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Operating Manual

1. Table 15 Tightening torques 0161 00 0922 00 Figure 31 Tightening torques ATTENTION The studs 0902 02 must be stick into the holes For this purpose the studs must be provided with an appropriate adhesive and must hand screwed in the backplate 0161 00 7 2 Greasing the Screws So that the screwed joints will hold properly over the long term they must be greased during assembly ATTENTION If the screws are not greased during assembly the parts will be destroyed ATTENTION The design standard e g Sterile Standard 3A3 must be followed when parts which are in contact with the medium are lubricated Under certain conditions all parts in contact with the medium must be greased with an FDA approved lubricant BA 022 Adapta 001 V1 GB 37 ice 7 3 Assembling the Adapta bearing housing Tightening torques on the bearing housing S max __ Simin Figure 32 coupling offset 0491 00 0507 00 E Figure 33 Position of deflector 0507 00 0904 00 0840 00 0507 02 0507 05 0940 01 0330 00 In the opposite sequence to section 6 6 Disassembly of the Bearing Housing S 35 Adapta When replacing the bearings always renew grooved nut 0926 00 Grease the V rings 0507 02 and 0507 05 during assembly and ensure that they are seated correctly Push the V rings up so that only the seal lip is on the bearing housing 0330 00 or on the bearing
2. SU 0412 03 FI By 0516 00 0471 00 0161 00 1000 03 Figure 27 Double mechanical seal back to back seat B2 BA 022 Adapta 001 V1 GB 33 oor ul NTE 6 5 Disassembly of the Pump with Double Mechanical Seal Tandem 0516 00 0433 01 0904 02 0491 00 0412 02 0412 01 0918 00 7 0412 03 Le e m Option 0412 05 0557 00 0433 00 0471 00 0107 00 0161 00 Figure 28 Double mechanical seal tandem seat B3 0412 02 0412 01 0491 00 7 0433 01 1000 03 0433 00 0918 00 0412 03 0471 00 i 0407 00 0904 02 0161 00 0516 00 The product side mechanical seal 0433 00 installed in the discharge casing 0107 00 resp back plate 0161 00 and its stationary ring supported in the seal cover 0471 00 are installed in tandem with mechanical seal 0433 01 on the atmosphere side in a seal cartridge 0491 00 There are two variants of the product side mechanical seal 0433 00 Seat B3 Figure 28 Pull the seal spacer 0557 00 together with the O ring 0412 05 off the shaft The rotating spiral spring mechanical seal 0433 00 unit can now be removed while turning slightly in the direction opposite the turns of the spring Tandem seat Figure 29 By design the mechanical seal 0433 00 is seated directly against a shoulder
3. 0491 00 rs a 0412 02 0412 01 N icd 0918 00 0412 03 a 0516 00 1000 03 0107 00 0471 00 0161 00 0412 02 qz 0421 00 0412 01 N 1000 01 0492 00 N 0433 00 0918 00 0412 03 0516 00 1000 03 A 0107 00 0471 00 0161 00 Install the seal cartridge 0491 00 together with the O ring 0412 02 and the counter sunk screws 1000 03 on the discharge casing 0107 00 resp backplate 0161 00 Using a plastic assembly aid push the stationary ring of the atmosphere side mechanical seal 0433 01 together with the O ring into the stationary ring receptacle of the seal cartridge 0491 00 Push the assembly aid brass bushing onto the shoulder of the shaft Push the rotating parts of the mechanical seal 0433 01 in the assembled state onto the shaft using a plastic assembly aid Push on the locating ring 0516 00 Again using the plastic assembly aid mount the product side mechanical seal 0433 00 with a slight turning motion Jointly attach the seal cover 0471 00 the O ring 0412 01 and the stationary ring of the product side mechanical seal 0433 00 to the discharge casing 0107 00 with the hex head sterile screws 0918 00 and the O rings 0412 03 Figure 38 In the case of back to back mechanical seal designs in seat B2 the forward s
4. 0560 00 N 097 0580 0001 08 004 0902 0001 01 004 0920 0001 01 004 0934 0001 01 0902 07 0920 02 Hexagon Nut 2 0934 02 Spring Washer Article variations acc to order are marked X XXX XXXX XXXX XX 0596 00 Pate TE 6220888 0001 5 BA 022 Adapta 001 V1 GB 47 0576 00 0920 02 0934 02 0570 02 0899 00 0901 20 0554 11 0920 27 0930 00 N men 0901 00 d i 0187 00 I Figure 48 Trolley Trolley COL i 0787 00 Wheel normal TU 0187 00_ Wheel conductive ey 05410 Washer TT 05541 Washer o TT 057002 Bee o TT 1 0576 00 Handle N 097 0576 0001 13 0899 00 Trolley r B 099 0899 xxxx 01 0901 00 Hexagon Head Screw PN 004 0901 xxxx 01 PO PO PO PO 4 PO 2 pO 0901 20 Hexagon Head Screw N 004 0901 0085 01 0920 02 Hexagon Nut N 004 0920 0001 01 0920 27 N 004 0920 0014 01 N 004 0930 0001 04 N 004 0933 0001 01 N 004 0934 0001 01 0930 00 Toothed Lock Washer 4 0933 00 Split Pin 2 093402 Spring Washer Article variations acc to order are marked X XXX XXXX XXXX XX 48 BA 022 Adapta 001 V1 GB ara ON Ee See also Figure 10 Wet End Parts Euro HYGIA Quantity Part No Designation Size Standard Article No 1 0103 00 Annular Casing B 022 0103 xxxx xx 1 0161 00 Back Plate E 022 0161 xxxx xx 1 0230 00 I
5. 09 840 00 Coupling Half X XXx 0840 xxxx 09 1 540 0 s 72 300 00 30102 01 04 907 05 30717 30200 30204 Es Do 0206 Sud TT TT 0400 Grub S rew TT 04 01 j ubSoew TT 3405 ubSoew som Ba 914 05 Socket Head Cap Sn 920 01 HecHeadNu TT 0920 02 HexHesdNut TT TT 0920 06 Pexe 0920 09 Hex HeadNut N 004 0920 xxxx 01 N 004 0920 xxxx 03 BA 022 Adapta 001 V1 GB 43 2 0920 12 Hex Head Nut Po N 004 0920 xxxx 03 4 092023 Hex Read Nut A 52500 ShaftNut A oer 0o26 ooo2 os 0934 01 sigWaser A N0040834000104 4 093405 Spring Waster TJ N 0940834000594 4 088406 Spring Washer TT TT NO00834x04 1 5 Tj onoT CC O 08 000 02 1 O key LLL INO9 0940xex02 3 jone Key SY 0800 02 1 woo Rang Pate A 0x01 1 woo Pate E989 9700002 18 2 ooo Gross Head Sorew N994100000591 100200 Recessed Head Screw TT N004 002000101 44 BA 022 Adapta 001 V1 GB ara ON Ee 3 8 2 Summary of Spare Parts for the Mounting Variations 0920 02 0934 02 0902 05 0180 00 Figure 43 Cast iron foot 3 9m Fa TT TT TE 0250180000108 2 oos Sui i002 0081 1 2 9209
6. a kla kya Ek Ae kk alek K ka sn e kk Ku a k aya Kak ek a 31 Figure 23 Detail Klemmring ee ala sinn S YEK k entao ir de 31 Figure 24 Spiral spring mechanical seal eene nn KA KAKA KA KA KA KA A 32 Figure 25 Sterile mechanical seal 1 tret rette kis xak RA d na n a npe en bes n kn dE caco gu b kake k kad n s n 32 Figure 26 Double mechanical seal back to back 001seat raras 33 Figure 27 Double mechanical seal back to back seat B2 uuuussssssssnnnnnennnnnnnnnnnnnannnnnnnnnnnnnnnnennnnnn nn 33 Figure 28 Double mechanical seal tandem seat B3 2222440s0ansnnnsnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 34 Figure 29 Double mechanical seal tandem with sterile mechanical seal re 34 Figure 30 Disassembly of the Adapta x IL c A EN EI 35 Figure 31 Tightening torques iecore nn ans da va a da eve daid 37 Figure 32 coupling Offset 5 u ea En tete e e REIR don Pe e ln ae ope ns Tania HH BER da a si ta Sd 38 Figure 33 Position Of deflector 1 2 italie t nitet sn bel 38 Figure 34 Assembly Adapta bearing houslligs 5 ec te RR REC TRE ERO PER EE 38 Figure 35 Spiral spring mechanical seal Eka d k nennen eene nennen enne enne 39 Figure 36 Sterile mechanical seal ee ses edere eda iEn delk d k d k ka u ava ewda e Ve c de a HEY rale dae 39 Figure 3
7. aeEO1 Example of an mechanical seal code The rotating mechanical seals vary with the model and are designated by special HILGE mechanical seal codes The special mechanical seal supplement attached to the order will inform you of the designation of the mechanical seal used in your pump BA 022 Adapta 001 V1 GB 49 a len ral ugue Certificate of Non Objection The following pump and its accessories together with this certificate of non objection are herewith contracted out by the undersigned for inspection repair Model ei nie N oed diye lari ier enter Delivery Date Suse eem hs redid ioe gases haces etin Reason for Inspection Repair Contract The pump O was not used in media hazardous to health was used for the following eterna and came into contact with media which must be identified or which contain pollutants Please state the last medium to be pumped if known The pump was carefully drained and also cleaned inside and out before it was shipped made available O No special safety measures are required in the course of further handling The following safety measures pertaining to flushing media residual liquids and disposal are required We confirm that the information given above is correct and complete and that shipment is in compliance with legal regulations Company Address Telephone nici RB delent umet FAX innui hene H i Email kiya ode Na
8. in 0412 01 E 0904 02 seat B3 the forward backing ring of the mechanical 0412 02 0516 00 seal 0433 00 is also attached to the sealing cover by ote 06 a locking plate 0492 00 and counter sunk screws 1000 01 Figure 39 Double mechanical seal tandem seat B3 7 Push the stationary ring of the product side mechanical seal 0433 00 into its seat in the seal 0412 02 i 0491 00 cover 0471 00 using the plastic assembly aid 0412 01 BE 8 Push the assembly aid brass bushing onto the shoulder of the shaft not for sterile mechanical seals 9 Push the rotating parts of the product side mechanical seal 0433 00 in the assembled state onto the shaft using the plastic assembly aid 10 Lay the O ring 0412 05 in the seal spacer 0557 00 and push it over the shaft Make sure that the spring end of the mechanical seal does not seat itself between the shoulder of the shaft and the sealing disc when the impellers are CRER installed 0918 00 EB 11 After the impellers have been installed relax the 0412 03 spring of the mechanical seal against the seal 0471 00 0107 00 0904 02 spacer 0557 00 0161 00 0516 00 Figure 40 Double mechanical seal tandem with sterile mechanical seal BA 022 Adapta 001 V1 GB 41 jue 8 0 Spare Parts 8 1 Euro HYGIA Adapta SUPER 0940 00 0507 00 0560 00 0900 00 0904 00 0840 00 0904 05 1002 00 0507 02 0970 00 0507 05 0940 01 0
9. k d EVA Ve A ue ka 38 BA 022 Adapta 001 V1 GB 5 aa ug ral NTE 1 0 Introduction 1 1 Target Group 1 2 Symbols and Formatting Key Words Instructions Part Numbers Safety Instructions 1 3 References to the Document Copyright Technical Changes This operating manual is intended for the operators of the pump and maintenance and repair personnel It is assumed that all such personnel will have the basic technical background required for the start up maintenance and repair of pump systems Sections which are intended only for specially authorised personnel are indicated by a preceding notation to this effect The following symbols and formats are intended to make it easier to read this document Items in a series lists of points Key words flush left and the titles of figures and tables are printed in italics Instructions which must be carried out in a specific sequence are numbered in the corresponding order Part numbers in instructions which refer to figures and tables are printed in bold The system used to identify safety instructions is described in Section 2 1 2 1 Identification of Safety Instructions in the Operating Manual This document may not be copied translated into other languages or made available to third parties without our explicit written approval Design variants technical data and spare part numbers are subject to technical change The right to make changes fo
10. on the shaft For disassembly the rotating mechanical seal unit can be pulled carefully off the shaft under continuous pressure In both variants the stationary rings are seated in a seal cover 0471 00 1 To remove this cover 0471 00 unscrew the four hex head sterile bolts 0918 00 and remove along with the O rings 0412 03 2 Jointly remove the seal cover 0471 00 the O ring 0412 01 and the stationary ring Seat B3 Figure 28 For mechanical seal tandem designs in seat B3 the forward stationary ring of the mechanical seal 0433 00 is also attached by means of a locking plate 0492 00 and counter sunk screw 1000 01 Figure 29 Double mechanical seal tandem with sterile mechanical seal You must measure the mechanical seal locating distance 3 Use a suitable measuring device to determine the position of the locating ring 0516 00 This will allow you to reinstall the mechanical seal in its proper location 4 Unscrew the grub screw 0904 02 in the locating ring 0516 00 and off the shaft together with the rotating mechanical seal 0433 01 unit while turning slightly 5 Pull the discharge casing 0107 00 resp backplate 0161 00 and the still assembled seal cartridge 0491 00 together with the stationary ring of the mechanical seal 0433 01 out of the fitted seat 6 Now press the stationary ring out of the seat from the rear 7 Separate the seal cartridge 0491 00 and the O ring 0412 02 by unscrewing the two count
11. requested design which means that in conjunction with the order data it is possible to determine the location of each component Here again design measures are taken to make it impossible to assemble the parts incorrectly BA 022 Adapta 001 V1 GB 19 ia hay 3 3 Wet End Parts a KLM 0501 00 0920 00 0554 00 0905 00 0501 01 0927 00 0934 03 0901 07 0902 02 0230 00 0934 00 0920 04 0940 00 0103 00 0412 04 0557 00 0412 05 0433 00 0161 00 0922 00 0412 00 Figure 10 Wet End Parts Variant KLM and HPM The list of the wet end parts depens on the design and on the mechanical seal used a single rotating mechanical seal or a double mechanical seal 070100 20 BA 022 Adapta 001 V1 GB ien Parts depending on the Design Name Part No Pump shaft 0211 00 Table 2 Wet end parts depending on the design Parts depending on the Mechanical Seal Single Mechanical Seal 001 Seat See also Figure 10 0412 05 o py mU QE Name Part No r O Ring 0412 05 Mechanical seal product side 0433 00 Tour Seal spacer 0557 00 Lil Table 3 Wet end parts depending on the mechanical 0557 00 0433 00 seal single 001seat 0433 00 N SEE 8 bn Figure 11 Singl
12. seal tandem Seat B3 Figure 15 Double mechanical seal tandem Seat B3 BA 022 Adapta 001 V1 GB 23 a len ral ugue Parts depending on the Mechanical Seal Mechanical seal back to back 001 Seat 002 Seat L1K Seat 041202 r 0433 01 0412 01 0491 00 Name Part No O Ring 0412 01 N O Ring 0412 02 r O Ring 0412 03 Li O Ring 0412 05 0433 00 Mechanical Seal product side 0433 00 Mechanical Seal atmosphere side 0433 01 Wene YA Kun rti TES E Seal cover 0471 00 Seal cartridge 0491 00 om i Locating ring not for L1K 0516 00 Seal spacer 0557 00 JA Sterile hex head bolt 0918 00 a iu Counter sunk screw 1000 03 i Table 8 Wet end parts depending on the GERE mechanical seal back to back Seats 001 002 L1K 0471 00 1000 03 Figure 16 Double mechanical seal back to back see also Figure 10 RMS back to back Seat B2 Name Part No mere 0491 00 O Ring 0412 01 0415 01 0433 01 O Ring 0412 02 Pirin N O Ring 0412 03 O Ring 0412 05 NE Mechanical seal product side 0433 00 0492 00 1 Mechanical seal atmosphere side 0433 01 Seal cover 0471 00 Kar Seal cartridge 0491 00 Locking plate 0492 00
13. the sealing water system pressurized sse 14 Figure 8 Schematic of the flushing water system unpressurized Ek kk kek kk KAYA 15 Figure 9 Valve assembly oca iiec iter sin ede de ate Salada ss Fer innen eet ada tas deg dae 15 Figure 10 Wet End Parts Variant KLM and HPM eene nene nnnm enne enne nnne 20 Figure 11 Single mechanical Sealsin 5 irt IRB IR eh kun n h kan nein de itid 21 Figure 12 Single mechanical seal with seal cover ear eren ener kek kk kK nnn K k KA kk KA 21 Figure 13 Single mechanical seal Seat B3 caylan d al kl i E a e enne ener nennen nennen 22 Figure 14 Double mechanical seal tandem iiiiiE Ek keke k kak ke ke k k K k Ka kk KAK rk nn 23 Figure 15 Double mechanical seal tandem Seat B3 40s0unsnnssssnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn KA kk KA 23 Figure 16 Double mechanical seal back to back E Ek ek kek k kK ke k kk K k A KAK KK nn 24 Figure 17 Double mechanical seal back to back seat B2 LL keke eene 24 Figure 18 Euro HYGIA Adapta on cast iron fOot Ei tenete trennen 25 Figure 19 Euro HYGIA Adapta on trolley entente tenete tette erk K k k r KH 25 Figure 20 Euro HYGIA Adapta SUPER on ball feed support tenete 25 Figure 21 Euro HYGIA Adapta E 25 Figure 22 Assembly of the wet end Parts sissisota
14. with DIN 1944 Part Ill Manufacturing Tolerances and are documented on the acceptance records The pumping medium must correspond to the data specified on the order The motor may be operated only an electric power system corresponding to the order data Design Temp C Standard Design 95 Special Design 190 Table 10 Maximum duty temperatures Design Pressure bar Flanges according to DIN 2642 or 10 similar Flanges according to DIN 11864 2 16 or similar Connecting thread according to 16 DIN 11851 11864 1 or similar Table 11 Maximum operating pressures Special designs on request 26 BA 022 Adapta 001 V1 GB 5 0 Maintenance 5 1 Safety Instructions for Maintenance Inspection and Installation Work gt O0 pP P ATTENTION 5 2 Maintenance of the Pump 5 2 1 Maintenance of the Motor The operator must ensure that all maintenance inspection and installation work is carried out by authorized and qualified technical personnel who have acquired the requisite knowledge through study of the operating instructions When correcting problems with the pump e always turn off the voltage e release all the pressure and e allow to cool Avoid maintenance inspection and installation work in explosive atmospheres If this is impossible note the valid directives about explosive protection and use proper non sparking tools Take appropriate measures
15. 01 0516 00 0433 01 O Ring 0412 02 0412 02 0904 02 0491 00 O Ring 0412 03 mn O Ring 0412 05 Mechanical seal product side 0433 00 0918 00 Mechanical seal atmosphere side 0433 01 0412 03 Seal cover 0471 00 Seal cartridge 0491 00 hesa LE Locating ring not for L1K 0516 00 Seal spacer not for the 003 seat or a 0557 00 HILGE 3A sterile seal ee 2 Grub screw 0904 02 E Sterile hex head holt 0918 00 Counter sunk screw 1000 03 o Table 6 Wet end parts depending on the 0557 00 mechanical seal tandem Seats 001 002 003 L1K 0433 00 0471 00 Figure 14 Double mechanical seal tandem see also Figure 15 Parts depending on the mechanical Seal mechanical seal Tandem Seat B3 Carbon Stainless Steel SIC SIC Name Part No 0471 00 0492 00 0491 00 O Ring 0412 01 0433 00 1000 01 0433 01 O Ring 0412 02 J O Ring 0412 03 0557 00 O Ring 0412 05 0412 05 Mechanical Seal product side 0433 00 Mechanical Seal atmosphere side 0433 01 Seal cover 0471 00 Seal cartridge 0491 00 Locking plate 0492 00 bey v Locating ring 0516 00 x 20 Seal spacer 0557 00 0918 00 NH Grub screw 0904 02 0412 03 Wwe Sterile hex head bolt 0918 00 0412 01 0904 02 Counter sunk screw 1000 01 0412 02 5 0516 00 Counter sunk screw 1000 03 Table 7 Wet end parts depending on the mechanical
16. 1 Maintenance of the Motor 5 rrt tetra ciety E ete ete E utes piso nb sata apro 27 5 3 Maintenance of the Adapta u Irc 28 54 Roller Bearg Grease oec rc Ro HR Mee Sie dei os teda Desa eec na qose dere sea Dea Date eoa Re 28 5 5 Troubleshooting 5 etii toe il eo iade percipe Deuce dc cete biet Li vd 29 60 DISASSEMBLY ep 31 6 1 Disassembly of the Wet End Parts eterne rhet etr Aka JE wala danka sael dni Rente eid 31 6 2 Disassembly of the Pump with Single Acting Spiral Spring Mechanical Seal 32 6 3 Disassembly of the Pump with Single Acting Sterile Mechanical Seal EEE 32 6 4 Disassembly of the Pump with Double mechanical seal back to back keke 33 6 5 Disassembly of the Pump with Double Mechanical Seal Tandem araras 34 6 6 Disassembly of the Adapta Bearing HOUSING reiii srete onasin e DO e REESE 35 1 0 il siBgueummnE 36 7 4 Tightening TOrques atento re Pe ERIT ipee ppt rise Ee e voe BEL Ig ke w duya ee Ee Pp ee 37 7 2 Greasing the Screws PC ee 37 7 3 Assembling the Adapta BEAMING MOUSING X 38 7 4 Assembly of the Pump with Single Acting Spiral Spring Mechanical Seal nenn EEE 39 7 5 Assembly of the Pump with a Single Acting Sterile Mechanical Seal nennen ernennen nennen nennen 39 7 6 Assembly of the Pump with Double Mechanica
17. 330 00 0920 09 0934 06 0902 06 0801 00 0211 00 xl 0326 00 0360 01 0901 04 0904 01 0902 00 0934 01 0910 00 0346 00 0686 00 0926 00 0934 05 0940 02 0867 02 0920 01 0920 06 0840 01 Adapta BG 1 a b 0920 01 0920 01 0346 00 0901 08 0346 00 0920 01 0934 01 0901 17 0934 01 0901 17 0934 06 0934 01 0902 00 i kN Ni L AD BGi BG 80 AD BGi EM BGH SM AD BG1 A11 143TC 145TC x2 X3 a IEC motors b NEMA motors Figure 41 Design parts of the Euro HYGIA Adapta X4 0914 05 0346 00 0920 01 AD BG1 A12 A13 182TC 184TC X5 213TC 42 BA 022 Adapta 001 V1 GB 0680 00 WRT 1000 04 0920 12 0554 02 Figure 42 Tronic motor shroud Design Parts of the Euro HYGIA Adapta SUPER Quantity Part No Size Standard Article No 21700 326 00 550 00 346 00 E 360 01 Bearing Cover E E 022 0360 0001 08 507 0 099 0507 0007 06 0507 02 V Ring N 097 0507 0009 06 0507 05 V Ring N 097 0507 0009 06 0554 02 N 004 0554 0001 03 0554 08 O e554 ooe 560 00 Half Round Rivet r u N 004 0560 0003 01 59900 racket TT 023 0599 xxxx 01 680 00 Motor Shroud E B 099 0680 xxxx 01 686 00 E 099 0686 0001 0 801 00 Flanged Motor X XXx 0840 xxxx
18. 7 Double mechanical seal back to back 001 seat kk kk kek enne 40 Figure 38 Double mechanical seal back to back seat B2 kk kk kk kek Kek kr nn 40 Figure 39 Double mechanical seal tandem seat B3 kek kk ka kek k k Kek nnne 41 Figure 40 Double mechanical seal tandem with sterile mechanical seal ie 41 Figure 41 Design parts of the Euro HYGIA Adapta PIERRE EEE eges de sedeo thee Sov ander as idas Ss sneer T 42 Fig re 42 Tronicimotor shroud tnter b kake yan a nye k k r xua du k na k k xwa h ka sa pda ar x l kwa s na k k suda dav dua direi cas 43 Figure 43 Gastironifoot x2 cceciz anger e RR Pie DO dienes Pao cad me rennen IR ER qu dans DES 45 Figure 442 VA TOOL s ere peer RE EU Bee en tRR n EE MU Reb RU P EPA SE E SOR Er EE URN E REAPER ERN ERERS 45 Fig re 45 Stand BG 1 inedite eie Ee pepe e yu ena enn eee ead 46 Figure 46 Stand BG 2 M 46 Figure 47 Vertical stand i i ke eniti ere eek e LE eee etai peor d ha E LEE onc Grades CER Sa eae Nennen 47 Biguire 48 Frolley i im tee tret ment diee ttis dee nite 48 Tables Table Design standards 1a eee Me a e Ro 1 od 17 Table 2 Wet end parts depending on the design sssssseeeeeneeen mee ener nnne nns 21 Table 3 Wet end parts depending on the mechanical seal single 001seat EEE 21 Table 4 Wet end p
19. HexagonNat O ooo 2 099492 Spring Washer TT N0040934000151 Article variations acc to order are marked X Xxx 000CXXXX XX 0920 02 0934 02 x 0901 00 0180 00 Figure 44 VA foot VA Foot Quantity Part No Size Standard Article No 780 00 pat VA E923 9189 00023 N 004 0901 0006 01 0801 00 Hexagon Head Screw EOM 0920 02 Hexagonnu N00409200001 01 N 004 0934 0001 01 2 0934 02 Spring Washer Article variations acc to order are marked x xxx XXXX XXXX XX BA 022 Adapta 001 V1 GB 45 0920 02 0902 05 0934 02 az mS T 0920 08 a 0920 07 wee a 0186 03 Figure 45 Stand BG 1 0920 02 0902 05 0934 02 0920 07 Figure 46 Stand BG 2 Ball Foot 0186 03 Machine foot Wee N 097 0186 0001 01 0186 06 Machine foot Po N 097 0186 0001 01 0570 03 Bracked TT TUT 099 0870 00073 0902 05 Sud Nozwezoory 0920 02 Hexagon Head Screw Do N 004 0920 0001 01 0920 07 Hexagon Head Screw Do N 004 0920 0008 01 0920 08 Hexagon Head Screw IEEE N 004 0920 0008 01 2 0934 02 Spring Washer EE N 004 0934 0001 01 Article variations acc to order are marked X Xxx 000CXXXX XX 46 BA 022 Adapta 001 V1 GB 0580 00 0902 07 P 092002 i OT 0181 00 0598 00 Figure 47 Vertical stand Vertical Stand 0181 00 Pump Stand 101 0181 0002 01
20. Locating ring 0516 00 Seal spacer 0557 00 M _ Sterile hex head bolt 0918 00 T Counter sunk screw 1000 01 5 u _ HM Counter sunk screw 1000 03 x Table 9 Wet end parts depending on the _ 0516 00 mechanical seal back to back Seat B2 0471 00 1000 03 Figure 17 Double mechanical seal back to back seat B2 See also Figure 10 24 BA 022 Adapta 001 V1 GB qo ral oy e 3 4 Design Variations The Euro HYGIA Adapta can be delivered in any of the following design variations 3 4 1 Euro HYGIA Adapta Stationary on pump foot for fixed installation Using a standard elastic coupling standard IEC or NEMA motors can be connected directly or by means of an adapter flange to the standard two bearing pump shaft The pump can be left in the system when the motor is removed and reinstalled Options On cast iron or stainless steel foot On ball feet support On VA trolley with standard or conductive wheels In wall installation Without motor Each variant available with integrated frequency inverter tronic Figure 19 Euro HYGIA Adapta on trolley 3 4 2 Euro HYGIA Adapta SUPER Stationary on stainless steel dome feet Using a standard elastic coupling standard IEC or NEMA motors can be connected directly or by means of an adapter flange to the standard size pump shaft The pump can remain in the system when the motor is removed for repair or replacement Motor enclosed in stainles
21. Operating Manual Euro HYGIA I Adapta Euro HYGIA Adapta SUPER Euro HYGIA Adapta V BA 022 Adapta 001 V1 GB BA 022 Adapta 001 V1 GB 4 aW a3 ral ugue Content FIGURES us dde DR dte d qq n GR EN dU dM aS 5 TABLES tis gesso ES dicc a ebd 5 1 0 INTRODUG TION Eur 6 1 1 Targ t GTO D m H Heka k kaz 6 1 2 Symibols arid Formatling 4 2 24 So ladan la k ke rs Sis a d da ca ra er ee OO Ao GRE D e da a ERE sa denn lk 6 1 3 References to the Document un nen nn een ne none esse 6 1 4 ATEX Notices to Explosion Protection enne eene ka A KAKA KAK KK nenne KA KA A KA nnns 6 1 5 Rating Plate ir be Lehe EI 7 ZOE SARE UY guo EE 7 2 1 Instructions tor the Operator eee ea t So Ego ce Ren Gent en nenne kude d sea oq ahnen lena innen ee 7 Q MA General pietre HER RUE laces PE t E EE ERE EE 7 2 1 2 Safety Instructions in the Operating Manual eene nennen k KAKE KAKA rennen 7 2 1 2 1 Identification of Instructions in the Operating Manual ssssssssssseseeeeeemeennnn nennen 8 2 1 2 2 Qualifications and Training of Personnel sese eene nennen nennen nnne nnns 8 2 1 2 3 Hazards Upon Failure to Follow the Safety Instructions ssee nen 9 2 1 2 4 Safety Conscious Work 5 2 nennen d xe laye d e ae dake kU a dala sade d ka a W na eve dana EL cu des Z
22. SE No 3 MOBIL OIL MOBILUX GREASE No 3 GARGOYLE GREASE B No 3 MOBILUX GREASE No 3 SHELL SHELL ALVANIA FETT 3 SHELL UNEDO FETT 3 SHELL ALVANIA FETT 3 VALVOLINE VALVOLINE LB 2 VALVOLINE LB 2 OKS OKS 4200 lt 200 C SKF LGMT 3 1 LGMT 3 1 Table 12 Roller bearing greases 28 BA 022 Adapta 001 V1 GB ara arn Tr 5 5 Troubleshooting Problem Cause Pump does not deliver or 1 Incorrect electrical hook up 2 phases delivers at a reduced rate 2 Wrong rotational direction 3 Airin the suction line or in the pump 4 Backpressure too high 5 Suction head too high NPSH feed too low 6 Lines clogged or foreign material in the impeller 7 Air inclusions as a result of a defective seal Motor safety switch turns 8 Pump jammed because of clogging motor off Motor is 9 us jammed by contact because pump body was twisted by the pipelines overloaded Check for damage 10 Pump continues to run beyond the rated operating point 11 The density or viscosity of the pumping medium is higher than the value stated in the order 12 Motor safety switch not properly adjusted 13 Motor running on 2 phases Pump produces too much 14 Suction head too high NPSH feed too low noise Pump runs roughly 15 Air in suction line of the pump 16 Backpressure lower than stated and vibrates 17 Impeller out of balance 18 Internal parts worn 19 Pumpis twisted causing contact noises Check f
23. Support the pipelines at fixed points 20 Replace the bearings 21 Add more lubricant decrease the amount or replace the lubricant 22 Replace the motor cooling fan 23 Replace the gear ring of the coupling Realign the coupling see Section 5 24 Open the pump and clean it install a screen in front of self priming pumps if necessary 25 Install the pump so that there is no stress on it Support the pipelines at fixed points 26 Replace the housing seals or the seals of the connections 27 Inspect and clean the rotating mechanical seal 28 Replace the rotating mechanical seal 29 Tighten the stuffing box packing add more packing or replace the packing 30 Replace the shaft or the shaft safety sleeve Repack the stuffing box 31 Use an elastomer suitable for the pumping medium and the temperature 32 Vent the suction line or the pump and refill Raise the liquid level on the suction side Open the shut off valve in the suction line all the way Produce the conditions described in Section 2 2 2 Installation in the Pipeline 33 Add more lubricant decrease the amount or replace it 34 Install the pump so that there is no stress on it Support the pipelines at fixed points Check the alignment of the coupling 35 Inspect the relief holes in the impeller and the split rings at the inlet 36 Check the adjustment Replace the motor safety switch if necessary 37 Open the pressure valve Table 14 Solutions to
24. aa ug ral NTE AN 2 1 2 6 Unauthorized Modifications and Production of Spare Parts 2 1 2 7 Improper Operation 2 1 2 8 Cleaning ATTENTION The electric cables and plugs which are used may not be defective in any way No modifications or changes to the machine may be made without written approval of the manufacturer In the interest of safety only original spare parts and accessories authorized by the manufacturer may be used The use of other parts can relieve the manufacturer of liability for damage which may thus be caused The operational reliability of the delivered machine can be guaranteed only when it is used properly as indicated in the following sections 3 0 Product Description to 3 3 Wet End Parts as well as the sections 2 2 Set up Installation to 2 3 Electrical Connections of this Operating Manual The limit values given in Section 4 0 Technical Data may not be exceeded under any circumstances CIP and SIP methods must be in accordance with the most current guidelines of the EU When special cleaning agents and methods are used the supplier must confirm that they are safe for the materials involved Before a sterilisation will carry out the system has to be evacuated completely 10 BA 022 Adapta 001 V1 GB 2 1 2 9 Transport Attachment of Chains Belts PP Figure 2 Transport ATTENTION ATTENTION Figure 3 Transport Euro H YGIA Adapta V 2 2 Se
25. anical seal connect the flushing or sealing fluid to the connectors provided for unpressurized operation before start up 1 EO two way valve 5 flushing water discharge 6 EO threaded angle joint 7 EO threaded straight joint 8 pipe In the case of abrasive media those which deposit particles lost flushing is preferred i e where the flushing liquid is discharged directly Figure 8 Schematic of the flushing water system unpressurized Mechanical seal leakage drain for vertical installation Pumps which are set up vertically are equipped with an mechanical seal leakage drain If the pumping medium starts to escape through this drain check the mechanical seal to make sure that it is working properly and replace if necessary See Sections 6 0 Disassembly and 7 0 Assembly The drain has a G1 4 thread Attach a pipeline here to direct the discharge of the leaked liquid ATTENTION If the delivery head does not rise after the pump has been turned on shut off the pump and carefully vent it again The specified operating point must be reduced by means of a control valve on the pressure side to prevent the motor from being overloaded Compare the measured reference current with the amperage value on the motor rating plate ATTENTION Never operate the pump continuously against a closed shut off element Ex Never operate the pump continuously against a closed shut off element Operation
26. arts depending on the mechanical seal single seats 001 002 003 L1K 21 Table 5 Wet end parts depending on the mechanical seal single Seat B3 EE 22 Table 6 Wet end parts depending on the mechanical seal tandem Seats 001 002 003 L1K 23 Table 7 Wet end parts depending on the mechanical seal tandem Seat B3 EE 23 Table 8 Wet end parts depending on the mechanical seal back to back Seats 001 002 L1K 24 Table 9 Wet end parts depending on the mechanical seal back to back Seat B2 24 Table 10 Maximum duty temperatures ssssseeseeneenen nennen enne KA KA A KA KA KA KAK A KAKA KA KA KA KA KA RA 26 Table 11 Maximum operating pressures dad WE dal dik kiye kak kr da a area K k e nana eee ne kenek near k de W na daka v se ku 26 Table 12 Roller bearing greases iiit tei edere cei einen key BES qase ze e cive red decer fend daran n v ZE H N 28 Table 13 esee ng raue nungen 29 Table 14 Solutions to the problems 5s z kimi calan ka ky h ra biska ia r biz kadan aa an ka k Dank a ad VE w n G s K u k anka d ka S nd aza 30 Table 15 Tightening torques n een d e d k tn Ju le Ier exei nee re C Va V na a be K 37 Table 16 Torques for design parts 5 Wu ke Wek nern Yu ek Pee OV Kava Ve a KUVE E Ye ek
27. cal installation under no circumstances the motor must not be positioned underneath the pump If there is a leakage the motor could become damaged and this could cause an ignition source Take note of the special requirements for mounting the pump on a wall BA 022 Adapta 001 V1 GB 11 2 2 2 Installation in the Pipeline ATTENTION ATTENTION ATTENTION ATTENTION ATTENTION j S Ha e 7 H a Ts P HH M Y T P HH M a b Figure 4 Installation in pipelines a gravity feed mode b suction mode Proper alignment between the support of the pump foot of the motor and the mounting location on the machine wall at the building site Proper dimensions for wall thickness holes and spacing between holes at the building site Consult the manufacturer for further information Use an engineers spirit level across the machined flats of the connector sleeves to align the assembly After aligning the assembly tighten the mounting bolts uniformly in a crosswise manner Do not use the pump or its connecting sleeves to support the pipeline EN809 5 2 1 2 3 and EN ISO 14847 All our pumps leave the factory in perfect condition In addition to the general rules of machine building and plant
28. construction also follow the instructions provided by the manufacturer of the connecting elements used e g flanges when installing the pump in the pipeline or plant These specifications will contain data on torques maximum allowable angular offset and tools auxiliary materials to be used It is absolutely necessary to avoid twisting the pump After connecting the pipes check the alignment of the coupling CN only If the permissible pipeline forces were exceeded it could course an outflow of liquid or a friction between impeller and pump casing or suction cover This friction could cause a temperature rise witch could become an ignition source The suction and delivery ports are sealed with sheets of plastic the flushing and drain lines with plastic caps These must be removed before the pump is installed in the system The suction line must be absolutely leakproof and routed in such a way that no air pockets can form Avoid tight elbows and valves immediately upstream of the pump They interfere with the incoming flow to the pump and thus with the NPSH of the system The head of the system may not be greater than the head guaranteed by the pump The nominal pipeline diameters of the system should be equal to or greater than the DNS or DND connectors of the pump A foot valve should be used in suction mode Figure 4 To prevent air pockets from forming the suction line must be routed so that it ascends a g
29. cover 0360 01 In order to ensure that the pump operates safely the following must be tightened to the specified torques Term Torque Nm 0926 00 grooved nut 200 0904 00 grub screw 4 Table 16 Torques for design parts The permitted axial offset AKa of the coupling parts to each other is within the permitted deviation for the gauge 81 847 2 4 mm Mount the deflector 0507 00 in this way that the minimum distance s to the abutted parts eliminates a contact If the deflector abrades it could cause an ignition source because of a temperature rise Stick the grub screws 0904 00 and 0904 01 in place with a solvent resistant glue to secure the coupling halves 0920 09 0801 00 0934 06 0902 06 0326 00 0360 01 0901 04 0904 01 0346 00 0926 00 0934 05 Figure 34 Assembly Adapta bearing housing 38 BA 022 Adapta 001 V1 GB a ram ral ugue 7 4 Assembly of the Pump with Single Acting Spiral Spring Mechanical Seal See also Figure 10 1 Push the stationary ring of the mechanical seal 0433 00 with its O ring into the stationary ring receptacle in the discharge casing 0107 00 resp backplate 0161 00 Use a plastic assembly aid for this purpose In designs with anti rotation lock the pin and the groove must line up 2 Push the assembly aid brass bushing onto the shoulder of the shaft 3 Push the ro
30. dapta BA 022 Adapta 001 V1 GB 35 H ug Tige 7 0 Assembly ATTENTION ATTENTION Impeller assembly ATTENTION ATTENTION e ATTENTION ATTENTION Assembly tool kit Please note Section 5 1 Safety Instructions for Maintenance Inspection and Installation Work p 27 The order in which the pump is assembled is the reverse of that used to disassemble it Always assemble the design parts first Replace defect parts with original spare parts with the HILGE label basically In accordance with the design standard 3A0 01 to 3A3 37 all tools possible support surfaces and other auxiliary materials must ensure that all parts of the pump can be assembled without damage e g scratches A special socket wrench with plastic insert for impeller nut 0922 00 can be ordered from Hilge Replace the self locking slotted round nut 0926 00 because the saving is not existing after disassembling To tighten impeller nut 0922 00 use either a screw device or the impeller nut installing device Hilge Art No V 101 0922 0001 12 because the torque applied to tighten must be absolutely concentric Otherwise there is the danger that the pump shaft will be bent As the impeller nut is being fitted it must be possible to feel the self locking action It must be possible to tighten the nut without any problems Tighten manually for the first two turns so that the hel
31. e Bone det 9 2 1 2 5 Safety Instructions for the Operator User iie kk kk kk narra KA KAKE KA KA A KAKA KA 9 2 1 2 6 Unauthorized Modifications and Production of Spare Parts sss 10 2 1 2 7 Improper Operation irri deki nie SER vyan k was xwa daa Veda a k V du k yes law kay ue kun k K na W erbe ER eni na FO SER ka kayan 10 2 1 2 8 Cleanilig oid eie eee eius Ii E dees dE 10 2 1 2 9 Transport 2 11 2 2 Set up Installation iss 5H a Rene an ghd eed bebe DSL eed abs ba DO ata P 11 2 2 1 Set up and Alignment of the Pump Assembly kk eka nnne en nen A KA KA KAKA KA 11 2 2 2 Installation in the Pipeline rita ener mene k ka Kaka k KA KAK sn KA KA nana KA KA KA KA KAKA KA KA KA KA 12 2 3 Electrical Connections u ae ei len eret Ker ke ad ee en k WW pev det 13 2 4 Start up Shut doWhi iei day yak deken lhe cassa b k n Kak bebe Lider tan Vu po epe rel ends debe Te aA xu Pee Ere k b k n 14 2 5 Repair Contrdet pesa ANES 16 3 0 PRODUCT DESCRIPTION essen nennen enne nnne tn Eka ka hawa e su A K R aha kS A du danas a Ha HEKE aeania SEWA REW HA HA da 17 N PROPER USEC s iati 18 3 2 Design and Function of the PUMP 1 eter s la nazan kek hal d s k a A We
32. e mechanical seal Single Mechanical Seal with seal cover 001 Sitz 002 Sitz 003 Sitz L1K Sitz 0471 00 0920 05 0902 03 Name Part No O Ring 0412 01 0433 00 O Ring 0412 05 Mechanical seal product side 0433 00 Seal cover 0471 00 Seal spacer not for 003 sat or HILGE 0557 00 3A sterile seal DEN Hexagon nut 0920 05 Table 4 Wet end parts depending on the mechanical seal single seats 001 002 003 L1K 0412 01 Figure 12 Single mechanical seal with seal cover See also Figure 10 BA 022 Adapta 001 V1 GB 21 inea Single Mechanical Seal Seat B3 Carbon Stainless Steel Seat B3 SIC SIC 0412 01 EN 0471 00 iem 0433 00 0557 00 0412 05 1000 01 0920 05 0902 03 0492 00 Figure 13 Single mechanical seal Seat B3 Name Part No O Ring 0412 01 O Ring 0412 05 Mechanical seal product side 0433 00 Seal cover 0471 00 Locking plate 0492 00 Seal spacer 0557 00 Hexagon nut 0920 05 Counter sunk screw 1000 01 Table 5 Wet end parts depending on the mechanical seal single Seat B3 22 BA 022 Adapta 001 V1 GB a ram ul ugue Parts depending on the Mechanical Seal Tandem mechanical seal 001 Seat 002 Seat 003 Seat L1K Seat Name Part No O Ring 0412
33. e surface temperature of the motor will rise L1 L2 L3 This higher surface temperature could become an i i i ignition source U1 V1 wi Y connected 3 phase system for high voltage Figure 5 Connect the pump as specified in the order e e documents A connection for low voltage Figure 6 Connect the w2 U2 v2 pump as specified in the order documents Figure 6 A connection frequency inverter take note of the SIEMENS operating manual for the COMBIMASTER and the supplement Hilge Centrifugal Pump with Integrated Frequency Inverter specific to you pump When installing and operating the frequency inverter user manual You can obtain a copy of the User Manual at www hilge com 2 Before changing the parameter settings read the BA 022 Adapta 001 V1 GB 13 oor ul NTE 2 4 Start up Shut down Filling the pump op Never run the pump dry Barrier liquid o 2 8 6 Figure 7 Schematic of the sealing water system pressurized Please note the following before starting the pump the first time This pump is intended for use only under the indicated operating conditions pressure temperature pumping medium An especially careful inspection is advised before start up when toxic substances are to be delivered Vent the pump before startup The pump is to be vented and filled when the system itself is vented and filled Befor
34. e the first start up or after a longer standstill period it is recommended that the pump shaft be turned slowly by hand to ensure that the pump rotates failure free If the impeller rubs against the pump casing for example due to transport damage it causes a temperature rise an ignition source Running dry will destroy the seal In the model with a back to back double mechanical seal Figure 7 or tandem type Figure 8 or in the case of a packed gland you must make sure that the sealing or flushing fluid can circulate freely See the supplemental mechanical seal instruction sheet In the case of a back to back double mechanical seal connect the sealing fluid to the connectors provided at the proper sealing pressure 1 5 2 bars above the maximum internal pressure of the pump before start up Internal pressure system pressure pump pressure Always keep the fill level in the liquid pot between the upper and lower marks Regulate the rate of flow in such a way that the temperature of the sealing fluid does not exceed 60 C on exit but on no account should it be above the boiling point The temperature difference AT must not exceed15 K 1 EO two way valve 2 EO T threaded joint 3 EO threaded manometer joint 4 manometer 5 sealing water discharge 6 EO threaded angle joint 7 EO threaded straight joint 8 pipe 14 BA 022 Adapta 001 V1 GB dU kar In the case of a tandem double mech
35. eal cartridge 0491 00 2 Unscrew the four hexagon head sterile screw 0918 00 and remove them together with the O rings 0412 03 3 Jointly remove the seal cover 0471 00 the O ring 0412 01 and the stationary ring 0412 02 0412 01 m 0433 01 jr 0491 00 0433 00 Figure 27 In the case of back to back mechanical seal designs in seat B2 the forward stationary ring of the mechanical seal 0433 00 is also attached by a n stationary ring seal cover 0492 00 and counter sunk screw 1000 01 an wmm 4 Pull the rotating units of mechanical seal 0433 00 i and mechanical seal 0433 01 together with the locating ring 0516 00 from the shaft while turning 0107 00 0516 00 A RS 0471 00 0161 00 1000 03 slightly in the direction opposite the turns of the spring Figure 26 Double mechanical seal back to back 001seat 5 Pull the discharge casing 0107 00 resp backplate 0161 00 and the still assembled seal cartridge 0491 00 out of the fitted seat together 0412 02 with the stationary ring of mechanical seal 0412 01 E 0433 01 6 Push the stationary ring out of the seat from the rear en 7 Separate the seal cartridge 0491 00 with its f O ring 0412 02 by unscrewing the two counter 0433 00 i sunk screws 1000 03 0918 00
36. eal spacer 0557 00 together with the 0557 00 O Ring 0412 05 off the shaft 1 0412 05 The backplate 0161 00 is fixed with the Studs 0902 00 the spring washers 0934 00 and the hexagon nuts at the particular design parts 0103 00 0412 04 H The clamp ring 0501 00 0501 01 is fixed in this way also that the chamfered face touches the chamfer of the a backplate 0161 00 0161 00 0922 00 E i L l 0412 00 Figure 22 Assembly of the wet end parts The remainig sealing units especially those Pd Sie behind the installed mechaical seal should be fog EA N removed according to the instructions on the AE SA order NL VA See also IN N 6 2 Disassembly of the Pump with NAN u a Spiral Spring S PN O EVA ON 100974 6 5 Disassembly of the Pump with Double Mechanical Seal Tandem Figure 23 Detail Klemmring BA 022 Adapta 001 V1 GB 31 oor nl NTE 6 2 Disassembly of the Pump with Single Acting Spiral Spring Mechanical Seal See also Figure 10 0412 05 r zx e 0557 00 0433 00 Figure 24 Spiral spring mechanical seal 6 3 Disassembly of the Pump with 1 2 Single Acting Sterile Mechanical Seal See also Figure 10 0433 00 N N E Figure 25 Sterile mechanical seal Pull the seal spacer 0557 00 together with the O ring 0412 05 off the shaft Remove the
37. eful draining and cleaning of the pump the necessary information must be provided 16 BA 022 Adapta 001 V1 GB 3 0 Product Description Hygienic design Areas of application 4 dia ral ugue The Euro HYGIA is a single stage centrifugal pump of end suction type with a modular design All parts which come in contact with the medium are in accordance with hygienic design guidelines Material No 1 4404 or No 1 4435 with Fe lt 1 and the associated design standard 3A Table1 are used as specified on the order documents and certified on request from beginning to end Code Standard Material Surface Finish 3A0 01 Industrial Cr Ni Mo Stahl 3A1 02 Hygienic Cr Ni Mo Stahl Ra lt 3 2 um 3A2 03 Sterile 1 4404 1 4435 Ra lt 0 8 um 316L 3A1 04 Pharmace 1 4435 Fe lt 3 Ra lt 3 2 um utical 3A2 05 Sterile 1 4435 Fe lt 1 Ra lt 0 8 um 3A3 06 Sterile 1 4435 Fe lt 1 Ra lt 0 4 um 3A3 07 Sterile 1 4404 1 4435 Ra lt 0 4 um 316L 3A2 33 Sterile 1 4404 1 4435 Ra lt 0 8 um Fe lt 3 316L 3A3 37 Sterile 1 4404 1 4435 Ra lt 0 4 um Fe x 396 316L Table 1 Design standards Pumps of the standard design are used for industrial applications in textile technology in surface treatment technology and hydroengineering and in all systems and processes involved in the food product dairy and beverage industries Because of the co
38. er sunk screws 1000 03 34 BA 022 Adapta 001 V1 GB inen 6 6 Disassembly of the Adapta Bearing Housing See also Figure 41 1 In the case of the SUPER design first remove the shroud 0680 00 by unscrewing the hexagon nuts 0920 23 and removing the washers 0554 08 In the case of the SUPER tronic design also remove the screws 1000 04 and the washers 0554 09 see Figure 41 Figure 42 2 First remove the guard 0686 00 by unscrewing the screws 1000 02 3 Separate the bearing housing 0330 00 from the motor 0801 00 or lantern 0346 00 at the separation plane by removing the hexagon nut 0920 09 and the spring washer 0934 06 4 Remove the deflector 0507 00 the V ring 0507 02 on the pump side the coupling half 0840 00 after unscrewing the grub screw 0904 00 the key 0940 01 and the V ring 0507 05 on the motor side 5 Remove the four hexagon bolts 0901 04 on the motor side and the spring washers 0934 05 Then pull the bearing cover 0360 01 out of the seat 6 From the pump side drive the shaft 0211 00 through the bearing housing 0330 00 7 After unscrewing the grooved nut 0926 00 use a puller to pull the O mounted angular contact ball bearings 0326 00 off the shaft 0211 00 0507 00 0904 00 0840 00 0920 09 0801 00 0507 02 0507 05 0940 01 0330 00 0902 06 0211 00 2 0326 00 0360 01 0901 04 0904 01 0346 00 0926 00 0934 05 Figure 30 Disassembly of the A
39. he nominal diameters of the pump i e DNE suction side and DNA pressure side and the connecting elements to the pump must conform exactly to the design standard specification of the mating connector piece installed on the pump The suction line must be absolutely leak tight and laid in such a way that no air pockets can form Avoid tight elbows and do not install valves immediately upstream of the pump The suction head of the system may not be greater than the suction head guaranteed by the pump Do not exceed more than 15 activation of the motor per hour All information and descriptions in this Operating Manual concerning the use and operation of the pumps are based exclusively on the standard designs These rules do not apply to special designs to customer specific modifications or to random external influences which may occur during use and operation 18 BA 022 Adapta 001 V1 GB 4 aW a3 ral ugue 3 2 Design and Function of the Pump The Euro HYGIA pump line is modular in concept and the components of each pump can be divided into the wet end parts which come in contact with the medium and the design parts Wet end area All of the wet end parts are designed to be uniquely identifiable so that with the help of this Operating Manual it is possible to determine the location of each component in the assembled unit See Figure 10 The structure and positioning of the mechanical seal components depend on the
40. icon insert sits correctly on the shaft For a better disassembling grease the impeller seat with an FDA concurring lubricant Before assembly check the condition of the elastomers 0 rings and renew them if necessary Defective seals cause the liquid to leak out Never use grease which contains mineral oil when assembling the wet end parts Before assembly use clean water to wet the sealing elements made of elastomeric material and use alcohol to clean thoroughly all seating surfaces for the seals Replace any defective parts In the case of rotary mechanical seals always replace the complete assembly It is recommended that assembly sleeves be used for installing spring mechanical seals A tool kit with tools for removing and installing the rotating mechanical seals safely and reliably can be ordered under Art No M 099 0000 0017 00 The O ring seal 0412 04 of the impeller nut 0922 00 must be wetted with water during assembly so that it is not squeezed out of the groove when the nut is tightened 36 BA 022 Adapta 001 V1 GB Ah leg ral oy ATTENTION To guarantee a good seal use only O ring seals with the original dimensions 7 1 Tightening Torques To ensure the reliable operation of the pump the 0927 00 following screws must be tightened with the torques indicated Designation Torque Nm 0920 00 0922 00 Impeller Nut 20 0902 02 0927 00 Domed Nut 17 0920 00 Hexagon Nut 20
41. k a g R ke ek HA de acata nak k sa dia fab k un die d z 19 3 3 Wet End Parts 20 34 Design uai c nenne nn Deren ernennen nd ada LOSS SUE Ee EERE EEE O 25 3 4 1 Euro HYGIA Adapta cccccccccccscscssssscscsesesesssasavavavssssssassssssesesesesasssasisssissesesesesesasasasacscseseseraravasacacseseseeeieaes 25 3 4 2 Euro HYGIA Adapta SUPER ccccsssssssssssssssesesesesesesesesesesecesesecesesaesasasecesesesesecaesarararsnsnsnenseseaeseseseseseees 25 3 43 Euro HYGIAS AdaptaSV coy n 1n es et RS ee eere nn d o re an 25 4 0 TECHNICAL DATA 2 2 yare iin VIRE K S da HEKE B VERE d SR kn da eet ibe ee eee a eae ee ae ss SEREK V n 26 4 1 Maximum Working Temperatures adk kla dl dl sensere ka k nennen nen da a ka Deine nne Wae h KE e ha ka andando 26 4 2 Maximum Operating Pressures H l ch j eaer s b ke ZE n b y 9 b h n ne Zek DEY Tez de k i n bey dek YEN See E 26 5 0IMAINTENANGE E 55 x axix s ke k kak n KEN K n b k ew Ku A Ej K SAN u Kan VERA VR an wn a Ah spl ku WEN EV SEAN sena dello Hun KK ku n KU KE HEM 6e RETES du ked EK ER 27 5 1 Safety Instructions for Maintenance Inspection and Installation Work ia 27 5 2 Maintenance of the PUMP kirn sm Hassan Ped echa Eee Ea cen harte dance benan 4b raz Sn duan y xoa fo Lp kenn 27 5 2
42. l Seal back to back em 40 7 7 Assembly of the Pump with Double Mechanical Seal Tandem eterna 41 BA 022 Adapta 001 V1 GB 3 ta r VS WE 8 0 SPARE PARTS 2 AEE Aa TAE EAE aaae TEE O AE a a a RAWE WE A Ka DAR d 42 8 1 Euro HYGIA Adapta SUPER reee eee eee ereta ereta errar 42 8 2 Summary of Spare Parts for the Mounting Variations Ek araras rennen 45 Hilge Mechanical Seal Code i pter iet entente poteet zi n Ee toon gn sack es k x Ewan d q kra Lia Sopa ek ER V KRA AR di dala RA 49 CERTIFICATE OF NON OBJECTION seeeeeeeeeeeeen nennen kak kek kak inten iiie trii sine KA HEKA KA HAAA intr KA KERA KA HEKA HA KA KHK KA WAR 50 SERVICE ADDRESSES FOR HILGE INTERNATIONAL uunssnsnsnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnennnnnnnn 51 4 BA 022 Adapta 001 V1 GB qo ul ugue Figures Fig re 1 Example rating plate 2 iiie ara eee HH Ee tei nn nee bev saan 7 FIQUIG 2 TANS POM m N 11 Figure 3 Transport Euro HYGIA 1 Adapta Vasen can itt tenete ete eter e orte tte ter dude deinen 11 Figure 4 Installation in pipelines 2 erect een le es en e dinner adro dae ideen erahnen 12 Figure 5 Y connected 3 phase system Ss kiyan nennen eek ea ned 13 Fig re 6 A C nnettion E cL E MI gas duas leds 13 Figure 7 Schematic of
43. later This is just as important as proper installation and maintenance The pump must be protected from cold moisture and dust as well as from mechanical influences Specially trained personnel are required to install and maintain the pump properly 2 1 2 Safety Instructions in the Operating Manual The operating manual contains all the basic information required for the set up operation and maintenance of the pump The installer as well as the technical personnel or operator responsible for the pump must therefore read this manual before installing and starting the pump The operating manual must always be available at the site where the machine system is being used Not only the general safety instructions presented in this section but also the specific safety instructions in later sections must be followed BA 022 Adapta 001 V1 GB 7 H ug ral NTE 2 1 2 1 Identification of Instructions in the Operating Manual 2 1 2 2 Qualifications and Training of Personnel A AN amp ATTENTION aX The safety instructions presented in this operating manual are identified as follows Failure to follow these safety instructions can endanger personnel Safety instructions which involve warnings against electrical voltage Safety instructions for explosion protection Failure to follow these safety instructions can endanger the machine and its operation Improper attachment point for transport and hoisting e
44. lectrical connections and correct them if necessary 2 Reverse the phases of the power supply reverse the polarity 3 Vent the suction line or the pump and refill 4 Reset the operating point according to the data sheet Check system for contamination 5 Raise the liquid level on the suction side Open the shut off valve in the suction line all the way Produce the conditions described in Section 2 2 2 Installation in the Pipeline 6 Open the pump and fix the problem 7 Check the pipeline seals the pump housing seals and the shaft seals Replace if necessary 8 Open the pump and fix the problem 9 Install the pump so that there is no stress on it Support the pipelines at fixed points 10 Set the operating point according to the data sheet 11 If it is acceptable for the performance to be lower than that stated decrease the delivery rate on the pressure side Otherwise use a more powerful motor 12 Check the setting Replace the safety switch if necessary 13 Check the electrical connections Replace defective fuses 14 Raise the liquid level on the suction side Open the shut off valve in the suction line all the way Produce the conditions described in Section 2 2 2 Installation in the Pipeline 15 Vent the suction line or pump and refill 16 Set the operating point according to the data sheet 17 Clean inspect and rebalance the impeller 18 Replace parts 19 Install the pump so that there is no stress on it
45. me please print Title Date Company Stamp Signature 50 BA 022 Adapta 001 V1 GB T HH nani ral ugue Service Addresses for Hilge International Germany PHILIPP HILGE GMBH Hilgestra e 55294 Bodenheim Rh GERMANY Telephone 49 6135 75 0 Fax 49 6135 17 37 E Mail hilge hilge de Internet www hilge com France POMPES HILGE SARL 8 route de Mandres 94440 Santeny Telephone 33 1 43 86 15 15 Fax 33 1 43 86 15 67 E Mail pompes hilge wanado fr Great Britain HILGE PUMPS LTD Hilge House Pelham Court Crawley West Sussex Rh 11 9 AZ UNITED KINGDOM Telephone 44 1 2 93 51 44 33 Fax 44 1 293 519100 E Mail pumps hilge co uk Internet www hilge co uk India KISHOR HILGE PUMPS PVT LTD Shriraj 94 25B Prabhat Road Erandavane Pune 411 004 India Tel Fax 91 020 56 73 702 E Mail kishorhilgepumps vsnl net Austria HILGE WIEN GMBH Gurkgasse 8 1140 Vienna AUSTRIA Telephone 43 1 21620 42 Telefax 43 1 216 20 42 16 E Mail office hilge at Switzerland HILGE PUMPEN AG Hilgestra e 2 6247 Sch tz LU SWITZERLAND Telephone 41 41 984 28 42 Fax 41 41 984 28 52 E Mail mail hilge ch Internet www hilge com BA 022 Adapta 001 V1 GB 51
46. mpeller x 022 0230 xxxx xx 1 0412 00 O Ring N 097 0412 0004 xx 1 0412 01 O Ring N 097 0412 0008 xx 1 0412 02 O Ring N 097 0412 0008 xx 4 0412 03 O Ring N 097 0412 0006 xx 1 0412 04 O Ring N 097 0412 0010 xx 1 0412 05 O Ring N 097 0412 0010 xx 1 0433 00 Mechanical Seal N 035 0433 xxxx xx 1 0433 01 Mechanical Seal N 035 0433 xxxx xx 1 0471 00 Seal Cover E 022 0471 xxxx xx 1 0491 00 Seal Cartridge E 022 0491 xxxx xx 1 0492 00 Locking Plate E 022 0492 xxxx xx 1 0501 00 Clamp Ring E 022 0501 0001 06 1 0501 01 Clamp Ring E 022 0501 0002 06 1 0516 00 Locating Ring E xxx 0516 xxxx xx 1 0554 00 Washer N 004 0554 0001 01 1 0557 00 Seal Spacer E 022 0557 xxxx xx 1 0701 00 Elbow B xxx 0701 xxxx xx 12 0901 07 Hexagon Head Screw N 004 0901 0084 01 4 0902 02 Stud N 004 0902 0001 01 1 0905 00 Tie Bolt M 099 0905 0001 01 1 0914 01 Socket Head Cap Screw N 004 0914 0039 01 4 0918 00 Hexagon Head Sterile Screw E 099 0918 0002 xx 1 0920 00 Hexagon Nut N 004 0920 0001 01 4 0920 04 Hexagon Nut N 004 0920 0001 01 4 0920 05 Hexagon Nut N 004 0920 0015 01 1 0922 00 Impeller Nut M 022 0922 0003 xx 12 0927 00 Domed Nut N 004 0927 0013 01 4 0934 00 Spring Washer N 004 0934 0001 01 12 0934 03 Spring Washer N 004 0934 0007 01 3 1000 01 Counter Sunk Screw N 004 1000 0011 01 2 1000 03 Counter Sunk Screw N 004 1000 0012 01 Article variations acc to order are marked x xxx XXXX XXXX XX Hilge Mechanical Seal Code HILGE 3A2 001 19
47. nd if necessary pressure avoid dry running of the pump by means of a monitoring device The used equipment for monitoring must be in accordance to the valid directives for explosion protection When pumping sticky or highly viscous liquids the pump must be thoroughly cleaned before shut down If this is not observed serious damage can be occurred The duty to follow the legal regulations on work safety such as The Workplace Act ArbSt ttV The Hazardous Materials Act GefStoffV the accident prevention regulations BGV A1 and the regulations on environmental protection such as The Recycling and Waste Law KrW AbfG and The Water Economy Law WHG means that all commercial enterprises must protect their employees the public at large and the environment from the harmful effects of hazardous materials The certificate of non objection attached to the shipment is a component of the inspection repair contract This does not affect our right to refuse acceptance of this contract for other reasons The certificate of non objection can be found on page HILGE products and their parts will therefore be inspected repaired only if the certificate of non objection is present and has been correctly and completely filled out by authorized and qualified technical personnel Pumps which have been operated in media exposed to radiation will not be accepted If any additional safety measures are required even after the car
48. nsistent hygienic design and the use of materials which are free of both pores and inclusions the pump is highly suitable for use in the pharmaceutical industry in medical technology and for processes in bioengineering Special areas of application can be found in the delivery of ultrapure water and water for injection and in systems for the production of FDA approved parenteral and infusion solutions BA 022 Adapta 001 V1 GB 17 aa ug ral NTE 3 1 Proper Use Name plate Liquid pumping Minimum flow rate Connections and pipelines Motor activation Special designs The exact model no size and serial no of the pump as well as the most important operating data are indicated on the name plate The pump serial no is also stamped on the surface of the bearing housing or the lantern Only pure or slightly contaminated liquids with a maximum particle size of 0 4 mm a may be pumped These liquids may not chemically or mechanically attack the pump materials or lower their strength If liquids with a viscosity greater than that of water are to be pumped make sure that the motor will not be overloaded The pump may not be operated beyond the maximum allowable values Even brief periods of pressure overload e g as a result of a pressure surge should be avoided Do not operate the pump below minimum flow rate of Qnin 10 1 5 Qopt The nominal diameters of the system pipelines should be equal to or greater than t
49. or damage 20 Bearings are defective 21 Bearings have too little too much or the wrong kind of lubricant 22 Motor cooling fan defective 23 Gear ring of the coupling power transmission defective 24 Foreign material in the pump Leakage 25 Pumpis twisted causing leaks at the pump body or at the connections atthe pump body 26 Housing seals and seals at the connections are defective 27 Rotating mechanical seal dirty or stuck at the connections 3 j A 28 Rotating mechanical seal worn BME mediane sel 29 Stuffing box packing worn out escape of pumping 30 Surface of shaft or shaft safety sleeve worn down medium through the 31 Elastomer unsuitable for the pumping medium leakage drain in the case of vertically installed pumps at the stuffing box or gland seal Unallowable temperature 32 Air in the suction line or pump increase at the pump bearing Suction head too high NPSH feed to low h 33 Bearings have too little too much or the wrong kind of lubricant ousing or motor i 34 Pump and bearing housing are twisted 35 Axial thrust too high 36 Motor safety switch is defective or not properly adjusted 37 Pressure valve closed AA Before opening the pump disconnect the cables from the terminals and release all pressure Consult the manufacturer Table 13 Possible problems BA 022 Adapta 001 V1 GB 29 H ug ra ugue Solution 1 Check the e
50. quipment Instructions attached directly to the machine such as Rotational direction arrow must be noted and kept in completely legible condition Damaged or illegible instructions must be replaced The employees who operate maintain inspect and install the pump must have the appropriate qualifications for this work The operator must regulate in detail the tasks for which the employees are responsible the tasks of which they are in charge and the manner in which they are supervised If the employees do not have the necessary knowledge they must be instructed and trained as appropriate This can be done if necessary by the manufacturer supplier under contract to the operator The operator must also guarantee that the employees fully understand the content of the operating manual 8 BA 022 Adapta 001 V1 GB 4 aW a3 ul oy e 2 1 2 3 Hazards Upon Failure to Follow the Safety Instructions Failure to follow the safety instructions can endanger not only the employees but also the environment and the machine itself Failure to follow the safety instructions can lead to the loss of the right to file claims for damages Failure to follow instructions can for example lead in particular to the following hazards e Breakdown of important functions of the machine system e Failure of recommended methods of maintenance and repair e Endangerment of personnel by electrical mechanical and chemical hazards e Endange
51. r the sake of further technical development is reserved 1 4 ATEX Notices to Explosion Protection The ATEX Notices listed in this operation manual are valid for ATEX Pumps only Pumps without ATEX Confirmation and ATEX declaration on the rating plate must be not used in hazardous areas BA 022 Adapta 001 V1 GB a ram ral ugue 1 5 Rating Plate Layout of the rating plate 1 Pump type 2 Pump number type year of manufacture reg Q Hilge GmbH Lbs itv Q Hilgestra e D 55284 Bodenheim Capacity 4 Head H Pump Type O 5 Motor power P 6 engine speed n 7 Example for ATEX Declaration For ATEX pumps only 8 Number of operating manual Note The rating plate can deviate from this one shown Figure 1 Example rating piste 2 0 Safety 2 1 Instructions for the Operator 2 1 1 General All our pumps are professionally packaged before they leave our warehouse to avoid damage during transport If after carefully unpacking and inspecting the shipment you nevertheless find damage you must promptly inform the shipping agent railway post office trucker shipping line etc You are to file your claim with this shipping agent The shipping risk passes to the customer as soon as the shipment leaves our warehouse Storage If the pump is not put into service immediately it is important that it be stored properly to ensure that it will function correctly
52. ravity feed line must be laid with a slight downward gradient to the pump If local conditions do not allow the suction line to ascend continuously install a venting device at the highest point of the line 12 BA 022 Adapta 001 V1 GB 4 aW ug ral ugue e A shut off valve should be installed near the pump This valve must be completely open during operation and may never be used as a control valve e A shut off valve is to be installed in the pressure line near the pump to control the delivery rate 2 3 Electrical Connections The electrical connections must be made by a AN licensed electrician VDE specifications and any local regulations must be followed especially those pertaining to safety measures Check the voltage stated on the rating plate of the motor against the operating voltage Install an electrical circuit breaker Checking the direction of rotation Connect the motor and briefly for about 2 seconds check the direction of rotation Note the directional arrow red on the pump Ex Never operate the pump while dry Dry running causes destruction of the mechanical seal A dry running mechanical seal causes a temperature rise and could become an ignition source The electrical connection of portable pumps has to be made so that it is impossible to interrupt the current when the pump is switched on The motor should not be switched on more then 15 times an hour If switched on too often th
53. rment of the environment by leakage of hazardous materials e Endangerment of personnel by ignition of an explosive atmosphere 2 1 2 4 Safety Conscious Work The safety instructions given in this operating manual the existing national regulations for accident prevention and any applicable internal working operating and safety instructions of the operator must be followed 2 1 2 5 Safety Instructions for the Operator User If hot or cold mechanical components are a source of danger structural measures must be taken to prevent contact with them Protection against contact with moving parts e g couplings may not be removed while the machine is operating Defective safety equipment must be replaced immediately Leakage e g at the shaft seal of hazardous pumping media e g toxic hot must be conducted away in such a way that there is no danger to personnel or to the environment Legal regulations must be followed If the mechanical seal or another seal fails the pump must be switched off The shaft seal must be replaced before the next start up A defect seal could cause a temperature rise and an ignition source Hazards posed by electricity must be excluded For details see for example the specifications of the VDE and the local power utility In the case of portable pumps route the electric power cable in such a way that no one can trip over it gt gt BB BA 022 Adapta 001 V1 GB 9
54. s a fixed bearing to absorb axial and radial forces from all directions 30 50 of the space between the rolling elements is filled with grease at the factory This grease is enclosed by the V rings 0507 02 and 0507 05 and thus serves as permanent lubrication under normal environmental conditions The contact surfaces of the V rings 0507 02 0507 05 must grease after approx 1500 operating hours If the V rings are damaged renew rings After about 15000 hours of operation the bearings should be replaced to ensure satisfactory operation of the pump In cases where the pump is exposed for long periods to external conditions which accelerate wear such as exposure to dust spray water aggressive ambient air and high temperatures we recommend that the bearings be replaced after approximately 5000 hours of operation We recommend that the roller bearing greases listed below Table 13 Roller bearing greases or verified equivalents be used to lubricate the roller bearings Grease witch is used by the manufacturer in bold type Producer Bearing Temperature t lt Bearing Temperature t lt 60 C 120 C Danger of Water Intrusion ARAL HL 3 FM3 BP BP BP ENERGREASE LS 3 ENERGREASE PR 3 BP ENERGREASE LS3 CALTEX CALTEX MULTIFAK 2 CALTEX CUP GREASE 3 CALTEX MULTIFAK 2 ESSO BEACON 3 ESTAN2R BEACON3 GULF GULFCROWN GULFCROWN GREASE No 2 GREASE No 2 GULFCROWN GULFCROWN GREASE No 3 GREA
55. s steel Options On cast iron or stainless steel foot On ball feed support On VA trolley with normal or conductive wheels Without motor Each variants available with integrated frequency inverter tronic Figure 20 Euro HYGIA Adapta SUPER on ball feed support 3 4 3 Euro HYGIA Adapta V Pump for vertical installation stationary on stainless steel stand space saving solution can be drained completely through suction port Options e On vertical VA stand with or without elbow 0701 00 e Without vertical stand with or without elbow 0701 00 e Without motor 0701 00 e Each variants available with integrated frequency H inverter tronic Figure 21 Euro HYGIA Adapta V BA 022 Adapta 001 V1 GB 25 ara TV Hg WE 4 0 Technical Data Pump designation The exact model designation size and serial no of the pump as well as the most important operating data can be found on the rating plate The designation of the pump consists of the following elements Euro HYGIA Size Number of Stages Model DNE DN KW Number of Poles Pump Serial No ATTENTION 4 1 Maximum Working Temperatures 4 2 Maximum Operating Pressures ATTENTION Example Euro HYGIA Adapta 40 32 3 2 or Each pump can be identified by its unique serial number Example Pump No 022 01 26100 The performance data of the pump namely its head and delivery rate are determined in accordance
56. spiral spring mechanical seal 0433 00 unit while turning it slightly in the direction opposite the turns of the spring Pull the discharge casing 0107 00 resp backplate 0161 00 Figure 22 together with the stationary ring of the mechanical seal out of the fitted seat Now push the stationary ring out of the seat from the discharge casing In some mechanical seal variants the stationary ring is prevented from rotating in the discharge casing 0107 00 resp backplate 0161 00 by a pin In this case do not change the position of the pin By design mechanical seal 0433 00 is seated directly against a shoulder on the shaft To remove the rotating mechanical seal unit carefully pull it off the shaft under continuous pressure Pull the discharge casing 0107 00 resp backplate 0161 00 Figure 22 together with the stationary ring of the mechanical seal out of the fitted seat Now push the stationary ring out of the seat from the rear In some mechanical seal variants the stationary ring is prevented from turning in the discharge casing 0107 00 resp backplate 0161 00 by a pin In this case do not change the position of the pin 32 BA 022 Adapta 001 V1 GB a ram ul ugue 6 4 Disassembly of the Pump with Double mechanical seal back to back 1 The mechanical seal 0433 00 on the product side is paired with the mechanical seal 0433 01 on the atmosphere side and installed behind a seal cover 0471 00 in a s
57. t up Installation 2 2 1 Set up and Alignment of the Pump Assembly gt 6bbb Transport work may be performed only by specially qualified personnel under consideration of the relevant safety instructions Use suitable load lifting equipment with sufficient load carrying capacity to transport the pump Make sure that no one is present underneath a suspended load Use the eyebolt on the Adapta bearing housing to transport the pump Support the motor as follows If eyebolts are attached to the motor Figure 2 attach the chain to these If there are no eyebolts in a suitable position on the motor place a belt around the motor Make sure that the pump remains horizontal as it is being lifted Under no circumstances should a cable be attached to the pump housing or to the suction pressure port This could deform the pump and thus damage it In the case of the SUPER model the stainless steel shroud must be removed before the pump is transported The foundation on which the pump is set up must be clean and flat and must have sufficient load capacity The mounting points provided must be bolted to the foundation according to the standard rules of mechanical engineering to ensure the satisfactory set up of the pump Mount the pump especially when it is to be set up vertically with the use of suitable heavy duty anchors Because the centre of gravity is higher in this case the pump tends to tip In case of a verti
58. tating parts of the mechanical seal in 0412 05 the assembled state onto the shaft up as far as ES r the stop use the plastic assembly aid Ee 4 Lay O ring 0412 05 in the seal spacer 0557 00 GR and push it over the shaft Make sure that the spring end of the mechanical seal does not seat itself between the shoulder on a the shaft and the seal spacer when the impellers m are installed After the impellers have been 0557 00 0433 00 installed relax the spring against the seal spacer 0557 00 Figure 35 Spiral spring mechanical seal 7 5 Assembly of the Pump with a Single Acting Sterile Mechanical Seal See also Figure 10 1 Push the stationary ring of the mechanical seal 0433 00 along with the O ring into the stationary ring receptacle in the discharge casing 0107 00 0433 00 resp backplate 0161 00 Use a plastic assembly N 5 aid for this purpose Y In designs with anti rotation lock the groove in parts of the mechanical seal in the assembled state onto the shaft up as far as the stop the stationary ring and the anti rotation device must line up cc 2 With a slight tuming motion push the rotating Lu Figure 36 Sterile mechanical seal BA 022 Adapta 001 V1 GB 39 oor ul NTE 7 6 Assembly of the Pump with Double Figure 37 Double mechanical seal back to back 001 seat Figure 38 Double mechanical seal back to back seat B2 Mechanical Seal back to back 0433 01
59. tationary ring of the mechanical seal 0433 00 is also attached by a locking plate 0492 00 and counter sunk screws 1000 01 40 BA 022 Adapta 001 V1 GB a E ua ul oy 7 7 Assembly of the Pump with Double Mechanical Seal Tandem 1 Mount the seal cartridge 0491 00 together with the O ring 0412 02 and the counter sunk screws 1000 03 on the discharge casing 0107 00 resp backplate 0161 00 2 Push the stationary ring of the atmosphere side mechanical seal 0433 01 with its O ring into the stationary ring receptacle in the seal cartridge 0491 00 using a plastic assembly aid 3 Push the assembly aid brass bushing onto the shoulder of the shaft 4 Push the rotating parts of the mechanical seal 0471 00 0492 00 0491 00 0433 01 in the assembled state onto the shaft 0433 00 1009 01 1009 03 0433 01 using the plastic assembly aid 5 Place the locating ring 0516 00 in position and 9931 00 er attach in the predetermined location with the 0412 09 r grub screw 0904 02 Use a medium tight screw locking device re NH 6 Jointly attach the seal cover 0471 00 and the O ring 0412 01 to the discharge casing 0107 00 resp backplate 0161 00 with the hex head Cd N B sterile screws 0918 00 and the O ring 0412 03 0918 00 c Seat B3 Figure 39 0412 03 7 D in the case of mechanical seal tandem designs
60. the problems 30 BA 022 Adapta 001 V1 GB JU kar 6 0 Disassembly Note Section 5 1 Safety Instructions for AN Maintenance Inspection and Installation Work p 27 In accordance with the design standard 3A0 01 to ATTENTION 3A3 37 all tools possible support surfaces and other auxiliary materials must ensure that all parts of the pump can be disassembled without damage e g scratches A special socket wrench with plastic insert for impeller nut 0922 00 can be ordered from Hilge 6 1 Disassembly of the Wet End Parts Removal of the impellers ATTENTION To unscrew impeller nut 0922 00 use either a screw driver or the impeller nut installing device Hilge Art No V 101 0922 0001 12 because the 020160 torque applied for removal must be absolutely Zu concentric Otherwise there is the danger that the 0920 00 i aeg R pump shaft will be bent 0905 00 050 101 1 After the pump has been removed from the i pipeline unscrew nut 0920 00 and remove them together with the washer 0554 00 and the tie I 0902 02 bold 0905 00 0230 00 0934 00 2 Remove upper and lower clamp ring 0501 00 0920 04 0501 01 and remove the annular casing 0103 00 0940 00 with O Ring 0412 00 see instruction below 3 Unscrew the impeller nut 0922 00 see instructions above 4 Remove the Impeller 0230 00 together with the i O Ring 0412 04 5 Remove key 0940 00 6 Pull the s
61. to ensure that the machine cannot be turned on again unintentionally Pumps or systems which convey hazardous media must be decontaminated As soon as the work is completed all safety devices and protection measures must be reinstalled or reactivated Before starting the unit up again check the points listed in Section 2 4 Start up on page 14 When there is danger of frost the pump must be drained completely The electrostatic grounding is made by the motor the mounting not machine foot the pipe connection of the pump Also the by the elastomer separated coupling is grounded by the bearing housing motor flange The pump is a low maintenance pump In addition to cleaning the only point to be kept in mind is the wear of the rotating mechanical seal The Adapta bearings are lubricated for life at the factory to provide approximately 15000 hours of operation During this time no additional lubrication is required under normal environmental conditions For maintenance of the motor see operating manual of engine producer BA 022 Adapta 001 V1 GB 27 ara VW Hg WE 5 3 Maintenance of the Adapta Bearings See Figure 41 Replacement of the V rings Replacement of the bearings Premature replacement of the bearings ATTENTION 5 4 Roller Bearing Grease The bearing consists of two angular contact ball bearings They are arranged in pairs and are installed in an O type configuration a
62. with a closed shut off device must on no account continue for longer than 30 seconds illegal Operation below the minimum flow rate Of Qmin 10 15 Qopt leads to an increase in pump temperature Continuous operation with a closed shut off device is EH b Ex After start up check the mechanical seal for flawless functioning leak test If pumped or flushing liquid leaks out switch off pump and renew mechanical a seal or have it renewed h A leakage of pumping or flushing liquids could cause I P M damages which become an ignition source because of a temperature rise Figure 9 Valve assembly a suction valve all the way open b control valve After the pump has been removed for repairs it should be tested to check for leaks between the pump housing and the housing cover O ring or flat seal at the rotating mechanical seal and at the suction and pressure ports For pumps which are used in explosive atmospheres the connections for flushing or barrier liquid must BA 022 Adapta 001 V1 GB 15 Please note the following before shutting down the pump 2 5 Repair Contract Certificate of Non Objection always carry out with pipes Do not use a hose connection For category 2 pumps useable in zone 1 monitor flushing or barrier liquid with regard to fill level temperature a

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