Fat Pump - Jasopels.dk
Contents
1. Fig Jaso number Description number 3 1 5931 10220205 MS 90 L2 2 2kW 2800 RPMs B5 3 2 5931 10220205 LAC 61 20 200 24 30 B5 3 3 5968 8151000038 Outer ring for SITEX 38 clutch 3 4 5968 8151000138 Clutch hub for SITEX 38 undrilled 3 5 5020 010001 Feed pump Soffie XL 4 M 3 6 5200 00801036 Cyclone for fat conveyor 5260 11605000 Lindab clamp 5260 11805000 Lindab clamp 5260 12005000 Lindab clamp 5260 12505000 Lindab clamp 5260 122000780 Kongskilde 160 clamp 5260 122050101 Kongskilde 200 clamp 5290 220005 Sunnex Maskinsko No 19 250 Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 14 of 20 Jaso Fig 4 Fig number Jaso number Description 4 1 5925 14020030 B amp J contactor K2 12A01 230V 5 5kW 4 2 5924 74011015 B amp J coupling element 4 3 5924 74011030 B amp J contact element 1NO 4 4 5925 44023410 Interface relay 1 pin 10A LED 230V 4 5 5927 14080062 Fuse holder for WKATKG U Jasopels e Fabriksvej 19 e 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 15 of 20 Jas pels bo Fig 5 Fig number Jaso number Description 5 1 5924 74010110 B amp J switch 1 0 2 5 2 5924 74010105 B amp J switch 1 gt 0 lt 2 5926 59683980 Sight glass 96 83mm 53 5926 14300330 ETA cabinet B300 A300 D150 Jasopels2. access to the machine have been instructed in the correct use and handling of the machine Refer to this user manual for further information Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 4 of 20 4 Symbol explanation Please read this user manual and follow the included instructions In order to emphasize certain information the following expressions are used e Note A triangle with an exclamation mark is a symbol that warns you of important instructions or information concerning this machine e Danger A triangle with a flash of lightning is a symbol that warns you of High Voltage e Warning A triangle warning you of entanglement and crush hazard Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 5 of 20 5 Introduction of the machine The Fat Pump is designed to transport fat from the Jasopels Fleshing Automat to a container The machine is a combination of the already known fat suction device with an integrated pumping unit One of its many advantages is that it makes it possible to continue the fleshing work while the fat container is being replaced The development of the fat conveyor s control system has led to a significant reduction of energy consumption in comparison to previously known systems We have achieved that by having the conveyor
3. due to this heavy strain If you suspect that the pump may have frozen you should try to thaw whatever is jammed with hot water before activating the FORWARD and BACK buttons After the pump has been emptied install the cyclone again and set the switch to AUTO 7 4 Emptying the Fat Pump When the day s fleshing work is over the cyclone and the fat auger should be emptied manually especially when there is a risk of the temperature dropping below zero at night This is done in the following way The fat suction device should not be stopped until all cleaning of the Fleshing Automat has been finished Set the function switch to MAN Turn the switch to FORWARD until the pump is completely empty Set the function switch to AUTO Take the emptying hose inside so that it does not freeze Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 10 of 20 8 Maintenance DANGER Disconnect the machine s power supply before maintenance cleaning and other service activities are performed on the machine It is ESSENTIAL that all CEE plugs are removed from the wall sockets 8 1 Daily maintenance The daily maintenance is limited to emptying the cyclone and the fat pump as described in chapter 7 3 8 2 End of season maintenance e At the end of the season the inside of the cyclone needs to be washed with a high pressure washing device When the clamp
4. eeeeeeeeeeeeeereee 9 TA Emptying the pump 5o ka i raa taia Fed ad ria LEER ga d Ykh ru raa iR 10 B Maintenance summet 11 8 1 Daily maintenance ummnnnnmeimeinnniviiannskntsnnvkuvkknnekndadnn 11 8 2 End of season maintenance rnnnvvnnnnnnnnnnnnnnnnnvvnnnnnnnnnnnnnnnnneen 11 9 Technical data uLanammminanaunmmidmamai iv xa riui ene 12 10 Circuit di grami vadss sammiasnodmrminuedmokk vedde 13 11 Spare parts list coo oiii ipd drag prx xav aaa 14 12 Additional equipment uuu scie nin enun inna anb nana nhu aai Rn Bn n nEn ndun uR nanus 17 13 Troubleshooting asessednesmsumoeneemanennenisonomsne 18 18 1 PLO Ti o E E EE 18 13 2 Poor suction capability eese 18 13 3 Fat is coming out of the air exhaust 19 13 4 The FORWARD BACK functions are not working 19 Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 3 of 20 3 Preface This User Manual is an important part of your new machine Read the manual thoroughly and use it as a reference book This manual contains important information about safety and the correct use of the machine The manual should be stored with the machine It is important that the user manual is supplied with the machine upon resale and lending The user of the machine must make sure that the operator service personnel and others who have
5. Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 16 of 20 Jaso 12 Additional equipment Fig 6 Fig number Jaso number Description 6 1 5250 1210600 Kongskilde fan 5 5 KW 400 v 50 Hz 6 2 5931 20550203 MEZ 5 5 kW motor 2900 RPM Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 17 of 20 13 Troubleshooting This chapter shows how some general problems can be solved by the user This is not an actual description of how the machine as such is to be repaired but simply basic information on how to fix some minor problems so that you can resume fleshing quickly In the case of complicated problems which cannot be fixed by the user it is recommended to contact the Jasopels Service Department for further assistance DANGER Switch off the machine s power supply before maintenance cleaning and other service activities are performed on the machine Itis ESSENTIAL that all CEE plugs are removed from the wall sockets 13 1 PLC error If a lump is created around the fat pump it can cause the machine to run very slowly and even to stop completely When this happens the electronic overload protection in the frequency converter will be activated which will trigger an error signal on the display of the control cabinet The frequency converter can be reset by pressing
6. Original user manual for Fat Pump 1 Declaration of Conformity EU Declaration of Conformity Manufacturer Jasopels A S tel 45 76 94 35 00 Address Fabriksvej 19 DK 7441 Bording Machine Fat Pump Type 80 50000 Jasopels A S declares that this product is in accordance with the following EU Directives 2006 42 EC 2006 95 EC 2006 108 EC Furthermore we declare that relevant chapters of the following harmonized standards have been applied EN 60204 1 DS EN 12100 2005 DS EN 14121 1 DS EN 14121 2 DS EN 13857 2008 DS EN 13850 Place and date Bording January 31 Name CEO Poul Bach Ctt uL Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 2 of 20 2 Table of contents 1 Declaration of Conformity vumeenosineessmuoninsmmessnedpsssnn in 2 2 Table OF GCODIGIIES oacsecmsebaoniidbuiauetrdebobnbubdod ege bc KC beb Odd RR De ROME 3 3 Preface geettt 4 4 Symbol explanation scicsssercccscccrssssssesescccsnssscansadaacscsesssianseasacsanadunsieaens 5 5 Introduction of the machine rnnnsvvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnr 6 6 Start Up DDD 7 T Operatii aeisi cnc 8 7 1 Preparation for start up ssssssnnnesennnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 8 7 2 Setting the pump s speed eese 9 7 3 When the pump is stuck
7. connected in the following way the 4 pin CEE plug is to be connected to the wall socket that the Fleshing Automat uses to monitor and control the fat pump the 5 pin CEE plug is to be connected to a standard wall socket 3 400 V N PE and protected with at least 16 A e The automatic controller and monitoring system of the fat pump is not activated until the included KO9 relay has been installed in the PLC cabinet on the Fleshing Automat e The Fleshing Automat and the fat suction device have to be connected using a 160 mm suction pipe In order to obtain optimal suction install the Fat Pump as close to the Fleshing Automat as possible Make sure that the pipe is installed with as gentle swings and rising as possible Avoid sharp turns right after the Fleshing Automat The fan can be placed outside in order to avoid noise during its operation e The pump can easily pump fat up to 30 m away from the pump e The fat pump is now ready to be used Note In order to avoid potential damage to the control e system s microcontrollers and the rest of the machine s electrical system due to thunderstorms itis recommended to disconnect the machine from its gt electrical power source whenever it is not being used Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 7 of 20 7 Operation 7 1 Preparation for start up e The control buttons on th
8. display on If this is not the case the thermo relay can be disconnected Check the motor protection in the Fleshing Automat s control system The error can also be caused by a defect in the frequency converter in which case you need to contact the Jasopels Service Department Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 19 of 20
9. e control cabinet have to be set as follows The MAN 0 AUTO switch must be set to AUTO If the control buttons are not set in the described positions it will not be possible to start the Fleshing Automat and the error light on the PLC cabinet will be on Make sure that the cyclone is fastened to the gear pump with the clamp The fat pump is now ready and you can start the Fleshing Automat Suction device connection Cyclone Control cabinet Suction pipe Motor Pump Gear Fig 1 e As the first part of the starting sequence the star triangle automatic control in the Fleshing Automat will start the fat suction motor and the pulse pause timer for the fat pump will be activated Because of this the Fat Pump is not supposed to run continuously it starts and stops with intervals that are preset by the manufacturer on the PLC in the control cabinet Danger The machine must never be started when the cyclone is not properly closed Never stick your fingers into the fat pump or the fat suction device Jasopels e Fabriksvej 19 e 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 8 of 20 7 2 Setting the pump s speed The RPMs of the pump engine and a long with that the pump s speed can be set using the black adjusting knob on the control panel in the frequency converter The RPMs are shown on the display that is located in the upper part of the control panel During n
10. ormal operation the speed should be set to 2800 RPMs 7 3 When the fat pump is stuck If the fat pump is entangled with skin or sinew residue there is a risk of it getting stuck and thereby triggering the electronic overload protection in the frequency converter which will then signalize an Error and stop the Fleshing Automat You can try to loosen the jammed objects in the following way e Setthe switch to MAN e Remove the clamp and turn the cyclone to the side e The frequency converter will now be blinking and showing an error code on the display Manual Auto Reset Back Forward Fig 2 e n order to cancel the error in the frequency converter you need to press the RESET button on the control panel e The pump will run slightly backwards when you set the button to BACK If the objects are severely jammed the electronic overload protection in the frequency converter will disconnect the motor again Jasopels e Fabriksvej 19 e 7441 Bording Sales tel 45 9843 0566 e fax 45 9843 8000 Service Tlf 45 9843 9966 Page 9 of 20 If the frequency converter has disconnected you can reset the error After that you can try to loosen the jammed objects by setting the switch to the FORWARD position Repeat this procedure until the jammed objects are loosened If the frequency converter is disconnected repeatedly you must keep an eye on the motor s temperature as the motor can easily overheat and get damaged
11. run in a pulse pause sequence Thanks to its construction the machine is very easy to operate During normal operation the fat conveyor is controlled via the control panel on the Fleshing Automat Note e The owner of the machine must make sure that the operator service personnel and others who have access to the machine have been instructed in the correct use and handling of the machine Refer to this user manual for further information e The machine may only be used for the purpose it has been designed for The CE declaration becomes void upon any other use e f any problems should occur with the machine or its operation they must not be fixed before the machine is properly switched off unless a correction can be made via the machine s control buttons e The user manual should always be kept available for the operator Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 6 of 20 6 Start up e Before start up the machine has to be placed on a firm and stable base The adjustable feet of the machine need to be adjusted so that the machine is properly leveled e The machine is delivered with two CEE wall sockets 4 and 5 pin respectively The user has to arrange for the installation of the mentioned sockets as well as for the cabling between the fat pump and the Fleshing Automat e The fat pump has been equipped with 2 CEE plugs which are to be
12. s at the top and bottom have been removed you can remove the cyclone from its frame in the hinge mounting e All suction pipes and bends between the Fleshing Automat and the fat pump need to be taken apart and cleaned on the inside so that maximum suction capability can be maintained e When cleaning is finished remove the drain plug in order to remove any water that may be left in the fat pump e When all the end of season cleaning has been finished store the fat pump indoors until the next season Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 11 of 20 9 Technical data e Electrical connection 5 pin CEE plug N PE e Power consumption Max 16 A e Dimensions Height 170 cm Length 80 cm Wiath 80 cm Jasopels e Fabriksvej 19 e 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 12 of 20 Jaso 10 Circuit diagram suy 98 ON SNIMVHG SVC im 24280228 311 dINNd LV4 nHovn i i soy 6002 13 0669 18 60 0 N Pee 21 fanas0up del T o wo Pm eg j I i ds QquvMHOo4 Mova r z 1 Jasopels e Fabriksvej 19 e 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 13 of 20 Jaso
13. the RESET button on the frequency converter s control panel If the error is caused by a complete blockage in the fat pump it needs to be removed as described in chapters 7 4 and 7 6 before fleshing can be resumed 13 2 Poor suction capability If the fat suction device s suction capability is not sufficient there is a risk that the suction pipes between the Fleshing Automat and the fat suction device will stop Reduced suction capability can be caused by e Insufficient vacuum in the cyclone caused by wear leakage of the bend of the discharge pipe Jasopels e Fabriksvej 19 7441 Bording Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 18 of 20 e It can also be caused by the fact that the suction device is breathing incorrectly i e if a leakage has occurred in the suction pipe between the Fleshing Automat and the suction device 13 3 Fat is coming out of the air outlet If the timer s basic setting is incorrect there is a risk that the fat content in the cyclone becomes too big before the auger starts e The pulse pause timer should be set by a Jasopels specialist 13 4 The FORWARD BACK functions are not working If the FORWARD and BACK functions are not working when the function switch is set to MAN and when it has been confirmed that the overload circuit in the frequency converter has not been activated you need to examine the following e Is the light in the frequency converter s
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