9 - Azuradisc
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1. Place the disc on the small turn table with the label side up The disc will overlap the Stage 1 polish head 6 Hold the retaining plate A and disc the stationary and turn the retaining knob until tight Close the clear lid turn on the main power switch and push the start button When the machine stops remove the disc spray it with Optical spray cleaner and wipe the disc from the cen Place the retaining ter to the outer edge plate felt side down over the disc TROUBLE SHOOTING e Verify the power cord is properly inserted in a working out let test the outlet with another device NE e On 220 Volt machines check the fuse by the power connec tor as shown on the right Caution To avoid electrical shock ensure the outlet is properly equipped with a ground connection Machine Overheating e Verify the machine is on a flat sturdy surface A carpeted surface may block the air inlet on the bottom of the machine POLISHING TIPS If scratches remain on the disc after polishing verify they are not top side scratches or foil dents For more infor mation on this subject please refer to the section Identifying Scratches When repairing black or dark discs such as PlayStation games light repair marks may be visible on the disc sur face after using the Stage 2 head These marks should be consistent and should be removed by Stage 1 polish ing If there are scratches that still2. Model Z4 Zeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee UN Gut 1 lt adisc Dise Care amp Repair SAFETY When using the Azuradisc Model 747 disc repair machine the following basic safety precautions should always be followed to reduce the risk of fire electric shock or injury to persons e Read this manual before assembling or using the machine e Use this machine only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materi als not approved by Azuradisc may damage discs permanently or cause injuries e Pay close attention when the machine is used near children The machine is not intended for use by children e Do not operate the machine if the cord or plug is damaged is not working properly has been dam aged or immersed in water lf these conditions are present return the machine to Azuradisc for examination repair or adjustment e Do not drop or insert objects into any openings e To disconnect turn off the machine then remove plug from the electrical outlet e Use a grounded plug when using an extension cord e Keep fingers and all body parts away from moving parts and openings e Disconnect electrical supply before cleaning 2004 Azuradisc All rights reserved Printed in the U S A This manual may not be copied in whole or in part without written consent of Azuradisc Use of the Azuradisc logo without the pr
3. e Damage caused by accident abuse misuse misapplication or failure to follow usage directions e Warranted Products that have been used with non Azuradisc products e Damage caused by service performed by anyone other than Azuradisc or an Azuradisc certified service technician e A Warranted Product that has been modified without the written permission of Azuradisc If any Azuradisc serial number date stamp or other marking has been removed or defaced e Any item concerning the Warranted Product s appearance that is not due to a defect in material or workmanship TO THE MAXIMUM EXTENT PERMITTED BY LAW THIS LIMITED WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL OR WRITTEN EXPRESS OR IMPLIED AZURADISC SPECIFICALLY DIS CLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTIC ULAR PURPOSE IF AZURADISC CANNOT LAWFULLY DISCLAIM OR EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW THEN TO THE EXTENT POSSIBLE ANY CLAIMS UNDER SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE WARRANTY PERIOD No Azuradisc reseller agent or employee is authorized to make any modification extension or addition to this warranty IN NO EVENT SHALL AZURADISC BE LIABLE WHETHER IN CONTRACT TORT INCLUDING NEGLIGENCE STRICT PRODUCT LIABILITY OR OTHER WISE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF A WARR
4. parts thereof until 100 000 discs have been processed using that Warranted Product whichever comes first Warranty Period If a defect is discovered and a valid claim received by Azuradisc within the Warranty Period at its option Azuradisc will 1 repair the Warranted Product at no charge using new or refurbished replacement parts 2 exchange the Warranted Product with one that is new or that has been manufactured from new or serviceable used parts and is at least functionally equivalent to the Warranted Product or 3 refund the purchase price of the Warranted Product No Lemon Guarantee Notwithstanding the foregoing if more than 3 valid claims are received by Azuradisc during the Warranty Period for the same defect in a Warranted Product Azuradisc will replace the Warranted Product with a new one Azuradisc warrants replacement products or parts provided under this Limited Warranty against defects in materials and workmanship from the date of the replacement or repair for ninety 90 days or for the remaining portion of the Warranted Product s warranty whichever provides longer coverage for you When a Warranted Product is exchanged any replacement item becomes your property and the Warranted Product becomes Azuradisc s property When a refund is given the Warranted Product becomes Azuradisc s property 30 DAY 720 DISC MACHINE REFUND POLICY If you are in any way dissatisfied with your purchase of one of our disc repair or d
5. 6mm Reflective Layer i Bonding Layer Reflective Layer Polycarbonate 0 6mm Laser Double Sided Double Layered DVDs DVD 18 17 1GB Double sided double layered DVDs are simply two double layered discs bonded back to back Laser Thickness 1 2mm Polycarbonate Semi Reflective ee Reflective Layer 0 6mm a Bonding Layer y E A f E Reflective SH ele 0 6mm Semi Reflective EA Geelen Laser IDENTIFYING SCRATCHES The three basic types of scratches on CDs are topside reading side and top side foil dents DVDs are not sub ject to top side scratches and foil dents as the manufacturing process is different from CDs Reading Side Scratches CDs CD ROMs 8 DVDs Scratch Reading side scratches are the most common type the easiest to identify and the only type of scratch that can be repaired If the scratch has a double Image as shown in the figure to the right it is a reading p side scratch and can be repaired by using an Azuradisc scratch repair machine The A double image is the result of the actual scratch and a reflection made by the reflec tive foil layer Reflection Ver 3 0 05 05 2004 Top Side Scratches Light passes through the disc Note The scratches shown below are not found on DVDs Top side scratches are caused by a sharp object damaging the top or label side of a disc In this case the information just below the printed label a
6. ANTED PRODUCT OR FOR ANY INDIRECT SPECIAL INCIDENTAL OR CON SEQUENTIAL DAMAGES OF ANY KIND INCLUDING LOSS OF PROFITS LOSS OF USE INTERRUPTION OF BUSINESS OR ANY COSTS OF RECOVER ING OR REPRODUCING ANY PROGRAM OR DATA STORED IN AN OPTICAL DISC ARISING OUT OF OR IN CONNECTION WITH THE USE OF OR INABIL ITY TO USE THE WARRANTED PRODUCT OR AZURADISC S PERFORMANCE OF ITS OBLIGATIONS HEREUNDER TO THE FULL EXTENT THESE DAM AGES MAY BE DISCLAIMED BY LAW This Limited Warranty gives you specific legal rights and you may also have other rights that vary from jurisdiction to jurisdiction OBTAINING WARRANTY SERVICE If you have a problem with one of the Warranted Products DO NOT SHIP THE PRODUCTS DIRECTLY TO AZURADISC Instead please contact our Technical Support personnel at 480 827 8786 or 1 800 WE FIX CDS for a return authorization number For all warranty service the Warranted Product must be returned to Azuradisc or an Azuradisc designated repair center with the transportation charges prepaid through an insured carrier Proof of purchase and location purchased from as well as an explanation of the problem must accompany the Warranted Product You are responsible for any import duties taxes and other such fees Azuradisc will reimburse your prepaid transportation charges only when replacing Warranted Products pursuant to the No Lemon Guarantee Provided that your Warranted Product is returned to Azuradisc in the manner prescribed above and that you
7. ION osados scared bee eee eho eee ewes cee es bas 7 HOW DISCS ARE MADE 2 2265 226 ee EE ENEE creerse 7 HOW A DVD IS MADE 224 444504 64645464 Ee SASH EE SHEE ESSER SRE REE eed ES ee E 7 Dingle Layer DVDS e EE rosas ras ee rc AAA Me e ee ae 7 Double Layered DVDS narco gsi en AAA EE WEE A 8 Double Sided DVDS EN ee de E IEN Oe EA ee IS EES EN E E AN eee be A 8 Double Sided Double Layered DVDS nes 8 IDENTIFYING SCRATCHES 2e tennee ed i eee yee le ea o iD ee eee eee 8 Reading Side Scratches CDs CD ROMs amp DVDS o o ooooooo 8 Top Side SCIAICNCS er 24602048 arar sara 8040 BOSSES SEES OSES OSSD REO A 9 Top Side Foil DENIS s enserio AAA AAA 9 THE MODEL PES sisas arras sia 9 DISC REPAIR TECHNOLOGIES es 9 AZURADISC ONE YEAR 100 000 DISC LIMITED WARRANTY 0000 cee eens 10 WARRANTY COVERAGE 2425545260025 tobe ee tee ee eee eee d bee eee eee ee hese 10 30 DAY 720 DISC MACHINE REFUND POLICE 10 EXCLUSIONS AND LIMITATIONS eee 10 OBTAINING WARRANTY SERVICE 0 2 eee 10 ii Ver 3 0 05 05 2004 OUT OF THE BOX After unpacking the Model 747 verify the following items in the quantities shown are included Contact Azuradisc or the local representative if any items are missing 2 ea Stage 1 Final Polishing Head Repairs up to 300 discs Open cell foam polish head for the final polishing stage Item ST1 00157 2 2 ea Stage 2 Polishing Head Repairs up to 300 discs Us
8. achine stops remove the retaining knob plate disc and the Stage 2 polish head Install the Stage 1 foam polish head 05 05 2004 Spray the Stage 1 foam polish head with 6 8 sprays of optical spray cleaner 10 Apply a 1 inch 2 5 cm spot of polish com pound to the polish head as shown 11 Place the disc on the small turn table with the label side up The disc will overlap the 12 Hold the disc and retain ing plate stationary and turn the retaining knob until tight 7 Stage 1 polish head Place the retaining plate felt side down over the disc 14 When the machine stops remove the disc spray it with optical spray cleaner and wipe the disc from the cen ter to the outer edge 13 Close the clear lid turn on the main power switch and press the start button QUICK CLEAN amp POLISH 1 Remove the retaining 2 Insert the Stage 1 foam 3 Spray the foam polish 4 Apply a1 inch 2 5 cm plate and retaining polish head by lining head with 6 8 sprays spot of polish com knob up the three holes with of optical spray clean pound to the polish the three posts on the er head as shown large turntable Tips Caution To prevent disc breakage ensure the disc is properly aligned on the small platen turntable Note When inserting or removing a disc from the machine hold the disc stationary while tightening or loosening the retaining knob 2 Ver 3 0 05 05 2004
9. all plat en to a lower setting will apply more pressure to the repair process and may generate more heat Light Pressure Large Platen Booster Plate Small Platen Standard Pressure Agressive Pressure Ver 3 0 05 05 2004 Verify you are familiar with all the parts and their purposes found in the Part Identifcation section 1 Start the adjustment by cleaning the set and lock screws he se Screw gt 2 Remove rubber plug 3 Using the 3 32 inch 5 Roll the black rubber 6 Using the 1 8 inch Lock Screw el from the center of the hex key completely cover to expose the hex key remove the small platen and store remove the set lock screw lock screw clean in a safe place screw from the small and lubricate platen clean and 7 Re install the clean lubricate lock screw and turn until it is snug and 4 Re install the clean then back it out 2 set screw and turn it until it stops full turns to allow the adjustment in Step 10 Do not tighten Note It may be necessary to remove the small platen and clean the mounting shaft to make adjustment easier Re install the turntable with the lock screw located on the flat spot on the shaft 8 Place the Stage 2 head on the large platen and the adjusting CD on the small platen like a disc to be repaired 9 Wit
10. ed to remove light scratches Item PH 00048 3 1 ea Booster Plate Used with Stage 2 Polishing Head Item PH00162 6 1 ea Polish Compound 8 oz Bottle Repairs up to 300 discs Used to polish disc during stages one and two Item PCW 00053 7 1 ea Optical Spray Cleaner 8 oz Bottle Up to 500 uses Cleans optical surfaces without ammonia or alcohol Recommended for use with micro fiber wiping cloths Item SC 00001 8 2 ea Micro Fiber Wiping Cloths Hand washable and reusable super soft mate rial to clean optical surfaces Recommended for use with Optical Spray Cleaner Item PC 00392 7 1 ea Power Cord 240 Volt Model Only 1 ea Owner Documentation e Model 747 Operation amp Troubleshooting Manual e 10 ea Promotional Tri fold Brochures e Warranty Registration Card PART IDENTIFICATION 1 Power Switch and Start Reset Button dd Disc Retaining Knob 3 3 inch 8 cm Disc Retaining Plate optional 4 Large Platen 5 5 inch 12 cm Disc Retaining Plate included 6 Stage 1 Final Buff Head 7 Stage 2 Polishing Head 8 Booster Plate lil Ver 3 0 05 05 2004 SET UP WARNING TO PREVENT DAMAGE TO DISCS THE AZURADISC MODEL 747 MUST NEVER BE OPERATED WITHOUT POLISH COMPOUND AND OPTICAL SPRAY Place the machine on sturdy surface Ensure there are no obstructions and clear an area on both sides of machine to store discs and repair materials Before installing a new Stage 2 head for the S
11. h the 3 32 inch hex key turn the set screw until the top of the adjusting CD is flush with the top of the Stage 2 head To lower the turntable lightly tap the top with the plastic handle of a screwdriver to avoid damaging the threads To raise Turn the set screw clockwise E To lower Turn the set screw counter clockwise O Clockwise Counter clockwise Graphite type 10 Tighten the lock screw securely Lube her r with the 1 8 inch hex key 11 Roll black rubber cover back into place and insert rubber plug into the center of the small platen 12 Carefully lube the threads e for the knob on the turntable with a graphite type spray Ver 3 0 05 05 2004 PREVENTIVE MAINTENANCE Warning Always disconnect the machine power cord before cleaning NORMAL MAINTENANCE Replace the main polishing heads Stage 1 amp 2 when worn Before making adjustments contact Azuradisc or a local representative as making adjustments will greatly affect the performance of your machine CLEANING e The machine should be cleaned every three months or after 100 repairs which ever comes first e The outer case can be cleaned with a damp non abrasive cloth Do not to get the power switch wet e To clean the inside tray of the machine use a small damp cloth If the machine requires a more thorough cleaning use a mild cleaning product such as standard window cleaner or Ar
12. ior written consent of Azuradisc may constitute trademark infringement and unfair competition in violation of federal and state laws Every effort has been made to ensure that the information in this manual is accurate Azuradisc is not responsi ble for printing or clerical errors Azuradisc Inc 7307 South 89th Place Mesa Arizona 85212 480 827 8786 www azuradisc com Azuradisc Inc is not responsible or liable for damage of any type to discs inserted into an Azuradisc machine If you believe that an Azuradisc machine is malfunctioning discontinue use and contact Azuradisc or an author ized representative Ver 3 0 05 05 2004 TABLE OF CONTENTS SAPBETY ocaciones A e i OUT OF THE BOX GENEE iii PART IDENTIFICATION WEE ENEE iii SETUP ecn s 248 he Ce Geeet naar aaa AAA Aaa a 1 OPERATION os sosa osa anar 1 THE POLISHING PROCESS 2 222 4 24464045 rai alemana arca Eana 1 LIGHT SCRATCH REPAIR 2222444 24 64646454 4044684 Se Ste ebb ee EE A ER head eee eene d 1 QUICK CLEAN amp POLISH 2 i gad2 oes 244 e266 teed bed bead eb desde 6 ea Ee he Reet 2 POLISCHNG TIPS ap eara aaa ao a as a ee 3 TROUBLE SHOOTING 22540420 55466446646 4 ERLE anar 3 ADVANCED OPERATION 00 eee dl PRESSURE ADJUSTMENT aooaoaoohhhh ee 4 ADJUSTMENT PROCESS 1 A gebei e 555 635445456465 4555 6456 oinar i AAA 4 PREVENTIVE MAINTENANCE 0 cee ee 6 NORMAL MAINTENANCE 2 2 ee 6 CLEANING sons os oe oe eee ee e eee Behe oe ee Se eae 6 EDUCAT
13. isc testing machines you may return it to Azuradisc within 30 days or before processing 720 discs whichever comes first Azuradisc will provide you with a full refund minus your shipping costs and a restocking fee of up to 15 of the price of your machine depending on the condition of the machine In order to receive a refund your machine must be returned undamaged and postmarked within 30 days of receipt Return shipments to Azuradisc must be insured for the entire cost of the machine EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to the Warranted Products This Limited Warranty does not apply to any other products whether or not pack aged or sold with the Warranted Products This Limited Warranty can be redeemed only by the original purchaser of a Warranted Product If you wish to transfer this Limited Warranty please contact Azuradisc for more information Any Software distributed by Azuradisc whether or not incorporated into the Warranted Products is not covered under this Limited Warranty Refer to Azuradisc s Software License Agreement reviewable at www Azuradisc com or by calling 1 800 WE FIX CDS for more information This Limited Warranty does not apply to the following e Normal wear or deterioration follow preventative maintenance schedules to minimize wear and tear on your machine Improper installation or maintenance including but not limited to failure to follow any preventative maintenance schedule
14. mor All Ver 3 0 05 05 2004 EDUCATION HOW DISCS ARE MADE CDs consist of 99 clear polycarbonate plastic The reflective layer protective layer and screen print comprise the remaining 1 of the disc 1 A disc is created from molten polycarbonate and digital information is stamped on the top of the disc while it is still near melting point hi using a die with microscopic bumps These bumps are known as pits and lands 3 2 After the information is molded into the polycarbonate a reflective foil layer is applied using a process called sputtering or wet silver 4 ing This layer reflects the laser back to the player so it s integrity 2 is extremely important The layer is usually silver but can be made of gold or platinum 4 3 A clear lacquer coating is applied to seal the reflective layer and prevent oxidation This layer is very thin and offers little protection from top side scratches 4 Finally the artwork is screen printed on the top of the disc Pits and Lands are imprinted into the disc to indicate a one or a zero A laser beam is sent from the player to the disc and the reflective layer reflects it back to the reader and the ones and zeros are translated by the player Recordable discs have a photosensitive dye type layer instead of the stamped information layer This layer when exposed to a certain light will make an impression of a pit into the layer Re recordable discs use a layer that allows the lase
15. r Warranted Product requires service covered by this Limited Warranty Azuradisc will pay for return shipping to you anywhere in the Continental United States No Lemon Guarantee and 30 day 720 disc machine refund policy apply only to Continental United States customers 10 Ver 3 0 05 05 2004
16. r to polarize the photosensitive layer back and forth between a visible pit to an invisible pit Label o Pit Land Reflective Layer Polycarbonate leen Laser HOW A DVD IS MADE DVDs are made in different ways depending on the amount of information that is recorded on the disc DVDs may be single or double layered and single or double layered double sided NOTE DVDs cannot be repaired as many times as CDs because the read side polycarbonate layer is thinner Single Layer DVDs DVD 5 4 7GB These DVDs are made the same way as a CD with one additional polycarbonate layer added between the label and the pits and lands Label Thickness 1 2mm 0 6mm Polycarbonate Reflective Layer __ aa 0 6mm Polycarbonate Laser Ver 3 0 05 05 2004 Double Layered DVDs DVD 9 8 5GB Double layered DVDs have a semi reflective layer and a reflective layer giving two layers to store information Thickness 1 2mm Label Polycarbonate 0 6mm Reflective Layer Bonding Layer o j V Semi Reflective Layer 0 6mm Polycarbonate Laser Double Sided DVDs DVD 10 9 4GB Double sided DVDs consist of two discs bonded back to back with the reflective layers in the middle and both sides are repairable Double sided DVDs require the use of smaller of micro abrasive polishing papers to prevent the manufacturer s label area from being removed during the repair process Laser Thickness 1 2mm Polycarbonate 0
17. rea is damaged and causes a skip Top side scratches cannot be repaired however they can be prevented by using an Azuradisc Scratch Guard The easiest way to identify a top side scratch is to hold the suspected scratch up to a light source and verify that light will pass through the disc in that area Note If light does not pass through check the reading or bottom side of the disc for a scratch without a double image If a double image is not visible it is a topside foil dent or a top side scratch that did not damage any of the label Top Side Foil Dents Top side foil dents are not scratches but look like a scratch on the reading side of the disc NO Coupe mage The dent is made by a large amount of pressure put on the label side of the disc causing the foil layer to dent This dent will cause skips and cannot be repaired however they can be prevented using an Azuradisc Scratch Guard The easiest way to identify the top side foil dent is to see if there is a double image pro duced There should not be a second image because the damage is to the inner foil layer There will not be any evidence on the label side of the disc because the pressure did not cause any of the label to be removed THE MODEL 747 DISC REPAIR TECHNOLOGIES Low and high friction are the two main types of disc repair methods available Low friction disc repair machines such as the Azuradisc Model 747 are excellent for repairing light scratches and
18. remain simply repeat the repair process If there are deep scratches in the disc that seem to be too stubborn to remove and they are not top side scratches or foil dents these will need to be repaired with a wet micro abrasive type machine such as the Azuradisc Model 1600 Using a dirty or regular cotton cloth may re scratch discs For the best results use a clean Azuradisc super soft micro fiber wiping cloth All polish marks should disappear entirely However if there are still hairline scratches from the last polish pattern repeat the process Tips Caution To prevent disc breakage ensure the disc is properly aligned on the small platen turntable Note When inserting or removing a disc from the machine hold the disc stationary while tightening or loosening the retaining knob 3 Ver 3 0 05 05 2004 ADVANCED OPERATION PRESSURE ADJUSTMENT Important Notice Machine is factory set for optimum performance Contact Azuradisc before making adjustments 1 800 933 4923 480 827 8786 South Pacific New Zealand 64 9 414 1430 Australia 61 300 360 565 Adjustments will affect the factory settings amp the performance of the machine Our Technicians are available to help with any issue you may have ADJUSTMENT PROCESS The amount of pressure applied to the disc is directly related to the height of the small platen compared to the stationary height of the large platen and the booster plate when assembled correctly Adjusting the sm
19. scuff marks The process consists of one turntable A powered by a motor as the second turntable B spins freely The high speed of the power driven turntable causes the second turntable to turn in the opposite direction as illustrated in the diagram below This method creates a low amount of friction allowing a dry process that will not damage the disc Note The low friction repair process only permits the use of polishing heads and does not use abrasive materials High friction machines such as the Azuradisc Model 1600 utilize up to 4 different abrasive steps and 2 polish ing steps and are ideal for repairing scratches found on the reading side of a disc The process consists of two power driven turntables rotating in the same direction creating the most friction and allowing for a faster cut rate when using an abrasive material Water is used to cool the disc to prevent damage by the friction and permits a wide range of disc repairs Low Friction Model 747 High Friction Model 1600 Ver 3 0 05 05 2004 AZURADISC ONE YEAR 100 000 DISC LIMITED WARRANTY WARRANTY COVERAGE Azuradisc s warranty obligations for its products are limited to the terms set forth below Azuradisc Inc Azuradisc warrants all of its non replacement products or parts the Warranted Products against defects in materials and workmanship for a period of one 1 year from the date of original purchase or for disc repair and disc testing machines and
20. tage 2 Head first time attach the booster plate with double 4 sided tape as shown ES Booster Plate OPERATION THE POLISHING PROCESS The Model 747 uses two polishing heads to repair light scratches and scuff marks on discs Use polish compound and optical spray cleaner as directed to ensure consistent finishes and to keep discs from overheating during the process Caution LIGHT SCRATCH REPAIR Operation without polish compound or optical spray may overheat and damage discs d 1 Remove the retaining plate and retaining knob 5 Place the disc on the small turn table with the label side up The disc will overlap the Stage 2 polish head Place the retaining plate felt side down over the disc Tips Place the Stage 2 polish head over the three posts on the large turntable 6 Hold the retaining plate and disc stationary and turn the retaining knob until tight 3 Spray the polish head with 6 8 sprays of the optical spray cleaner 7 Close the clear lid turn on the main power switch and push the start button Caution To prevent disc breakage ensure the disc is properly aligned on the small platen turntable Note When inserting or removing a disc from the machine hold the disc stationary while tightening or loosening the retaining knob Ver 3 0 Apply a 2 inch 5 0cm spot of polish com pound to the polish head as shown 8 When the m
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