INSTALLATION AND OPERATION MANUAL
Contents
1. Empty Pipe det Threshold ESSE Dig Input Outputs Input Reset Tot Puls Unit Width Communication Misc Info 3 MID M5000 BA 02 1304 Seite 43 46 Programmstruktur Mtoe Outputs inpul Dig Input Outputs Output 1 Output 2 Output 3 Output 4 Out Mode 1 Out Mode 2 Out Mode 3 Out Mode 4 Communication Misc Info 3 MID_M5000 BA 02 1304 Test MinMax EmptyPipe ErrorAlarm orward Loopback 7 Test MinMax EmptyPipe Forward Loopback gt Test MinMax EmptyPipe ErrorAlarm Reverse Loopback gt Test MinMax EmptyPipe ErrorAlarm Direction Loopback Test MinMax EmptyPipe ErrorAlarm J gt m Loopback Normaly Open Normaly Close Normaly Open Normaly Close Normaly Open Normaly Close Normaly Open Normaly Close Seite 44 46 Programmstruktur Seite 45 46 gt MeterSet Outputs Input plinterface of RS232 MISC gt Bat Voltage Bat Capacity English Date DMY EEPROM jFormat Battery gt Change gt Execute HDD Free Polar CVJ DataLog Info gt SerialNumber Compilation Date OPT CRC APP CRC Pin gt Pins Control User Service Rand 3 MID M5000 BA 02 1304 Return of goods for repair Page 46 46 10 Return of goods for repair Please copy fill in and sign hereafter harmlessness declaration and enclose it for any return o2. Power Line This parameter is set at the factory This parameter provides measuring Frequency immunity to industrial noise from a power supply feed Freq HZ Q Period This parameter configures the frequency from O second to 63 Period s seconds of sampled measurements The adjustment can be done in steps of 1 second The value O is only used for calibration 4 x measurements per second Note This parameter will affect battery performance As shorter the measuring period as shorter the battery life time Empty Pipe Empty Pipe Fluid monitoring shows if measuring pipe has only Detection partly been filled with liquid Monitoring can be On Off z switched on or off Ss Note On request fluid monitoring can be adjusted to fluid s conductivity or to cable length Threshold This parameter is set at the factory and adjusted to the conductivity of normal water Threshold E Q Measuring Measures the real empty pipe value Measure Read only gt MID M5000 BA 02 1304 Main menu Page 23 46 Flow Unit Flow Units let you select among the flow units mentioned below Flow Unit Flow units are automatically converted into the selected unit a Changing this parameter readjusts the full scale flow parameter U Flow Unit Flow Unit LPS Liter Second GPM Gallons Minute LPM Liter Minute GPH Gallons Hour LPH Liter Hour MGD MegaGallon Da M3S CubicMeter Secon IGS UKG Second M3M Cu
3. Service and Admin menu and acti vate the password protection active On Once the password protection has been activated please enter your PIN under Login the symbol lock open appears The PIN grants you access to either Administrator Service or User level with the respective access rights marked with A S and B in the manual You can now move to the menu and enter your parameters Without login you can read all parameters but cannot change them To log out go back to login and press the key You see 000000 press the E key or enter an incorrect PIN the open lock disappears from the display 3 MID M5000 BA 02 1304 Main menu Page 34 46 Security e ON requires PIN configuration FIN e OFF A User User logged in with this PIN will have access to all U user levels Users at this level do not have access U to Service or Admin functions User logged in with this PIN will have access to both service and user level procedures User at this level will not have access to administrative functions User logged in with this PIN will have access to all procedures User at this level will have full access to the meter This function generates a random number which is used when a PIN is lost Enter here the Master PIN you got from the Badger Meter Service to unlock the meter in case of a lost Admin PIN 3 MID M5000 BA 02 1304 Troubleshooting Page 35 46 7 Troubleshooting Error messages
4. conditions possible caused by vibrations or liquid fluctuations 3 MID M5000 BA 02 1304 Main menu Page 24 46 Measure Direction Flow direction lets you set the meter to measure forward flow only uni directional or both forward and reverse flow bidirectional Bi directional 3 Unidirectional means that the flow is totalized in only one direction LSJ The flow direction is indicated by the arrow printed on the detector label In this mode the two totalizers T1 T2 can be used as overall totalizer T2 and resettable day counter T1 If measured in reverse direction no flow is indicated on the display and outputs Bidirectional means the flow is totalized in both directions The totalizer T1 T2 registers forward flow and the totalizer T1 T2 totalizes in reverse flow direction The net totalizer TN1 T2 registers total flow and shows the difference between T and T All totalizers T1 T1 and TN1 are resettable A change of the flow direction can be signalized by the digital outputs T1 Reset The totalizers T1 T1 T1 and TN1 are resettable by pressing the T1 button E ISJ 3 MID M5000 BA 02 1304 Main menu Page 25 46 Outputs Input Simulation Flow simulation provides output simulation based on a percentage of Simulat the full scale flow Simulation will not accumulate the totalizers The range of simulation includes 100 to 100 of the full scale flow LSJ The Flow Simulation parameter lets you
5. Badger Meter Europa GmbH B MAG m5000 Battery Operated INSTALLATION AND OPERATION MANUAL April 2013 MID M5000 BA 02 1304 Contents Page 1 Basic safety recommendations sr ee 1 2 System description en 2 2 ann 3 Bs AIS LAN al ON see A 4 3 1 General IMTOMMAU OM scents ciate cacksteetnrieta A a 4 9 1 1 iMCMPCFALUPETANGES siiec fect ete sccccsnsernisns esse ventesenk ante ae 4 31 2 AVOTC CHO CIASS nisto SRS O a 4 3 109 Mans pO eer een 5 22 Meala ON a NG 6 321 SS Sia CONN ers dictates ua ea sauna A ects eae 6 S22 IMICCANG outlet Hie cagare ENN 6 3 23 Meter localo sussa da aaa aE O a T 3 2 4 Pipe reducer requirements ccccccecceccecceecsecceeceeeseecseeeeeceeseeeseeeeeeaeeeaees 8 do Separate Version aut fifa aaa ad 9 3 2 6 Grounding and potential equalization ese errereeereea 9 327 PIASUCOR INCA DIPOINES cesca a A 10 3 2 8 Pipelines with Cathodic protection e serrana 10 3 2 9 Electrically disturbed environment e erre 11 4 Electrical CONNCCLONS safa cases ee 12 4 1 POWER DS ean oie area Da a eee 13 4 1 1 BD I tite reat ent dai ae Rd nade dh putin Aenea a So ede 13 21 2 Baten DACK UD saida a ceia masa 14 42 Separate Version en ee a ne een enge 15 4 2 1 Connection on the amplifier ETA 15 42 2 Connection on INGCElSCION ninna dp ae 15 4 2 3 Signal cable specification erre erre nenn ennne nennen 17 4
6. A gt and E To access the measuring mode for parametering please press the key A as long as necessary until Menue is displayed on the second line t d CAOmlslijs Key A Bd CAOQM einjufel Now press key to select this menu point In the menu structure press key A to move from one menu point to the other one Press key gt to select the menu point To select parameters or values from a list in a menu point press key A until the requested parameter or value is displayed and confirm with key E The first character flashes when you enter a value press the key A to change the figure Once you have changed the desired figure move to the next figure with the key gt Confirm the new value with key E 3 MID M5000 BA 02 1304 Parametering Page 20 46 Access to the various menus can be monitored via three configurable access levels Administrator Service and User The access rights are symbolized as follows LA S Lu Administrator Service User Please see chapter Passwords to configure the access levels No passwords are entered before leaving the factory If you do not press any key during 60 seconds while being in the parametering menu the meter automatically goes back to the measuring display only im secured mode Locked 3 MID M5000 BA 02 1304 Main menu Page 21 46 6 Main menu Following menu structure is available e Meter setup Measure Outputs Communication Misc Inf
7. Bus Communic Interface This parameter provides communication port con Interface figuration fC e Off es Serial Terminal IrDA Infrared port M Bus RS 232 Baud Rate Baudrate RS232 This parameter sets the baud rate Following baud a rates are supported Ss e 9600 1200 2400 Parity Parity This parameter sets the parity Following baud rates are supported e Even Odd e Mark Modbus Address Address Modbus This parameter configures the ModBus address z in the range from 1 to 247 Q Address Address This parameter configures the M Bus address in the range from 1 to 247 Protocol Protocol V1 or V2 Dial Dial 4 to 9 Resolution Resolution 0 0001 to 10000 3 MID M5000 BA 02 1304 Main menu Page 30 46 Misc Voltage Displays the current battery voltage Misc Voltage 3 Read only Capacity Capacity Read only Language Language Date Date DMY Q EEPROM EEPROM LA Battery Battery LS Restart Restart S HDD Free HDD Free Read only LS Displays the current battery capacity 0 38V to 38 38V Note A new battery should be at or near a 0 38 reading This parameter allows changing the current language Following languages are supported English German Czech Spanish French Russian A real time clock The month date and year must be reprogrammed after the battery is replaced A real time clock The time must be rep
8. MID 3 MID M5000 BA 02 1304 Installation 3 2 4 3 Pipe reducer requirements With pipe reducers as per DIN 28545 detectors can be mounted in larger pipelines You can determine the occurring pressure drop by using the shown nomogram only applicable to liquids with similar viscosity like water Note e In cases where flow velocities are very low you can increment them by reducing the size on the measuring point and hence obtain a better measuring accuracy D pipeline d detector 100 O 10 O amp un dp O D gt un N D C AL 1 0 5 Define pressure loss MENA PANA LY IL ALA BE BE AAN FA 3 4 2 A 0 6 0 7 0 8 Diameter relation d D 1 Calculate diameter ratio d D 2 Read pressure loss depending on d D ratio and flow velocity 7 7 IH 2 A LIA aa rail 0 9 MID M5000 BA 02 1304 Page 8 46 BA5000 15 MID Installation Page 9 46 3 2 5 Separate version Provide a separate version in the following cases Note e Detector protection class IP 68 e Fluid temperature gt 100 TC e Strong vibrations Caution Do not install the signal cable close to power cables electric machines etc e Fix signal cables Due to capacity changes cable movements may result in incorrect measurements BA5000 16 MID 3 2 6 Grounding and potential equalization In order
9. are shown on the local display via icons or in letters The 4 digital outputs can be used to display any error alarm on a external device Errors amp Warnings MEASURE_ TIMEOUT Measurement was not completed in 250ms COMMON MODE VOLTAGE OVERLOAD Common mode voltage is smaller than 2 0V or larger than 4 1V EMPTY PIPE WARNING Measured impedance between the empty pipe electrode and the ground exceeded the set value PULSE OVERLOAD WARNING Overflow occurred on the flow output FLOW OVERLOAD WARNING Flow exceeded the full scale of more than 25 LOW POWER WARNING Battery voltage is smaller than 3 0V Consider replacing the battery upon reading this warning EEPROM ERROR Configuration file is missing CONFIG ERROR Configuration file is corrupted PREAMPLIFIER OVERLOAD Input voltage exceeded the limits Maximum polarization is 227mV maximum power line noise is 10 6mV maximum useful signal is 10 7mV 3 MID M5000 BA 02 1304 Troubleshooting Page 36 46 Some frequently occurring errors are listed in the following Other error Possible cause Recommended action Meter does not function Fluid is flowing however display shows zero Inaccurate measurement 3 No auxiliary power Provide auxiliary power Fuse defective Replace fuse Signal cable is not connected or Check signal cable connection is interrupted Detector installed opposite to Turn detector by 180 forward flow direction see arrow
10. forward flow conditions Reverse pulse Reverse generates pulses during reverse flow conditions Test Test The output will be triggered Flow set point MinMax provides indication when flow rate exceeds thresholds defined by flow set points Empty pipe alarm Empty provides indication when pipe is empty Flow_direction Direct provides indication on current flow direction Error alarm ErAlarm provides indication when meter has error condition ADE ADE Absolute Digital Encoder for remote meter reading using ASCII communication protocol Loopback Loopbck 3 MID M5000 BA 02 1304 Main menu Page 27 46 Pulse Unit The Pulses Unit parameter lets you set how many Pulse Unit pulses per unit of measure will be transmitted The configurable range is from 0 001 to 9999 pulses LSJ volume unit however the max output frequency of 100 pulses sec 100 HZ must not be exceeded This parameter must be considered with the Pulse Width and Full Scale Flow parameters The maximum pulse frequency is 100 Hz The frequency is correlated with the flow rate Violation of output frequency limits will generate a PULSE _ OVERLOAD WARNING Width This parameter establishes the ON duration of the Width ms transmitted pulse The configurable range is from O a to 500 ms S e Non zero pulse width configuration the OFF duration of the transmitted pulse is dependent on flow rate The OFF duration is to be at least the
11. on type plate Connection cable for coils or Check connection cable electrodes mixed up Wrong parameters Check parameters detector amplifier and size as per annexed data sheet Pipe not completely full Check if measuring pipe completely full MID M5000 BA 02 1304 Troubleshooting Page 37 46 7 1 Replace meter s electronics 1 Pull out electrode and coil plugs Loosen screws S1 S4 and take out circuit board 2 Insert new circuit board and fix it by fastening the screws S1 S4 Plug again the two plugs 3 If necessary configure new circuit board related to the available meter detector size 3 MID M5000 BA 02 1304 Technical data Page 38 46 8 Technical data 8 1 Detector type VI Size DN 15 600 1 4 56 Protection class IP67 optional IP68 from DN 25 DN 15 20 Hastelloy C Standard Tantalum Platinum Gold plated Platinum Rhodium Lay length Flange process connection Flange process connection B MAG M5000 remote version B MAG M5000 mounted version st q M20 x4 M5000 3 3 MID_M5000 BA 02 1304 M5000 2 Technical data Page 39 46 A with ANSI flanges with DIN flanges a no BA i DD OK d2xn DD OK d2xn 15 1 2 170 200 238 298 88 9 60 3 15 9 x4 95 65 14x4 20 3 4 170 200 238 298 98 4 69 8 15
12. set the range of simulation in increments of 50 OFF 0 50 100 50 100 Digital Input Digital input lets you reset totalizers or interrupt flow measurement Input Input switching is provided by applying an external voltage of 3 to 35 VDC S Use a normally open contact for operating Digital Outputs You can configure the functional operation of the 4 digital outputs in Outputs the sub menu Functional operation You can select e g forward pulse for the digital output and define the pulses per totalizer unit via pulse scale Note It is recommended to switch off the outputs in the menu Output function if not used This increase the battery life time Digital outputs 1 to 4 All the outputs are operated as open collector passively with max 30 VDC 20 mA and a max frequency of 100 Hz Wiring diagramms 3 MID M5000 BA 02 1304 Main menu Page 26 46 Outputs Function The following functions can be selected for the Out1 Func outputs 1 to 4 Out2 Func Function Digi Dig2 Dig3 Dig4 Outs Func Forward pulse X J J Out4 Func Reversepuse x ae Ee E Fr E S Empty pipe alarm _ at a t men XD ADE XX Inactive Off means digital output is switched off It is recommended to switch off the outputs in the menu Output function if not used This increase the battery life time Forward pulse Forward generates pulses during
13. the following occurs If any power cord or plug is damaged or frayed If a unit does not operate normally when operating instructions are followed If a unit exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service A WARNING Failure to adhere to these safety instructions may result in damage to the product or serious RoHs Our products are RoHs compliant Battery disposal The batteries contained in our products need to be disposed of as per your local legislation acc to EU directive 2006 66 EG gt MID M5000 BA 02 1304 System description Page 3 46 2 System description The electromagnetic flow meters are intended for the metering of all fluids with electric conductivity of at least 5 uS cm 20 uS cm for demineralized water These series of meters is characterized by a high degree of accuracy Measuring results depend on density temperature and pressure Measuring principle In accordance with Faraday s induction principle electric voltage is induced in a conductor moving through a magnetic field In case of the electromagnetic flow measurement the moving conductor is replaced by the flowing fluid Two opposite measuring electrodes conduct the induced voltage which is proportional to flow velocity to the amplifier Flow volume is calculated based on p
14. to obtain an accurate measurement detector and fluid need to be on the same electric potential If flange or intermediate flange versions with additional grounding electrode are used grounding is provided by the connected pipeline Caution e In case of a type with flange a connection cable min 4 mm between grounding screw on the meter s flange to the counterflange is to be used in addition to the fixing screws Verifythat a perfect electric connection is provided e Color or corrosion on the counterflange may have a negative effect on the electric connection 3 MID M5000 BA 02 1304 Installation Page 10 46 pe gt a ema fh feo N Fy RE Mis ARA fh AL AN Mm if Fm f ee y Ti f A AN i io i f KT N 0 f f N j N Til gil sn tre FAT Pra A 7 NO mA 4 VAT al EN 4 ony ANA yp UAA PV y WY Gaskets recommended 3 2 7 Plastic or lined pipelines If non conductive pipelines or pipelines lined with non conductive material are used install an additional grounding electrode or grounding rings between the flanges Grounding rings are installed like gaskets between the flanges and are connected with a grounding cable to the meter Caution e When grounding rings are used please make sure that the material is resistant to corrosion If aggressive fluids are measured use grounding electrodes GROUNDING RING GROUNDING RING GASKETS RECOMMENDED 3 2 8 Pipelin
15. 3 Configuring input output V O 022200240020000nnnennnnnnnnennnnnnnnennne nenne nenn nnnnennnenenn 18 Di Parameterindg neun 19 DAMA MENU seems 21 72 EFOUDIESHOOUNG een 35 7 1 Replace meter s electronics jus gusta acao frita un 37 Be TECHNICal Cater naar 38 Bl ADESLEEIOFTIVDEN essen een nette 38 8 2 Amplifier type B MAGTM M5000 cc cccccseeceeece cece eeseeeseeeseeeseeeeeeesesseeteeeeeees 40 do ERORO ener nee A ale 41 9 4 OZ SCICCUON sas dia ee aeg 42 9 Programar SIFUCIURO a nenne edad lonas lina Do vecia en eE da cias nisi a 43 TO Return of godds Tor repair 2 2 realen 46 3 MID M5000 BA 02 1304 Basic safety recommendations Page 1 46 1 Basic safety recommendations Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or repair this product If a fault appears contact your distributor The electromagnetic flow meter is only suitable for the measurement of conductive fluids The manufacturer is not liable for damages that result from inproper use or from use that is not in accordance with the requirements The meters are constructed according to state of the art technology and tested operationally reliable They have left the factory in a faultless condition concerning safety regulations The mounting electric installation putting into operation and maintenance of the meter is to be carried out by su
16. 9x4 105 75 14x4 25 1 225 200 238 298 107 9 79 4 15 9x4 115 85 14x4 32 1 1 4 225 200 253 313 117 5 88 9 15 9x4 140 100 18x4 40 1 1 2 225 200 253 313 127 98 4 15 9x4 150 110 18x4 50 2 225 200 253 313 152 4 120 6 19x4 165 125 18x4 65 2 1 2 280 200 271 331 177 8 139 7 19x4 185 145 18x4 80 2 280 200 271 331 190 5 152 4 19x4 200 160 18x8 100 4 280 250 278 338 228 6 190 5 19x8 220 180 18x8 125 5 400 250 298 358 254 215 9 22 2 x8 250 210 18x8 150 6 400 300 310 370 279 4 241 3 22 2 x8 285 240 22x8 200 8 400 350 338 398 342 9 298 4 22 2 x8 340 295 22 x 12 250 10 500 450 362 422 406 4 361 9 25 4 x 12 395 350 22 x 12 300 12 500 500 425 485 482 6 431 8 25 4 x 12 445 400 22 x 12 350 14 500 550 450 510 533 4 476 2 28 6 x 12 505 460 22 x 16 400 16 600 600 475 535 596 9 539 7 28 6 x 16 565 515 26 x 16 450 18 600 500 560 635 0 577 8 31 7 x 16 615 565 26 x 20 500 20 600 525 585 698 5 635 0 31 7 x 20 670 620 26 x 20 550 22 600 550 610 749 3 692 1 34 9 x 20 600 24 600 588 648 812 8 749 3 34 9 x 20 780 725 30 x 20 Standard with ANSI flanges from 1 2 24 150 Ibs with DIN flanges from DN 15 200 PN 16 from DN 250 600 PN 10 Standard 1SO 13359 MID M5000 BA 02 1304 Technical data Page 40 46 8 2 Amplifier type B MAG M5000 Technical data or 9 36 VDC with battery back up 100 Hz RS232 ModBus RTU IRDA M Bus ADE communication AMR or GSM GPRS module opti
17. al EMPTY PIPE 40 Shield 44 ELECTRODE 46 Shield 44 ELECTRODE 45 From Detector COIL 12 COIL 11 i 44 Shield 46 ELECTRODE 44 Shield 45 ELECTRODE 11 COIL red brown blue white Sm 20m 12 COIL N N MID M5000 BA 02 1304 Page 16 46 Wire color Red Brown Blue White Pink Green Green White Black zu black EN pink red brown e S LC ELECTRODE white green COIL blue white BA5000 26e MID Electrical connections Page 17 46 4 2 3 Signal cable specification Note e Only use signal cables delivered by Badger Meter or corresponding cable in accordance with the following specification e Take max signal cable length between detector and amplifier into account keep distance as low as possible Electrode cable RGB DY 5 x Kx 0 4 1 8 60 nF km Temperature range 10 bis 80 C white white shield black black green green N green S shield pink en lt pink pink M Coil cable Distance Type Resistance 1 x 2 x 0 34 mm lt 115 Q km PVC Cable Typ Li2YCY TP Temperature range 5 bis 70 C red brown red brown blue white FEINE cor e blue white 3 MID M5000 BA 02 1304 BA5000 25eMID Electrica
18. bicMeter Minut IGM UKG Minute M3H CubicMeter Hour IGH UKG Hour F39 Cubic Feet Sec OPM Ounce Minute F3M Cubic Feet Minute Barrel Minute F3H Cubic Feet Hour GPS Gallons Second Totalizer Unit This parameter establishes the units of measure for the totalizers Tot Unit o Totalizer Unit Totalizer Unit u Liter Mega anos HectoLiter Imperial Gallons CubicMeter Fluid Ounces Cubic Feet Acre Feet U S Gallons Barrel Flow Scale Flow This parameter sets the maximum flow the system is expected to Full Sca measure This parameter has influence on other system parameters E like Low flow cutoff and High Low Alarm S Change the full scale flwo based on the meter size and the application s requirements Verify that the full scale flow falls within the meter s suggested flow range limits 0 1 to 10 m s 0 328 to 32 8 FPS The full scale flow is valid for both flow directions Note If the flow rate exceeds the full scale setting of more than 25 a FLOW OVERLOAD WARNING message indicates that the configured full scale range has been exceeded However the meter will continue to measure Low Flow Cutoff Low Flow Cutoff defines the threshold at which flow measurement Cut Off will be forced to zero The cutoff value can be from 0 to 9 9 of the full scale flow Increasing the threshold will help prevent false reading during no flow
19. completely removing it Follow these steps 1 Completely remove the top two screws from the amplifier using a blade slotted screwdriver JT S EEI CICE i J S A CO pa Oro N oh BA5000 21 MID 2 Loosen both of the bottom screws so that the round head of each screw clears the top face of the cover 3 Lift the cover and pull the cover down to the open position gt MID M5000 BA 02 1304 Electrical connections Page 13 46 4 1 Power B MAG M5000 can be powered with battery only 2 D cells or 4 D cells 100 240 VAC with battery back up 9 36 VDC with battery back up Should you use battery power only please read chapter 4 1 1 Should you use a device with AC or DC power supply please read chapter 4 1 2 4 1 1 Battery Normally delivered batteries 2 D cells battery pack for the sizes DN 15 1 2 to DN 150 6 4 D cells battery pack extended version for the sizes DN 200 8 to DN 600 24 The meter is delivered with unpluged battery and must be pluged in The connection jack is below the sign BAT red Note e The battery life time strongly depends on ambient temperature sampling rate and how many outputs used Standard battery pack Sampling Expected battery life 0 25 s 3 months 4s 4 years 8s 8 years 15s 10 years These calculations are for a standard battery pack with two D size bat
20. configured ON duration At full scale flow the ON duration equals the OFF duration The maximum configurable output frequency is limited to 100 Hz e The duty cycle of the transmitted pulse is at 50 of the output frequencies greater than 1 Hz This parameter must be considered with the Pulse Unit and Full Scale Flow parameters The maximum pulse frequency is 100 Hz The frequency is correlated with the flow rate Violation of output frequency limits will generate a PULSE _ OVERLOAD WARNING Flow Set The Flow Set Point min max establishes as a Point percentage of full scale flow the threshold at which the output alarm will be activated You can freely select thresholds in 1 steps Flow rates below above the threshold will activate the output Set Min Set Max S alarm 3 MID M5000 BA 02 1304 Main menu Page 28 46 Output Mode This parameter lets you set the output switch to Out 1 Type normally open or normally closed If normally open is selected the output switch is open no current Out 2 Type when the output is inactive and closed current Out 3 Type flows when the output is active If normally closed is selected the output switch is closed current flows when the output is inactive and open no current when the output is active Out 4 Type Es 3 MID M5000 BA 02 1304 Main menu Page 29 46 Communication Communication Adjustments of the communication ports ModBus RTU M
21. es with cathodic protection As for pipelines with cathodic protection install meter potential free No electric connection from the meter to the pipeline system may exist and power supply is to be provided via isolating transformer Caution e Use grounding electrodes grounding rings also need to be installed isolated from the pipeline system e Observe national rules in respect of a potential free installation BA5000 19 MID 6 mm Cu electrically isolated electrically isolated 3 MID M5000 BA 02 1304 Installation Page 11 46 3 2 9 Electrically disturbed environment If the pipe material is in an electrically disturbed environment or if metallic pipelines that are not grounded are used we recommend a grounding as shown in the following picture in order to assure that measurement is not influenced BA5000 20 MID 3 MID M5000 BA 02 1304 Electrical connections Page 12 46 4 Electrical connections Caution e For the 4 x M20 cable inlets only use flexible electric cables Use separate cable inlets for auxiliary power signal and input output cables For the signal cables only use shielded cables The cable entry should be done as shown in the picture below Opening the B MAG M5000 cover The B MAG M5000 amplifier s design allows opening the cover without
22. f goods you may send back for repair No repair will be performed prior to receiving the harmlessness declaration duly filled and signed Harmlessness declaration To Attn From Dept Please note that no repair will be performed prior to receiving of this declaration duly signed by you Please send all parts clean from medium and inform us about possible medium wastes remaining in the part For this purpose please use this form A security specification sheet of the medium must accompany this declaration in the following cases Toxical dangerous or objectionable media or media belonging to any dangerous materials class We inform you that uncleaned parts lead to additional costs Extra clean costs will be charged to you Declaration We herewith confirm that the part s sent for repair has have been cleaned and is are free of any liquid and or solid wastes of the medium and or cleaning medium Any eventually remaining wastes are O harmless O dangerous toxic etc Security specifications are attached Signature of person in charge Name of the person in charge in capital letters Date Company stamp 3 MID M5000 BA 02 1304 Hotline Tel 49 7025 9208 0 oder 30 Fax 49 7025 9208 15 gt Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA Nurtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de
23. installed separately from the detector If requested we can also deliver the detector in IP 68 3 MID M5000 BA 02 1304 Installation Page 5 46 3 1 3 Transport Caution e Use lifting lugs when lifting meter flow tubes that are 150 in diameter or larger e Do not lift meter on measuring amplifier or on detector s neck e Do not lift meter with a fork lift on the jacket sheet This could damage the body e Never place rigging chains forklift forks etc inside or through the meter s flow pipe for hoisting the meter This could damage the isolating liner 3 MID M5000 BA 02 1304 Installation Page 6 46 3 2 Installation In order to provide a perfect functioning and to prevent the meter from eventual damages please follow the following installation instructions Caution e Carefully observe the forward flow label on the meter body and install the meter accordingly e As for detectors with PTFE liner remove protective cap on the flange not until shortly before installation 3 2 1 Meter orientation Meters can operate accurately in any pipeline orientation Meters can be installed in horizontal as well as in vertical pipelines Meters perform best when placed vertically with liquid flowing upward as it prevents solids build up When installing the meter on a horizontal pipe mount the meter to the pipe with the flow measuring electrode axis in a horizontal plane as it prevents gas bubbles to result in a temporary iso
24. ipe diameter 3 MID M5000 BA 02 1304 Installation Page 4 46 3 Installation Warning e Installation instructions given below are to be observed in order to guarantee a perfect functioning and a safe operation of the meter 3 1 General information 3 1 1 Temperature ranges Caution e In order to prevent the meter from any damaging you are requested to strictly observe amplifier s and detector s maximum temperature ranges e In regions with extremely high ambient temperatures it is recommended to protect the detector e In cases where fluid temperature exceeds 100 foresee separate amplifier and detector separate version Amplifier Ambient temp 20 to 60 C Detector Fluid temp PTFE PFA 40 to 150 C Hard rubber Oto 80 C Soft rubber Oto 80 C 3 1 2 Protection class In order to fulfill requirements in respect of the protection class please follow the following guidelines Caution e Body seals need to be undamaged and in proper condition e All of the body screws need to be firmly screwed e Outer diameters of the used wiring cables must correspond to cable inlets for M20 7 12 mm In cases where cable inlet is not used put on a dummy plug e Tighten cable inlets e If possible lead cable away downwards to avoid humidity goint into cable inlet We normally deliver the meter in accordance with protection class IP 67 If you however require a higher protection class the amplifier is to be
25. itable technicians Furthermore the operating personnel has to be trained by the operating authority and the instructions of this manual have to be followed Basically you have to respect the regulations for the opening and repairing of electrical equipment applicable in your country Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection class The device has protection class IP 67 68 Setup amp operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners 3 MID M5000 BA 02 1304 Basic safety recommendations Page 2 46 Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of
26. l connections Page 18 46 4 3 Configuring input output I O Ei LEZ LEP Cite 1 Open collector passive max 30 VDC 20 mA OUT1 and max frequency 100 Hz 2 Open collector passive max 30 VDC 20 mA OUT2 and max frequency 100 Hz 3 Open collector passive max 30 VDC 20 mA OUTS3 and max frequency 100 Hz 4 Open collector passive max 30 VDC 20 mA OUT4 and max frequency 100 Hz IN RS 232 ModBus RTU RxD TxD L GND N Digital input 3 35 VDC IN and M BUS M Bus interface No polarity JP1 jumper for password activation 3 MID M5000 BA 02 1304 Parametering Page 19 46 5 Parametering The LCD display of the meter is composed of 2 lines and 3 areas Actual flow rate and single totalisator values through scrolling with key A are displayed on line 1 area 1 Symbols for the battery status hardware back up bidirectional measurement errors and empty pipe detection are displayed on the left side of the second line area 2 The unit various totalisators and single menu points are displayed on the right side of the second line area 3 Definition of the symbols Battery status 8 OK amp Replacement of battery recommended No measurement Communication interface is activated RS232 IrDA M Bus Password protection is deactivated Error message Empty pipe detection O a Battery back up Parametering of the meter can be done with the following 3 keys
27. lation of the flow measuring electrodes Electrode Plane Electrode Plane RIGHT WRONG Carefully observe the forward flow label on the meter body and install the meter accordingly 3 2 2 Inlet and outlet pipe Always install the detectors in front of fittings producing turbulences If this is not possible foresee distances of gt 3 x DN Distance ought to be gt 2 x DN FLOWMETER D Pipe Size D Pipe Size ELBOW TEE GATE VALVE FULLY OPEN MINIMUM STRAIGHT PIPE CHECK VALVE GLOBE VALVE aa BUTTERFLY VALVE x STANDARD CONCENTRIC PUMP MINIMUM STRAIGHT PIPE REDUCERS NO DISTANCE REQUIRED ANY VALVE MINIMUM PIPING REQUIREMENT gt MID M5000 BA 02 1304 Installation Page 7 46 3 2 3 Meter location Caution e Do not install the detector on the suction sides of pumps This could damage the liner in particular PTFE liners Verify that the pipeline is always filled on the measuring point if not a correct or accurate measurement is not possible Do not install the detector on the highest point of a pipeline system Gas accumulation may follow e Do not install the detector in downcomer pipes with free outlet e Do not install the detector on pipes with vibrations If pipes are strongly vibrating make sure that detector and amplifier are separated separate version h gt 2xDN Z BA2000 11 MID UML Es BA5000 13
28. o PIN Meter Setup Calibration Diameter This figure is used for setting pipe s diameter size Several sizes from DN 15 to DN 600 can be set Diameter Note Pipe diameter is set at the factory Changes of size have an impact on meter s accuracy U Detector This parameter is set at the factory This factor Factor compensates for accuracy error as a result of the installed detector If accuracy adjustment of the Det Fact meter is required please refer to the scale factor A In the event the amplifier is replaced this parameter must be reprogrammed with the original detector factor Detector This parameter is set at the factory This factor Offset compensates for accuracy error as a result of the installed detector If accuracy adjustment of the meter is required please refer to the scale factor Det Zero A This parameter is set at the factory This factor compensates for accuracy error as a result of the installed amplifier Amplifier Factor Amp Fact Read only This parameter is set at the factory This factor compensates for accuracy error as a result of the Coil Cur installed amplifier Read only 3 MID M5000 BA 02 1304 Coil Current Main menu Page 22 46 Meter Setup Scale Factor Changing the scale factor lets you adjust the meter s accuracy without distrubing parameters set by the factory You can tune the scale ER meter to meet chaning application requirements Q
29. onal Accuracy 0 4 of m v 2 mm s 0 2 of m v 2 mm s special calibration LCD 2 lines Signal cable outputs M20 Dimensions B MAG M5000 M5000 1 3 MID_M5000 BA 02 1304 Technical data Page 41 46 8 3 Error limits Measuring range 0 03 m s to 12 m s Pulse output 0 4 of m v 2 mm s 0 2 of m v 2 mm s special calibration Repeatability 0 1 of actual data M5000 Measuring Error o amp er 0 4 of mv 2 mm s o 5 amp E 5 5 E ua ha E F U 0 2 of mv 2 mm s G Flow velocity m s Reference conditions Ambient and fluid temperature 20 C Electr conductivity gt 300 uS cm Warm up period 60 min Mounting conditions gt 10 DN inlet pipe gt 5 DN outlet pipe Detector properly grounded and centered 3 MID M5000 BA 02 1304 Technical data 8 4 Size selection DN 6 DN 100 Page 42 46 e N IE x RA a KI as 0 01 0 1 1 10 100 1 000 L min DN 125 DN 600 10 000 x go gota gado bo BR i Go a so a ER Y yw 1 10 100 1000 10 000 m h 3 MID M5000 BA 02 1304 100 000 Programmstruktur 9 Programm structure
30. ower supply according to the terminal marking 100 240 VAC 50 60Hz 9 36 VDC The safety fuse is soldered on the electronic board 1 6 A slow The meter is delivered with unplugged battery and must be plugged in The connection socket is on the power supply board See picture gt MID M5000 BA 02 1304 Electrical connections Page 15 46 4 2 Separate version EM 4 2 1 Connection on the amplifier a 1 2 3 m Open the cover of the amplifier Push both cables through two different cable glands see picture above The cable entry should be done as shown in the picture below Connect the cables to the corresponding plugs on the left side of the board see picture below Close cover tight 4 2 2 Connection on the detector 1 2 3 5 3 Loosen fixing screws of the connection cover and remove cover Push both cables through two different cable glands Connect the cables to the corresponding plugs on the left side of the board see picture below Close junction box cover again firmly MID M5000 BA 02 1304 Electrical connections Terminal 11 12 13 40 44 44 45 46 C1 C2 EP L iju E1 E2 Description Coil C1 Coil C2 n a Empty pipe detection Shielding electrode Shielding electrode Electrode E1 Electrode E2 Connections with number 44 are on the same potenti
31. rogrammed after the battery is replaced Format the EEPROM to erase all log files Totalizers and configuration remain unaffected during a format Saves totalizers to non volatile memory in preparation for battery replacement Provides the ability to reset the meter electronics Indicate free flash memory space MID M5000 BA 02 1304 Main menu Page 31 46 Polarity Measured electrode polarizing voltage just for service purpose Polar V Read only Datalogger The logging period can be adjusted to following values DataLog 1min 15min 1h 6h 12h 24h 3 MID M5000 BA 02 1304 Main menu Information Info Read only 3 Serial number SerNum Software version Version Software Date Compilat OTP CRC OPT CRC APP CRC APP CRC Page 32 46 Serial number of the electronic board Software version of the device Date of the software version Checksum of software update Checksum of application MID M5000 BA 02 1304 Main menu Page 33 46 Password The different menus and parameterings can be secured via three Passwort password levels Pwd e Administrator PIN e Service PIN S e User PIN B The password protection is a 6 digit PIN which is parametered on 000000 and deactivated at the factory Press the jumper on the back side of the electronic board into the position On to activate the password protection 5 Enter a figure PIN in the User
32. teries with communication and outputs OFF at an ambient temperature of 25 C 77 F Battery replacement 1 Go to menu MainMenu gt Misc gt Battery gt Change and select the capacity of the battery pack which should be installed see label on the battery pack 19 Ah 38 Ah or 70 Ah After the selection of the correct battery capacity and quit by button E the display freezes no reaction by pressing any button Open the cover as described in chapter 4 Remove all connectors detector and outputs 3 MID M5000 BA 02 1304 Electrical connections Page 14 46 4 10 11 Open all 4 screws of the main board remove the circuit board and disconnect the old battery Open the screws of the battery cover and remove it Remove old battery and wait about 2 minutes before replace it by a new one LCD display should be off Replace battery cover plug the battery connector to the back of the main board and replace the circuit board Replace all the plugs Close the cover tight Check time and date MainMenu gt Misc gt Time and MainMenu gt Misc gt Date TMJ Check capacity of battery MainMenu gt Misc gt Capacity First value is the already used capacity which should be 0 0 Second value is the capacity of the battery pack 4 1 2 Battery backup Attention e Do not install the meter under voltage e Respect national directives in force e Respect directives of the type plate voltage and frequency Connection of the p
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