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Manual - PDF - Grizzly Industrial Inc.

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1. 1408 a 1410 1411 440 Conversion Kit 4443 Ian 1412 1414 an REF PART DESCRIPTION REF PART DESCRIPTION 1405 P07721405 TECO CU 16 600V 1412 07721412 440 CONVERSION KIT 1406 P07721406 TECO CU 11 3A1B 600V 1413 P07721413 OL RELAY TECO RHU 10 7 5K1 5 7 7 5A 1407 P07721407 STAR DELTA TIMER ANV CRD N 250VAC 5A 1414 07721414 OL RELAY TECO RHU 10 2K1 1 4 2A Model G0772 Mfd Since 09 14 o 115 Labels amp Cosmetics ram saa 1513 grizzlu cam 1511 lai REF PART DESCRIPTION AWARNING Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this machine MUST replace it in the original location before resuming operations For replacements contact 800 523 4777 or www grizzly com pen Model 0772 Mfd Since 09 14 Accessories 1601 1602 1604 1612 1610 REF PART DESCRIPTION REF PART DESCRIPTION Model G0772 Mfd Since 09 14 o 117 p o Model G0772 Mfd Since 09 14 CUT ALONG DOTTED LINE Grizzlg WARRANTY CARD Indus
2. w n A Rewired for 440V operation To Electrical Panel Pages 90 91 song Motor Wiring Photo Figure 185 Scoring motor wiring shown wired for 220V Model 60772 Mfd Since 09 14 READ 93 DC Motor Schematic 0 5 0 5 v af 200VA 0 5 5 0 75 0 75 0 H3 A3 H5 5 H6 AG HM M DCMS MOTOR DCMS MOTOR DOME Aroog DOMA MOTOR Main Blade Elevation Scoring Blade Scoring Blade Main Blade Tilt Linear Actuator Elevation Motor Offset Motor Linear Actuator Figure 186 Scoring blade offset motor Model G0772 Mfd Since 09 14 94 READ ELECTRICAL SAFETY ON PAGE 86 Linear Actuator Wiring To Electrical Panel D Pages 90 91 Main Blade Elevation Linear Actuator APL 3201 Q Oo D Main Blade Tilt Linear Actuator HIWIN LA 1 1 350 24E To Electrical Panel Pages 90 91 a d Belt Speed Rotary Switch Wiring To Electrical Panel Pages 90 91 O READ ELECTRICAL 5 05 Model G0772 Mfd Since 09 14 ON 86 SECTION 10 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availab
3. 0 098 in Required Blade Body 0 108 in Required Blade Kerf Thickness 0 108 in Van Blade FIDO I RN 1 in ere RR 120mm 4 3 4 in Scoring Blade Arbor 22mm Man ty ag arta Sas u u u 0 45 deg Main Blade SD CCG 3000 4000 5000 6000 RPM 8 um ukukuna ere nr 0 45 deg Corno D Dm 8000 RPM Cutting Capacities Max Depth of Cut At 4 in Max Depth of Cut At c n 2 3 4 in Dist From Blade TO TL mm 60 in alleged cenas l l H B 52 1 2 in Sliding Table w Crosscut Fence Max Cut a 126 in Sliding Table w Crosscut Fence Max Cut 126 in Miter Fence Max Cut Width at 45 97 in Table Information wee eT 35 in 2 O TT T Tem 39 1 4 in T ib PARENT mcm 34 1 2 in Table RTT ET m 3 in Table Size With Ext Winds Length essien
4. rr Permanent Hardwire to Shutoff Switch CH Control Panel w Magnetic Switch Protection Motors Main sns unu A D AA u Induction 10 HP ic 3 Phase AOA A a a 25A 12 5A pu u u 3450 POWER RUE Belt Drive BEANS uu Shielded amp Permanently Lubricated Scoring Blade TEFC Induction POLSO DOWO MM PH 1 HP mi E u una T ET TE ES E A E EN A E A E J 0 3 Phase Dl ea 1 3450 alvum Flat Belt Drive ER Shielded amp Permanently Sealed Model G0772 Mfd Since 09 14 o 9 Main Specifications Operation Information u cots ETE T OTT Tm 14 in Riving Knife Spreader Thickness
5. 60 in Table Size With Ext Wings Widih nennen nennen nnnm nnn nnns naar nnns 59 1 4 in Table Size With Ext Wings nnns 3 in sdi 126 Sliding ME emi die ig m 15 Sliding Table 8 5 8 Sliding Table T Slot Top Widih a r 7 8 in Tape T luu mm 3 4 in Sliding Table T Slot Bottom 7 8 Fence Information Crosscut FENCE Type Extruded Aluminum w Telescoping End CIO SOT Sr C S Lengi VT RE 70 in Crosscut Fence Size Max Extended 126 1 2 in CrOSSCUL FENCE Size Width m E 3 1 4 in Crosscut Fence SIZS 2 3 4 in Crosscul Fence Number of SODS siue 1 uuu u uu uusha asaqyamatapawkaskankasppushussqasastashabustastayaqukayussa 2 Rip Fence Type 2 Position Single Lever Locking w Micro Adjustment Fi Fo oze Longi u y u L uuu uu m m 47 1 4 in Fence Size
6. O W CO 113 O CAP SCREW M6 1 X 30 144 146 147 148 149 P07721149 BUBBLE BLADE GUARD 1 AIAJ T N C1 B Blade Guard Arms n d 1224 1225 ate eo REF PART DESCRIPTION Model G0772 Mfd Since 09 14 1213 E egy 1222 tdg lt 1207 1208 1215 1209 1218 REF PART SET SCREW 8 1 25 X 25 FLAT WASHER 6MM DESCRIPTION HEX NUT M8 1 25 HEX BOLT M8 1 25 X 20 CAP SCREW 6 1 X 25 LOCK WASHER 6MM 95 Miter Fence 1313 _ A 1309 1308 1312 1317 1315 1303 N e EN REF PART DESCRIPTION REF PART DESCRIPTION 310 311 312 313 314 F 315 316 1317 a o Model G0772 Mfd Since 09 14 Electrical Panel 1401 1402 1403 HE el le ee ee
7. 59 Dado 61 Rabbet Cutting 62 Resawing 63 SECTION 5 SHOP MADE SAFETY ACCESSORIES u u uu u uuu 65 Featherboards 65 Push Sticks 68 US BIOCKS uuu i 69 Narrow Rip Auxiliary Fence amp Push Block 70 SECTION 6 AFTERMARKET ACCESSORIES FROM GRIZZLY 72 SECTION 7 MAINTENANCE 75 m 75 Cleaning amp Protecting 75 sss 76 SECTION 8 SERVICE 77 Troubleshoolting 77 Belt Service 79 Blade Tilt Calibration 80 Sliding Table Parallel Adjustment 82 Calibrating Rip Fence 83 Squaring Crosscut Fence to Blade 84 SECTION 9 WIRING 86 Wiring Safety Instructions 86 Electrical Overview 87 Relay Logic Diagram 88 Control Panel Wiring 89 220V Electrical Panel Schematic
8. 1 AWARNING You may experience kickback during this procedure Stand to the side of the blade path and wear safety glasses and a full face shield to reduce risk of injury To perform resawing operations 1 DISCONNECT MACHINE FROM POWER 2 Raise blade guard up and out of the way 3 Install rip fence in vertical position 4 Place workpiece against rip fence and slide resaw barrier against workpiece see Figure 131 Workpiece Resaw Barrier 1 3 Connection Figure 131 Ideal completed resaw cut 64 10 11 12 Clamp resaw barrier to table top Connect saw to power lower blade com pletely below table and slide workpiece over blade to make sure it moves smoothly and fits between resaw barrier and rip fence Raise blade approximately 1 or close to half the height of the workpiece whichever is less Turn machine ON and use a push stick to feed workpiece through blade using a slow steady feed rate Flip workpiece end for end keeping same side against rip fence and run workpiece through blade Repeat Steps 7 9 until blade is close to half the height of workpiece to be resawn IMPORTANT The ideal completed resaw cut will leave approximately connection when the resawing is complete as shown in Figure 131 Leaving a connection will reduce risk of kickback Turn saw OFF then separate parts of workpiece and hand plane remaining ridg
9. 47 Slide rip fence base onto rip fence rail Adjust MW N cams to highest position see Figure 50 25 95 E ev C Figure 48 Flat washer outer stud adjusted correct distance from rail Figure 50 Rip fence cams adjusted to highest positions Model G0772 Mfd Since 09 14 o 33 48 Unlock slide lock handle see Figure 51 Carefully slide rail onto clamping plate Gap between bottom of rip fence and table should be even from front to back Slide Lock HUS gap is not even from front to back or if fence contacts table lift rip fence base off of table Loosen lock nut see Figure 52 and adjust cam nut to raise or lower fence height above table Figure 52 Rip fence height adjustment wheel 49 Place fence back on table and re check gap Hepeat adjustments from previous step as necessary then tighten lock nut on wheel and secure rip fence with slide lock handle 34 50 Slide rip fence until it almost touches blade teeth then lock fence position 51 Use a feeler gauge see Figure 53 to verify gap between teeth and rip fence at front and back end of blade are the same gap is not the same adjust jam nuts and hex nuts on stud at right end of rail until gap is even Figure 53 Using feeler gauge to verify fence is even from front to back 52 Move rip fence out of the way
10. W014 SJojenjov 4 JGueg 9 ms TT n pt 161 ejeje IE 96 56 96 6 OL NHY 0231 5 ASLF 007 0 AO Se rH 5 H Oc c SH 24112 WwW vl 6 v juz ev O EL Cel 6 zL 6 z 6 1 r av ge Ve S 8 S 8 6 8 O O Oh O D D O Q A gt Oe gt c o SR 36 2 ot O For a 390 H A Model G0772 Mfd Since 09 14 A READ ELECTRICAL SAFETY ON PAGE 86 Electrical Panel Wiring Photo gt Jp P j Fr wr vt VS ee ET Figure 183 Electrical panel wiring Model 00772 Mfd Since 09 14 READ porre pra iid 91 Main Motor Wiring 220V GE Alli To Electrical Panel Pages 90 91 Main Motor Wiring Photo Figure 184 Main motor wiring shown wired for 220V READ ELECTRICAL SAFETY ON PAGE 86 Model G0772 Mfd Since 09 14 Scoring Motor Wiring 220V 440V
11. 2 PRI Fence Size Helgi uu u TEE Mm 3 5 8 in Milter Fence diio T Slot Mounted Aluminum Tube Miter Fence Size 47 1 4 Miter Fence Size Max Extended Lenglh 83 in Miter Fence oom 3 1 8 MtG Er r Oe 12 PRION uu u sassa umma sayakuy 1 1 2 in Miter Fence Number of 1 10 o Model 0772 Mfd Since 09 14 Construction Materials n Cast Iron gt A SI Aluminum ESTAS IO ONS u nuyu hey are toa Steel Cl E E Steel Aluminum CNET Aluminum PAID uuu ET TTE Chromed Steel PP TT Plastic Spindle Bearing Type Sealed amp Permanently Lubricated Cabinet Paint L LL l u u uska diam oam esie aA IDE Urethane Other Related Information NGO Ll e qn
12. 2 DU FPO E UE 3 5 in Other Specifications AS EST Taiwan yo E 1 Year Approximate Assembly amp Setup Time ar 5 Hours Serial Number Location 8 ID Label on Right Side of Electrical Control Box No CSA ETL or UL Certilied Lisled H No Features Cross Slide Table with Eccentric Locking Clamp and Hard Chrome Plated Slide Way Easily Adjustable Saw Guard with Built In Dust Hood Miter Fence Adjustable 30 Degrees Left and 45 Degrees Right Push Button Digital Control of Blade Speed Height Adjustments Blade Tilt and Scoring Blade Alignment Scoring Blade Virtually Eliminates Tear Out Sliding Table on Vertical Guide System with Precision Bearing Rollers Accepts 12 and 14 Blades Model G0772 Mfd Since 09 14 o 12 SECTION 1 SAFETY For Your Own Safety Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of impor tance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do no
13. 1 Jointer and Planer Recommended CIAD u 2 Minimum Drill and Drill Bits 1 Components Needed for Resaw Barrier Wood 5 x 5 x Length of Fence 1 Wood 3 4 x 3 x Length of Fence 1 Wood Screws 8 x 2 8 Wood As Needed Only use furniture grade plywood or kiln dried hardwood to prevent warping To build resaw barrier 1 Cut wood pieces to sizes specified above If using hardwood cut pieces oversize then joint and plane them to correct size to make sure they are square and llat 2 Pre drill and countersink four holes approxi mately from bottom of 51 2 tall wood piece 3 end of 3 board then clamp boards at a 90 angle with larger board in vertical position as shown in Figure 130 and fasten together with wood screws 8 x 2 Wood Screw 2 Assembled Resaw Barrier Figure 130 Resaw barrier 63 Resawing Operations The table saw motor is pushed to its limits when resawing the motor starts to bog down slow down your feed rate Motor overloading and blade wear can be reduced by using a ripping blade Ripping blades are designed to clear the sawdust quickly Components Needed for Resawing Ripping Blade 14 1 eee UT 2 Shop Made Resaw Barrier
14. Lip for pushing workpiece 9 10 Minimum Length Figure 143 Template for a shop made push block shown at 50 of full size Model G0772 Mfd Since 09 14 o 69 Narrow Rip Auyxiliary Fence amp Push Block There are designs for hundreds of specialty jigs that can be found in books trade magazines and the internet These types of jigs can greatly improve the safety and consistency of cuts They are particularly useful during production runs when dozens or hundreds of the same type of cut need to be made The narrow rip auxiliary fence and push block system shown in this section is an example a specialty jig that can be made to increase the safety of very narrow rip cuts Material Needed for Narrow Rip Auxiliary Fence amp Push Block Hardwood 94 x 3 x Length of Fence 1 Plywood 94 x 5 x Length of Fence 1 Wood Screws 8 x 1 2 8 Material Needed for Push Block Hardwood or Plywood 94 x 15 x 5 1 Hardwood or Plywood 3 4 x 10 x 5 9 1 Cyanoacrylate Wood Glue Varies Wood Screws 8 x 1 2 As Needed Making a Narrow Rip Push Block for an Auxiliary Fence 1 Cut piece of thick plywood 514 wide and as long as your table saw rip fence cut piece of 34 thick hardwood 3 wide and
15. 106 610 609 607 REF PART DESCRIPTION Model G0772 Mid Since 09 14 Crosscut Table 714 zs REF PART DESCRIPTION REF PART DESCRIPTION Model G0772 Mfd Since 09 14 o 107 Crosscut Fence REF PART DESCRIPTION CROSSCUT FENCE 108 REF PART DESCRIPTION FENCE SCALE 0 66 Model G0772 Mid Since 09 14 Rip Fence DESCRIPTION 01 07720901 RIP FENCE RAIL REF PART SE 02 07720902 03 0 0 P07720907 FENCE T SLOT PLATE cO cO cO cO N 0 cO 08 P07720908 GUIDE WHEEL P07720909 RIP FENCE 47 1 2 ALUMINUM 10 07720910 5 cO 11 12 13 14 19 20 21 cO c O c O cO cO cO N cO Co co 8 co Model 50772 Mfd Since 09 14 928 903 ze 910 Su 938 920 902 6 96 901 REF PART DESCRIPTION 22 23 24 2 2 2 EX NUT M8 1 25 H 2 P07720928 HEX BOLT M8 1 25 X 40 2 P07720929 EXT RETAINING RING 20MM 4 42 co co cO cO cO Oo oO cO cO 8 G O co 6 cO N cO 6 cO cO CO cO O cO cO cO cO O O cOO O N O cO 109 Sliding Table 1958 M 1018 1067 1059 1061 1085 1082 1084 1024 di 1035 1054 Sw 1033 1934 P o Model G0772 Mfd Si
16. Figure 122 Location of flip stop lock knobs 4 Position flip stop to left of blade according to length of workpiece 60 f desired cut off length to left of blade is between 9 and 45 then insert short end of flip stop into miter fence body see Figure 123 Figure 123 Flip stop installation for cut length between 9 and 45 f desired cut off length to left of blade is between 45 and 83 then insert long end of flip stop into miter fence body see Figure 124 Figure 124 Flip stop installation for cut length between 45 and 83 Position blade guard to correct height for your workpiece Load workpiece onto table saw Setup should look similar to Figure 119 or 120 on Page on this page Once all necessary safety precautions have been taken perform cutting operation Model 50772 Mfd Since 09 14 Dado Cutting Commonly used in furniture joinery a dado is straight channel cut in the face of the workpiece Typically dadoes can be cut using either a dedicated dado blade or a standard saw blade However since the Model G0772 cannot accept dado blades a standard blade must be used To use standard saw blade to cut a dado 1 Mark width of dado cut on workpiece Include marks on edge of workpiece so cut path can be aligned when workpiece is lying on table 2 Raise blade to desired depth of dado channel 3 Align workpiece with blade to cut one dado side as shown in Figu
17. 90 Main Motor Wiring 92 Scoring Motor Wiring 93 DC Motor Schematic 94 Linear Actuator Wiring 95 Belt Speed Rotary Switch Wiring 95 SECTION 10 PARTS 96 sies H ua 96 98 Blade Enclosure 99 Main Blade Motor amp Arbor 101 Blade Tilt 103 Scoring Blade Motor amp Arbor 104 Crosscut Table Swing Arm 106 Crosscut Table 107 Crosscut Fence 108 RIO IO CO usa m sesuai 109 Sliding Table 110 SAI ro MEN rr 112 Blade Guard Arms 113 Miter Fence 114 Flectrical P 115 Labels amp Cosmetics 116 Accessorles 117 WARRANTY amp RETURNS 121 INTRODUCTION Contact Info We stand behind our machines If you have ques tions or need help contact us with the information below Before contacting make su
18. Figure 109 Location of crosscut table lock lever 2 3 Lock sliding table in place with table lock lever See Figure 110 Figure 110 Location of sliding table lock lever Loosen slide lock lever shown in Figure 111 I Slide Lock 29 Figure 111 Location of slide lock lever Model G0772 Mfd Since 09 14 4 Place fence in vertical position see Figure 112 for thicker workpieces or in horizontal position for thinner workpieces and for angled cuts where blade is tilted over fence Figure 112 Example of rip fence positions 5 Position leading edge of rip fence so it extends across extension wing as shown in Figure 113 then retighten lock lever 6 Lift rip fence lock lever see Figure 113 and adjust fence to approximate width of cut 7 Tighten micro adjust lock knob see Figure 113 then turn micro adjust knob to fine tune width of cut 3 Micro Adjust Lock Knob Figure 113 Proper position of rip fence 8 Push rip fence lock lever down to secure fence assembly in position 9 Load workpiece onto table saw Setup should look similar to Figure 107 on Page 55 10 Take all necessary safety precautions then perform cutting operation Model G0772 Mfd Since 09 14 Crosscutting The crosscut fence mounts in the front or rear position although it is easier to load full size pan els with the crosscut fence in the front position see Figure 114 Figure
19. 5 O 47 47 1 47 2 102 REF PART DESCRIPTION FLAT WASHER 12MM Model G0772 Mfd Since 09 14 Blade Tilt System 420 415 412 404 401 405 403 413 402 SS 407 401 6 REF PART DESCRIPTION REF PART DESCRIPTION 01 07720401 LIMIT SWITCH 24VDC 02 07720402 BOLT M12 1 75 X 60 03 07720403 BUSHING 04 07720404 ACTUATOR SHAFT TILT 05 07720405 LINEAR ACTUATOR HIWIN LAI 1 1 350 24E 06 07720406 BLADE TILT BRACKET 0 07720407 BLADE TILT PIN 07720419 FLAT WASHER 10MM 08 P07720408 ACTUATOR SHAFT ELEVATION P07720420 HEX NUT M12 1 75 09 07720409 10 07720410 11 07720411 12 07720412 BLADE TILT BRACKET UPPER 8 O Model G0772 Mfd Since 09 14 o 103 563 104 Scoring Blade Motor amp Arbor 560 548 545 545 567 526 567 V 553 522 Aq 568 569 564 9 521 539 538 a p SD SES 537 4 537 13 537 5 TS 537 6 537 12 Model G0772 Mfd Since 09 14 Scoring Blade Motor amp Arbor Parts List REF PART DESCRIPTION REF PART DESCRIPTION Model G0772 Mfd Since 09 14 o 105 Crosscut Table Swing Arm 620 620 621 603 602 618 612 REF PART DESCRIPTION 606 07720606 SWINGARMENDCOVER 609 PO7720600 GUIDE WHEEL
20. E MODEL GXXXX 71221 MACHINE WARNING To reduce risk of serious injury when using this machine Motor i nual before operation pecification hfety glasses and respirator Specification M a n ufact u re D ate rectly adjusted setup and Specification power is connected to grounded circuit before starting Make sure the motor has stopped and disconnect power before adjustments maintenance or service DO NOT expose to rain or dampness DO NOT modify this machine in any way Specification Weight im Serial Number sed 9 e of drugs or alcohol 10 Maintain machine carefully to prevent accidents Model G0772 Mfd Since 09 14 Identification Become familiar with the names and locations of the controls and components shown below to better understand the instructions in this manual Crosscut Table Provides a wide stable platform for supporting full size panels during crosscutting operations Crosscut Fence Used during crosscutting operations to keep panels at 90 angle to blade Features a scale and flip stops Flip Stops Used for quick precise measure ments for repeatable cuts when using cross cutting fence Blade Guard Fully enclosed adjustable blade guard maintains maximum protection around saw blade with a 3 dust port that effectively extracts dust from cutting opera tion Miter Fence Allows precise miter cuts from left to 45 right Model G0772
21. H6290 Scissor Lift Table 330 5 Capacity This rugged and affordable lifting table allows you to lift stacks of sheet goods right up to the saw table with just the power of your leg and the mechanical advantage of a scissor lift The table features a hand lever release fold down handle two locking swivel casters and two fixed casters Figure 158 H6290 Scissor Lift Table H2499 Small Half Mask Respirator H3631 Medium Half Mask Respirator H3632 Large Half Mask Respirator H3635 Cartridge Filter Pair P100 Wood dust has been linked to nasal cancer and severe respiratory illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses Figure 159 Half mask respirator with disposable cartridge filters 74 8029 5 Safety This kit has four essential jigs Includes two push blocks push stick featherboard and com bination saw and router gauge Featherboard fits 3 2 x 3 4 miter slots Made of high visibility yellow plastic Figure 160 H8029 5 Piece Safety Kit G0572 Hanging Air Filter with Remote This Hanging Air Filter has a convenient remote control and features a three speed motor auto matic shutoff timer 1 micron secondary filter and 5 micron primary filter Air flow is 556 702 and 1044 Overall size is 26 long x 197 wide x 15 high Approximate shipping weight is 58 Ibs Figure 161 G0572 Hang
22. 53 Turn outer hex nut on center stud until flat washer just contacts front of table as shown in Figure 54 Figure 54 Outer hex nut and flat washer positioned on center rail stud Model G0772 Mfd Since 09 14 54 Install inner hex nut on center stud under table then tighten hex nut until flat washer just contacts table Further tighten inner and outer hex nuts on center stud with provided wrench to avoid distorting rail 55 Tighten each jam nut on all three rail studs see Figure 55 to secure rail position against tables i k Figure 55 Location of rail stud jam nuts used to secure rail position 56 Lift rip fence base up and out of the way then install scale onto cast iron table with 2 M6 1 x 30 flat head cap screws see Figure 56 57 Install rip fence scale onto large extension table with 2 M6 1 x 35 flat head cap screws 2 6mm flat washers 2 6mm lock washers and 2 M6 1 hex nuts see Figure 56 Rip Fence Scale Figure 56 Rip fence scale installed 58 Place rip fence base back on rail Model 50772 Mfd Since 09 14 59 Move sliding table all the way to the right Pull blade cover see Figure 57 toward you to open it It is held closed with magnets and just requires a firm tug to open 60 Install riving knife see Figure 57 Refer to Riving Knife beginning on Page 44 for detailed information ERE uU EU Figure 57 Riving knife
23. Industrial Inc MODEL 50772 14 SLIDING TABLE SAW OWNER S MANUAL For models manufactured since 09 14 COPYRIGHT MAY 2015 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BBBLMNWK17287 PRINTED IN TAIWAN V1 05 15 WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California t
24. B Control panel i e a 8 CH 525 s E 3 a KAS 14 KMA EN S 8 e N 800 N E Control panel 1 STOP READ ELECTRICAL SAFETY ON PAGE 86 p Main saw down light Main saw rise light ov Scoring saw rearward d Scoring saw forward d Scoring saw down d Scoring saw rise Saw blade tilting low speed Saw blade tilting 0 Saw blade tilting 45 d Main saw down Main saw rise Model 20772 Mfd Since 09 14 Control Panel Wiring Emergency Stop Scoring Saw ON Main Saw ON 3 To a a Electrical Panel O Oe 22 Pages 90 591 12V Q GIO 37 46 2 41 2 NO COM NO 0 COM NO NO NO COM NO R1 R2 R3 R4 R5 R6 x1 x4 CH 525 Micro Controller stop AME c 6 38 DC ENCODER INPUT AC POWER 12V B A OV ICOM RES 152 151 220 110VACOV lioj 91 8 7 6 5 4 3 2 1 L 1 5 NC To Optical Encoder Page 87 To s Electrical Panel ii Pages 90 91 03 37 46 41 38 SL To Electrical Panel Pages 90 91 To Electrical Panel Pages 90 91 Control Panel Wiring Photo Hi 223299299399 25 CONTROLLER MODE CH 525 Figure 182 Control panel wiring Model 60772 Mfd Since 09 14 READ porre pra iiid 89 IC 220V Electrical Panel Schemat 68 68
25. Loosen fence scale lock knob shown in Figure 102 Lam c t Scale Lock b Knob Figure 102 Location of fence scale lock knob 4 Place precision ruler against a blade tooth as shown in Figure 101 then adjust fence so that 3 mark on fence scale is exactly 3 from blade tooth then re tighten lock knob 54 Positioning Crosscut Table Along Sliding Table The crosscut table can be positioned as neces sary along the sliding table see Figure 103 Figure 103 Crosscut table positions along sliding table To position crosscut table along sliding table 1 DISCONNECT MACHINE FROM POWER 2 Secure sliding table position with lock lever see Figure 104 Figure 104 Location of sliding table lock lever Model G0772 Mfd Since 09 14 3 Loosen crosscut table lock lever Figure 105 Figure 105 Location of crosscut table lock lever 4 Position crosscut table along sliding table to desired position then re tighten lock lever to secure table Model G0772 Mfd Since 09 14 Rip Cutting The Model G0772 has the capability of rip cutting large panels see Figure 106 The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface Crosscut Fence Figure 106 Rip cut with sliding table and crosscut fence This saw also has the capability of rip cutting smaller boards using the machine as a traditional table saw see Figure 107 Smal
26. Make sure crosscut fence adjustment bolts and jam nuts are tight and crosscut fence is locked into position See Figure 179 Adjustment Bolt w Jam Nut Lock Handle 1 of 2 Figure 179 Crosscut fence adjustment bolts Model G0772 Mfd Since 09 14 3 Prepare scrap test piece by cutting it to 32 x 32 square then number all four sides 1 4 see Figure 180 Figure 180 Fence adjustment test piece Use crosscut fence to cut 12 off of each side of test piece then cut side 1 again make five cuts total Measure test piece diagonally from corner to corner as shown in Figure 181 If both measurements are within 1 6 then you are finished with this procedure lf both measurements are not within then crosscut fence needs to be adjusted Take note of difference between measure ments then proceed to Step 6 Test Piece Figure 181 Diagonals to measure on test piece Model G0772 Mfd Since 09 14 10 11 Loosen crosscut fence lock handles to allow fence to pivot Loosen crosscut fence adjustment bolt jam nuts see Figure 179 on Page 84 Loosen one crosscut fence adjustment bolt Ys of a turn and tighten opposite bolt until it is snug see Figure 179 lf difference between measurements has increased after one adjustment loosen adjustment bolt that was tightened in last cycle turn and tighten opposite bolt until snug lf difference between measurements has dec
27. Slightly cupped workpieces can be safely supported with cupped side facing the table or fence however work pieces supported on the bowed side will rock during the cut which could cause kickback 42 Through amp Non Through Cuts Through Cuts A through cut is a sawing operation in which the workpiece is completely sawn through as shown in the Figure below Examples of through cuts are rip cuts cross cuts miter cuts and beveled cuts The blade guard assembly MUST be used when performing through cuts Workpiece Fence Saw vM Figure 69 Example of a through cut blade guard not shown for illustrative clarity Non Through Cuts A non through cut is a sawing operation where the blade does not protrude above the top face of the wood stock as shown in the Figure below The blade guard assembly MUST be used when performing all non through cuts except when the guard will not safely accommodate the workpiece Fence Saw Workpiece Figure 70 Example of a non through cut Model G0772 Mfd Since 09 14 Blade Guard The term blade guard refers to the assembly shown in Figure 71 Adjustment Bolts Figure 71 Blade guard assembly Understanding Blade Guard The guard encloses the top of the blade to reduce the risk of accidental blade contact and to contain flying chips or dust When installed and properly maintained it is an excellent to
28. T20451 Kirova Clear Safety Glasses T20452 Kirova Anti Reflective S Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 154 Eye protection assortment W1732 Adjustable Roller Stand Specifications Roller size 19 long x 2 dia 9 each Minimum stand length 19 Maximum stand length 54 Minimum stand height 2472 Maximum stand height 38 Casters Polyurethane 41 4 dia locking Legs Independently adjustable Multiple stands can be connected for unlimited rolling capacity Figure 155 W1732 Adjustable Roller Stand G1028Z22 1 HP Dust Collector Specifications e Motor 1 HP 120V 240V prewired 120V single phase Air suction capacity 1300 CFM Static Pressure 9 Inlet 6 diameter with two 4 Y openings Impeller 12 Cast aluminum Bag capacity 5 7 Cubic feet Portable base size 21 x 331 Bag Size 19 x 33 Height with bags inflated 78 CSA Certified Figure 156 2102872 Dust Collector D4218 Black Flexible Hose 5 x 10 D4212 8Black Flexible Hose 2 x 10 W1318 Wire Hose Clamp 5 W1314 Wire Hose Clamp 27 W1008 Plastic Blast Gate 5 We ve hand picked a selection of commonly used dust collection components for the Model 10772 Figure 157 Recommended dust collection accessories order online at WWW grizzlhy cam or call 1 800 323 4777 Model G0772 Mfd Since 09 14 73
29. hands To avoid crushing injuries always use the following procedure when replacing the main motor belt Items Needed Qty A 1 replace main motor belt 1 DISCONNECT MACHINE FROM POWER 2 Open motor cabinet door then loosen lock handle shown in Figure 169 3 Release belt tension by pulling tension release lever down until pin locks into detent notch then tighten lock handle See Figure 169 Figure 169 Main motor lock handle 80 4 Carefully position belts onto desired pulleys see Changing Speed on Page 48 for addi tional information 5 Loosen lock handle then push tension release lever up to apply tension to belt through flat spring 6 Tighten lock handle 7 Close cabinet door before reconnecting machine to power Blade Tilt Calibration The blade tilt stops are calibrated at the factory but they can be recalibrated if they change during the life of the machine The 0 stop positions the blade square to the table Tools Needed Qty Wrenep 2 Machinist s Square 90 amp 45 1 0 Stop Bolt 1 Move blade tilt to 0 and raise main blade as high as it will go 2 DISCONNECT MACHINE FROM POWER 3 Open cabinet door and identify O stop bolt shown in Figure 170 Figure 170 Blade tilt stop bolts Model 50772 Mfd Since 09 14 4 Use machinist s square to check if main blade Is square to table see Figu
30. its parts To reduce this risk get help from other people and use a forklift or other lifting equipment rated for weight of this machine Model G0772 Mfd Since 09 14 Needed for Setup The following items are needed but not included for the setup assembly of this machine Description Qty e Additional People 4 e Safety Glasses 1 Per Person e Cleaner Degreaser Page 23 As Needed e Disposable Shop Rags As Needed e Forklift Rated for at least 3000 lbs 1 Straightedge 4 1 evel 1 e Screwdriver Phillips 2 1 e Open End Wrenches 13mm 19mm 1 Ea e Dust Collection System w 5 Branch Line 1 e Dust Hose amp Hose Clamp 5 1 Ea e Dust Hose amp Hose Clamp 3 1 Ea e Y Fitting 3 x 5 X 5 1 Feeler Gauge Set 1 Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be dif
31. 570 546 9663 COLOR KEY YELLOW YELLOW GREEN BLUE PURPLE t ey PINK auoe LIGHT BLUE Model G0772 Mfd Since 09 14 Electrical Overview Ras mu Main Blade Motors Scoring Blade Motors Limit Switches Linear Actuators Blade Angle Encoder Scoring Blade Up Limit Switch QDQ CT 7312 HONTKO HSK XA074 1031B Scoring Blade Elevation Motor Page 92 NEN END Scoring Blade Offset Motor Page 92 u Main Blade Elevation Em 228 Panel Pages Main Motor Linear Actuator 90 91 Page 92 Page 92 Main Blade Saw Blade Door Limit Switch Linear Actuator 1 92 Power Connection Terminal Master Power 2 di Switch RENY R9C10VN 10A 600V 3 220 or 440V Ground DISCONNECT SWITCH as recommended For phase converter wild wire if used Model G0772 Mfd Since 09 14 READ 87 88 Relay Logic Diagram Scoring rearward light M 9 lt co D Q d Scoring saw forward light c Scoring saw down light c Scoring saw rise light 3 6 5 5 Control panel 3 J Control _ T TO R g x 2 B Control _ an ed gt ea m E N LL
32. Mfd Since 09 14 grizzi F Rip Fence Fully adjustable with micro adjust knob for precision cuts Fence face can be positioned for standard cutting operations or placed in lower position for blade guard clear ance during narrow ripping operations Sliding Table Lever Allows sliding table to be locked in stationary position Push down to release pull up to lock Sliding Table Ball bearing rollers make it quick and easy to guide large heavy panels through cut Control Panel Features push button con trols for operating saw Controls amp Components AWARNING To reduce your risk of serious injury read this entire manual BEFORE using machine Refer to Figures 1 6 and the following descrip tions to become familiar with the basic controls and components of this machine Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this saw Figure 1 Rip fence controls Rip Fence Scale Helps measure cut during ripping operations Features a dual calibra tion block to ensure scale is easy to read whether fence is in high or low position Slide Lock Handle Secures aluminum fence face on its forward backward slide track Micro Adjust Knob Provides precise adjust ment of fence Loosen micro adjust lock knob to use this feature D Rip Fence Rail Provides a stable side to side path for sliding rip fence assembly toward or
33. Needed for Setup 19 Blaja cre siao uuu uidet 19 Hardware Recognition Chart 20 21 erroe 23 Site Considerations 24 Lifting amp Placing Saw 25 Assembly 26 Dust Gollectlofi u 36 Power Connection 37 Test Run 38 Recommended Adjustments 40 SECTION 4 OPERATIONS 41 Operation Overview 41 Workpiece Inspection 42 Through amp Non Through Cuts 42 Plad NER 43 ERNEUT 44 Blade Requirements 46 Blade Selection 46 Changing Blade Angle 47 Changing Blade Height 48 Changing Blade 48 Changing Main Blade 49 Replacing amp Aligning Scoring Blade 51 Setting Up Crosscut Fence 53 RID UNN 55 Crosscutting 57 Miter Cutting
34. To cut rabbets with standard blade 1 Mark width of rabbet cut on workpiece Include marks on edge of workpiece so cut path can be aligned when workpiece is lying on table 2 f workpiece is too tall to safely use blade guard position blade guard up and away from main blade CAUTION Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and control during operations which require removal of blade guard ALWAYS replace blade guard after operation is complete 3 Raise blade to desired depth of rabbet chan nel 62 4 Stand workpiece on edge as shown in Figure 128 then adjust rip fence so blade is aligned with inside of rabbet channel DO NOT place a tall board on edge when cutting a rabbet Overly tall workpieces can not be properly supported with the fence and can easily shift during operation caus ing kickback or loss of control Instead use another tool to cut these types of rabbets 5 Turn saw ON and perform cut 6 Lay workpiece flat on table as shown in Figure 129 adjust saw blade height to inter sect with first cut then perform second cut to complete rabbet Figure 129 Second cut to create a rabbet Model G0772 Mfd Since 09 14 Resawing AWARNING Resawing operations require proper pro cedures to avoid serious injury Extra care must be taken to prevent kickback when resawing Any
35. away from blade E Rip Fence Lock Handle Secures rip fence assembly in position along fence rail so workpiece is stable when cutting F Micro Adjust Lock Knob Enables use of micro adjust knob for precise positioning of rip fence Miter Fence Figure 2 Miter fence controls G Flip Stop Used for quick precise measure ments for repeatable cuts when using miter fence H Clamp Plate Ratcheting Handle Locks miter fence in position once desired angle is determined Lock Knobs Secure position of aluminum slide bar in miter fence J Pivot Knob Secures miter fence to sliding table T slot K Miter Fence Scale Helps measure angle of cut during miter operations Features resolu tion of 2 L Aluminum Slide Bar Adjusts to extend or shorten length of miter fence Model 50772 Mfd Since 09 14 Control Panel Figure 3 Control panel functions Keypad For entering desired angle of saw blades Blade Angle Display Displays current angle of saw blades Main Blade Up Key Increases height of main saw blade Scoring Blade Left Key Moves scoring blade left to align with main blade Arbor RPM Display Displays current RPM of saw blade Scoring Blade Up Key Increases height of scoring blade Main Blade ON Button Enables power to main blade Scoring Blade ON Button Enables power to scoring blade Emergency Stop Button Turns both motors OFF and disables control panel To reset t
36. in table miter slot approximately 5 long as shown in Figure 134 Tip Consider making the miter bar longer for larger featherboards approximately half the length of the total featherboard to support the force applied to the featherboard during use Top View Side View 5 Countersink on Bottom 4 Slot Figure 134 Miter bar pattern Drill 1 4 hole in center of bar then countersink bottom to fit 1 4 20 flat head screw 7 Mark 4 line through center of countersunk hole in center then use jig saw with narrow blade to cut it out Assemble miter bar and featherboard with Ya 20 x flat head screw flat washer and wing nut or a star knob see Figure 135 Congratulations Your featherboard is com plete Side View Flat Washer Xn a Featherboard Wing Nut Miter L Flat Head Screw Figure 135 Assembling miter slot featherboard components Note The routed slot countersink hole and the flat head screw are essential for the miter bar to clamp into the miter slot When the wing nut is tightened it will draw the flat head screw upward into the countersunk hole This will soread the sides of the miter bar and force them into the walls of the miter slot locking the featherboard in place Tip The length of the flat head screw depends on the thickness of the featherboard though 112 to 2 lengths usually work Now proceed to Mounting Featherboard in Miter S
37. is not parallel to blade 1 Make sliding table parallel to blade Page 82 binds or kicks back 2 Blade is warped 2 Replace blade Workpiece has chip out on the 1 Scoring blade height is incorrect 1 Adjust height of scoring blade Page 52 bottom edge 2 Scoring blade is not aligned with 2 Align scoring blade Page 52 main blade 3 Scoring blade kerf does not match 3 Replace scoring blade set to match main the main blade blade kerf Page 51 Sliding table saw does not cut 1 Sliding table is not parallel to blade 1 Make sliding table parallel to blade Page 82 square 2 Crosscut fence is not perpendicular 2 Adjust crosscut fence perpendicular to blade to blade Page 84 sliding across table 2 Rip fence rolls is too low 2 Adius rip fence roller rae 83 does not reach 45 _ adjustment not set up correctly Crosscut scale is not accurate 1 Crosscut fence scale not calibrated 1 Calibrate crosscut fence scale Page 54 78 o Model 0772 Mfd Since 09 14 Belt Service Over time belts will stretch and wear To maintain efficient power transfer to the blades make sure the belts are properly tensioned and in good con dition If belts show any glazing fraying or crack Ing replace them AWARNING To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Tensioning Scoring Motor Belt The scoring mot
38. safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environment is subject to vibration shocks or bumps Electrical Installation Place this machine near an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure to leave enough space around machine to disconnect power supply or apply a lockout tagout device if required Lighting Lighting around the machine must be adequate enough that operations can be performed safely Shadows glare or strobe effects that may distract or impede the operator must be eliminated Figure 14 Minimum working clearances 24 Model 50772 Mfd Since 09 14 Lifting amp Placing AWARNING Saw DO NOT lift saw any higher than necessary to clear pallet Serious personal injury and machine damage may occur if safe moving methods are not followed AWARNING HEAVY LIFT 4 With an assistant holding each end to help Straining or crushing injury Stabilize load lift saw with forklift just high may occur from improperly enough to clear pallet and move i
39. seconds 0 position has now been updated in control panel 81 Sliding Table Parallel Adjustment The sliding table is adjusted parallel with the main blade at the factory but it can be re adjusted if necessary Tools Needed Qty FELTO TG RUM 1 90 Machinists 1 Precise Measuring Tool 1 Wrench or Socket 22mm 1 Wrench or Socket 17mm 1 Hex Wrench 4mm 1 To adjust sliding table parallel with main blade 1 Raise main blade as high as it will go and adjust tilt angle to 0 2 DISCONNECT MACHINE FROM POWER 3 Mark one blade tooth with felt tip pen This will be your reference point when taking mea surements in following steps 4 Move sliding table all the way forward Measure distance A shown in Figure 172 which is between marked blade tooth and edge of sliding table miter slot Marked Tooth Blade Miter Slot Marked Tooth Figure 172 Measuring distance between miter slot and blade at each end of sliding table 82 e Rotate blade 180 move sliding table all the way back then measure distance B shown in Figure 172 lf A B measurements are same difference is 0 004 or less no adjustments to table parallelism need be made lf difference is greater than
40. setup process DO NOT connect to power until instructed later in this manual Extension Cords Since this machine must be permanently con nected to the power supply an extension cord cannot be used Model G0772 Mfd Since 09 14 Phase Converters Avoid using a static phase converter to supply 3 Phase power for this machine as it could damage or decrease the life of sensitive electrical components If you must use a phase converter only use a rotary phase converter that is sized at least 50 larger than the largest HP rating of this machine If using a phase converter to supply power only connect the manufactured leg or wild wire to the S terminal see location on Page 87 The S terminal can handle power fluctuations because it is wired directly to the motor 17 440V Conversion The Model G0772 can be converted for 440V operation using the optional Part P07721412 This can be purchased by contacting the Grizzly Order Desk at 800 523 4777 This conversion job consists of 1 replacing the overload relays and 2 rewiring the main and scoring blade motors for 440V operation All wiring changes must be done by an electrician or qualified service personnel before the saw is connected to the power source If at any time during this procedure you need help call Grizzly Tech Support at 570 546 9663 Before performing the conversion procedure we recommend setting the blade to 0 and raising it all the way
41. teeth e Triple chip tooth profile e Very shallow gullet Figure 80 Laminate blade Thin Kerf Blade A blade with thinner kerf than a standard blade Since the spreader riving knife included with this table saw is sized for standard blades thin kerf blades cannot be used on this saw Model G0772 Mfd Since 09 14 Changing Blade Angle The main blade can be tilted from 0 45 using the keypad shown in Figure 81 To set blade angle 1 Turn main power switch to ON position 2 Rotate EMERGENCY STOP button clock wise until it pops out 3 Press SET on keypad see Figure 81 Bi 3 1 OY Ss AR CTS g 1 TA ONSE Figure 81 Blade angle controls 4 Type in desired blade angle For example if you want to set blade at 30 type 3 0 5 Press START on keypad Blade should move to desired angle Note To manually increase or decrease the blade angle in increments of 0 1 use the and buttons shown in Figure 81 47 Changing Blade Height The main blade and scoring blade are raised and lowered by pressing the UP and DOWN buttons shown in Figure 82 Main Blade PU Scoring Blade Height Controls Height Controls BE gt r3 REW Figure 82 Location of blade height controls 48 Changing Blade Speed This machine has four main blade soeeds 3000 4000 500
42. the crate It must be lifted and carefully positioned right side up onto the saw frame during assembly If you are using a forklift you ll need to use cardboard or heavy cloth between table and forklift to prevent scratching the aluminum surface If a forklift is not available the sliding table can be lifted into place by four strong people hav ing one lift from each corner The only other part of the assembly that requires additional help is installation of the extension tables and blade guard arm To assemble sliding table saw 1 Remove red shipping brace shown in Figure 17 then re install brace fasteners Figure 17 Location of shipping brace that must be removed 2 Remove cover on side of control panel see Figure 18 Figure 18 Location of access area 26 3 Place crate with sliding table in front of saw so beveled edge of table is facing away from saw see Figure 19 Figure 19 Sliding table crate positioned in front of saw to prepare for installation 4 Remove sides of crate and plastic bag from around sliding table AWARNING Lifting sliding table or other heavy components without proper assistance or equipment may result in strains back injuries crushing injuries or property damage 5 Place cardboard onto forks then position sliding table right side up onto forks so bev eled edge faces forward 6 Lift sliding table just higher than saw see Figure 20 then car
43. the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur ing operation greatly increases risk of injury or loss of control Before starting verify machine is stable and mobile base if used is locked USE RECOMMENDED ACCESSORIES Consult this owner s manual or the manufacturer for rec ommended accessories Using improper acces sories will increase the risk of serious injury UNATTENDED OPERATION To reduce the risk of accidental injury turn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep machine in good working condition A machine that is improperly maintained could malfunction leading to serious personal injury or death DAMAGED PARTS Regularly inspect machine for damaged loose or mis adjusted parts or any condition that could affect safe operation Immediately repair replace BEFORE operating machine For your own safety DO NOT operate machine with damaged parts MAINTAIN POWER CORDS When disconnect ing cord connected machines from power grab and pull the plug NOT the cord Pulling the cord may damage the wires inside Do not handle cord plug with wet hands Avoid cord damage by keeping it away from heated surfaces high traffic areas harsh chemicals and wet damp locations EXPERIENCING DIFFICULTIES If at any time
44. tilting or movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury Resawing is the process of cutting a thick piece of stock into one or more thinner pieces Although resawing can be done with a table saw we strongly recommend that you use a bandsaw instead A bandsaw is the ideal machine for resawing and resawing with one is fairly easy and safe A table saw is not intended for resawing and resawing with one is difficult and dangerous due to the increased risk of kickback from binding and deep cuts and the increased risk of injury from having to remove the blade guard If you insist on resawing with a table saw DO NOT do so without using a resaw barrier and wearing safety glasses and a full face shield The following instructions describe how to build a resaw barrier that can be used with the rip fence when resawing to reduce the risk of injury IMPORTANT This table saw can only resaw wood that is less than 8 tall and the rip fence must be used rather than the sliding table Model G0772 Mfd Since 09 14 Making a Resaw Barrier The resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimize the probability of it binding against the blade and causing kickback Tools Needed Qty
45. you experience difficulties performing the intend ed operation stop using the machine Contact our Technical Support at 570 546 9663 Ac 14 Additional Safety for Sliding Table Saws AWARNING Serious injury or death can occur from getting cut or having body parts such as fingers amputated by rotating saw blade Workpieces thrown by kickback can strike operators or bystanders with deadly force Flying particles from cutting operations or broken blades can cause eye injuries or blindness To minimize risk of getting hurt or killed anyone operating machine MUST completely heed hazards and warnings below HAND amp BODY POSITIONING Keep hands away from saw blade and out of blade path dur ing operation so they cannot slip accidentally into blade Stand to side of blade path Never reach around behind or over blade Only operate at front of machine BLADE GUARD Use blade guard for all cuts that allow it to be used safely Make sure blade guard is installed and adjusted correctly Promptly repair or replace if damaged Re install blade guard immediately after operations that require its removal RIVING KNIFE Use riving knife for all cuts Make sure riving knife is aligned and positioned cor rectly Promptly repair or replace it if damaged KICKBACK Kickback occurs when saw blade ejects workpiece back toward operator Know how to reduce risk of kickback Learn how to protect yourself if it does occur WORKPIECE CONTR
46. you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this rust preven tative but the following steps work well in a wide variety of situations Always follow the manufac turer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimize exposure to toxic fumes Before cleaning gather the following e Disposable rags e Cleaner degreaser WD 40 works well e Safety glasses amp disposable gloves e Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first then wipe off the rest with the rag 4 Repeat Steps 2 3 as necessary until clean then coat all unpainted surfaces with a quality metal protectant to prevent rust Model G0772 Mfd Since 09 14 AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery Avoid using these products to clean machinery A CAUTION Many cleaning solvents are toxic if inhaled Only work in a well ventilated area NOTICE Avoid chlo
47. 0 and 6000 RPM These speeds are selected by repositioning the main motor V belt on the pulleys To change main blade speed 1 DISCONNECT MACHINE FROM POWER 2 Remove cap screws on top and bottom left corners of motor cabinet door then open door 3 Loosen lock handle shown in Figure 83 Release k gaze Pulleys Figure 83 Main motor V belt tension controls 4 Move tension release lever down until it snaps into place raising motor releasing tension on V belt see Figure 84 Model G0772 Mfd Since 09 14 5 Inspect belt If there is any evidence of dam age or excessive wear replace with a new belt 6 Position belt on appropriate pulley sheaves for desired bald speed refer to Figure 85 for pulley identification Motor Arbor Pulley Pulley 3000 RPM 5000 RPM Figure 85 Belt positions for each blade speed 7 Rotate pulley speed switch Figure 86 so opening in fins lines up with belt position This switch registers belt position with control panel Pu lley 1 i Speed M Switch 5 86 Location of pulley speed switch near main blade arbor pulley 8 Move tension release lever all the way up allowing motor to pivot down and re tension V belt 9 Re tighten lock handle loosened in Step 3 to secure the setting 10 Close motor cabinet door and re install cap screws from Step 2 before reconnecting mac
48. 0 004 then sliding table parallelism must be adjusted Proceed to Step 6 6 Loosen three hex bolts shown in Figure 173 to allow sliding table base to move in next step 7 Adjust parallelism adjustment bolts as neces sary see Figure 173 to make sliding table parallel with main blade Figure 173 Location of fasteners on sliding table base and saw for making sliding table parallel with main blade 8 Tighten hex bolts then repeat Steps 4 5 to verify adjustment Ilf difference is greater than 0 004 repeat Steps 6 8 Model G0772 Mfd Since 09 14 Calibrating Rip Fence There are three adjustments that affect the accu racy and operation of the rip fence 1 Height above the table 2 parallelism with the blade and 3 rip fence scale position If your cuts are not square when using the rip fence check these adjustments Parallelism is an important safety adjustment and the rip fence MUST be parallel with the blade to minimize the risk of kickback Height Above Table The rip fence and base should ride as close to the table surface as possible without touching it and with an even gap along the length This is accom plished by adjusting the rip fence rail and the roller at the end of the fence base Tools Needed Qty Hex Wrench 6mm 1 Open End Wrench 1 1 Open End Wrench 7mnm 1 To adjus
49. 114 Crosscutting with fence mounted in front position Mounting the crosscut fence in the rear position see Figure 115 gives greater stability for cross cutting smaller panels Crosscut Fence Figure 115 Crosscutting with fence mounted in rear position Continued on next page p gt 57 When set up properly the crosscut fence can support workpieces while using the rip fence as a cut off gauge as shown in Figure 116 Support Bar Figure 116 Crosscutting using the rip fence as a cut off gauge Determine which cutting operation will be best suited for the workpiece to be crosscut If you will be crosscutting full size panels then skip ahead to Crosscutting Full Size Panels lf you will be crosscutting smaller panels then skip ahead to Crosscutting Smaller Panels If you will be crosscutting workpieces using the rip fence as a cut off gauge then skip ahead to Crosscutting Using Rip Fence as Cut Off Gauge To understand how to move the crosscut table read Positioning Crosscut Table Along Sliding Table on Page 54 58 Crosscutting Full Size Panels 1 Install crosscut fence in front mounting loca tion shown in Figure 117 Rear Mounting 2 Location DT 24 Ad 4 7 E 9s lt 7 z lt E T e Location Figure 117 Example of crosscut mounting locations 22 6 im 2 Check to
50. 63 Figure 163 Two grease fittings located on top of arbor mount 76 Scoring Motor Leadscrews Lubrication Type T23964 or NLGI 2 Equivalent Amount 1 2 Pumps Lubrication Frequency 6 12 Months Add lubrication to the leadscrews shown in Figure 164 lt gt Scoring Motor SES Leadscrews N Figure 164 Location of scoring motor leadscrews Cross Slide Ball Oiler Lubrication Type 123963 or ISO 32 Equivalent 1 2 Pumps Lubrication Frequency 6 12 Months Add lubrication to cross slide ball oilers 1 of 2 shown in Figure 165 Cross Slide Ball Oiler 1 of 2 Figure 165 Location of cross slide ball oiler Model 50772 Mfd Since 09 14 SECTION 8 SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine If you need replacement parts or additional help with a procedure call our Technical Support Note Please gather the serial number and manufacture date of your machine before calling Machine does not start or a breaker trips Blades rotate in the opposite direction as they should Machine stalls or is underpowered Troubleshooting Emergency stop button depressed at fault Master power switch turned OFF or is at fault Limit switch engaged or at fault Incorrect power supply voltage or circuit size
51. Blown fuse inside electrical panel Power supply circuit breaker tripped or fuse blown Motor wires connected incorrectly Wiring open has high resistance ON OFF switch at fault Start capacitor at fault Thermal overload relay has tripped Magnetic switch contactor not energized has poor contacts Start delay module at fault Motor at fault Two of the incoming power wires are reversed Workpiece material not suitable for machine Feed rate cutting speed too fast Workpiece crooked fence loose or misadjusted Belt s slipping Oil grease on belt s Motor wired incorrectly Machine undersized for task Motor overheated Dull blades Run capacitor at fault Pulley slipping on shaft Magnetic switch contactor not energized has poor contacts Model 00772 Mfd Since 09 14 o Rotate button head to reset replace Turn master power switch replace He adjust component to unengage limit switch Ensure correct power supply voltage and circuit size Replace fuse ensure no shorts Ensure circuit is sized correctly and free of shorts Reset circuit breaker or replace fuse Correct motor wiring connections Check fix broken disconnected or corroded wires Replace switch Test replace Reset adjust trip load dial if necessary replace Test all legs for power replace Adjust to correct delay replace Test repair replace Reverse R amp T incomi
52. Comments FOLD ALONG DOTTED LINE Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY amp RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be c
53. OL Feeding workpiece incorrectly increases risk of kickback Make sure workpiece is in stable position on tables and supported by rip fence or crosscut fence during cutting operation Never start saw with workpiece touching blade Allow blade to reach full speed before cutting Only feed workpiece against direc tion of main blade rotation Always use some type of guide to feed workpiece in a straight line Never back workpiece out of cut or move it backwards or sideways after starting a cut Feed cuts all the way through to completion Never perform any operation freehand Turn OFF saw and wait until blade is completely stopped before removing workpiece FENCE ADJUSTMENTS Make sure rip fence remains properly adjusted and parallel with blade Always lock fence before using PUSH STICKS BLOCKS Use push sticks or push blocks whenever possible to keep your hands farther away from blade while cutting In event of an accident these devices will often take damage that would have happened to hands fingers BLADE ADJUSTMENTS Adjusting blade height or tilt during operation increases risk of crash ing blade and sending metal fragments flying with deadly force at operator or bystanders Only adjust blade height and tilt when blade is com pletely stopped and saw is OFF CHANGING BLADES Always disconnect power before changing blades Changing blades while saw is connected to power greatly increases injury risk if Saw is accidentally p
54. Push Stick on previous page a push block often takes the damage that would have otherwise happened to hands or fingers Sess SS Push Stick SS Using Push Block A push block be used in place of or in addi tion to a push stick for feeding workpieces into the p blade Due to their design push blocks allow the T UD operator to apply firm downward pressure on the m 1 workpiece that could not otherwise be achieved Ms with a push stick Blade 4 D The push block design on this page can be used Path M in two different ways see inset Figure below Feeding Typically the bottom of the push block is used until the end of the workpiece reaches the blade Figure 142 Using a push block and push stick to make a rip cut CAUTION Bottom Making a Push Block of handle must be Use this template to make your own push block at least 4 above bottom of push block to keep hand away from blade a p Handle for Figure 141 Side view of j Make push block with 15 34 thick material Notch for use as a push stick CAUTION Only use hardwood sturdy plywood or high density plastic Do not use softwood that may break under pressure or metal that can break teeth from the blade
55. Since 09 14 o 21 Crate 1 Continued Figure 11 Qty Crate 2 Figure 12 Qty o nee ener Cnet 1 Al Crosscut Fence 1 T Grease Gun 1 AJ Sliding Table 1 U RVING KNIE u u uu x 1 AK Miter Fence 1 V Open End Wrench 30 x 41mm 1 AL Rip Fence 1 W Scoring Blade Wrench 1 AM Short Support Bar 1 X Scoring Blade Shims 4 AN Long Support Bar 1 Y Tool Holder 1 AO Rip Fence Table Scale Bracket 1 Z Hex Wrench Set AP 4 1 5 2 2 5 3 4 6 8 10 1 Ea Open End Wrench Set 8 9 10 12 12 14 14 17 17 19 21 23mm 1 Ea AB Green Touch Up Paint Can 1 AC Beige Touch Up Paint Can 1 AD Blade Locking Tool 1 AE Base 4 AF Foot Studs M14 2 0 x 45 4 AG Sliding Table Lever 1 AH Cabin
56. alibrating Rip Fence Scale Hex Wrench 5mm 1 Open End Wrench 10mm 1 To calibrate rip fence scale 1 DISCONNECT MACHINE FROM POWER 2 Loosen jam nut and remove outer rip fence stop screw shown in Figure 177 Figure 177 Rip fence outer stop screw location 3 Make sure rip fence is parallel with main blade then move it against blade so that it just touches teeth 4 Loosen scale lock knob see Figure 177 adjust scale so zero mark is directly under left edge of rip fence see Figure 178 Retighten knob x 5 Fence Scale Zero Mark 5 Move fence away from blade re install outer stop screw removed in Step 2 and tighten jam nut Figure 178 Rip fence zero mark 84 Squaring Crosscut Fence to Blade The crosscut fence is adjusted at the factory but it can be re adjusted if necessary Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square This procedure can be done by using a 32 x 32 piece of scrap plywood as a test piece and making five test cuts then adjusting the fence as necessary Note Getting accurate results with this procedure is a matter of trial and error and patience To square crosscut fence with blade 1 Make sure sliding table is parallel with main blade refer to Sliding Table Parallel Adjustment on Page 82 for detailed instruc tions 2
57. arm to upper support arm with four cap screws and lock washers removed in previous step as shown in Figure 34 Upper Support Arm 9 aq el Ht Figure 34 Swing arm mounted to upper support arm 30 27 Push slide lock on blade guard housing to OPEN then slide on flat blade guard as shown in Figure 35 MS N Side Lock Figure 35 Installing flat blade guard onto guard housing 28 Adjust cap screws installed in Step 26 to make bottom of blade guard parallel with cast iron table tighten cap screws then secure lock knob shown in Figure 36 29 Adjust cap screws lock nuts and hex bolts on swing arm see Figure 36 to position blade guard parallel with blade slot then tighten all fasteners Figure 36 Location of components for adjusting blade guard to blade slot Model 50772 Mfd Since 09 14 30 Position crosscut swing arm so it is perpen dicular to sliding table see Figure 37 Figure 37 Crosscut swing arm perpendicular to table 31 With assistance from other people place crosscut table on swing arm pivot pin and slide crosscut table onto sliding table rail as shown in Figure 38 Crosscut Table Figure 38 Attaching crosscut table to sliding table rail and swing arm pivot pin Model G0772 Mfd Since 09 14 32 Loosen lock knob see Figure 39 to loosen cross support hold down slide long cross cut table support bar onto hold down then t
58. as long as your table saw rip fence see Figure 144 Hardwood Length of Table 94 Plywood Saw Rip Fence cow Length of Table Saw Rip Fence Figure 144 Auxiliary fence dimensions 70 Note We recommend cutting the hardwood board oversize then jointing and planing it to the correct size to make sure the board is square and flat Only use furniture grade plywood or kiln dried hardwood to prevent warping Pre drill and countersink eight pilot holes 9 in from edge of 51 4 wide board then secure boards together with eight 8 x 112 wood screws as shown in Figure 145 8 x 17 Z 94 Hardwood Wood Screw 1 QW 74 Plywood Completed Fence Figure 145 Location of pilot holes Using 9 material you used in previous steps cut out pieces for push block per the dimen sions shown in Figure 146 for handle cut a piece 10 long by 5 9 high and shape it as desired to fit your hand 12 Figure 146 Push block dimensions and construction Attach handle to base with 8 x 1 wood screws and attach lip to base with cyanoac rylate type wood glue Model G0772 Mfd Since 09 14 Using the Auxiliary Fence amp Push Block 1 Place auxiliary fence on table and clamp it to fence at both ends then adjust dis tance between auxiliary fence and blade this determines how wide workpiece will be ripped see Figure 147 Workpiece Cutting Width Figure 147 Adjusting rippi
59. cal panel door see Figure 63 with included key _ p Electrical Panel Door E lt m P gt Figure 63 Location of electrical panel and strain relief 2 Insert incoming power wires where strain relief is located on cabinet next to electrical panel door AWARNING During nextstep make sure incoming ground wire is connected to left most terminal post in the power junction box so machine is properly grounded An ungrounded or improperly grounded machine may have an electrified frame which could cause electro cution when touched 3 Connect ground wire to ground terminal then connect incoming power wires to bottom R S T terminals shown in Figure 64 J e Ground EL Incoming Power Terminal Terminals Figure 64 Terminal locations to connect incoming power wires and ground wire 37 4 Make sure wires have enough slack so they are not pulled tight or stretched 5 Close and secure electrical panel door then perform Test Run Connecting to Power Source Move the disconnect switch handle to the ON position as illustrated below The machine is now connected to the power source Figure 61 Connecting power to machine Disconnecting from Power Source Move the disconnect switch handle to the OFF position as illustrated below The machine is now disconnected from the power source Note Lock the switch in the OFF position t
60. can be obtained at your local hardware store Crate 1 Figure 10 Qty A Saw Base Unit 1 B Small Extension Table 1 C Large Extension Table 1 D Crosscut Table Frame 1 E Large Extension Table Brace L 1 F Large Extension Table Brace 1 G Rip Fence Rail w Fasteners 1 Nuts 20 2 5 9 Flat Washers 20MM 6 H Rip Fence Base Assembly 1 Crosscut Fence Flip Stops 2 J End Plate Sliding Table 1 K End Handle Sliding Table 1 L 1 M Push Stick 1 N Flat Blade Guard Assembly 1 O Bubble Blade Guard Assembly 1 P Blade Guard Swing Arm 1 Q Blade Guard Lower Support Arm 1 R Blade Guard Upper Support Arm 1 NOTICE If you cannot find an item on this list care fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the factory Figure 10 Crate 1 inventory Model G0772 Mfd
61. ch ON see Figure 65 8 Figure 65 Main power switch location 6 Push Emergency Stop button see Figure 66 then twist it clockwise so it pops out When button pops out switch is reset and will allow operation Figure 66 Location of Emergency Stop button on control panel 7 Verify saw is operating correctly by push ing main blade ON button refer to Figure 3 on Page 5 Wait 5 10 seconds until you hear a faint click then press scoring blade ON button When operating correctly machine runs 9 smoothly with little or no vibration or rub bing noises Investigate and correct strange or unusu al noises or vibrations before operating machine further Always stop machine and disconnect it from power before investigat ing or correcting potential problems Model 60772 Mfd Since 09 14 o Figure 67 Up close view of power supply Verify main blade is rotating clockwise when standing in front of machine and scoring blade is rotating counterclockwise opposite direction as main blade Note You may need to stop the blade rota tion and watch them come to a stop to deter mine which direction they are rotating f blades are rotating in wrong direction stop machine and DISCONNECT FROM POWER Phase of incoming power supply is reversed Open electrical panel door swap wires at R and T terminals see Figure 67 then close panel and recon nect machine to power _ 9 ter
62. cified circuit requirements 16 Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel the building and the machine The power sup ply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D A CAUTION For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note Circuit requirements in this manual apply to a dedicated circuit where only one machine will be running on the circuit at a time If machine will be connected to a shared circuit where multiple machines may be running at the same time con sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation Circuit Requirements for 220V This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 220V 230V 240V C YC luu Ea 60 Hz 3 Phase Power Supply Circuit 40 Amps Circuit Requirements for 440V This machine can be converted to operate on a power supply circuit that has a verified ground and m
63. ck and is only designed for 12 and 14 diameter blades When choosing a main blade make sure the blade size meets the requirements listed below The thickness of the blade body and teeth can be measured with calipers or any precision measur Ing device Blade Size Requirements e Body Thickness 0 108 2 74mm e Kerf Tooth Thickness 0 108 2 74mm Blade Selection This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s recommendations to ensure safe and efficient operation of your table saw Ripping Blade Features Best for cutting with the grain 30 40 teeth Flat top ground tooth profile Large gullets for large chip removal Flat Top Blade Figure 77 Ripping blade 46 Crosscut blade features Best for cutting across the grain 80 100 teeth Alternate top bevel tooth profile small hook angle and a shallow gullet Alternate Top Bevel Figure 78 Crosscutting blade Combination blade features Designed to cut both with and across grain 50 80 teeth Alternate top bevel and flat or alternate top bevel and raker tooth profile Teeth are arranged in groups Gullets are small and shallow similar to a cross cut blade then large and deep similar to a ripping blade Alternate Top Bevel and Flat Figure 79 Combination blade Model G0772 Mfd Since 09 14 Laminate blade features e Best for cutting plywood or veneer e 100 120
64. d to ensure they are properly positioned as described in Step 4 Then secure feather board to table Check featherboard by hand to make sure it is tight Note 7he featherboard should be placed firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece 67 Push Sticks Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick in this manner only apply pressure before the blade otherwise When used correctly push sticks reduce the risk pushing the workpiece against or behind the of injury by keeping hands away from the blade blade will increase the risk of kickback see Push while cutting In the event of an accident a push Stick Prohibition Zone in the Figure below stick can also absorb damage that would have otherwise happened to hands or fingers Using a Push Stick Store Push Use push sticks whenever your hands will get d within 12 of the blade To maintain control when a for Easy cutting large workpieces start the cut by feeding Access with your hands then use push sticks to finish the cut so your hands are not on the end of the workpiece as it passes through the blade Feeding Place the notched end of the push stick against the end of the workpiece see inset QU Figure below and move the workpiece into the blade wit
65. dth side to side x Depth front to back x Heioht 132 x 130 x 55 in Footprint Length diis rc 64 1 2 x 39 in Space Required for Full Range of Movement Width x Depth 276 x 195 in Shipping Dimensions Carton 1 o Wood Crate roa M T Machine DT ETE E NU D TN 2389 Ibs Lonogth x 90 x 52 x 44 in M st Ship Uprighi u u uuu uuu Yes Carton 2 Du cu Wood Crate Soap rTr Sliding Table ao c 543 Ibs Length x Um mm 132 x 19 x 14 in Must Ship Uprujlil m Electrical Power Requirementi uu uuu a 220V or 440V 3 Phase 60 Hz 220V Full Load Current Rating uu 28A at 220V 14 at 440V Minimum Circuit Size r rn 40A at 220V 20A at 440V Connection Type
66. e When finished resawing remove resaw bar rier and reposition blade guard over blade Model G0772 Mfd Since 09 14 SECTION 5 SHOP MADE SAFETY ACCESSORIES Featherboards Easily made from scrap stock featherboards provide an added degree of protection against kickoack especialy when used together with push sticks They also maintain pressure on the workpiece to keep it against the fence or table while cutting which makes the operation easier and safer because the cut can be completed with out the operator s hands getting near the blade The angled ends and flexibility of the fingers allow the workpiece to move in only one direction Making a Featherboard This sub section covers the two basic types of featherboards 1 Those secured by clamps and 2 those secured with the miter slot Material Needed for Featherboard Hardwood 3 4 x 3 x 10 Minimum Hardwood 3 4 x 6 x 28 Maximum 1 Additional Material Needed for Mounting Featherboard in Miter Slot Hardwood 9 x Miter Slot Width x 5 L 1 Wing NUT 20 m 1 Flat Head Screw 4 20 x 2 1 Flat Washer 1 4 20 1 To make a featherboard 1 Cut hardwood board approximately 3 4 thick to size The length and width of board can vary according to your design Most featherboards are 10 28 long and 3 6 wide Make sure wood grain runs parallel with le
67. e 100T These blades are designed especially for sliding table saws and manufactured for heavy duty use bi Y Figure 150 14 carbide tipped saw blade H4935 Scoring Blade Replacement Two piece 43 x 22mm 12 replacement scoring blade with shim blade for Model G0772 grizziy com e N Figure 151 Model H4935 Replacement Scoring Blade G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 Oz Spray G2871 Boeshield T 9 12 Oz Spray G2870 Boeshield T 9 4 Oz Spray H3788 G96 Gun Treatment 12 Oz Spray H3789 G96 Gun Treatment 4 5 Oz Spray Figure 152 Recommended products for protect ing unpainted cast iron steel parts on machinery T23964 Armor Plate with Moly D Multi Purpose Grease 14 5 oz NLGI 2 Equivalent Armor Plate with Moly D is a rich green moly grease that provides excellent stability and unsur passed performance under a wide range of tem peratures and operating conditions Armor Plate grease is entirely unique due to the fact that the moly in it is solubilized which provides supe rior performance to other greases containing the black solid form of molybdenum disulfide E Th ETWE 18 og QA Figure 153 T23964 Armor Plate with Moly D Multi Purpose Grease order online at www grizziy com or call 1 800 323 4777 2 Model 50772 Mfd Since 09 14 T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window
68. e G96 Gun Treatment SLIPIT or Boeshield T 9 see Figure 162 G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 Oz Spray G2871 Boeshield T 9 12 Oz Spray G2870 Boeshield T 9 4 Oz Spray H3788 G96 Gun Treatment 12 Oz Spray H3789 G96 Gun Treatment 4 5 Oz Spray Figure 162 Recommended products for protect ing unpainted cast iron steel parts on machinery 75 Lubrication An essential part of lubrication is cleaning the components before lubricating them This step Is critical because dust and chips build up on lubricated components which makes them hard to move Simply adding more lubrication to built up grime will not result in smooth moving parts Clean the components in this section with an oil grease solvent cleaner or mineral spirits before applying lubrication All bearings and linear actuators are sealed and permanently lubricated Leave them alone until they need to be replaced Refer to Page 72 for NLGI 2 grease T23964 available from Grizzly AWARNING To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Arbor Mount Lubrication Type 23964 or NLGI 2 Equivalent Amount 1 2 Pumps Lubrication Frequency 6 12 Months The blades and motors rotate on an arbor mount that require adding lubricant to the grease fittings shown in Figure 1
69. e the machine was shipped Aligning Scoring Blade Page 52 Blade Tilt Calibration Page 80 Sliding Table Parallel Adjustment Page 82 Squaring Crosscut Fence to Blade Page 84 Calibrating Rip Fence Page 83 Be aware that pre adjusted machine components can shift during shipping Pay careful attention to these adjustments during operation of the machine If you find that the adjustments are not set according to the procedures in this manual or your personal preferences re adjust them Model 50772 Mfd Since 09 14 SECTION 4 OPERATIONS Operation Overview The purpose of this overview is to provide the nov Ice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual and seek additional training from expe rienced machine operators and do additional research outside of this manual by reading how to books trade magazines or websites AWARNING To reduce your risk of serious injury read this entire manual BEFORE using machine AWARNING Damage to your eyes lungs and hearing could result from using this machine without proper protective gear Always wear safety glasses a re
70. eeding a workpiece in the middle of a cut the chance of kickback is greatly increased Ensure rip fence is adjusted parallel with the blade otherwise the chances of kickback are extreme Take the time to check and adjust the rip fence before cutting AWARNING Statistics show that the most common acci dents among table saw users can be linked to kickback Kickback is typically defined as the high speed expulsion of stock from the table saw toward the operator In addition to the danger of the operator or others in the area being struck by the flying stock it is often the case that the operator s hands are pulled into the blade during the kickback Model G0772 Mfd Since 09 14 Stand to the side of the blade path when cutting If a kickback does occur the thrown workpiece usually travels directly towards the front of the blade Wear safety glasses or a face shield In the event of a kickback your eyes and face are the most vulnerable parts of your body Never for any reason place your hand behind the blade path Should kickback occur your hand will be pulled into the blade Use a push stick or push block to keep your hands farther away from the moving blade If a kickback occurs these safety devices will most likely take the damage that your hand would have received Use featherboards or anti kickback devices to prevent or slow down kickback 15 SECTION 2 POWER SUPPLY Availability Before instal
71. eets the requirements listed below Refer to Voltage Conversion instructions for details Nominal Voltage 440V 480V GIO 60 Hz Pl t T TT 3 Phase Power Supply Circuit 20 Amps Model 50772 Mfd Since 09 14 Connection Type A permanently connected hardwired power sup ply is typically installed with wires running through mounted secured conduit disconnecting means such as a locking switch see following figure must be provided to allow the machine to be disconnected isolated from the power supply when required This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances Locking Disconnect Switch Power Machine Ground Figure 7 Typical setup of a permanently connected machine Grounding Instructions In the event of a malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electric shock A permanently connected machine must be connected to a grounded metal permanent wir ing system or to a system having an equipment grounding conductor All grounds must be verified and rated for the electrical requirements of the machine Improper grounding can increase the risk of electric shock AWARNING Serious injury could occur if you connect the machine to power before completing the
72. efully place table on saw Beveled Edge Model G0772 Mfd Since 09 14 Visually align mounting holes in sliding table base and saw then install 2 M14 2 x 45 hex bolts with 2 14mm lock washers and 2 14mm flat washers through into ends of table base see Figure 21 Finger tighten only for now Push sliding table against parallelism adjust ment bolts see Figure 21 then final tighten hex bolts from last step The parallelism bolts are preset at the factory and should not require any adjustment Parallelism Adjustment Bolts Left Side of Saw Figure 21 Location to install hex bolts in sliding table base and saw Install sliding table lever using 1 pre installed M6 1 x 20 button head cap screw and 1 M6 1 hex nut see Figure 22 Figure 22 Sliding table lever installed Model G0772 Mfd Since 09 14 10 11 Move sliding table lever down to unlock slid ing table Move table right to access center mounting hole located near saw blade Install 1 M14 2 x 45 hex bolt with 1 14mm lock washer and 1 14mm flat washer through saw into center of table base see Figure 23 Finger tighten only for now Cabinet Access Hole Figure 23 Center bolt installed to secure sliding 12 13 14 table base to saw Re install cover removed in Step 2 Install end handle with 2 pre installed M5 8 x 12 button head cap screws and 2 5mm flat washers see Figure 24 Finish
73. en tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipment DISCONNECT POWER FIRST Always discon nect machine from power supply BEFORE making adjustments changing tooling or servicing machine This prevents an injury risk from unintended startup or contact with live electrical components EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are NOT approved safety glasses Model G0772 Mfd Since 09 14 AWARNING WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts HAZARDOUS DUST Dust created by machinery operations may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece mate rial Always wear a NIOSH approved respirator to reduce your risk HEARING PROTECTION Always wear hear ing protection when ope
74. et Keys 2 Figure 12 Crate 2 inventory Hardware not shown Qty Blade Guard Lower Support Arm hHex Bolts M10 1 5 x 25 4 Lock Washers 10mm 4 Flat Washers 10mm 4 Blade Guard Upper Support Arm Hex Bolts M10 1 5 x 25 2 Lock Washers 10mm 2 Flat Washers 10mm 2 Crosscut Fence Wood End Cap 1 Figure 11 Crate 1 toolbox inventory Tap Screws 6 X 1 4 Flat Washers 4mm 4 Rip Fence Table Scale Bracket Flat Hd Screws 6 1 2 Flat Hd Screws M6 1 x 35 2 Flat Washers 6mm 2 Lock Washers 6mm 2 Nuts 6 1 2 Saw Base Hex Bolts M16 2 x 70 w Hex Nuts 4 22 o Model G0772 Mfd Since 09 14 Cleanup The unpainted surfaces of your machine are coated with a heavy duty rust preventative that prevents corrosion during shipment and storage This rust preventative works extremely well but it will take a little time to clean Be patient and do a thorough job cleaning your machine The time
75. fely cut Before cutting inspect all workpieces for the following e Material Type This machine is intended for cutting natural and man made wood prod ucts laminate covered wood products and some plastics Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings This machine is NOT designed to cut metal glass stone tile etc cutting these materials with a table saw greatly increases the risk of injury and damage to the saw or blade e Foreign Objects Nails staples dirt rocks and other foreign objects are often embed ded in wood While cutting these objects can become dislodged and hit the operator cause kickback or break the blade which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece e Large Loose Knots Loose knots become dislodged during the cutting opera tion Large knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or plan ahead to avoid cutting through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unneces sary wear on the blades increases the risk of kickback and yields poor results e Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and may move unpredictably when being cut e Minor Warping
76. ficult When you are completely satisfied with the condi tion of your shipment inventory the contents AWARNING SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard immediately USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY Carriage Bolt PROCESS 10 Ow Ov Ow MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE 16mm 20 Hardware Recognition Chart Hex Wrench KL E External Internal E Clip Retaining Retaining Ring Ring T S e e EN Lock Hex lt Flat Washer Washer Nut m 5mm pau 5 1 u 3 II 10mm Bu The 15mm 5 6 gt 20mm Un a 7 8 C lt 25mm E 1 lt 30mm lt j 1 35mm we T 40mm o _ LLI 45mm 2 1 kis 50mm 2 2 55mm lt gt LI N 60mm _ E 65mm m T 70mm 23A 5mm 2L 3 EN Model 50772 Mfd Since 09 14 4 Inventory The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements
77. h steady downward and forward pres Figure 138 Using push sticks to rip narrow sure stock Making a Push Stick Use this template to make your own push stick Figure 139 Side view of a push stick in use SIZING Push stick must be at least 1534 Cut here to prr deu long Use gt thick push SIGs material Cut here to push 1 2 stock Notch for placing on Notch to help corners of workpieces prevent hand from slipping MATERIAL Only use hardwood sturdy plywood or high density plastic Do SANDING Sand not use softwood that may edges to remove break under pressure or rough edges and T metal that can break teeth DE intor V2 Grid the blade Figure 140 Template for basic shop made push stick not shown at actual size 68 o Model G0772 Mfd Since 09 14 Push Blocks The notched end of the push block is then used to push the workpiece the rest of the way through the cut keeping the operator s hands at a safe distance from the blade A push stick is often When used correctly a push block reduces the used at the same time in the other hand to sup risk of injury by keeping hands away from the port the workpiece during the cut see Using a blade while cutting In the event of an accident
78. h what sounds like a horrible explosion The danger comes from flying stock striking the operator or bystanders The operators hands may also be pulled into the blade during the kickback Refer to Preventing Kickback on Page 15 for addi tional information Model G0772 Mfd Since 09 14 Non Through Cut A sawing operation in which the workpiece is not completely sawn through Dado and rabbet cuts are considered Non Through Cuts because the blade does not protrude above the top face of the wood stock Parallel When two objects are spaced an equal distance apart at every point along two given lines or planes l e the rip fence face is parallel to the face of the saw blade Perpendicular Lines or planes that intersect and form right angles l e the blade is perpendicular to the table surface Push Stick Safety device used to push the workpiece through a cutting operation Used most often when rip cutting thin workpieces Rabbet Cutting operation that creates an L shaped channel along the edge of the workpiece Rip Cut Cutting operation in which the rip fence is used to cut with the grain or cut across the widest width of the workpiece Riving Knife Metal plate located behind the blade maintains the kerf opening in the wood when cutting and helps reduce the risk of inju ry from a kickback that otherwise would result in amputation Straightedge A tool with a perfectly straight edge used to check the flatness para
79. hine to power Model G0772 Mfd Since 09 14 Changing Main Blade The Model G0772 performs best when using sharp high quality blades Whenever the blades become dull sharpen or replace them Tools Needed Qty Open End Wrench 41mm 1 Eae LOCKING uu u u u 1 To change main blade 1 Adjust main blade tilt to 0 and raise it all the way up 2 DISCONNECT MACHINE FROM POWERI 3 Raise blade guard all the way 4 Move sliding table all the way left while push ing release knob shown in Figure 87 This allows sliding table to move beyond its nor mal limit to expose lower blade cover Sliding Table b Release Knob Figure 87 Sliding table release knob allows table to move farther than normal to expose lower blade cover 4 CAUTION Saw blades are extremely sharp Even dull blades can cause serious cuts when handled improperly To reduce risk of injury always wear leather gloves when working around blades 5 Pull blade cover toward you to open it It is held closed with magnets and just requires a firm tug to open 6 Insert arbor locking tool into hole as shown in Figure 88 and rotate blade by hand until tool drops into place Figure 88 Using tool to lock main blade arbor for blade change 7 Place rag over main blade to protect your hands from slipping into blade teeth then loosen arbor nut by turning it clockwise left hand threads to re
80. hoses to make sure they do not come off A tight fit is necessary for proper performance M Figure 58 5 dust hose attached to dust port 36 o Model G0772 Mfd Since 09 14 Power Connection Before the machine can be connected to the power source an electrical circuit and connec tion device must be prepared per the POWER SUPPLY section in this manual and all previous setup instructions in this manual must be com plete to ensure that the machine has been assem bled and installed properly The disconnect switch installed by the electrician as recommended is the primary means for disconnecting or connect ing the machine to the power source AWARNING Electrocution fire equipment damage may occur if machine is not correctly grounded and connected to the power supply Note About Phase Converters Avoid using a static phase converter to supply 3 Phase power for this machine as it could damage or decrease the life of sensitive electrical components If you must use a phase converter only use a rotary phase converter that is sized at least 5096 larger than the largest HP rating of this machine If using a phase converter to supply power only connect the manufactured leg or wild wire to the S terminal see location on Page 87 The S terminal can handle power fluctuations because it is wired directly to the motor Model G0772 Mfd Since 09 14 To connect saw to power 1 Open electri
81. ighten lock knob and install end caps Long Support Bar Figure 39 Crosscut support bar components 33 Loosen pre installed hex bolts on crosscut table Slide small support bar onto hold downs see Figure 40 tighten both hex bolts then install end caps Short Support Bar Hold Down 1 of 2 Figure 40 Short crosscut support bar installed 34 Unlock crosscut fence lock handles see Figure 41 insert guide pins on bottom of crosscut fence into front or rear crosscut table holes then tighten lock handles Lock Handles Figure 41 Mounting crosscut fence to crosscut table in front table holes 31 35 Install both flip stops on crosscut fence by unlocking extension piece lock knob sliding extension piece out sliding clamp bar on bot tom of flip stops into fence see Figure 42 then tightening lock knob Outside Flip Stop Lock Knob 1 Inside Flip 8 4 Stop Figure 42 Flip stops installed crosscut fence 36 Install wood end cap onto crosscut fence with 4 6 x 1 tap screws and 4 4mm flat wash ers as shown in Figure 43 Figure 43 Wood end cap installed on crosscut fence 37 Place miter fence bracket see Figure 44 onto sliding table rail Slide miter fence along sliding table rail and thread pivot knob into block see Figure 44 ZZ Pivot Knob Pivot Knob Block Miter Fence 4 7 Bracket Figure 44 Miter fence
82. ility Body 37 97 36 65 25 30 40 34 33 22 33 63 62 66 N PSS 4 Mz m E Q 96 o Model G0772 Mfd Since 09 14 REF PART Body Parts List DESCRIPTION TRUNNION RIGHT TRUNNION LEFT 7 0 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 28 SAW BODY COVER FRONT Model G0772 Mfd Since 09 14 REF PART DESCRIPTION 60 0772000 HEXNUTM2025 66 0772066 HEXNUTM4 7 97 Tables REF PART DESCRIPTION REF PART DESCRIPTION 18 07720118 NUT 16 2 19 07720119 6 1 0 07720120 16 2 NO 22 2 FLAT WASHER 16MM CAP SCREW 5 8 X 25 LOCK WASHER 5MM SET SCREW 6 1 X 10 CAP SCREW M6 1 X 30 CAP SCREW M6 1 X 16 F 07720133 FLAT HD CAP SCR 6 1 X P07720134 FLAT WASHER 6MM Model G0772 Mid Since 09 14 N O 126 127 128 129 130 131 132 133 134 Model G0772 Mfd Since 09 14 Blade Enclosure 209 207 239 219 220 221 248 222 224 205 225 223 99 Blade Enclosure Parts List REF PART DESCRIPTION E 1 P07720201 MOTOR MOUNT CASTING 0 P07720202 3 04 0 0 07 0 0 1 1 9 20 21 07720221 SPANNER NUT M30 1 5 LOCK WASHER 8MM NO e 2 NO e O g
83. ing Air Filter with Remote Model G0772 Mfd Since 09 14 SECTION 7 MAINTENANCE AWARNING To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Loose mounting bolts e Damaged saw blade e Worn or damaged wires e Any other unsafe condition Weekly Maintenance e Clean sliding table surface and grooves e Clean and protect cast iron table e Clean rip fence and slide ways Monthly Maintenance e Clean vacuum dust buildup from inside cabi net and off motors belts for proper tension dam age or wear Page 79 Every 6 12 Months e Lubricate arbor mount Page 76 e Lubricate scoring motor leadscrew Page 76 e Lubricate cross slide ball oiler Page 76 Model G0772 Mfd Since 09 14 Cleaning amp Protecting Cleaning the saw is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron table by wiping it clean after every use this ensures moisture from wood dust does not remain on the bare metal surface Keep the table rust free with regular applications of products lik
84. ing blade must match that of the main blade align scoring blade 1 Scoring Blade Right Figure 96 Scoring blade alignment controls 1 Adjust main blade tilt to 0 then raise both blades all the way up 2 Raise blade guard all the way and move it away from blade 6 Re install stop screw removed in Step 3 3 Loosen jam nut and remove outer rip fence 7 Reposition blade guard over blade stop screw shown in Figure 94 This allows rip fence to be positioned next to the blade 8 Lower scoring blade to correct height Perform test cut then make any final adjustments if necessary Figure 94 Location of rip fence jam nut and outer stop screw 52 o Model G0772 Mfd Since 09 14 Setting Up Crosscut Fence Before using the crosscut fence to perform cutting operations it must be set up properly in order to make accurate cuts This includes positioning the crosscut fence on the crosscut table adjusting the support bar adjusting the distance of the crosscut fence from the blade and positioning the crosscut table along the sliding table Positioning Crosscut Fence The crosscut fence can be mounted in the front or rear position see Figure 97 depending on the size of the workpiece and which position will provide the safest operation The support bar is adjusted accordingly for maximum workpiece support Front Position Crosscut Table Support Crosscut Tab
85. installed 35 2 Fit 3 dust hose over dust port on blade Dust Collection guard as shown in Figure 59 then secure it Hose Clamp with a hose clamp CAUTION This machine creates substantial amounts of dust during operation Breathing air borne dust on a regular basis can result in permanent respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system Minimum CFM at 5 Dust Port 615 CFM Minimum CFM at 3 Dust Port 150 CFM Do not confuse this recommendation with Figure 59 3 dust hose attached to blade guard the rating of the dust collector To determine the CFM at the dust port you must consider these 3 Connect 5 and 3 dust hoses to a Y fitting variables 1 CFM rating of the dust collector as shown in the example in Figure 60 then 2 hose type and length between the dust col attach it to a single dust collection branch lector and the machine 3 number of branches line or wyes and 4 amount of other open lines throughout the system Explaining how to cal culate these variables is beyond the scope of this manual Consult an expert or purchase a good dust collection how to book 3 X 5 X 5 Y Fitting To connect dust collection hoses 1 Fit5 dust hose over dust port on rear side of cabinet as shown in Figure 58 and secure with hose clamp Figure 60 Example of dust hoses connected with Y fitting 4 Tug on dust
86. installed on sliding table 32 38 Install push handle on sliding table by loos ening lock knob on push handle installing handle onto right end of sliding table rail then tightening knob see Figure 45 Px 4 Figure 45 Push handle installed on sliding table rail 39 Installtool holder on right side of saw cabinet as shown in Figure 46 with included M6 1 x 12 button head cap screws 9 2 Figure 46 Tool holder installed on saw cabinet 40 Connect saw to power refer to Power Connection on Page 37 41 Perform Test Run procedure refer to Page 38 42 Set blade to 09 using control panel see Figure 3 on Page 5 and then raise blade all the way up 43 DISCONNECT MACHINE FROM POWERI Model G0772 Mfd Since 09 14 44 The rip fence rail is pre assembled with 46 Insert studs into tables as shown in Figure three rail studs and accompanying hardware 49 then re install hardware removed in Step Remove 1 hex nut and 1 flat washer from 44 on outer studs and tighten Position end end of each stud as shown in Figure 47 stop pointing up Figure 47 Removing rip fence rail hardware to prepare for installation 45 Adjust jam nuts hex nuts and flat washers on two outer studs so flat washers are 21 2 from rail see Figure 48 Adjust fasteners on center stud so flat washer is 2 from rail Flat Washer Figure 49 Installing rip fence rail Di vivo
87. ion Model G0772 Mfd Since 09 14 Riving Knife Installation amp Removal The riving knife must be correctly installed and adjusted in order to provide the maximum safety benefit The riving knife attaches to the mounting block as shown in Figure 74 Always firmly tighten the hex bolt when securing the riving knife in place TH 2 gt Mounting EU Block Figure 74 Installing riving knife on mounting block Model 50772 Mfd Since 09 14 Secure the riving knife so that the top of it is 1 5mm below the top level of the blade as shown in Figure 75 Minimum 1mm Maximum 5mm Height Difference Figure 75 Height difference between riving knife and blade The height difference between the riving knife and the blade allows the workpiece to pass over the blade during non through cuts those in which the blade does not cut all the way through the thick ness of the workpiece The riving knife also prevents the freshly cut sides of the workpiece from pinching the blade and causing kickback For maximum effectiveness of this safety design the riving knife must be posi tioned within 3 8mm of the blade as shown in Figure 76 Top Distance Minimum 3mm Maximum 8mm 2_ Bottom Distance Minimum 3mm Maximum 8mm Figure 76 Allowable top and bottom distances between riving knife and blade 45 Blade Requirements The riving knife included with this machine is 0 098 2 5mm thi
88. ire This includes the installation of unapproved after market parts WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com BLUE BROWN GRAY ORANGE WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious per sonal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFICULTIES If you are expe riencing difficulties understanding the information included in this section contact our Technical Support at
89. le Position Figure 97 Crosscut fence front and rear table mounting positions To position crosscut fence 1 DISCONNECT MACHINE FROM POWER Model G0772 Mfd Since 09 14 2 Loosen and disengage lock handles shown in Figure 98 Figure 98 Location of lock handles that secure crosscut fence to crosscut table 3 Lift fence up and place left guide pin in 90 slot then place right guide pin in mounting hole in crosscut table see Figure 99 Figure 99 Crosscut fence pins and mounting locations 4 Engage and tighten lock handles 5 Loosen support bar lock knob shown in Figure 100 slide support bar into position required for operation then tighten lock knob LI A L NOS f Support Bar 4 Crosscut Fence Ay i Rear Position N i e Figure 100 Location of lock knob that secures support bar to crosscut table 55 Calibrating Crosscut Fence To accurately use the crosscut fence scale and ensure the end block does not contact the blade the distance between the crosscut fence and the blade must be properly adjusted To adjust distance between crosscut fence and blade 1 DISCONNECT MACHINE FROM POWER 2 Move crosscut table refer to Positioning Crosscut Table Along Sliding Table for Instructions so fence end block is aligned with center of blade see Figure 101 i i A Figure 101 Example of fence scale calibration 3
90. learly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 Visit Our Website Today For Current Specials ORDER 24 HOURS A DAY 1 800 523 4777 ae V MasterCard 05 QE
91. ler lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade Figure 107 Traditional rip cut with rip fence Determine which cutting operation will be best suited for the workpiece to be ripped e To use the sliding table read the instructions titled Rip Cutting with Sliding Table e ousethe machine as a traditional table saw skip ahead to Rip Cutting with Rip Fence 55 Rip Cutting with Sliding Table 1 Position crosscut crosscut table according to cutting operation see Setting Up Crosscut Fence on Page 53 Check to make sure fence is at 0 If nec essary adjust it as described in Squaring Crosscut Fence to Blade on Page 84 Calibrate crosscut fence refer to Page 54 for further details Set a flip stop to desired width of cut see Figure 108 by loosening flip stop knob bolt sliding flip stop until it aligns with desired mark on scale and retightening knob bolt Knob Bolts Figure 108 Location of flip stops and flip stop 56 knob bolts Position blade guard according to height of workpiece Load workpiece onto table saw Setup should look similar to Figure 106 Take all necessary safety precautions then perform cutting operation Rip Cutting with Rip Fence 1 Move crosscut table and fence to front of slid ing table and lock them in place with cross cut table lock lever see Figure 109
92. ling the machine consider the avail ability and proximity of the required power supply circuit If an existing circuit does not meet the requirements for this machine a new circuit must be installed To minimize the risk of electrocution fire or equipment damage installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards AWARNING Electrocution fire equipment damage may occur if machine is not correctly grounded and connected to the power supply Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Current Rating at 220V 28 Amps Full Load Current Rating at 440V 14 Amps The full load current is not the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the spe
93. llelism or consistency of a surface s Through Cut A sawing operation in which the workpiece is completely sawn through x SLIDING TABLE Gr IZZIY sAW CAPACITIES Industrial fec Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL 60772 14 SLIDING TABLE SAW Ripping Width Cross Cut H Miter Cut 90 s Miter Cut 45 NJ push cut push cut Va Cross Cut 1 v fence not extended Miter Cut 45 Z NO CAPACITY 451 2 Z Miter Cut 45 Miter Cut 45 push cut fence not extended fence not extended 8 o Model G0772 Mfd Since 09 14 7 C Grizzly MACHINE DATA Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0772 14 SLIDING TABLE SAW Product Dimensions MV GIGI so ua u u n S as 2486 lbs Wi
94. lot on Page 67 Model 50772 Mfd Since 09 14 Mounting Featherboards w Clamps 1 Lower saw blade then adjust fence to desired width and secure it Place workpiece against fence making sure it is 1 in front of blade Place featherboard on table away from blade so all fingers point forward and contact workpiece see Figure 136 Fence Featherboard Figure 136 Example of featherboards secured with clamps Secure featherboard to table with clamp Check featherboard by pushing it with your thumb to ensure it is secure lf featherboard moves tighten clamp more Mount second featherboard to fence with another clamp see Figure 136 then repeat Step 5 to ensure it is secure Model G0772 Mfd Since 09 14 Mounting Featherboard in Miter Slot 1 Lower saw blade then adjust fence to desired width and secure it Place workpiece evenly against fence mak ing sure it is 1 in front of blade Slide featherboard miter bar into miter slot making sure fingers slant toward blade as shown in Figure 137 Featherboard Workpiece Figure 137 Featherboard installed in miter slot and supporting workpiece for ripping cut Position fingered edge of featherboard against edge of workpiece so that all of fin gers contact workpiece Slide featherboard toward blade until first finger is nearly even with end of workpiece which should be 1 away from blade Double check workpiece and featherboar
95. minals inside electrical panel Press Emergency Stop button on front of machine to turn machine OFF 39 10 WITHOUT resetting Emergency Stop button press each ON button Machine should not start If machine does start with Emergency Stop button pushed in immediately disconnect power to machine Emergency Stop button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 11 Move sliding table all the way right then open blade cover as shown in Figure 68 This activates blade cover safety switch to prevent saw from starting while cover is open Figure 68 Blade cover open 12 While staying safely away from blade reset Emergency Stop button then try to start main blade and then scoring blade Ilf blades do not start blade cover safety switch safety feature is working correctly blades do start with blade cover open immediately turn machine OFF and discon nect power The blade cover safety switch safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 13 Push Emergency Stop button carefully close blade cover then move sliding table back to center of machine Congratulations Test Run is complete 40 Recommended Adjustments The following list of adjustments were performed at the factory befor
96. move it the flange and the blade see Figure 89 Tool Inserted Hole COTTE Figure 89 Rotating arbor nut clockwise to loosen when changing blade 50 8 Install new blade flange and arbor nut in reverse order from removal making sure upper blade teeth face RIGHT see Figure 90 then tighten arbor nut Upper Teeth Facing Right Figure 90 Order of assembly when installing main blade on arbor 9 Remove blade locking tool from table hole 10 Close lower blade cover reposition blade guard over blade then move sliding table back to center of machine 11 Check scoring blade alignment with main blade and adjust if necessary see Aligning Scoring Blade on Page 52 Model G0772 Mfd Since 09 14 Replacing amp Aligning Replacing Scoring Blade Tools Needed Qty Scoring Blade Wrench 10mm 1 5iuU L Wrench 22mm 1 The scoring blade rotates in the opposite direc To replace scoring blade tion of the main blade and makes a shallow cut in the workpiece surface to help prevent workpiece 1 Adjust blade tilt to 0 and raise both blades all tear out the way up The scoring blade set included with the Model 2 DISCONNECT MACHINE FROM POWER G0772 consists of an inner and outer blade with internal shims see Figure 91 The shims are 3 Raise blade guard and move it away from provided t
97. nce 09 14 Sliding Table Parts List REF PART DESCRIPTION 001 SLIDING TABLE GUIDE BASE 002 003 004 005 006 007 008 009 SLIDE BAR 010 011 012 LOCK HANDLE 013 POSITIONING BLOCK 014 015 016 017 018 019 020 LOCK BLOCK 021 SLIDING TABLE 022 023 024 SLIDING TABLE BASE END CAP 025 026 STOP BLOCK ARM 027 HEADLESS CLEAVIS PIN 12MM 028 029 07721029 030 07721030 031 07721031 P P 032 07721032 CAP SCREW 5 8 X 30 033 07721033 LOCK WASHER 5MM 034 ROUND KNOB 035 SPACER 036 07721036 037 07721037 038 07721038 039 07721039 040 P07721040 LOCK ROD LINKAGE ROCKER 041 042 07721042 Model 50772 Mfd Since 09 14 REF PART DESCRIPTION SLIDE RAIL FLAT WASHER 8MM 1076 07721076 SLIDING TABLE SCALE 07721078 4MM 1083 P07721083 FLAT HD CAP SCR 8 1 25 X 25 1084 07721084 10 1 5 1085 07721085 STUD 10 1 5 X 85 PLASTIC 111 Blade Guard SCENES 1146 1109 1111 114 lt 1112 1106 9 209 YZ 209 224 p 1144 PQ Je ase amu y d EE 1110 1138 1143 1107 1135 1102 1131 REF PART DESCRIPTION REF PART DESCRIPTION 126 P07721126 PLUG 1 8 X 3 4 127 128 P07721128 FLAT HD CAP SCR 5 8 X 12 129 0 1 2 3 EH lo O 4 5 6 7 8 9 o o Model G0772 Mfd Since 09 14
98. ng distance between blade and auxiliary fence 2 Postiion blade guard according to height of workpiece 3 Place workpiece 1 behind blade and evenly against table and auxiliary fence Auxilliary Fence i Push Stick for Side Support Blade Path 2221 Figure 148 Push block in position to push workpiece through blade Model G0772 Mfd Since 09 14 4 Turn saw ON then begin ripping workpiece using a push stick for side support 5 As workpiece nears end of cut place push block on auxiliary fence with lip directly behind workpiece then release push stick just before blade 6 Guide workpiece rest of way through cut with push block as shown in Figure 149 Release Push Stick Before Blade Blade Path Figure 149 Ripping with push block AWARNING Turn OFF the saw and allow blade to come to a complete stop before removing cut off piece Failure to follow this warning could result in serious personal injury 474 SECTION 6 AFTERMARKET ACCESSORIES FROM GRIZZLY AWARNING Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories H3388 14 Carbide Tipped Saw Blade 80T H3389 14 Carbide Tipped Saw Blad
99. ng power connections in junction box Page 39 Only cut wood ensure moisture is below 20 Decrease feed rate cutting speed Straighten or replace workpiece adjust fence Tension replace belt s ensure pulleys are aligned Clean belt s Wire motor correctly Use correct sharp blade reduce feed rate or depth of cut Clean motor let cool and reduce workload Sharpen replace blades Test repair replace 10 Replace loose pulley 11 Test all legs for power replace Symptom Possible Cause Possible Solution Machine has vibration or noisy 1 Motor or component is loose 1 Inspect replace stripped or damaged bolts operation nuts and retighten with thread locking fluid 2 Blade is at fault 2 Replace warped bent or twisted blade resharpen dull blade 3 Worn or damaged belts 3 Replace worn or damaged belts Page 79 4 Pulley is loose 4 Re align replace shaft pulley set screw and key as required 5 Motor mount loose broken 5 Tighten replace 6 Machine is incorrectly mounted or 6 Tighten replace anchor studs in floor sits unevenly relocate shim machine 7 Motor fan is rubbing on fan cover 7 Replace dented fan cover replace loose damaged fan 8 Arbor bearings are at fault 8 Replace arbor bearings replace arbor 9 Motor bearings are at fault 9 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Workpiece has burned edges 1 Sliding table
100. ngth of featherboard so fingers you will cre ate in Step 3 will bend without breaking 2 Cuta 30 angle at one end of board Model G0772 Mfd Since 09 14 CAUTION We recommend using a bandsaw for making fingers in the next step because it tends to be safer A table saw can be used but it will over cut the underside of the ends produce a thicker kerf and require you to stop the blade half way through the cut which can be dangerous 3 a series of end cuts with grain 38 4 apart and 2 3 long as shown in Figure 132 A Alternatively start cuts at 2 3 deep then make them progressively deeper as shown in Figure 132 B 10 Minimum Progressively Longer Cuts Figure 132 Patterns for featherboards top view shown IMPORTANT Cuts made across grain result in weak fingers that easily break when flexed When made correctly fingers should withstand flexing from moderate pressure To test the finger flex ibility push firmly on the ends with your thumb If the fingers do not flex they are likely too thick the cuts are too far apart NOTICE Only Steps 1 3 are required to make a clamp mounted featherboard Refer to Page 67 for instructions on clamping 6 66 Rout 1 4 8 wide slot 4 5 long in workpiece and 1 2 from short end of featherboard see Figure 133 1 4 3 a Slot Figure 133 Slot routed in featherboard Cut miter bar that will fit
101. o restrict others from starting the machine Figure 62 Disconnecting power from machine 38 Test Run Once assembly is complete test run the machine to ensure it is properly connected to power and safety components are functioning properly If you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help The test run consists of verifying the following 1 The motors power up and run correctly 2 the safety features of the Emergency Stop button and blade cover switch work correctly and 3 the main blade turns forward clockwise when viewed from front of saw and the scoring blade turns opposite the main blade AWARNING DO NOT start machine until all preceding setup instructions have been performed Operating an improperly set up machine may result in malfunction or unexpect ed results that can lead to serious injury death or machine property damage To test run machine 1 Make sure you understand all safety instruc tions at the beginning of manual and that machine is set up properly 2 Make sure all tools and objects used during setup are cleared away from machine 3 Make sure saw blades are installed tightly and blade guard cover is closed 4 Connect saw to power Model G0772 Mfd Since 09 14 5 Turn main power swit
102. o cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION 2 2 Manual Accuracy 2 Identification 3 Controls amp Components 4 Glossary Of Terms 7 Sliding Table Saw Capacities 8 Machine Data Sheet 9 SECTION 1 SAFETY 12 Safety Instructions for Machinery 12 Additional Safety for Sliding Table Saws 14 Preventing Kickback 15 Protecting Yourself From Kickback 15 SECTION 2 POWER SUPPLY 16 440V Conversion 18 SECTION 3 SETUP 19
103. o match the scoring blade kerf with the blade kerf thickness of the main blade 4 Move sliding table all the way forward and open lower blade cover 5 Place 10mm wrench around flats of arbor shaft and use 22mm wrench to loosen arbor nut by turning counterclockwise see Figure 92 Figure 91 Example of scoring blade set with shims m a mE P Het qu n SN e 5 Neon lt 507 Tx Figure 92 Scoring blade removal 6 Remove arbor nut flange and scoring blade set 7 Stack new scoring blade to same kerf thick ness as main blade Model G0772 Mfd Since 09 14 o 51 8 Install scoring blade set flange and arbor nut 4 Move rip fence against main blade or scoring in reverse order from removal making sure blade as shown in Figure 95 upper blade teeth face LEFT see Figure 93 then tighten arbor nut Upper Teeth Facing Left Figure 95 Hip fence against main blade as a guide for aligning scoring blade Figure 93 Scoring blade order of assembly 9 Use and keys on control panel to adjust scoring blade see Figure 96 so that rip fence can touch both scoring blade and 9 Align scoring blade with main blade as main blade evenly instructed in next subsection Aligning Scoring Blade The scoring blade must be aligned with the main blade to properly prevent tear out Before attempting to align the blades with each other the kerf thickness of the scor
104. ol for reducing the risk of injury when operating the table saw To ensure that the guard does its job effectively it MUST be centered over the blade and properly adjusted to accommodate workpieces and main tain coverage over the blade after the workpiece exits Adjusting Blade Guard Loosen the adjustment bolts see Figure 71 and adjust the guard so the distance between the blade and both side covers is equal then re tighten the bolts Manually raise or lower the blade guard so the distance from the table is equal to the thickness of the workpiece Every time the blade guard is re installed you must verify that it functions correctly before mak ing a cut Model G0772 Mfd Since 09 14 AWARNING For Your Own Safety Read Instruction Manual Before Operating Saw a Wear eye protection b Use saw blade guard for every operation for which it can be used c Keep hands out of the line of saw blade d Use a push stick when required e Pay particular attention to instructions on reducing risk of kickback f Do not perform any operation freehand g Never reach around or over saw blade When to Use Blade Guard In general the blade guard MUST be installed on the saw for all cuts see Owner s Manual on Page 14 Sometimes the guard or its components can get in the way when cutting very narrow workpieces or during other specialized cuts Loosen the lock knob shown in Figure 71 all the way to move the guard
105. or uses a flat belt Proper tension of this belt is automatically maintained by a torsion spring on the motor pivot rod see Figure 166 Torsion Spring Figure 166 Scoring motor flat belt and tensioning spring Model 50772 Mfd Since 09 14 Replacing Scoring Motor Belt To replace the scoring motor belt lift the scoring motor up by pulling it towards the main motor relieving the belt tension Chock the motor in the up position by placing a 6 long scrap piece of wood between the motor and the wall of the motor compartment as shown in Figure 167 then replace the belt with a new one Remove the chock and lower the motor to apply proper belt tension The scoring motor belt is a standard off the shelf flat belt and can be purchased from Grizzly using part 07720538 LH 995 Figure 167 Chocking scoring motor to relieve belt tension during replacement Tensioning Main Motor Belt Proper tension of the main motor belt is automati cally maintained by a flat spring on the motor pivot rod see Figure 168 Figure 168 Location of main motor flat spring which automatically helps maintain proper belt tension 79 Replacing Main Motor Belt A V belt transfers power from the main motor to the main blade It is a standard off the shelf belt and can be purchased from Grizzly using part P07720351 AWARNING The main motor is extremely heavy DO NOT attempt to lift it up with only your
106. orrect rip fence position when using it as a cut off gauge blade guard removed for clarity 5 Load workpiece onto table saw and against rip fence Setup should look similar to Figure 118 6 Take all necessary safety precautions then perform cutting operation Model G0772 Mfd Since 09 14 Miter Cutting The miter fence allows miter cuts from 30 through 135 on workpieces ranging in length from 9 through 83 The table mounted miter scale has a resolution of gt The flip stop can be slid into either end of the the miter fence to accommodate different cut off lengths The short end allows the flip stop to be positioned closer to the blade for cut off lengths under 45 while the long end allows positions farther from the blade for cut off lengths over 45 as shown in Figures 119 120 Figure 119 Example of miter cutting operation for a cut length less than 45 Figure 120 Example of miter cutting operation for a cut length over 45 59 To perform miter cut 1 Mount miter fence onto sliding table refer to Step 37 on Page 32 2 Position fence at desired angle and use clamp plate ratcheting handle to lock fence in place see Figure 121 Clamp Plate Ratcheting Handle rir Ti gt HEC QD AN gt Figure 121 Miter fence set to 45 mark on the miter fence scale 3 Loosen lock knobs that secure flip stop in miter fence see Figure 122 Lock Knobs
107. out of the way Because the guard is pro vided to decrease your risk of injury it should not be used if it gets in the way of making a safe cut Use good judgment The blade guard MUST remain installed on the saw unless a specific operation requires its removal If the blade guard is removed for specific operations always immediately replace it after those operations are complete 43 Changing Blade Guard Covers The blade guard can be configured for straight cuts or angled cuts Use the flat blade cover when performing straight cuts and the bubble cover for angled cuts To change blade guard covers 1 Move slide lock see Figure 72 to Open position to unlock blade guard cover 2 Pullblade guard covertoward front of machine to remove see Figure 72 wie Straight Cover Figure 72 Changing blade guard cover 3 Slide new blade guard cover all the way into slot and move slide lock down to Lock posi tion 44 Riving Knife The riving knife see Figure 73 is a metal plate that helps prevent the freshly cut pieces of the workpiece from pinching the backside of the blade and causing a kickback It also acts as bar rier behind the blade to shield hands from being pulled into the blade if a kickback occurs and the operator is reaching behind the blade Reaching behind blade is a major safety risk and should never be done Use the riving knife for all opera tions Figure 73 Riving knife locat
108. owered up DAMAGED SAW BLADES Never use blades that have been dropped or otherwise damaged CUTTING CORRECT MATERIAL Never cut materials not intended for this saw Only cut natu ral and man made wood products laminate cov ered wood products and some plastics Cutting metal glass stone tile etc increases risk of operator injury due to kickback or flying particles Model G0772 Mfd Since 09 14 Preventing Kickback Protecting Yourself From Kickback Do the following to prevent kickback When rip cutting only cut workpieces that Even if you know how to prevent kickback it have at least one smooth and straight edge may still happen Here are some precautions DO NOT cut excessively warped cupped or to help protect yourself if kickback DOES twisted wood If workpiece warpage is ques occur tionable always choose another workpiece Never attempt freehand cuts If the workpiece is not fed parallel with the blade kickback will likely occur Always use the rip fence or crosscut fence to support the workpiece Ensure sliding table slides parallel with the blade otherwise the chances of kickback are extreme Take the time to check and adjust the sliding table before cutting Always use the riving knife whenever pos sible It reduces risk of kickback and reduces your risk of injury if it does occur Always keep blade guard installed and in good working order Feed cuts through to completion Any time you stop f
109. rating or observing loud machinery Extended exposure to this noise without hearing protection can cause permanent hearing loss REMOVE ADJUSTING TOOLS Tools left on machinery can become dangerous projectiles upon startup Never leave chuck keys wrenches or any other tools on machine Always verify removal before starting USE CORRECT TOOL FOR THE JOB Only use this tool for its intended purpose do not force it or an attachment to do a job for which it was not designed Never make unapproved modifica tions modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury CHILDREN amp BYSTANDERS Keep children and bystanders at a safe distance from the work area Stop using machine if they become a distraction GUARDS amp COVERS Guards and covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine Model G0772 Mfd Since 09 14 9 FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if
110. re 125 then align rip fence with workpiece Figure 125 First cut for a single blade dado 4 Turn saw ON 5 Allow blade to reach full speed then perform cutting operation Model G0772 Mfd Since 09 14 6 Repeat cutting operation on other side of dado channel as shown in Figure 126 Figure 126 Second cut for a single blade dado 7 Make additional cuts see Figure 127 in center of dado to clear out necessary mate rial Dado is complete when channel is com pletely cleared out Cuts 3 _ Workpiece Figure 127 Additional single blade dado cuts AWARNING Adjust rip fence to properly support workpiece for each of the dado cuts This will reduce likelihood of kickback and injury 61 Rabbet Cutting Commonly used furniture joinery a rabbet is an L shaped groove cut in the edge of the workpiece Typically rabbets can be cut with either a dado blade or a standard saw blade However because the Model G0772 cannot accept dado blades rab bets must be cut with a standard saw blade only A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently See Page 46 for blade details Also a sacrificial fence is not required when cutting rabbets with a stan dard blade
111. re 171 Figure 171 Machinist s square against blade and table If main blade is square to table adjust ments need to be made If main blade is not square to table pro ceed to Step 5 5 Loosen lock nut on 0 stop bolt then adjust stop bolt so that main blade tilt angle is square to table 6 Tighten lock nut on stop bolt and check blade tilt Main blade should be square to table If main blade is not square to table repeat Steps 5 6 7 Connect machine to power and turn it ON Tilt display should read 0 lf tilt display does not read 0 proceed to Tilt Display Calibration 45 Stop Bolt Use a similar procedure for the 45 stop bolt shown in Figure 170 on Page 80 as previously instructed for the 0 stop bolt Model G0772 Mfd Since 09 14 Tilt Display Calibration The blade tilt display is calibrated at the factory but it can be adjusted if blade tilt changes during the life of the machine To calibrate blade tilt display 1 Move blade tilt to 0 and raise main blade as high as it will go 2 DISCONNECT MACHINE FROM POWER 3 Use machinist s square to check if main blade is square to table See Figure 171 If main blade is not square to table perform Blade Tilt Calibration 4 Connect power and turn main power switch ON 5 At control panel press SET see Figure 81 on Page 47 6 Press O see Figure 81 on Page 47 7 Press and hold SET for five
112. re you get the serial number and manufacture date from the machine ID label This will help us help you faster Grizzly Technical Support 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Email techsupport grizzly com We want your feedback on this manual What did you like about it Where could it be improved Please take a few minutes to give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Manual Accuracy We are proud to provide a high quality owner s manual with your new machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Support for help Before calling make sure you write down the Manufacture Date and Serial Number from the machine ID label see below This information Is required for us to provide proper tech support and it helps us determine if updated documenta tion is available for your machine
113. reased but are still out of tolerance loosen same adjustment bolt that was adjusted last cycle turn and tighten opposite bolt until snug Tighten crosscut fence adjustment bolt jam nuts Tighten crosscut fence lock handles Repeat Steps 4 5 until both measurements are within 1 6 85 SECTION 9 WIRING These pages are current at the time of printing However in the spirit of improvement we may make chang es to the electrical systems of future machines Compare the manufacture date of your machine to the one stated in this manual and study this section carefully If there are differences between your machine and what is shown in this section call Technical Support at 570 546 9663 for assistance BEFORE making any changes to the wiring on your machine An updated wiring diagram may be available Note Please gather the serial number and manufacture date of your machine before calling This information can be found on the main machine label AWARNING Wiring Safety Instructions 86 SHOCK HAZARD Working on wiring that is con nected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical com ponents MODIFICATIONS Modifying the wiring beyond what is shown in the diagram may lead to unpre dictable results including serious injury or f
114. rine based solvents such as acetone or brake parts cleaner that may damage painted surfaces T23692 Orange Power Degreaser A great product for removing the waxy ship ping grease from the non painted parts of the machine during clean up 130052241777 110 UD pef dare _ Figure 13 23692 Orange Power Degreaser Da Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine Make sure that the surface upon which the machine is placed will bear the weight of the machine additional equipment that may be installed on the machine and the heaviest work piece that will be used Additionally consider the weight of the operator and any dynamic loading that may occur when operating the machine Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment With permanent installations leave enough space around the machine to open or remove doors covers as required by the main tenance and service described in this manual See below for required space allocation A CAUTION Children or untrained people may be seriously injured by this machine Only install in an access restricted location Physical Environment The physical environment where the machine is operated is important for
115. securing end handle with 2 M6 1 x 15 cap screws 2 6mm conical lock washers 2 6mm flat washers see Figure 24 Figure 24 End handle installed on front right side of sliding table 27 15 Install end plate onto rear left end of sliding table with 2 pre installed M5 8 x 12 button head cap screws and 2 5mm flat washers see Figure 25 Finish by installing 2 M6 1 x 15 cap screws 2 6mm conical lock wash ers and 2 6mm flat washers Figure 25 End plate installed on rear left end of sliding table 16 Install small extension table with 3 pre installed M8 1 25 x 20 hex bolts and 3 8mm flat washers as shown in Figure 26 Finger tighten only for now mm Figure 26 Underside view of small extension table attached to cast iron table 28 17 Place straightedge across cast iron table and small extension table Loosen hex bolts shown in Figure 27 and adjust small exten sion table as necessary to level it flush with cast iron table Final tighten hex bolts with wrench 4 oe Figure 27 Location of hex bolts used to level small extension table 18 Install large extension table with 4 pre installed M8 1 25 x 20 hex bolts and 4 8mm flat washers see Figure 28 Use straight edge to verify extension table and cast iron table are flush then tighten bolts Figure 28 Underside view of large extension table attached to cast iron
116. spirator and hearing protection when operating this machine Model G0772 Mfd Since 09 14 To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for cutting Adjusts blade tilt if necessary to correct angle of desired cut Adjusts blade height approximately 1 4 higher than thickness of workpiece Adjusts fence to desired width of cut then locks it in place Adjusts blade guard for workpiece height Checks outfeed side of machine for proper Support and to make sure workpiece can safely pass all the way through the blade without interference Puts on safety glasses respirator and hear ing protection Locates push sticks if needed Feeds workpiece all the way through blade while maintaining firm pressure on workpiece against table and fence Turns machine OFF immediately after cut is complete and waits for blades to completely stop before removing workpiece NOTICE If you are not experienced with this type of machine WE STRONGLY RECOMMEND that you seek additional training outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training E E Workpiece Inspection Some workpieces are not safe to cut on this machine or may need to be modified before they can be sa
117. sure fence is at 0 and if essary adjust it as described on Page 84 3 Adjust distance between crosscut fence and blade refer to Page 54 for further details 4 Set either flip stop to desired width of cut Note Extend the crosscut fence slide if workpiece is more than 66 5 Load workpiece onto table saw in front mount ing location see Figure 114 on Page 57 6 Take all necessary safety precautions then perform cutting operation Crosscutting Smaller Panels 1 Install crosscut fence in rear mounting loca tion shown in Figure 117 and lock it in place 2 Perform Steps 2 4 in Crosscutting Full Size Panels Note Extend the crosscut fence slide if workpiece is more than 66 3 Load workpiece onto table saw in rear mount ing location shown in Figure 115 on Page 57 4 Take all necessary safety precautions then perform cutting operation Model G0772 Mfd Since 09 14 Crosscutting Using Rip Fence as Cut Off Gauge 1 Install crosscut fence in rear position of crosscut table as illustrated in Figure 116 on Page 58 2 Perform Steps 2 4 Crosscutting Full Size Panels 3 Set rip fence to desired width of cut 4 Slide leading end of rip fence behind front edge of blade see Figure 118 for an exam ple Important This step is critical to reducing the risk of blade binding and kickback c E Front Edge B of Rip Fence Figure 118 Bane photo of c
118. t N IN IN NIN cO OO N O N PO PO COIN 9 OI O N9 100 REF PART DESCRIPTION 26 27 28 29 30 3 32 33 8 MINININ 3 3 37 41 3 44 4 LOCK WASHER 5MM 46 FLAT WASHER 5MM 47 48 49 50 O gt 3 P07720234 FLAT WASHER 8MM L Co 3 cO 5 N O N IN IN KIN NO 5 NO Model G0772 Mfd Since 09 14 Main Blade Motor amp Arbor I Dur 347 5 h EN lt 7 CNN y N i C s M pe NA J Nix 317 318 Model G0772 Mfd Since 09 14 o 101 Main Blade Motor amp Arbor Parts List REF PART DESCRIPTION 301 302 303 304 305 306 307 308 309 310 311 312 313 20 07720320 2 22 07720322 23 24 07720324 25 07720325 P07720326 P07720327 P07720328 P07720330 32 P07720332 33 P07720333 3 35 P07720335 36 07720336 37 P07720337 38 07720338 P07720339 P07720340 P07720342 P07720344 MOTOR 10HP 220V 440V 3 PH OIO OIO GO GO c 0 C2 NO k wij N C2 N C2 4 42 4 4 45 AIC wilu AJ O
119. t eliminate danger and are not a substitute for proper accident prevention measures Always use common sense and good judgment AWARNING A CAUTION Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the machine Safety Instructions for Machinery AWARNING OWNER S MANUAL Read and understand this owner s manual BEFORE using machine TRAINED OPERATORS ONLY Untrained oper ators have a higher risk of being hurt or killed Only allow trained supervised people to use this machine When machine is not being used dis connect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol wh
120. t rip fence height above table 1 Observe gap between fence base and table along entire length f end of fence body is too low loosen slide lock handle that secures rip fence rail adjust rail until fence body gap is even then retighten rail slide lock handle If far end of fence base is too low slide fence base off rail Then loosen lock nut shown in Figure 174 adjust base roller position retighten lock nut and re install fence base on rail Figure 174 Rip fence base roller used for adjusting gap between fence base and table Model G0772 Mfd Since 09 14 Parallelism To Blade A CAUTION Parallelism is an important safety adjust ment Rip fence MUST be parallel with blade to minimize risk of kickback Tool Needed Qty Wrench 30mm ace 1 To adjust rip fence parallel to main blade 1 Raise main blade all the way up and tilt to 0 2 DISCONNECT MACHINE FROM POWER 3 Slide rip fence so it nearly touches main blade and measure gap at both ends of blade see Figure 175 Figure 175 Checking gap between teeth and rip fence lf gap between rip fence and main blade is not even at both ends loosen rail hex nuts and adjust one end in or out until fence is parallel with blade then retighten hex nuts see Figure 176 Y AT 1 1 1 e AE 4 4 8 M Figure 176 fence rail hex nuts 83 C
121. t to your lifting machine or some of predetermined location its parts To reduce this risk get help from other people 5 Place each foot under one of four mounting and use a forklift or other holes in frame then thread foot stud into lifting equipment rated for frame roughly half its length see Figure 16 weight of this machine making sure jam nuts are installed on studs 6 Carefully lower studs onto feet with forklift see Figure 16 and then back forklift away To lift and place saw 1 Position crate as close to installation location as possible 2 Remove top of crate Position forklift forks as wide as they can be while still fitting under center opening see Figure 15 Figure 16 Foot components properly installed in frame and resting on foot 7 Place level on cast iron table Rotate adjust uH ment hex nut see Figure 16 at each foot Figure 15 Inserting forks for lifting table saw to level saw table from left to right and from front to back Leveling saw allows sliding 3 small items packed around saw and table to move smoothly unbolt saw from pallet 8 Tighten jam nuts against frame to prevent feet from moving after leveling Model G0772 Mfd Since 09 14 o 25 Assembly It takes approximately two hours to assemble the saw and make the required adjustments to pre pare the saw for the test run The sliding table weighs approximately 330 Ibs and is shipped upside down in
122. table Model G0772 Mfd Since 09 14 19 Install extension table supports onto cabinet 22 Place straightedge across cast iron table and with 4 pre installed M8 1 25 x 20 hex bolts adjust hex nuts on studs see Figure 31 to and 4 flat washers as shown in Figure 29 align top of large extension table with top of Finger tighten only for now cast iron table Extension Table Supports Figure 29 Extension table supports installed Figure 31 Hex nuts used to align large extension table with cast iron table 20 Secure each extension table support to large extension table with two studs Thread includ 23 Attach lower support arm to saw cabinet with ed hex bolt through each stud see Figure 4 M10 1 5 x 25 hex bolts 4 10mm lock 30 into extension table washers and 4 10mm flat washers Large Extension Figure 32 Blade guard lower support arm attached to saw cabinet Figure 30 Table support secured to extension table with studs 21 Tighten hex bolts that secure supports to cabinet Model G0772 Mfd Since 09 14 o 29 24 Attach upper support arm to lower support arm with 2 M10 1 5 x 25 hex bolts 2 10mm lock washers and 2 10mm flat wash ers as shown in Figure 33 25 Remove 4 pre installed M8 1 25 x 20 cap screws and 4 8mm lock washers from end of upper support arm see Figure 33 0 aq Figure 33 Upper support arm connected to lower support arm 26 Secure swing
123. trial Inc Name Street City State Zip Phone Email Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinetmaker amp FDM Popular Science Wooden Boat Family Handyman Popular Woodworking Woodshop News Hand Loader Precision Shooter Woodsmith Handy Projects in Metal Woodwork Home Shop Machinist RC Modeler Woodworker West Journal of Light Cont Rifle Woodworker s Journal Live Steam Shop Notes Other Model Airplane News Shotgun News Old House Journal Today s Homeowner Popular Mechanics Wood 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10
124. up to create clearance under the main and scoring motor junction boxes for rewiring To convert G0772 for 440V operation 1 DISCONNECT MACHINE FROM POWER 2 Open electrical panel door see Figure 8 Electrical Panel Door Figure 8 Location of electrical panel door 18 3 Remove main motor overload relay for 220V Replace with RHU 10 7 5K1 overload relay included with 440V Conversion Kit Set over load dial to 6 5A see Figure 9 4 Remove scoring motor overload relay for 220V Replace with RHU 10 2K1 overload relay included with 440V Conversion Kit Set amperage dial to 1 6A see Figure 9 TIED Oe RHU 10 7 5K1 x w ph am 16 Set to 6 5 Set to 1 64 Figure 9 Overload relays from 440V Conversion Kit installed and set for specified trip current 5 Close electrical panel door 6 Open motor cabinet door on back of saw 7 Rewire main blade and scoring blade motors to 440V Refer to wiring diagrams on Pages 93 92 8 Close motor cabinet door Model G0772 Mfd Since 09 14 SECTION 3 SETUP AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses during the entire setup process AWARNING HEAVY LIFT Straining or crushing injury may occur from improperly lifting machine or some of
125. wist clockwise until button pops out Model G0772 Mfd Since 09 14 V W AA AB AC AD AE Motor OFF Button Turns both motors OFF Scoring Blade Down Key Decreases height of scoring blade Scoring Blade Right Key Moves scoring blade right to align with main blade Main Blade Down Key Decreases height of main saw blade Key Manually increases angle of saw blades in increments of 0 1 Start Key Starts trunnion movement after an angle has been entered Stop Key Stops trunnion movement Key Manually decreases angle of saw blades in increments of 0 1 Set Key Sets blade angles entered into key pad Also used for calibration C Key Clears typed entries in display Saw Blades Figure 4 Saw blades AF Riving Knife Maintains kerf opening during cutting operations This function is crucial to preventing kickback caused by kerf closing behind blade Main Blade Performs cutting operation AH Scoring Blade Rotates in opposite direc tion of main blade and pre cuts surface of workpiece before actual cutting operation Is performed to reduce tearout or chipping Scoring blade is adjustable for kerf thickness and alignment with main blade Blade Guard Figure 5 Blade guard components Al Lock Knob When loosened allows blade guard support arm to swing out of the way Master Power Figure 6 Location of master power switch AJ Master Power S
126. witch Enables power flow to machine Model G0772 Mfd Since 09 14 Glossary Of Terms The following is a list of common definitions terms and phrases used throughout this manual as they relate to this sliding table saw and woodworking in general Become familiar with these terms for assembling adjusting or operating this machine Your safety is VERY important to us at Grizzly Arbor Metal shaft extending from the drive mechanism to which saw blade is mounted Bevel Edge Cut Tilting the arbor and saw blade to an angle between 0 and 45 to cut a bev eled edge onto a workpiece Blade Guard Metal or plastic safety device that mounts over the saw blade Its function is to prevent the operator from coming into contact with the saw blade Crosscut Cutting operation in which the cross cut fence is used to cut across the grain or across the shortest width of the workpiece Dado Blade Blade or set of blades that are used to cut grooves and rabbets Dado Cut Cutting operation that cuts a flat bot tomed groove into the face of the workpiece Featherboard Safety device used to keep the workpiece against the rip fence and against the table surface Kerf The resulting cut or gap in the workpiece from the saw blade passing through it while cutting Kickback A dangerous event that happens if the blade catches on the workpieces while cutting The force of the blade then throws the workpiece back toward the operator wit

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