Intellistage user manual [
Contents
1. Metal reinforced corners and aluminum profile edges Risers e Universal collapsible lightweight risers available in standard height configurations Specifications Platforms Finish Grey carpet e Tuffcoat e Industrial Materials Multiple layer sandwich construction e Top 22 64 9 mm high density plywood e Middle 19 32 15 mm honeycomb e Bottom 9 64 4 mm high density plywood e Aluminum profile on all sides with integrated platform interlocking system Sizes See page 16 U S and 18 European Risers Finish Brushed aluminum Materials Aluminum Copper e ABS Plastic Dimensions height See page 16 U S and 18 European storage position Weight Capacity 185 Ibs per sq foot 900kg per square meter lt lt Storage When storing your stage system be sure to heed the arrows on the bottom of the platforms This is to ensure that the panel interlocking devices are not damaged Important Safety Instructions Read and follow all instructions Do not exceed the maximum weight capacity Do not vertically couple more than 2 risers Completely secure all fasteners Assemble and use only on a flat and level surface IntelliStage Portable Stage System Meet the Components Putting together your IntelliStage system was designed to be simple enough for anyone to do Consequently the number of components you will encounter in the assembly process is limi2. Triangle Platforms ISSTEP24 24 High Riser ISTPC3 3 Carpeted Triangle Platform ISTPT3 3 Tuffcoat Triangle Platform ISTPI3 3 Industrial Triangle Platform ISTPC4 4 Carpeted Triangle Platform IS4X4GRPD Guard Rail for 4 X 4 platforms ISTPT4 4 Tuffcoat Triangle Platform 2 pcs per master pack ISTPI4 4 Industrial Triangle Platform IS3X3GRPD Guard Rail for 3 X 3 platforms 2 pcs per master pack ISSTEPGRPD Guard Rail for step platforms ISQRPC3 3 Carpeted Quarter Round Platform ISQRPT3 3 Tuffcoat Quarter Round Platform ISQRPI3 3 Industrial Quarter Round Platform ISQRPC4 4 Carpeted Quarter Round Platform ISQRPT4 4 Tuffcoat Quarter Round Platform IS2CMB 2 pack of Guard Rail Corner Mounting Brackets ISQRPI4 4 Industrial Quarter Round Platform IS2SMB 2 pack of Guard Rail Side Mounting Brackets IS10MS 10 pack of Guard Rail to platform Mounting Screws Step Platforms ISSTEPC 3 X 1 Carpeted Step Platform ISSTEPT 3 X 1 Tuffcoat Step Platform ISSTEPI X Industrial Step Platform ISACSTOP 4 Descending Chair Stop For use between platforms IS4CSTOP2 4 Ascending Chair Stop For use on top platforms IS3CSTOP 3 Descending Chair Stop For use between platforms IS3CSTOP2 3 Ascending Chair Stop For use on top platform Risers for 4 X 4 Platforms IS4X4X8 8 High Riser IS4X4X16 16 High Riser IS4X4X24 24 High Riser ISAXAX32 32 High Riser ISC6X4X4C Flight Case for 6 p
3. Riser Pins 4 Riser Feet 4 Hex Keys Limited 2 Year Warranty Road Ready warrants to the original owner of each new IntelliStage product for a period of 2 years form the date of purchase provided that is purchased at an Authorized Intellistage Dealer that is free of defects in materials and workmanship and that each product meets or exceeds all factory published specifications This warranty is void if the product has been tampered with or misused beyond reasonable wear and shall not apply if the product has been physically damaged Improper handling set up or use of this unit could cause it to fail which could lead to serious injury or death Please be sure to read understand and follow all operating instructions and weight load information in this manual before using this product Do not allow children or untrained persons to use this product There are no obligations of liability on the part of Road Ready for any personal injuries death consequential damage or any other indirect damages with respect to loss of property revenues profit or costs of removals installations or reinstallations arising out of or in connection with the use or performance of an IntelliStage product IntelliStage 12662 Corral Place Santa Fe Springs 90670 562 906 6185 Fax 562 906 6136 Email usagintellistage com www IntelliStage com V3 0 2 24 09
4. Intellistage Portable Stage System Portable Stage System by Road Ready Contents 2 About IntelliStage aciei e reine iacens 2 3 1 3 Or d Meet the Components 4 Assembly 5 Securing Platforms 6 Securing Steps or Different Sized Risers 7 Note SECTION 8 Prepping G ard Ralls 9 Guard Rail Templates 10 13 Guard Rail Assembly 101 14 Chair Stop 11 61 15 Typical Stage Configurations 15 U S Sizes and Configurations 16 17 European Sizes and Configurations 18 19 Limited 2 Year Warranty 19 Introduction Thank you for being a Road Ready Customer and welcome to the family We do one thing and do it well build products that make your life easier Crafting innovative quality products is our calling and we take it seriously Strong lightweight and versatile your IntelliStage system is crafted out of the finest materials available and put through our grueling quality check before it ships out the door We thank you for your purchase and know that your IntelliStage system will definitely steal the show However if you should require any assist
5. Stage System STORE THIS SIDE Prepping for Guard Rails IntelliStage platforms and steps must be drilled to accomodate guard rails Newer platforms have marked guide holes indicating where to drill Older platforms must be marked using a template before drilling can occur Templates are located on pages 10 13 e f your platform does not have marked guide holes as indicated by the black arrows in Hole Templates pgs 10 13 the above illustration use the appropriate template pgs 10 13 and mark the drilling locations as needed 11mm drill bit Make sure to keep the drill perpendicular to the platform while drilling Note Only drill the required holes for your platform configuration Do not use guard rails on folding platforms Power Drill 9 9 9 9 9 9 9 9 9 9 9 9 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 IntelliStage Portable Stage System 3 X3 TEMPLATE 1 96 50MM 7 3 185MM 97 16 14MM DRILL BIT 9 21 4 544MM 7 3 185MM o lt corner 68 5 US STEP TEMPLATE 1 96 50MM 7 185 P s LL BIT 7 185 IntelliStage Portable Stage System 4 X4 TEMPLATE 1 96 50MM E 13 3 337 5MM 97 16 11MM DRILL BIT 2 ERE 21 4 544MM 13 3 337 5 HOLES b CORNER PLATFORMS Important Template In
6. ack ISESTEPGRPD Guard Rail for step platforms 2 pcs per master pack IS2CMB 2 pack of Guard Rail Corner Mounting Brackets IS2SMB 2 pack of Guard Rail Side Mounting Brackets IS10MS 10 pack of Guard Rail to platform Mounting Screws ISECSTOP Descending Chair Stop For use between platforms ISECSTOP5 1m Ascending Chair Stop For use on top platforms ISEC6X2X1C Flight Case for 6 pcs of 2m x platforms with matching risers amp front access door ISEC6X1X1C Flight Case for 6 pcs of x platforms with matching risers ISE2CB Caster Board for 20 pcs of 2m x 1m platforms ISEICB Caster Board for 36 pcs of 1m x 1m platforms ISE2X1AC Accessory Case for 10 risers and skirts ISEIX1AC Accessory Case for 18 risers and skirts IntelliStage Portable Stage System ISESK2X20 2m wide X 20 cm long Black Skirt ISESK2X30 2m wide X 30 cm long Black Skirt ISESK2X40 2m wide X 40 cm long Black Skirt ISESK2X60 2m wide X 60 cm long Black Skirt ISSJ 4 pack of Connecting Hardware for various heights of stages amp steps ISREK 4 pack of Riser Extension hardware IS6LEGX10 10 pack of Drum Riser legs ISTORF 10 pack of self adhesive rubber feet to aid with slippery surfaces ground 4 Corner 4 Riser Feet Locking Posts 4 Coupling Posts a 4 Keys 56 Biser Pins 4 Platform to Platform Locking Mechanisms ISRK Replacement parts kit 4 Platform to Platform Locking Mechanisms 4 Corner Locking Posts 4 Coupling Posts 16
7. ance or service you ll find that we take as much pride in supporting our products as we do in designing and building them About Intellistage Perfect for schools Houses of Worship hotels and event organizers IntelliStage Portable Stage Systems are the ultimate in portablilty and convenience Consisting of modular lightweight platforms and risers that can be combined to create customized stages in various heights and configurations Easily assembled by a single person each platform and riser are fastened together using our unique internal locking system and each platform can bear weight up to 185 Ibs sq ft 900 KGS sq meter When it s time to break down you ll find that disassembly and storage are equally convenient IntelliStage systems are available in kits designed specifically for various applications See our catalog or website www IntelliStage com for details Optional upgrade accessories like flight cases caster boards guard rails chairstops and skirts are also available Go on feel free to take the stage IntelliStage Portable Stage System Features Platforms e Lightweight and compact for easy setup transport and storage e Durable grey carpet Tuffcoat and Industrial finish e Multiple layer platform construction featuring honeycomb structure with a weight capacity of up 185 Ibs sq ft 900 kg sq meter e Convenient cable and electrical ports on select platforms e Integrated platform interlocking system
8. ations and your imagination In addition to these typical stage setups you can create nearly any shape you can think of including multiple levels and more C Rotate locking screw clockwise Standard Configuration Runway Configuration Configuration IntelliStage Portable Stage System Sizes amp Configurations u s Risers for 3 Triangle Platforms IST3X8 8 High Riser IST3X16 16 High Riser IST3X24 24 High Riser IST3X32 32 High Riser Square Platforms ISP3X3CD 3 X 3 Carpet Finish Platforms 2 pcs per master pack ISP3X3TD 3X 3 Tuffcoat Finish Platforms 2 pcs per master pack ISP3X3ID 3 X 3 Industrial Finish Platforms 2 pcs per master pack ISPAXACD X 4 Carpet Finish Platforms 2 pcs per master pack ISP4X4TD X 4 Tuffcoat Finish Platforms 2 pcs per master pack ISPAXAID 4 X 4 Industrial Finish Platforms 2 pcs per master pack Risers for 4 Quarter Round Platforms ISQR4X8 8 High Riser ISORAX16 16 High Riser ISQR4X24 24 High Riser ISQR4X32 32 High Riser Risers for 3 Quarter Round Platforms ISQR3X8 8 High Riser ISQR3X16 16 High Riser ISQR3X24 24 High Riser Folding Platforms ISQR3X32 32 High Riser ISPFAXAC 4 X 4 Carpet Folding Platform ISPFAXAT 4 X 4 Tuffcoat Folding Platform for Step Platforms ry ar ISSTEP8 8 High Riser 5 4 4 4 X 4 Industrial Folding Platform ISSTEP16 16 High Riser
9. cs of 4 X 4 platforms with matching risers amp front access door Risers for 3 X 3 Platforms ISC6X3X3C li for 6 pcs of 3 X 3 platforms Eph with matching risers dica ISAXACB Caster Board for 24 pcs of 4 X 4 platforms IS3X3X24 24 High Riser IS3X3CB Caster Board for 36 pcs of 3 X 34 platforms IS3X3X32 32 High Riser ISAXAAC Accessory Case for 12 risers and skirts IS3X3AC Accessory Case for 18 risers and skirts Risers for 4 Triangle Platforms IST4X8 8 High Riser ISTAX16 16 High Riser ISSK4X8 4 wide 8 long Black Skirt IST4X24 24 High Riser ISSK4X16 4 wide 16 long Black Skirt ISTAX32 32 High Riser ISSK4X24 4 wide 24 long Black Skirt ISSK4X32 4 wide 32 long Black Skirt IntelliStage Portable Stage System ISSJ 4 pack of Connecting Hardware for various heights of stages amp steps ISREK 4 pack of Riser Extension hardware ISGLEGX10 10 pack of Drum Riser legs ISTORF 10 pack of self adhesive rubber feet to aid with slippery surfaces ground 4 Corner 4 Riser Feet Locking Posts 4 Coupling Posts 4 Platform to Platform Locking Mechanisms a 4 Keys 56 isor Pins ISRK Replacement parts kit 4 Platform to Platform Locking Mechanisms 4 Corner Locking Posts 4 Coupling Posts 16 Riser Pins 4 Riser Feet 4 Hex Keys Our online IntelliStage software tool helps ensure you get all the platforms risers skirting and other accessories you need to complete your s
10. ign platform and place onto riser Verify that all riser to platform connection points and corner locking mechanisms are properly aligned in their platform hole e Lock platform to riser by turning the corner locking screws clockwise with the included hex key until tightly secured e o assemble steps follow the same proceedure DU NEM Note You ll find your hex key in the foam key holder in the groove next to the 2 lock platform locking mechanism indicated by the arrow on the bottom of the platform 9 9 9 9 9 9 9 9 9 1 What You ll Need 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 IntelliStage Portable Stage System Securing Platforms To Platforms A Close Up Look IntelliStage systems feature a unique easy to use platform interJocking system that ensures a safe level performance surface lt A Align Platforms 1 Expand risers completely and attach platfoms as described in Assembly 101 po 2 A Align platforms and make sure that the Insert male locking mechanism platform interlocking devices are in the closed position 2 3 B Insert male locking mechanism into groove opposite platform Rotate locking screw clockwise Repeat u
11. ntil your stage system is complete C Rotate locking screw clockwise 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 IntelliStage Portable Stage System Securing Steps or Risers of Different Heights ISSJ When designing a custom stage configuration you may encounter situations where you would like to use risers of different heights Because the platform inter locking mechanism will not work in this scenario we ve designed an alternate method that provides the same level of security This is the same proceedure that you would use when securing steps both to each other and to the stage risers 1 Expand and align risers Mount stage platforms as described in Assembly 101 2 necessary loosen clamp by turning knob counter clockwise Insert clamp between riser and rotate entire clamp in either direction until aligned properly see figure 3 3 Secure riser clamps by turning knob clockwise 4 To secure a single platform or step use a minimum of one package ISSJ hardware 4pk Use 2 ISSJs per platform corner see figures 1 and 3 and secure a 3 minimum of 2 of the platforms adjoining bon corners CX 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 IntelliStage Portable Stage System IntelliStage Portable
12. ps follow the same proceedure Note Do not use guard rails on folding platforms 9 9 9 9 9 9 What You ll Need Large and Small Hex Key 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 IntelliStage Portable Stage System Chair Stop Installation To install chair stops completely set up your stage before beginning the next steps e First familiarize yourself with your chair stop There are two types of chair stops Ascending for use on top platforms and Descending for use between platforms e Orientate your chair stop right side up hex screw should be on top and align with your platform or step e Using a hex key secure the chair stop to the Close Up Look platform by turning the locking mechanism i clockwise until tight i B Note You may have to remove platform to Align Chair Stop With Platform platform locking mechanisms to complete your configuration Locking mechanisms unscrew slide out of platforms B Insert male locking mechanism Typical Stage m With your IntelliStage system the configuration possibiliies are endless your boundries are only safety limit
13. structions Double check measurements before drilling Use a pilot hole or punch to mark drilling location Read and follow all power tool instructions Holes can be drilled on all 4 sides as needed Do not use guard rails on folding platforms IntelliStage Portable Stage System 1X1M TEMPLATE 1 96 50MM 7 3 185MM 97 16 11MM A DRILL BIT 24 8 630MM 7 3 185MM d OPTIONAL HOLES 9 CORNER PLATFORMS 9 EURO STEP TEMPLATE 1 96 50MM 7 09 7 16 11MM DRILL BIT 7 09 IntelliStage Portable Stage System 2X1M TEMPLATE 1 96 50MM _ 7 3 185 07116 44MM DRILL BIT ERE 24 8 630MM 146 370MM 24 8 630MM a 7 3 185MM 1 96 50MM 7 3 185MM 24 8 630MM 7 3 185MM IntelliStage Portable Stage System Guard Rail n Assembly 101 Completely set up your stage with drilled guard rail platforms before beginning the next steps 1 Align guard rail with holes and slide rail onto platform 2 Secure guard rail with bolt and large hex key as shown Secure all guard rails to platforms before proceeding 3 Couple side guard rails together with IS2SMB included w rail packages hardware and a small hex key 4 Where applicable couple corner guard rails together with IS2CMB hardware sold separately and a small hex key To assemble ste
14. tage just the way you want it Our software is also multi lingual and supports several different languages If you need a little help creating your perfect stage don t delay log onto www IntelliStage com today IntelliStage Portable Stage System Sizes amp Configurations European Rectangle and Square Platforms ISPE2X1CS 2m x 1m Carpet Finish Platform single pack ISPE2X1CD 2m x 1m Carpet Finish Platforms 2 pcs per master pack ISPE2X1TS 2m 1m Tuffcoat Finish Platform single pack ISPE2X1TD 2m 1m Tuffcoat Finish Platforms 2 pcs per master pack ISPE2XIIS 2m x 1m Industrial Finish Platform single pack ISPE2X1ID 2m x Industrial Finish Platforms 2 pcs per master pack ISPE1X1CS x 1m Carpet Finish Platform single pack ISPE1X1CD 1m x 1m Carpet Finish Platforms 2pcs per master pack ISPE1X1TS 1 x 1m Tuffcoat Finish Platform single pack ISPE1X1TD 1 x 1m Tuffcoat Finish Platforms 2 pcs per master pack ISPE1XIIS 1m x 1m Industrial Finish Platform single pack ISPE1XIID x Industrial Finish Platforms 2 pcs per master pack ISPE1X0 5CS 1m x 5m Carpet Finish Platform single pack ISPE1X0 5CD 1 x 5m Carpet Finish Platforms single pack ISPE1X0 5TS 1m x 5 Tuffcoat Finish Platform single pack ISPEIX0 5TD 1m x Tuffcoat Finish Platforms 2 pcs per master pack 1 0 515 5 Industrial Finish Platform single pack ISPE1X0 5ID 1m
15. ted Nonetheless let s take a moment for a little meet and greet gt es Pd ISSJ A Platform B Riser C Riser Clamp D Chair Stops E Guard Rail and Hardware F Hex Key A Platform E Guard Rail and Hardware Durable modular stage surface supports up to Guard rails are an optional add on to any stage or 165 Ibs sq ft 900kg sq meter step system that provides an additional measure of safety for performers Corner bracket hardware B Riser IS2CMB is sold separately Supports platform surface available in 8 16 24 and 32 20 30 40 amp 60 cm heights F Hex Key Probably the only tool other than a screwdriver C Riser Clamp ISSJ you ll need to put your stage system together Provides support in situations where you would like to secure risers of different heights Device is also used to secure steps to each other as well as to platform risers D Chair Stops Chair stops prevent chair legs from slipping off the top of a stage or between platforms of different heights IntelliStage Portable Stage System Assembly 101 Securing Platforms 2 Risers Getting your stage system up and running has never been easier than this You are literally minutes away from having a sturdy professional presentation platform e Unpack your platform and risers e Expand riser completely e Properly al
16. x 5m Industrial Finish Platforms 2 pcs per master pack Folding Platforms 1 1 x Carpet Folding Platform ISPEFIXIT 1m x 1m Tuffcoat Folding Platform ISPEF1X11 1 x Industrial Folding Platform Triangle Platforms ISTPEC 1m Carpet Finish Triangle Platform ISTPET 1m Tuffcoat Finish Triangle Platform ISTPEI 1m Industrial Finish Triangle Platform Quarter Round Platforms ISQRPEC 1m Carpet Finish Quarter Round Platform ISQRPET 1m Tuffcoat Finish Quarter Round Platform ISQRPEI 1m Industrial Finish Quarter Round Platform Step Platforms ISSTEPEC 1 Meter Long Carpet Finish Euro Step ISSTEPET 1 Meter Long Tuffcoat Finish Euro Step ISSTEPEI 1 Meter Long Industrial Finish Euro Step Risers for 2m x 1 platforms ISE2X1X20 20cm High ISE2X1X30 30cm High ISE2X1X40 40cm High ISE2X1X60 60cm High Risers for 1m x 1m platforms ISE1X1X20 20cm High ISE1X1X30 30cm High ISE1X1X40 40cm High ISE1X1X60 60cm High Risers for 1m x 5m Platforms ISE1X 5X20 20cm High ISE1X 5X30 30cm High ISE1X 5X40 40cm High ISE1X 5X60 60cm High Risers for 1m Triangle Platforms ISET1X20 20cm High ISET1X30 30cm High ISET1X40 40cm High ISET1X60 60cm High Risers for 1m Quarter Round Platforms ISEQR1X20 20cm High ISEQR1X30 30cm High ISEQR1X40 40cm High ISEQR1X60 60cm High Risers for Step Platforms ISESTEP20 20cm High ISESTEP30 30cm High ISESTEP40 40cm High ISEIXIGRPD Guard Rail for 2X1 and 1X1 platforms 2 pcs per master p
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