Be124 USER Manual
Contents
1. range 0 999 hours Once a timer is running the remaining hours are indicated in the Be124 Status page see 5 04 SERVICE 1 2 3 When a timer expires you are required to carry out the maintenance procedure To clear the alarm and to restart the counter turn the key to off Push and hold the button ACK for about 5 seconds the Be124 will restart the timers 10 2 TEST SCHEDULER to access this menu see section 10 0 User Manual V100 03 Nov 2014 page 10 Note Mours Minutes You can set up the time to start stop automatically the engine on specific days of the week First you are required to set up date and time of the real time clock see 8 0 Instructions gt Use ft or to select a day of the week Push to enter the START field gt Use gt 1 Jor to set HH MM After pushing do the same for the requied STOP gt Repeatedly push to return to the day selection Do the same in case you want to set up an other day of the week Push lt to exit and follow the instructions on screen The Scheduler triggers a test only in AUTO mode of operation The Status Page displays the programmed time every 10 seconds see 5 0 The yellow LED AUTO will blink during the test By programming the CB TEST CONTROL into ON mode see 10 3 the engine will run on load 10 3 MISCELLANEOUS to access this menu see section 10 0 RENTAL CONTR2. 00 2 1 Auxiliary Temperature 10 ccc0 5 03 13 5 Oil pressure indication 22 000 5 01 OIL alarmsS m rissemmssrrrnerpaspassteskandern 13 5 13 7 Back light of the display 9 0 ON SITE DEMAND s21ccscersserees 5 0 Battery Voltage Alarms 00 5 0 13 3 Operational Modes rranavennnnnvrer 2 0 Belt break rnunnrrnnnannvvnnnnnvnnnannvnennen 13 3 OsCilloscope rrrnnnnenanvnnnnvenannnnnnnene 12 0 Buttons push buttons rurnnnnvrr 1 0 Over Current rrsnererannnvnnnenavennsnnerer 13 4 Over Speed runnennnvensnvnnsnvensnnnnsnnene 13 3 Canbus Ertor rmerrnnvennvnnnvenenven 13 1 Over Frequency rrrunevnnnvvnanvnnnnnennn 13 4 Charger Alternator Failure 5 02 13 3 Over Voltage rrrrnnnnnanvnnnnvenannnnnnnnner 13 4 Clock setting EIfOr umrrunnrnnnnvnnnennn 8 0 13 1 Over KVA ssrinsvensaspsnentsnnnvansdkevennenn 13 4 Contactor Circuit Breaker 2 2 Coolant Alarm rrrnevnnnnvnnnnvnnnnvnnnennn 13 5 Parameters User rrunnnrrnnannvvnnnnner 10 0 11 0 Coolant temperature s210c0000 5 01 Parameter errot rmnnsrvvennnannnnnnvnvener 13 1 Current over alarms r s2222 6 03 13 4 Password S m rrnnnnnevvnnnnnvvnnannvvnnnener 10 5 Current measurements 6 03 Periodic test Scheduler 10 2 Power Factof rnuunsrnnnnnnvnnnannvvnnnnner 6 07 Data Logger mmunnvvnnnanvvnnnnnnvvnnannvvensnn 11 0 Phase Sequence rrssrrnsannnnnnnnnnnnn
3. or to select a function Push to enter the numerical field TIME 00 00 00 Push 1 or to set a value Push to return DATE 01 01 00 If you want to change the format choose FORMAT and push gt Select the correct option FORMAT DD MM YY by using ft or Push to return to the function SAVE gt If the format option DD MM YY is acceptable push to proceed Push to save the coorect date amp time Please use an external clock amp date reference Section 9 0 DISPLAY amp LANGUAGE Push ACK to display the Be124 Status page Push to open the Main Menu Repeatedly push until you select DISPLAY amp LANGUAGE Push gt to open the list of the functions Display Instructions LANGUAGE ENGLISH CONTRAST 7 A Use use t or to select a function B Push to enter the function TIMEOUT 30 min C Push t or to choose the proper option or setting BACKLIGHT 100 D Push to exit return to the list Note TIMEOUT is the timer that turns off the backlight of the display once you are no longer using the pushbuttons range 1 59 mins The setting OFF will always maintain the backlight active no time out The BACKLIGHT has three settings 0 no back light 50 average light and 100 maximum back light Section 10 0 USER PARAMETERS MENU amp PASSWORD Display Section Instructi
4. Maintenance timers see BOOST C section 10 1 SPN105 XXX 5 05 5 12 OIL LEVEL It indicates measurements INTAKE BAR See above SPN98 XX about data sent by the ECU SPN106 XXX WATER IN FUEL You can find additional AIR FILTER BAR SPN97 XX information in your engine SPN107 XXX user manual 5 06 5 13 FUEL C See above LOAD See above SPN174 XXX SPN92 XX FUEL BAR ECU ENGINE HOURS SPN94 XXX XXXXXXX 5 07 FUEL RATE See above SPN183 PEDAL SPN91 XX X XX X NOTE XXXX indicates numerical digits or if measurement is not available or consistent NOTE depending on the kind of engine you are using some parameters may be missing from the list contact your genset manufacturer Section 6 0 GENSET METERING Be124 User Manual V100 03 Nov 2014 page 8 Push ACK to open the Be124 Status page Push to enter the generator instumentation displays Use 1 or to browse the content of the pages Push ACK at anytime to open the Be124 Status page 6 01 L1 L2 V L2 L3 V L3 L1 V FREQUENCY It indicates the voltages of the generator Phase to Phase and Frequency 6 06 KVAR 1 KVAR 2 KVAR 3 KVAR TOTAL XXXX XXXX XXXX XXXX It indicates the Reactive Power for each Phase A total Reactive Power measurement is also indicated 6 02 L1 N V L2 N V L3 N V SEQUENCE Voltages of the genera
5. OVER SPEED SHUTDOWN Over Speed shutdown Consult the Genset UNDER SPEED SHUTDOWN Under Speed shutdown Manufacturer BATTERY VOLTAGE WARNING Battery Voltage warning The Consult a technician battery display indicates the voltage maintenence is required FAIL TO START Fail to start shutdown Check Fuel and Battery Try to restart the SHUTDOWN engine FAIL TO STOP Fail to stop shutdown High Severity Alarm SHUTDOWN Consult the Genset BELT BREAK SHUTDOWN Engine Belt break shutdown Manufacturer Be124 User Manual V100 03 Nov 2014 page 12 13 4 Alternator alarms SHORT CIRCUIT SHUTDOWN Short circuit shutdown UNDER VOLTAGE SHUTDOWN Under Voltage shutdown High Severity Alarm OVER VOLTAGE SHUTDOWN Over Voltage shutdown Consult an Electrician PHASE UNBALANCE SHUTDOWN Phase unbalance shutdown The Be124 provides a UNDER FREQUENCY SHUTDOWN Under Frequency shutdown shutdown to protect the OVER FREQUENCY SHUTDOWN Over Frequency shutdown OVER KVA SHUTDOWN Over Apparent power shutdown load and the generator PHASE SEQUENCE SHUTDOWN Generator Phase sequence shutdown Only qualified personnel OVER CURRENT WARNING Over Current warning OVER CURRENT SHUTDOWN Over Current shutdown can take care to solve this ALTERNATOR FAILURE Alternator Failure shutdown problem EARTH CURRENT SHUTDOWN Earth Failure shutdown RE
6. 6 02 13 4 Display amp Manin Menu 4 0 Phase Unbalance rrunnvrnnannvvnnnnner 13 4 Display amp Languages 9 0 Pick up Speed error m rrmerennnnnrn 13 3 Display Settings unernunnennnvnnnnvenenenn 9 0 Program Programming 1000008 10 0 Push buttons rrnnanvvvnnnnnvvnnannvvnnnener 1 0 Engine Be124 Status Page 5 0 Earth Failure rruunerernannvernannvvenn 13 4 Reading ParametersS r runnvvnnunner 10 0 ECU speed error mnrrrunsenvnvnnsnneneneer 13 3 Real Time CIOCk rrrnnnnnnanvnnnnnnnnnnnns 8 0 Energy Datalogger rrnnnnnvnnnannvvnnnnn 6 09 Reverse POWer runsrnruunnvnnnannvnnnnuner 13 4 Engine Temperature mnnnrrruanvvnennnn 5 01 Rental Alarm eeeennnevnnnnnnvvnnannvvnnnnner 13 8 Event history mnnnenanvvnnnvennnvnnnnvenenenn 7 0 REMOTE DEMAND rrrnnnnvnnnnvnnnnnnn 5 0 Run Timeout rrrnnanvrvrnnnnvvnnannvvnnnener 13 8 Fail to Start Stop Alarm 13 3 RS485 node rrrvnerennsnnvrenernvnnnnvner 10 3 Front Panel mm rrruunevnnnnnnvnnnannvvennnn 1 0 Reserve FuelJ uumnervrunnnvvnnannvvnnnnner 13 6 Frequency rrnunnvvnnsnnvvnnannnvnnnnnnvnensnn 6 01 Reverse POWer uunsrnrunnnnnnnannvnnnnnner 13 4 Fuel Level amp Alarms runnrrnnunnvvnnnnn 5 02 13 6 Service 12 3 runrnnnnnnnnvnnnavnnnsvnnnnener 5 04 10 1 Generator Metering sssseees 6 0 Scheduler rrsarernannnnnvnnnavnnnnvnnnnene 10 2 Generator Circuit Breaker 2 2 Shutdowns alarms rrranvnnnnvnn
7. Starting The display indicates STARTING and shows the count down of the CRANK timer Battery voltage is 11 5V The Be124 Status Page provides information about the Be124 operational status current status of timers current mode of operation and so on To browse the engine instruments push RUNNING NOT RUNNING RUN ON LOAD the engine is running the engine is not running the engine is running on load REST STARTING CRANK rest time in between starting Be124 is going to start the Be124 is cranking the engine attempts engine STOPPING COOLING WARM UP Be124 is stopping the engine the engine runs out of load in order to warm up the engine the engine runs off load in order to cool the alternator IDLE SPEED PREGLOW PRELUBE the Be124 runs the engine at the Be124 is driving the the Be124 is driving the Prelube idle speed Preglow relay relay REMOTE DEMAND ON SITE DEMAND AUTO MANUAL OFF TEST an external device is requesting the start of the engine via serial interface This message takes place when you activate a remote switch or in case the it indicates the mode of operation AUTO MAN TEST or OFF GCB ON or OFF it indicates if the generator circuit breaker is open or closed AUTOSTART triggers a start BT XX XV of the engine as explained it indicates the voltage of the section 10 4 battery Note if you program the Scheduler see 10 2
8. browse the instrumentation see 5 0 amp 6 0 Push ACK at anytime to open the Be124 Status page When there is a request to stop the engine the Be124 opens the GCB and triggers the COOL DOWN timer After that the Be124 will stop the engine In auto mode of operation the Be124 will periodically test the engine if the periodic test is correctly programmed see 10 2 Engine may start when battery drops below the AUTOSTART setting see 10 4 During the test the yellow LED AUTO will continue to blink You can stop the engine at anytime by turning the key to OFF position Note in AUTO mode of operation the GCB push button is disabled page 5 Turn the key to ON Push and hold the AUTO pushbutton for at least 10 seconds until the yellow LED AUTO starts blinking and the display indicates the message TEST MODE The engine will start immediately The controller will enable the generator circuit breaker GCB only if not otherwise programmed by the parameter GCB TEST CONTROL 10 3 To exit the TEST mode push the AUTO pushbutton the controller will enter the MANUAL mode of operation To stop the engine immediately turn the key to OFF Section 3 0 LEDs INDICATORS TEST OF THE LAMPS LEDS The table describes the functions of the LED indicators on the front panel To test the LEDs supposing Be124 in OFF mode turn the key to ON the Be124 will illuminate all indicators for about 3 seconds L
9. the OIL BAR SENDER OPEN Failure of the Oil pressure sensor Oil Do not insist in startting the engine 13 8 Maintenance and Rental contract alarms SERVICE 1 WARNING SERVICE 2 WARNING SERVICE 3 SHUTDOWN Maintenance 1 amp 2 provide a warning after timeout Service 3 provides a shutdown after timeout To cancel the alarm turn the key to OFF and push ACK for at least 5 seconds Average Severity Alarm Consult the Engine User RENTAL 48h WARNING RENTAL EXPIRED SHUTDOWN Less than 48 hours remaining before engine shutdown Rental period termination To cancel the alarm reprogram the RENTAL or simply enter amp exit the TEST amp RENTAL program menu to restart the count Manual to carry out the engine maintenance MAXIMUM RUNTIME SHUTDOWN Time expired This timer allows the engine to run a limited number of hours in case of test launched by a remote compuer or SMS mobile phone In case of alarm verify the general status of the engine cancel the alarm and restart the engine 12
10. 4 Be124 User Manual Contents 1 0 INTRODUCTION mrrrvronnrnnrnrvnrrr renn nnnnnnnnnnnenn page 4 2 0 SELECTING AN OPERATIONAL MODE page 4 2 1 OFF mode page 4 2 2 MANUAL mode page 4 2 3 AUTO mode page 5 2 4 TEST mode page 5 3 0 LEDs INDICATORS LAMP TEST page 5 4 0 MAIN MENU amp FUNCTIONS 0 0 page 6 5 0 BE124 STATUS PAGE amp METERING page 6 6 0 GENSET METERING rrrrnrrrrrrnnrrrrrrnnrrrrrrnnnn page 8 7 0 ALARM MONITORING amp EVENT HISTORY page 8 8 0 SET DATE amp TIME REAL TIME CLOCK page 9 9 0 DISPLAY amp LANGUAGE rrrerrnnrnrrrrnnrnrrrrnnnn page 9 10 0 USER PARAMETERS amp PASSWORD page 9 10 1 Service Timers page 9 10 2 Automatic Test page 10 10 3 Miscellaneous page 10 10 4 Battery Charge mode page 10 10 5 Inserting a Password page 10 11 0 DATA LOGGER TRANSIENT RECORDER page 11 page 3 12 0 OSCILLOSCOPE iieiea page 11 13 0 ALARMS WARNINGS amp SHUTDOWNS page 11 13 1 Clock and Periodic Test alarms page 11 13 2 Emergency alarms amp shutdowns page 11 13 3 Miscellaneous engine alarms page 11 13 4 Alternator alarms page 12 13 5 Temperature alarms page 12 13 6 Fuel Level alarms page 12 13 7 Oil Pressure alarms page 12 13 8 Maintenance amp Rental Contract page 12 Quick start guide Ho
11. ACT OFF GCB TEST CONTROL OFF OFF RUN TIMEOUT RS485 NODE 1 In case Be124 requires a password see section 10 5 Use t or to select a function Push to enter the numerical field Push t or to set a value Push to return to the function RENTAL CONTRACT Up to 9999 hours When the remaining hours drop to less than 48 the RENTAL WARNING alarm activates At zero hours the engine will shutdown The option OFF disables the RENTAL CONTRACT function section 5 03 to read the hours remaining GCB TEST CONTROL The option ON will transfer the load to the generator when TEST mode is active The option OFF will allow you to run the engine off load engine will run with out of load gt RUN TIMEOUT lt Maximum time allowed to run the engine in Auto Mode of operation 1 min up to 23 hours The option OFF disables the time out and the engine will engine in Auto mode of operation run until a stop is required This function is a sort of protection in case you are no longer able to stop the RS485 NODE It allows you to select the node address on the Modbus network Factory setting is 1 range 1 127 10 4 AUTOSTART BATTERY CHARGE MODE LOW BATT START V 3 00 HIGH BATT STOP V OFF TIMEOUT 5mins range 1 99 mins The AUTOSTART function will allow you to automatically charge the battery You have program a LOW battery start Be124 will automatical
12. Be124 User Manual V100 03 Nov 2014 page 1 BE124 GENERATOR CONTROLLER 50 60Hz Industrial 400Hz Aircraft Ground Support Equipment Genset Controller The information in this document may be subject to change without notice No part of this document may be copied or reproduced in any form or any means without the prior written consent of the Bernini Design Company Bernini Design assumes no responsibility for any errors which may appear in this instruction manual or in the wiring diagrams Although Bernini Design has taken all possible steps to ensure that the User Manual is complete bug free and up to date we accept that errors may occur If you encounter problems with this instruction manual please contact us Customer Support BERNINI DESIGN SRL ITALY e mail bernini bernini design com mobile 40 721 241 361 Tel 39 335 7077148 Warranty Bernini Design SRL hereinafter BD warrants that Be124 shall be free from defect in material or workmanship for a period of 3 years from the BD delivery date BD shall at its discretion repair or replace the product without charge BD shall return the Be124 to the buyer with the Default parameters at no extra charge The buyer shall furnish sufficient information on any alleged defects in the product so as to enable BD to determine their cause and existence If the Be124 is not defective or the product is defective for reason other than covered by this warranty the buyer will be charged accordingl
13. ED indicator Description LED indicator Description Fuel Alarm Red ob It turns on in case of no fuel in the tank the engine shutdowns Oil Pressure Alarm Red It turns on in case of Low Oil Pressure the engine shutdowns Engine Temperature Red Ol O It turns on in case of High Oil or Coolant temperature the engine shutdowns Auto Test Mode Yellow It turns on indicating the AUTO mode of operation It blinks indicating the TEST mode of operation see also section 2 0 It blinks indicating that the Scheduler is active see also section 10 2 General Alarms 1 2 o o 1 Yellow indicator it turns on in case of a warning Canbus Low battery etc 2 Red indicator it turns on in case of a shutdown Emergency 1 2 3 or others Generator Circuit Breaker Green c 9 ee It turns on when the GCB is closed It blinks when the alternator provides electrical parameters within the programmed limits It turns off when GCB is open or the Alternator parameters are out of limits Be124 User Manual V100 03 Nov 2014 page 6 Section 4 0 MAIN MENU amp FUNCTIONS Turn the key to OFF position and then push the Main Menu will appear on the display Some functions may be reserved by the Genset manufacturer and may be protected by OEM password Push to scroll down and push to enter a
14. O AN O Green LED GCB ON Key Switch START ACB YI nee GCB control ACK ER pushbutton pushbutton Yellow LED mode AUTO Oil Pressure amp Sa AUTO mode Temperature i iv iedk utnevnte dteededrnte bd peneste pushbutton Red Indicators Section 2 0 SELECTING AN OPERATIONAL MODE The mode of operation is selected via a key switch and via an AUTO pushbutton If the Be124 was in TEST or AUTO mode prior to powering down when you switch on or connect the battery supply the Be124 enters the AUTO mode of operation In the other cases you have to start the engine manually 2 1 OFF mode Turn the key to OFF you switch OFF the Be124 and clear the fault alarms Once in OFF mode you are allowed to program the user parameters see 10 0 Backlight of the display will shutdown automatically after 30 minutes if not otherwise programmed see 9 0 To exit the OFF mode turn the key to ON position 2 2 MANUAL mode amp manual control of the Generator Circuit Breaker GCB Turn the key to ON position After the 5 secs self check turn the key to START until engine starts The display will automatically open the Be124 Status page providing basic information see 5 0 During cranking the Be124 may turn off the backlight of the display Wait until the green LED GCB ON starts blinking the generator is working within the settings Push the GCB pushbutton to close the contactor of the generator the gre
15. VERSE POWER SHUTDOWN Reverse Power Shutdown 13 5 Temperature alarms LOW COOLANT C WARNING HIGH COOLANT C WARNING HIGH COOLANT C SHUTDOWN TEMPERAURE SW SHUTDOWN Abnormal Temperature of the engine Average Severity Alarm Consult the Engine Manufacturer user OIL TEMPERATURE WARNING OIL TEMPERATURE SHUTDOWN Abnormal Temperature of the engine Oil manual Wait for the engine to AUX C SENSOR WARNING AUX C SENSOR SHUTDOWN Abnormal Auxiliary Temperature cool After that you can try to restart the AUX C SENDER OPEN Indicate the failure of a temperature sensor engine GND SENSE OPEN sensor Indicate the failure of a connection to the 13 6 Fuel Level alarms LOW FUEL LEVEL WARNING Low High Level Fuel warning HIGH FUEL LEVEL WARNING TANK EMPTY LEVEL SHUTDOWN No fuel in the tank FUEL RESERVE WARNING Fuel Reserve Average Severity Alarm Consult the Engine Genset User Manual on how to fill the tank TANK FILL TIME WARNING more than the programmed time This warning energizes if the PUMP to fill the tank remains activated for FUEL SENDER OPEN Failure of the Fuel Sensor 13 7 Oil Pressure alarms LOW OIL PRESSURE WARNING Low Oil Pressure Warning Average Severity Alarm LOW OIL PRESSURE SHUTDOWN Low Oil Pressure Shutdown Consult the Engine User Manual on how to fill
16. e delay We recommend that you wait until the engine comes to a complete stop 3 Push the ACK pushbutton in order to acknowledge the alarm and silence the horn if provided 4 Turn the key to OFF consult the following sections for further information 5 Remove the cause of the alarm restart the engine The full list of alarm messages is indicated below together with a brief description 13 1 Clock and periodic test alarms CLOCK ERROR WARNING Real time clock failure or incorrect programming you are required to set up the clock see section 8 0 PARAMETER ERROR Error in a parameter High Severity Alarm MEMORY ERROR WARNING Failure of the memory Consult Bernini Design CAN BUS ERROR WARNING Failure of the Canbus J1939 communication 13 2 Emergency alarms amp warnings ALARM 1 WARNING Input 1 Alarm Warning or Shutdown ALARM 1 SHUTDOWN Average Severity Alarm ALARM 2 WARNING Input 2 Alarm Warning or Shutdown Consult your Genset ALARM 2 SHUTDOWN Manufacturer or your Panel ALARM 3 WARNING Input 3 Alarm Warning or Shutdown Maker supplier ALARM 3 SHUTDOWN REMOTE LOCK SHUTDOWN The input REMOTE LOCK is active When you deactivate the input the alarm resets automatically and Be124 will operate normally the engine may restart automatically 13 3 Miscellaneous engine alarms PICK UP ERROR FAILURE Failure in detecting the signal from Pick up High Severity Alarm
17. en LED will light and remain lit Use the arrow pushbuttons to browse the instrumentation see 5 0 amp 6 0 Push ACK at anytime to open the Be124 Status page Push the GCB pushbutton to open the GCB To stop the engine turn the key to OFF the STOPPING message will appear on the display for the programmed time After a complete stop you are allowed to restart the engine if you close the GCB when the generator does not provide proper Voltage or Frequency the Be124 will trigger and Under Voltage Frequency shutdown alarm Be124 2 4 TEST mode User Manual V100 03 Nov 2014 I WARNING The Be124 can start the engine at anytime Do not work on equipment which is controlled by the Be124 When servicing the engine disconnect the battery and battery charger We recommend that warning signs be placed on equipment indicating the above Generator voltage is exposed within the Be124 and ancillary circuitry even all luminous indicators so called LED are OFF 2 3 AUTO Automatic mode of operation Turn the key to ON position Push the AUTO pushbutton until the yellow LED AUTO illuminates The engine starts when the Be124 detects a request to start from external devices Automatic Mains Failure panel or others The green LED GCB blinks if the alternator is working within the programmed limits After the WARM UP time the generator circuit breaker will close automatically Use the arrow pushbuttons to
18. function Repeatedly push t to proceed to the top of the Main Menu Main menu Section You can ENGINE METERING 5 0 browse the engine instrumentation GENSET METERING 6 0 browse the generator instrumentation ALARM MONITORING 7 0 get information about Alarms amp Memory Events SET DATE amp TIME 8 0 set date amp time real time clock DISPLAY LANGUAGE 9 0 set preferences for the display USER PARAMETERS 10 0 program amp modify the User Parameters OEM PARAMETERS not use it reserved for qualified personnel only RESET AND CLEAR not use it reserved for qualified personnel only USER PASSWORD 10 5 insert a User password OEM PASSWORD not use it reserved for qualified personnel only DATA LOGGER 11 0 use the data logger tech background is required OSCILLLOSCOPE 11 0 use the oscilloscope tech background is required Note based on the version of the software you can find other additional functions reserved for the Genset manufacturer only Contact us for further information Section 5 0 BE124 STATUS PAGE amp METERING to display it push ACK at anytime AUTO MODE RUN ON LOAD 0 01 50 GCBON BT 13 8V Example engine runs on load The Be124 is in Auto GCB is closed Battery voltage 13 8V Runtime since engine started one minute and fifty seconds AUTO MODE STARTING CRANK GCBOFF BT11 5V 05 Example Engine is
19. is not available or consistent Section 7 0 ALARM MONITORING amp EVENT HISTORY This menu can contain up to 9 pages of active alarms with date amp time information Also 500 pages of recorded events can be stored A typical alarm page is indicated below see section 13 0 for the list of all alarms Typical alarm page instructions to enter this page repeteadly push the gt arrow ALARMS PAGE 1 1 LOW OIL PRESSURE WARNING 0 8 BAR DD MM YY EVENT PAGE LOW OIL PRESSURE WARNING 0 8 BAR DD MM YY HH MM SS HH MM SS 1 Section 8 0 SET DATE amp TIME Push ACK to display the Be124 Status page Push to open the Main Menu Repeatedly push until you select SET DATE amp TIME Push to open the list of the functions Use t or to browse the content of the pages This page opens automatically in case of alarm s The alarms are also recorded in the Event History register To open the pages of the Event History simply push the push button To exit the alarm page push ACK at anytime thus opening the Be124 Status page The Be124 records up to 500 events providing date amp time information for warnings shutdowns and other important events Use 1 or to browse the content of the pages Push ACK at anytime to exit and open the Be124 Status page see 5 0 Be124 User Manual V100 03 Nov 2014 page 9 Display Instructions Use 1
20. ly provides a 2 minutes by pass delay and you have to program an HIGH battery stop or TIMEOUT or both The engine will stop automatically according to your settings Use t or to select a parameter Push to enter the numerical field Use t and to set a value Repeatedly push to return to the menu AUTOSTART triggers a start only in AUTO mode of operation The yellow LED AUTO blinks during the Test The display indicates the message ON SITE DEMAND 10 5 INSERTING A PASSWORD Display PASSWORD CLEAR PASSWORD INSERT PASSWORD BACK OK gt CLEAR PASSWORD HOLD ACK 5sec 3 lt ACK EXIT The display will present the options PASSWORD to insert a new password and CLEAR PASSWORD Use t or to select a function and push to enter the function Inserting a password a Use f and to choose a number in between 0 to 9 for the first digit on the left b Push gt to move right to the second digit from the left c Repeat step a and step b until you program the all 4 digits Push to confirm the password Removing a password To clear a password you are required to type the password first The display indicates the available options EXIT or CLEAR ACK Push and hold ACK for at least 5 secs to clear the password The display will indicate the message CLEAR PASSWORD DONE In case you loose the passw
21. nvnnn 13 0 Generator Failure csccserseeee 13 4 Speed error amp alarms rrnrrnnnrnnnnnnnn 13 3 Short Circuit runrnnannnnnnnnnnnvnnnnnnnnnnnn 13 4 Hour CoOunter r runsnnuanensnnnnunnensnvnnune 5 03 Start MAN mode rrnnrrnnnvnnnnvnnnnnnnn 2 2 High Low Battery r rrrnnnnvrrnannvvnnnnn 13 3 Starting Failure rraarrnanvnnnnvnnnennnn 13 3 Key Switch rrrrunnenanvvnanvensnvnnnnnenenenn 1 0 KVA kW k VAR mernnnvvnnnnvnnnvnnanvenener 6 04 13 4 Tank Empty eerenvernnvvranvvnsnvensnvenenver 13 6 kWh Energy Meter rrrunnrvnnannnrnr 6 0 5 Temperature alarms rrrrrrrurneerere 13 5 Test Remote Test rrrnnunnnvrnnannvvnnnen 2 4 Language selection rrrrrruuunnnanen 9 0 Test mode of operation 00 2 4 Lamp Test Panel Check 2 2 LCD Display runvvnnnvvnnnvennnvnnnnveneneer 4 0 Under Voltage Frequency 13 4 LED Indicators rrrunnevvnnnnnvnnnannvvennnn 3 0 Under Speed rrmnrrnnnrnnnnvnnnnvnnsnvenser 13 3 Low Battery voltage mmnrrrrrunnvvennnn 13 3 Low Fuel rnrrnnannvvnrnnnvvnnnnnnvennannvvensen 13 6 Voltage measurements 6 0 6 02 Locked by remote control 13 2 Warnings alarms runnnvnnnannvvnnnener 13 0 Main Menu rrransvvvrnnnvvnnnnnvvernnnnvnennnn 4 0 Warning Current rsrrnravrnrnnrsvrn2s22 13 4 Maximum Run Time timeout 13 8 MeasurementS nnssrver2nnnnnnnnsveeeen 5 0 6 0 Be124 User Manual V100 03 Nov 201
22. ons Use t or to select this menu from the Main Menu section 4 0 and push SERVICE TIMERS 10 1 to enter the Sub menu The display will present the options READ PARAMETERS and TEST SCHEDULER 10 2 MODIFY PARAMETER In case Be124 requires a password see section 10 5 MISCELLANEOUS 10 3 Use t or to select a function Service timer Test Push to enter the AUTOSTART 10 4 function See sections 10 1 2 3 10 1 SERVICE TIMERS to access this menu see section 10 0 Display Instructions for programming These timers are used to schedule the maintenance of the engine filters oil change and so on MAINTENANCE 1 and should be programmed by the genset manufacturer In case Be124 requires a password see OFF section 10 5 The OFF setting disables the timer Push to browse the settings of the all MAINTENANCE 2 MAINTENANCE timers OFF Programming Use ft or to select a function example MAINTENANCE 2 Push gt to MAINTENANCE 3 select the numerical field Push t or to set a value example 300h Push lt to return to OFF the list The Maintenance timers 1 and 2 once expired will generate a warning alarm Maintenance 3 will automatically shutdown the engine An alarm will be generated to remind you to carry out the maintenance routine The timers work only when the engine is running Push to exit and follow the instructions on the screen save and so on
23. ord Bernini Design is able to provide an alternative password Contact us by mail bernini bernini design com 10 Be124 User Manual V100 03 Nov 2014 page 11 Section 11 0 12 0 DATA LOGGER TRANSIENT RECORDER OSCILLOSCOPE You can find more information and watch tutorial videos about these functions on the web site bernini design com Be124 tutorials These functions are not mandatory for the use of the generator A minimum technical background is required Contact bernini bernini design com Section 13 0 ALARMS WARNINGS AND SHUTDOWNS The Be124 features A A yellow LED LED luminous indicator that turns on in case of a warning B Ared LED that turns on in case of an emergency shutdown C Symbols and red LEDs indicating the alarms of Low Fuel Low Oil Pressure amp High Temperature D Descriptive messages for alarms with date time and measurement information E Event history capable of recording 500 alarms and events see section 7 0 F A pushbutton to silence the horn supposing it is provided by your genset maker CONSULT THE USER MANUAL OF THE ENGINE GENERATOR AND CONSULT THE MANUFACTURER OF PANEL OR GENSET QUALIFIED PERSONNEL IS REQUIRED TO CARRY OUT TROUBLESHOOTING TASKS Instructions in case of alarm s Look at the front panel section 1 0 and take note of LEDs indicators and messages on display 2 Some alarms in order to cool down the engine shutdown the engine after a programmabl
24. the display will overwrite for a short time the day e g Mo Tu amp time e g START 08 30 STOP 08 35 of the test every 10 seconds supposing the Be124 is in Auto mode of operation and engine is not running This helps to visually remind of the approaching test date Use t or to browse the content of the pages Be124 User Manual V100 03 Nov 2014 page 7 5 01 5 08 SPEED RPM XXXX It indicates the most TURBO BAR It indicates measurements OIL BAR XX X important parameters of the SPN102 XXX about data sent by the ECU COOLANT C XXX engine Speed Oil Pressure EXHAUST C You can find additional OIL C XXX and Coolant Oil SPN173 XXX information in your engine Temperatures user manual 5 02 5 09 FUEL LEVEL XX It indicates main information COOLANT See above PUMP STATUS OFF about Fuel and voltages of SPN111 XX BATTERY V XX X battery and charger COOLANT BAR ALTERNATOR XX X alternator SPN109 XXX 5 03 5 10 AUX C XXX It indicates miscellaneous DEMANDE TORQUE See above HOURS RUN XXXX information and the SPN512 XX N OF STARTS XXXX remaining hours before the ACTUAL TORQUE RENTAL H XXX Rental contract expires see SPN513 XX section 10 3 5 04 5 11 SERVICE 1 XXX It indicates the remaining CRANKCASE BAR See above SERVICE 2 XXX hours before expiring the SPN101 XXX SERVICE 3 XXX
25. tor Phase to Neutral It indicates the sequence rotation of the phases Clock Wise CCW or PF TOTAL It indicates the Power Factor for each Phase A total Power Factor measurement is also indicated 6 03 CURRENT 1 CURRENT 2 CURRENT 3 EARTH FAULT It indicates the currents of the generator including the measurement of the current in case of a Earth Ground Fault 6 08 TOTAL ENERGY XXXXXXX KWH 31 DAYS ENERGY XXXXXXX KWH It indicates the total KWh amount and the amount of energy produced in the last 31 days Push the button to open the Data Logger display 6 04 KVA 1 KVA 2 KVA 3 KVA TOTAL It indicates the Apparent Power for each phase A total Apparent Power measurement is also provided 6 05 KW 1 KW 2 KW 3 KW TOTAL It indicates the Active Power for each Phase A total Active Power measurement is also provided 05 03 13 kwh 1918 A 6 09 Note the first vertical line on the right indicates the total Kwh from hour 00 00 until the hour you opened the screen Be124 updates the log every hour Push the or gt to move the cursor on a particular day The display will indicate the date and the Total Kwh of that day Push t to return back or push ACK to exit To clear the log push amp hold the ACK button for at least 5 seconds NOTE XXXX indicates numerical digits or if measurement
26. w to HOW tO mmnnnnnvnnnn See section HOW 10 10000000 See section start the engine 2 2 see alarms amp events 7 0 stop the engine 2 2 set the clock 8 0 cancel the alarm 13 0 use the display 4 0 select a mode of operation 2 0 manage the parameters 10 0 display Voltage amp Current 5 0 6 0 control the Circuit Breaker 2 20 Lost the password Send a mail to bernini bernini design com Be124 User Manual V100 03 Nov 2014 page 4 Section 1 0 INTRODUCTION II WARNING The Be124 can start the engine at anytime Do not work on equipment which is controlled by the Be124 When servicing the engine disconnect the battery and battery charger We recommend that warning signs be placed on equipment indicating the above Generator voltage is exposed within the Be124 and ancillary circuitry even all luminous indicators so called LED are OFF The Be124 is a 3 Phase Generating Set controller that integrates a Datalogger and Oscilloscope The Be124 provides visual indication by means of LEDs luminous indicators and graphic display for all parameters and alarms The figure illustrates the layout of the front panel Be124 CENTURION LEFT arrow J 128x64 LCD I pushbutton Graphic versannnssrrnnnnrvrnnfufursnnnnvvrnnen Display UP arrow 1 pushbutton 1 Yellow 2 Red General Alarm DOWN arrow 4 Indicators pushbutton Low Fuel Red 1 RIGHT arrow gt Indicator A i 5 pushbutton Se FF er lob fh ONT
27. y This warranty shall not apply if the Be124 has not been used in accordance with the User Manual and other operating instruction particularly if any defects are caused by misuse improper repair attempts negligence in use or handling This purchase is non refundable This equipment complies with the EMC protection requirements CE 11 WARNING High voltage is present inside the Be124 To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection The Be124 can start the engine at anytime Do not work on equipment which is controlled by the Be124 When servicing the engine disconnect the battery and battery charger We recommend that warning signs be placed on equipment indicating the above 11 WARNING Author Bernini Mentore www bernini design com www bernini design ro www bernini design it Be124 User Manual V100 03 Nov 2014 page 2 Alphabetical index Alternator Failure runerrnnunnvvnrannne 13 4 Alternator Charger rrunerennenar 5 02 Miscellaneous Parameters 10 0 AlarM S ve secescsecevetcsetecnscstcesetenenstasentce 13 0 Maintenance Timer sssccccsssceseees 10 1 13 8 Alarm 1 2 3 Input 1 2 3 100sss00 13 2 MAN manual mode rrrrannvvnnnener 2 20 Auto mode of operation mn rrxuunnrr 2 3 Modes of Operation r arrunrnnnnnnnn 2 0 Automatic Periodic Test rrrunnnr 10 2 AUto Statte 10 4 OFF mode of operation
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