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1.2.- Dupline Fieldbus User´s Manual 76-041-12

1. 18 Zener Limiter type AEL1 Connection Details i 19 Channel Generator type DEX 3490 000 712 Connection Details 20 Zener Barrier type Z960 Connection Details i 21 Digital Transmitter type 8023 Connection Details sse 22 Digital Transmitter type 8023 Input Segregation Requirements 22 SILBUS8161 digital transmitter connection details i 24 Safety transmitter type SILBUS8150 connection detailS sese 25 Digital Transmitter Input Segregation Requirements 8E 26 Digital Transmitter type 8084 Connection Details kk 27 Analogue Transmitter type ATX4A Mode Switch Setting Details 0000nnnn00nnnnnn0annon0annnne 29 Analogue Transmitter type ATX4A Channel Switch Setting Details 30 Analogue Transmitter type ATX4A Analogue Input Configuration Details 30 Analogue Transmitter type ATX4A Terminal Assignments i 31 Analogue Transmitter type ATX4A Status LED Indication Details 31 Analogue Transmitter type G3210 1161 Connection Details 00000nnnnnnoooennnnnneeoenrrrnrenne 32 Temperature Transmitter type G3210 112 Connection Details 33 Analogue Receiver type ARX8A Mode Switch Setting
2. Photograph 27 Separated trip wire couplings used with the BMOS1 DUPLINE FIELDBUS 52 OF 68 6 041 12 USER S MANUAL Issue 03 34 BELT TEAR RIP SWITCH TYPE BTS1 The belt tear or rip switch type BTS1 is used to detect conveyor belt tears or rips and is installed as shown in figure 28 below DIMENSIONS Ed Move stainless steel and o 4x M6 spring clip for Socket INSTALLATION E ny detachment tensions Tensions No 1 No 4 Highest Lowest tension tension operation Figure 12 Belt tear switch dimensions and installation detail DUPLINE FIELDBUS 53 OF 68 6 041 12 USER S MANUAL Issue 03 35 BELT BLOCKED CHUTE SWITCH TYPE BBCS1 The belt blocked chute switch type BBCS1 is suspended in such a way that if material such as coal is to accumulate as a result of a blocked chute or blocked transfer point the switch is tilted causing the internal switch to activate The BBCS1 may contain any of the Dupline single channel digital transmitters or alternatively be wired to the input of a digital transmitter in a nearby enclosure Photograph 29 Blocked chute switch type BBCS1 36 CABLING AND INSTALLATION Dupline uses a twisted pair communication cable that can be routed in any direction and any configuration using common off the shelf cables provided that a few simple rules are followed Use cables with greatest cross sectional area to achieve maximum transmission distance Use cables with lowest capacitance to achi
3. kk kk kk nnnm KK KK KK KAKA KK KK KK KA KK A KK KK 41 25 Repeater type A2WCCT1 rrrnnrrnnrnnnnrnnnnnnnnnrennnrrnnnnnnnnsrnnnrnnnnnnnssennnnnnnnnnnnsssnnnnnnnnnnnsnsrnnnnnnnnnsnaesennnn 42 26 Test Unit type GTUS nennen nnne nnnna nnn nsn enirn snis sa KK K KK KK KK nn essa nnn nnns 43 27 Programmer type GAP1605 enne n nan n KK KAKA KAK nnn nnne KK KK KK KK KRA kK kk 45 28 Safety Configuration Unit type SILBUS8152 nennen 48 29 MODBUS Interface type GTI50 SPEC8112 and GSTIBO Kik ke 49 SUNE ENE 50 31 Belt Wander switch type BW 50 32 Belt Wander Switch type DW 51 33 Belt Man Override Switch type BMOS1 i 52 34 Belt Tear Rip Switch type BI 53 35 Belt Blocked Chute Switch type BBC 54 36 Cabling and Installation eastern pieni nia 54 DENNE 55 55 EMC IOS E 56 39 Enclosure Gable E liana 60 AO STUMP PR s 61 dl Cp 66 42 Three Wire Conveyor System Principle Of COpoeraton i 67 43 Two wire Conveyor System Principle of Operation kk kk kk KK 68 44 Recommended Switch Devices or Contacts iii 68 DUPLINE FIELDBUS 3 OF 68 76 041 12 USER S MANUAL Issue 03 FIGURES Figure 1 Typical system lay OU E 7 Figure 2 BI esae VITRE MEET TT 8 Figure 3 Active amplitude modulated inbound communications i 9 Figure 4 Active pulse width modulated outbound communications kn 10 Figure 5
4. IS3L NILS Q3LLlJ 8N19 3dA ONINNG XVIN 31 Am YHAHOJ3SH IV LIOICI QI JIS NOS INO VBXalv 23M 90 JJA 90 SINdINO 9OIVNV 8 Q3009N3 HOL VIA JdAL IVNV T U QO NOS NU M LU LIN A n Fr ER n d L Lul gt mer I I Va fo E VU ry UD 62 OF 68 COM q3c mM Ap a a ON SE V OSN U WEIER dsA0edd OIAAGC IL dVO JD YO v v V V e fa SINAN U 90 1VNV JQODN4I HOLIMS VIXIV ddAL d H3LLIANVHI 90 IV NV TITOONI SINAN VI 144HS NO ala DIG COM Figure 14 Dupline Certification and System Connection Details I O modules 76 041 12 Issue 03 Jod joubis auljdnp oi pejosuuoo 708 USUM Sin ON 0 pejoeuuoo Sain MOVIA AIOS PUD 3IIHM 93MA Ch od jouis auljdng eui 0 pejioeuuoo s QG JO 0967 adi JEMIDG D USUM 13v adAj Jeu saue7 D sauinbal Ja n uo9 Meg 9809 sdA ZH SUWOJB0IG GOO dy9 ey oj uonoeuuoo a1048g AIDA pubis suldnp y
5. CODELCO FMC Technologies A e ul i J AR M v b Si kk NS ANI FMC Technologies Chile Ltda Callao 2970 Oficina 704 Edificio Studio Las Condes Fono 56 2 22320825 A ac PTY LTD austd Aw Title DUPLINE FIELDBUS USER S MANUAL Document Number 6 041 12 Issue 03 DUPLINE FIELDBUS 1 OF 68 76 041 12 USER S MANUAL Issue 03 REVISION CONTROL 03 Add 8150 8151 8152 8161 8163 2007 11 26 MC GSW1 AC GSW1 DC GTI50 GTI50S TEU2 and field devices 02 Add individual devices and wiring 2005 01 06 MC information 1027 PE PB mo d 2008 10 27 Austdac Pty Ltd Unit 1 4 Packard Avenue Castle Hill NSW 2154 Australia PO Box 6486 Baulkham Hills Business Centre NSW 2153 Australia Phone 61 2 8851 5000 Fax 61 2 9899 2490 Website www austdac com au Copyright 2004 10 27 Written Dupline is the registered trade mark of Carlo Gavazzi Industri Italy The zener barrier type Z960 is a product manufactured by Pepperl and Fuchs Germany This document remains the property of Austdac Pty Ltd It is subject to its recall and must not be reproduced in part or whole or its contents divulged to third parties without prior written approval from Austdac Pty Ltd DUPLINE FIELDBUS 2 OF 68 USER S MANUAL Approved 76 041 12 Issue 03 TABLE OF CONTENTS 1 DENN 7 2 Typical System RE EE 7 3 Network CO
6. DUPI SHEET 2 PER WOO LIOOMCV ddA H3lV3d3MH HIM c ZH O LOAD JUPLINE c 5 EET rA ER EU se 102 NI OMZV 3dA Ga 7 H31v3d3M asy JAM T SI 9 WOO IS Q N EC T gt WOO o CH S Q COH 64 OF 68 REPEATER FU A v Le TE 76 041 12 Issue 03 amp J amp p OU e U a 4 Q Er lt K3 1 CY RELAY Q OF Les KA N YI V m y i N Ss ni ku D D lt N el X Figure 17 Dupline Certification and System Connection Details 8081 Segregation DUPLINE FIELDBUS 65 OF 68 6 041 12 USER S MANUAL Issue 03 41 CABLE TOPOLOGY There are no restrictions for the routing of the Dupline cable Line star ring or combination topologies can be implemented A branch can be made at any point in the system and there is no restriction on the length except for the limitation in total transmission distance Free topology is an important feature for e g alarm security and building automation applications since the routing of gangways stairs and rooms in a building represents a free topology Line Configurati
7. SLIP RING nms 4 3 MS ves I SUPRING PULL KEY ESSI Yes NO _ gt NO AS DON DL PANEL REQUIRED REQUIRED md ve e N SHP HING NOTES 1 GLANDS MUST BE LABELLED Exi OR EExi FOR USE IN RUSSIA 2 IP RATING OF GLAND SHALL MATCH THAT OF ENCLOSURE SEE TABLE 42 3 THE USE OF PLASTIC GLANDS IN RUSSIA SHALL BE AGREED BETWEEN END USER CERTIFICATION BODY AND AUSTDAC Table 43 Enclosure Cable Gland Information DUPLINE FIELDBUS 60 OF 68 6 041 12 USER S MANUAL Issue 03 40 CERTIFICATION The Dupline system is certified for use in group hazardous areas The system has been awarded Australian AUS Ex 3480X and international IEC Ex TSA TR24858 certification and assessment test reports The Dupline family consists of many modules only those modules listed on the certificate schedule are certified for use in group hazardous areas Figure 11 shows various certified and approved examples of connecting the Dupline two or three wire network located in the hazardous area to the channel generator located in the safe area persa C fi Lea LJ HS ua ug lt n ag eg E y lt Lu TE HE lan Il eli cu OZ OE n gt T gt ru ul den Lee m Lay Gleck D D D D L Ka 1 LIA ail gt gt 2 gt z Z z gt O Es o O o Q el O Ar N K gt z oL b Ll Set ot _ i I
8. IP 1 COM TYPE 8084 SIG COM SCLK VREG COM UP 1 COM TRANSMITTER A1 HARNESS WIRE COLOUR BROWN BLUE BLACK WHITE FUNCTION an WRg TERMINAL e NO CONNECTION OW TB2 14 NO CONNECTION YELL B2 1 NO CONNECTION GREY TB2 3 NO CONNECTION VIOLET TB2 15 NO CONNECTION GREY TB2 2 HARNESS CONNECTOR 1 1 DUPLINE PAIR SIG 2 3 2 COM 4 X1 SW8 9 N 10 10 VOLTAGE FREE SW1 FIELD CONTACTS emeng 24 DUPLINE PAIR SIG COM SW8 O VOLTAGE FREE FIELD CONTACTS SW1 TRANSMITTER INSTALLED WITH PARKING STATION CONNECTION OPTION Figure 10 Transmitter type 8084 field termination details and options DUPLINE FIELDBUS USER S MANUAL 27 OF 68 76 041 12 Issue 03 17 DIGITAL TRANSMITTER TYPE SILBUS 8163 The eight channel digital transmitter type SILBUS8168 is a low power and lower operating voltage alternative to the older 8084 transmitter All other operational aspects of the SILBUS8163 are identical to the 8084 The SILBUS8168 is housed in the same enclosure and maintains the same I O connector and pin allocation as the earlier 8084 making the SILBUS8163 and 8084 generally interchangeable The digital transmitter type SILBUS8163 is capable of transmitting eight digital on off signals to the Dupline network The SILBUS8163 occupies eight channel addresses on the Dupline network and its channel addresses are configured or programmed using a GAP1605 programmer The SILBUS8163 is
9. If lt lt Read On gt gt is pressed when no Dupline system is connected the LEDs will flash to indicate a false condition Only a successful reading will reset this condition Other Features To code a Dupline module off line neither Dupline nor power to supply the module is required Simply connect the module to the programmer and start coding If Online coding module connected to an operating Dupline system is performed the module automatically disconnects itself from the Dupline and returns to normal operation after the programmer cable is disconnected The GAP 1605 automatically turns off when no key has been pressed within the last 30 seconds If the connection cable is removed from the Dupline module the GAP 1605 will switch off within two seconds Low Battery Indication When battery is low the In Out row of LEDs will roll centre wards in an eye catching manner Warning When using the GAP 1605 you must connect the cable to the GAP 1605 before connecting the cable to any Dupline module that is to be coded Even so the cable must first be removed from the Dupline module before disconnecting it from the GAP 1605 Without observing these precautions you may destroy the ASIC inside the Dupline module through static discharges Caution To ensure long battery life always remember to remove the cable from the Dupline modules The Dupline modules will be kept in an inactive state as long as the GAP 1605 is
10. Wo paroWs ag jsnul S90I1 A90 pepooue GOS 4V9 Lt NHO HWSZ 0 07 PUD HNOOL xou o NAZZ XOW OD WW XOW O AGC O xou on 240 P808 30 INdino Jejdnoo ojdo 3811 eboj o pelos A qujpjur JO sjoDjuoo 294 SHOIJOA WOLL peuoj s eq ADU jndu 808 OF WHO HWEL 084 07 puo HOOL xow OF NZZ XOW OO vug e XOW O Ag XOU on 840 VYXIV jO indin0 VLEZ xou OI PUD AG OL xou on UM eo4nos Wo indui bojpuo VWOZ t 76 Hn0z lt oj puo 4NG lt 09 VWEr Z 0 AGL ON SUalwound ndino eui ULM Ajddns Jamod palliea uo p aosddo Aup wod pauamod eq ADUI IO2MZV PUD YrXLyY oC Saya 00089 JO su bua j WNLWIXDUI UPM pa onusuoo eq Abu SLUSIS S sulldng sum SA PUD INOJ s9 9U 0008 SI UWISIS S aul dng sum Jo UiDuat U nUlXDIN OC GGg Jo Buod Winwiullu D uj S8JNSO DUS SOU Ul pejunouJ eJO SJejjuupJ PUD SSUOCUMS l GS GGd 40 Buod unuiunu D uj ejnso oue UD UI pejunou BID q PUD Y PS jueipAnbe JO GLYEGN 99A 4euez YOA Z 9 HOM G D SI LO Ce JOISISSJ d uuu WNUWIUIW HOM C D SI M CC suluo QOL pub CC USSMlaq JO s9UDISISAI D SOY e Adm A fear suonoe jeJ aul eonpej oj peu puondo 340 s 010 HO LG PUD LY 07 pesn eq DLU seuoj s paso Ajjpuuou Jo uedo Aj IDWUON 87 Addo pUYUS 99 Z S19eeus Jed SD palsij SUONDIIWI Oe LUSYS S oui Oo pani jouondo ag ADU JEASJ8J JO J YNIWSUPI e qnodujoo suljdng parouddo 10 ed Aud SJ SYNWSUDI opip Ajuo sjoldep p 99US UO UMOUS SANDUIdSIIO 9JIM JU SU uc
11. 15 Zener Barrier type Z960 Connection Details SAFE AREA HAZARDOUS AREA ZENER BARRIER TYPE Z960 Figure 8 Zener Barrier type Z960 Wiring Details 13 DIGITAL TRANSMITTER TYPE 8023 The digital transmitter type 8023 is capable of transmitting one digital on off signal to the Dupline network The 8023 occupies only one channel address on the Dupline network and its channel address is configured or programmed using a GAP1605 programmer The 8023 is line powered so it does not require external power and is ideal for monitoring the state of voltage free contacts such as those incorporated in remote isolate switches emergency stop switches and pull keys The 8023 is encapsulated within a small cylindrical housing with five flying leads for the Dupline network programming and input signal connections Photograph 6 shows the 8023 with its flying leads terminated in a six pin Molex connector Photograph 6 8023 digital transmitter and connector DUPLINE FIELDBUS 21 OF 68 6 041 12 USER S MANUAL Issue 03 The 8023 may be wired directly into the installation or wired into the installation via the standard six pin Molex connector to allow easy disconnection and removal for channel address programming and maintenance The connection details of the 8028 digital transmitter are shown in table 16 below The connector pin numbers are moulded into the rear face of the six pin plug fitted to the digital transmitter DIGITAL TRANSMITTER TYPE 8
12. L I a 2 TE nm p 7 z z T 3 O O Zn a ul gt z N ul dI Na DE N F 2 N n L I gt jam 1 d Lo fir gt W ul ZA lad gt N i E cy KE r 58 P E al EE KEN N NO lt T I QQ v v C Hm 6 i 2 9 N gt mx x Lo Lu uo LI Cav lt cai G3 La gt mm O O amp CH L Q 2 e O 2 0 eL a r Ll T L gt ar IG kud f oa bel t LI ne o i L 5 Zu Zu I j 5 I DZ arz O GC Seu SLE ALTE Cao 00 Z m o Z e RE 2 oo D 20 Zoo 00 ZOO 0 O ki T j jm er UE lu gt Lu Cm f m C AN IVNYEAL IV jALVNedLIV r 3ALVNe3lL IV AlddNS AIN lo AlddNS IN ld AlddNs AN dand Figure 13 Dupline Certification and System Connection Details Generators DUPLINE FIELDBUS 61 OF 68 76 041 12 USER S MANUAL Issue 03 U TI m Q gt lt Ors ITAL DIG AE O v U CON v Ka N M DUPLINE FIELDBUS USER S MANUAL Q3002N3 dall CZ 3LLIASNVMS G09 dV9 08 ddAl WHOIG CLI L J e X o Q3GQOONd S091 dvd S VG ANAL e ET M o M GOONS SO9LdyI LOILL OLCEO JAM 90 IVNV WOO N J
13. ON or active for the multi channel relay RE4 to be energised The multi channel relay will be de energised if any one term or channel address is not active or ON Similarly the OR function requires that only one of the specified terms or Dupline channel addresses must be ON or active for the multi channel relay RE4 to be energised The multi channel relay will be de energised if and only if all terms or channel addresses are not active or OFF DUPLINE NETWORK I O The Dupline network or signal pair should be connected to terminal block K6 Only one channel generator should be connected to the Dupline network The Dupline network may be an intrinsically safe circuit and if so should be segregated from all non intrinsically safe circuit DUPLINE NETWORK I O CONNECTION DETAILS FUNCTION TERMINAL BLOCK SIGNAL COMMON SO Table 6 8081 Dupline Network I O Connection Details DUPLINE FIELDBUS 14 OF 68 76 041 12 USER S MANUAL Issue 03 EXTERNAL POWER The Dupline network may be powered from a different power source to the internal power source of the 8081 channel generator This option is provided to allow the Dupline network to be powered from the same power source as other intrinsically safe apparatus that may share a common multi cored cable If the external power source for the Dupline network is used then jumpers J1 and J2 must be completely removed from the 8081 printed circuit board The external power is fed into the type 8081 c
14. SILBUS8150 The safety transmitter type SILBUS8150 is a single channel digital transmitter that is capable of transmitting the status of a voltage free contact in such a way that the transmission can be awarded a safety integrity level SIL of 3 The SILBUS8150 is designed to be used in systems that require emergency stop remote isolation or similar facilities within IEC AS61508 and AS IEC60621 compliant systems The safety transmitter can only be used in conjunction with the safety receiver type SILBUS8151 and together form a SIL3 capable secure transmission path over any Dupline fieldbus network The transmission protocol between the safety transmitter s and the safety receiver s ensures the end to end integrity of the signal path Up to 63 safety transmitters can be connected to a Dupline network Each safety transmitter occupies two adjacent channels on the Dupline network The safety transmitters can share the same network as other non safety related transmitters and receivers without a loss in the integrity of the safety transmission Photograph 8 Safety transmitter type SILBUS8150 The input to the safety transmitter type SILBUS8150 must be a voltage free contact that is completely isolated and segregated from ground or any other electrical circuits in accordance table 17 In order to achieve the full functionality of the safety transmitter it must be permanently connected to the Dupline network This allows the receiver to obtain two lot
15. UO CONNECTIONS The digital receiver field terminal allocations are shown in table 35 below ARX4D ANALOGUE TRANSMITTER INPUT OUTPUT TERMINAL ASSIGNMENTS PIN No TERMINAL BLOCK FUNCTION SIGNAL a TB1B POWER VE 2 TB1A FORESTE POWER VE iS TB2A SIGNAL TT T DUPLINE NETWORK OMMON TB3C NORMALLY CLOSED 6 TB3B DIGITAL O P 1 NORMALLY OPEN TB3A COMMON ME TB4C NORMALLY CLOSED E TB4B DIGITAL O P 2 NORMALLY OPEN TB4A COMMON TB5C NORMALLY CLOSED TB5B DIGITAL O P 3 NORMALLY OPEN DIGITAL O P 4 Table 35 ARX4D Terminal Assignments INDICATIONS The eight channel analogue receiver has three LEDs to indicate the status of the unit The carrier LED is yellow in colour the power LED is green and the fault LED is red in colour The carrier LED when illuminated indicates that the ARX8A has detected Dupline carrier pulse train on the Dupline network pair The power LED when illuminated indicates that DC power is connected The fault LED indicates several states as shown in table 36 below DUPLINE FIELDBUS 38 OF 68 76 041 12 USER S MANUAL Issue 03 ARX4D FAULT LED INDICATIONS STATE INDICATION MEANING LED FLASHES AT 2 Hz 50 DUTY START UP CYCLE FOR 3 SECONDS AFTER ARX4D IS POWERING UP ATX4A IS POWERED UP CONFIGURATION FAULT DETECTED MODE SWITCH SET TO 6 D OR LED FLASHES AT 2 Hz 50 DUTY GROUP ADDRESS SET HIGHER CYCLE THAN AVAILABLE CHANNELS SEE TABLE 18 AND 19 VALIDITY COLUMNS Tab
16. YET R 67 PEZ 727 LZ sesno OgCZSV YM eouppJjoooD Ul pajDjsu snjpuoddo ajdwis Aup 0 pa osuuog 97 GC 0910 s asiMj9U o ssajun 9UDI O OL SIOONPLI Up 9 0 C PIXD o1 j04108J8 Up ZOZ oipp on o4e e UD ZOZ OIuDJ99 MX Up 407 91040092 NAGZ ID XOZ SIOHODADI SMN IO 407 Ss0poodoo LUN DIUD Up 0 S 0 SISAJ ajoy nsyy D G SJOISISEL ONS IY vc ustud nbe suldng jo uononusuoo ul pesn wnisoubow 40 LWNIUDIN WUNIUILUN D 10 S OJD ON Ce GGd Jo Buod uonoejoud tunululuu o Buipinosd sunsojoua jozew JO OnsD O o0 101SNUD paleo pe ojddo UD uiuyM pejunou ag jsnu Si ng2gi SJENIWSUDI sJ9 oJjuoO Y ZZ D8JD SNOPJOZOY D Ul UBYM PUD esn Ul USUM S9SDO JaylDa y UlUNM aq ISNW G09 dyi ed A uawuuipuboud puo gN 9 d syun 1s9 zZ uonp os p o JO 0 do 2 jooipu amp 00 97 Buimoup jo Z puo SJS9US uo Sau pebbou oul 07 INOZ o1 puo jng lt 99 YWOOL 9 APOL on YM queudinbe S paljnueo peaoiddd AUD wos peauep eq Kou L9LL 01759 20 uspiusunu bo puo jo indui vWuoz SUL 6 unoo2D OU USD SID sjo9jje UOISSILUSUDJ JOUBIS 1PU PUD lau 84D anogo 9 2 ou jo sluawsuinba y 0y pepi oud Huljqoo y ul sands Buisn pejonujsuoo ag Abu Weajsks suljdng yi 791 wie Buipasoxa jou quajuno eounos PUD 90 AY HuUlpesoxe jou pihualod eounos WNLWIXDW D BUIADY Aj ddns Jamod ei paleo JO peAcuddo AUD wolj pejewod eq ADU ZIZ 000 0645 vil Z uigjs s euijdnp y Jamod o pesn Duag Addas uomod ei iupjnonunp
17. and maintenance The connection details of the SILBUS8161 digital transmitter are shown in table 18 below The connector pin numbers are moulded into the rear face of the six pin plug fitted to the digital transmitter DIGITAL TRANSMITTER TYPE SILBUS8161 CONNECTION DETAILS OPERATION PROGRAM ine n n n CONNECTOR PIN FUNCTION FUNCTION MEE NUMBER NO CONNECTION SCLK YELLOW DUPLINE SIGNAL SDIDO NOT USED NOT USED ro_aarir ai NOT USED NOT USED Table 18 SILBUS8161 digital transmitter connection details The SILBUS8161 digital transmitter may be connected to the Dupline pair in two different ways the first option has the transmitter powered all the time while the second option allows for the transmitter to be powered only when it is required to transmit the state of a closed voltage free field contact This second option allows longer Dupline networks because non transmitting transmitters are not consuming power Figure 9 in the 8023 section of this manual shows the two connection options of the SILBUS8163 The SILBUS8161 digital transmitter must only be configured or programmed with a type GAP1605 programmer when the SILBUS8161 is disconnected from the Dupline network and when the SILBUS8161 is not located within a hazardous area Up to 128 digital transmitters type SILBUS8161 may be connected to a Dupline network at any one time DUPLINE FIELDBUS 24 OF 68 76 041 12 USER S MANUAL Issue 03 15 SAFETY TRANSMITTER TYPE
18. current consumption kk kk nennen KK KK A KA KK kK KK KK KA lt imA Operating temperature range kk kek kk kK K k k k nsn KA KA KK KK KA KK KAK KK IK KK KK KA 0 40 C Humidity non condensing iii 20 to 80 EE 150mm x 75mm x 50mm MOUI ME DIN rail TS35 DUPLINE FIELDBUS 31 OF 68 76 041 12 USER S MANUAL Issue 03 19 ANALOGUE TRANSMITTER TYPE G3210 1161 The analogue transmitter type G3210 1161 is housed with an IP20 DIN rail mounting plastic enclosure measuring 35mm x 75mm x 70mm and allows one analogue value to be transmitted to the Dupline network The G3210 1161 transmits this single value using the Analink protocol described in section 4 of this manual The G3210 1161 will operate on 32 64 or 128 channel Dupline networks The G3210 1161 accepts a 4 20mA signal as its input The G3210 1161derives its power from the Dupline network and is loop powered from the 4 20mA input Galvanic isolation is provided between the Dupline network and he analogue input The G3210 1161 is configured using the GAP1605 field configuration tool The G3210 1161 can be configured to transmit on any valid Dupline network address See the section on the GAP1605 for configuration details __ Dupline nos AnaLink 4 20mA Input G3210 1161 Photograph 13 Analogue transmitter type G3210 1161 UO CONNECTIONS The analogue transmitter type G3210 1161 field terminal allocations are shown in table 27 below G3
19. is selectable The 8081channel generator is a printed circuit board measuring 230mm x 160mm with a maximum height of 50mm The I O and power connections are distributed around the perimeter of the printed circuit board The channel generator type 8081 must be located in a safe area it must NOT be located in a hazardous area 29090 TA f EFI uplin 1 ne wn Be KEL CH Si AA eee Malak A tinto EX SIT ei e L B E 8 d jum d FIN nimme 2 H isy BU 33 a ste Sp dii Ci ZEN xv i E Iowa OOC TET erar RM do mm JM nm B iilii ge biiiiiiiijo n be CH CH Que lon o OH ri e o E a Y ume e 5 ma E Z 1 ni Sa ISOLEOSO 1M TYINIS xs x0 YE x3 SnY 1833 43T1041N02 ANTIdNG 2905 23yo3 200 bi e e n Ald JY0150Y 18 ALIYAH Photograph 1 Channel Generator type 8081 DIGITAL INPUTS The 8081 has two opto coupled digital inputs that may be used to control the Dupline channel addresses P3 and P4 These inputs accept switched 24VDC to be activated Three terminals at K5 are provided for these inputs The inputs will consume approximately 5mA at a nominal 24VDC Only non intrinsically safe circuits can be used to activate the digital inputs of the 8081 8081 DIGITAL INPUTS TERMINAL DUPLINE CHANNEL ADDRESS KS 1 K5 3 Table 3 8081 Digital Input Terminal and Address Allocations The digital inp
20. line powered so it does not require external power and is ideal for monitoring the state of voltage free contacts such as those incorporated in remote isolate switches emergency stop switches and pull keys The SILBUS8163 is encapsulated within a small rectangular enclosure with 20 pins for the Dupline network programming and input signal connections The SILBUS8163 uses the same connection and wiring hardware as the earlier 8084 see the 8084 section in this manual for further details on these connection facilities Photograph 10 Digital transmitter type SILBUS8163 The contacts used to switch the field contact inputs of the SILBUS8163 digital transmitter must be rated to handle the low voltages and extremely low currents involved these typically are 3 0 volts and 5uA respectively Failure to observe this requirement may lead to installations that are intermittent and unreliable particularly if the voltage free contact is subject to vibration of the type present on conveyor structures Refer to table 21 and figure 10 in the 8084 section of this manual for details on the connection and wiring of the eight channel digital transmitter type SILBUS8163 18 ANALOGUE TRANSMITTER TYPE ATX4A The analogue transmitter type ATX4A is housed with an IP40 DIN rail mounting plastic enclosure measuring 150mm x 75mm x 50mm and allows up to four analogue values to be transmitted to the Dupline network The ATX4A transmits its values using the Analink prot
21. of the 128 channels on the host Dupline network These interfaces also allow for the controlling of the channels of the host Dupline network The interfaces are typically mounted on a DIN rail carrier when installed in a conveyor control panel as shown in photograph 23 below These interfaces are not certified as explosion protected equipment and therefore should not be used in a hazardous area Photograph 23 MODBUS Interface type GTI50 GSTI50 and SPEC 8112 shown with DIN rail mounting option RN FUNCTIOI 1 HOST DUPLINE NETWORK SIGNAL 2 HOST DUPLINE NETWORK COMMON POWER SUPPLY COMMON GROUND RS485 TX RX BALANCED COMMS POWER SUPPLY INPUT 5V 45mA TT Tr RS485 TX RX BALANCED COMMS AND GSTI50 FUNCTION Si ADDRESS OFF 01 ON 02 MODBUS ADDRESS 1 BAUDRATE OFF 9600 ON 19K2 MODBUS ADDRESS 2 OFF DISABLE DUPLINE OUTPUT ON ENABLE DUPLINE OUTPUT MODBUS ADDRESS 4 NOT USED MODBUS ADDRESS 8 Table 41 MODBUS interface type GT150 SPEC 8112 and GSTI50 switch setting details The SPEC 8112 has fixed communications parameters Baudrate of 9600 Parity of none Databits of 8 and Stopbits of 1 The GTI50 and GSTI50 have the same communications parameters except that the baudrate can be altered by switch 2 These interfaces generally comply with the MODBUS RTU protocol with the exception of the parity bit set to none The MODBUS RTU protocol requires an even parity bit The GTI50 and SPEC 8112 interfaces can provide a dig
22. vC 8 bit 62 5uA bit ee ee m n 196 RESPONSE IMO caen 18s for 64 channel system 36s for 128 channel system DUplne nelwork current COnSUTIDION EE lt 1mA Bet TOF OG a EEE E E ai GAP1605 Operating temperature Tange liana ra 0 40 C Humidity non CondenSing kk m E TET 20 to 80 Analogue output protection iii 63mA fuse Maximum o p t CUEN NE RARE RR EI 63mA gt 150mm x 75mm x 50mm KG 010 eera E E Tt DIN rail TS35 DUPLINE FIELDBUS 36 OF 68 76 041 12 USER S MANUAL Issue 03 22 DIGITAL RECEIVER TYPE ARX4D The digital receiver type ARX4D is housed with an IP40 DIN rail mounting plastic enclosure measuring 150mm x 75mm x 50mm and allows up to four digital signals to be received from the Dupline network The ARX4D will operate on 32 64 or 128 channel Dupline networks The ARX4D outputs digital signals as voltage free change over contacts The ARX4D is powered from a separate intrinsically safe power source of between 7 and 16 volts and draws less than 10mA BERN GE re Te ur om rr E E AUSTDAC PIV LID 1 5 4 CHANNEL DIGITAL RECEIVER TYPE ARX4D Serial No CHANNEL MODE APPROVALS AUS EX 3480X _ 04121496 L SELECTION Power Photograph 16 Digital Receiver type ARX4D CONFIGURATION The four Dupline network channels u
23. y jo sul jOUBIS y UM sales Ul p oojd j9Djuoo paJouoLu eui puo jno pauoys nueupuued indu jODJUCD y uondo UD SD saby ADU SISRIWUSUDI DilbDip EUUDYD 2SJDUIS Iw CG NOY lt OF puo yng lt 090 MIZ DI APPL ON SJejewWwpJIpd indino Buimo jo eui uym Ajddns Jemod paljniso 10 peacuddp AUD wody pausmod eq Aow pXMv PUD VQOXMV p 6 Z esno o OSCZSV YUM eouppJoooD UI eq PUS SD9JD snopupzou Ul waisAs auljdng eui jo bunim aul LT esno 2 0897SY ULM SJUPPJOJOJP Ul payupa eq SNU JeuJDq sul e Q Zz asnDo jo L 089ZSY YLM eouop JoooD ui BULIM S uou uo pelobeubes eq snw pauo ajos ul buuiw Ajddns jewod ei SALON 03 76 041 12 Issue Figure 15 Dupline Certification and System Connection Details Notes 63 OF 68 DUPLINE FIELDBUS USER S MANUAL OF HER BELOW JOE E N AS SHOWN E CIT c UIC TH DIGITAL TRANSMITTER YPE 8023 l NH B NH BL BK V COM 3K WH BL YL B SIJLUNSNVYYEL Iv LIOIC HALLINSNVA 1 IVLIOIO YALLINSNVY 1 1VLIDIG GILLINSNVEL 1VLIDIG AITINA YALLINSNVaL IWLIDIG EN 32 SIG Figure 16 Dupline Certification and System Connection Details Repeaters DUPLINE FIELDBUS USER S MANUAL DUPLINI WOO EE
24. 023 CONNECTION DETAILS FUNCTION WIRE COLOUR CONNECTOR PIN NUMBER PROGRAMMING VREG INPUT PROGRAMMING SCLK INPUT PROGRAMMING SDIDO OR DUPLINE SIGNAL BROWN 6 CONTACT INPUT DUPLINE COMMON OR PROGRAMMING GROUND NOT USED i Table 16 8028 digital transmitter connection details The 8023 digital transmitter may be connected to the Dupline pair in two different ways the first option has the transmitter powered all the time while the second option allows for the transmitter to be powered only when it is required to transmit the state of a closed voltage free field contact This second option allows longer Dupline networks because non transmitting transmitters are not consuming power Figure 9 below shows the two connection options TRANSMITTER A1 x1 x1 VOLTAGE FREE FIELD CONTACT TYPE 8023 SW1 vi 7 1 1 e NEL INPUT BL 2 2 COM COM WH 3 3 VREG 4 4 SCLK EL 5 5 DUPLINE PAIR SIG SDIDO 6 6 SIG TRANSMITTER ALWAYS POWERED CONNECTION OPTION TRANSMITTER A1 X1 X1 TYPE 8023 YL INPUT COM COM VREG SCLK SIG SDIDO SW1 DUPLINE PAIR ee Bi les nd fom lea ONU RUP ONU E GA H ro VOLTAGE FREE FIELD CONTACT SIG TRANSMITTER ONLY POWERED WHEN CONTACT CLOSED CONNECTION OPTION Figure 9 8023 field termination details and options The 8023 digital transmitter must only be connected to voltage free contacts that are isolated and segregated from g
25. 1 12 USER S MANUAL Issue 03 14 DIGITAL TRANSMITTER TYPE SILBUS8161 The single channel digital transmitter type SILBUS8161 is a low power and lower operating voltage alternative to the older 8023 All other operational aspects of the SILBUS8161 are identical to the 8023 The SILBUS8161 is housed in a slightly larger enclosure but maintains the same I O connector and pin allocation as the 8023 making the SILBUS8161 and 8023 generally interchangeable The digital transmitter type SILBUS8161 is capable of transmitting one digital on off signal to the Dupline network The SILBUS8161 occupies only one channel address on the Dupline network and its channel address is configured or programmed using a GAP1605 programmer The SILBUS8161 is line powered so it does not require external power and is ideal for monitoring the state of voltage free contacts such as those incorporated in remote isolate switches emergency stop switches and pull keys The SILBUS8161 is encapsulated within a small cylindrical housing with five flying leads for the Dupline network programming and input signal connections Photograph 7 shows the SILBUS8161 with its flying leads terminated in a six pin Molex connector Photograph 7 SILBUS8161 digital transmitter and connector The SILBUS8161 may be wired directly into the installation or wired into the installation via the standard six pin Molex connector to allow easy disconnection and removal for channel address programming
26. 210 1161 ANALOGUE TRANSMITTER FIELD TERMINAL CONNECTION DETAILS FUNCTION DUPLINE SIGNAL DUPLINE NETWORK DUPLINE COMMON HIGH VE INPUT ANALOGUE INPUT LOW VE INPUT Table 27 G3210 1161 Connection Details SPECIFICATIONS ANAPO a a E E E E N 4 20mA Analogue input voltage EE 7V maximum gie EE 8 bit 62 5uA bit PU 1 Response ME criari 18s for 64 channel system 36s for 128 channel system Soria Ree el e lee EEE ia ra GAP1605 Dupline network current consumption E lt 600UA Operating temperature range i 0 40 C Humidity non CcoOnd ehS ITO EE 20 to 8096 Maximum ihpUt CUE EE iaa EE Deen TEn AE a R TEE R ania 60mA Olio 35mm x 75mm x 70mm ve hl NOUN E DIN rail TS35 TEE 100g DUPLINE FIELDBUS 32 OF 68 76 041 12 USER S MANUAL Issue 03 20 TEMPERATURE TRANSMITTER TYPE G3210 1112 The temperature transmitter type G3210 1112 is housed with an IP20 DIN rail mounting plastic enclosure measuring 35mm x 75mm x 70mm and allows one temperature value to be transmitted to the Dupline network The G3210 1112 transmits this single temperature using the Analink protocol described in section 4 of this manual The G3210 1112 will operate on 32 64 or 128 channel Dupline networks The G3210 1112 accepts an input from a 3 wire PT100 temperature sensor The G3210 1112 derives its power from the Dupline network and consumes about 1 7mA from the network The G3210 1112 is configured using the GAP1605 field configurat
27. 7 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 DUPLINE FIELDBUS USER S MANUAL System Size Address Range and Update Times i kk kk KK KAKA 8 The Ex Dupline system product range ii 11 Channel Generator type 8081 Digital Input Terminal and Address Allocations 13 Channel Generator type 8081 Digital Output Connection Details 13 Channel Generator type 8081 SW1 and SW2 Logic Expression Term Setting Details 14 Channel Generator type 8081 Dupline Network I O Connection Details 14 Channel Generator type 8081 External Power Connection Details 15 Channel Generator type 8081 Diagnostic LED Function Details 15 Channel Generator type 8081 Serial Port Interface Cable Details 16 Channel Generator type 8081 Serial Port Connector Pin Function Details 16 Dual port channel generator type GSW1 AC connection details 17 Dual port channel generator type GSW1 DC connection details
28. 8081 digital input wiring details e 13 Figure 6 8081 digital output relay connection details kk n 14 Figure 7 8081 mains input wiring and connection details kn 15 Figure 8 Z960 barrier wiring details i 21 Figure 9 8023 field termination details and Options i 22 Figure 10 8084 field termination details and OptionS nne 27 Figure 11 Belt wander switch type BWS1 dimensions kk kk kk kK kk 51 Figure 12 Belt tear switch dimensions and installation detail 53 Figure 13 Dupline certification and system connection details Generators reenen 61 Figure 14 Dupline certification and system connection details I O MOdUIES 62 Figure 15 Dupline certification and system connection details Notes 63 Figure 16 Dupline certification and system connection details Repeaters 64 Figure 17 Dupline certification and system connection details 8081 segregation 65 Figure 18 Typical topologies of Dupline two wire nebworks kk kk kk kk 66 Figure 19 Typical Austdac three wire conveyor Schema 67 Figure 20 Typical Austdac two wire conveyor Schema 68 DUPLINE FIELDBUS 4 OF 68 76 041 12 USER S MANUAL Issue 03 TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 1
29. 81 channel generator DUPLINEG FIELDBUS 13 OF 68 76 041 12 USER S MANUAL Issue 03 RELAY RE4 ENERGISED WHEN THE LOGIC RULES OF THE MULTI CHANNEL ARE SATISFIED RELAY RE3 ENERGISED WHEN DUPLINE ADDRESS P8 IS ON ALL RELAYS SHOWN IN NON ENERGISED STATE RELAY RE2 ENERGISED WHEN DUPLINE ADDRESS P2 IS ON RELAY RE1 ENERGISED WHEN DUPLINE ADDRESS P1 IS ON Figure 6 8081 Digital Output Relay Connection Details MULTI CHANNEL OUTPUT The multi channel relay output relay RE4 terminal K4 implements one of two logic functions The available logic functions or expressions are OR and AND Switch SW3 is used to select between the OR logic function and the AND logic function The selected logic functions are labelled adjacent to SW3 Switches SW1 and SW2 govern the number of terms or Dupline channel addresses included in the logic expression The terms included in the logic expression always commence at Dupline address A1 and proceed in order up to the Dupline channel address specified by switches SW1 and SW2 The maximum number of terms that may be included in the logic expression is 99 or Dupline channel addresses A1 through L3 Switch SW1 is the most significant digit tens of the term count while SW2 is the least significant digit units of the term count Table 5 SW1 and SW2 Logic Expression Term Count Setting Details The AND function requires that all specified terms or Dupline channel addresses must be
30. ANALOGUE I P 3 LOW VE TB6B HIGH VE Table 25 ATX4A Terminal Assignments INDICATIONS The four channel analogue transmitter has two LEDs to indicate the status of the unit The status LED is yellow in colour while the carrier LED is green in colour The carrier LED when illuminated indicates that the ATX4A has detected Dupline carrier pulse train on the Dupline network pair The status LED indicates several states as shown in table 26 below ATX4A STATUS LED INDICATIONS LED FLASHES AT 2 Hz 50 DUTY START UP CYCLE FOR 3 SECONDS AFTER ATX4A IS POWERING UP ATX4A IS POWERED UP TEST MODE LED fa 11 Hz 50 DUTY ATX4A IS IN TEST MODE OPERATIONAL LED FLASHES AT 0 5 Hz 10 DUTY ATX4A IS OPERATING CONFIGURATION FAULT DETECTED MODE SWITCH SET TO 7 F OR LED FLASHES AT 2 Hz 50 DUTY GROUP ADDRESS SET HIGHER CYCLE THAN AVAILABLE CHANNELS SEE TABLE 18 AND 19 VALIDITY COLUMNS CYCLE Table 26 ATX4A Status LED Indication Details SPECIFICATIONS OY NCS EE 7 16 VDC CUrrentconsumpiion ili 10mA max OUT SIGMA VA o EE NE EE EE 4 20mA or 0 4 2V Input impedance rannrnnnnnrnnanennannnnnnnnnnnnnennnn 1000hms for current inputs 100K ohms for voltage inputs Analogue tie ug DFOIGG e NE EN 63mA fuse Maximum PULVO RR RO RR EEE EA 6 75V WE dief io Biel eltern ENE NN 60mA Brell 8 bit 62 5uA bit AE RA 1 Response TIME kk nnne 18s for 64 channel system 36s for 128 channel system Dupline network
31. Details 34 Analogue Receiver type ARX8A Channel Switch Setting Details 35 Analogue Receiver type ARX8A Terminal ASSIgnMEnNtS kk 35 Analogue Receiver type ARX8A Status LED Indication Details 36 Digital Receiver type ARX4D Mode Switch Setting Details 37 Digital Receiver type ARX4D Channel Switch Setting Details 38 Digital Receiver type ARX4D Terminal Aesigmmente i 38 Digital Receiver type ARX4D Status LED Indication Deia 39 Safety receiver type SILBUS8151 connection details EEE 40 Termination unit type DTO1 Connection Details i 41 Repeater type AWCCT1 Terminal Assignments nennen 42 MODBUS interface type GT150 SPEC8112 and GSTI50 connection details 49 MODBUS interface type GTIBO SPEC8112 and GSTI50 switch setting details 49 Ex Dupline Module to Enclosure Matrix i 56 57 Enclosure Cable Gland Information siriana 60 5 OF 68 76 041 12 Issue 03 PHOTOGRAPHS Photograph 1 Photograph 2 Photograph 3 Photograph 4 Photograph 5 Photograph 6 Photograph 7 Photograph 8 Photograph 9 Photograph 10 Photograph 11 Photograph 12 Photograph 13 Photograph 14 Photograph 15 Photograph 16 Photograph 17 Photograph 18 Photograph 19 Photograph 20 Photograph 21 Photograph 22 Photograph 23 Photograph 24 Photogr
32. E DT01 The termination unit type DTO1 is housed with an IP20 DIN rail mounting plastic enclosure measuring 18mm x 75mm x 70mm and is used to terminate the Dupline network pair whenever reflections occur When a generator connected to a non terminated cable emits a square wave signal the cable end will always cause reflections Depending on frequency and distance the signal can be distorted to a degree where the information becomes unreliable However these reflections can easily be removed by connecting the correct termination at the cable end In the case of Dupline the critical distance between the generator and the far cable end is 2000m and above Consequently if a DTO1 termination unit is connected at the cable end when the distance to the channel generator exceeds 1200m reflections will be avoided In case of branches on the cable it is only necessary to connect a second DTO1 if the distance to the nearest DTO1 exceeds 1200m In all other cases a second DT01 should not be connected as it increases line capacitance and thereby reduces transmission distance CARLO GAVAZZI Dupline DT 01 E E n Photograph 18 Termination unit type DT01 I O CONNECTIONS The termination unit type DT01 field terminal allocations are shown in table 38 below DT01 TERMINATION UNIT FIELD TERMINAL CONNECTION DETAILS FUNCTION SIGNAL DUPLINE SIGNAL DUPLINE NETWORK SUPLINE COMMON Table 38 DT01 Connection Details SPECIFICATIONS Du
33. E LINE Indicates when illuminated that the Dupline signal pair is normal i e no short circuit Table 8 8081 Diagnostic LED Function Details SERIAL PORT The 8081 is provide with a serial RS232 port for communication with a PC or host PLC This serial port allows the host controller access to the status of all Dupline channels and to control any Dupline channel Connection to the serial port is via connector K9 Connector K9 is a female nine way D type Austdac drawing 76 245 08 provides wiring details for various interface cables for the 8081 serial interface Table 9 below shows the function and Austdac part numbers for these cables DUPLINE FIELDBUS 15 OF 68 76 041 12 USER S MANUAL Issue 03 TIT 8081 9 PIN TO PC 9 PIN INTERFACE CABLE M DUPCAB03 8081 9 PIN TO AB PLC5 SLC5 OPIN INTERFACE CABLE Table 9 8081 Serial E Interface Cable Details The pin number and function details of the serial port connector K9 of the 8081 channel generator are shown in table 10 below HER NE SE 1 TRANSIT DATA mo I OUTPUT 2 HRECEVEDAA RXD INPUT t 3 NO CONNECTION NC 2 4 NO CONNECTION NC 2 5 GROUND GND 4 9VOLTS 6 NO CONNECTION NO 8 GLEARTOSEND CIS INPUT 9 NOCONNCTON NC Table 10 8081 Serial Port Interface Connector Pin Function Details 9 DUAL PORT CHANNEL GENERATOR TYPE GSW1 The dual port channe
34. ECEIVER TYPE ARX8A The analogue receiver type ARX8A is housed with an IP40 DIN rail mounting plastic enclosure measuring 150mm x 75mm x 50mm and allows up to eight analogue values to be received from the Dupline network The ARX8A receives its values using the Analink protocol described in section 4 of this manual The ARX8A will operate on 32 64 or 128 channel Dupline networks The ARX8A outputs analogue values in 4 20mA format The ARX8A is powered from a separate intrinsically safe power source of between 7 and 16 volts and draws less than 10mA AUSTDAC PTY LTD pid 1 5 8 CHANNEL ANALOG RECEIVER TYPE ARX8A S i Mi i APPROVALS AUS EX 3480X gece o Photograph 15 Analogue Receiver type ARX8A CONFIGURATION The eight Dupline network channels used by the ARX8A are consecutive and occupy one complete Dupline address group i e A1 to A8 or J1 to J8 The Dupline address selection is carried out by setting two sixteen position rotary switches labelled mode and channel These switches are located under the removable clear plastic front cover of the unit Table 29 below shows the setting of the mode switch FUNCTION NORMAL OPERATION TEST MODE ALL OUTPUTS 0mA TEST MODE ALL OUTPUTS 0mA 64 A B C D E F G and H Table 29 ARX8A Mode Switch Setting Details For example if the mode switch is in position E and the channel switch is in position 3 then the ARX8A will be conf
35. Exd SAFE AREA i06 TEI 7 TERMINATION UNIT DTO SAFE AREA IP66 ___TE2212 S PROGRAMMER GAP1605 IP55 LEATHER CASE Ei IP66 TE3212 S REPEATER A2WCCT1 Kxi IP66 TE2212 S SAFEAREA NOTES 1 ANY SUITABLY SIZED CONTROL PANEL ENCLOSURE AGREEMENT REQUIRED BETWEEN AUSTDAC END USER AND CERTIFICATION BODY 2 MODULE MUST NOT BE REMOVED FROM LEATHER CASE WHEN IN HAZARDOUS AREA OR UNDERGROUND 3 ANY SUITABLY SIZED Exd ENCLOSURE AGREEMENT REQUIRED BETWEEN B amp F END USER AND CERTIFICATION BODY 4 INGRESS PROTECTION TO SUIT INSTALLATION ENVIRONMENT AGREEMENT REQUIRED BETWEEN AUSTDAC END USER AND CERTIFICATION BODY Table 42 Ex Dupline Module to Enclosure Matrix Photograph 30 Enclosure Type PC200 DUPLINE FIELDBUS 57 OF 68 76 041 12 USER S MANUAL Issue 03 Photograph 31 Enclosure Type TE2212 S Photograph 32 Enclosure Type TE3212 S Photograph 33 Enclosure Type Pull Key ESSI Photograph 34 Enclosure Type Lockout Photograph 35 Enclosure Type Cadlock 39 ENCLOSURE CABLE ENTRIES The enclosure types listed in table 43 below may be fitted with plastic or metal glands as required The IP rating of the gland shall match the operating environment In some cases the gland may be replaced with a slip ring connector Maximum gland size is 25mm for all enclosures except the control panel where 32mm glands are allowed ir rl T_T rr il TE2212 S 3 3 1 VES 1 YES
36. I isis SERIAL N0 6 i i i Photograph 19 Repeater type A2WCCT 1 I O CONNECTIONS The repeater field terminal allocations are shown in table 39 below NOISE REDUCTION CONNECT TO PIN 1 TO ENABLE PRIMARY DUPLINE IN POWER SUPPLY POWER VE POWER VE Table 39 A2WCCT 1 Terminal Assignments INDICATIONS The A2WCCT1 repeater has three green LEDs to indicate the status of the unit The power LED when illuminated indicates that the repeater is powered from the external DC power source The primary LED indicates that the repeater has detected Dupline carrier pulse train on the primary Dupline network pair The secondary LED when illuminated indicates that the secondary Dupline network carrier is healthy i e is not overloaded or shorted DUPLINE FIELDBUS 42 OF 68 6 041 12 USER S MANUAL Issue 03 SPECIFICATIONS POY VOE EE 12 16 VDC ETEN M RC TRE ont 120mA max Primary Dupline network current consumption i 600uA max Operating temperature range naliya ni D kanika anha bal ekk dal Ek yaki ba h n kan 0 40 C Humidity norGoOndeTIS O LEE 20 to 80 I M 2na 150mm x 75mm x 65mm OUR lea DIN rail TS35 26 TEST UNIT TYPE GTU8 The Dupline test unit type GTU8 is used to connect to the Dupline network and determine the state of or control the state of any valid channel address The GTU8 is used in commissioning trouble
37. INE FIELDBUS 68 OF 68 76 041 12 USER S MANUAL Issue 03
38. MIMUNICALON i kk m Tm 8 4 Analogue Transmission AnAlink ii 10 Ee 10 6 1D 2D and 3D Transmission Gvstems ii 11 7 The Explosion Protected Dupline System ii kk kk k kk K KAKA KK KK KA 11 8 Channel Generator type 8081 nil ka kl kulla anka aaia waa bla aa dwa suk ya kik E 12 9 Dual Port Channel Generator type GW 16 10 Zener Limiter type FASE m 19 11 Channel Generator type DEX 3490 000 712 i 19 12 Lener Barier ype XJ MEN 20 13 Digital Transmitter type GOU 21 14 Digital Transmitter type SILBUS8161 rrrrrnnnnnnnnrnnnnrrnnnnnnnnornnnrrnnnnnnrrrnnnrnnnnnnnnnsrnnrnnnnnnensssnnnnnnnnnn 24 15 Safety Transmitter type SILBUS8150 kk kk K k KK KAK KAK KK nnn nnns 25 16 Digital Transmitter type OO84 kk kk nennen kk kak kk kek nnne k KA kK nennt kK KAK KK KK KK KK KK 26 17 Digital Transmitter type SILBUS8163 ii 28 18 Analogue Transmitter type ATX4A uk kk kk kK k kK k kK K k KK KK kK A KK A KK KK nnns 28 19 Analogue Transmitter type G3210 1161 e 32 20 Temperature Transmitter type G3210 111 33 21 Analogue Receiver type AAA kk kk kak kk k k kK k K k KK K kk KA KK K KK KK A KK KK KK KK KK 34 22 Digital Receiver type ASA i 37 23 Safety Receiver type SILBUS8151 kk kk nena KK KK KAK KK AKA KK YA 40 24 Termination Unit type DT01
39. MODULATION SING EDG F CHANN zi U UC I Y S HIGH PORTION OF CHANN HESE 6 HIGH LEVEL OUTPUT DE CHANNEL GENERATOR 1000uS 4 Figure 3 Active Amplitude Modulated Inbound Communications Figure 3 shows an active inbound channel that has been amplitude modulated or pulled down by an active field transmitter For the pull down to be recognised by the channel generator it must go below 1 75 volts and occur within the first 200 uS of the low portion of the channel pulse All transmitter and receivers advance their internal counter on the negative edge of a channel pulse to be ready if required to transmit or receive A small delay sometimes occurs between the negative edge put by the channel generator and the final pull down by the active transmitter The updating of the counter causes this delay Note that the transmitter does not alter the mark space ratio of the channel pulse the channel generator does this after detecting a valid oull down Once a valid pull down has been detected the channel generator will delay the rising edge of the channel pulse by an additional 250 uS making the mark space ratio 1 1 It is this additional delay to the rising edge of the channel pulse that the appropriately coded receiver detects and acts upon Figure 4 shows a channel pulse that has been pulse width modulated in response to a valid pull down or transmission from
40. Repeater type A2WCCT 1 ii 43 Test Unit type EH H 44 Programmer type GAP1605 iii 46 Safety configuration unit type SILBUS8152 J kk 49 MODBUS interface type GTI5O GSTI50 and SPEC8112 with DIN rail option 50 Belt wander switch type BW 51 Belt wander switch type BWS2 kk k kek nnne K KAK K nnn KK KK AK KA 52 Belt man override switch type BMC 53 Separated trip wire couplings used with the BMC 53 Belt tear or rip Switch type BI 54 blocked chute switch type BBC 55 EEE Nur 58 Enclosure type TE Se 59 Enclosure type TES21 KEE 59 Enclosure type Pull Key EG 60 Enclosure type LOCKOUT E 60 Enclosure type CGadock Y N NnD Hz MMMMMM IMVDMVRNENaNnNNnRaEn na 2TH nennen MM DM M E 61 BUS 6 OF 68 76 041 12 Issue 03 1 GENERAL DESCRIPTION Dupline is a two wire multiplexing system or Fieldbus capable of sending and receiving up to 128 independent signals simultaneously in any direction over distances up to 10 000 metres Communications on the Dupline signal pair can be either inbound from the field device to the channel generator for monitoring or outbound from the channel generator to the field device for control The channel generator generally allows for 128 channels but some can be configured for 64 32 or 16 channels allowing for faster update times The channel generator produces a square wave signal on the Dupline pair that may be read and modified by the field d
41. T 2 TB70 OV DC FIELD SUPPLY OUTPUT Table 12 Dual port channel generator type GSW1 DC connection details TERMINAL TB2 TB34 TB35 TB36 TB37 TB39 TB40 TB49 GSW1 PORT 2 OUTPUT SILBUS NETWORK 2 POWER SUPPLY INPUT NOMINAL 12V DC Ex ia SAFETY EARTH TERMINATION POINT MODBUS RS485 COMMUNICATIONS PORT di The GSWI is provided with a half duplex RS485 MODBUS RTU communications port with an enhanced database features that provides normal digital safety digital analink and fastlink data on each channel in the Dupline network database For more detail refer to a separate manual 120 023 12 on the channel generator type GSW1 DUPLINE FIELDBUS 18 OF 68 76 041 12 USER S MANUAL Issue 03 10 ZENER LIMITER TYPE AEL1 The zener limiter tyoe AEL1 is a simple two zener diode voltage limiter built in a small DIN rail mounting enclosure with a maximum output voltage of 8 65 volts The zener limiter is used to limit the maximum voltage that may be applied to the Dupline network by a channel generator type DEX3490 000 712 or barrier type Z960 The zener limiter must be placed between the Dupline network and a channel generator type DEX3490 000 712 or barrier type Z960 The zener limiter is not required between a type 8081 channel generator and the Dupline network unless a barrier type Z960 is installed onto the network in which case the zener limiter must be placed between the Dupline network and both the barrier and the 8081 channel gene
42. an active transmitter Because the pulse train and modulation is present along the entire length of the Dupline twisted pair then receivers can be placed at any convenient point to monitor a channel for local output In fact many receivers can monitor the same channel or transmitter This feature makes Dupline ideal for distributed or de centralized I O applications DUPLINE FIELDBUS 9 OF 68 76 041 12 USER S MANUAL Issue 03 9 00V 4A NE CHANNEL PULSE 3 20 l 8 00V i dE 6 00V 4 NOTES 1 FALLING EDG IANNEL PULSE 2 LOW PORTION OF CHANNEL PULSE TE 3 AMPLITUDE MODULATION OR PULL DOWN OF TRANSMITTER 2 4 RISING EDGE OF CHANNEL PULS 5 HIGH PORTION HANNEL PULSE 6 HIGH LEVEL OUTPUT DF CHANNEL GENERATOR oem 7 LOW LEVEL DUTPUT DF CHANNI ERATOR U 8 PULL DOWN AMPLITUDE MODULATION DETECT VOLTAGE 5 PU WIDTH MODULATION PRODUCED BY CHANNEL GENERATOR IN RESPONSI VALID AMPLITUDE MODULATION BY TRANSMITTER 3 00V 2 20V 4 a 2 00V ra 00V E 00V 200U 250uS S Ou J 000uS 1 Figure 4 Active Pulse Width Modulated Outbound Communications 4 ANALOGUE TRANSMISSION ANALINK Dupline is essentially a serial digital transmission network used for the monitoring and control of binary type sensors such as switches and contacts Any individual digital channel may be
43. aph 25 Photograph 26 Photograph 27 Photograph 28 Photograph 29 Photograph 30 Photograph 31 Photograph 32 Photograph 33 Photograph 34 Photograph 35 DUPLINE FIELD USER S MANUAL Channel Generator type 8081 kk nnn nnns nnns 11 Channel generator type GSW1 AC blue and black terminals 17 Channel generator type GSW1 DC two blue terminal blocks 17 Zener Limiter type EE 20 Channel generator type DEX 3490 000 712 and code module FMK 21 Digital Transmitter type GU 22 SILBUS8161 digital transmitter and connechor k 25 Safety transmitter type SILBUUS8150 uu kk kk kK KK k KA 26 Digital Transmitter type 8084 and Termination Options EE 27 Digital transmitter type SILBUS8163 i 29 Analogue Transmitter type AT AAA ii 30 Analogue Transmitter type ATX4A Input Configuration Link Location 31 Analogue Transmitter type G3210 1161 i 33 Temperature Transmitter type G3210 1112 ii 34 Analogue Receiver type ASA Ek kk kk kak kk K k kK K k KK kK KK KK KK KK nnn nnns 35 Digital Receiver type ARX4D kk kk kk kk ak kk K k kk kak nennen nnn nnn nnns 38 Safety receiver type SILBUS8151 M E kk k KAK 41 Termination Unit type D T T kk kk kk kak kk KK KAK KK KA 42
44. ayout DUPLINE FIELDBUS 7 OF 68 76 041 12 USER S MANUAL Issue 03 3 NETWORK COMMUNICATION The basis of data transmission along the Dupline twisted pair is that of pulse width modulation for outbound communications and amplitude modulation for inbound communications The channel generator continuously maintains an offset square wave of 1 kHz frequency i e 1 ms period each pulse representing one of the channels The number of pulses and therefore the number of channels can be configured in the channel generator The typical number of channels is 8 16 32 64 or 128 This discussion now only deals with 128 channel systems as these are the most common DUPLINE SYSTEM SIZE ADDRESS RANGE AND UPDATE TIMES Number of First Last Sync Scan Worst Case Update Time Lorem _ fierft A Pulse Time 32 M D8 8mS 40mS 80mS 120mS 160m Table 1 Table 1 Relationship between number of channels address range and total scan time The channel generator emits the 128 channels regardless of whether or not the channels have been assigned to an l O device At the end of 128 pulses the channel generator sends an 8 ms wide pulse that resets all of the counters in the field devices back to zero before the pulse train is repeated The 8 ms wide pulse or synchronisation pulse is used to ensure that all field devices are kept in synchronisation ensuring that transmitters transmit on the correct channel and receivers sample the pulse train at the co
45. cing will be required Sequencing stops inbye belts from dumping material onto halted outbye belts If sequencing is required then a digital receiver would be placed in the end of line unit on the signal line A closed contact at the receiver would indicate belt running and would be used by an inbye conveyor controller to allow the inbye belt to run 44 RECOMMENDED SWITCH DEVICES OR CONTACTS The switch and relay contacts that are to be monitored by the Dupline system actually form part of the greater system and therefore will have an impact on overall system reliability Particular attention should be paid to the selection of these contact and switch devices to ensure that they do not suffer from oxide build up between the contacts This is of special concern when monitoring contacts with Dupline network powered digital transmitters as these devices sense the contact position with low voltages and currents There may not be enough energy to break through the oxide and get a reliable contact resulting in false or intermittent readings Gold plated contacts may not be enough unless they are bifurcated and employ some sort of mechanical contact wiping operation Contacts that incorporate oxide cleaning mechanisms such as wiping contacts are suitable Externally powered transmitters may employ voltages higher than 24 volts for sensing the status of contacts Contacts with voltages above 24 volts generally do not have problems with oxide build up DUPL
46. communications from a transmitter to the channel generator is not coupled to outbound communications from the channel generator to a receiver Split I O is used in larger systems where all communications is via a master control device e g PLC Split I O is not used in Austdac conveyor control systems DUPLINE FIELDBUS 10 OF 68 76 041 12 USER S MANUAL Issue 03 6 1D 2D AND 3D TRANSMISSION SYSTEMS The default configuration of a typical channel generator is the 1D or normal system configuration This causes the channel generator to alter the outbound pulse width modulation immediately after receiving the inbound amplitude modulation 1D configuration ensures that a change of state from a transmitter is immediately sent to all receivers of the same address The 2D configuration requires two consecutive scans from a transmitter to be the same before the outbound transmission is altered to the receiver on the same address Similarly the 3D configuration requires three consecutive scans from a transmitter to be the same before the outbound transmission is altered to the receiver on the same address 2D and 3D systems are used when extremely high noise immunity is required in particularly noisy environments Analink analogue transmission should NOT be used on systems that have channel generators set to 2D or 3D 7 THE EXPLOSION PROTECTED DUPLINE SYSTEM The explosion protected Dupline system consists of many modules that may be connected to
47. connected SPECIFICATIONS FT Ne Derived from Dupline network Dupline network current CONSUMPTION rrrrrrnnnnrvvnnnnrvrrnnnrennnnnennnnnnsennnnsennnnsnennnnnnsnnnnssennnnssennnnn 4mA max Operating temperature TANG CC 0 40 C Humidity non Condensing iii 20 to 80 gt EEE AA 145mm x 90mm x 28mm VE 250g DUPLINE FIELDBUS 47 OF 68 76 041 12 USER S MANUAL Issue 03 28 SAFETY CONFIGURATION UNIT TYPE SILBUS 8152 The safety configuration unit type SILBUS8152 is used to configure both the safety transmitter type SILBUS8150 and safety receiver type SILBUS8151 All configuration and programming must be done outside the hazardous area The configuration is a battery powered unit measuring 90mm W x 145mm L x 30mm H Photograph 22 Safety configuration unit type SILBUS8152 Refer to the configuration unit individual operators manual for instructions on use and configuring the SILBUS8150 or the SILBUS8151 The safety configuration unit should not be used to program other non safety devices as the configuration unit may be damaged DUPLINE FIELDBUS 48 OF 68 6 041 12 USER S MANUAL Issue 03 29 MODBUS INTERFACE TYPE GTI50 SPEC 8112 AND GSTI50 The MODBUS interface types GT150 GSTI50 or SPEC8112 are a small module physically based on a 25 way D type connector back shell that acts as a MODBUS slave and interfaces to the host Dupline network This allows a MODBUS master to poll for the status and value
48. d ou 404 pallioads sanjpa y poooxo 10U jDUS WI IS S y ULM pesn ajqoo AUD 10 ONDI 4 7 aoupjonpul PUD eoupjoDdoo oul 9 O8TTZSV UM jduoo oi G 18848 0 90 9 pub Z ijeeus 0 9 00 9 Z 188Us FO ZO 9 S UuIMDJO UYIM 29UDDIO9ID ul paljipoW eq Sh ZIZ 0000 0645 XAG 99A 2010209u85 j euuouo oul S Daun SNOPIOZDY 9U Ul pd joubis euijdn y oi pejoeuuoo eq ADW gfj S d syun 159 Z 0 AN kl 188US UO UMOUS JoMieu JO SISAI PUD apolp usuaz au ULM peiniusgns eg AoW OIq ed yun uonbpunuJe Bul 7 pd jouis suldngq eu oi penu ag jpuondo pw Lol ed A yun uonbuiwWwsi 9 oi dA Zi SJa oUuUDJDO 9JDS SIOW JO OONUSP UYLM JEUJPG penso saoJddo Aup JO J yzo UVIDS u psininsgns eq ADU QG PUD 0967 ed A Jaulbg LI Dap SNOPIDZOY D Ul jno palsoo eq JON ADU buipooug paposua G09 4dy9 340 L9LL 0 Z59 PUD 708 sed A JEYNLWSUDPI QI 09J0 9JDS D Ul pe D90 SI JaAI899J SY USUM WNLWIXDW vj SWIAOGZ 0 dn S HNOJIO DID 9jDS YO MS 0 pesn eq ow Qqvx4v ad Janls9a puBIP jo sindino Apjes oul 6 D8JD snopJDzDu ui jno palupo ag Abu buipooug papodua UYOLMS S xuy ed J9 1998J j bi o J8 1899J SU J9MOd o pesn eoJjnos JEMOd au sp als y eg ADL eounos JEMOd SIU sjon GZ buipeeoxe jou pnua od oojnos D DUIADU SUNDIO S parnouddo A a pJadas Bulyoims Joy pesn aq Aow pX dA 49 19294 Diibip Jo sindino sul Jiod pubis auldng y uo paosojd ag Low qpxKyy edA SusAleoes 9 0 dn puo yaxyy adi sJeaeoe jl 0 dA o JN USUDI
49. e channel code of the module either 1 2 4 or 8 inputs outputs 2 4 or 8 In Out LED s being ON indicates that consecutive channel codes are allocated to the I O s e g input 1 coded to P1 input 2 to P2 input 8 to P8 If only one In Out LED is ON then the l O s are coded individually e g input 1 to C5 input 2 to D4 etc The code for each I O is indicated by a group LED and a channel LED If the GAP 1605 is not connected to a Dupline system it will turn off within two seconds lt lt Prog gt gt Key When the displayed l O coding corresponds to the desired channel configuration the codes will be downloaded to the Dupline module when pressing the lt lt Prog gt gt key After programming is executed verification takes place If this verification fails all activated LEDs in the display will flash two times and the programming unit will switch off If such behaviour occurs repeatedly on the same module the module may be faulty If several modules fail to download the GAP 1605 may be faulty Individual In Out Channel Programming The GAP 1605 features an additional mode of single channel editing Pressing lt lt In Out gt gt for more than two seconds will change the operating mode to single point programming The lt lt In Out gt gt key is now used to select one of the eight possible inputs outputs thus making individual channel coding possible The In Out LEDs assign the display channel code to the corr
50. e connected to voltage free contacts that are isolated and segregated from ground and other electrical circuits in accordance with table 20 below SL H 290 V PEAK Table 20 Digital Transmitter contact input segregation requirements DN IL The contacts used to switch the field contact input of the 8084 digital transmitter must be rated to handle the low voltages and extremely low currents involved these typically are 5 0 volts and 5uA respectively Failure to observe this requirement may lead to installations that are intermittent and unreliable particularly if the voltage free contact is subject to vibration of the type present on conveyor structures DUPLINE FIELDBUS 26 OF 68 76 041 12 Issue 03 USER S MANUAL The 8084 may be wired into the installation using the wiring harness or the transmitter parking station type D8084TPS08 to allow easy disconnection and removal for channel address programming and maintenance The connection details of the 8084 transmitter and termination options are shown in table 21 below DIGITAL TRANSMITTER TYPE 8084 CONNECTION DETAILS OPERATIONAL FUNCTION DUP SIGNAL DUP COMMON NO CONNECTION NO CONNECTION SWITCH INPUT 8 SWITCH COMMON SWITCH INPUT 7 SWITCH COMMON SWITCH INPUT 6 SWITCH COMMON SWITCH INPUT 5 SWITCH COMMON SWITCH INPUT 4 SWITCH COMMON 19 SWITCH INPUT 3 20 SWITCH COMMON 21 SWITCH INPUT 2 22 SWITCH COMMON TYPE 8084 SIG COM SCLK VREG I P8 COM
51. e inline switches are closed and the lanyard cable is in tact This part of the circuit forms the primary safety control loop of the conveyor control system Should a switch cable connection or transmitter fail then the end of line transmitter will not be visible at the system controller resulting in the power to the belt being shut off Power to the conveyor would be cut if any of the switches were operated opened in an emergency The monitor line also makes its way along the lanyard cable finally ending with another transmitter in the end of line unit The monitor line is used to pick up location transmitter signals and return them to the controller Location transmitters allow the system controller to identify the location of an active emergency stop Each location transmitter is coded with a unique address starting at Dupline address A1 and consuming each consecutive address until all pullkeys are identified Yo es 3 Sky 3 3 z 83 G Figure 19 Typical Austdac Three Wire Conveyor Schematic The system controller is configured with all the addresses of the location transmitters such that if any one of the location transmitters is active then power to the conveyor will be shut off This ORing of the location transmitters is the secondary or backup safety control loop of the conveyor controller The unique address o
52. e of this type of installation is the single pair of wires used to connect all field devices together Each pullkey contains two transmitters one permanently connected to the signal pair and visible to the controller the other not connected to the signal pair and therefore not visible to the controller The visible or AND transmitters have unique sequentially coded addresses while the non active or OR transmitters are all coded with the same address The transmitters are switched by different contacts on the same switch COMMON Figure 20 Typical Austdac Two Wire Conveyor Schematic If any one of the AND transmitters is turned off then the controller will stop the belt If any one of the OR transmitters is visible by the controller then the belt is stopped It is this duplication of signalling that provides the Austdac two wire Dupline conveyor control system with redundancy to comply with AS1755 The integrity of the signal line is monitored by the EOL transmitter located in the end of line unit Should the signal line be broken the controller will no longer be able to see the EOL transmitter and shut down the conveyor immediately The controller can with the aid of the AND transmitters provide exact location information to the host PLC or control centre If the conveyor control system is on a belt that forms part of a chain of belts then belt sequen
53. e used for reading and programming two keys for changing Groups and Channels and one key for selecting the desired Input Output The current coding is displayed by 4 x 8 LEDs The top row of LEDs displays the selected input or output The two middle rows display the current channel group while the bottom row displays the current channel code lt lt In Out gt gt Key This key is used to scroll through the I O s of a module If a new module is connected or if consecutive channel codes are allocated to the I O s pressing the lt lt In Out gt gt key has no effect since all Dupline modules are pre programmed to their physical number of inputs outputs This key is also used to switch between consecutive and individual coding of the l O s To change the mode keep lt lt In Out gt gt pressed for more than two seconds lt lt Group gt gt Key Used to select the Group address within the range A to P The Group LED will shift one position right for each key activation lt lt Channel gt gt Key Used to select the channel s within the group The Channel LED will shift right one two or four positions depending on the number of inputs outputs If consecutive channels are selected then pressing the lt lt Channel gt gt key will have no effect lt lt Read On gt gt Key Used to turn on the GAP 1605 and to read the channel codes of the connected module When the reading is completed the display will show th
54. en if the channel group or mode is changed In order to change the status of a latched transmission it is necessary to re enter the Edit Tx latch mode All the latched channels are reset to normal Dupline operation whenever the GTU8 becomes disconnected from the Dupline Warning Do no plug or unplug the Jack connector when the GTU8 is connected to Dupline This will cause a short circuit of the Dupline network pair Note If the Dupline carrier is missing the display will not turn on SPECIFICATIONS FOSS Oy c a dw dendik a eks Derived from Dupline network Dupline network current CONSUMPTION kk kk kk kak kk K k kk K k KK KA KAKA KK KK KK 4mA max Operating temperat re FANGE innate 0 40 C FUMIGILNoN c0 CEN e Te HE 20 to 80 CU AA 145mm x 90mm x 28mm Ve EEE EE RIA 2509 DUPLINE FIELDBUS 44 OF 68 76 041 12 USER S MANUAL Issue 03 27 PROGRAMMER TYPE GAP1605 The Dupline programmer type GAP1605 is used to programme Dupline modules with their network address The GAP1605 is used during commissioning trouble shooting and maintenance to ensure that replacement or additional modules are assigned the correct network address Dupline ASIC Programmer GAP 1605 in Out Channel Photograph 21 Programmer Type GAP1605 The GAP1605 is a small hand held unit measuring 120mm x 65mm x 23mm and weighing 225 grams It has a detachable cable that is used to connect the pro
55. esponding physical input output of the module In single mode the lt lt Channel gt gt key also has the ability to disable an In Out position lt lt Channel gt gt must simply be pressed past channel 8 whereby both the Channel LED and the Group LED will turn off To re enable just press lt lt Channel gt gt again It is possible to change all eight Inputs Outputs even though some Dupline modules are built for only 1 2 or 4 Inputs Outputs DUPLINE FIELDBUS 46 OF 68 76 041 12 USER S MANUAL Issue 03 To exit single channel programming just keep the lt lt In Out gt gt key pressed for two seconds Output Status Setting On receivers it is possible to configure the status of the outputs during Dupline failure Normally any output of a receiver will go off during Dupline failure In some cases the inverted function is desirable e g light applications turn on light if the Dupline is down To change output status the GAP 1605 must be put into configuration mode This is done as follows Remove any connected Dupline system Keep both lt lt In Out gt gt and lt lt Group gt gt pressed while pressing lt lt Read On gt gt The first In Out LED now turns on Connect the Dupline system and press lt lt Read On gt gt If output status is set then channel LED 1 will illuminate Pressing lt lt Channel gt gt will toggle the output status On Off Press lt lt Prog gt gt to store
56. eve maximum transmission distance Use un shielded cables to lower capacitance and increase transmission distance Shielded cable may be required in high noise environments Cables employing low dielectric constant insulation can achieve lower capacitance and therefore greater transmission distance If the cable has a screen or shield for noise immunity or explosion protection requirements then it must be continuous and earthed at one location only typically at the channel generator or at the barrier in I S installations Also ensure that all un used conductors are continuous and earthed at the same location as the screen DUPLINE FIELDBUS 54 OF 68 6 041 12 USER S MANUAL Issue 03 e Use cables that are twisted pairs or use one twisted pair of a multi core cable e Preferred cable 1 5mm tinned copper conductors with a capacitance of less than 60pF m The Dupline cable is a signal cable and therefore should be routed as such it should be kept separate from power cables It should also be kept away from high energy noise sources such as contactors and switched inductive loads Cable splices are often the source of problems It is highly recommended to splice only cables of the same characteristics cross sectional area capacitance The splicing contact resistance must be as low as possible Long term corrosion of the splicing contact should be considered For shielded cable the shield must be continuous but must not be grounded at the spl
57. everal states as shown in table 32 below DUPLINE FIELDBUS 35 OF 68 76 041 12 USER S MANUAL Issue 03 ARX8A FAULT LED INDICATIONS STATE INDICATION MEANING LED FLASHES AT 2 Hz 50 DUTY START UP CYCLE FOR 3 SECONDS AFTER ARX8A IS POWERING UP ATX4A IS POWERED UP CONFIGURATION FAULT DETECTED MODE SWITCH SET TO 6 D OR LED FLASHES AT 2 Hz 50 DUTY GROUP ADDRESS SET HIGHER CYCLE THAN AVAILABLE CHANNELS SEE TABLE 18 AND 19 VALIDITY COLUMNS Table 32 ARX8A Status LED Indication Details MAXIMUM LOAD RESISTANCE The output of the ARX8A is a current source and is therefore susceptible to maximum load resistance and minimum loop supply voltage restrictions The load resistance is made up of the output wiring resistance and the input resistance of the load device connected to the output of the ARX8A For the 4 20mA current loop to function correctly the load resistance should not exceed the value determined by the formula below for the given loop voltage The loop voltage for the ARX8A is the supply voltage at terminals 1 and 2 Rmax Vsupply 1 0 02 100 Where Rmax is the maximum load resistance in ohms Vsupply is the ARX8A supply voltage at power supply terminals SPECIFICATIONS S 6 9 VONIG E 9 24 VDC Current consumption 10mA Plus current for each analogue output at 20mA max each SON signal er DD VP WNNDMZIMMMIWMMIMI 4 20mA Po OU Ne
58. evices to allow two way communications Amplitude modulation is used for inbound communications while pulse width modulation is used for outbound communications Some Austdac Dupline based conveyor control systems use three wire networks to improve transmission distance and fault tolerance of the emergency stop and remote isolate features of the system The difference between two and three wire systems is described later in this manual Dupline hardware may be broadly assigned into one of the following classes e Transmitters devices that accept field signals from any sensing device and allow the field data to be sent across the Dupline network e Receivers devices that deliver control signals from the Dupline network to field actuating devices e Channel generators devices that provide synchronization among transmitters and receivers as well as acting as a gateway to other Fieldbuses and control systems 2 TYPICAL SYSTEM LAYOUT The following diagram shows the typical layout of a Dupline system consisting of the channel generator transmitters receivers and the network cable DIGITAL INPUTS DIGITAL OUTPUTS DIGITAL DIGITAL TX RX DATA TRANSFERRED FROM TX TO RX WITH Le ADDRESS lt INBOUND COMMS DUPLINE OUTBOUND COMMS gt NETWORK ANALOGUE ANALOGUE DIGITAL DIGITAL RX TX TX TX CHANNEL GENERATOR G1 G1 A1 A2 comms ANALOGUE ANALOGUE DIGITAL DIGITAL OUTPUTS INPUTS INPUTS INPUTS SERIAL Figure 1 Typical system l
59. f the location transmitter is also used to indicate the location of the emergency stop A further transmitter called the isolation transmitter may be located in each pullkey to stop and remove power from the belt for maintenance purposes All isolation transmitters are coded to the same address The isolation switch can be wired to activate the location transmitter as well thus providing the location of a remote isolation Should the monitor line be broken for any reason then the EOL transmitter at the end of the monitoring line would not be seen by the controller resulting once again in power to the conveyor being shut off If the conveyor control system is on a belt that forms part of a chain of belts then belt sequencing will be required Sequencing stops inbye belts from dumping material onto halted outbye belts If sequencing is required then a digital receiver would be placed in the end of line unit on the lanyard line A closed contact at the receiver would indicate belt running and would be used by an inbye conveyor controller to allow the inbye belt to run DUPLINE FIELDBUS 67 OF 68 76 041 12 USER S MANUAL Issue 03 43 TWO WIRE CONVEYOR SYSTEM PRINCIPLE OF OPERATION Figure 20 shows the basic principle of operation of the Austdac standard two wire conveyor monitoring and control system This arrangement ensures compliance with AS1755 minimum complexity and cable usage and maximum information about the installation The main featur
60. further multiplexed to allow the transmission of analogue signals This further multiplexing of digital channels for analogue transmission is referred to as the Analink transmission protocol Any channel may be used for Analink analogue transmission As with most transmission systems the analogue quantity is first converted to a digital value which in turn is sent over the digital network The Dupline network sends the digital value representing the analogue quantity as a serial bit stream in consecutive scans of the network The Analink protocol allows for eight bit resolution in the conversion of analogue quantities A full scale analink value takes 256 Dupline scans to transmit with the channel on for all the scans a zero scale analink value takes 256 Dupline scans to transmit with the channel on for one of the scans and off for 255 scans An Analink channel with all 256 scans off is transmitting a fault signal i e a sensor fault The transmitted value is equal to the proportion of on scans minus one in any consecutive group of 256 scans Therefore the transmitted value on scans 1 256 The analink transmission protocol does not use any synchronising signal it relies on the number of on channels in any 256 consecutive scans Analink analogue transmission should NOT be used on systems that have channel generators set to 2D or 3D 5 SPLIT I O Split I O is a configurable feature of some channel generators where the inbound
61. gether to provide solutions for various applications in underground coalmines and general group hazardous areas The system consists of controllers or channel generators input output modules repeaters and other system related modules Some I O modules are line powered from the Dupline network while others are powered from external power supplies All externally powered modules are opto isolated from the Dupline network to simplify intrinsically safe multiple power supply considerations and entity concept assessments Table 2 below shows the current range of modules by name and type number THE Ex DUPLINE PRODUCT RANGE AUS Ex 3480X MAX UNITS ON peu THE SYSTEM Anin BELT CONTROLLER 8081 24 110 or 240V AC CHANNEL GENERATOR DEX 000 12V DC Ex ia 4CHANALOGUE TRANSMITTER ATX4A__ EXTERNAL POWER 6 1 CH TEMPERATURE 9 ap Oon 12 LINE POWERED AEL1 12 ____TERMINATION UNIT DTO _ _ 8 LINE POWERED 15 REPEATER A2WCCTI __ EXTERNAL POWER 16 2AND3WIRENETWORKCABLE 8000M_ LINE POWERED GSW1 AC Table 2 The Ex Dupline Product Range Only modules listed in table 2 above form part of the explosion protected Dupline system and therefore only these modules may be connected to a Dupline network located in or partially located within a hazardous area Austdac drawing 76 001 19 shows the alternative ways in which the system may be configured DUPLINE FIELDBUS 11 OF 68 76 041 12 USER S MANUAL Is
62. gital transmitters or alternatively be wired to the input of a digital transmitter in a nearby enclosure Photograph 24 Belt wander switch type BWS1 DUPLINE FIELDBUS 50 OF 68 6 041 12 USER S MANUAL Issue 03 Figure 11 Belt wander switch type BWS1 dimensions 32 BELT WANDER SWITCH TYPE BWS2 The belt wander switch type BWS2 is typically suspended in such a way that the belt edge just runs past the body of the wander switch If the belt should wander or move laterally the edge of the conveyor belt material will begin to touch the body of the BWS2 causing it to deflect and tilt causing the internal switch of the BWS2 to operate The BWS2 is protected from damage as it can swing out of the way Photograph 25 Belt wander switch type BWS2 The BWS21 may contain any of the Dupline single channel digital transmitters or alternatively be wired to the input of a transmitter in a nearby enclosure DUPLINE FIELDBUS 51 OF 68 6 041 12 USER S MANUAL Issue 03 33 BELT MAN OVERIDE SWITCH TYPE BMOS1 The belt man override switch type BMOS 1 is designed to be installed over the conveyor in such a way that the trip wire is not activated by uneven material distribution on the belt but is tripped by a man riding the conveyor The BMOS1 may contain any of the Dupline single channel digital transmitters or alternatively be wired to the input of a digital transmitter in a nearby enclosure Photograph 26 Belt man override switch type BMOS1
63. grammer to the programming port of the module to be programmed When the GAP1605 is taken into a hazardous area it must be carried and used within its leather case at all times failure to do so will violate the conditions of certification The leather case is provided with a clear window to allow operation when the case is fitted Never remove or replace the battery of the programmer while the programmer is located within a hazardous area failure to do so will violate the conditions of certification Never programme a module that is connected to an active Dupline network failure to do so will violate the conditions of certification Care should be taken in using the programmer on systems that are used as safety systems The incorrect assignment of a channel address may complete the system logic requirements for heavy plant to start Always physically isolate power or control to heavy plant when programming module addresses Always test the system prior to returning heavy plant to system control PROGRAMMING UNIT OPERATING INSTRUCTIONS The GAP 1605 is a portable programming unit used for reading or programming channel code s in the ASIC based series of Dupline products DUPLINE FIELDBUS 45 OF 68 6 041 12 USER S MANUAL Issue 03 Once the battery is installed the GAP 1605 is ready for use Connect the cable between the programming unit and a Dupline module type G Five keys provide the means of operating the GAP 1605 two keys ar
64. hange mode Press lt lt Mode gt gt Shift between mode options by pressing either lt lt gt gt or lt lt V gt gt Select mode by pressing lt lt Enter gt gt Digital 1 group Once connected to the Dupline the display shows the status of channel group A Active channels are indicated by their numbers Pressing lt lt 1 gt gt lt lt 2 gt gt lt lt 8 gt gt will activate the corresponding Dupline channel in the selected channel group Pressing lt lt gt gt or lt lt V gt gt changes the channel group shown in the display Digital 2 groups When the mode digital 2 groups is selected the user may select an additional channel group for permanent monitoring on the bottom line of the display The channel status of the two selected groups can now be monitored but changing the channel status through the keys lt lt 1 gt gt lt lt 8 gt gt only affects the channels displayed in the upper row of the display Even so pressing the lt lt gt gt or lt lt Y gt gt key only changes the channel group in the upper row of the display Edit Tx latch In this mode it is possible to latch the activation of one or more channels This means that the GTU8 will continue transmitting on the channel s even though the corresponding transmission button is released To cancel the transmission on a channel press the corresponding transmission button again The latched transmission will continue ev
65. hannel generator via terminal block K7 The external power source shall be an intrinsically safe source with the appropriate entity parameters to drive the Dupline network EXTERNAL POWER CONNECTION DETAILS FUNCTION TERMINAL BLOCK NAME POSITIVE K7 NEGATIVE Table 7 8081 External Power Connection Details Note that the mains input supply must still be connected to the 8081 to power the non intrinsically safe section of the channel generator MAINS POWER INPUT The channel generator type 8081 is powered from 120VAC or 240VAC 50Hz or 60Hz The mains power is connected to the 8081 via terminal block K8 The mains input consists of two 120V primaries of the input transformer The primaries are wired in series for 240V operation and in parallel for 120V operation Figure 7 below shows the wiring connections for the mains input GREEN YELLOW EARTH LIGHT BLUE NEUTRAL ACTIVE 8081 240VAC MAINS CONNECTION DETAILS 8081 120VAC MAINS CONNECTION DETAILS Figure 7 8081 Mains Input Wiring and Connection Details DIAGNOSTIC LED The channel generator type 8081 is fitted with three diagnostic LEDs to allow the operation of the channel generator to be monitored Table 8 below shows the function of the diagnostic LEDs 8081 DIAGNOSTIC LED FUNCTION CCT REF COLOUR NAME FUNCTION LD1 GREEN POWER Indicates when illuminated that mains power is available LD2 RED FAULT Indicates when illuminated that a fault has occurred LD3 ORANG
66. he one transmitter device thus providing true distributed I O The channel generator sampling the inbound amplitude modulation and immediately altering the outbound pulse width modulation to reflect the state of the inbound channel achieves this coupling DUPLINE FIELDBUS 8 OF 68 76 041 12 USER S MANUAL Issue 03 In some applications the inbound and outbound communication can be un coupled and is referred to split I O Split I O greatly increases the number of channels available Figure 2 shows a typical Dupline pulse train with no transmitters transmitting and no active channels being transmitted by the channel generator to any field receivers The two important things to note about this waveform are firstly the absence of any amplitude modulation at the bottom of negative going pulses and secondly there is a constant space to mark ratio of 1 3 indicating no active output channels A non active outbound channel is represented by the low portion of the pulse being one unit or 250 uS wide and the high portion of the pulse being three units or 750 uS wide making up the total period for the pulse of 1 mS A non active inbound channel is shown by the bottom of the low section of the pulse not going below 2 2 volts The synchronisation pulse is also clearly visible at 8 mS wide 9 00V 4 DNE CHANNEL PULSE Oe QN E 8 00V 4 Gel 6 00V ALLING EDGI R P DUWN F RANSMITTER 2 3 CH 3 AMPLITUDE
67. housed within a DIN rail mounting enclosure measuring 143mm L x 75mm W x 70mm H The SILBUS8151 operates from 110 or 230 volts AC 50 or 60Hz The safety receiver can only be configured or programmed using the safety programming unit type SILBUS8152 via the front panel mounted configuration port The functional safety description failure rates and reliability parameters of the safety transmitter and receiver are given in a separate Austdac document titled SILBUS safety transmitter type SILBUS8150 Safety Specification 120 052 11 SAFETY RECEIVER TYPE SILBUS8151 CONNECTION DETAILS NAME FUNCTION COMMENT SIG 1 DUPLINESIGNAL GUB RE e r HOST DUPLINE FIELDBUS NETWORK RESTART EXTERNAL VOLTAGE FREE CONTACT TO RE CLOSE RESTART OUTPUT CONTACT AFTER SAFETY TRIP STATUS O P NPN TRANSISTOR OUTPUT CAPABLE OF SWITCHING STATUS O P NPN 30V 50mA TO INDICATE STATUS OF SAFETY STATUS OP FUNCTION 21 PHASE 21 LINKED WITH 23 110V PHASE NEUTRAL 110V PRIMARY 1 22 LINKED WITH 24 110V NEUTRAL PHASE 110V PRIMARY 2 21 230V PHASE 24 230V NEUTRAL NEUTRAL WHEN 22 amp 23 LINKED TOGETHER O P CONTACT 1 O P 1 COM 31 amp 36 FAILSAFE SAFETY OUTPUT CONTACT 1 O P CONTACT 2 O P 2 COM PERA O P CONTACT 2 O P 2 N O 32 amp 35 FAILSAFE SAFETY OUTPUT CONTACT 2 O P CONTACT 1 O P 1 N O 3W OR 7VA MAX Table 37 Safety receiver type SILBUS8151 connection details DUPLINE FIELDBUS 40 OF 68 6 041 12 USER S MANUAL Issue 03 24 TERMINATION UNIT TYP
68. icing points Cable reflections are common in long transmission systems and transmission systems that have large spurs Dupline is particularly immune to reflections due to its transmission speed However reflections can occur and cause problems on the system It is highly recommended that a DT01 termination unit terminate cable ends 37 DEFINITIONS INBOUND COMMUNICATIONS The signal direction convention that indicates that the signal is originating at a remote field device and travelling towards the channel generator OUTBOUND COMMUNICATIONS The signal direction convention that indicates that the signal originated at the channel generator and is travelling towards the field device SPLIT I O The uncoupling of inbound communications from outbound communications INBYE Term used to describe a direction or location further into the hazardous area and in the case of Austdac conveyor systems further away from the channel generator OUTBYE Term used to describe a direction or location further out of the hazardous area and in the case of Austdac conveyor systems closer to the channel generator DUPLINE FIELDBUS 55 OF 68 76 041 12 USER S MANUAL Issue 03 38 ENCLOSURES The Ex Dupline system consists of all the modules listed in table 2 of this document These modules may be mounted in many certified enclosures suitable for various applications depending on the system and ingress protection required for the installation The actual encl
69. igured to receive the eight analogue values on Dupline addresses D1 through D8 DUPLINE FIELDBUS 34 OF 68 76 041 12 USER S MANUAL Issue 03 Table 30 below shows the setting of the channel switch ARX8A CHANNEL SWITCH SETTING DETAILS DUPLINE NETWORK SWITCH POSITION ADDBESS GROUP VALID MODE SWITCH SETTINGS OU EE SE E Oe Ka NENNEN OOO ug v kj j lT EG o a Table 30 ARX8A Channel Switch Setting Details UO CONNECTIONS The analogue receiver field terminal allocations are shown in table 31 below ARX8A ANALOGUE TRANSMITTER INPUT OUTPUT TERMINAL ASSIGNMENTS PIN No TERMINAL BLOCK FUNCTION SIGNAL mn TB1B POWER VE 2 TB1A FORESTE POWER VE L 3 TB2A SIGNAL EE ANN Ter DUPLINE NETWORK COMMON TB3B HIGH VE TB4B HIGH VE 8 TB4A ANAN re LOW VE E TB5B HIGH VE ANALOGUE O P 3 LOW VE TB5A TB6B ANALOGUE O P 4 HIGH VE TB6A LOW VE TB7A HIGH VE TEE ANALOGUE O P 5 LOW VE TB8A HIGH VE TB9A HIGH VE TB10A HIGH VE Table 31 ARX8A Terminal Assignments INDICATIONS The eight channel analogue receiver has three LEDs to indicate the status of the unit The carrier LED is yellow in colour the power LED is green and the fault LED is red in colour The carrier LED when illuminated indicates that the ARX8A has detected Dupline carrier pulse train on the Dupline network pair The power LED when illuminated indicates that DC power is connected The fault LED indicates s
70. ion tool The G3210 1112 can be configured to transmit on any valid Dupline network address See the section on the GAP1605 for configuration details ZEN Dupline CANLO GAVALTI AnaLink PT 100 30 to 120 G3210 1112 See Photograph 14 Temperature transmitter type G3210 1112 UO CONNECTIONS The temperature transmitter type G3210 1112 field terminal allocations are shown in table 28 below G3210 1112 TEMPERATURE TRANSMITTER FIELD TERMINAL CONNECTION DETAILS FUNCTION SIGNAL DUPLINE SIGNAL DUPLINE NETWORK SPARE COMMON DRIVE or SUPPLY TEMPERATURE INPUT SENSE or INPUT COMMON or GND Table 28 G3210 1112 Connection Details Pins 21 and 22 must be connected when two wire PT100 sensors are used The two wire sensor is then connected between pin 22 and pin 23 SPECIFICATIONS IOI AN TAIN PR RR m 4 20mA Analogue input e E Lee tee DE 7V maximum miele t 8 bit 62 5uA bit POME sioni E TT 196 Response TIME nnne 18s for 64 channel system 36s for 128 channel system Dupline network current consumption E 1 7mA Channel programming T T m GAP1605 Operating temperature range nennen nnne nennen KAK KK KA KK nana annes 0 40 C Humidity non Condensimg iii 20 to 80 Maximum PUEGITO i E 60mA SE EE 35mm x 75mm x 70mm HOUR le E DIN rail TS35 Eeer eeh 100g DUPLINE FIELDBUS 33 OF 68 76 041 12 USER S MANUAL Issue 03 21 ANALOGUE R
71. ital and analogue analink channel MODBUS interface The GST150 is the only interface in this family other than the GSW1 channel generator that can provide a safety channel MODBUS interface Refer to individual MODBUS register allocation documents for exact details on the data interface capabilities of these interface units DUPLINE FIELDBUS 49 OF 68 6 041 12 USER S MANUAL Issue 03 All interfaces have a red LED to indicate MODBUS communications status and host Dupline network status This LED flashes every 4 second to indicate a host Dupline network fault and flashes extremely fast to indicate a response to a successful MODBUS request for information 30 TAIL END UNIT TYPE TEU2 The tail end unit type TEU2 is primarily a member of the Austdac PSACS1 system and is certified as part of the PSACS1 and Dupline 128 systems it is included here for completeness only Please refer to the PSACS1 user s manual 20 079 12 for more detail 31 BELT WANDER SWITCH TYPE BWS1 The belt wander switch type BWS1 is typically located in such a way that the belt edge just runs past the roller detection arm of the wander switch If the belt should wander or move laterally the edge of the conveyor belt material will begin to touch the roller arm causing it to deflect and activate the internal switch of the BWS1 The roller action of the detection arm stops the belt material from abrading the detection arm The BWS1 may contain any of the Dupline single channel di
72. l generator type GSW1 provides two Dupline networks ports that share a common database of 16 32 64 or 128 channels This allows the line powered field devices to be distributed over two networks allowing greater field distances to be achieved this is particularly useful in conveyor control Systems that have walk side and non walk side lanyard cables Photograph 2 Channel generator type GSW1 AC blue and black terminal blocks The dual port channel generator is housed in a DIN rail mounting plastic enclosure measuring 75mm W x 225mmv L x 110mmv H The front panel has a 64 x 128 pixel graphic display and four key keypad to control and configure the GSW1 Front panel light emitting diodes also show the status of the two local digital inputs and the four configurable relay outputs DUPLINE FIELDBUS 16 OF 68 76 041 12 USER S MANUAL Issue 03 ISOLATED GSW PORT 1 OUTPUT SILBUS NETWORK 1 TB34 SIG 2 TB35 SIG 5 ISOLATED GSW1 PORT 2 OUTPUT SILBUS NETWORK 2 TB36 24V AC TB37 24V AC POWER SUPPLY INPUT NOMINAL 24V AC TB39 EARTH TBAO EARTH SAFETY EARTH TERMINATION POINT MODBUS RS485 COMMUNICATIONS PORT CONFIGURABLE RELAY OUTPUT 1 CONFIGURABLE RELAY OUTPUT 2 CONFIGURABLE RELAY OUTPUT 3 CONFIGURABLE RELAY OUTPUT 4 ISOLATED DIGITAL INPUT 1 ISOLATED DIGITAL INPUT 2 Table 11 Dual port channel generator type GSW1 AC connection details The GSW1 is provided with two isolated local digital inputs that can be configured to transmit on an
73. le 36 ARXAD Status LED Indication Details SPECIFICATIONS weg aro d 9 12 VDC Current consumption 10mA Plus current for each digital output at 21 mA max each tput SICAL ao EE Voltage free change over contact Maximum Switching Re de EE 30V Maximum switching current EEN 1A at 30V non inductive Dupline network current consumption i lt 1mA SMe JON OC ANN MANA ETE GAP1605 Operating temperature range iii 0 40 C Humidity Non Condensing i 20 to 80 CR 150mm x 75mm x 50mm 1010 1 go eaconsedeateecienestonataeesoacnnee EN DIN rail TS35 DUPLINE FIELDBUS 39 OF 68 76 041 12 USER S MANUAL Issue 03 23 SAFETY RECEIVER TYPE SILBUS8151 The safety receiver type SILBUS8151 is designed to be paired with from one to sixty three safety transmitters type SILBUS8150 to form a safety integrity level SIL 3 capable subsystem on the host Dupline network The safety receiver is basically an AND receiver capable of accepting up to 63 safety inputs from up to 63 safety transmitters type SILBUS8150 located on the same Dupline network The safety receiver is not certified explosion protected and therefore must not be installed within a hazardous area O O O O O O O O O 0O 9 8 2 O 0 QO O O 9 Photograph 17 Safety receiver type SILBUS8151 The safety receiver is
74. llow a code module type FMK to be fitted The FMK code module is used to select the maximum number of Dupline channels The DEX 3490 000 712 channel generator can be configured with the FMK module to have 8 16 32 64 or 128 channels DUPLINE FIELDBUS 19 OF 68 76 041 12 USER S MANUAL Issue 03 4 A fmm UR Ad Z0 Zb ZT OH dd Photograph 5 Channel Generator Type DES 3490 000 712 and code module type FMK The connection or wiring details of the channel generator Type DEX 3490 000 712 are shown in table 14 below GHANNEL GENERATOR TYPE DEX 3490 000 712 CONNECTION DETAILS FUNCTION I FUNCTION DUPLINE SIGNAL OUTPUT DUPLINE COMMON OUTPUT 2 J DUPUNEGOMMONOUTEUT ________ CHANNEL GENERATOR STOP INPUT O C RUN PIN2 CONNECTED TO PIN3 STOP 412 V DC POWER INPUT 12V DC POWER INPUT Table 14 Channel Generator Type DEX 3490 000 712 Connection Details 12 ZENER BARRIER TYPE Z960 The zener barrier type Z960 is only used to allow the connection of a safe area Dupline network to the explosion protected Dupline network in the hazardous area The Z960 must be located in the safe area immediately outside the hazardous area The safe area terminals of the Z960 must be connected to the two wire Dupline network located in the safe area The hazardous area terminals of the Z960 must be connected to two wire Dupline network located within the hazardous area The zener barrier type Z960 is a DIN rail mounting bar
75. ocol described in section 4 of this manual The ATX4A will operate on 32 64 or 128 channel Dupline networks The ATX4A accepts 4 20mA or 0 4 2 0V signals as DUPLINE FIELDBUS 28 OF 68 6 041 12 USER S MANUAL Issue 03 inputs The ATX4A is powered from a separate intrinsically safe power source of between 7 and 16 volts and draws less than 10mA AUS DAC PTY LTD LO 4 CHANNEL ANALOG TRANSMITTER TYPE ATX4A io g APPROVALS AUS Ex 3480X AUSTDAC PART NO Serial No CHANNEL MODE Exia ATX4A 4 20mA 04121454 L SELECTION Photograph 11 Analogue transmitter type ATX4A CONFIGURATION The four Dupline network channels used by the ATX4A are consecutive and are either the first four or last four of a Dupline address group i e A1 to A4 or J5 to J8 The Dupline address selection is carried out by setting two sixteen position rotary switches labelled mode and channel These switches are located under the removable clear plastic front cover of the unit Table 22 below shows the setting of the mode switch LEINZIN C HA E VNLDDLD TEST MODE SEE 76 223 09 i i_ ________T ZEZ Z ____ CH1 CH4 OF GROUP CH1 CH4 OF GROUP 2 64 64 CH5 CH8 OF GROUP A B C D E F G and H_______ 7 through NOT VALID NOT VALID Table 22 ATX4A Mode Switch Setting Details For example if the mode switch is in position 6 and the channel switch is in position A then the ATX4A will be configu
76. on Star Configuration Ring Configuration Combined Configuration Figure 18 Typical topologies of Dupline two wire networks Some installations such as the Austdac conveyor control and monitoring system requires three wires in the Dupline network to achieve the best solution for the application The additional wire is also a signal line that shares the common line Such applications are possible only with careful management of the cable capacitance The additional signal line is required to achieve compliance with AS1755 DUPLINE FIELDBUS 66 OF 68 6 041 12 USER S MANUAL Issue 03 42 THREE WIRE CONVEYOR SYSTEM PRINCIPLE OF OPERATION Figure 19 shows the basic principle of operation of the Austdac standard three wire conveyor monitoring system This arrangement ensures compliance with AS1755 maximum coverage distance and information about the installation The main feature of this type of installation is the two signal lines referred to as lanyard and monitor The installation consists of a Dupline transmitter in each pullkey and two transmitters at the tail or boot end The switch positions are shown in a belt running or non emergency stop situation The lanyard line passes down the pullwire cable feeding in and out of normally closed switches in each pullkey before being finally feed into the end of line transmitter The end of line transmitter is always active and can be seen by the system controller provided that all th
77. osure that any particular module is mounted within is dependant on agreement between Austdac the end user and the certification body Table 42 below shows the enclosures into which a module may be mounted Ex DUPLINE MODULE TO ENCLOSURE MATRIX TYPE OF Ex MINIMUM MODULE PROTECTION HOST MODULE NAME TYPE PROVIDED ENCLOSURE ENCLOSURE TYPE BY INGRESS ENCLOSURE PROTECTION IP55 B amp F FLAMEPROOF BELT CONTROLLER 8081 SAFE AREA IP40 PC200 SAFE AREA es TE3212 S DEX 3490 EN Pe TE2219 8 000 712 Ed Ei Pe TE2219 8 P Ei Pe TE2219 8 8 CH DIGITAL 8084 SILBUS8163 TRANSMITTER IP55 B amp F FLAMEPROOF 5 CHANNEL GENERATOR 1 CH DIGITAL TRANSMITTER OR SAFETY TRANSMITTER Exi P66 TE2212 S SAFE AREA IP55 66 CONTROL PANEL IP55 B amp F FLAMEPROOF G3210 1161 1 CH ANALOGUE TRANSMITTER Ei eg TE2219 S Exi Pee TE3212 S 4 CH ANALOGUE arvan Ei ES TE22128 TRANSMITTER TT Bi Pe TES3212 5 7T 8 CH ANALOGUE TT Bi P66 TE2212 5 ARASA 1 ex I 1766 TESM2 S G3210 1112 RECEIVER 1 CH TEMPERATURE TRANSMITTER Exi IP66 TE2212 S Exi 1P66 TES2IZ SAFEAREA IP66 TES212S8 ZENER LIMITER AEL1 SAFEAREA pop TE2212 5 IP55 66 DUPLINEG FIELDBUS 56 OF 68 76 041 12 USER S MANUAL Issue 03 SAFE AREA i66 TES 7 BARRIER Z960 SAFEAREA IP66 TE22IZS SAFE AREA
78. pline network current consumption kk kk kk ak kk K k KK nnne kK KK KK KK A nnn KK KK YA 220UA Operating temperature range ii 0 40 C Humidity Non Condensing kk kek kk K k kk AKA KK K k AKA KK KK KAKA KK KAK KA KAK KA 20 to 80 Maxmur aa 01018080 EE 60mA EE 18mm x 75mm x 70mm VO DIN rail TS35 VEE EE I 45g DUPLINEG FIELDBUS 41 OF 68 76 041 12 USER S MANUAL Issue 03 25 REPEATER TYPE A2WCCT1 The repeater type A2WCCT1 is housed with an IP40 DIN rail mounting plastic enclosure measuring 150mm x 75mm x 50mm The Dupline repeater type A2WCCT1 is used to increase the distance of a Dupline network Furthermore it can be used as a power booster in sections of network that contain large number of load modules The repeater introduces a delay of one Dupline scan when transferring pulses from the secondary Dupline to the primary Dupline while pulses from primary Dupline to secondary Dupline are transferred with a maximum delay of 1mS The A2WCCT1 is powered from a separate intrinsically safe power source of between 7 and 16 volts and draws less than 10mA Ej TN ILL IL EEE Ge e at i E SECONDARY 1 2 3 PRIMARY 4 5 p SU TU EI Co ZiuF Ui 8 7V La 2 WIRE REPEATER lo i16A Lo 50uH NEIE TYPE A2WCCT Po 2904 Ro 4 li QuH Lo Ro Stuh 4 MDA Exia 10 OG AUS Ex 3480X POWER 6 7 L POWER Ex ial Ui i6 5v Ci 520nF SECONDARY li 23254 FC
79. rator DUPLINE 1287 5 ZENER LIMITER AUS Ex 3480X Ex la SERIAL No 04121428 ar _ Photograph 4 Zener limiter type AEL1 The connections details for the zener limiter type AEL1 is shown in table 13 below TERMINAL BLOCK TBI CONNECTOR PIN FUNCTION 1 DUPLINE INPUT COMMON WS DUPLINE INPUT SIGNAL LIMITED DUPLINE OUTPUT COMMON LIMITED DUPLINE OUTPUT SIGNAL X1 X2 Table 13 Zener Limiter Type AEL1 Connection Details 11 CHANNEL GENERATOR DEX 3490 000 712 The type DEX 3490 000 712 channel generator is responsible for producing the square wave pulse train that provides power to the field devices the carrier for the two way digital communications and maintaining the synchronisation of all channels or addresses on the system Only one channel generator may reside on a Dupline two wire network The channel generator is responsible for monitoring the amplitude modulation for inbound communications and producing the pulse width modulation for outbound communications The DEX 3490 000 712 channel generator operates from a 12V DC power supply only This power supply must be an intrinsically safe power supply The DEX 3490 000 712 channel generator is mounted within a small DIN rail mounting enclosure measuring 7Omm W x 75mm H x 70mm D The front panel has a single red LED that is illuminated to indicate that the Dupline two wire network has a short circuit A socket is also provided on the front panel to a
80. red to transmit the four analogue values on Dupline addresses K5 K6 K7 and K8 DUPLINE FIELDBUS 29 OF 68 76 041 12 USER S MANUAL Issue 03 Table 23 below shows the setting of the channel switch ATX4A CHANNEL SWITCH SETTING DETAILS Table 23 ATX4A Channel Switch Setting Details The ATX4A may be configured to accept current or voltage type input signals Each input can be independently configured to voltage or current by inserting or removing links on the printed circuit board of the ATX4A Photograph 12 below shows the location of the current voltage configuration links red PALLI e et 2WT4A100 NI a TI TT E mP ama C ny eng E TIT tee le bee ke 5 6 7 8 9 10 1t 3 Photograph 12 Analogue Input Configuration Link Location Table 24 below shows the analogue input configuration link setting details ATX4A ANALOGUE INPUT VOLTAGE CURRENT CONFIGURATION DETAILS INPUT CHANNEL LINK OUT VOLTAGE LINK IN CURRENT Table 24 ATX4A Analogue input configuration details DUPLINE FIELDBUS 30 OF 68 6 041 12 USER S MANUAL Issue 03 UO CONNECTIONS The analogue transmitter field terminal allocations are shown in table 25 below ATX4A ANALOGUE TRANSMITTER INPUT OUTPUT TERMINAL ASSIGNMENTS PIN No TERMINAL BLOCK FUNCTION SIGNAL HEN TBIA POWER VE POWER SUPPLY POWER VE SIGNAL DUPLINE NETWORK COMMON HIGH VE ANALOGUE I P 1 LOW VE ANALOGUE I P 2 HIGH VE LOW VE HIGH VE
81. rier that allows circuits of the safe area to be through connected to the circuits of the hazardous area The barrier achieves this by limiting both the voltage and current delivered to the hazardous area This limitation can only be accomplished if the DIN rail upon which the barrier is mounted and terminals 2 and 3 are separately connected to a protective earth It is imperative that the integrity of these earth connections is maintained at all times The wiring connected to each side of the zener barrier type Z960 must be segregated to ensure that dangerous voltages or currents cannot bypass the barrier The wiring shall be contained within trunking or ducting or physically restrained to ensure that a loose connection does not bridge the isolation provided by the Z960 barrier DUPLINE FIELDBUS 20 OF 68 6 041 12 USER S MANUAL Issue 03 If a Z960 barrier is installed in a Dupline system that resides in both the safe area and the hazardous area a zener limiter type AEL1 must be installed between the hazardous area terminals of the Z960 and the two wire Dupline network in the hazardous area See Austdac drawing 76 001 19 sheet 01of 05 for the correct wiring details of the Z960 barrier ZENER BARRIER TYPE Z960 CONNECTION DETAILS AREA FUNCTION DUPLINE SIGNAL PROTECTIVE EARTH PROTECTIVE EARTH HAZARDOUS DUPLINE COMMON SAFE DUPLINE COMMON SAFE I SAFE PROTECTIVE EARTH SAFE J I SAFE PROTECTIVE EARTH SAFE DUPLINE SIGNAL Table
82. round and other electrical circuits in accordance with table 17 below DIGITAL TRANSMITTER TYPE 8023 CONTACT INPUT SEGREGATION REQUIREMENTS SEPARATION ISOLATION TEST CLEARANCE DISTANCE THROUGH RE E VOLTAGE SOLID INSULATION 550V PEAK Table 17 8023 contact input segregation requirements The contacts used to switch the field contact input of the 8023 digital transmitter must be rated to handle the low voltages and extremely low currents involved these typically are 5 0 volts and 5uA respectively Failure to observe this requirement may lead to installations that are intermittent and unreliable particularly if the voltage very contact is subject to vibration of the type present on conveyor structures DUPLINE FIELDBUS 22 OF 68 76 041 12 USER S MANUAL Issue 03 The 8028 digital transmitter must only be configured or programmed with a type GAP1605 programmer when the 8023 is disconnected from the Dupline network and when the 8023 is not located within a hazardous area The 8023 digital transmitter may be supplied fitted within one of the following enclosures e Pullkey type ESS1 SOLUS Pullkey Enclosure type ESS2 Austdac Pullkey Enclosure type Lockout Belt wander switch type BWS1 or BWS2 Belt tear switch type BTS1 Belt blocked chute switch type BBCS1 Belt man override switch type BMOS1 Up to 128 digital transmitters type 8023 may be connected to a Dupline network at any one time DUPLINE FIELDBUS 23 OF 68 76 04
83. rrect time All field devices simply count the pulses or channels until the count matches their assigned address before transmitting or receiving The channels or addresses used in Dupline are labelled using a combination of alpha and numeric characters to make the assigning of addresses a little more easy and meaningful In a 128 channel system the first channel is assigned the address A1 the last P8 Each alpha character covers a range of eight channels thus A1 A2 A3 A4 A5 A6 A7 and A8 followed by B1 to B8 and so on C E 8 SYNC PULSE Sms Al IV 2OV 4 NO PULI m 7 ims LOV s JOWN ULS IDIH MUDULA N A e v Mm Mm Mm Y A A A Mm Mm E C A N N SL f D om 0 UF o ei di mm bk N ww OU U U CU C M e n 31 A lt s Figure 2 128 Channel Dupline Pulse Train Communications on the Dupline twisted pair is bi directional using amplitude modulation for inbound signals from transmitters and pulse width modulation for outbound signals to receivers In distributed I O systems not all communications are from the field to the controller or vice versa communications can be from field device to field device Dupline has a unique feature of coupling the inbound to the outbound communications allowing multiple receivers to sample or eavesdrop on t
84. s of data the status of the field contact and the integrity of the connection between the safety transmitter and safety receiver The safety receiver combines this data to produce a functionally safe SIL 3 capable output signal SAFETY TRANSMITTER TYPE SILBUS8150 CONNECTION DETAILS MOLEX 6 PIN CONNECTOR FUNCTION PIN 6 BROWN DUPLINE NETWORK SIGNAL PIN 5 GREEN GONFIGURATION RX Table 19 Safety transmitter type SILBUS8150 connection details Basically the safety receiver output follows the input contact status provided that the transmission path integrity is not in question as a result of induced noise or an intermittent wiring fault The safety receiver uses the transmission path integrity data to either allow the receiver output signal to follow the field contact status or fail over to a known safe position The functional safety description failure rates and reliability parameters of the safety transmitter and receiver are given in a separate Austdac document titled SILBUS safety transmitter type SILBUS8150 Safety Specification 120 052 11 The safety transmitter can only be programmed or configured outside the hazardous area using the safety programmer type SILBUS8152 The safety transmitter can be wired directly into the Dupline network via the six pin Molex Minifit junior connector or connected via the safety transmitter type SILBUS8150 parking station The use of parking stations designed for other transmitters may damage the
85. safety transmitter DUPLINE FIELDBUS 25 OF 68 76 041 12 USER S MANUAL Issue 03 16 DIGITAL TRANSMITTER TYPE 8084 The digital transmitter type 8084 is capable of transmitting the status of up to eight remote field contacts to the Dupline network The 8084 requires one Dupline channel address per digital input used The 8084 may be configured to only transmit those channels that are used and connected to voltage free field contacts this eliminates the waste of Dupline channel address The 8084 is configured and programmed using the GAP1605 programmer The 8084 is line powered so it does not require external power and is ideal for monitoring the state of voltage free contacts such as those incorporated in remote isolate switches emergency stop switches and pull keys The 8084 is encapsulated within a small rectangular enclosure with 20 pins for the Dupline network programming and input signal connections Photograph 5 shows the 8084 along with the two options of hardware used to allow the transmitter to be connected to the network and the voltage free field contacts Dupline 8 CHANNEL DIGITAL TRANSMITTER Ex ial AUS Ex 3480X MDA Exia 11013 AUSTDAC PTY LTD 08004 TRANSMITTEOR PARKING STATION PCBOOSSA _UER2 7 com nn id SIG Be I r INPUT OUTPUT PCBOOSOR Urn RUSTDAC p TO AUSTDAC Pty L td Photograph 9 8084 digital transmitter and termination options The 8084 digital transmitter must only b
86. sed by the ARX4D are consecutive and occupy the lower or higher four channels of one complete Dupline address group i e A1 to A4 or J5 to J8 The Dupline address selection is carried out by setting two sixteen position rotary switches labelled mode and channel These switches are located under the removable clear plastic front cover of the unit Table 33 below shows the setting of the mode switch VALID DUPLINE ADDRESS GROUPS SWITCH No OF POSITION NETWORK FUNCTION CHANNELS _ CHANNELS TEST MODE SELECTS LOWER 4 CHANNELS OF ADDRESS GROUP e g G1 SPECIAL LOGIC FUNCTIONS AND OR SPECIFIC CHANNEL S SEE 79 009 22 FOR DETAILS Table 33 ARX4D Mode Switch Setting Details VARIES SEE 79 009 22 FOR DETAILS For example if the mode switch is in position 1 and the channel switch is in position 9 then the ARX4D will be configured to receive the four digital signals on Dupline addresses J1 through J4 Whenever positions 3 through F are selected the channel switch may be overridden and specific addresses and logic functions will be enabled These addresses and logic functions are described in Austdac document 79 009 22 DUPLINE FIELDBUS 37 OF 68 6 041 12 USER S MANUAL Issue 03 Table 34 below shows the setting of the channel switch ARX4D CHANNEL SWITCH SETTING DETAILS DUPLINE NETWORK SWITCH POSITION ADDRESS GROUP VALID MODE SWITCH SETTINGS Table 34 ARX4D Channel Switch Setting Details
87. shooting and maintenance to test the functionality of the system and its various connected modules Dupline Test Unit GTU 6 Photograph 20 Test Unit Type GTU8 The GTU8 is a small hand held unit measuring 145mm x 90mm x 28mm and weighing 250 grams It has a detachable cable that is used to connect the test unit to the Dupline network It derives its power from the network When the GTU8 is taken into a hazardous area it must be carried and used within its leather case at all times failure to do so will violate the conditions of certification The leather case is provided with a clear window to allow operation when the case is fitted Care should be taken in using the test unit on systems that are used as safety systems The activation of a channel by the test unit may complete the logic requirements for heavy plant to start Always physically isolate power or control to heavy plant when fault finding on a Dupline network Always test the system prior to returning heavy plant to system control TEST UNIT OPERATING INSTRUCTIONS DUPLINE FIELDBUS 43 OF 68 6 041 12 USER S MANUAL Issue 03 The GTU8 can be used anywhere along two wires to monitor and control the status of Dupline channels This unit is highly recommended for start up and maintenance work on Dupline systems The GTU8 can operate in 4 different modes Digital 1 group Digital 2 groups Edit Tx latch Analogue BCD The start up mode is digital 1 group To c
88. sue 03 Where a barrier type Z960 and zener limiter type AEL1 are used to extend the Dupline network out of the hazardous area into the safe area any Dupline product from the Dupline catalogue may be connected to the safe area portion of the network without compromising the explosion protection properties of the hazardous area portion of the network The type 8081 channel generator or main controller is responsible for producing the square wave pulse train that provides power to the field devices the carrier for the two way digital communications and maintaining the synchronisation of all channels or addresses on the system Only one channel generator may reside on a Dupline two wire network The channel generator is responsible for monitoring the amplitude modulation for inbound communications and producing the pulse width modulation for outbound communications The 8081 channel generator operates from a 24 110 or 240 VAC 50 or 60 Hz supply The 8081 channel generator also has some added I O features that make it particularly suitable as a main controller for a conveyor emergency stop and remote isolation system These features include four digital relay outputs two digital opto coupled inputs a MODBUS serial interface and a choice of power supply input One of the relay outputs is a multi channel output that implements an OR or AND logic function using Dupline channels as terms in the logic functions The number of channels used
89. uts are polarity sensitive and will not function if the inputs are wired incorrectly Reverse wiring will not damage the 8081 EXTENT OF 8081 PCB Weg K5 R43 4K7 Q R43 4K7 8081 DIGITAL INPUT WIRING DETAILS D UPLINE ADDRESS P3 Figure 5 8081 Digital Input Wiring Details DIGITAL OUTPUTS The 8081 channel generator is provided with four digital outputs in the form of relay changeover contact sets These contact sets may be used to switch non intrinsically safe circuits up to a maximum of 264VAC rms and 1 amp Each digital relay output has an LED mounted adjacent to each relay to indicate that the respective relay is energised Refer to photograph 1 for the location of the digital output relays output terminal blocks and indicating LEDS 8081 DIGITAL OUTPUT CONNECTION DETAILS RELAY BLOCK PIN FUNCTION DUPLINE ADDRESS N O RE1 K1 N C COM N O RE2 K2 RE4 K4 N C CONTROLLED BY LOGIC COM FUNCTION N C Table 4 8081 DIGITAL OUTPUT CONNECTION DETAILS P COM N O N C COM N O MULTI CHANNEL OUTPUT PIN FUNCTION 1 NO 2 Me X 1 3 COM 1 NO 2 Me X P2 3 COM 1 NO 2 Me 3 COM 1 NO 2 Me X 3 COM X Figure 6 below shows the relay output connection details in schematic format It is important that all digital relay output wiring be segregated from any intrinsically safe circuits that may be connected to the type 80
90. y valid Dupline channel These local inputs are useful for conveyor sequencing when the GSW1 is employed in a DUPLINE FIELDBUS 17 OF 68 76 041 12 USER S MANUAL Issue 03 conveyor control system The addresses of these inputs are configured via the front panel display and keyboard The dual port channel generator type GSW1 is available in two basic versions the type GSW1 AC and the type GSW1 DC The GSW1 AC is powered from 24 volts AC 50Hz and is designed as associated apparatus to be mounted in the safe area The GSW1 DC is powered from a 12 volt DC Ex ia or Ex ib power supply The two SILBUS network ports are galvanically isolated from each other while the two network ports of the GSW1 DC are electrically connected together Up to four configurable relay outputs are also provided for local output of application defined functions These outputs can be configured as NORMAL INVERT AND OR NAND or NOR logic functions with from one to 64 input terms These outputs are configured via the front panel mounted display and keyboard DUAL PORT CHANNEL GENERATOR TYPE GSW1 DC CONNECTION DETAILS NAME FUNCTION EM GSW1 PORT 1 OUTPUT SILBUS NETWORK 1 SIG 2 SIG 2 DAV AC 24V AC EARTH EARTH TX RX TB50 TX RX TB51 SCREEN TB62 COM 4 TB63 N C 4 CONFIGURABLE RELAY OUTPUT 4 TB64 N O 4 TB65 48V TO 12V DC FIELD SUPPLY OUTPUT TB66 I P 1 TEL TK ISOLATED DIGITAL INPUT 1 TB68 I P 2 TSO ES ISOLATED DIGITAL INPU

1.2.- Dupline Fieldbus User´s Manual 76-041-12

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1.2.- Dupline Fieldbus User&acute;s Manual 76-041-12

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1.2.- Dupline Fieldbus User´s Manual 76-041-12