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1. DSPM DIGITAL SIGNAL POWER MANUFACTURER SPManufacturing com W D DSPM Inc User s Manual Power Lynx IIl amp Power Lynx III HE Uninterruptible Power System Central Lighting Inverter Technical Manual 018 0056 15 Revision NR Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER WWW OSPManufacturing com Congratulations on selecting one of the fine products from DSPM the leader in power protection technology Our wide product offering includes Uninterruptible Power Conditioners Frequency Converters and Specialty Transformers Since our beginnings DSPM has shipped many of these fine products to Systems UPS Power discerning customers for use on sensitive equipment and critical loads HEADQUARTERS DSPM Inc 1921 S Quaker Ridge Place Ontario CA 91761 SALES Phones 714 970 2304 Fax No 714 970 6171 www DSPManufacturing com Email sales dspmanufacturing com SERVICE Phone 714 970 2304 8 00 AM to 5 00 PM PST 951 840 0811 5 00 PM to 8 00 AM PST Fax No 714 970 6171 Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER SPManufacturing com W D DSPM Inc Proprietary Reproduction or Distribution forbidden NOTICE THIS DOCUMENT CONTAINS PROPRIETARY INFO
2. Wait for the System display message instructing you to close the battery breaker Turn on the Battery Circuit Breaker Wait for the System Display message stating that the unit is operational Turn on the Output Circuit Breaker s ee Se eS system Display Panel Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 24 DSPM DIGITAL SIGNAL POWER MANUFACTURER WWW DSP Manufacturing com 4 2 History Log Key The History Log is used to record certain events that reflect the status and operating mode of the unit There are 64 lines 00 through 68 It is read by holding down the Alarm Scan button Each time the button is pressed the log is read sequentially with the most recent event being displayed first After 00 is displayed the system will cycle around to 63 After 64 events are logged the system will start recording again at 00 lank used in clearing Alarm History larm History has been cleared nput phase sequence has caused a fault and must be changed nput voltage has gone over fault limit put voltage has gone below fault limit ystem has failed to detect closure of the Input Contactor utput voltage has gone over fault limit utput voltage has gone below fault limit tput O Frq utput frequency has gone over fault limit utput U Frq utput frequency has gone below fault limit Phase FLT Input phase sequence fault has not been corrected and system has
3. the nameplate located on the inside of the front door Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER WWW OSPManufacturing com 1 2 BENEFITS The POWER LYNX is designed to fit the needs for virtually all power conditioning and UPS applications It has been specifically designed to power all forms of modern data processing communications process control equipment lighting and emergency lighting equipment The UPS does not require any derating as other UPS products may when powering 100 electronic loads including switch mode power supplies The POWER LYNX protects sensitive electrical equipment such as computer systems telecommunication networks LANs multi user systems and instrumentation systems from electrical interference The UPS protects these systems from power problems associated with poor quality AC power including complete power outages Electrical disturbances can come from practically anywhere from the incoming power lines and from within a building Outside electrical disturbances include lightning strikes utility switching brownouts and accidents Electrical disturbances from within the building can be caused by load cycling elevators HVAC systems fault conditions welders and other electrically noisy equipment Whether the electrical disturbances are generated outside or from within the facility the
4. top of the Terminal block Load on Utility Bypass Aux 1 amp 2 Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW DSPManufacturing com SECTION 2 PREINSTALLATION 2 1 SITE PLANNING AND PREPARARTION The POWER LYNX is designed for installation indoors where it is protected from the elements The UPS can be installed in a variety of different environments including computer rooms offices and industrial process control locations For the best performance and reliability temperature extremes should be avoided Listed below are the environmental specifications for the POWER LYNX UPS SYSTEM Adequate clearance around the equipment should be provided for service access and proper equipment cooling The UPS must be protected from contact with water and other liquids If the UPS is installed in a small enclosed area provisions for additional cooling may be necessary OPERATING ENVIRONMENT Provide an operating environment that meets the following conditions o AMBIENT TEMPERATURE 32 to 104 F 0 to 40 C o OPERATING ALTITUDE 2 286 M 7500 FT o NON OPERATING ALTITUDE up to 3 048 M 10 000 FT o RELATIVE HUMIDITY 0 to 95 non condensing WARNING BATTERY SHELF LIFE e BATTERY SHELF LIFE WHEN STORED UNDER TEMERATURE CONDITIONS of 66 F 77 F is FOUR 4 MONTHS MAXIMUM AFTER TH
5. Cabinet 1 Check wiring for proper routing and damage such as chaffing and or cutting Relocate and or repair and found damaged wires 2 Check the torque of each battery connection for 7Oin Ibs CAUTION DO NOT OVER TORQUE THESE CONNECTION AS SOME BATTERIES HAVE LEAD POSTS AND THEY ARE VERY EASY TO COMPRESS AND WILL CAUSE FAILURES IN THE FUTURE Note If Batteries are found to be leaking or fail the load test they should be replaced Consult DSPM as to the status of your Battery Warranty l TIGHTENING TORQUE FOUND INCHES N m SIZE OF WIRE THAT IS TO BE USED FOA CONNECTION OF THE UNIT SLOTTED HEAD no 10 or LARG HEXAGONAL HEAD EXTER ER NAL DRIVE SOCKET WRENCH LAD kami 7 SLOT WIDTH SLOT WIDTH Split Bolt Con Other Connec 20 8 0 Ce a se e e e a seg sen eg moeg Ce se se asen oea DE A O NL ea a ae m am a S e a oen mowa a Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 31 INC DIGITAL SIGNAL POWER MANUFACTURER DSPManutacturing com SECTION 8 TROUBLE SHOOTING i If unable to resolve any problem please contact DSPM for assistance DSPM 1921 Quaker Ridge Place Ontario CA 91761 714 970 2304 714 970 6171 customerservice dspmanufacturing com Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 32
6. be investigated or considered to be bad and replaced e Check wiring for proper routing and damage such as chaffing and or cutting Relocate and or repair and found damaged wires f Check the torque of each battery connection for 70in Ibs CAUTION DO NOT OVER TORQUE THESE CONNECTION AS SOME BATTERIES HAVE LEAD POSTS AND THEY ARE VERY EASY TO COMPRESS AND WILL CAUSE FAILURES IN THE FUTURE Note If Batteries are found to be leaking or fail the load test they should be replaced Consult DSPM as to the status of your Battery Warranty b Annual CAUTION BEFORE PERFORMING ANY OF THE FOLLOWING STEPS BESURE THAT THE UPS UNITERRUPTIBLE POWER SYSTEM HAS BEEN TUNED OFF Perform all Semi annual Maintenance ii Cabinet Electronics 1 Inspect all power connections for loose connections Tighten any that are found loose See the Torque table below 2 Check wiring for proper routing and damage such as chatting and or cutting Relocate and or repair and found damaged wires 3 Exercise all circuit breakers Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 30 ING DIGITAL SIGNAL POWER MANUFACTURER WWW DSP Manufacturing com 4 lf there is a distribution internal to the cabinet and or a panel attached to the side of the UPS Uniterruptible Power system check the power connections and exercise the breakers in the cabinet iii Batteries Battery
7. com Email sales dspmanufacturing com 10 DSPM DIGITAL SIGNAL POWER MANUFACTURER WWW OSPManufacturing com 1 3 PRODUCT FEATURES The following describes the major sub systems within the POWER LYNX UPS INPUT AND OUTPUT FILTER The input filter reduces the input transients and harmonics on the input line This helps protect the electronic circuitry of the UPS The output filter filters and noise and line spikes from loads RECTIFIER INVERTER The Rectifier Inverter system provides controlled sine wave power to the output The output voltage and frequency are monitored by the microprocessor and controlled to provide precision power with changing inputs and outputs to the UPS system MICROPROCESSOR DISPLAY The microprocessor monitors the input and the output to the UPS system and corrects for any abnormal condition that may occur This is displayed on the LCD for operator information DIAGNOSTIC TESTS When you start the UPS a diagnostic test is automatically executed that checks the electronics batteries and reports the problems on the display Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 11 PM AL SIGNAL POWER MANUFACTURER ao WWW DSPManufacturing com MAINTENANCE BYPASS SWITCH MBS optional The MBS is a two position switch Auto and ByPass The Auto position is the normal position and allows full operation of the u
8. timed alarm clr hase SEQ oO oO N nput CONT tput Hi V utput Lo V _ Invrtr FLT a hardware fault has been detected by the inverter control board IGBT PCBA caused by IGBT failure unexpected power on reset or DC Bus over voltage DC Bus has gone over fault limit DC Bus has gone below fault limit nput frequency has gone over fault limit nput frequency has gone below fault limit ectifier has shut off unexpectedly nverter frequency has gone over fault limit nverter frequency has gone below fault limit nverter Static Bypass Switch has not engaged and system has timed out Utility Static Bypass Switch has failed test USBS short Utility Static Bypass Switch failure output voltage still detected after off command was issued utput Current has gone over fault limit mergency Stop option enabled during system power up ystem faults have caused system to switch to bypass utomated system test concluded Automated system test initiated 15 minute rectifier shutoff and battery C Bus OV C Bus UV nput O Frq nput U Frq ECT off vrt O frq vrt U Frq SBS open al ee e mal me va N utput OVL stop OPEN PS abort ormal run 38 40 41 nverter has been started and matched with utility voltage MI button on processor board has been pressed date and time marker oftware Stack underflow detected oftware Stack overflow detected oftware has detected a Watchdog timer overflow nv sta
9. E SHIP DATE e BATTERY MUST BE RECHARGED FOR EIGHT HOURS AFTER INSTALLATION FOR THE FULL BACKUP TIME TO BE AVAILABLE Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 16 DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW DSPManufacturing com PL3 Uninterruptable Power System Input Output Vtlity Max mout Outout Utility Max vi se Se voto faei Quma EE a ES 288 Ben ea KS SER 2 Pa a s a iG EZE o a 292 72 480 480 m m m me 208 T 480 480 96 2 E Be 480 480 96 2 ass me es aso 480 Taa Faso m 44 4 EON m 55 5 55 5 e Fat e H All Circuit Breakers provided by end user that are connected to the inputs and outputs need to have a Trip Curve which is at least 10 times the rated current for 3 seconds this is to prevent the breakers from tripping 44 4 333 0 ee De E e EE during startup of the unit or the loads attached to the units Some Manufacturers refer to these breakers as High Inrush breakers Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 17 ITAL SIGNAL WWW DSPM POWER MANUFACTURER DSPManufacturing com SECTION 3 INSTALLATION The POWER LYNX UPS system is shipped on a pallet with the batteries outside the UPS This Manual battery jumper wires and accessories may be include
10. RMATION This document contains proprietary and confidential information of DSPM Inc DSPM In consideration of the receipt of this document the recipient agrees not to copy any of its contents nor disclose them to or allow them to be used by any person not currently a DSPM employee or an employee of the recipient having a need to know without the express written consent of DSPM and further agrees to surrender this document to DSPM when the reason for its receipt has terminated Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER WWW i DSPManufacturing com SAFETY Important Safety Instructions Save These Instructions This manual contains important instructions for the Power Lynx UPS System and should be followed during the installation operation and maintenance of the UPS system IMPORTANT SAFETY When using Electrical Equipment basic safety precautions should always be followed including the following IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS ok Do not mount near gas or electric heaters 2 Check that all electrical connections are tightened properly 3 Equipment should be mounted in a location to prevent tampering by unauthorized personal Equipment should be locked at all times Only DSPM trained personnel should be permitted to service or maintain equipment On
11. TIONS 1 Verify that power source to the unit is OFF locked and tagged according to OSHA requirements Verify that the input voltage as stated on the UPS nameplate matches the customer supplied voltage If the voltage does not match STOP installation of the UPS and contact Customer Service at DSPM 2 Verify that Input cable and conduit are routed correctly and are in position to connect the unit Open front doors of UPS Select desired mounting location and connect conduit Pass wires through the mounting hole Secure conduit fitting to the panel of unit Connect input wires to the input neutral and ground terminal blocks These are pre wired to the input circuit breaker oe eS E l l ee TB1 L1 L2 L3 N G Input terminals blocks and Main breaker Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 20 PM DIGITAL SIGNAL POWER MANUFACTURER 3 3 OUPUT CONNECTIONS 1 Verify that power source to the unit is OFF locked and tagged according to OSHA requirements Verify that the output voltage as stated on the UPS nameplate matches the actual output voltage of the unit Ensure that the intended connected load does not exceed unit capacity If the voltage does not match or the intended applied load exceeds unit capacity STOP installation of the UPS and contact Customer Service at DSPM N Verify that Output cable s and conduit s are ro
12. Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER LSI WWW OSPManufacturing com SECTION 1 OPERATION 1 1 INTRODUCTION The POWER LYNX UPS uninterruptible power system from DSPM provides an exceptional level of load protection and monitoring capabilities The critical load is provided with conditioned regulated battery backed up power at all times Both the voltage level and frequency are controlled at all times to the load When the input power is lost to the UPS such as during a power outage the UPS automatically draws power from its battery supply The critical load receives only clean sine wave power at all times There are no disturbances or power interruptions on the output when the UPS transfers to battery operation Transfers to and from battery operations are No Break transfers The internal maintenance free batteries provide a few minutes to hours depending upon model of backup power Upon restoration of input power the UPS automatically resumes normal operation Also the UPS immediately begins to recharge the batteries The POWER LYNX is a dual conversion three phase UPS available in output ratings of 3 0 to 120 Kw The UPS is U L listed under UL1778 and or UL924 The UPS is available with input voltages of 208 and 480 VAC and output voltages of 120 208 480 and 277 VAC Other voltages available consult factory This information is provided on
13. d within the packaging ensure that these are not discarded with the packaging Unwrap the UPS and carefully inspect the external surfaces for abrasions indentations or other obvious damage File a claim with the shipping agency for any damage caused by shipping Forward a copy of the damage claim to DSPM Mount the UPS system so each side and the top has six inches of clearance for airflow Leave appropriate space in the front so the front door can be opened fully for operation and installation 3 1 INSTALLATION EQUIPMENT The following instructions cover general requirements for standard installation of the input and output power circuits battery connections and control interface connections Install the UPS using the procedures in this section Care must be taken to insure the unit is properly connected Connections should be torqued as shown in Table 2 1 TABLE 2 1 WIRING TERMINAL TORQUE Wire Gauge Terminal Torque AVIS pound inches neutons 50 244 THE UPS CONTAINS POTENTIALLY LETHAL VOLTAGES INSIDE EVEN IF THE UNIT IS NOT CONNECTED TO AN EXTERNAL SOURCE OF POWER ALL INSTALLATION AND SERVICE PROCEDURES SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY The input power circuit is supplied by the customer This provides power from the bul Iding source to the UPS system This circuit should be a dedicated branch circuit that Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales d
14. following power problems will occur Complete power outages Brown outs including momentary sags Voltage surges Transients including common mode and transverse mode noise e Frequency shifts and fluctuations sensitive electrical equipment needs protection from power problems Without power protection users of sensitive equipment may experience Loss of data including data corruption Database corruption Equipment and component deterioration Premature equipment failures Unexpected equipment failures Missed deadlines especially during batch processing Loss of real time transaction processing Loss of employee productivity Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com SPM DIGITAL SIGNAL PAER a MANUFACTURER WWW DSPMan Typical Front View Door s Closed Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER oom WWW OSPManutacturing com Typical Right Hand Door View Inverter Panel Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW OSPManufacturing com SEE hg h SY Wie Typical Left Hand Door View Rectifier Panel Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing
15. g com Email sales dspmanufacturing com 28 DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW OSPManufacturing com SECTION 7 MAINTENANCE CAUTION DO NOT DISPOSE OF BATTERIES IN FIRE CAUTION DO NOT ATTEMPT TO OPEN THE BATTERIES CAUTION THE FOLLOWING PRECAUTIONS SHOULD BE TAKEN WHEN REPLACING ANY BATTERIES e REMOVE WATCHES RINGS ETC e USE TOOLS WITH INSULATED HANDLES CAUTION USE RUBBER PROTECTIVE GLOVES WHEN HANDLING DAMAGED BATTERIES WARNING HIGH VOLTAGE IS PRESENT ON BATTERIES a Semi annual i Cabinet Electronics 1 Inspect all fans and insure proper operation li Batteries Battery Cabinet 1 Inspect the battery cases for leakage 2 Perform a battery load test of each individual battery a Turn off the Battery Breaker b Using a Battery load tester connected to only one battery test the battery and record the battery voltage after a 5 to 10 second load test The picture to the left is an example of the type load tester that can be used 4 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 29 DSPM ITAL SIGNAL POWER MANUFACTURER ooo WWW DS5SPManutacturing com c Repeat step b using the same timed load test and record the data d After the testing all the batteries compare the test data All recorded voltages should be approximately the same value Any batteries that have a reading considerably different then the others needs to
16. ly accessories recognized by DSPM shall be used with this equipment oS Contact DSPM if options are desired Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com DSPM DIGITAL SIGNAL POWER MANUFACTURER LSI WWW OSPManufacturing com BATTERY SHELF LIFE STORAGE The batteries must be recharged every 4 months for at least eight hours or the batteries can be damaged Ifthe UPS is placed in storage failure to re charge batteries will invalidate your warranty BATTERY SAFETY 1 Person knowledgeable of batteries and the required precautions should perform servicing of batteries 2 Do not dispose of batteries in a fire The battery may explode 3 Do not open and manipulate the battery Released electrolyte is harmful to the skin and eyes 4 A battery can present a risk of electrical shock and high short circuit current Remove watches rings or any other metal objects Use only insulated tools 5 Install in a protected environment 6 Always turn off the battery circuit breaker before testing or performing maintenance on the battery system WARNING It is strongly advised not to open the UPS cabinet as the components have very high voltages and touching them may be fatal It is recommended that a technician from DSPM or a DSPM trained technician service the unit 24 hour phone support is available for questions Phone 714 970 2304 Fax 714 970 6171
17. n OFF the output circuit breakers 2 Turn OFF the input A C circuit breaker 3 Turn OFF the battery circuit breaker Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 26 INC DIGITAL SIGNAL POWER MANUFACTURER LSI WWW OSPManufacturing com SECTION 5 OUTPUT POWER 1 Normally on circuits can be provided These circuits are on when AC input power is on and turned off to lower the load requirements where input AC power fails 2 Normally off circuits can be provided These circuits provide power only when the UPS system is on battery power These circuits usually power exits signs and lighting 3 Normally off hold on circuits can be provided These normally off circuits can be set to stay on from 1 to 20 minutes after the return of the utility power Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 27 INC DIGITAL SIGNAL POWER MANUFACTURER LSI WWW OSPManufacturing com SECTION 6 TECHNICAL SUPPORT 1 For Technical Support or any questions not covered in this manual contact DSPManufacturing 5407 E La Palma Avenue Anaheim CA 92807 714 970 2304 Phone 714 970 6171 Fax Service 714 970 2304 8 00 AM to 5 00 PM PST 951 840 0811 5 00 PM to 8 00 AM PST customerservice dspmanufacturing com Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturin
18. nit with the load being fed from the inverter The Bypass MAN position allows the load to be fed from the utility with no power provided to the inverter The unit must be de energized all feeders OFF before conducting service or repairs Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 12 PM DIGITAL Sit SIGNAL POWER MANUFACTURER Hydrogen Out gassing Switch HOT Switch optional The HOT switch option prevents battery charging when a system exhaust fan is not functioning This option incorporates the usage of a sail switch Honeywell S688A 1007 provided by others in the exhaust ducting of the facility Upon exhaust fan failure the sail switch will close a contact which will eliminate the battery charging of the Power Lynx Connect the Normally Closed and the Common contacts of the sail switch to the Hot Switch terminal block 1 amp 3 shown in the picture below To verify function ensure that the system has been started up and is fully operational With the system battery breaker OPEN turn off the facility exhaust fan the sail switch will return to its at rest position Measure the DC bus voltage at the battery breaker the bottom of the breaker not the top This voltage should drop to apprx 220 VDC in an 18 battery system and to apprx 120 VDC in a 10 battery system Turn on the facility exhaust fan Measure the DC bus
19. of the battery group to the battery circuit breaker terminal that is labeled Battery Connections Te a a i t a gt ar Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 22 INC DIGITAL SIGNAL POWER MANUFACTURER LSI WWW OSPManufacturing com BATTERY SYSTEM TEST 1 Make sure A C input circuit breaker is OFF 2 Make sure battery circuit breakers are OFF 3 Use a meter and note the D C voltage at the battery circuit breaker The voltage must be the correct polarity positive lead of the meter to the positive terminal of the circuit breaker 4 The D C voltage should read between115 to 130 VDC for a 10 battery string and 210 to 230 VDC for an 18 battery string If the D C voltage reads below these voltage levels this means the battery cables are not connected correctly 5 Ifthe battery polarity and voltage level are correct continue to Starting the UPS Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 23 DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW DSPManufacturing com SECTION 4 OPERATIONS 4 1 STARTING THE UPS Check the input A C Circuit Breaker is OFF Check all output Circuit Breaker s optional are OFF Check the Battery Circuit Breaker s are OFF Energize the Utility feeder to the unit Turn Input Circuit Breaker ON
20. rt MI trap KUF trap 2 TKOF trap 43 DTMR trap Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com P oo 0 S Oi alarmelr 02 Phase SEQ 04 InputOV 07 InputCONT 08 OuputHiV 09 OutputLoV 10 OutputOFrq 1i OutputUFrq a D D CP 28 Estop OPEN 35 UPSabort 38 Invstart 40 NMI trap 4l _ STKUF trap 42 STKOFtrap 43 WDTMRtrap 25 DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW DSPManufacturing com tatic Bypass Switch has transferred load to Inverter Emergency Stop option has caused an emergency transfer to utility RunStateO Power has been applied to system Initial system checks complete awaiting DC breaker closure Startup complete system ready Utility power failure system is on a battery run System is in bypass Battery Voltage is low causes a system shutdown Key Code OK Key Code Accepted ir Flow DN Air Flow fault detected DC BUS set to minimum value MESSAGE HISTORY CODE LINE DATE TIME ALARM SCAN Verify that the output voltage as stated on the UPS nameplate matches the actual output voltage of the unit Ensure that the intended connected load does not exceed unit capacity If the voltage does not match or the intended applied load exceeds unit capacity STOP installation of the UPS and contact Customer Service at DSPM 4 3 TURNING THE UPS SYSTEM OFF 1 Tur
21. spmanufacturing com 18 DSPM DIGITAL SIGNAL POWER MANUFACTURER ao WWW DSPManufacturing com is hard wired in conduit Size the branch circuit feeder conductors according to the specific power rating of the unit Refer to the latest edition of National Electric Code NEC for the exact wire size required An insulated grounding conductor must be installed as part of the input circuit Size the grounding conductor in accordance with NEC and local codes The manufacturer recommends a parity sized ground with respect to the input power wires 3 1 INSTALLATION OF EQUIPMENT continued The UPS is designed to provide superior isolation and protection for sensitive loads The UPS can be wired as a separately derived source that allows the re establishing of the ground reference at the output of the UPS This method of installation will provide additional load isolation from noise and other disturbances INSURE THAT ALL CODE REQUIREMENTS ARE FOLLOWED IN GROUNDING THE UPS AND ITS LOADS BODILY INJURY OR DAMAGE TO EQUIPMENT MAY OCCUR IF UNIT IS NOT PROPERLY GROUNDED NOTE The equipment to be connected to the UPS may require special grounding procedures Refer to technical documentation which accompanies that equipment Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 19 PM DIGITAL SIGNAL POWER MANUFACTURER ooo WWW DSPManutacturing com 3 2 INPUT CONNEC
22. uted correctly and are in position to connect the unit Open front doors of UPS Select desired mounting location and connect the conduit Pass wires through the mounting hole Secure conduit fitting to the panel of unit Connect the output wires to the output phase neutral and ground terminal blocks Note Ensure that the applied loads wired to the unit are evenly balanced Loads to be evenly distributed to all output circuit breakers provided __ E F Ai LEDT Toe 8 i oo SS Ee u Tl TEMALI ene Output Terminal Blocks TB2 3 Phase Neutral Ground X1 X2 X3 XO G Note If output Options where ordered with the unit they will be connected to the Main Output Terminals Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 2i PM DIGITAL Sit SIGNAL POWER MANUFACTURER SPManufacturing com 3 4 BATTERIES AND BATTERY CABLES WARNING FOLLOW THE BATTERY SAFETY PROCEDURE IN THE FRONT OF THIS MANUAL The UPS system has fixed battery trays All battery systems connect the batteries in series i e plus terminal to minus terminal from one battery to another battery The battery circuit breaker must be off during the installation Install the batteries and connect the battery cables Connect the minus terminal of the battery group to the battery circuit breaker terminal that is labeled Connect the positive terminal
23. voltage at the battery breaker The voltage should rise to apprx 237 VDC for an 18 battery system and to appx 132 VDC in a 10 battery system HYDROGEN OUTGASSING TERMINATION Phone 714 970 2304 Fax 714 970 6171 Web Page www DSPManufacturing com Email sales dspmanufacturing com 13 INC DIGITAL SIGNAL POWER MANUFACTURER WWW DSPManulacturing com ZE EXTERNAL WRAP AROUND BYPASS SWITCH EMBS optional The EMBS is a three position switch Auto Test and Bypass The Auto position is the normal position and allows full operation of the unit with the load being fed from the inverter The Bypass position allows the load to be fed from the utility with no power provided to the inverter The Test position allows power to the Inverter while the load is being fed from the Utility T Connect the Auxilliary Contacts here ee p Frp I aih T ps t Phone 714 970 2304 Fax 714 970 6171 Web Page Email 14 SPM IGNAL POWER MANUFACTURER SFManufacturing com AL Ill System Remote Indicator Panel Optional The Remote Indicator Panel provides an illuminated indication of several System operating parameters LED indicators as labeled below Terminations from the Remote Indicator Panel are made to the terminal block on the Inverter control panel shown below Terminations are as indicated All connections must be made to the

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