Gasoline-Powered Trash Pump
Contents
1. Take out the dipstick and clean it with a dry towel Check the oil level by reinserting the oil filler cap without rotating it Remove the filler cap and examine the oil level If the oil level is at or below the lower level refill the oil to the upper limit mark 10W30 Reinsert the oil filler cap and tighten securely Dipstick Lower Level If necessary add engine oil Open oil inlet located opposite the recoil starter handle Remove the dipstick and pour in the supplied oil with a funnel Do not operate without oil 28 98 3 2 Fuel Level Check 1 Check the fuel level by opening the tank and visually inspecting 2 Refuel if level is too low Tighten the fuel tank cap securely after refilling HYUNDAI 3 3 Check the Air Filter 1 Loosen the knob and remove the air filter cover Remove the air filter element and inspect for cleanliness 2 Clean the air filter element with soap and water or solvent Squeeze dry and then soak in clean engine oil 3 Squeeze out all excess oil and reinstall Replace the element if it is damaged 3 4 Hose Connections 1 Insert adapters into each end of the suction and discharge hoses 2 Attach O Rings to the adaptors 3 Tighten the hose clamp around the discharge hose 4 Insert strainer into the suction hose and tighten the hose clamp around the hose 5 Insert adapters into the appropriate pump fittings Avoid sharp bends in the hoses and do not pl2. HYUNDAI ROME Ee 01 653 Gasoline Powered Trash Pump User Manual COMMERCIAL HYUNDAI POWER EQUIPMENT 2011 Hyundai Power Equipment All Rights Reserved Licensed by Hyundai Corporation Korea HCP653 0711 02 HYUNDAI COMMERCIAL Serres Thank you for purchasing this Hyundai Power Equipment Trash Pump Please register this product in order to ensure warranty service in the future This manual covers the safety operation and maintenance procedures for the HCP653 All information in this publication is based on the latest product information available at the time of print Visit www powerbyhyundai com for manual updates and operation notices No part of this publication may be reproduced without written permission Please keep this manual together with the Owners Card Contact Hyundai Power Equipment at the numbers listed on the Owners Card if warranty service is required It is important that anyone operating this product read and understand the manual prior to use Warranty Information Warranty service operation assistance and product support is provided by Midland International Inc a licensed manufacturer of Hyundai Power Equipment www powerbyhyundai com TECHNICAL ASSISTANCE 1 855 706 8475 CUSTOMER SERVICE 1 877 528 3772 toll free SALES 1 503 534 3684 Component Certifications This product contains components certified by the following
3. MANTENIMIENTO DEL FILTRO DE AIRE Enjuague con un producto solvente de limpieza y seque Lave el filtro con el solvente cada 45 o 50 horas de utilizaci n Lave el filtro cada 10 horas si la operaci n se realiza en condiciones de mucho polvo Una vez que est limpio y seco sumerja el filtro en aceite de motor escurra el exceso de aceite y reinstal E UNLEADED GASOLINE ONLY 87 OCTANE 10 ETHANOL MAX SOLO GASOLINA SIN PLOMO SUPERFICIES CALIENTES HOT SURFACE KEEP CLEAR OF MANTENGA LEJOS DE EXHAUST DECREASE POWER DISMINUYA EL PODER LOS GASES DE ESCAPE 10 ATTENTION ATENCION Never add fuel when the engine is running Never add fuel when engine is hot e Always add fuel in a well ventilated area e Always clean up fuel spills Nunca a adir combustible cuando el motor est funcionando combustible cuando el motor est caliente Siempre a adir combustible en un rea ventilada Limpiar bien cualquier derrame de combustible WARNING Starting the engine with the pump unprimed will burn the seal Always prime before usage ADVERTENCIA Encender el motor sin antes cebar la bomba puede quemar el filtro Aseg rese siempre de cebar la bomba primero ADD OIL BEFORE USE DO NOT OVER FILL 4 10W30 AGREGUE EL PETR LEO ANTES DEL USO NO SATURE 3 0 PRE OPERATING PROCEDURE 3 1 Engine Oil Check 1 2 Ensure the Trash Pump is a level surface Inspect engine oil
4. ace heavy objects on top Hose Clamp Strainer Tighten and Stainer Cap 0 YA O Ring Q Suction Hose Tighten Sy Strainer Cap Coupler HYUNDAI 4 0 OPERATION 4 1 Pump Placement Placement is an important step in safely operating this product 1 2 di 4 Refer to diagram for proper placement instructions Ensure that the suction head is less than the discharge head Increasing the discharge head will decrease output Ensure pump is primed to minimize the suction head Bad Placement Discharge Head A Sensor sono oo o ooo oo ooo ooo ooo ooo bes AE Total Head Suction Head Good Placement Discharge Head Total Head 4 2 Priming Water Unscrew the primer cap and insert the neck of the water container into h the opening Gradually tilt until the reservoir is full Tighten the back In case of dry operation running the pump without priming stop the Get engine immediately and allow it to cool before following the priming procedure 4 3 Starting the Trash Pump RECOIL START METHOD 1 Rotate the fuel valve lever to ON position 2 If the engine is cold Push the choke lever to the CLOSE position out to close the choke OPEN E gt close HYUNDAI 3 Grasp the recoil starter handle and pull it until the e
5. after following these instructions contact technical support before attempting to use or repair the product ISSUE CAUSE ACTION Use a wrench to remove the spark Faulty spark plug plug and follow procedure for cleaning or replacing Check fuel line for leaks Unclog if Clogged fuel line Engine will not start Wrong fuel type EH fuel ano clean fuel line Refill with appropriate fuel Take to service dealer Clean air filter Take to service dealer Clean air filter Power is low Slide throttle lever to increase Throttle lever unadjusted power output Remove debris and rinse with water Remove obstruction is low Remove obstruction Tighten or replace hose clamps Take to service dealer Reposition pump see placement Incorrect pump placement No water section of manual output Pump is not primed Prime pump Pump mechanism is damaged Take to service dealer 26 HYUNDAI 7 0 SPECIFICATIONS Discharge Port Diameter Suction Port Diameter Maximum Discharge Maximum Lift TRASH PUMP Maximum Suction Operating Temperature Range Type Displacement Ignition mode Starting mode Fuel tank capacity Gal ENGINE Oil capacity Fuel Type Running Volume Running Time Per Tank hours LxWxH BOX Dry Weight 27 9100 15 850 gal hr 32 104 0 40 7 HP Single Cylinder forced air cooling 4 stroke OHV 25 deg tilt 208cc Non contact transisto
6. agency SEPA HYUNDAI TABLE OF CONTENTS 1 0 OPERATION SAFETY 1 1 Operation Safety 2 0 COMPONENTS 2 1 Identification 3 0 PRE OPERATION INSPECTION 3 1 Engine Oil Check 3 2 Fuel Level Check 3 3 Air Filter Check 3 4 Hose Connections 4 0 OPERATION 4 1 Pump Placement 4 2 Priming Water 4 3 Starting Trash Pump 4 4 Stopping the Engine 5 0 MAINTENANCE 5 1 Importance of Maintenance 5 2 Maintenance Schedule 5 3 Oil Maintenance 5 4 Air Filter Service 5 5 Spark Plug Service 5 6 Fuel Sediment Cup 5 7 Fuel Drainage 5 8 Impeller Cleaning 5 9 Transportation 5 10 Storage 5 11 External Parts Cleaning 6 0 TROUBLESHOOTING 7 0 SPECIFICATIONS WARRANTY 18 18 20 21 22 23 23 24 24 25 26 SE 28 1 0 SAFETY PRECAUTIONS 1 1 Operation Safety Always perform a pre operation check before starting the engine Properly clean and maintain the equipment Operate the Trash Pump according to instructions for safe and dependable service Read user manual carefully before operating this product Failure to do so may result in serious harm to the user and to the equipment This product emits poisonous carbon monoxode gas Do not operate in an enclosed area Be careful not to touch the exhaust system during operation due to risk of burns Pay attention to the warning labels The engine exhaust system will become heated during operation and remains h
7. ct covered by warranty original purchase LABOR PARTS Pro Power Series Generators Model No HCP6500D Diesel Power Generator 12 Months 36 Months Model No HCP9000 Dual Fuel Generator 12 Months 36 Months Model No HCP9100 Gas Powered Air Compressor 12 Months 36 Months Model No HCP3000 Gas Powered Pressure Washer 12 Months 36 Months Model No HCP653 Gas Powered Water Trash 12 Months 36 Months ACCESSORIES AND REPLACEMENT PARTS 3 YEAR LIMITED PARTS AND ACCESSORIES WARRANTY This limited warranty defines the accessories and replacement parts warranty and is limited to Hyundai Power Equipment products when distributed by Cobalt Power Inc The accessories and replacement parts must be purchased from COBALT POWER INC in the United States or Canada Parts and Accessories must be purchased for installation on original Hyundai equip ment or engines to be eligible for warranty coverage Installing parts and accessories on non Hyundai products or engines voids the warranty Midland International Inc will repair or replace at its option any Hyundai Power Equipment accessories or replacement parts that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of Midland International Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident wit
8. de electrodes Ensure that the gap is between 0 7 and 0 9mm Reinsert the plug carefully Tighten with a spark plug wrench lt Spark Plug lt Side Electrode Spark Plug 0 7 0 9 mm E ng Wrench gap distance i 5 6 Fuel Sediment Cup Service 1 Switch fuel valve to the OFF position 2 Unscrew the sediment cup using a wrench and remove the O ring 3 Wash the cup and O ring in a non flammable solvent and dry thoroughly 4 Place the O ring in the fuel valve then attach sediment cup Tighten securely 5 Switch the fuel valve to the ON position and check for leaks Replace O ring if leakage occurs O Ring Sediment Cup 22 HYUNDAI 5 7 Fuel Drainage 1 Place container underneath the while removing the drain screw from the carburetor 2 Turn the fuel valve to ON and slowly remove the fuel drain screw 3 Allow fuel to drain fully and reinsert the screw Sediment Cup Fuel Drain Screw 5 8 Impeller Cleaning Impeller cleaning is important when storing pump for long periods of time It is also advisable as part of regular maintenance checks QUICK METHOD 1 Fill pump with fresh water through primer opening 2 Start pump and allow it to run for up to 8 minutes or until water evaporates upon contact with engine block 3 Drain water through pump drain outlet 4 Flush pump with clean water puring it through primer opening 5 Reinsert drain scre
9. e Exhaust gasket if necessary System Check muffler screen Clean or replace if necessary tion Cooling Check for water dam System age Starting Check recoil starter System assembly HYUNDAI 5 3 Oil Change and Oil Drainage De Ge on Stop the engine and remove oil filler cap Place a pan under the engine Remove the oil drain screw and allow the oil to completely drain into the pan Reinstall drain screw before filling the engine with fresh oil Do not overfill oil reservoir Use a funnel to prevent spillage Reinstall the filler cap and tightly fasten it Oil Drain Screw Oil Filler Cap 5 4 Air Filter Service 1 Unscrew the air filter cover 2 Remove the filter element and wash with soap and water 3 Pour a small amount of oil on filter element and squeeze out any excess Do not wring the filter element or apply excessive pressure Smoke may appear if too much oil is left in the air filter 4 Reinstall the filter element and cover ensuring a complete seal around the filter Air Filter Cover Filter Sponge 20 HYUNDAI 5 5 Spark Plug Service 1 Sd Disconnect and remove the spark plug using a wrench Inspect the spark plug and clean any dirt from the electrodes with a wire brush electrodes are worn or show signs of wear replace spark plug Measure the electrode gap with a spark plug gauge and adjust as necessary by bending the si
10. h the original product warranty PARTS AND ACCESSORIES WARRANTY CLAIM PROCEDURE Original accessories and replacement parts that are proven to be defective in material or workmanship under the normal use will be repaired or replaced under warranty without charge if determined to be de fective within the first thirty six months form the original date of purchase After one year from the original date of purchase labor costs will be the responsibility of the purchaser If installed by anyone else acces 30 HYUNDAI sories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser EXCLUSIONS The same exclusions listed above for labor apply to this warranty This warranty does not extend to ac cessories or parts affected or damaged by collision normal wear use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Installing non Hyundai Parts and Accessories voids this warranty DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES MIDLAND INTERNATIONAL INC disclaims any responsibility for loss of time or use of the product or the power equipment on which the product is installed transportation commercial l
11. ngine starts 4 Push the choke lever to the OPEN position as the engine warms up The choke is used to provide the proper mixture when the engine is cold It can be opened and closed manually by moving the choke lever to the closed position to enrich the mixture for cold starting 5 After 5 minutes slowly push the throttle lever to the OPEN position Engine RPMs will increase until engine reaches its stable running speed Throttle Lever 4 4 Stopping the Engine 1 Return the throttle lever to the IDLE position towards the right 2 Turn the engine switch to the OFF position 3 Turn the fuel valve to the OFF position 5 0 MAINTENANCE 5 1 Importance of Maintenance Proper maintenance ensures safe economical and trouble free operation Improper maintenance may cause the Trash Pump to malfunction and can lead to serious injuries Contact Hyundai Power Customer Support if you have any maintenance questions 5 2 Maintenance Schedule EVERY EVERY EVERY EVERY ITEM TASK DAILY 20 50 100 300 HOURS HOURS HOURS HOURS Check condition Spark Plug adjust gap and clean Replace if necessary Engine Oil Air Filter Clean replace if necessary Clean fuel valve and Fuel Filter tank filter Replace if necessary Valve Clear Check and adjust ance when engine is cold Check fuel hose for cracks and other Fuel Li SST damage Replace if necessary Check for leakage Tighten or replac
12. oss or any other inciden tal or consequential damage Any implied warranties are limited to the duration of this written warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES You must at your expense take the Hyundai Power Equipment accessory or replacement part or the Hyundai Power Equipment product on which the accessory or replacement part is installed and proof of purchase to any authorized Hyundai Power Equipment dealer distributor or distributor s dealer in the United States or Canada during the dealer s or distributor s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the service location involved normally this will resolve the problem Second if the issue is not resolved contact Hyundai Power Equipment Customer Support Center Toll Free 1 877 528 3772 E mail support hyundaipower ca Online www powerbyhyundai com or www hyundaipower ca i
13. ot immediately after the engine is stopped Gasoline is a highly flammable and explosive liquid Refuel in a well ventilated area with the engine stopped When refueling the Trash Pump keep it away from cigarettes open flames smoke and or sparks Place at least 5ft away from buildings or other equipment during operation Run on a level surface to avoid fuel spills Know how to stop the engine quickly and understand operation of all the controls Never permit anyone to operate this equipment without proper training Keep children pets and machinery with rotating parts away during operation Do not touch the spark plug while the engine is operating or shortly after the engine has been shut down Do not use this product to work with caustic liquids HYUNDAI 2 0 IDENTIFICATION OF COMPONENTS Exhaust Fuel Cap Primer Cap Fuel Switch Pullcord Handle Casing Bolts switch Oil Stick Primer Cap Outlet Port Pump Casing Bolts x6 Engine Block Inlet Port Trash Pump Pump Drain Plug AIR CLEANER MAINTENANCE Rinse with cleansing solvent and dry Wash filter with solvent every 45 to 50 hours and operation Wash filter once every 10 hours if operating under dusty conditions Immerse the filter into engine oil when clean and dry then squeeze out excessive oil and reinstall INCREASE POWER AUMENTE EL PODER CLOSE OPEN CERRAR 7 HS 27 HYUNDAI HYUNDAI
14. other warranted repair Spark plugs fuel filters air cleaner elements clutch discs tires wheel bearings starter ropes cables belts oil and grease Damage caused by accidental or improper installation or storage Exposure of the product to chemical agents bird droppings sea water sea breeze or salt Improper repair or maintenance ee St Damage caused by water ingestion submersion or external water damage except for HCP653 Trash Pump and HCP3000 Pressure Washer Damage or non performance caused by operation of the generators set in a marine application 0 Operating methods other than those indicated in the owners manual 10 Damage caused by operation with improper pressure conditions or modifications contrary to published specifications 11 Items not supplied by Hyundai such as but not limited to external wiring filters etc 12 The use of non genuine Hyundai parts and accessories 13 Repairs made during the warranty period without first obtaining a case number form Hyundai PRODUCT REGISTRATIONS Product registration is required for all product support and warranty coverage The purchaser must also provide the original proof of purchase The owner s registration found with the user manual must be completed and mailed You can also register online at www powerbyhyundai com or www hyundaipower ca You should keep your receipt or invoice as proof of purchase Length of warranty from date of Produ
15. r Recoil Start 20 fl oz 10W30 Unleaded gasoline propane 67dB at 7m 23x18x18 5 90lbs Warranty Midland International Inc 26 Huddersfield Rd Unit 2 Etobicoke Ontario Canada M9W 576 This warranty is limited to the listed Hyundai Power Equipment products when distributed by Cobalt Power Inc These products are warranted to be free of defects in materials and workmanship from the original date of purchase according to the schedules defined in this warranty document This limited warranty guarantees that any defective parts will be repaired or replaced at the warrantor s discretion at no cost including diagnosis and replacement parts 3 YEAR LIMITED WARRANTY The limited warranty coverage is continual from the initial date of purchase and does not restart at any time under any circumstances This limited warranty is valid only when the equipment receives all neces sary preventative maintenance as described in the Hyundai User Manual The repair or replacement will take place within a reasonable period of time during normal business hours LABOR WARRANTY CLAIM PROCEDURE The product must be purchased in the United States or Canada from Cobalt Power Inc via an authorized channel of distribution This limited warranty applies to the first purchaser and each subsequent regis tered owner during the applicable warranty time period What MIDLAND INTERNATIONAL INC will Repair or Replace Under Limited Warran
16. r consequential loss or damage caused by any defects in material or workmanship All expenses incurred in maintaining parts shall be incurred by the purchaser This warranty coverage does not include parts affected by accident and or collision corrosion or rust normal wear use in an applica tion for which the product was not intended service from an unauthorized service dealer or any other misuse neglect incorporation or use of unsuitable attachments and or parts Under this warranty the warrantor is not obligated to bear any transportation fees of any product to from an authorized service dealer Unauthorized alteration installation or any cause other than defects in material or workmanship of the product will not be covered under this warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state NOT COVERED BY THIS LIMITED WARRANTY 1 Normal wear and tear such as but not limited to fading of painted or plated surfaces sheet peeling and other natural deterioration Damage caused by a lack of maintenance as described in the Hyundai User Manual Consumable parts Hyundai does not warrant deterioration of the following unless needed as a part for an
17. ty MIDLAND INTERNATIONAL INC will repair or replace at its opinion any part that is proven to be defective in material or workmanship under the normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts accessories or labor during the first 12 months after original purchase The remaining 24 months of warranty are parts only Anything replaced under warranty becomes the property of MIDLAND INTERNATIONAL INC All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Warranty service must be performed by a Hyundai authorized service dealer If you feel your equipment is malfunctioning due to a defect simply contact our customer support center for technical advice to file a warranty claim or for general information 28 HYUNDAI BEFORE WARRANTY WORK CAN BEGIN To obtain warranty service contact our customer support center Toll Free 1 877 528 3772 Email support hyundaipower ca Online www powerbyhyundai com or www hyundaipower ca LIMITATIONS OF REMEDIES AND DISCLAIMERS THE FOREGOING LIMITED WARRANTY IS EXCLUSIVE OF AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OF ANY OTHER WARRANTY WHETHER EXPRESSED OR IMPLIED Midland International Inc disclaims any responsibility for any indirect incidental o
18. w A 7 Water drain screw pump drain outlet INTENSIVE CLEANING Remove unscrew all 6 pump casing bolts from the pump 2 Carefully remove the outside casing exposing the impeller 3 Clean impeller using regular soap and water if necessary use a light scrubbing tool to remove debris 4 Reinstall casing on trash pump and fasten all bolts 5 9 Transportation Make sure engine and fuel valve are in the OFF positions Keep the unit level to prevent spillage Place pump on a solid level surface and secure it to prevent movement during transport 5 10 Storage 1 Clean the impeller and drain water out 2 Drain gasoline from tank and carburator 3 Change engine oil 24 HYUNDAI Slide fuel valve to OFF position Place pump an appropriate storage area at temperatures above 32 F Cover inlet and outlet ports Cover unit to protect it from dust 5 11 External Parts Cleaning Keeping the external parts clean can prevent debris build up and ensure easy access during maintenance 1 Place unit in a well lit area 2 Use a grease removing solvent non flammable and a cloth to clean areas around the gas tank and oil ports 3 Use a soft damp cloth to clean off remaining residue and debris 4 Allow unit to dry before using it 6 0 TROUBLESHOOTING Common issues can be fixed by following the instructions in this guide If the unit will not function
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