OPERATION MANUAL - Winter Holztechnik
Contents
1. Maintenance Maintenance is the basic job of machine using only pay attention to maintenance of machinery the machine can be ensured durable IThe maintenance in the preliminary state of machine There is a running in period as to the new machine there is a transition and adjustment in this period make sure check the tightness of joint between the various components after the machine run one week Mainly check three parts the joint of the axes coupling Figure 1 the joint between the backing board and the screw guide Figure 2 the joints among of the side board beam and backing board Figure 3 The coupling for screw guide X coupling The joint between screw and backing board The screw fixed place 13 The side of the gantry for screw cnc machine The screw fixed place IIThe maintenance of machines using 1 Strictly obey the operating rules and routine maintenance system 2 Do not open the doors of electrical control cabinet frequently Do not work with the door opening when machine working It will cause much dust wood or metal powder lest them falling onto the circuit wafer or electronic device in the control cabinet which will lead to inter component insulation resistance drop or even result in damage to components and circuit boards 3 Regularly clean the heat output and ventilation system in electrical control cabinet Check the fans in the control cabinet to see if they work x zZ T2. OPERATION MANUAL CNC MACHINE WINTER ROTARY DUO 1118 x zZ T O L N oe T z H WARNING The operator must thoroughly read this manual before operation Keep this manual for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de Preface The users manual introduce in detail installation attention items and maintenance common malfunction analysis simple engraving skills CNC machine belongs to high precision numerical control equipment If improperly installed will affect the machine precision stability and life Before installation please read Users Manual in detail Machine Specification WINTER ROTARY DUO 1118 Repeated accuracy of 0 02 positioning x zZ T it N e O I j H Software Running XP System Caution 1 CNC machine is strictly prohibited to use the power supply that fall short of rated voltage 2 Make sure to operate the machine in accordance with the Manual working size may not exceed the machine actual size 3 No super strength overload job 4 As to the machines with screw guide of the working table size over 1200 2400mm gantry should be located in the middle of the machine so that to lest screw guide should drop to effect on the concentricity and accuracy after fin
3. The Setting and The Use Of The Menu Press menu button to enter into the menu item under the main page Press K and X move the cursor to choose different menu item and then enter by pressing confirm button 1 The MACHINE SETUP is a configuration which is used to adjust the controller to the mechanism of the machine body It includes impulse equivalent weight the setup of the machine body size go home setup the setup of the main axis the definition of the level the definition of the impulse the thickness of the auto feeding machine the clearance of the ball screw and so on We suggest that the parameter should be set up by the x zZ T it i N eE O I j producer there is no need to change the parameter once it has been set up H by the producer Press the corresponding data button to change the parameter press cancel button to move the cursor Press Y and Y to change the attribute Press cancel button to back to the higher up menu until exit 2 AUTO PRO SETUP sets the linear accl the curve accl and the G code to read the attribute You can press the corresponding data button to input the data and press confirm button to save the changes Press Y and Y to change the attribute press confirm button to save the changes Press cance button cancel the changes and return to the higher up menu 3 SYSTEM SETUP sets the language
4. 1 or 2 3 4 5 or 6 button and press confirm button then the present process will be saved if you do not need to continue processing then press ae stop button again It will whether go home press confirm button to go home press stop button not to go home 10 Process on break point if you need to continue to process the file you have saved which had not been processed press RUN button the corresponded data button it will appear the process parameter setting and the steps are the Same as the above 5 6 Press cancel botton the row number of the file on break point will appear press confirm button it will begin to check the code it will start process at the position where it stopped after checking 11 Process when power off The control system will save the un processed data automatically if it going to power off during processing When it power on again press confirm button first to go home The screen will instruct whether to recover from power off press confirm button it will execute the process which has not been finished before power off press cancel not to execute the process 12 After beginning process the system will show the state of processing such as the speed ratio the leaving time of the processing the speed of processing and the row number of processing file 12 x z T O L N nE O I H
5. it N eE O I 4 normally Every quarter clean the dust in the control cabinet regularly with one dust collector H 4 Guides ball screws gear racks sliders bearings and other transmission components should be washed once a week with kerosene and lubricants added 5 Vacuum pump maintenance 1 Water cycle vacuum pump The metal mesh of the suction mouth is used to prevent the dust and particles entering the pump body It should be kept clean at any time to avoid blocking by pump pumping speed decreased when the pumps do not to use please power it on every few days for a few minutes lest the pump can not work normally because of rusting 14 x zZ T it i N eE O I 4 H 2 Air cooling vacuum pump It should also release the butterfly nut take out the paper filter core and regularly clean dust filter with high pressure air Filter ventilation was found not in order or damaged should be replaced add oil to the coupling by the high pressure oil gun according to the time you used 6 Inverter Maintenance the inverter has been finished debugging before leaving factory do not debug and change the wires lest data entry errors by motors or inverter damage 7 The maintenance when the machine is not to used for a long time when the machine is not used for a long time it should be powered on 1 2 times each week especially in a heaver ambient humidity during the rainy season It should run
6. DSP control handles can not be pressed by heavy objects or hit Clean the virus regularly in case the files are infected if not the machine will not work properly 28 Do not hit the sensors It is prohibited to touch the sensors with metal or else the machine will not work normally Machine installation 1 Environment Surrounding humidity O 40degrees in the process of stopping running make sure the temperature is above zero the liquid within the water cooled spindle should be released if the temperature is below O degree Humidity Maximum 75 non condensing relative humidity Short term 95 one month 2 After received the machine open packaging move machine from wood box and placed it in the level position In the process of placing do not to bump the machine 3 When placing finished open tool box and take wires to connect power If it is air plugs you get please connect it by the number marked on them to check if the circuit is normal 4 Open computers to install the corresponding driver and application software See user manual or CD with introduction 5 After finished installation set the internal parameter Open machine to check if the machine running direction is correct then reset accurately x zZ T it i N eE O I 4 H x zZ T it i N eE O I z 4 H System Parameter 1 NCSTUDIO INTERFACE tudio A1 HC File Edit Uperation Machine Window Hel
7. about an hour in order to disperse the moisture of the CNC system by using of the electrical heating element itself to ensure the performance of the electronic devices stable and reliable Troubleshooting Machine can not go to home after finished the processing can not come back to the origin of the working 1 To see if the sensors are connected if it is damaged 2 To see if the PCI card is damaged 3 To see if the parameters are right in the control handle 4 To check if the file is correct 5 After finishing the engraving Press F7 for PCI card system press Ok button for DSP system to see if the machine can come back the original IiThe spindle rotational speed less than the specified one 1 Check if the wires connecting between inverter and circuit board is correct 2 To re adjust the internal parameters of inverter 15 3 PCI card USB cable circuit board damaged the parameters in DSP handles setting wrong set it correctly Engrave a bad square bad roundness serrated jobs and the machine jitter when it working 1 Adjust the machine balance check the slider motor belts coupling to see if it loose and damaged 2 Adjust concentricity and tightness among of the axis bearings block screw block motor block IV Malposition 1Check whether the axis lubrication 2 If the speed is too fast whether the parameters are set correctly 3 Whether there is static or external interference whether or not there is the G
8. The spindle motor should be rotated firstly before the machine running Check if the rotation direction is reversed If rotating in the wrong direction shut off the power to change the direction of any two wires of three wires which marked UVW in inverter the motor must not rollback 16 Replace the cooling liquid timely if the temperature in water bucket exceeds 40 degrees Pay attention to the water bucket freezing in winter 17 Do not put any object on table surface except the job you want to process 18 Make sure the rotating speed of the spindle reach to rated speed in process of working 19 Grounding make sure connect the ground to the wires that connected the back of the machine 20 Do not connect or disconnect the connector joints and plugs with power on 21 The longest continuous working time of the cnc router are 24 hours if it runs a long time it will affect the electrical system and the life of some spare parts thus will affect the accuracy of machine 22 Make sure turn off the power before open the door of the control cabinet only the professional maintenance is permitted to repair 23 When the supply voltage exceeding the rated voltage 10 one transformer is proposed to use 24 The machine should be far away the outside vibration source to avoid the strong electromagnetic fields nearby 25 Do not touch the stepper motor in case of scalding 26 Please clean the dust in collets regularly to avoid loosening tools 27
9. e list find the upgrade file after entering and then press confirm button the x zZ T it N eE O I 4 H system will upgrade automatically The system will instruct after upgrading press confirm button to exit then the upgrading has been finished 10 x Z T L N eE O I H Machine Operation 1 Connect the Control Panel to the machine by the 50 pin cables and get the power supply through 2 The LCD will show whether go home or not press confirm button and go home of the machine body and then press Delete button not to go home press cancel button only Z axis goes home 3 Move X Y Z these three axis to the pointed place that the bit will start and press XY gt O and Z 0 to affirm the working origin 4 Press RUN button it appears file chosen item move the cursor to choose the type of the file Press confirm button to enter the USB disk file list or inner file list As to the USB disk file list press X and X move the cursor to the pointed file and then press confirm button again to start working As to the file in the inner file list press the corresponded number button to choose the file you need to process and press MENU button to find the file by paging up and paging down 5 It will appear processing parameter configured item after choosing the process file choose different parameter
10. ishing your work 5 Please do not operate machine when smoke making some noise and other anomalies 6 It is strictly prohibited to operate wearing gloves 7 Do not clean machine parts and the keyboard using the corrosive fluid 8 Please choose the right tools and proper feed rates according to different materials and end depth 9 Make sure the spindle rotate first before finished the installing the tool for Z axis positioning and the file output 10 Do not change or destroy the original power cable Power cable can not be so excessively bended strong pulled tied up and under heavy pressure 11 Do not touch the tool by hand in the processing of working 12 Machine can not be infiltrated with liquid such as metal objects Please clean the machine in time when finish your job add lubricants to the screw guide rail orbit gear rack regularly 13 The bucket that is with water pump should be covered with a bucket cover to prevent debris and dust falling into the water to block water pipe and the spindle 14 Make sure the water pipe that connect the spindle fixed firmly water sources clean water flow normally when the water cooled spindle working If not the motor will be damaged by electrical leakage or water break Water pipes should be replaced if it ageing Coolant fluid can x Z T L N eE O I 4 H 3 x zZ T it i N e O I 4 H adopt the emulsified oil and 10 machine oil 15
11. ment of Y axis slowdown process speed figure 6 inputting different property selecting in Menu a Negative movement of Z axis figure 7 inputting spindle 7 La speed adjusting in process f j Z axis origin setting figure 8 inputting 9 Axes home to machine tool origin figure 9 inputting Manual moving mode high speed or low speed selection lt o figure O inputting 8 he Spindle startup stop decimal point inputting 8 E F CET HIGH LOW x Z T L N e O I j H Menu setting entering negative symbol inputting multi process state checking All axes go working origin confirm of motions inputting operating F Gale move continue step and distance modes selection rUPASE off Cut process running pause inputted words delete High low speed parameter adjust Cut process stop selections inputting and operating cancel DSP Control Panel gt System Setup gt Impulse Equivalent Guide Screw Machine X320 Y320 Z320 X160 Y160 Z320 Gear rack machine X68 Y68 Z320 Machine Dimensions X axis Y axis machines replaced by the actual size Spindle Setting Spindle State 8 Input Volt 01 2 TTT 012 3 OLVVVv 1i t Vv vv 2 T Vv 3k T Vv 4b y FV STL T4 6 TTY 7E VT FV The calculation of pulse equivalent of Rotary 3 14 x diameter x15 PCI Card controling machine 1600 Diameter diameter of the material 1600 DSP control machine 3 14 x diameter x15
12. of the system the data area in the format auto check function and the system upgrade Press X and X to move the cursor to choose and then press confirm button to confirm the changes 4 ADVANCED PRO SETUP sets some files which need special process Such as Row Column can set the number of the row the list and the distance between the row and the list The configuration of mill level protecting the file and other configuration of the special requirements Press X and X to move the cursor to choose Press confirm button to enter into the submenu item Press confirm button to save after inputting the right data Press cancel button to cancel the changes and return to the higher up menu 5 Press confirm button to see the emergency common program of the system 6 Advanced process ETA PA Ml a Ml salar be Press wet 9 button to enter into the advanced process menu after setting the advanced configuration Then press X and X to move the cursor to choose press confirm button to enter operate according to the instruction step by step 7 UPDATE If the system need to be upgraded the users can get the corresponding upgrade edition to the USB disk from us and then connect the control card with USB disk then enter into the SYSTEM SETUP move the cursor to the SYSTEM UPGRADE automatically press confirm button to choose USB fil
13. p X E Title Bar naw ans a Menu Bar HC State Simulation Tool Bar Estimative machining timelat 100 feedrate 00 05 51 coor W Coo Remained Feedratecimm min Machine Curr R732 0 361 M Setting asd Prerrerrtdtererdedd pre The NC state 0 000 Current Lineno 5306 window b Manager N Editor TsO State Multi function fold window Auto Manual Calib fold window Mia hab M106 G0UGS08 07 363 5 659570 S5000h M108 S435H1245 M11024 202 H112G121 202F 244 3 M114s 07 105Y 6 02621 186 H1161 06 037 Y 6 17921 17 M1 164 86 5617 6 51471 154 M120 s 06 276 Y 6 452710157 lt 2006 04 08 10 57 55 NCSTUDIO System gt Company parameter gt Password NCSTUDIO gt Motor Parameter Ball Screw Machine X 0 003125 Y0 003125 Z0 003125 X0 00625 Y0 00625 Z0 003125 Gear rack machine X0 0147 Y0 0147 Z0 003125 Z axis maximum speed of 10000 changed to 1000 The end of mechanical coordinates X direction Y direction changed to the actual size of the machine Z axis maximum turning speed of 1000 could be converted to 600 DSP control panel Positive movement of Y axis accelerate process speed figure 2 inputting different property selecting in Menu Positive movement of Z axis figure 3 inputting rise spindle speed in process Working origin of X axis and Y axis setting figure 4 inputting Negative movement of X axis Menu downward figure 5 inputting x zZ T L N e O I j H Negative move
14. round wire 4 Check if bearings block screw block motor block for x y z axis is concentric 5 Drive current is too small motor or drives damage x zZ T it i N eE O I 4 V Turn on the machine non response without power for machine the handle non response show nothing H 1 Change the slot location of the computer and re install the software 2 To see if the inner wires within DSP USB cable connect together 3 Check the current by the power supply output in control cabinet if the wiring in the circuit board are connected correctly air plug are connected correctly 4 To see if drive switch fuse rectifier damage VI Can not distinguish the direction when the machine running 1 USB cable loose 2 PCI card damage 16 3 Drive wires loose or incorrect wiring 4 The circuit board of PCI Card or DSP control handle damaged VII The depth is different when it engraving 1 To see if the table surface and the engraving materials are flat 2 To see If there is gap among of the axes 3 Strong electric interference add one filter IX There is a error with the engraving size 1 Pulse equivalent electrical parameters set incorrectly modify parameters clamp the engraving material tightly to prevent the loosening 2 There is a gap between screw block and coupling adjust it 3 There is a problem in the process of file conversion X Vacuum pump stop rotating no suction and rotate reverse 1 To see if the motor
15. s by pressing X and X to move the cursor and then download data setting by pressing confirm button Press DELETE button to DELETE the wrong input Press confirm button to confirm the data after finishing inputting press cancel button to back to the original data when amending the data The users should integrate the actual information about the machine body and the processing requirements to amend the above parameter or it will result in process mistakes 6 Press cancel button to exit the amend of process parameter after finishing setting the process parameter The system begins to check the process code press confirm button to start process after checking Sn wE ON OFF Ml 7 Press Y Y to change the speed rate during processing press wea Z and Z to change the rotary speed of the spindle 8 Press pause button to adjust the position of the three axes during processing press pause button again it will instruct the original position 11 x zZ T it i N e O I 4 H Press pause button to confirm the new position and it begins to process and then it will continue the processing according to the position where it had not been changed 9 Press stop button to stop process during process It will instruct save break point if you need to process again at the present position press
16. wires and power voltage is normal 2 Water short with in the water pump stuck or rust with the motor x zZ T it i N e O I j dismount the rotation axes of the fan motor protective mesh to check H 3 Vacuum pump blockage clean it 4 Vacuum table surface or pipeline steam leakage repair it 5 Change the direction of the any two wires of three wires which marked UVW in inverter to change the motor direction 17
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