM 2 LEVEL ALARM 2 ALARM 2 TRIGGER ALARM 2 ALARM 2 LATCH E MZ Satellite XT 4 20 mA Versions Configuration Secti
67. ual requirements Note If the instrument was in the Monitoring Mode when last powered down it will automatically return to the Monitoring Mode when power is restored Satellite XT 4 20 mA Versions 1 3 Basic Operation Section 1 1 4 Operational Elements Honeywell Located at the front of the Satellite XT is r A r Satellite XT the graphic display AsH3 the keypad consisting of six keys 0 00 ppm the green status LED above the Set Key 1 4 1 Keypad Functions O a Satellite XT o Escape Key lt esc gt o Set Key lt set gt o 4 Cursor Keys marked with an arrow lt up gt lt down gt lt left gt lt right gt In the Maintenance Calibration and Configuration Menu these keys provide the following functions To move forwards and backwards in the menu use the cursor keys lt down gt and lt up gt Select a function by actuating the lt set gt key To enter text or figures use the cursor keys lt left gt and lt right gt to reach the desired cursor position Use the cursor keys lt up gt and lt down gt to select the letter figure or sign you wish to enter Bring the cursor to the next position select the next letter figure or sign After entering the complete text use the lt set gt key to confirm the changes If you do not want to save the changes abort by actuating the lt esc gt key 1 4 2 Graphic Display Depending on the operating mode the structure of the graphic
68. ult to reach or otherwise inaccessible areas under continuous surveillance It is capable of sampling areas up to 50 m away Power is supplied via the Satellite XT Status information is provided by the Satellite XT that provides the digital interface as well The module contains a diagnosis for electronics and pump The correct gas flow is factory set and saved in the instrument If there is a problem with the Extractive Module XT the display of the Satellite XT shows the fault message FAULT EXTRACTIVE For information on fault messages and instructions on how to correct a fault condition please refer to Section 7 Troubleshooting General Instructions Listed hereafter several aspects that should be reflected when locating monitoring point and instrument When placing the sampling point the property lighter or heavier than air of the target gas must be considered The instrument should be mounted as close to the monitoring location as possible to minimize sample transport time The area immediately surrounding the sample inlet at the monitoring point must be free from objects that might hinder free flow of air The instrument should be installed away from any possible liquid sources extreme dust and dirt sources and should be protected against rain and sunlight The sample line should be run as direct as possible to improve transport time Avoid running the sample line through areas of great temperature extremes The sample outlet must be c
69. up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit Satellite XT 4 20 mA Versions 6 15 RELAYS ALARM DELAY ALARM DELAY 3 0 sec RELAYS FAULT TRIGGER FAULT TRIGGER FAULT ONLY FAULT TRIGGER FAULT WARNING FAULT TRIGGER FAULT MAINT FAULT TRIGGER ALL En En Satellite XT 4 20 mA Versions Configuration Section 6 Alarm Delay Used to define an alarm delay for concentration alarms Minimum value is 0 maximum setting is 99 9 seconds Default setting is 3 0 seconds Actuate the lt set gt key to enter and show the actual setting lt Actual Alarm Delay gt To change the value use the cursor keys lt left gt or lt right gt to reach the desired position Use the cursor keys lt up gt and lt down gt to select the figures you wish to enter After the new value has been entered actuate the lt set gt key to confirm or lt esc gt to exit Fault Trigger Allows the user to define which fault conditions will acti vate the Fault Relay Ex factory the setting is Fault Only Use the lt set gt key to enter The instrument will show the actual setting Fault Only Used to configure the Fault Relay to be activated in case of a fault condition only Actuate the cursor keys lt up gt or lt down gt to change Actuate the lt set gt key to confirm or lt esc gt to exit
70. wer until the system is ready for start up Satellite XT 4 20 mA Versions 9 4 9 7 Sensor Replacement Extractive Module XT Section 9 This procedure is used to replace a depleted sensor by a fresh sensor The replacement sensor must have the same part number as the installed sensor Press the lt esc gt key on the Satellite XT keypad and enter the password to exit the Monitoring Mode The green status LED of the Satellite XT is off the instrument is not monitoring A maintenance message is transmitted to the communication network Go to the Maintenance Menu and press the lt set gt key to enter Go to the submenu Sensor Service and press the lt set gt key to enter Follow the dialogue displayed at the bottom line of the screen Figure 1 Figure 1 MAINTENANCE SENSOR SERVICE SENSOR SERVICE REMOVE SENSOR SENSOR SERVICE REPLACEMENT SENSOR SERVICE LOAD NEW DATA SENSOR SERVICE LOADING DATA SENSOR WARM UP 1 23 ppm en XT 0 00 im Satellite XT 4 20 mA Versions lt REMOVE SENSOR gt Unscrew the gland nut F to remove the sensor holder B from the flow adapter of the Extractive Module XT Figure 2 Remove the installed sensor G Figure 3 Press the lt set gt key to continue Unpack the replacement sensor and remove shorting device from the sensor plug where necessary
71. yed in the submenu Manual K Factor Use appropriate safety precautions when handling toxic or corrosive gases and properly vent if possible Catalytic sensors must be protected from silicone vapours which may permanenty reduce the sensors sensitivity Satellite XT 4 20 mA Versions 5 1 CALIBRATION GAS CALIBRATION ZERO ADJUST GAS CALIBRATION ZERO ADJUST APPLY AIR ZERO ADJUST 0 01 ppm ZERO ADJUST 0 00 ppm ZERO ADJUST SAVE A eee ee et continued Satellite XT 4 20 mA Versions Calibration Section 5 Gas Calibration The gas calibration submenu is used for dynamic cali bration For zero adjustment use clean or synthetic air free from measuring gas or any other interfering gases The sensor must be warmed up before calibration For span adjustment it is recommended to use test gas of a known concentration at or slightly above TLV for the target gas Always keep to the correct sequence first perform zero adjustment then Span Adjustment Zero Adjust Use the lt set gt key to enter and follow the dialogue displayed Zero adjustment applies for all sensors except oxygen sensors Apply Air Apply clean or synthetic air to the sensor and actuate the lt set gt key to continue lt Actual Zero Point gt Allow the zero reading to stabilize If the reading is already zero zero adjustment is not necessary Actuate the lt esc

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