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Motion control Lexium 05

1. Lexium 05 motion control BSH servo motors BSH 0701T Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 eD10F1 eD17M2 eD10M3X eD17M3X Line supply voltage V 115 single 230 single 230 230 phase phase 3 phase 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 1 4 Peak stall Vi Nm 2 42 3 19 2 41 3 19 Nominal Nominal torque Nm 1 43 1 32 1 2 1 32 operating point Nominal speed rpm 2500 5000 6000 5000 Maximum current A rms 9 9 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 0 46 at 120 C Back emf Vime Ktpm 27 Rotor Number of poles 6 Inertia Without Jn kgcm 0 25 brake With brake Jn kgcm 0 322 Stator Resistance phase phase Q 3 3 at 20 C Inductance phase phase mH 12 6 Electrical time constant ms 3 81 Holding brake depending on model See page 86 Speed torque curves BSH 0701T servo motor With LXM 05eD10F1 servo drive With LXM 05eD17M2 servo drive With LXM 05eD10M3X servo drive 115 V single phase 230 V single phase 230 V 3 phase Torque in Nm Torque in Nm Torque in Nm 4 3 1 Mmax A 2 mo 2 1 0 0 0 0 1000 2000 3000 4000 0 2000 4000 6000 8000 0 2000 Speed in rpm Speed in rpm With LXM 05eD17M3X servo drive 230 V 3 phase Torque in Nm 4 Mmax 1 UP NERO UNES N v 2 MO 2 1 0 0 2000 4000 6000 8000 Speed in rpm
2. 3 1 4 1 5 1 8 1 9 1 12 1 15 1 16 1 20 1 25 1 32 1 40 1 BSH 0551 GBX 40 GBX40 GBX40 GBX60 GBX40 GBX40 GBX40 GBX40 GBX60 BSH 0552 GBX60 GBX60 GBX60 GBX60 GBX40 GBX40 GBX60 GBX60 GBX60 BSH 0553 GBX60 GBX60 GBX 60 GBX 40 GBX60 GBX60 GBX60 GBX60 BSH 0701 GBX60 GBX60 GBX80 GBX80 GBX60 GBX60 GBX80 GBX80 GBX80 GBX80 GBX80 GBX 120 BSH 0702 GBX 80 GBX80 GBX80 GBX80 GBX60 GBX80 GBX80 GBX80 GBX80 GBX80 GBX120 GBX 120 BSH 0703 GBX 80 GBX80 GBX80 GBX80 GBX80 GBX80 GBX80 GBX80 GBX80 GBX120 GBX 120 GBX 120 BSH 1001 GBX 80 GBX80 GBX80 GBX120 GBX80 GBX80 GBX80 GBX80 GBX120 GBX120 GBX 120 GBX 160 BSH 1002 GBX80 GBX80 GBX120 GBX 120 GBX80 GBX120 GBX120 GBX 120 GBX120 GBX160 GBX 160 GBX 160 BSH 1003 GBX 80 GBX 120 GBX 120 GBX 120 GBX80 GBX120 GBX120 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160 BSH 1004 GBX 120 GBX 120 GBX 120 GBX 160 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160 BSH 1401 GBX 120 GBX 120 GBX 120 GBX 160 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160 BSH 1402 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 BSH 1403 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 BSH 1404 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 BSH 2051
3. To 1 Q2 To 3 Q2 So eg mg EEL e ev O a c c ju 3 gt gt 2 gt amp QN A Ej Wu Tol E E o wo 2 Interf p Ic nterface ee pe eae a a aso El MOD CAN position gm S SU Motor Encoder CN2 TOUA DDD DET 20997 e ao M1 M1 Note All terminals are located at the bottom of the servo drive Fit interference suppressors to all inductive circuits near the servo drive or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Compatible components for the complete list of references please consult our Motor starter solutions Control and protection components catalogue Ref Description A1 Lexium 05 servo drive see page 16 L1 Line choke see page 28 M1 BSH servo motor see pages 80 and 81 P1 Phaseo SELV power supply 24 V please consult our Interfaces I O splitter boxes and power supplies catalogue Q1 Circuit breaker see motor starters on pages 46 and 47 Q2 GV2 L magnetic circuit breaker rated at twice the nominal primary current of T1 Q3 GB2 CBO05 thermal magnetic circuit breaker S1 XB4 B or XB5 A Emergency stop dual contact pushbutton S2 XB4 B or XB5 A Enable stay put pushbutton S3 XB4 B or XB5 A Reset pushbutton T1 220 V secondary transformer 1 Specific spring terminals ac
4. Required torque M Lexium 05 motion control BSH servo motors The Lexium Sizer sizing tool is available on the www telemecanique com website to help you size your servo motor These 2 pages are provided to help you understand the calculation method used To be able to size the servo motor you need to know the equivalent thermal torque and the average speed required by the mechanism to be used with the servo motor Both values are calculated using the motor cycle timing diagram and should be compared with the torque speed curves given for each servo motor see BSH servo motor curves on pages 56 to 78 Motor cycle timing diagram The motor cycle is made up of several sub cycles the duration of which is known Each sub cycle is divided into phases which correspond to the periods of time during which the motor torque is constant 1 to 3 phases maximum per sub cycle This division into phases can be used to calculate the following for each phase m Duration tj m Speed nj m Required torque value Mj The curves on the left show the four types of phase m Constant acceleration during times t t and ta B At work during times t t4 t and tio m Constant deceleration during times tz t and t m Motor stopped during times tz and t The total duration of the cycle is Tyce t to ta t ta e t e tg t e tg lo to ty te Calculating the average speed Ini t The average speed is
5. servo drive Servo drive Nominal power Circuit breaker Max Contactor 1 prsp line Add the voltage Isc reference to the basic reference to obtain the Reference Rating full reference 2 kW A kA Single phase supply voltage 100 120 V LXMO5eD10F1 0 4 GV2L14 10 1 LC1 K061000 LXM 05eD17F1 0 65 GV2L16 14 1 LC1 K0610ee LXM 05eD28F1 1 4 GV2L20 18 1 LC1 K0610ee Single phase supply voltage 200 240 V LXM 05eD10M2 0 75 GV2 L14 10 1 LC1 K061000 LXM 05eD17M2 1 2 GV2 L16 14 1 LC1 K0610ee LXM 05eD28M2 2 5 GV2 L22 25 1 LC1 D09600 Three phase supply voltage 200 240 V LXM 05eD10M3X 0 75 GV2 L10 6 3 5 LC1 K0610ee LXM 05eD17M3X 1 4 GV2L16 14 5 LC1 K0610ee LXM 05eD42M3X 3 2 GV2 L22 25 5 LC1 D0900 Three phase supply voltage 380 480 V LXM 05eD14N4 1 4 GV2 L14 10 5 LC1 K061000 LXM 05eD22N4 2 GV2L14 10 5 LC1 K0610ee LXM 05eD34N4 3 GV2 L16 14 5 LC1 K0610ee s LXM 05eD57N4 6 GV2122 25 5 LC1 D0906 LC1 K06eeee 4 1 Composition of contactors LXM O5eDeeeee m LC1 K06 3 poles 1 N O auxiliary contact m LC1 D09 3 poles 1 N O auxiliary contact 1 N C auxiliary contact 2 Usual control circuit voltages see table below AC control circuit Volts 24 48 110 220 230 240 LC1 K 50 60 Hz B7 E7 F7 M7 P7 U7 Volts 24 48 110 220 230 230 230 240 LC1 D 50 Hz B5 E5 F5 M5 P5 U5 60 Hz B6 E6 F6 M6 U6 50 60 Hz B7 E7 F7 M7 P7 U7 Note For other voltages between 24 V and 660 V or for a DC con
6. 0 0 0 0 IE 31 32 33 ony 14 13 12 11 524 Bon e rc A EEUU ES 4 ee IE SE eS g I l i no op A A t n EN y 22 HBC E i a 9 _ ow al E E um oL a i ES E E m E zz x OQ amp g gt gt z S om EE a S z O S z Jt f g 32 34 gt o 0000 79e 0909 909000 O O _ R1 M1 Compatible components Ref Description A1 Lexium 05 servo drive see page 16 A2 Holding brake controller VW3 M3103 see page 29 M1 BSH servo motor with holding brake see pages 80 and 81 P1 Phaseo SELV power supply 24 V please consult our Interfaces I O splitter boxes and power supplies catalogue R1 External braking resistor VW3 A7 60eRee see page 25 Three phase power supply VW3 A4 552 553 554 Single phase power supply VZ1LOeeUMeO 3 2 E EE SE Dd EST E m a u a MEE All nee T5839 DNE i L4 2 1 d t d EF LXMO5eDeeM3X N4 N LXM 05eDeeF1 M2 AAA eee ee aes AT CREA DAN l Compatible components Ref Description L1 Three phase line choke VW3 A4 552 553 554 see page 28 L2 Single phase line choke VZ1LOeeUMeO see page 28 Three phase power supply Single phase power supply 3 2 a deer SEE CES AE won E e mu D Bi J ie TI a j aa a a EE DI CDI ai a Sz EERE 5g oc d p LXM05eDeeM3X N4 cs LXM 05eDeeF 1 M2 o
7. 0 cece ees El Integrated encoder aaa ti Gana eR a cue a NT T EXEBI planetary gearboxes e cree e ee ree ee eee Sa ccu are ere eee eee Services B Product reference index ccce e Telemecanique Lexium 05 offer Lexium 05 motion control Presentation The range of Lexium 05 servo drives that are compatible with BSH servo motors constitutes a compact and dynamic combination for machines across a wide power and supply voltage range m Lexium 05 servo drive o 100 120 V single phase 0 4 to 1 4 kW O 200 240 V single phase 0 75 to 2 5 kW O 200 240 V three phase 0 75 to 3 2 kW O 380 480 V three phase 1 4 to 6 kW m BSH servo motor O Nominal torque 0 42 to 33 5 Nm O Nominal speed 1250 to 6000 rpm Lexium 05 servo drive BSH servo motor The Lexium 05 range is enhanced by GBX planetary gearboxes These are easy to mount lubricated for life and available in 12 reduction ratios 3 1 to 40 1 GBX gearboxes are economical and designed for applications requiring very limited play Lexium 05 servo drives comply with EN 50178 and IEC EN 61800 3 international standards and carry UL USA cUL Canada approvals and C marking Lexium 05 integrates functions and components that are usually external This enables users to maintain particularly compact dimensions and makes it easier to integrate the servo drive in control enclosures or machines Electromagnetic compatibility EMC The incorpor
8. Shock resistance LXM 05eD10F1 D28F 1 LXM 05eD10M2 D28M2 LXM 05eD10M3X D42M3X LXM 05eD14N4 D57N4 According to IEC EN 61131 paragraph 6 3 5 2 15 gn for 11 ms conforming to IEC EN 600028 2 27 Maximum ambient pollution LXM 05eD10F1 D28F 1 LXM 05eD10M2 D28M2 LXM 05eD10M3X D42M3X LXM 05eD14N4 D57N4 Degree 2 conforming to IEC EN 61800 5 1 Environmental conditions LXM 05eD10F1 D28F 1 LXM 05eD10M2 D28M2 LXM 05eD10M3X D42M3X LXM 05eD14N4 D57N4 IEC 60721 3 3 classes 3C1 Relative humidity According to IEC 60721 3 3 class 3K3 596 to 9396 without condensation Ambient air temperature Operation C 10 50 around the device Temperature derating and limitations see mounting recommendations page 48 Storage C 25 70 Type of cooling LXM 05eD10F 1 LXM 05eD10M2 LXM 05eD10M3X Natural convection LXM 05eD17F1 D57N4 Fan Maximum operating altitude 1000 without derating Up to 2000 under the following conditions B Temperature 40 C max B Mounting distance between servo drives 50 mm E Protective film removed Operating position Maximum permanent angle in relation to the normal vertical mounting position 1 See table on page 27 to check permitted cable lengths Schemes pages 34 to 44 Dimensions pages 30 to 33 References page 16 Functions pages 6 to 11 Presentation pages 2 and 3 12 Es Telemecanique Characte
9. 3 Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop Presentation Functions page 50 pages 50 and 51 52 Compatibility PowerSuite software workshop Connection Controller Soft start Drives Servo starter soft stop drives unit TeSys U ATS 48 ATV 11 ATV 31 ATV 61 ATV 71 LXM 05A 2 Modbus Ethernet device equipped with an Ethernet TCP IP card Ethernet via Ethernet Modbus bridge Bluetooth EN Compatible software versions incompatible software versions The PowerSuite software workshop can operate in the following PC environments and configurations m Microsoft Windows 98 SE Microsoft Windows 2000 SP4 Microsoft Windows XP SP1 SP2 m Pentium III 800 MHz hard disk with 300 MB available 128 MB RAM B SVGA or higher definition monitor 1 Minimum software version 2 For the LXM 05Beeeeee servo drives please consult your Regional Sales Office Presentation Functions References page 50 pages 50 and 51 page 52 Telemecanique Presentation Lexium 05 motion control BSH servo motors BSH servo motors are the ideal choice to meet the requirements of dynamics and precision With five flange sizes and a variety of lengths there is a suitable solution for most applications covering a torque range from 0 42 to 33 5 Nm for speeds ranging from 1250 to 6000 rpm Their new winding technology based on salient poles makes BSH servo motors very comp
10. Lexium 05 servo drives The Lexium 05 servo drive can be connected directly to Modbus using an RJ45 connector which supports the Modbus and CANopen protocols The communication function provides access to the servo drive s configuration adjustment control and monitoring functions Connection accessories Description Length ltem Unit Weight m no reference kg Junction box TSX SCA 50 0 520 3 screw terminals RC line terminator To be connected using cable VW3 A8 306 D30 Subscriber socket TSX SCA 62 0 570 2 15 way female SUB D connectors and 2 screw terminals RC line terminator acd 05AD connection To be connected using cable VW3 A8 306 via RJ45 connector CN4 Modbus splitter block 1 LU9 GC3 0 500 10 RJ45 connectors and 1 screw terminal Modbus line For RJ45 R 120 Q C 1 nf 2 VW3 A8 306 RC 0 200 al nr T terminator R 150Q 2 VW3 A8 306 R 0 200 ODER 2 Fo R 1200 C 1nf VW3 A8 306 DRC 0 200 NATOS screw R 1500 i VW3 A8 306 DR 0 200 AE li terminals IS endo Modbus RJ45 T junction boxes 0 3 3 VW3 A8 306 TF03 0 190 with integrated cable 1 3 VW3 A8 306 TF10 0 210 B x m Cable for Twido controller serial link 0 3 4 TWD XCA RJ 003 y 1 1 mini DIN connector 1 RJ45 connector 1 4 TWD XCA RJ 010 0 090 ba 3 4 TWD XCA RJ 030 0 160 LIII Connection cables TOA NOe Description Connectors Length Item Reference Weight m no kg Cables
11. BSH 0701P Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 eD10M3X eD10M2 eD10M3X Line supply voltage V 230 3 phase 230 single phase 230 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 1 4 Peak stall Viney Nm 3 2 Nominal Nominal torque Nm 1 36 1 3 operating point Nominal speed rpm 1500 3000 Maximum current A rms 2 8 2 3 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 1 6 0 8 at 120 C Back emf Vime Krpm 91 46 Rotor Number of poles 6 Inertia Without Jin kgcm 0 25 brake With brake J kgcm 0 322 Stator Resistance phase phase Q 41 6 10 4 at 200 Inductance phase phase mH 173 2 38 8 Electrical time constant ms 4 16 3 73 Holding brake depending on model See page 86 Speed torque curves BSH 0701M servo motor With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm BSH 0701P servo motor With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm 4 4 Mmax LA Mmax p o o co js ea a 3 31 4 2 2 MO E MO 2 1 1 0 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 61 Characteristics continued Type of servo motor
12. Modbus Protocol LXM 05eDeeeee servo drives A single eds file for the whole range is supplied on the documentation CD ROM This file contains the description of the servo drive parameters Structure Connector RJ45 labelled CN4 Physical interface 2 wire RS 485 multidrop Transmission mode RTU Transmission speed Configurable via the display terminal or the PowerSuite software workshop 9600 19200 or 38400 bps Format Configurable via the display terminal or the PowerSuite software workshop B 8 bits odd parity 1 stop m 8 bits even parity 1 stop B 8 bits no parity 1 stop B 8 bits no parity 2 stop Polarization No polarization impedances These must be provided by the wiring system for example in the master Number of servo drives 31 Lexium 05 servo drives maximum Address 1 to 247 configurable via the display terminal or the PowerSuite software workshop Services Messaging Read Holding Registers 03 63 words maximum Write Single Register 06 Write Multiple Registers 16 61 words maximum Read Write Multiple Registers 23 63 59 words maximum Read Device Identification 43 Diagnostics 08 Communication monitoring Monitoring function node guarding can be activated Time out can be set between 0 1 s and 10s Diagnostics Display of faults on integrated 7 segment display terminal Profibus DP protocol LXM 05BDeeeee servo drives Structure Connector Spring terminals labelled CN1 Ph
13. page 22 page 24 page 31 page 41 25 Presentation Lexium 05 motion control Lexium 05 servo drives Option additional EMC input filters Function Lexium 05 LXM 05eDeeF 1 M2 N4 servo drives have built in radio interference input filters to comply with the EMC standard for variable speed electrical power drive products IEC EN 61800 3 edition 2 category C3 in environment 2 and to comply with the European directive on EMC electromagnetic compatibility LXM 05eDeeF 1 z z z LXM nea ashi For Lexium 05 servo drive Maximum servo motor cable length according to EMC LXM 05eDeeN4 category IEC 61800 3 category C3 in environment 2 Switching frequency 4 kHz default m Single phase supply voltage LXM 05AD10F1 10 LXM 05AD10M2 10 LXM 05AD17F1 10 LXM 05AD17M2 10 LXM 05AD28F1 10 LXM 05AD28M2 10 Three phase supply voltage LXM 05AD14N4 10 LXM 05AD22N4 10 LXM 05AD34N4 10 LXM 05AD57N4 10 Applications addens Additional filters can be used to meet more stringent requirements these filters are Lexium 05 i ae f TT EMC filter designed to reduce conducted emissions on the line supply below the limits of standard IEC 61800 3 edition 2 categories C2 and C3 These additional filters are mounted either underneath the Lexium 05 servo drives or to the side of the product They act as a support for the drives and are attached to them via tapped holes For servo drives that are not equipped wit
14. the Lexium 05 axis in the same way as for all other Telemecanique variable speed drives and starters It can be used with a direct connection or a Bluetooth wireless connection See page 52 Functions Characteristics References Dimensions Schemes pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 pages 34 to 44 Lexium 05 offer continued BSH servo motors Lexium 05 motion control BSH servo motor and L exium 05 servo drive combinations Lexium 05 single phase servo drives 1 115 V single phase with integrated EMC input filter LXM 050 230 V single phase with integrated EMC input filter LXM 05e D10F1 D17F1 D10M2 D17M2 D28M2 Mo NN 0 4kW 0 65kW 1 4kW ny 0 75 kW 1 2kW 2 5 kW BSH 0551T 0 5 Nm 3000rpm 6000 rpm BSH 0552M 0 9 Nm 1500 rpm BSH 0552P 0 9 Nm 4000 rpm BSH 0552T 0 9 Nm 3000rpm 6000 rpm BSH 0553M 1 3 Nm 1500 rpm BSH 0553P 1 3 Nm 4000 rpm BSH 0553T 1 3Nm 3000 rpm 6000 rpm BSH0701P 1 4 Nm 3000 rpm BSH0701T 1 4Nm 2500 rpm 5000 rpm BSH 0702M 2 1 Nm 1500 rpm BSH0702P 2 2 Nm 3000 rpm BSH 0702T 2 12 Nm 2500 rpm 6000 rpm BSH 0703M 2 8 Nm 1500 rpm BSH 0703P 3 1 Nm 3000 rpm BSH 0703T 2 8Nm 2500 rpm 6000 rpm BSH 1001T 3 4Nm 2500 rpm 4000 rpm BSH 1002P 5 8 Nm 2000 rpm BSH 1003P 7 8 Nm 2000 rpm Where M stall torque Ny maximum nominal speed see characteristics pages 56 to 78 Pe
15. 25 1 32 1 and GBX 040 eee eee eF 0 450 40 1 GBX 60 3 1 4 1 5 1 and 8 1 GBX 060 eee eee eF 0 900 9 1 12 1 15 1 16 1 20 1 25 1 32 1 and GBX 060 eee eee eF 1 100 40 1 GBX 80 3 1 4 1 5 1 and 8 1 GBX 080 eee eee eF 2 100 9 1 12 1 15 1 16 1 20 1 25 1 32 1 and GBX 080 eee eee eF 2 600 GBX eee 40 1 GBX 120 3 1 4 1 5 1 and 8 1 GBX 120 eee eee oF 6 000 9 1 12 1 15 1 16 1 20 1 25 1 32 1 and GBX 120 eee eee eF 8 000 40 1 GBX 160 3 1 4 1 5 1 and 8 1 GBX 160 eee eee eF 18 000 9 1 12 1 15 1 16 1 20 1 25 1 32 1 and GBX 160 eee eee eF 22 000 40 1 To order a GBX planetary gearbox add the following to each of the above references GBX eoe eoe ese e F Size Diameter of the casing 40 mm 040 see table of combinations 60 mm 060 with BSH servo motor Br 080 page 88 120 mm 120 160 mm 160 Reduction ratio 3 1 003 4 1 004 5 1 005 8 1 008 9 1 009 12 1 012 15 1 015 16 1 016 20 1 020 25 1 025 32 1 032 40 1 040 Associated BSH servo motor Type BSH 055 055 BSH 070 070 BSH 100 100 BSH 140 140 BSH 205 205 Model BSH 1 eoo BSH 2 0002 BSH 3 0003 BSH 4 0004 BSH servo motor adaptation F No special tool is required for mounting the GBX planetary gearbox on the BSH servo motor The usual rules for mechanical mounting must be followed 1 Clean the bearing surfaces and seals 2 Align the shafts that are to be coupled and assemble in vertical position 3 Uniform adhesive force of the servo motor flange on the gearbox flange
16. 30 000 hours 160 450 900 2100 6000 Gearbox moment of inertia 3 1 kgcm 0 031 0 135 0 77 2 63 12 14 4 1 kgcm 0 022 0 093 0 52 1 79 7 78 5 1 kgcm 0 019 0 078 0 45 88 6 07 8 1 kgcm 0 017 0 065 0 39 1 32 4 63 9 1 kgcm 0 030 0 131 0 74 2 62 12 1 kgcm 0 029 0 127 0 72 2 56 12 37 15 1 kgcm 0 023 0 077 0 71 2 53 12 35 16 1 kgcm 0 022 0 088 0 50 1 75 7 47 20 1 kgcm 0 019 0 075 0 44 1 50 6 64 25 1 kgcm 0 019 0 075 0 44 1 49 5 81 32 1 kgcm 0 017 0 064 0 39 1 30 6 36 40 1 kgcm 0 016 0 064 0 39 1 30 5 28 Continuous output torque 3 1 Nm 4 5 12 40 80 400 1 4 1 Nm 6 16 50 100 450 5 1 Nm 6 16 50 110 450 8 1 Nm 5 15 50 120 450 9 1 Nm 16 5 44 130 210 12 1 Nm 20 44 120 260 800 15 1 Nm 18 44 110 230 700 16 1 Nm 20 44 120 260 800 20 1 Nm 20 44 120 260 800 25 1 Nm 18 40 110 230 700 32 1 Nm 20 44 120 260 800 40 1 Nm 18 40 110 230 700 1 Values given at an output shaft speed of 100 rpm cyclic ratio 1 S1 mode for electrical machines with an ambient temperature of 30 C 2 Force applied midway along the output shaft Presentation References Dimensions page 88 page 90 page 91 89 Heferences mounting Lexium 05 motion control BSH servo motors Option GBX planetary gearboxes Size Reduction ratio Reference Weight 1 kg GBX 40 3 1 4 1 5 1 and 8 1 GBX 040 eee eee eF 0 350 9 1 12 1 15 1 16 1 20 1
17. 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 48 Mounting and installation recommendations continued Lexium 05 motion control Lexium 05 servo drives To ensure good air circulation in the servo drive m Fit ventilation grilles on the enclosure m Ensure that ventilation is adequate if not install a forced ventilation unit with a filter m Any apertures and or fans must provide a flow rate at least equal to that of the servo drive fans see below B Use special filters with IP 54 protection m Remove the protective film stuck on the upper part of the servo drive Dissipated power and fan flow rate compatible with Lexium 05 servo drive l l Servo drive Dissipated power Ventilation Flow rate 8 TEL LXM 05eD10F1 43 W Natural convection 0 3 m3 min LXM 05eD10M2 48 W LXM 05eD10M3X 43 W Lue n LXM 05eD17F1 76 W Integrated fan 0 55 m3 min LXM 05eD17M2 74W LXM 05eD17M3X 68 W Natural convection Forced cooling LXM 05eD14N4 65 W LXM 05eD28F 1 150 W Integrated fan 1 55 m3 min LXM 05eD22N4 90 W LXM 05eD28M2 142 W LXM 05eD42M3X 132W LXM 050D34N4 147 W LXM 05eD57N4 240 W Integrated fan 1 75 m min Metal dust and damp proof wall mounted or floor standing enclosure IP 54 degree of protection The servo drive must be mounted in a dust and damp proof enclosure in certain environmental conditions such as dust corrosive gases high humidity with risk of condensation and dripping water splashing liquid etc In t
18. Single phase supply voltage 200 240 V 3 50 60 Hz with integrated EMC filter 4 3 2 7 6 0 75 8 1 6 7 1 LXM 05AD10M2 1 100 8 7 12 11 1 2 12 7 10 5 1 LXM 05AD17M2 1 400 15 13 20 20 2 5 23 19 2 1 LXM 05AD28M2 2 000 LXM 05eD17F1 LXM 05eD17M2 LXM 05eD17M3X id Three phase supply voltage 200 240 V 3 50 60 Hz without integrated EMC filter 4 3 2 7 6 0 75 5 2 4 3 5 LXM 05AD10M3X 1 100 8 7 12 11 1 4 9 75 5 LXM 05AD17M3X 1 300 17 15 30 30 3 2 19 15 8 5 LXM 05AD42M3X 1 900 Three phase supply voltage 380 480 V 3 50 60 Hz with integrated EMC filter 6 5 10 7 5 1 4 4 2 3 3 5 LXM 05AD14N4 1 400 9 7 16 14 2 6 3 5 5 LXM 05AD22N4 2 000 LXM 05eD28F1 15 11 24 18 3 9 7 77 5 LXM 05AD34N4 2 000 LXM 05eD28M2 25 20 40 30 6 17 7 14 22 LXM 05AD57N4 4 800 LXM 05eD42M3X LXM 05eD22N4 LXM 05eD34N4 1 References for models with Profibus DP communication replace UXM 05A with LXM 05B at the beginning of the reference 2 Maximum value for 3 seconds 3 Nominal supply voltage min U1 max U2 110 U1 120 V U2 200 U1 240 V U2 380 U1 480 V U2 LXM 05eD57N4 Presentation Functions Characteristics Dimensions Schemes pages 2 and 3 pages 6 to 11 pages 12to 15 pages 30 to 33 pages 34 to 44 Telemecanique 4c o References continued Lexium 05 motion control Lexium 05 servo drives The Lexium 05 servo drive can be connected to a remote display terminal The remote display termi
19. m Products that are easy to understand for users electricians and automation specialists User friendly intuitive programming Contents exium 05 motion control Lexium 05 offer B Presentallobl cse ee aie cine oe ane cur aie Gina M RM M B Servo motor servo drive combinations leer Lexium 05 servo drives BM FUNCIONS erence M cM mM E M Characteristics sec etc uer c E es m References A Sewo dives eee eee ee a eee eee eae ee eee oe UN aM B Sepe pans weer DE MM EDU MM E M E o CANopen or Profibus DP communication bus piaodbius serialligkeemecte c a m ene ce ear crete O Other connecting cables and accessoriesS o ooooooo m Options O Braking resistors pss ser 0 ee E eens Ei Additional EMG input tilters ee er eea a eee eae ee HS dS MEIN a ie wena E s UO E U THEEIN a Holding brake controller una oec eee ee eed me rns BSbiucnsiohns cs ccu m xc MN MA E NE O e x E eee UU UE M m Recommendations for EMC compatibility Ba Operation on an IT System co oerte hus etn UU eee Me MOLOMSIAMCIS tec ia ita ao MILI MM ME m Mounting recommendations llle eene m PowerSuite software workshop 0000 eee cece ee eens BSH servo motors B Presentation trie see a cera te eee EE e EU NH ChiaracicriSlicS eor ro ee ee ee o Siege eee E Mi MEE E DIMGNSIONS s eoram ee ccs dua ta hme eee ae ala eens ak m Options O Integrated holding brake
20. 0 100 1 and Spanish m Variable speed drive and starter technical manuals Connection kit for PC m ix3mcable with 2 RJ45 connectors VW3 A8 106 0 350 VW3 A8 104 serial port m 1 RS 232 RS 485 converter with one 9 way female for point to point SUB D connector and 1 RJ45 connector Modbus connection m converter for the ATV 11 drive with one 4 way male connector and one RJ45 connector m 1 RJ45 9 way male SUB D adapter for connecting ATV 38 58 58F drives m 1 RJ45 9 way female SUB D adapter for connecting ATV 68 drives RS 232 RS 485 interface 1 multidrop Modbus converter for connection XGS Z24 0 105 for multidrop Modbus connection to screw terminals Requires a 24 V 20 30 V 20 mA power supply 2 Modbus Bluetooth adapter m 1 Bluetooth adapter 10 m range class 2 VW3 A8 114 0 155 3 with 1 RJ45 connector m 1x0 1 m cable with 2 RJ45 connectors for PowerSuite m 1x0 1mcable with 1 RJ45 connector and 1 mini DIN connector for TwidoSoft m 1 RJ45 9 way male SUB D adapter for connecting VWS A8 114 ATV 38 58 58F drives USB Bluetooth This adapter is required for a PC which is not equipped with VW3 A8 115 0 290 adapter for PC Bluetooth technology It is connected to a USB port on the PC Range of 10 m class 2 1 Updates a version 7 V1 40 with the latest available version For versions V1 40 you should order the PowerSuite CD ROM VW3 A8 104 2 Please consult our specialist catalogue Power supplies splitter blocks and interfaces
21. 2000 rpm 12 35 Nm 4000 rpm BSH 1002T 5 52 Nm 4000 rpm BSH 1003M 7 8 Nm 2000 rpm BSH 1003P 8Nm 2000 rpm 4000 rpm BSH 1004P 10 Nm 1500rpm 3000 rpm BSH 1401P 11 1 Nm 2500 rpm BSH 1401T 11 1Nm 2500 rpm BSH 1402M 19 5 Nm 1250 rpm BSH 1402P 19 5 Nm 1500 rpm 3000 rpm BSH 1402T 14 73Nm 2000 rpm BSH 1403M 27 8 Nm 1500 rpm BSH 1403P 27 8 Nm 3000 rpm BSH 1404M 33 4 Nm 1500 rpm 126 45 Nm BSH 1404P 33 4 Nm 3000 rpm BSH 2051M 36 Nm 1500 rpm Where M stall torque Ny maximum nominal speed see characteristics pages 56 to 78 Peak stall torque that can be supplied by the BSH servo motor and Lexium 05 servo drive combination 1 In the reference replace e with A for the CANopen version with analog inputs and with B for the Profibus DP version Functions Characteristics References Dimensions Schemes pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 pages 34 to 44 5 Functions Lexium 05 motion control Lexium 05 servo drives The Lexium 05 servo drive integrates a large number of functions enabling it to be used in a wide range of industrial applications There are two main function families m Conventional adjustment functions such as o Homing O Manual mode O Auto tuning of the servo drive servo motor combination m Operating modes O Position control Point to point mode Electronic gearing mode O Speed control Speed control with acceleration deceleration ramp Instantaneous speed cont
22. 210 200 190 BSH 0701 N 660 520 460 410 380 360 BSH 0702 N 710 560 490 450 410 390 BSH 0703 N 730 580 510 460 430 400 BSH 1001 N 900 720 630 570 530 BSH 1002 N 990 790 690 620 BSH 1003 N 1050 830 730 660 BSH 1004 N 1070 850 740 BSH 1401 N 2210 1760 1530 BSH 1402 N 2430 1930 1680 BSH 1403 N 2560 2030 1780 BSH 1404 N 2660 2110 1840 BSH 2051 N 3730 2960 2580 Maximum axial force Fa 0 2 x Fr VW3 M5 101Reee VW3 M5 102Reee VW3 M5 103Reee Outer cover insulation PUR RAL 2003 orange TPM or PP PE Capacity pF m lt 70 conductors shielding Number of conductors shielded 4 x 1 5 mm 2x 1 0 mm2 4 x 2 5 mm 2 x 1 0 mm3 4 x 4 mm 2 x 1 0 mm Connectors 1 industrial connector motor side and 1 end with flying leads drive side External diameter mm pose 14 3 0 3 16 3 0 3 Curvature radius mm 90 suitable for daisy chain 110 suitable for daisy chain 125 suitable for daisy chain cable carrier chain cable carrier chain cable carrier chain Operating voltage V 600 Maximum length m 75 1 Operating temperature C 40 90 fixed 20 80 mobile Certifications UL CSA VDE C DESINA VW3 M8 101Reee Encoder type SinCos encoder Outer cover insulation PUR RAL 6018 green polyester Number of conductors shielded 5 x 2x 0 25 mm 2 x 0 5 mm External diameter mm 8 8
23. EN 61508 Use of the connection diagrams on page 36 which use a line contactor or a Vario switch disconnector between the servo drive and the servo motor In this case the Power Removal safety function is not used and the servo motor stops in accordance with category 0 of standard IEC EN 60204 1 tandard EN 954 1 and level SIL1 according to of s Conformity to category 3 of standard EN 954 1 and level SIL2 according to standard IEC EN 61508 The connection diagrams use the Power Removal safety function of the Lexium 05 servo drive combined with a Preventa safety module to monitor the emergency stop circuits Machines with short freewheel stopping times low inertia or high resistive torque see page 37 When the activation command is given on the PWRR A and PWRR B inputs with the controlled servo motor the servo motor power supply is cut immediately and the servo motor stops according to category 0 of standard IEC EN 60204 1 Restarting is not permitted even when the activation command is given after the servo motor has come to a complete stop This safe stop is maintained as long as the PWRR A and PWRR B inputs remain activated This diagram must also be used for hoisting applications On a Power Removal command the servo drive requires the brake to be engaged but a Preventa safety module contact must be inserted in series in the brake control circuit to engage it safely when a request is made to activate the Power Remo
24. M5 102 R100 3 210 15 VW3 M5 102 R150 4 760 20 VW3 M5 102 R200 6 300 25 VW3 M5 102 R250 7 945 50 VW3 M5 102 R500 16 170 75 VW3 M5 102 R750 24 095 BSH 2051M D57N4 4 x 4 mm 3 VW3 M5 103 R30 1 330 2 x 1 mm 5 VW3 M5 103 R50 2 130 10 VW3 M5 103 R100 4 130 15 VW3 M5 103 R150 6 120 20 VW3 M5 103 R200 8 090 25 VW3 M5 103 R250 11 625 50 VW3 M5 103 R500 23 175 75 VW3 M5 103 R750 34 725 Cables equipped with two connectors Description From servo To LXM 05e Composition Length Reference Weight motor servo drive m kg SinCos BSH all types All types 5x 2x0 25 mm 3 VW3 M8 101 R30 0 800 Hiperface 2x0 5mm 5 VW3 M8 101 R50 1 200 encoder 10 VW3 M8 101 R100 2 250 VW3 M8 101 Reee cables 15 VW3 M8 101 R150 3 450 20 VW3 M8 101 R200 4 350 25 VW3 M8 101 R250 4 950 50 VW3 M8 101 R500 13 300 Emm 75 VW3 M8 101 R750 17 650 Presentation Characteristics pages 54 and 55 pages 79 82 Dimensions BSH 055 Example with straight connectors servo motor brake power supply 1 and encoder 2 Shaft end keyed slot optional Lexium 05 motion control BSH servo motors Straight Rotatable angled connectors connectors b1 b1 c without brake c with brake BSH 0551 25 5 39 5 132 5 159 BSH 0552 25 5 39 5 154 5 181 BSH 0553 25 5 39 5 176 5 203 BSH 070 Example with straight connectors servo motor brake power supply 1 and encoder 2 Shaft end keyed slot optional c3 Straight Rotatable
25. P1 Phaseo SELV power supply 24 V please consult our Interfaces I O splitter boxes and power supplies catalogue 1 Positive logic Sink input Source output 2 Negative logic Source input Sink output 3 If the servo drive is controlled via the communication network these inputs have other assignments Please consult the user s manual Specific spring terminals for LXM 05ADeeeee Specific spring terminals for LXM 05BDeeeee 2 analog inputs t 10 V CANopen Profibus DP 1 n LL rem TITO O O O 7 CR 1 eras om 21 22 23 24 cNi E 5333 2 222838 TET uM m a6 E noe mm l coe LXM 05ADeeeee LXM 05BDeeeee Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 42 Schemes continued Lexium 05 motion control Lexium 05 servo drives Via CANopen machine bus Schemes and references see page 18 Via Modbus serial link Schemes and references see page 19 Via CANopen machine bus Example of daisy chain connection Example of tap junction connection 2 THU Ll Magelis TIT Magelis Premium 1 0 7 2 5 2 5 5 i CANopen 9 CANopen IMA O TU E SEE douh Lexium 05A Lexium 05A d Pm 3 0 Lexium O5A Lexium O5A 0 87 Lexium 15 Lexium 15 Lexium 15 WL way Lexium 15 PCMCIA card with tap
26. T1 Q3 Q4 GB2 CB05 thermal magnetic circuit breaker 1 S2 XB4 B or XB5 A Start and Emergency stop pushbuttons T1 220 V secondary transformer 1 Insert in series a contact of the relay controlled by the NO FAULT OUT 31 logic output On a servo drive fault KM1 line contactor opens 2 Specific spring terminals according to the type of servo drive see page 42 3 4 logic inputs and 2 logic outputs 24 V see page 42 4 External braking resistor see page 25 5 CANopen bus or Modbus serial link on RJ45 connector Can also be used to connect a PC terminal equipped with PowerSuite software workshop or the remote terminal VW3 A31101 6 Molex connector for connecting A B encoder signals or pulse direction signals see page 44 Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 36 Schemes continued Lexium 05 motion control Lexium 05 servo drives The diagram below is shown in local control mode via logic I O In communication network control mode the inputs marked 34 and 35 on the CN1 spring terminals must be controlled via the network In this network mode inputs 34 and 35 have the assignments LIMN and LIMP LXM 05eDeeM3X LXM 05eDeeN4 LXM 05eDeeF1 LXM 05eDeeM2 Three phase power supply low inertia machine vertical movement Power section for single phase power supply
27. and IMV3 according to DIN 42950 m Polyester resin based paint opaque black RAL 9005 1 k derating factor Characteristics References Dimensions pages 56 to 79 pages 80 to 82 pages 83 to 85 E Functions description ns Hiit LL VBS Fac 5 4G Mm k DAD Mirra Ha aie 1000 rein DOM TNE ipu am MA CE Lexium 05 motion control BSH servo motors General functions continued m Degree of protection r1 Servo motor casing IP 65 in accordance with IEC EN 60529 r1 Shaft end IP 40 or IP 65 in accordance with IEC EN 60529 1 m Integrated sensor SinCos Hiperface single turn or multiturn high resolution encoder m Smooth or keyed shaft end in standard sizes according to DIN 42948 Holding brake depending on model The integrated brake fitted on BSH servo motors depending on the model is a failsafe electro magnetic holding brake A Do not use the holding brake as a dynamic brake for deceleration as this will quickly damage the brake Built in encoder The servo motor is fitted with a SinCos Hiperface high resolution single turn 4096 points or multiturn 4096 points x 4096 turns absolute encoder providing angular precision of the shaft position accurate to less than 1 3 arc minutes This performs the following functions B Gives the angular position of the rotor so that flows can be synchronized m Measures the servo motor speed via the associated Lexium 05 servo drive This information is
28. and protection index B Provide sufficient cooling of the servo drive by complying with the minimum mounting distances m Do not mount the servo drive near heat sources m Do not mount the servo drive on flammable materials m Do not heat the servo drive cooling air by currents of hot air from other equipment and components for example from an external braking resistor m f the servo drive is used above its thermal limits the control stops due to overtemperature m When IP 20 protection is sufficient we recommend that the protective film is removed once installation is complete m Mount the servo drive vertically 1096 210mm Note For cables that are connected via the underside of the servo drive at least 200 mm free space is required under the unit to comply with the bending radius of the connection cables Ambient Mounting distances Instructions to be followed temperature 10 C to 40 C d gt 50mm 10 lt d lt 50mm Remove the protective cover 0 lt d lt 10mm Remove the protective cover 40C to 50 C d gt 50 mm Remove the protective cover d lt 50mm Remove the protective cover v Reduce the output current by 2 2 per C Remove the protective cover if IP 20 is sufficient above 40 C a HE Note Do not use insulated enclosures as they have a poor level of conductivity Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15
29. cable Principle IT system Isolated or impedance earthed neutral Use a permanent insulation monitor compatible with non linear loads such as a Merlin Gerin type XM200 please consult your Regional Sales Office LXM 05eDeeF 1 M2 N4 servo drives have an integrated EMC filter These filters must be isolated from earth for use on an IT system For this disconnection see below depending on the model EBE EISE Filter connected Filter disconnected LXM 05eDeeM2 LXM 05eD57N4 LXM 05eD14 22 84N4 Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 45 521466 803714 531250 Combinations Lexium 05 motion control Motor starters Protection by circuit breaker The combinations listed below can be used to create a complete motor starter unit comprising a circuit breaker a contactor and a Lexium 05 servo drive The circuit breaker provides protection against accidental short circuits disconnection and if necessary isolation The contactor starts up and manages any safety features as well as isolating the servo motor on stopping The servo drive controls the servo motor provides protection against short circuits between the servo drive and the servo motor and protects the motor cable against overloads The overload protection is provided by the motor thermal protection of the
30. for 1 RJ45 connector and one end 3 VW3 A8 306 D30 0 150 Modbus with flying leads connection 1 RJ45 connector and 1 15 way 3 VW3 A8 306 0 150 male SUB D connector for TSX SCA 62 2 RJ45 connectors 0 3 5 VW3 A8 306 R03 0 050 1 5 VW3 A8 306 R10 0 050 3 5 VW3 A8 306 R30 0 150 i M RS 485 double Supplied without connector 100 TSX CSA 100 5 680 n d 200 TSX CSA 200 10 920 wisted pair a LU9 GC3 Modbus 500 TSX CSA 500 30 000 cables 1 For connections for other PLCs please consult our specialist automation product catalogues 2 Sold in lots of 2 Presentation Functions Characteristics Dimensions Schemes pages 2 and 3 pages 6 to 11 pages 12 to 15 pages 30 to 33 pages 34 to 44 Telemecanique 19 Heferences continued Lexium 05 VW3 M3 102 USIC Lexium 05 L exium 05 servo drives Lexium 05 motion control Equipped cables for Modicon Premium motion control modules 1 From To Length Reference Weight m kg Lexium 05 servo drive TSX CAY ee Premium module encoder input 0 5 VW3 M8 203 R05 0 020 Simulated incremental Cables equipped with a 10 way Molex connector 4 5 VW3 M8 203 R15 0 030 encoder feedback interface onthe Lexium 05 side CN5 and a 15 way SUB D 3 VW3 M8 203 R30 0 040 connector on the TSX CAY ee side 5 VW3 M8 203 R50 0 050 TSX CFY ee Lexium 05 servo drive pulse direction interface 0 5 VW3 M8 204 R05 0 020 Premium module Cables equ
31. internal braking resistor Ep lt EP and the continuous power of the internal braking resistor must in turn not exceed Pc lt PPr If these conditions are met the internal braking resistor is adequate 2 foneofthe above conditions is not met an external braking resistor must be used to satisfy these conditions The value of the external braking resistor must be between the minimum and maximum values given in the table Otherwise the servo drive may be subject to disturbance and the load will no longer be braked safely Presentation Characteristics References Dimensions Schemes page 22 page 24 page 25 page 31 page 41 23 Characteristics Lexium 05 motion control Lexium 05 servo drives Option braking resistors LXM05e D10F1 Di7F1 D28F1 D10M2 D17M2 D28M2 D10M3X D17M3X D42M3X Supply voltage V 115 230 230 Number of phases Single phase Three phase Load threshold V 250 430 430 Energy absorption of the internal Edrive Joule Ws 10 8 16 2 26 Mu 26 6 43 ens 26 6 43 capacitors Internal Resistance Q 40 10 40 20 40 20 resistor Continuous power PPr W 20 40 60 20 40 60 20 40 60 Peak energy EPk Joule Ws 500 1000 900 1600 900 1600 External Min resistance Q 27 20 10 50 27 16 50 27 10 resistor Max resistance Q 45 27 20 75 45 27 75 45 20 Degree of protection IP 65 LXM 05e D14N4 D22N4 D34N4 D57N4 Supply voltage V 400 480 400 480 400 480 400 48
32. junction and cable L 0 5 m TSX CPP 110 Junction box with 2 RJ 45 ports VW3 CAN TAP2 3 CANopen bus adaptor for Lexium 15 servo drive CANopen standard hardware interface AMO 2CA 001V000 Cable fitted with 2 RJ45 connectors VW3 CAN CARRO3 1 L 0 3 or 1 m CANopen standard cables TSX CAN CA CB CD 50 100 300 L 50 100 or 300 m with flying leads at both ends Cable fitted with 2 SUB D connectors 9 way 1 male and 1 female TLA CD CBA 005 015 030 050 L 0 5 1 5 3 or 5 m 9 way female SUB D IP 20 connector with line terminator TSX CAN KCDF 90T 180T 90TP right angled straight or right angled with SUB D for diagnostic tool NO oO BOND See references on page 18 1 Connection to spring terminals CN1 2 Connection to RJ45 connector CN4 3 Disconnect the line termination resistors from the junction box VW3 CAN TAP2 included in the Lexium 05A servo drive Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to ES E Schemes continued Lexium 05 motion control L exium 05 servo drives Connection example for TSX CFY 11 21 motion control modules 114 Axis 1 output Brake output E 214 Qo CN5 oc 112 Pulse direction control Axis 0 output Brake output cc y o 212 Qo o 111 Limit switch 211 IS ner O 110 5 i Limit switch 21
33. m Servo drive supplied by a line with very low impedance in the vicinity of a power transformer 10 times more powerful than the servo drive rating m installation of a large number of servo drives on the same line m Reduction of overloads on the cos e correction capacitors if the installation includes a power factor correction unit Type of line choke VZ1L007UM50 VZ1L018UM20 VW3 A4 551 VW3 A4 552 VW3A4 553 Conformity to standards EN 50178 VDE 0160 level 1 high energy overvoltages on the line supply Voltage drop Between 3 and 5 of the nominal supply voltage Values higher than this will cause loss of torque Degree of protection Choke IP 00 Terminals IP 20 Inductance value mH 5 2 10 4 2 Nominal current A 7 18 4 10 16 Losses W 20 30 45 65 75 Line chokes For LXM 05e Line current without Line current with Reference Weight servo drive choke choke U min U max U min U max A A A A kg Single phase supply voltage 100 120 V 50 60 Hz 1 D10F1 7 6 7 0 5 9 5 4 VZ1L007UM50 0 880 D17F1 11 5 10 5 9 7 8 9 VZ1L018UM20 1 990 D28F 1 15 7 14 4 13 3 12 2 Single phase supply voltage 200 240 V 50 60 Hz 7 D10M2 8 1 6 7 6 3 5 3 VZ1L007UM50 0 880 D17M2 12 7 10 5 10 7 8 9 VZ1L018UM20 1 990 mid D28M2 23 0 19 2 20 2 16 8 VWS A4 55e Three phase supply voltage 200 240 V 50 60 Hz 1 D10M3X 5 2 4 2 2 7 2 2 VW3 A4 551 1 500 D17M3X 9 0 7 5 5 2 4 3 VW3 A4 552 3 000 D42M3X 19 0 15 8 12 2 10
34. phase Torque in Nm 0 1000 2000 3000 With LXM 05eD17M3X servo drive 230 V 3 phase Torque in Nm 4000 5000 6000 Speed in rpm With LXM 05eD22N4 servo drive 400 480 V 3 phase Torque in Nm 20 15 16 ips Mi a Miei Mmax N 12 12 12 9 8 8 MO MO MO E 4 4 3 0 0 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000 6000 Speed in rom Speed in rom Speed in rom 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Beak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 Telemecanique 71 Characteristics continued Type of servo motor 1OlOl S BSH 1003M Lexium 05 motion control BSH servo motors BSH 1003P Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 eD22N4 eD28M2 eD42M3X eD34N4 Line supply voltage V 400 480 230 230 400 480 3 phase single phase 3 phase 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 7 8 8 Peak stall Mmnax Nm 27 28 22 79 28 31 26 97 Nominal Nominal torque Nm 6 6 ri 9 operating point Nominal speed rpm 2000 4000 Maximum current A rms 15 6 28 3 Servo motor characteristics Maximum mechanical speed rpm 6000 Cons
35. with tightening of the Phillips screws 4 Correct tightening torque of the TA ring using a torque wrench 2 40 Nm depending on the gearbox model For more information please consult the instruction sheets supplied with the products Telemecanique Dimensions Lexium 05 motion control BSH servo motors Option GBX planetary gearboxes Assembly on servo motor side 4x6 O7 C GBX C a a1 a2 a3 a4 a5 h g Q1 Q2 O3 ga Q5 06 Q7 040 003 008 40 93 5 28 5 39 26 23 2 5 112 3 40 26h7 10h7 M4x6 34 M4 x10 46 040 009 016 40 106 5 28 5 52 26 23 2 5 112 3 40 26h7 10h7 M4x6 34 M4 x10 46 060 003 008 60 106 5 24 5 47 35 30 2 5 16 5 60 40h7 14h7 M5x8 52 M5x12 63 060 009 040 60 118 5 24 5 59 35 30 2 5 16 5 60 40h7 14h7 M5x8 52 M5x12 63 080 003 008 90 134 33 5 60 5 40 36 4 225 6 80 60h7 20h7 M6x10 70 M6x15 100 080 009 032 90 151 33 5 77 5 40 36 4 225 6 80 60h7 20h7 M6x10 70 M6x15 100 120 003 008 115 176 5 47 5 74 55 50 5 28 8 115 80h7 25h7 M10x16 100 M8x20 115 120 009 040 115 203 5 47 5 101 55 50 5 28 8 115 80h7 25h7 M10x16 100 M8x20 115 160 003 008 140 255 5 64 5 104 87 80 8 43 12 160 130h7 40h7 M12x20 145 Ml10x25 165 160 009 040 140 305 64 5 153 5 87 80 8 43 12 160 130h7 40h7 M12x20 145 M10x25 165 Presentation Characteristics References page 88 page 89 page 90 Sizing Motor speed n tsi te tz ts E Toya
36. zone The motor cycle timing diagram should also be used to ensure that all torques M required for the different speeds n during the various cycle phases are within the area bounded by curve 1 and the work zone Speed in rpm pac 1 Peak torque 2 Continuous torque Presentation Characteristics References Dimensions page 54 pages 56 to 79 pages 80 to 82 pages 83 to 85 93 B BSH 0551T BSH 0552M BSH 0552P BSH 0552T BSH 0553M BSH 0553P BSH 0553T BSH 0701M BSH 0701P BSH 0701T BSH 0702M BSH 0702P BSH 0702T BSH 0703M BSH 0703P BSH 0703T BSH 1001M BSH 1001P BSH 1001T BSH 1002M BSH 1002P BSH 1002T BSH 1003M BSH 1003P BSH 1004P BSH 1401P BSH 1401T BSH 1402M BSH 1402P BSH 1402T BSH 1403M BSH 1403P BSH 1404M BSH 1404P BSH 2051M G GBX 040 GBX 060 GBX 080 GBX 120 GBX 160 GV2 L10 GV2 L14 GV2 L16 GV2 L20 GV2 L22 94 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 90 90 90 90 90 46 46 46 46 46 L LC1 D09ee LC1 K061000 LU9 GC3 LXM 05eD10F1 LXM 05eD10M2 LXM 05eD10M3X LXM 05eD14N4 LXM 05eD17F1 LXM 05eD17M2 LXM 05eD17M3X LXM 05eD22N4 LXM 05eD28F1 LXM 05eD28M2 LXM 05eD34N4 LXM 05eD42M3X LXM 05eD57N4 T TSX CAN CA 50 TSX CAN CA 100 TSX CAN CA 300 TSX CAN CB 50 TSX CAN CB 100 TSX CAN CB 300 TSX CAN CD 50 TSX CAN CD 100 TSX CAN CD 300 TSX CAN KCDF 90T TSX SCA 50 TSX SCA 62 TSX
37. 0 Number of phases Three phase Load threshold Mom 780 Energy absorption of the internal Ecrive Joule Ws 26 6 52 12 52 12 104 10 capacitors Internal Resistance Q 40 30 20 resistor Continuous power PPr W 40 60 100 Peak energy EPk Joule Ws 1000 1600 2000 External Min resistance Q 60 25 10 resistor Max resistance Q 80 36 21 Degree of protection IP 65 Presentation References Dimensions Schemes page 22 page 25 page 31 page 41 24 References Lexium 05 motion control Lexium 05 servo drives Option braking resistors External braking resistors Value Continuous Peak energy Length of Reference Weight power 115V 230 V 400 V connection cable Ws Ws Ws W W m kg 10 400 18800 13300 0 75 VW3 A7 601 R07 1 420 2 VW3 A7 601 R20 1 470 inizi dad 3 VW3 A7 601 R30 1 620 27 100 4200 3800 1900 0 75 VW3 A7 602 R07 0 630 2 VW3 A7 602 R20 0 780 3 VW3 A7 602 R30 0 900 200 9700 7400 4900 0 75 VW3 A7 603 R07 0 930 2 VW3 A7 603 R20 1 080 3 00 VW3 A7 603 R30 1 200 400 25500 18100 11400 0 75 VW3 A7 604 R07 1 420 2 VW3 A7 604 R20 1 470 3 VW3 A7 604 R30 1 620 72 100 5500 3700 3000 0 75 VW3 A7 605 R07 0 620 2 VW3 A7 605 R20 0 750 3 VW3 A7 605 R30 0 850 200 14600 9600 7600 0 75 VW3 A7 606 R07 0 930 2 VW3 A7 606 R20 1 080 3 VW3 A7 606 R30 1 200 400 36500 24700 18300 0 75 VW3 A7 607 R07 1 420 2 VW3 A7 607 R20 1 470 3 VW3 A7 607 R30 1 620 Presentation Characteristics Dimensions Schemes
38. 0 1 O 109 Auxiliary I O l4 i Axis 1 inputs External stop Bout 24 V power supply O Emergency sod 2 11 oo ps 2 ree Advantys Event 207 5 OR 3 i Telefa uH ABE 7 Lexium 05 ono pude O 106 servo drive Homing Pp TSX CFY 11 21 LITTLE encoder En E 208 N E Be To terminals 9 Limit Suiten e ls IS in base of ABE 7H16R20 2 t o 205 enclosure AL o8 Limit switch 104 12 204 4 QL og PC External stop S O 103 l4 U T1 Axis 0 inputs 4 203 V T2 ALN Y z W T3 BSH servo Emergency stop S o 102 I mo O 202 n C 2 Event S o 101 13 201 CS og Homing 100 10 200 1 Cable with connectors VW3 M8 204 Ree 2 Cable with connectors TSX 3 Cable with connector at one end and flying leads at pulse direction see page 20 CDP053 103 203 303 503 the other TSX CDP 301 501 1001 Ls0 1 2 30r5 m L23 50r10 m see TSX CFY installation manual Connection example for TSX CAY21 41 22 42 33 motion control modules l 11 Simulated encoder feedback Speed A 8 reference CN1 EE AA BE 11 4 6 5 pue ox Obs 1 bita 7 External incremental TSX TAP MA encoder S S To other Lexium 05 uma SinCos TSXCAY42 i Lexium 05 servo drive 5 encoder servo drives 3 DO Baek S 24 V power supply E HH 3 2 S e e 17 fg PC ololojo s s 35 5 3 5 5 3 s e a 5 5 5 e lo U TI ABE 7H16R20 V T2 O 41 Y O 42 W T3 BSH servo 10 O 43 motor Servo
39. 0 2 Connectors 1 industrial connector motor side and 1 x 12 way Molex connector drive side Min curvature radius mm 68 suitable for daisy chain cable carrier chain Operating voltage V 350 0 25 mm 500 0 5 mm Maximum length m 75 1 Operating temperature C 50 90 fixed 40 80 mobile Certifications UL CSA VDE C DESINA 1 For cables longer than 75 m please consult your Regional Sales Office Presentation References Dimensions page 54 page 82 pages 83 to 85 79 105222 105223 Heferences BSH 07000 eee1A BSH 07000 eee2A Lexium 05 motion control BSH servo motors The BSH servo motors shown below are supplied without a gearbox For GBX gearboxes see page 90 Continuous Peak stall Maximum Associated Maximum Reference Weight stall torque torque mechanical servo drive nominal 2 3 speed LXM 05e speed 1 Nm Nm rpm rpm kg 0 5 1 4 9000 D10F1 3000 BSH 0551T eeeeA 0 800 D10M2 6000 D10M3X 6000 0 9 1 77 9000 D10F1 3000 BSH 0552T eeeeA 1 100 D10M2 6000 D10M3X 6000 2 3 9000 D10M2 1500 BSH 0552M eeeeA 1 100 D10M3X 1500 2 7 9000 D17F1 3000 BSH 0552T eeeeA 1 100 D10M2 4000 BSH 0552P eeeeA 1 100 D10M3X 4000 D14N4 6000 1 3 3 18 9000 D10M2 4000 BSH 0553P eeeeA 1 400 D10M3X 4000 3 31 9000 D17F1 3000 BSH 0553T eeeeA 1 400 D17M2 6000 D17M3X 6000 3 87 9000 D14N4 6000 BSH 0553T eeeeA 1 400 4 2 9000 D10M2 1500 BSH 0553M eeeeA 1 400 D1
40. 01T Associated with Lexium 05 servo drive LXM 05eD34N4 LXM 05eD42M3X Line supply voltage V 400 480 3 phase 230 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 11 1 Peak stall Mmax Nm 26 2 24 77 Nominal Nominal torque Nm 9 55 9 47 operating point Nominal speed rpm 2500 Maximum current A rms 20 8 Sl Servo motor characteristics Maximum mechanical speed rpm 4000 Constants Torque Nm A rms 1 43 0 8 at 1200 Back emf Vime Krpm 100 56 Rotor Number of poles 10 Inertia Without Jm kgcm 7 41 brake With brake Jn kgcm 8 56 Stator Resistance phase phase Q 1 41 0 44 at 20 C Inductance phase phase mH 15 6 4 92 Electrical time constant ms 11 06 11 18 Holding brake depending on model See page 86 Speed torque curves BSH 1401P servo motor BSH 1401T servo motor With LXM 05eD34N4 servo drive With LXM 05eD42M3X servo drive 400 480 V 3 phase 230 V 3 phase Torque in Nm Torque in Nm 0 1000 2000 3000 4000 1000 2000 3000 4000 Speed in rpm Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 74 Characteristics continued Lexium 05 motion control BSH servo motors BSH 1402P BSH 1402T Type of servo motor BS
41. 0M3X 1500 1 4 2 41 8000 D10M3X 6000 BSH 0701T eeeeA 2 100 2 42 8000 D10F1 2500 3 19 8000 D17M3X 5000 D17M2 5000 3 2 8000 D10M3X 1500 BSH 0701M eeeeA 2 100 D10M2 3000 BSH 0701P eeeeA 2 100 D10M3X 4500 2 1 6 8 8000 D10M2 1500 BSH 0702M eeeeA 2 800 D10M3X 1500 2 12 4 14 8000 D17F1 2500 BSH 0702T eeeeA 2 800 D17M2 6000 6 8 8000 D28M2 4500 D42M3X 4500 2 2 5 37 8000 D10M2 3000 BSH 0702P eeeeA 2 800 D10M3X 3000 7 55 8000 D14N4 6000 D17M2 3000 D17M3X 3000 2 8 7 38 8000 D28F1 2500 BSH 0703T eeeeA 3 600 D28M2 6000 10 8000 D10M2 1500 BSH 0703M eeeeA 3 600 D10M3X 1500 10 25 8000 D42M3X 6000 BSH 0703T eeeeA 3 600 10 3 D14N4 3000 BSH 0703M eeeeA 3 600 3 1 7 28 8000 D17M2 3000 BSH 0703P eeeeA 3 600 D17M3X 3000 8 92 8000 D22N4 6000 10 3 8000 D28M2 3000 1 Derating possible according to the supply voltage see characteristics on pages 56 to 78 2 To complete each reference see the table opposite 3 Servo motor weight without brake To obtain the weight of the servo motor with holding brake see page 86 Presentation Characteristics Dimensions pages 54 and 55 pages 56 to 78 pages 83 to 85 80 Telemecanique 105224 105230 References continued Lexium 05 motion control BSH servo motors Continuous Peak stall Maximum Associated Maximum Refere
42. 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 62 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 0702M Associated with Lexium 05 servo drive LXM 05eD10M2 LXM 05eD10M3X Line supply voltage V 230 single phase 230 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 2 1 Peak stall M may Nm 6 8 Nominal Nominal torque Nm 2 12 operating point Nominal speed rpm 1500 Maximum current A rms 5 9 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 1 46 at 120 C Back emf V krpm 93 Rotor Number of poles 6 Inertia Without Jn kgcm 0 41 brake With brake Jn kgcm 0 482 Stator Resistance phase phase Q 17 3 at 20 C Inductance phase phase mH 84 4 Electrical time constant ms 4 88 Holding brake depending on model See page 86 Speed torque curves BSH 0702M servo motor With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm 7 Mmax 4 A 6 1 N 5 N 4 N 3 N MO 2 1 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 Speed in rpm Speed in rpm 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 Telemecanique 63 Characteri
43. 14N4 servo drive 400 480 V 3 phase Torque in Nm 8 Mmax 6 4 MO 2 0 1000 2000 3000 4000 5000 6000 0 2000 4000 6000 8000 Speed in rpm Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 64 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 0702T Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 eD17F1 eD17M2 eD28M2 eD42M3X Line supply voltage V 115 single 230 single 230 single 230 phase phase phase 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 2 12 Peak stall Mia Nm 4 14 6 8 Nominal Nominal torque Nm 1 9 T 1 76 operating point Nominal speed rpm 2500 6000 4500 Maximum current A rms 20 6 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 0 42 at 120 C Back emf Vime Ktpm 28 Rotor Number of poles 6 Inertia Without Jm kgcm 0 41 brake With brake Jm kgcm 0 482 Stator Resistance phase phase Q 15 at 20 C Inductance phase phase mH 6 6 Electrical time constant ms 4 4 Holding brake depending on model See page 86 Speed torque curves BS
44. 2 VW3 A4 553 3 500 Three phase supply voltage 380 480 V 50 60 Hz 1 D10N4 4 2 3 3 2 2 1 8 VW3 A4 551 1 500 D22N4 6 3 5 0 3 4 2 7 D34N4 9 7 7 7 5 8 4 6 VW3 A4 552 3 500 D57N4 17 7 14 0 9 8 7 8 1 Nominal supply voltage U min U max Dimensions Schemes page 41 Telemecanique Presentation Lexium 05 motion control characteristics Lexium 05 servo drives references Option holding brake controller If a servo motor has a holding brake it must be given an appropriate control logic SEL cdd HBC Holding Brake Controller which releases the brake when power is supplied to the servo motor and immobilizes the servo motor shaft when it is stationary The holding brake controller amplifies the braking control signal transmitted by the Lexium 05 Lexium 05 servo drives so that the brake is deactivated quickly then reduces the brake control power so as to decrease the dissipated heat Holding brake controller Mounting on rail ass Degree of protection IP 20 Supply voltage V 19 2 30 Input current A 0 5 A brake nominal current Brake output Voltages Before power reduction V 29 25 After power reduction V E4619 Maximum current A 1 6 Time before voltage reduction ms 1000 Note Electrical isolation between the 24 V power supply the control input and the brake control output Holding brake controller IUE oc Designation Description Reference Weight A s9 4 Eb acr Holding
45. 25 1 15 9 9 16 Electrical clamping power W 10 11 12 18 24 26 40 Supply voltage V 24 6 10 Opening time ms 12 25 35 40 45 50 100 200 Closing time ms 6 8 15 18 20 25 30 50 Weight brake only kg 0 080 0 450 0 320 0 450 0 690 1 100 1 790 3 600 References For selection of BSH servo motor with F or without A holding brake see references on page 81 BSH servo motor Dimensions Schemes pages 33 83 to 85 page 41 86 Presentation characteristics references Lexium 05 motion control BSH servo motors Option encoder integrated in the servo motor Presentation L1 L2 L3 Lexium 05 encoder Characteristics SinCos Hiperface The standard measurement device is the SinCos Hiperface single turn or multiturn encoder integrated in BSH servo motors This measurement device is perfectly suited to the Lexium 05 range of servo drives Use of this interface enables m Automatic identification of the BSH servo motor data by the servo drive m Automatic initialization of the servo drive s control loops thus simplifying installation of the motion control device Type of encoder Single turn SinCos Multiturn SinCos Sinus periods per turn 128 128 Number of points 4096 4096 x 4096 turns Encoder precision 1 3 arc minutes Measurement method Optical high resolution Interface Hiperface Operating temperature G Da 110 References BSH servo motor For selection of
46. 3 83 to 85 39 Schemes continued Lexium 05 motion control L exium 05 servo drives LXM 05eDeeM3X LXM 05eDeeN4 Three phase power supply high inertia machine continued Compatible components for a complete list of references please consult our Motor starter solutions Control and protection components and Safety solutions using Preventa catalogues Ref Description A1 Lexium 05 servo drive see page 16 A2 1 Preventa XPS AV safety module for monitoring emergency stops and switches One safety module can manage the Power Removal function for several drives on the same machine but the time delay must be adjusted on the servo drive controlling the servo motor that requires the longest stopping time F1 Fuse L1 Line choke see page 28 M1 Lexium BSH AC servo motor see pages 80 and 81 P1 Phaseo SELV power supply 24 V please consult our Interfaces I O splitter boxes and power supplies catalogue Q1 Circuit breaker see motor starters on pages 46 and 47 Q2 GV2 L magnetic circuit breaker rated at twice the nominal primary current of T1 Q3 GB2 CB05 thermal magnetic circuit breaker S1 XB4 B or XB5 A Emergency stop dual contact pushbutton S2 XB4 B or XB5 A Start pushbutton S3 XB4 B or XB5 A Enable stay put pushbutton S4 XB4 B or XB5 A Reset pushbutton T1 220 V secondary transformer 1 For stopping times requiring more than 30 seconds i
47. 3X eD22N4 Line supply voltage V 400 480 3 phase 230 3 phase 400 480 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 3 4 3 3 Peak stall Viney Nm 8 5 9 45 Nominal Nominal torque Nm 3 1 2 8 operating point Nominal speed rpm 2000 4000 Maximum current A rms 59 12 Servo motor characteristics Maximum mechanical speed rpm 6000 Constants Torque Nm A rms 1 84 0 89 at 120 C Back emf Vos Krpm 112 60 Rotor Number of poles 8 Inertia Without Jm kgcm 1 40 brake With brake J kgcm 2 013 Stator Resistance phase phase Q 18 4 3 8 at 200 Inductance phase phase mH 61 5 17 6 Electrical time constant ms 3 34 4 63 Holding brake depending on model See page 86 Speed torque curves BSH 1001M servo motor With LXM 05eD14N4 servo drive 400 480 V 3 phase Torque in Nm BSH 1001P servo motor With LXM 05eD17M3X servo drive 230 V 3 phase Torque in Nm With LXM 05eD22N4 servo drive 400 480 V 3 phase Torque in Nm 10 10 Mmax 1 m Mmax 8 8 6 6 4 us MO 2 0 0 0 0 0 1000 2000 3000 4000 5000 6000 0 1000 2000 4000 0 1000 2000 3000 4000 5000 6000 Speed in rom Speed in rom Speed in rom 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pa
48. 4 servo drive 230 V single phase 230 V 3 phase 400 480 V 3 phase Torque in Nm Torque in Nm Torque in Nm 4 4 4 Mmax ugue eda od a alae EN Mmax 1 2 S 11 2 le 112 1 2 2 MO x MO MO PA A 0 ES 1000 2000 3000 4000 5000 6000 9 1000 2000 3000 4000 5000 6000 0 2000 3000 5000 8000 Speed in rom Speed in rom Speed in rom 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 57 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 0552T Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 eD10F1 eD17F1 eD10M2 eD10M3X Line supply voltage V 115 single 115 single 230 single 230 phase phase phase 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 0 9 Peak stall Mera Nm TUK 2 7 E Nominal Nominal torque Nm 0 8 0 72 operating point Nominal speed rpm 3000 6000 Maximum current A rms 10 3 Servo motor characteristics Maximum mechanical speed rpm 9000 Constants Torque Nm A rms 0 36 at 120 C Back emf Vime Ktpm 22 Rotor Number of poles 6 Inertia Without Jin kgcm 0 14 brake With brake J kgcm 0 1613 Stator Resistance phase phase Q 5 2 at 20 C Inductance phase phase mH 10 6 Electrical time constant ms 1 24 Holdin
49. 79 References Dimensions pages 80 to 82 pages 83 to 85 Lexium 05 motion control BSH servo motors Characteristics Type of servo motor BSH 0551T Associated with Lexium 05 servo drive LXM 05eD10F1 LXM 05eD10M2 LXM 05eD10M3X Line supply voltage V 115 single phase 230 single phase 230 3 phase Switching frequency kHz 8 Torque Continuous stall Nm 0 5 Peak stall Nm 1 4 Nominal Nominal torque Nm 0 46 0 43 0 42 operating point Nominal speed rpm 3000 6000 Maximum current Arms 6 2 Servo motor characteristics Maximum mechanical speed rpm 9000 Constants Torque Nm A rms 0 36 at 120 C Back emf Vime Krpm 22 Rotor Number of poles 6 Inertia Without kgcm 0 059 brake With brake kgcm 0 1113 Stator Resistance phase phase Q 12 2 at 20 C Inductance phase phase mH 20 8 Electrical time constant ms 1 705 Holding brake depending on model See page 86 Speed torque curves BSH 0551T servo motors With LXM 05eD10F1 servo drive 115 V single phase With LXM 05eD10M3X servo drive 230 V 3 phase With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm Torque in Nm Torque in Nm 0 0 0 1000 2000 3000 4000 5000 6000 0 2000 4000 6000 8000 0 2000 4000 6000 8000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 56
50. CA 100 8 800 Flame retardant IEC 60332 1 300 4 TSX CAN CA 300 24 560 UL certification C marking 50 4 TSX CAN CB 50 3 580 Flame retardant 100 4 TSX CAN CB 100 7 840 VEC Upapa 300 4 TSXCANCB300 21870 Cable for harsh environments 4 or 50 4 TSX CAN CD 50 3 510 mobile installations C marking 100 4 TSX CAN CD 100 7 770 Low smoke emission halogen free 300 4 TSX CAN CD 300 21 700 Flame retardant IEC 60332 1 The Lexium 05BD servo drive can be connected directly to the Profibus DP bus via spring terminals The communication function provides access to the same functions as those described for CANopen Cables Designation Profibus DP trunk cables Length ltem Reference Weight m no kg 100 4 TSX PBS CA 100 400 4 TSX PBS CA 400 1 RJ45 connector CN4 2 Spring terminals CN1 terminals 21 22 23 3 For other CANopen bus connection accessories please consult our catalogue Machines amp installations with CANopen 4 Harsh environment Resistance to hydrocarbons industrial oils detergents solder splashes Relative humidity up to 100 Saline atmosphere Significant temperature variations Operating temperature between 10 C and 70C Presentation Functions pages 2 and3 pages 6 to 11 18 Characteristics Dimensions pages 30 to 33 pages 12 to 15 Telemecanique Schemes pages 34 to 44 References continued Lexium 05 motion control
51. CSA 100 TSX CSA 200 TSX CSA 500 TWD XCA RJ 003 TWD XCA RJ 010 TWD XCA RJ 030 V VW3 A11851 VW3 A31101 VW3 A31401 VW3 A31403 VW3 A31402 VW3 A31404 VW3 A31405 VW3 A31406 VW3 A31407 46 46 19 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 19 19 19 19 19 19 19 19 17 17 27 27 27 27 27 27 27 Product reference index VW3 A31852 VW3 A4 551 VW3 A4 552 VW3 A4 553 VW3 A7 601 R07 VW3 A7 601 R20 VW3 A7 601 R30 VW3 A7 602 R07 VW3 A7 602 R20 VW3 A7 602 R30 VW3 A7 603 R07 VW3 A7 603 R20 VW3 A7 603 R30 VW3 A7 604 R07 VW3 A7 604 R20 VW3 A7 604 R30 VW3 A7 605 R07 VW3 A7 605 R20 VW3 A7 605 R30 VW3 A7 606 R07 VW3 A7 606 R20 VW3 A7 606 R30 VW3 A7 607 R07 VW3 A7 607 R20 VW3 A7 607 R30 VW3 A8 104 VW3 A8 105 VW3 A8 106 VW3 A8 114 VW3 A8 115 VW3 A8 306 VW3 A8 306 DR VW3 A8 306 DRC VW3 A8 306 D30 VW3 A8 306 R VW3 A8 306 RC VW3 A8 306 R03 VW3 A8 306 R10 VW3 A8 306 R30 VW3 A8 306 TF03 VW3 A8 306 TF10 VW3 CAN CARRO3 VW3 CAN CARR1 VW3 CAN TAP2 VW3 M3 101 VW3 M3 102 VW3 M3 103 VW3 M5 101 R30 Telemecanique 17 28 28 28 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 52 52 52 52 52 19 19 19 19 19 19 19 19 19 19 19 18 18 18 20 20 29 82 VW3 M5 101 R50 VW3 M5 101 R100 VW3 M5 101 R150 VW3 M5 101 R200 VW3 M5 101 R250 VW3 M5 101 R500 VW3 M5 101 R750 VW3 M5 102 R30 VW3 M5 102 R50 VW3 M5 102 R100
52. Cedex France www schneider electric com The efficiency of Telemecanique branded solutions Used in combination Telemecanique products provide quality solutions meeting all your Automation and Control applications requirements Poea sappig Mounting systems A worldwide presence Constantly available More than 5 000 points of sale in 130 countries m You can be sure to find the range of products that are right for you and which complies fully with the standards in the country where they are used Technical assistance wherever you are m Our technicians are at your disposal to assist you in finding the optimum solution for your particular needs m Schneider Electric provides you with all necessary technical assitance throughout the world www telemecanique com Simply Smart Due to evolution of standards and equipment the characteristics indicated in texts and images of this document do not constitute a commitment on our part without confirmation Design Schneider Electric Photos Schneider Electric Printed by 05 2006 V2 0 DIA7ED2050910EN oJ1uoo uomnoui GQ unixe enbiue eursjat E
53. Characteristics continued Lexium 05 motion control BSH servo motors J OtOrs BSH 0552M BSH 0552P Type of servo motor Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 LXM 05 eD10M2 eD10M3X eD10M2 eD10M3X eD14N4 Line supply voltage V 230 single 230 230 single 230 400 480 phase 3 phase phase 3 phase 3 phase Switching frequency kHz 4 8 Torque Continuous stall Mo Nm 0 9 Peak stall Mia Nm 2 3 2 7 Nominal Nominal torque Nm 0 85 0 8 0 70 operating point Nominal speed rpm 1500 4000 6000 Maximum current A rms 2 9 59 Servo motor characteristics Maximum mechanical speed rpm 9000 Constants Torque Nm A rms 1 33 0 7 at 120 C Back emf Vime Ktpm 74 40 Rotor Number of poles 6 Inertia Without Jm kgcm 0 096 brake With brake J kgcm 0 1613 Stator Resistance phase phase Q 60 2 17 4 at 20 C Inductance phase phase mH 122 35 3 Electrical time constant ms 1 24 Holding brake depending on model See page 86 Speed torque curves BSH 0552M servo motor With LXM 05eD10M2 servo drive With LXM 05eD10M3X servo drive 230 V single phase 230 V 3 phase Torque in Nm Torque in Nm 4 4 3 Mmax 1 ai i ai 2 S NS 2 N MO bs 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 Speed in rpm Speed in rpm BSH 0552P servo motor With LXM 05eD10M2 servo drive With LXM 05eD10M3X servo drive With LXM 05eD14N
54. Compatible components Ref Description F1 Three phase additional EMC input filter VW3 A31402 404 406 407 see page 27 F2 Single phase additional EMC input filter VW3 A31401 403 405 see page 27 Note The additional EMC input filters are connected as close as possible to the servo drive directly upstream of the drive A A E I Telemecanique NUS Schemes continued Lexium 05 motion control L exium 05 servo drives The servo drive parameters are used to adapt the logic operation of the 4 logic inputs 2 logic outputs 24 V to the technology of the peripherals connected to the servo drive I O sensors preactuators PLC I O etc B Positive logic default setting for connection to PNP transistor sensors m Negative logic for connection to NPN transistor peripherals External 24 V power supply Positive logic default setting 7 Negative logic 2 31 32 33 34 35 36 37 38 39 ese oe zx Es Ss ES ae e os 32 loa 32 AIA dE TR dem Z Z Logic I O 24 V Ref Description 31 NO FAULT OUT output Servo drive fault 32 ACTIVE1 OUT output Control of holding brake controller VW3 M3103 33 REF input Not used 3 34 FAULT RESET input Reset fault acknowledgement 3 35 ENABLE input Enable servo drive power bridge 3 36 HALT input Stop servo drive stopping category 1 Compatible components Ref Description A1 Lexium 05 servo drive see page 16
55. D28F1 LXM 05eD28M2 LXM 05eD42M3X Line supply voltage V 115 single phase 230 single phase 230 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 2 8 Peak stall Vin NM 7 38 10 25 Nominal Nominal torque Nm 2 55 2 1 operating point Nominal speed rpm 2500 6000 Maximum current A rms 30 9 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 0 42 at 120 C Back emf Vime Krpm 29 Rotor Number of poles 6 Inertia Without Jin kgcm 0 58 brake With brake Jm kgcm 0 81 Stator Resistance phase phase Q 1 at 20 C Inductance phase phase mH 4 4 Electrical time constant ms 4 4 Holding brake depending on model See page 86 Speed torque curves BSH 0703T servo motor With LXM 05eD28F1 servo drive With LXM 05eD28M22 servo drive With LXM 05eD42M3X servo drive 115 V single phase 230 V single phase 230 V 3 phase Torque in Nm Torque in Nm Torque in Nm 10 10 s 1 12 Miar dep das dd i eium s Mmax Mmax 6 N 6 9 N 4 2 x 4 6 MO N MO 2 2 MO 0 0 0 0 1000 2000 3000 4000 0 2000 4000 6000 8000 0 2000 4000 6000 8000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 68 Characteristics continued Type of servo motor BSH 1001M Lexium 05 motion control BSH servo motors BSH 1001P Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 eD14N4 eD17M
56. Equipped cables for RS 422 interface From To Length Reference Weight m kg Lexium 05 servo drive VW3 M3 101 RVA for ESIM distribution 0 5 VW3 M8 209 R05 0 020 encoder simulator Splitter block VW3 M3 101 Lexium 05 servo drive input CN5 1 5 VW3 M8 209 R15 0 030 RVA Converter Lexium 05 servo drive input CN5 3 VW3 M8 209 R30 0 040 VW3 M3 102 USIC Cables equipped with a 10 way Molex connector on the Lexium 05 side CN5 5 VW3 M8 209 R50 0 050 and a 15 way SUB D connector on the VW3 M3 10e side 1 For other Modicon Premium connection cables please consult our catalogue Note ESIM Encoder SIMulation designates encoder output signals simulated by the servo drives available on Lexium 05 CN5 configured as output Presentation pages 2 and 3 20 Functions Characteristics Dimensions pages 6 to 11 pages 12to 15 pages 30 to 33 Telemecanique Schemes pages 34 to 44 Heferences continued Lexium 05 servo drives Lexium 05 motion control Description Length Reference Weight m kg Pulse direction control Siemens S5 IP 247 to Lexium 05 3 VW3 M8 205 R30 cables Siemens S5 IP 267 to Lexium 05 3 VW3 M8 206 R30 F Siemens S7 FM 353 to Lexium 05 3 VW3 M8 207 R30 Cables equipped with a 10 way Molex connector on the Lexium 05 side CN5 and a 9 way SUB D connector on the other end Encoder feedback cable Lexium 05 to Siemens S7 FM 354 3 VW3 M8 208 R30 Cable equipped with a 10 wa
57. For combinations in italics and with an asterisk you must check that the application will not result in the continuous output torque of the gearbox being exceeded see values on page 89 Characteristics page 89 References page 90 Dimensions page 91 Telemecanique Characteristics Lexium 05 motion control BSH servo motors Option GBX planetary gearboxes Type of gearbox GBX 40 GBX 60 GBX 80 GBX 120 GBX 160 Type of gearbox Planetary gearbox with single reduction stage and straight teeth Backlash in reverse direction 3 1 8 1 min arc 30 20 12 8 6 9 1 40 1 lt 35 lt 25 lt 17 lt 12 lt 10 Torsional rigidity 3 1 8 1 Nm min 1 0 2 3 6 12 38 9 1 40 1 arc ied 2 5 6 5 13 41 Sound level dB A 55 58 60 65 70 Casing Black anodised aluminium Shaft material C 45 Shaft output dust and damp protection IP 54 Lubrication Lubricated for life Average service life 1 h 30 000 Mounting position Any position Operating temperature C 25 90 Am ATIC GBX 40 GBX 60 GBX 80 GBX 120 GBX 160 Type of gearbox Efficiency 3 1 8 1 0 96 9 1 40 1 0 94 Maximum permitted radial force L 10 000 hours N 200 500 950 2000 6000 1 2 Lion 30 000 hours 160 340 650 1500 4200 Maximum permitted axial force L 10 000 hours N 200 600 1200 2800 8000 1 Lion
58. H 0702T servo motor With LXM 05eD17F1 servo drive With LXM 05eD17M2 servo drive With LXM 05eD28M2 servo drive 115 V single phase 230 V single phase 230 V single phase Torque in Nm Torque in Nm Torque in Nm 7 8 6 Mmax 6 N 4 NA MO 1 0 0 0 0 1000 2000 3000 4000 0 2000 4000 6000 8000 0 2000 4000 6000 8000 Speed in rpm Speed in rpm Speed in rpm With LXM 05eD42M3X servo drive 230 V 3 phase Torque in Nm 8 Mmax UN RUN ee 6 Whe v NS 4 E MO NS 0 2000 4000 6000 8000 Speed in rpm 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 65 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 0703M Associated with Lexium 05 servo drive LXM 05eD10M2 LXM 05eD10M3X LXM 05eD14N4 Line supply voltage V 230 single phase 230 3 phase 400 480 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 2 8 Peak stall Mmax Nm 10 10 3 Nominal Nominal torque Nm 2 7 2 5 operating point Nominal speed rpm 1500 3000 Maximum current A rms 73 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 1 48 at 120 C Back emf Vi Krpm 96 Rotor Number of poles 6 Inertia Without Jin kgcm 0 58 brake With brake Jm kgcm 0 81 Stator Resistance phase phase Q 10 7 at 20 C Inductance phase phase mH 48 1 Electrical time constant ms 4 5 Holding brak
59. H 1402M Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 eD34NA eD42M3X eD57N4 eD42M3X Line supply voltage V 400 480 230 400 480 230 3 phase 3 phase 3 phase 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 195 Peak stall Mos Nm 57 1 46 72 57 42 25 04 Nominal Nominal torque Nm 17 1 13 7 12 3 14 44 operating point Nominal speed rpm 1250 1500 3000 2000 Maximum current A rms 22 4 44 1 75 2 Servo motor characteristics Maximum mechanical speed rpm 4000 Constants Torque Nm A rms 2 91 1 47 0 87 at 120 C Back emf Vime Krpm 199 101 59 Rotor Number of poles 10 Inertia Without Jm kgcm 12 68 brake With brake J kgcm 13 83 Stator Resistance phase phase Q 2 32 0 6 0 21 at 20 C Inductance phase phase mH 28 59 7 4 2 54 Electrical time constant ms 12 32 12 33 12 2 Holding brake depending on model See page 86 Speed torque curves BSH 1402M servo motor BSH 1402P servo motor With LXM 05eD34N4 servo drive With LXM 05eD42M3X servo drive With LXM 05eD57N4 servo drive 400 480 V 3 phase 230 V 3 phase 400 480 V 3 phase Torque in Nm Torque in Nm Torque in Nm Mmax TE ala ae IS a 50 1 50 40 N V 1 1 1 2 40 40 Nx 30 VON 30 2 pl 30 x s e MO Y e MO 2 1 2 2 10 10 10 0 00 1000 2000 3000 4000 0 1000 2000 3000 4000 E 1000 2000 3000 4000 Speed in rpm S
60. Motion control Lexium 05 Catalogue May a brand of Schneid c te Telemecanique telemecanique com This international site allows you to access all the Telemecanique products in just 2 clicks via comprehensive range data sheets with direct links to Complete library technical documents catalogs certificates FAQs brochures Selection guides from the e catalog Product discovery sites and their Flash animations You will also find illustrated overviews news to which you can subscribe a discussion forum the list of country contacts To live automation solutions every day Simply Smart Flexibility m Interchangeable modular functions to better meet the requirements for extensions Software and accessories common to multiple product families Compactness m High functionality in a minimum of space m Freedom in implementation Ingenuity Auto adapts to its environment plug amp play Application functions control communication and diagnostics embedded in the products User friendly operation either directly on the product or remotely Openness Compliance with field bus connection and software standards m Enabling decentralised or remote surveillance via the web with Transparent Ready products m x sl Sd nem m ue Simplicity Cost effective optimum offers that make selection easy for mosttypical applications
61. OOO E E L Lr Wik m o JA See Bale leas aa 5 om r Z zz EN p mole x E l me 2 l o 2 ic AA M CEN Z Interface gm omm D occ x Motor Encoder MOD CAN postion ee ___f DDOOMESN 1 t NERO 192 ooo Ill EO M1 Note All terminals are located at the bottom of the servo drive Fit interference suppressors to all inductive circuits near the servo drive or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Compatible components see page 40 1 S1 Requests controlled stopping of the movement and activates the Power Removal safety function 2 S2 Resets the XPS AT module on power up or after an emergency stop ESC can be used to set external starting conditions 3 Time delayed opening safety outputs 300 seconds max stopping category 1 4 Specific spring terminals according to the type of servo drive see page 42 5 1 logic input and 2 logic outputs 24 V see page 42 6 External braking resistor see page 25 7 CANopen bus or Modbus serial link on RJ45 connector Can also be used to connect a PC terminal equipped with PowerSuite software workshop or the remote terminal VWW3 A31101 8 Molex connector for connecting A B encoder signals or pulse direction signals see page 44 Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 3
62. This mode is used in material handling conveying and sectional production line applications as well as in the fields of plastics and fibres In this operating mode the speed setpoint is applied according to an acceleration deceleration ramp that can be adjusted using parameters The speed setpoint can be modified during the movement Current limiting is also possible The position control that is present in the background allows flexible synchronization of two axes that are in speed control mode and enables position control mode to be entered on the fly Setpoint value The setpoint value is transmitted via the fieldbus or using the PowerSuite software Speed profile i 3M Actual servo motor speed Speed i E setpoint Limiting 5 i Max speed i Acceleration Deceleration g l Speed control with acceleration deceleration ramp operating mode Possible applications This mode is mainly used with infinite axes Examples include turntable management printing labelling applications etc In this mode the Lexium 05 servo drive can be used with an analog output motion controller It is suitable for all other high performance speed control requirements Setpoint value The setpoint value is transmitted via analog input 1 the fieldbus or the PowerSuite software Analog input 2 can be used for current or speed limiting Operating mode IMAX Nref Scale peed conio NMAX Ana
63. V 3 phase With LXM 05eD57N4 servo drive 400 480 V 3 phase With LXM 05eD57N4 servo drive 400 480 V 3 phase Torque in Nm Torque in Nm Torque in Nm 0 1000 2000 3000 4000 Speed in rpm 100 0 0 0 4000 0 Speed in rpm 2000 3000 1000 2000 3000 4000 Speed in rpm 1000 1 1 Peak torque at 400 V 3 phase 2 1 Continuous torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 76 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors OTO BSH 1404M BSH 1404P Associated with Lexium 05 servo drive LXM 05eD57NA Line supply voltage V 400 480 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 33 4 Peak stall Vina Nm 126 45 60 04 Nominal Nominal torque Nm 26 3 16 1 operating point Nominal speed rpm 1500 3000 Maximum current Arms 47 8 95 6 Servo motor characteristics Maximum mechanical speed rpm 4000 Constants Torque Nm A rms 3 12 157 at 120 C Back emf Vime Krpm 208 104 Rotor Number of poles 10 Inertia Without Jm kgcm 23 70 brake With brake J kgcm 29 20 Stator Resistance phase phase Q 1 12 0 28 at 200 Inductance phase phase mH 15 6 3 9 Electrical time constant ms 13 93 Holding brake dependin
64. VW3 M5 102 R150 VW3 M5 102 R200 VW3 M5 102 R250 VW3 M5 102 R500 VW3 M5 102 R750 VW3 M5 103 R30 VW3 M5 103 R50 VW3 M5 103 R100 VW3 M5 103 R150 VW3 M5 103 R200 VW3 M5 103 R250 VW3 M5 103 R500 VW3 M5 103 R750 VW3 M8 101 R30 VW3 M8 101 R50 VW3 M8 101 R100 VW3 M8 101 R150 VW3 M8 101 R200 VW3 M8 101 R250 VW3 M8 101 R500 VW3 M8 101 R750 VW3 M8 201 R05 VW3 M8 201 R15 VW3 M8 201 R30 VW3 M8 201 R50 VW3 M8 202 R05 VW3 M8 202 R15 VW3 M8 202 R30 VW3 M8 202 R50 VW3 M8 203 R05 VW3 M8 203 R15 VW3 M8 203 R30 VW3 M8 203 R50 VW3 M8 204 R05 VW3 M8 204 R15 VW3 M8 204 R30 VW3 M8 204 R50 VW3 M8 205 R30 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 21 VW3 M8 206 R30 VW3 M8 207 R30 VW3 M8 208 R30 VW3 M8 209 R05 VW3 M8 209 R15 VW3 M8 209 R30 VW3 M8 209 R50 VW3 M8 210 R05 VW3 M8 210 R15 VW3 M8 210 R30 VW3 M8 210 R50 VW3 M8 211 R05 VW3 M8 212 VW3 M8 213 VZ1L007UM50 VZ1L018UM20 X XGS Z24 XM 05AD10F1 21 21 21 20 20 20 20 21 21 21 21 20 17 17 28 28 52 16 Motion control Lexium 05 4 to 25 A eff BSH motors 0 5 to 36 Nm E T4 A m VENE ii u 1 k LR Motion control Lexium 15 1 5 to 70 A eff BDH motors 0 18 to 53 Nm BSH motors 0 5 to 90 Nm Schneider Electric Industries SAS ART 808610 Head Office 89 bd Franklin Roosevelt 92506 Rueil Malmaison
65. act in comparison with conventional servo motors BSH servo motors are available in 5 flange sizes 55 70 100 140 and 205 mm Thermal protection is provided by a temperature probe integrated in the servo motors They are certified Recognized Al by the Underwriters Laboratories and comply with standard UL1004 except for the BSH 1404P servo motor and with European directives C marking BSH servo motors are available with the following variants m P40 or IP65 degree of protection m With or without holding brake B Straight or angled connectors B Single turn or multiturn SinCos encoder B Smooth or keyed shaft end BSH servo motor with BSH servo motor with straight connectors angled connectors Torque speed characteristics BSH servo motors provide torque speed curve profiles similar to the example shown on the left with 1 Peak torque depending on the servo drive model 2 Continuous torque depending on the servo drive model where m 6000 in rpm corresponds to the servo motor s maximum mechanical speed m Ma in Nm represents the peak stall torque value B M in Nm represents the continuous stall torque value 0 1000 2000 3000 4000 5000 6000 moy Principle for determining servo motor size according to the application teen The torque speed curves can be used to determine the correct servo motor size For example for a 115 V single phase supply voltage the curves used a
66. ages 34 to 44 Functions continued Lexium 05 motion control Lexium 05 servo drives Adjustment functions This mode enables an axis to be moved manually The movement can be carried out over one movement step or continuously at constant speed Two speeds of movement are available slow or fast Various parameters are used to configure the manual movement Setpoint value The parameters are transmitted via the fieldbus the PowerSuite software or the servo drive user interface y Lo startMan BitO 0 startMan Bit2 0 n fastMan n slowMan Servo motor wm Stop PUE ee NN 1 2 1 3 4 1 stateMan Bit14 0 AL T LCL 2l 1 step Man 2 t lt time_Man 3 time Man 4 Continuous movement Adjustment of the machine in manual mode On a rising edge of a startMan control bit a movement step is performed 1 at low or high speed depending on the command on a second bit speedMan If the startMan control bit is maintained active beyond the waiting time timeMan example 3 the movement is restarted and continues 4 monitored by the operator until the startMan command returns to inactive level A stateMan bit reflects the state ready rotating of the servo motor in manual mode The auto tuning function integrated in the servo drive enables automatic tuning of the servo control parameters to be performed after the initial configuration This function is activated
67. ak stall torque that can be supplied by the BSH servo motor and Lexium 05 servo drive combination 1 In the reference replace e with A for the CANopen version with analog inputs and with B for the Profibus DP version Functions Characteristics References Dimensions Schemes pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 pages 34 to 44 4 Telemecanique Lexium 05 motion control BSH servo motor and L exium 05 servo drive combinations Lexium 05 offer continued BSH servo motors Lexium 05 three phase servo drives 1 230 V three phase without integrated EMC input filter 400 480 V three phase with integrated EMC input filter LXM 050 1 LXM 050 1 D10M3X D17M3X D42M3X D22N4 D34N4 D57NA M NN 0 75kW 1 4kW_ 3 2kW ny 1 4KW 2 0kW 3 0kW 6 0kW BSH 0551T 0 5 Nm 6000rpm BSH 0552M 0 9 Nm 1500 rpm BSH 0552P 0 9 Nm 4000rpm 6000 rpm BSH 0552T 0 9 Nm 6000rpm BSH 0553M 1 3 Nm 1500 rpm BSH 0553P 1 3Nm 4000 rpm 6000 rpm BSH 0553T 1 3Nm 6000 rpm BSH 0701M 1 4Nm 1500 rpm BSH 0701P 1 4Nm 3000 rpm BSH 0701T 1 4Nm 6000 rpm BSH 0702M 2 1 Nm 1500 rpm BSH 0702P 2 2Nm 3000 rpm 6000 rpm BSH 0702T 2 12 Nm 4500 rpm BSH 0703M 2 8Nm 1500 rpm 3000 rpm BSH 0703P 3 1 Nm 3000 rpm 6000 rpm BSH 0703T 2 8 Nm 6000 rpm BSH 1001M 3 4 Nm 2000 rpm BSH 1001P 3 3Nm 2000 rpm 4000 rpm BSH 1001T 3 4Nm 4000 rpm BSH 1002M 5 5 Nm 2000 rpm BSH 1002P 5 8 Nm
68. angled connectors connectors b1 b1 c without brake c with brake c1 c2 c3 h h1 O1 BSH 0701 25 5 39 5 154 180 23 18 2 5 4N9 25 11k6 M4 BSH 0702 25 5 39 5 187 213 23 18 2 5 4N9 25 11k6 M4 BSH 0703 25 5 39 5 220 256 30 20 5 5N9 377 14k6 M5 Presentation Characteristics References pages 54 and 55 pages 56 to 79 pages 80 to 82 Telemecanique Dimensions continued Lexium 05 motion control BSH servo motors BSH 100 Example with straight connectors servo motor brake power supply and encoder Shaft end keyed slot optional LO e c1 C Straight Rotatable angled connectors connectors b1 b1 c without brake c with brake c1 c2 h h1 91 BSH 1001 25 5 39 5 169 200 40 30 6 N9 3 5 19k6 M6 BSH 1002 25 5 39 5 205 236 40 30 6 N9 35 19k6 M6 BSH 1003 25 5 39 5 241 272 40 30 6 N9 35 19k6 M6 BSH 1004 25 5 39 5 277 308 50 40 8 N9 4 24k6 M8 BSH 140 Example with straight connectors servo motor brake power supply and encoder Shaft end keyed slot optional Straight Rotatable angled connectors connectors b1 b1 c without brake c with brake BSH 1401 25 5 39 5 218 256 BSH 1402 25 5 39 5 273 311 BSH 1403 25 5 39 5 328 366 BSH 1404 25 5 39 5 383 421 Presentation Characteristics References pages 54 and 55 pages 56 to 79 pages 80 to 82 84 Dimensions continued Lexium 05 motion control BSH servo motors BSH 2051 Example with rotatable an
69. are used to save time and avoid periodic checking of tightening torques Setup Thanks to the SinCos Hiperface encoder of BSH motors Lexium 05 automatically receives data from the servo motor The parameters of the servo motor do not need to be set manually The Simply Start menu which is available with the PowerSuite software workshop ensures that the installation operates within a few seconds The Lexium 05 auto tuning function and its new algorithm automatically define the optimum gains of the control loops in accordance with the mechanics for different types of movement including vertical movements The oscilloscope function of the PowerSuite software workshop is used to display the electrical and mechanical values of the axis The Fourier series transform FFT can be used for fine analysis of the signals from the machine Integrated 7 segment display terminal The Lexium 05 servo drive is supplied with an integrated 7 segment display terminal which is used to set the servo drive parameters display errors and monitor the system It is also used to control the servo drive in manual operation Remote LCD terminal 2 Available as an option it can be mounted on an enclosure door so that the monitoring and adjustment functions and manual operation are always accessible Its IP 65 protection enables it to be used in difficult environments PowerSuite The PowerSuite software workshop is used to configure set and debug
70. ation of conducted and radiated level A EMC filters in LXM 05eeeeF 1 LXM 05eeeeM 2 and LXM 05eeeeNA servo drives simplifies installation and provides a very economical means of complying with C marking requirements LXM 05eeeeM3X servo drives are available without an EMC filter If compliance with EMC standards is required filters which are available as an option can be installed by the customer Safety The Lexium 05 servo drive is incorporated in the safety system of installations It integrates the Power Removal safety function which prevents accidental starting of the motor This function is compliant with machine standard EN 954 1 category 3 standard IEC EN 61508 SIL2 for electrical installations and draft standard IEC EN 61800 5 2 for power drives Braking Lexium 05 servo drives integrate a resistor as standard which does away with the need to use an external braking resistor in most applications Thanks to their new winding technology based on salient poles BSH servo motors are compact and offer a high power density The low inertia of the rotor and the slight notching effect make it possible to meet demands for accuracy and dynamic performance This dynamic performance is enhanced by the fast sampling time of the Lexium 05 Lexium 05 A Telemecanique branded servo drive control loops servo drive offer m 62 5 us for the current loop B 250 us for the speed loop B 250 us for the position loop Functions Cha
71. brake controller 24 V power supply VW3 M3 103 0 600 mp iaat Max power 50 W b IP 20 for mounting on 55 mm iy E 15 rail CS NS ai berT VW3 M3 103 Dimensions Schemes page 32 page 41 Telemecanique 29 Dimensions Lexium 05 motion control L exium 05 servo drives LXM 05eD10F1 LXM 05eD10M2 LXM 05eD10M3X EMC mounting plate supplied with servo drive 151 5 LXM 05eD17F1 LXM 05eD17M2 LXM 05eD14N4 LXM 05eD17M3X EMC mounting plate supplied with servo drive LXM 05eD28F1 LXM 05eD28M2 LXM 05eD34N4 LXM 05eD42M3X EMC mounting plate supplied with servo drive LXM 05eD57N4 DULL III HTL HUI AN LOAN mm E OA jg Presentation Functions Characteristics References Schemes pages 2 and 3 pages 6 to 11 pages 12to 15 page 16 pages 34 to 44 30 Dimensions continued Lexium 05 motion control Options remote display terminal plates for mounting on 1 rail and braking resistors Remote display terminal VW3 A31101 Plates for mounting on 1 r rail VW3 A11851 VW3 A31852 F S i Braking resistors VW3 A7 60e Ree C 60 gt 143 6 p Il VW3 b b1 Cc c1 H Nl E A7 602 605 145 110 15 15 5 98 4xQ4 6 A7 603 606 251 216 15 15 5 204 A7 601 604 607 257 216 30 204 T II 80 Characteristics References Sche
72. calculated using the formula n f B n corresponds to the different work speeds 2 m 3 corresponds to the average speeds during the acceleration phases constant and constant deceleration In the above example t t2 la t4 ts te t7 lg lg to 41 to 2 n2 In3 T na In3 T nt 2 2 2 In2 In3 Int na l ho Duration tj Speed ni n2 sue Navg The average speed is calculated as follows n34 n2 n3 n1 n1 n4 n4 d n2 t2 t9 3 t4 Io en1 16 77 t7 er t9 en4 110 77 tfl 2 Tcycle Calculating the equivalent thermal torque M The equivalent thermal torque is calculated using the formula Ymi t A E eq Tcycle In the above example this formula gives the following calculation M2 t1 eq M1 124 M3 t3 4 M1 t4 4 Mb t5 4 M1 t6 M5 t7 M5 t9 M4 10 M2 t11 Tcycle Presentation Characteristics References Dimensions page 54 pages 56 to 79 pages 80 to 82 pages 83 to 85 92 Sizing Torque in Nm 0 0 1000 2000 3000 4000 5000 6000 Nmoy Lexium 05 motion control BSH servo motors Determining the size of the servo motor The point defined by the two preceding calculations average speed and equivalent thermal torque where the m horizontal axis represents the average speed m vertical axis represents the thermal torque must be within the area bounded by curve 2 and the work
73. cording to the type of servo drive see page 42 2 1 logic input and 2 logic outputs 24 V see page 42 3 External braking resistor see page 25 4 CANopen bus or Modbus serial link on RJ45 connector Can also be used to connect a PC terminal equipped with PowerSuite software workshop or the remote terminal VWW3 A31101 5 Molex connector for connecting A B encoder signals or pulse direction signals see page 44 Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 37 Schemes continued Lexium 05 motion control L exium 05 servo drives The diagram below is shown in local control mode via logic I O In communication network control mode the inputs marked 34 and 35 on the CN1 spring terminals must be controlled via the network In this network mode inputs 34 and 35 have the assignments LIMN and LIMP LXM 05eDeeM3X LXM 05eDeeN4 LXM 05eDeeF1 LXM 05eDeeM2 Three phase power supply low inertia machine vertical movement Power section for single phase power supply To 1 Q2 To 3 Q2 0000 0 00 20 SO O go SO CN1 ES g E E a pl ie em se Sa 2 99g 55mm aio la px MS gt gt gt gt 00 mj r c gt on Vo e oS I ul lt ac CN A mpi m mE cmm zz a qu Ln z x H ola E 5 Ee x eo OS LL 2 w EE Z Int
74. d rpm 8000 Constants Torque Nm A rms 0 78 at 120 C Back emf Vime Ktpm 49 Rotor Number of poles 6 Inertia Without Jm kgcm 0 58 brake With brake J kgcm 0 81 Stator Resistance phase phase Q 2 7 at 20 C Inductance phase phase mH 13 Electrical time constant ms 4 81 Holding brake depending on model See page 86 Speed torque curves BSH 0703P servo motor With LXM 05eD17M2 servo drive 230 V single phase With LXM 05eD17M3X servo drive 230 V 3 phase With LXM 05eD28M2 servo drive 230 V single phase Torque in Nm Torque in Nm 12 Torque in Nm 0 5000 6000 0 Speed in rpm 0 5000 6000 0 Speed in rpm 1000 2000 3000 4000 5000 6000 Speed in rpm 0 1000 2000 3000 4000 1000 2000 3000 4000 With LXM 05eD22N4 servo drive 400 480 V 3 phase Torque in Nm 0 2000 4000 6000 8000 Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 Telemecanique 67 Characteristics continued Lexium 05 motion control BSH servo motors Type of servo motor BSH 0703T Associated with Lexium 05 servo drive LXM 05e
75. drive auxiliary 1 O oO Me o 4 Absolute or incremental encoder Cable with connectors TSX CXP 213 613 10 Cable with connector at one end and flying leads at 5 Cable with connectors TSX CCP S15 050 100 and L 2 2 5 or 6 m the other TSX CDP 301 501 1001 L 2 3 5 or 10 m TSX CCP 15 L 2 0 5 1 or 2 5 m 8 Cable with connectors TSX CDP 611 L 2 6 m 11 Cable with connectors VW3 M8 203 Ree 5 Connector TSX TAP 815 05 9 Cable with connectors TSX simulated incremental encoder feedback CDP053 103 203 303 503 L 0 5 1 2 3 or 5 m see page 20 44 Installation recommendations Filter connected EY Filter LXM 05eDeeF 1 disconnected Lexium 05 motion control Lexium 05 servo drives Electromagnetic compatibility Connect Principle B he earths between the servo drive servo motor and cable shielding must have high frequency equipotentiality m Use shielded cables with shielding connected to earth throughout 360 at both ends for the servo motor cable the braking resistor cable and the control signalling cables Conduit or metal ducting can be used for part of the shielding length provided that there is no break in the continuity of the earth connections m Ensure maximum separation between the power supply cable line supply and the servo motor cable Installation diagram for LXM 05eDeeee servo drives Steel plate supplied with the servo drive to be mounted on it earthed casin
76. e VW3 A31402 LXM 05eD10M3X 20 40 100 VW3 A31402 0 550 LXM 05eD17M3X 20 40 100 VW3 A31404 0 900 LXM 05eD14N4 LXM 05eD42M3X 20 40 100 VW3 A31406 1 350 LXM 05eD22N4 LXM 05eD34N4 LXM 05eD57N4 20 40 100 VW3 A31407 3 150 Dimensions Schemes page 32 page 41 27 Presentation Lexium 05 motion control characteristics Lexium 05 servo drives references Option line chokes A line choke is used to provide improved protection against overvoltages on the line supply and to reduce the current harmonics produced by the servo drive Line choke The recommended chokes limit the line current They have been developed in line with standard EN 50178 VDE 0160 level 1 high energy overvoltages on the line supply The inductance values are defined for a voltage drop of between 396 and 59 of the nominal line voltage Values higher than this will cause loss of torque These chokes must be installed upstream of the servo drive A number of servo drives can be used on one line choke The current consumption of all the servo drives must not exceed the nominal current of the line choke at nominal voltage Applications The use of line chokes is recommended in particular under the following circumstances m Close connection of several servo drives in parallel m Line supply with significant disturbance from other equipment interference overvoltages m Line supply with voltage imbalance between phases greater than 1 8 of the nominal voltage
77. e depending on model See page 86 Speed torque curves BSH 0703M servo motor With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm With LXM 05eD14N4 servo drive 400 480 V 3 phase Torque in Nm 12 12 Mmax X Mmax K AN 1 1N 1 2 8 8 N N N N 6 6 y s r k MO 2 MO 2 1 N9 2s 2 2 0 0 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000 6000 Speed in rom Speed in rom Speed in rom 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 66 Lexium 05 motion control BSH servo motors Characteristics continued Type of servo motor BSH 0703P Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 eD17M2 eD28M2 eD17M3X eD22N4 Line supply voltage V 230 single 230 single 230 400 480 phase phase 3 phase 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 3 1 Peak stall Mos Nm 7 28 10 3 7 28 8 92 Nominal Nominal torque Nm 2 8 2 3 2 8 2 3 operating point Nominal speed rpm 3000 6000 Maximum current A rms 152 Servo motor characteristics Maximum mechanical spee
78. egulator function parameters View of the FTT oscilloscope function PowerSuite software workshop The PowerSuite software workshop for PC is a user friendly tool designed for setting up control devices for the following Telemecanique brand motors m TeSys U controller starters B Altistart soft start soft stop units m Altivar variable speed drives m Lexium 05 servo drives It includes various functions designed for setup phases such as m Preparing configurations B Start up m Maintenance In order to simplify the start up and maintenance phases the PowerSuite software workshop can use the Bluetooth wireless link Preparing configurations The PowerSuite software workshop can be used on its own to generate the device configuration It can be saved printed and exported to office automation software The PowerSuite software workshop can also be used to convert B An Altivar 28 drive configuration to an Altivar 31 drive configuration B An Altivar 38 drive configuration to an Altivar 61 drive configuration Bm An Altivar 58 or Altivar 58F drive configuration to an Altivar 71 drive configuration Start up When the PC is connected to the device the PowerSuite software workshop can be used to m Transfer the generated configuration m Adjust m Monitor This option has been enhanced with new functions such as O The oscilloscope O The high speed oscilloscope minimum time base 2 ms o The FFT Fast Fourier Tran
79. eight of the servo motor with holding brake see page 86 To order a BSH motor complete each reference as appropriate BSH 0701P Shaft end IP 40 Smooth Keyed IP 65 Smooth Keyed Integrated Single turn SinCos Hiperface 4096 points turn sensor Multiturn SinCos Hiperface no of turns 4096 Holding brake Without With Connection Straight connectors Rotatable right angled connectors Flange International standard Presentation Characteristics Dimensions pages 54 and 55 pages 56 to 78 pages 83 to 85 Telemecanique 81 Heferences continued BSH servo motor Lexium 05 motion control Cables equipped with one connector servo motor side Description From servo To LXM 05e Composition Length Reference Weight motor servo drive m kg Power BSH 055ee All types 4 x 1 5 mm 3 VW3 M5 101 R30 0 810 cables BSH 070ee 2 x 1 mm 5 VW3 M5 101 R50 1 210 VW3 M5 101 102 103 Reee at ae 10 VW3 M5 101 R100 2 290 BSH 1402M 15 VW3 M5 101 R150 3 400 BSH 1402P 20 VW3 M5 101 R200 4 510 BSH 1403M 25 VW3 M5 101 R250 6 200 BSH 1404M 50 VW3 M5 101 R500 12 325 75 VW3 M5 101 R750 18 450 BSH 1401T D42M3X 4 x 2 5 mm 3 VW3 M5 102 R30 1 070 BSH 1402T D57N4 2 x 1 mm 5 VW3 M5 102 R50 1 670 BSH 1403P BSH 1404P 10 VW3
80. er supply a Ll el yy I gt I gt I gt KM1 2 1035 5 S1 A1 dE Oo lu To 1 Q2 E 7 To 3 Q2 1 13 14 2 3 T4 0000 000000000 0 0 Opam rnm O pees 31 32 33 34 35 36 37 38 39 CN1 Tals aB8a8a 55 Sas 1212 1 Eoo F X 6 EIS EHE S 5 aio o 5 w m E 2 Interface wl qm 2 mw g B B t s CE T NE EE M Mm DB Bd 9 53 1 Motor Encoder MOD CAN silo BD a a SL Motor Encoder LI 7 E po S EM HSLLLIIZHOM MLSJL JL JL JC ILUB BILL JL OL JL LUE 8 1 4 L 5 Note All terminals are located at the bottom of the servo drive Fit interference suppressors to all inductive circuits near the servo drive or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Compatible components for a complete list of references please consult our Motor starter solutions Control and protection components catalogue Ref Description A1 Lexium 05 servo drive see page 16 KM1 Line contactor see motor starters on pages 46 and 47 L1 Line choke see page 28 M1 BSH servo motor see pages 80 and 81 P1 Phaseo SELV power supply 24 V please consult our Interfaces I O splitter boxes and power supplies catalogue Q1 Circuit breaker see motor starters on pages 46 and 47 Q2 GV2 L magnetic circuit breaker rated at twice the nominal primary current of
81. erface m vonal Motor Encoder MOD CAN mw BIST UB Note All terminals are located at the bottom of the servo drive Fit interference suppressors to all inductive circuits near the servo drive or connected on the same circuit such as relays contactors solenoid valves fluorescent lighting etc Compatible components for a complete list of references please consult our Motor starter solutions Control and protection components and Safety solutions using Preventa catalogues Ref Description A1 Lexium 05 servo drive see page 16 A2 Preventa XPS AC safety module for monitoring emergency stops and switches The XPS AC safety module can manage the Power Removal function of several servo drives on the same machine F1 Fuse L1 Line choke see page 28 M1 BSH servo motor see pages 80 and 81 P1 Phaseo SELV power supply 24 V please consult our Interfaces I O splitter boxes and power supplies catalogue Q1 Circuit breaker see motor starters on pages 46 and 47 Q2 GV2 L magnetic circuit breaker rated at twice the nominal primary current of T1 Q3 GB2 CB05 thermal magnetic circuit breaker S1 XB4 B or XB5 A Emergency stop pushbutton with 2 contacts S2 XB4 B or XB5 A spring return pushbutton T1 220 V secondary transformer 1 S2 Resets the XPS AC module on power up or after an emergency stop ESC can be used to set external starting conditions 2 51 Requests uncontrolled st
82. g Lexium 05 servo drive Unshielded power supply wires or cable Unshielded wires for the output of the fault relay contacts Attach and earth the shielding of cables 5 7 8 9 and 10 as close as possible to the servo drive Strip the shielding Attach the cable to the plate 1 by attaching the clamp to the stripped part of the shielding The shielding must be clamped tightly enough to the steel plate to ensure good contact 6 Shielded cable for connecting the BSH servo motor power 7 Shielded cable for connecting the BSH servo motor encoder 5 Shielded cable for connecting the position interface signals A B encoder or pulse direction 9 Shielded cable for connecting the communication network CANopen Modbus or Profibus DP 10 Shielded cable for connecting the braking resistor For cables 6 7 8 9 10 the shielding must be connected to earth at both ends The shielding must be continuous and intermediate terminals must be placed in EMC shielded metal boxes 11 Earth screw for servo motor cable oF GON Note The HF equipotential earth connection between the servo drive servo motor and cable shielding does not remove the need to connect the PE protective conductors green yellow to the appropriate terminals on each unit If using an additional EMC input filter it should be mounted beneath the servo drive and connected directly to the line supply via an unshielded cable Link 3 on the servo drive is via the filter output
83. g Speed limiting Iref Scale Activation of limiting ESIM pulses EA AL Scaling ESIM Scale RS 422 1 O Mode Current control operating mode effects of the adjustable parameters Possible applications m Car assembly applications tool fixing machine B Special machines Other functions for monitoring and setting operating parameters can be activated via The logic I O The fieldbus The PowerSuite software The servo drive user interface Control functions Status monitoring in movement mode Monitoring of the axis signals Monitoring of the internal signals specific to the servo drive Monitoring switching Monitoring the communication on the fieldbus Entering the various scaling factors Adjusting the movement generator Activation of the STOP signal Triggering the fast stop function Quick Stop Activation of the motor brake via the HBC Holding Brake Controller Reversing the direction of rotation of the motor Reading the analog input values Determining the logic of the signals BHEHNHEHEHHBHHBNMIUIUIUIrIIN Presentation Characteristics References Dimensions Schemes pages 2 and 3 pages 12 to 15 page 16 pages 30 to 33 pages 34 to 44 11 Characteristics Conformity to standards EMC immunity Lexium 05 motion control L exium 05 servo drives Lexium 05 servo drives have been developed to conform to the strictest international standards and the recomme
84. g brake depending on model See page 86 Speed torque curves BSH 0552T servo motor With LXM 05eD10F1 servo drive 115 V single phase Torque in Nm 0 0 1000 2000 3000 4000 5000 6000 Speed in rom With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm 0 2000 4000 6000 8000 Speed in rom With LXM 05eD17F1 servo drive 115 V single phase Torque in Nm 0 0 1000 2000 3000 4000 5000 6000 Speed in rom With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm 0 2000 4000 6000 8000 Speed in rom 1 Peak torque 2 Continuous torque References pages 80 to 82 Presentation page 54 58 Dimensions pages 83 to 85 Telemecanique Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 0553M Associated with Lexium 05 servo drive LXM 05 LXM 05 eD10M2 eD10M3X Line supply voltage V 230 single phase 230 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 1 3 Peak stall Viney Nm 4 2 Nominal Nominal torque Nm 1 2 operating point Nominal speed rpm 1500 Maximum current A rms 4 3 Servo motor characteristics Maximum mechanical speed rpm 9000 Constants Torque Nm A rms 1 33 at 120 C Back emf Vis Krpm 79 Rotor Number of poles 6 Inertia Without Jin kgcm 0 134 brake With brake J kgcm 0 2113 Stat
85. g on model See page 86 Speed torque curves BSH 1404M servo motor With LXM 05eD57N4 servo drive 400 480 V 3 phase Torque in Nm 150 0 1000 2000 3000 4000 Speed in rpm BSH 1404P servo motor With LXM 05eD57N4 servo drive 400 480 V 3 phase Torque in Nm 3000 4000 Speed in rpm 0 0 1000 2000 1 1 Peak torque at 400 V 3 phase 2 1 Continuous torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References page 54 pages 80 to 82 Dimensions pages 83 to 85 Telemecanique 77 Characteristics continued Lexium 05 motion control BSH servo motors Type of servo motor BSH 2051M Associated with Lexium 05 servo drive LXM 05eD57N4 Line supply voltage V 400 480 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 36 Peak stall Wes Nm 68 3 Nominal Nominal torque Nm 5955 operating point Nominal speed rpm 1500 Maximum current A rms 31 8 Servo motor characteristics Maximum mechanical speed rpm 3800 Constants Torque Nm A rms 3 16 at 120 C Back emf Vime Ktpm 208 Rotor Number of poles 10 Inertia Without Jn kgcm 62 brake With brake J kgcm 78 Stator Resistance phase phase Q 1 6 at 20 C Inductance phase phase mH 15 2 Electrical time constant ms 9 50 Holding brake depending on model See page 86 Speed torque curves BSH 2051M servo motor Wi
86. ges 80 to 82 pages 83 to 85 69 Lexium 05 motion control BSH servo motors Characteristics continued Type of servo motor BSH 1001T Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 eD28F1 eD28M2 eD42M3X Line supply voltage V 115 single phase 230 single phase 230 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 3 4 Peak stall Mos Nm 8 5 Nominal Nominal torque Nm 3 2 8 operating point Nominal speed rpm 2500 4000 Maximum current A rms 23 Servo motor characteristics Maximum mechanical speed rpm 6000 Constants Torque Nm A rms 0 52 at 120 C Back emf Vime Krpm 28 Rotor Number of poles 8 Inertia Without Jm kgcm 1 40 brake With brake J kgcm 2 013 Stator Resistance phase phase Q 0 9 at 20 C Inductance phase phase mH 4 Electrical time constant ms 4 44 Holding brake depending on model See page 86 Speed torque curves BSH 1001T servo motor With LXM 05eD28F1 servo drive 115 V single phase With LXM 05eD28M2 servo drive 230 V single phase With LXM 05eD42M3X servo drive 230 V 3 phase Torque in Nm Torque in Nm Torque in Nm 10 10 Mmax m Mmax a 8 6 6 4 T 0 MO 2 0 0 0 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 2 Continuous torque Presentati
87. gled connectors servo motor brake power supply and encoder 2 Shaft end keyed slot optional Straight Rotatable angled connectors connectors b b1 b2 b b1 b2 c without brake c with brake BSH 2051 259 54 25 5 267 70 39 5 321 370 5 Presentation Characteristics References pages 54 and 55 pages 56 to 79 pages 80 to 82 85 Presentation Lexium 05 motion control characteristics BSH servo motors references Option holding brake integrated in servo motor Presentation L1 L2 L3 24V The holding brake integrated in the BSH servo motor is an electromagnetic pressure spring brake that blocks the servo motor axis once the motor current has been switched off In the event of an emergency such as a power outage or an emergency stop the drive is immobilized thus significantly increasing safety Blocking the servo motor axis is also necessary in cases of torque overload such as in the case of vertical axis movement Lexium 05 The holding brake is activated using an external device the holding brake controller HBC VW3 M3 103 see page 29 Holding brake This device also ensures electrical isolation controller Holding brake Characteristics Type of servo motor BSH 0551 0701 0703 1001 1004 1401 1403 2051 0552 0702 1002 1402 1404 0553 1003 Holding torque Nm 0 8 2 0 3 0 9 0 12 0 23 36 80 Rotor moment of inertia brake only Jg kgcm 0 0213 0 072 0 23 0 613 1 0
88. h an EMC filter reference LXM 05eDeeM3X an additional EMC filter must be provided Use according to the type of line supply These built in or additional filters can only be used on TN neutral connection and TT neutral to earth type supplies The filters must not be used on IT impedance or isolated neutral type supplies For LXM 05eDeeF 1 M2 NA servo drives with integrated filter the filter must be disconnected using the selector switch on the servo drive see page 45 Standard IEC EN 61800 3 appendix D2 1 states that on IT isolated or impedance earthed neutral type supplies filters can adversely affect the operation of the insulation monitors In addition the effectiveness of additional filters on this type of line supply depends on the type of impedance between neutral and earth and therefore cannot be predicted Note If a machine is to be installed on an IT supply one solution is to insert an isolation transformer in order to re create a TT system on the secondary side Dimensions Schemes page 32 page 41 26 535765 Characteristics Lexium 05 motion control references Lexium 05 servo drives Option additional EMC input filters Conformity to standards EN 133200 Degree of protection IP 41 on the upper part with protective cover in place IP 20 after removal of the protective cover see page 48 Relative humidity According to IEC 60721 3 3 class 3K3 596 to 8595 without condensation or drip
89. hese cases Lexium 05 servo drives can be installed in an enclosure where the internal temperature must not exceed 50 C Calculating the dimensions of the enclosure Maximum thermal resistance Rth C W The thermal resistance is defined by the following formula 09 0 0 maximum temperature inside the enclosure in C FE 9 9e 0e maximum external temperature in C th P P total power dissipated in the enclosure in W Power dissipated by the servo drive see table above Add the power dissipated by the other equipment components Useful heat exchange area of the enclosure S m For a wall mounted enclosure the useful heat exchange area is defined as the sum of the areas of the two sides top front panel O z KK k thermal resistance per m of the enclosure H th For metal enclosures B k 0 12 with internal fan B k 0 15 without fan Note Do not use insulated enclosures as they have a poor level of conductivity Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 49 534513 533181 572706 Presentation functions GB Systeme Station de pompage Bee oo PowerSuite screen on PC Installed base management PF AlTeriahran Retour Fl BPG dain papell fl Vmbmurz vi pz Gain agria Pl jrgeclion de cours F cil nur Pl FBS Coefficient retour Pl PowerSuite screen on PC View of PI r
90. hop can communicate via a Bluetooth radio link with a device equipped with a Bluetooth Modbus VW3 A8 114 adapter The adapter plugs into the device connector terminal port or Modbus serial link port and has a range of 10 m class 2 If the PC does not have Bluetooth technology use the VW3 A8 115 USB Bluetooth9 adapter Remote maintenance Using a simple Ethernet connection the PowerSuite software workshop can be used for remote monitoring and diagnostics When devices are not connected to the Ethernet network or it is not directly accessible various remote transmission solutions may be possible modem teleprocessing gateway etc Please consult your Regional Sales Office 1 Please refer to the compatibility table on page 53 5 bo a elo isi PASSI 2 Please refer to our Automation platform Modicon Premium and Unity PL7 software and Automation platform Modicon TSX Micro PL7 software catalogues Ethernet connection Presentation References page 50 page 52 51 References PowerSuite software workshop 522838 533188 Description Composition Reference Weight kg PowerSuite CD ROM m 1 program for PC in English French German Italian VW3 A8 104 0 100 and Spanish m Variable speed drive starter and servo drive technical manuals m ABC Configurator software for the LUF P communication gateways PowerSuite update CD ROM m 1 program for PC in English French German Italian VW3 A8 105
91. ible loss of the safety function with a lower probability than in B Selecting components and safety principles Cyclic testing The intervals between tests must be appropriate to both the machine and its application Fault detected at each test Structure of the safety circuits A single fault must not result in loss of the safety function The fault must be detected if this is reasonably possible Safety function ensured except in the event of an accumulation of faults Structure of the safety circuits A single fault must not result in loss of the safety function The fault must be detected when or before the safety function is next invoked An accumulation of faults must not result in loss of the safety function Safety function always ensured The machinery manufacturer is responsible for selecting the safety category The category depends on the level of risk factors given in standard EN 954 1 SIL1 according to standard IEC EN 61508 is comparable to category 1 according to EN 954 1 SIL1 mean probability of undetected hazardous failure per hour between 10 and 10 SIL2 according to standard IEC EN 61508 is comparable to category 3 according to EN 954 1 SIL2 mean probability of undetected hazardous failure per hour between 10 and 107 1 Redundant Consists of mitigating the effects of the failure of one component by means of the correct operation of another assuming that faults do n
92. ing resistor and DC bus terminals LXM 05eD17F1 6 0 mm AWG 10 6 0 mm AWG 10 LXM 05eD17M2 1 2 Nm 1 2 Nm LXM 05eD17M3X LXM 05eD14N4 LXM 05eD28F1 6 0 mm AWG 10 6 0 mm AWG 10 LXM 05eD22N4 1 2 Nm 1 2 Nm LXM 05eD28M2 LXM 05eD42M3X LXM 05eD34N4 LXM 05eD57N4 16 0 mm AWG 6 16 0 mm AWG 6 2 2 Nm 2 2 Nm 1 Please consult our specialist catalogue Interfaces I O splitter boxes and power supplies Presentation Functions References Dimensions Schemes pages 2 and 3 pages 6 to 11 page 16 pages 30 to 33 pages 34 to 44 Characteristics continued Lexium 05 motion control L exium 05 servo drives Protection Inputs Against reverse polarity Outputs Against short circuits Electrical link Presence of an electrical link on the 0 V 24 V I O logic Positive or negative default positive Logic inputs Number 4 Power supply V 24 Sampling period ms 0 25 Debounce filtering ms 1 Positive logic Sink State 0 if lt 5 V or input not wired state 1 if gt 15 V Logic inputs conforming to standard IEC EN 61132 2 type 1 Negative logic Source State 0 if gt 19 V or logic input not wired state 1 if lt 9 V Safety inputs PWRR_A PWRR_B Type Inputs for the Power Removal safety function Number 2 Power supply V 24 Input filtering ms 1 Response time ms x 10 Positive logic Sink State 0 if 5 V or input not w
93. ipped with a 10 way Molex connector 4 5 VW3 M8 204 R15 0 030 onthe Lexium 05 side CN5 and a 15 way SUB D connector on the TSX CFY ee side 2 Eom 204 A30 E ais 5 VW3 M8 204 R50 0 050 Equipped cables for RS 422 control l 10V Lexium 05 Lexium 05 Ledum 0S External control External control Incremental E BEEN encoder VAIB in Ih S 2 A B in From To Length Item Reference Weight m no kg Lexium 05 servo drive Lexium 05 servo drive master slave 0 5 1 VW3 M8 202 R05 0 025 connection 1 5 1 VW3 M8 202 R15 0 035 Cables equipped at both ends with a 10 way 3 1 VW3 M8 202 R30 0 045 Molex connector for CN5 5 1 VW3 M8 202 R50 0 055 External encoder Lexium 05 servo drive CN5 A B input 0 5 2 VW3 M8 201 R05 0 020 external control CN5 pulse direction input 1 5 2 VW3 MB 201 R15 0 030 Lexium 05 servo drive External or other type of control 3 2 VW3 M8 201 R30 0 040 Cables equipped at one end with a 10 way 5 2 VW3 M8 201 R50 0 050 Molex connector for CN5 and flying leads at the other end RS 422 interface accessories Designation Description Length Reference Weight m kg Splitter block for encoder For distributing A B encoder signals or pulse VW3 M3 101 0 700 signals direction signals to five Lexium 05 servo drives RVA Includes a 24 V 5 V power supply for external encoder Cascading cable For cascading two VW3 M3 101 0 5 VW3 M8 211 R05 RVA splitter blocks RS 422 converter For adapting 24 V control signals VW3 M3 102 USIC to RS 422 standard
94. ired state 1 if 2 15 V Logic inputs conforming to standard IEC EN 61132 2 type 1 Logic outputs Type 24 V logic outputs positive logic Source or negative logic Sink Number 2 Output voltage V lt 30 conforming to standard IEC EN 61131 2 Sampling period ms 1 Max breaking current mA 50 Voltage drop V 1 at 50 mA load Analog inputs 7 ANA1 ANA1 ANA2 ANA2 Resolution bit 14 Range Differential 10 V Input resistance kQ 210 Sampling period us 250 Absolute error Less than 1 less than 2 over the temperature range Linearity Less than 0 5 Pulse direction A B encoder signals Type HS 422 link Common mode range V 7 12 Input resistance kQ 5 Input frequency Pulse direction kHz lt 200 A B signals kHz lt 400 ESIM encoder emulation output signals Logic level RS 422 link Output frequency kHz lt 450 Servo motor encoder feedback signals Voltages Encoder power supply V 10 100 mA SinCos input signals V 1 Vss with 2 5 V offset 0 5 Vss at 100 kHz Input resistance Q 120 Protection Of the machine Power Removal PWR safety function which forces stopping and or prevents unintended operation of the servo motor conforming to EN 954 1 category 3 and draft standard IEC EN 61800 5 2 Of the system process Power Removal PWR safety function which forces stopping and or prevents unintended operation of the servo motor conforming to IEC EN 61508 level SIL2 and draft standard IEC EN 61800 5 2 1 Only available
95. lity for the PowerSuite software workshop Functions not listed in the table are available for all devices Function available with devices Monitoring Controller Soft start Drives Servo starter soft stop drives unit TeSys U ATS 48 ATV 11 ATV 31 ATV 61 ATV 71 LXM 05 Oscilloscope High speed oscilloscope FFT oscilloscope Display of communication parameters Control Customization of parameter names Creation of a user menu Creation of monitoring control panels Sort operation on parameters ATV 31 or ATV 61 Lexium 05 ATV71 TeSysU ATS 48 Modbus multidrop connection NI Functions available Functions not available Modbus serial link The PowerSuite software workshop can be connected directly to the device terminal port or Modbus serial link port via the serial port on the PC Two types of connection are possible m With a single device point to point connection using a VW3 A8 106 PC serial port connection kit m With a number of devices multidrop connection using the XGS Z24 interface Ethernet TCP IP communication network The PowerSuite software workshop can be connected to an Ethernet TCP IP network In this case the devices can be accessed m Using a VW3 A3 310 communication card for the Altivar 61 and 71 drives m Using a TSX ETG 100 Ethernet Modbus bridge Bluetooth wireless link The PowerSuite software works
96. log input 1 NREF 10 V Scaling Position speed and current control Parameters Analog input 2 10V gt Scaling Current limiting Iref Scale Activation of limiting ESIM pulses mom Scaling ESIM Scale RS 422 I O Mode Instantaneous speed control operating mode Use with analog output motion controller The axis position feedback can be provided to the motion controller by the ESIM Encoder SIMulation output on the Lexium 05 servo drive Telemecanique Functions continued Lexium 05 motion control Lexium 05 servo drives Operating modes Possible applications m Material handling m Packaging m Cutting to length m Winding and unwinding applications Current control is necessary for servo motor torque control This mode which can be provided in addition to the other modes is used in machine phases where torque control is crucial Setpoint value The setpoint value is transmitted via analog input 1 the fieldbus or the PowerSuite software Analog input 2 can be used for current or speed limiting The position and speed of the servo motor are transmitted to the motion controller by the encoder simulation signals ESIM of the RS 422 interface Operating mode IMAX Nref Scale Current control NMAX Analog input 1 NREF 10 V gt Scaling gt Speed and current control Parameters l Analog input 2 10V gt Scalin
97. mes page 24 pages 17 and 25 page 41 Telemecanique 2941 Dimensions continued Lexium 05 motion control Options additional EMC input filters and line chokes Additional EMC input filters Mounting the filter under the servo drive Mounting the filter next to the servo drive I 4 4x I E at VW3 a b c G H A31401 A31402 72 195 37 52 180 M4 A31403 107 195 35 85 180 M4 A31404 107 195 42 85 180 M4 A31405 140 235 35 120 215 M4 A31406 140 235 50 120 215 M4 A31407 180 305 60 140 285 M4 Single phase line chokes VZ1 LOeeeUMeO VZ1 a b C G H O L007UMB5O 60 100 95 50 60 4x9 L018UM20 85 120 105 70 70 5x11 LH C a Three phase line chokes VW3 A4 55e VW3 a b c c1 G G1 H A4 551 100 135 55 60 40 60 42 6x9 A4 552 130 155 85 90 60 80 5 62 6x12 A4 553 130 155 85 90 60 80 5 62 6x12 8xO LH at y atl g Presentation References Schemes pages 26 and 28 pages 27 and 28 page 41 32 Dimensions continued Lexium 05 motion control Options splitter block USIC and holding brake controller Splitter block VW3 M3 101 RS 422 converter USIC VW3 M3 102 E 29 38 Holding brake controller VW3 M3 103 EE Oooo ooo ooo O O References Schemes pages 20 and 29 page 41 Telemecanique Schemes Lexium 05 motion control Lexium 05 servo drives oafety requirements The Lexium 05 servo drive integrates
98. must know the total inertia defined as follows J Total inertia where J Jm servo motor inertia Jc load inertia For Jm see pages 56 to 78 The energy E of each deceleration segment is defined as follows EN 60 Which gives the following for the various segments TROU lle Ei 5J of out E Au Ee a 2 E where E is in joules J in kgm o in radians and n in rpm Energy absorbed by the internal capacitor The energy absorption capacity of the servo drive Ecrive without using an internal or external braking resistor is given for each servo drive on page 24 In the remainder of the calculation only take account of the D segments for which the energy E is greater than the absorption capacities given in the table opposite This additional energy Ep must be dissipated in the resistor internal or external Ep E Edrive in joules Calculation of the continuous power The continuous power Pc is calculated for each machine cycle XEp z l Tcycle where Pc is in W Ep in joules and T cycle in s Selecting the braking resistor internal or external Note This is a simplified selection method In extreme applications for example with vertical axes this method is inadequate In this case please consult your Regional Sales Office The selection is carried out in two steps 1 The maximum energy during a braking procedure must be less than the peak energy that can be absorbed by the
99. n category 1 use a Preventa XPS AV safety module which can provide a maximum time delay of 300 seconds LXM 05eDeeF 1 LXM 05eDeeM2 Power section for single phase power supply high inertia machine To 1 Q2 To 3 Q2 cm N Yn qee EA JLJL JL UL XC LUE E Note All terminals are located at the bottom of the servo drive Fit interference suppressors to all inductive circuits near the servo drive or connected in the same circuit such as relays contactors solenoid valves fluorescent lighting etc Compatible components for a complete list of references please consult our Motor starter solutions Control and protection components and Safety solutions using Preventa catalogues Ref Description A1 Lexium 05 servo drive see page 16 L1 Line choke see page 28 M1 Lexium BSH AC servo motor see pages 80 and 81 Q1 Circuit breaker see motor starters on pages 46 and 47 Q2 GV2 L magnetic circuit breaker rated at twice the nominal primary current of T1 1 External braking resistor see page 25 Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 40 Schemes continued Lexium 05 motion control Lexium 05 servo drives Internal resistor External resistor m O O O O umumumumummm m O O O O imm 5 any 292900 0 0 6 j o o l
100. nal can be mounted on the door of an enclosure with IP 65 protection on the front panel The terminal provides access to the same functions as the integrated display and keypad on the servo drive It can be used to m Configure adjust and control the servo drive remotely m Provide a remote display Description Use Reference Weight kg Remote display terminal For all Lexium 05 Kit comprising VW3 A31101 0 380 m Display terminal 5 m cable equipped with 2 connectors B Seal and screws for IP 65 mounting on an enclosure door Plates for mounting on For LXM 05eD10F1 M2 M3X VW3 A11851 0 200 LT rail width 35 mm For LXM 05eD17F1 M2 M3X and LXM 05eD14N4 VW3 A31852 0 220 VW3 AS1101 Connectors 0000000 0000000000 Description Reference Weight kg Molex connectors 10 way female connectors for CN5 VW3 M8 212 order in multiples of 5 12 way female connectors for CN2 VW3 M8 213 Description Reference Weight kg Simplified Lexium 05 user s manual Supplied with the Lexium 05 and CD ROM containing servo drive m A variables user s manual m A Modbus and CANopen user s manual B A Profibus DP user s manual Note The manuals and quick reference guides for servo drives and servo motors are available on the website www telemecanique com Presentation Functions Characteristics Dimensions Schemes pages 2 and 3 pages 6 to 11 pages 12 to 15 pages 30 to 33 pages 34 to 44 Telemecanique Heferences continued Twido Co
101. nce Weight stall torque torque mechanical servo drive nominal 2 3 speed LXM 05e speed 1 Nm Nm rpm rpm kg 3 3 9 45 6000 D17M3X 2000 BSH 1001P eeeeA 4 300 D22N4 4000 3 4 8 5 6000 D14N4 2000 BSH 1001M eeeeA 4 300 D28F1 2500 BSH 1001T eeeeA 4 300 D28M2 4000 D42M3X 4000 5 5 16 6000 D14N4 2000 BSH 1002M eeeeA 5 800 5 52 16 6000 D42M3X 4000 BSH 1002T eeeeA 5 800 BSH 100ee eee1A 5 8 12 35 6000 D17M3X 2000 BSH 1002P eeeeA 5 800 15 43 6000 D22N4 4000 18 23 6000 D28M2 2000 7 8 27 8 6000 D22N4 2000 BSH 1003M eeeeA 7 500 8 22 79 6000 D28M2 2000 BSH 1003P eeeeA 7 500 26 97 6000 D34N4 4000 28 31 6000 D42M3X 2000 10 22 53 6000 D34N4 3000 BSH 1004P eeeeA 9 200 30 41 6000 D42M3X 1500 D57N4 3000 11 1 24 77 4000 D42M3X 2500 BSH 1401T eeeeA 11 900 26 2 4000 D34N4 2500 BSH 1401P eeeeA 11 900 14 73 25 04 4000 D42M3X 2000 BSH 1402T eeeeA 16 600 19 5 46 72 4000 D42M3X 1500 BSH 1402P eeeeA 16 600 57 1 4000 D34N4 1250 BSH 1402M eeeeA 16 600 57 42 4000 D57N4 3000 BSH 1402P eeeeA 16 600 27 8 57 24 4000 D57N4 3000 BSH 1403P eeeeA 21 300 76 66 4000 D34N4 1250 BSH 1403M eeeeA 21 300 88 17 4000 D57N4 1500 BSH 14000 0901A 33 4 60 04 4000 D57N4 3000 BSH 1404P eeeeA 26 000 126 45 4000 D57N4 1500 BSH 1404M eeeeA 26 000 36 68 3 3800 D57N4 1500 BSH 2051M eeeeA 33 000 1 Derating possible according to the supply voltage see characteristics on pages 56 to 78 2 To complete each reference see the table below 3 Servo motor weight without brake To obtain the w
102. ndations relating to electrical industrial control equipment IEC EN including low voltage IEC EN 61800 5 1 IEC EN 50178 IEC EN 61800 3 conducted and radiated EMC immunity and emissions IEC EN 61800 3 environments 1 and 2 IEC EN 61000 4 2 level 3 IEC EN 61000 4 3 level 3 IEC EN 61000 4 4 level 4 IEC EN 61000 4 5 level 3 Conducted and radiated EMC emissions for servo drives IEC EN 61800 3 environments 1 and 2 categories C2 C3 LXM 05eD10F1 D28F 1 LXM 05eD10M2 D28M2 LXM 05eD14N4 D57N4 EN 55011 class A group 2 IEC EN 61800 3 category C3 With additional EMC filter 7 EN 55011 class A group 1 IEC EN 61800 3 category C2 LXM 05eD10M3X D42M3X With additional EMC filter 1 EN 55011 class A group 1 IEC EN 61800 3 category C2 C marking The drives are C marked in accordance with the European low voltage 73 23 EEC and 93 68 EEC and EMC 89 336 EEC directives Product certification UL USA cUL Canada Degree of protection IEC EN 61800 5 1 IEC EN 60529 LXM 05eD10F1 D28F 1 LXM 05eD10M2 D28M2 LXM 05eD10M3X D42M3X LXM 05eD14N4 D57N4 IP 41 on the upper part with protective cover in place IP 20 after removal of the protective cover see page 48 Vibration resistance LXM 05eD10F1 D28F 1 LXM 05eD10M2 D28M2 LXM 05eD10M3X D42M3X LXM 05eD14N4 D57N4 According to IEC EN 60068 2 6 1 5 mm peak to peak from 3 Hz to 13 Hz 1 gn from 13 Hz to 150 Hz
103. nnection to Lexium 05AD via RJ45 connector CN4 Connection to Lexium 05AD via spring terminals CN1 TSX CAN KCDF 90T TSX CAN CA CB CD Premium irm BEER iil ae o TIT Connection to Lexium 05BD via spring terminals CN1 Lexium 05 motion control L exium 05 servo drives The Lexium 05AD servo drive can be connected directly to the CANopen machine bus via spring terminals or using an RJ45 connector which supports the CANopen and Modbus protocols The communication function provides access to the servo drive s configuration adjustment control and monitoring functions Each servo drive incorporates line terminators that can be disconnected via a switch Connection via RJ45 connector CN4 Designation Description IP 20 junction 2 RJ45 ports box Designation Description Cables 2 RJ45 connectors for CANopen bus Connection via terminals CN1 Designation Description CANopen IP 20 90 angled SUB D female 9 way SUB D connector Switch for line terminator controller side CANopen cables 3 Item Reference Weight no kg 1 VW3 CAN TAP2 0 480 Length Item Reference Weight m no kg 0 3 2 VW3 CAN CARRO3 0 050 1 2 VW3 CAN CARR1 0 500 ltem Reference Weight no kg 3 TSX CAN KCDF90T 0 046 Description Length ltem Reference Weight m no kg Standard cables C marking 50 4 TSX CAN CA 50 4 930 Low smoke emission halogen free 100 4 TSX CAN
104. on References Dimensions page 54 pages 80 to 82 pages 83 to 85 70 Characteristics continued Type of servo motor BSH 1002M BSH 1002P Lexium 05 motion control BSH servo motors BSH 1002T Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 LXM 05 eD14N4 eD28M2 eD17M3X eD22N4 eD42M3X Line supply voltage V 400 480 230 single 230 400 480 230 3 phase phase 3 phase 3 phase 3 phase Switching frequency kHz 4 8 Torque Continuous stall Mo Nm 55 5 8 5 52 Peak stall Mos Nm 16 18 23 12 35 15 43 16 Nominal Nominal torque Nm 5 1 52 4 6 4 4 operating point Nominal speed rpm 2000 4000 Maximum current A rms 7 4 17 8 31 2 Servo motor characteristics Maximum mechanical speed rpm 6000 Constants Torque Nm A rms 2 28 1 21 0 65 at 120 C Back emf Vine Ktpm 146 77 33 Rotor Number of poles 8 Inertia Without Jm kgcm 2 31 brake With brake Jm kgcm 2 923 Stator Resistance phase phase Q 8 6 2 4 0 6 at 20 C Inductance phase phase mH 46 1 e 2 9 Electrical time constant ms 5 98 5 91 6 00 Holding brake depending on model See page 86 Speed torque curves BSH 1002M servo motor With LXM 05eD14N4 servo drive 400 480 V 3 phase Torque in Nm 0 1000 2000 3000 Speed in rpm BSH 1002P servo motor With LXM 05eD28M2 servo drive 230 V single phase Torque in Nm 4000 BSH 1002T servo motor With LXM 05eD17M3X servo drive 230 V 3
105. on LXM 05ADeeeee servo drives Presentation Functions References Dimensions Schemes pages 2 and 3 pages 6 to 11 page 16 pages 30 to 33 pages 34 to 44 ES Telemecanique Characteristics continued CANopen protocol LXM 05ADeeeee servo drives Lexium 05 motion control Lexium 05 servo drives Structure Connectors RJ45 labelled CN4 or spring terminals labelled CN1 Network management Slave Transmission speed 125 kbps 250 kbps 500 kbps or 1 Mbps Address Node ID 1 to 127 configurable via the display terminal or the PowerSuite software workshop Polarization Line termination impedances are integrated in the servo drive and are switchable Services PDO Implicit exchange of PDO Process Data Objects m 3 PDO conforming to DSP 402 modes position control and speed profile modes m 1 configurable mapping PDO PDO modes Event triggered Time triggered Remotely requested Sync cyclic Sync acyclic PDO mapping 1 configurable PDO Number of SDO Explicit exchange of SDO Service Data Objects B 2 receive SDO m 2 transmit SDO Emergency Yes Profile CiA DSP 402 CANopen Device Profile Drives and Motion Control Position control and speed profile modes Communication monitoring Node guarding heartbeat Diagnostics Using LEDs 2 LEDs RUN and ERROR on integrated 7 segment display terminal Display of faults Full diagnostics with the PowerSuite software workshop Description file
106. opping of the movement and activates the Power Removal safety function 3 The logic output can be used to indicate that the machine is in a safe stop state 4 To Power Removal safety function of an Altivar 71 variable speed servo drive for example 5 Specific spring terminals according to the type of servo drive see page 42 6 4 logic inputs and 2 logic outputs 24 V see page 42 7 External braking resistor see page 25 8 CANopen bus or Modbus serial link on RJ45 connector Can also be used to connect a PC terminal equipped with PowerSuite software workshop or the remote terminal VW3 A31101 9 Molex connector for connecting A B encoder signals or pulse direction signals see page 44 38 Schemes continued Lexium 05 motion control Lexium 05 servo drives The diagram below is shown in local control mode via logic I O In communication network control mode the inputs marked 34 and 35 on the CN1 spring terminals must be controlled via the network In this network mode inputs 34 and 35 have the assignments LIMN and LIMP LXM 05eDeeM3X LXM 05eDeeN4 Three phase power supply high inertia machine 24 V F1 4 OL XPS AV Ja2 vao ss s21 s22 see vso o4 4 24 ss 48 58 AL s1 PR A AS a CN ESC l s3 hr i T 3 4 5 A l Lj o0oooo oooooo o o0o rm 44 43 42 41 31 32 33 34 35 36 37 38 39 CN1 9
107. or Resistance phase phase Q 10 4 3 1 at 20 C Inductance phase phase mH 25 7 4 Electrical time constant ms 1 5 Holding brake depending on model See page 86 Speed torque curves BSH 0553P servo motors With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm 0 0 1000 2000 3000 4000 5000 6000 Speed in rom BSH 0553T servo motor With LXM 05eD17F1 servo drive 115 V single phase Torque in Nm With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm 0 0 1000 2000 3000 4000 5000 6000 Speed in rom With LXM 05eD17M2 servo drive 230 V single phase Torque in Nm 4 Mmax With LXM 05eD14N4 servo drive 400 480 V 3 phase Torque in Nm 0 2000 6000 8000 Speed in rom 4000 With LXM 05eD17M3X servo drive 230 V 3 phase Torque in Nm 0 0 0 1000 2000 3000 4000 5000 6000 0 2000 4000 6000 8000 2000 4000 6000 8000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 60 Characteristics continued Type of servo motor f OTO BSH 0701M Lexium 05 motion control BSH servo motors
108. or Resistance phase phase Q 38 4 at 200 Inductance phase phase mH 92 2 Electrical time constant ms 1 5 Holding brake depending on model See page 86 Speed torque curves BSH 0553M servo motors With LXM 05eD10M2 servo drive 230 V single phase Torque in Nm With LXM 05eD10M3X servo drive 230 V 3 phase Torque in Nm 4 Mmax 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 Speed in rpm Speed in rpm 1 Peak torque 2 Continuous torque Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 Telemecanique 59 Characteristics continued Type of servo motor 1YOTOF BSH 0553P Lexium 05 motion control BSH servo motors BSH 0553T Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 LXM 05 LXM 05 eD10M2 eD10M3X eD14N4 eD17F1 eD17M2 eD17M3X Line supply voltage V 230 single 230 400 480 115 single 230 single 230 phase 3 phase 3 phase phase phase 3 phase Switching frequency kHz 8 Torque Continuous stall Mo Nm 1 3 Peak stall Mera Nm 3 18 3 87 3 31 Nominal Nominal torque Nm 1 0 9 11 0 9 operating point Nominal speed rpm 4000 6000 3000 6000 Maximum current A rms 8 7 15 2 Servo motor characteristics Maximum mechanical speed rpm 9000 Constants Torque Nm A rms 0 7 0 39 at 120 C Back emf Vime Ktpm 41 22 Rotor Number of poles 6 Inertia Without Jin kgcm 0 134 brake With brake Jm kgcm 0 2113 Stat
109. ot occur simultaneously on both Presentation pages 2 and 3 Functions pages 6 to 11 54 and 55 Characteristics pages 12 to 15 56 to 79 Telemecanique References pages 16 80 to 82 Dimensions pages 30 to 33 83 to 85 Schemes continued Lexium 05 motion control Lexium 05 servo drives oafety requirements The Power Removal safety function cannot be considered as a means of electrical disconnection of the servo motor no electrical isolation if necessary a Vario switch disconnector must be used The Power Removal safety function is not designed to compensate for any malfunction in the servo drive process control or application functions The output signals available on the servo drive must not be considered as safety related signals e g Power Removal active these are Preventa type safety module outputs which must be integrated into a safety control signalling circuit The schemes on the following pages take into account conformity with standard IEC EN 60204 1 which defines three stopping categories m Category 0 Stopping by immediate removal of the power from the actuators e g uncontrolled stop m Category 1 Controlled stop maintaining the power on the actuators until the machine stops then removal of the power when the actuators stop when the machine Stops m Category 2 Controlled stop maintaining the power on the actuators On uon Glad Conformity to category 1 standard IEC
110. peed in rpm Speed in rpm BSH 1402T servo motor With LXM 05eD42M3X servo drive 230 V 3 phase Torque in Nm N X Y 0 0 1000 2000 3000 4000 Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 75 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors O tTO BSH 1403M BSH 1403P Associated with Lexium 05 servo drive LXM 05eD34N4 LXM 05eD57NA LXM 05eD57N4 Line supply voltage V 400 480 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 27 8 Peak stall Mmax Nm 76 66 88 17 57 24 Nominal Nominal torque Nm 21 5 21 2 129 operating point Nominal speed rpm 1250 1500 3000 Maximum current Arms 27 5 79 2 Servo motor characteristics Maximum mechanical speed rpm 4000 Constants Torque Nm A rms 3 09 1 58 at 120 C Back emf VimelKrpm 205 105 Rotor Number of poles 10 Inertia Without Jin kgcm 17 94 brake With brake J kgcm 23 44 Stator Resistance phase phase Q 1 52 0 4 at 20 C Inductance phase phase mH 19 39 5 1 Electrical time constant ms 12 76 12 75 Holding brake depending on model See page 86 Speed torque curves BSH 1403M servo motor BSH 1403P servo motor With LXM 05eD34N4 servo drive 400 480
111. ping water Ambient temperature Operation C 10 50 around the device Storage RS 25 70 Altitude m 1000 m without derating Up to 2000 m under the following conditions m Max temperature 40 C m Mounting distance between servo drives gt 50 mm m Removal of the protective cover Vibration resistance Conforming to IEC 60068 2 6 10 Hz to 57 Hz amplitude 0 075 mm 57 Hz to 150 Hz 1g Shock resistance Conforming to IEC 60068 2 27 15 gn for 11 ms Maximum nominal voltage Single phase 50 60 Hz V 120 10 240 10 Three phase 50 60 Hz V 240 10 480 10 Application category Description EN 61800 3 2001 02 IEC 61800 3 Ed 2 Category C2 in environment 1 Restricted distribution for domestic use sale conditioned by the competence of the user and the distributor on the subject of EMC compatibility Category C3 in environment 2 Use in industrial premises Additional EMC input filters For Maximum servo motor cable length Reference Weight m Lexium 05 according to EMC category IEC 61800 3 servo drive Category C2 Category C3 in environment 2 in environment 2 Switching frequency Switching Switching 4 kHz frequency 4 kHz frequency 8 kHz default default m m m kg Single phase supply voltage LXM 05eD10F1 20 40 100 VW3 A31401 0 600 LXM 05eD10M2 LXM 05eD17F1 20 40 100 VW3 A31403 0 775 LXM 05eD17M2 LXM 05eD28F1 20 40 100 VW3 A31405 1 130 LXM 05eD28M2 Three phase supply voltag
112. power dissipated in the braking resistor During braking or deceleration requested by the servo drive the kinetic energy of the moving load must be absorbed by the servo drive The energy generated by deceleration charges the capacitors integrated in the servo drive When the voltage at the capacitor terminals exceeds the permitted threshold the braking resistor internal or external will be activated automatically in order to dissipate this energy In order to calculate the power to be dissipated by the braking resistor the user needs a knowledge of the timing diagram giving the servo motor torques and speeds as a function of time in order to identify the curve segments in which the servo drive decelerates the load Servo motor cycle timing diagram These curves are the same as those used on page 92 for selecting the size of the servo motor The curve segments to be taken into account when the servo drive is decelerating are marked in blue by 5 Servo motor speed n I ns l n2 l l l ni i E 0 AA t NE n4 tats B QU en s tg EE gt DS poe Ms H l l M2 l l M1 0 t l d v el Required torque M Characteristics References Dimensions Schemes page 24 page 25 page 31 page 41 Sizing continued Lexium 05 motion control Lexium 05 servo drives Option braking resistors Calculation of the constant deceleration energy To do this the user
113. racteristics References Dimensions Schemes pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 pages 34 to 44 Lexium 05 offer continued Lexium 05 motion control Presentation Twido The Lexium 05 servo drive can control BSH servo motors in accordance with a large number of control modes B Point to point mode relative and absolute movements m Flectronic gearing mode m Speed control with acceleration deceleration ramp m instantaneous speed control B Current control m Manual movement for easy setup The Lexium 05 servo drive has three control interfaces as standard m interface for CANopen Modbus or Profibus DP communication network m wo 10 V analog reference inputs to give the speed or current reference and limit the speed or current m One HS 422 A B incremental encoder or pulse direction input This input can also be configured as an output to emulate an encoder ESIM m These interfaces are supplemented by logic inputs and outputs which can be used as Source positive logic or Sink negative logic in order to adapt to the outputs of controllers that are available on the market Integration Its high integration level compact size the ability to mount it side by side and its ability to operate at ambient temperatures of 50 C without derating enable the size of enclosures to be reduced Low power servo drives can be mounted on DIN rails Wiring Spring terminals
114. re curves 1 and 2 1 Locate the work zone of the application in terms of speed 2 Verify using the servo motor cycle timing diagram that the torques required by the application during the various phases of the cycle are located within the area bounded by curve 1 in the work zone 3 Calculate the average speed Navg and the equivalent thermal torque Mesq see page 92 4 The point defined by Nayg and Mesq must be located below curve 2 in the work zone Note For sizing of servo motors see page 92 General functions BSH servo motors have been developed to meet the following requirements m Functional characteristics ruggedness safety etc in accordance with IEC EN 60034 1 m Ambient operating temperature 20 40 C according to DIN 50019HR14 Maximum 55 C with derating from 40 C of 1 per C m Relative humidity Class F according to DIN 400 m Altitude 1000 m without derating 2000 m with k 2 0 86 1 3000 m with k 2 0 8 B Storage and transport temperature 25 70 C m Winding insulation class F maximum temperature for windings 155 C according to DIN VDE 0530 B Power and sensor connections via straight or angled connectors m Thermal protection by built in PTC thermistor probe controlled by the Lexium 05 servo drive m Out of round concentricity and perpendicularity between flange and shaft according to DIN 42955 class N m Flange compliant with standard DIN 42948 B Permitted mounting positions no mounting restrictions for IMB5 IMV1
115. ristics continued Lexium 05 motion control Lexium 05 servo drives Switching frequency kHz 4 or 8 depending on rating and associated servo motor See pages 56 to 78 Power supply Voltage V 100 15 120 10 single phase for LXM 05eD10F1 D28F1 200 15 240 10 single phase for LXM 05eD10M2 D28M2 200 15 240 10 three phase for LXM 05eD10M3X D42M3X 380 15 480 10 three phase for LXM 05eD14N4 D57N4 Frequency Hz 50 5 60 5 Transient overvoltage Overvoltage category Ill Inrush current A lt 60 Leakage current mA lt 30 External 24 V power supply Input voltage V 24 15 42096 not provided 1 Input current no load A 1 Ripple lt 5 Signalling 1 red LED LED lit indicates the presence of servo drive voltage Output voltage Maximum three phase voltage equal to line supply voltage Electrical isolation Between power and control sections inputs outputs power supplies Recommended cable type Single strand IEC cable ambient temperature 45 C for mounting in an enclosure copper 90 C XLPE EPR or copper 70 C PVC Servo drive terminals R L1 S L2 T L3 PA PBI PBe U T1 V T2 W T3 power supply external braking resistor servo motor Maximum wire size LXM 05eD10F 1 2 5 mm AWG 14 2 5 mm AWG 14 See characteristics of and tightening torque for the LXM 05eD10M2 0 8 Nm 0 8 Nm VW3 M5 10e Reee cables power supply servo motor XM 05eD10M3X on page 79 brak
116. rol O Current control Current regulation Two types of operation are possible m Local mode m Fieldbus mode In local mode The servo drive parameters are defined via B The user interface m The remote display terminal m The PowerSuite software Movements are then determined by m Analog signals 10 V m RS 422 type signals pulse direction or A B signals In this mode limit switches and homing switches are not managed by the servodrive In fieldbus mode m All the servo drive parameters and those associated with the operating modes can be accessed via m The fieldbus in addition to the access via the user interface m The remote display terminal m The PowerSuite software Presentation References Dimensions Schemes pages 2 and3 page 16 pages 30 to 33 pages 34 to 44 6 Functions continued 1 Move at search speed HMn 2 Move at output speed HMn out 3 Clearance at distance HMdis at output speed HMn out After power up the position value is 0 1 Start movement towards the home point the servo motor is positioned using a relative movement of 2000 increments 2 Forced homing to value 0 by writing the actual position expressed in user units 3 Initiation of a command to move 2400 increments to the absolute position The target position is 2400 increments 4400 increments if forced homing had not been performed Lexium 05 motion control Lexium 05 servo drives Adjustment functions Before performing an absolute movement in poin
117. rque Continuous stall Mo Nm 10 Peak stall Mia Nm 30 41 22 53 30 41 Nominal Nominal torque Nm 9 5 7 9 Tas operating point Nominal speed rpm 1500 3000 3000 Maximum current A rms 2 9 Servo motor characteristics Maximum mechanical speed rpm 6000 Constants Torque Nm A rms 1 62 at 120 C Back emf V krpm 103 Rotor Number of poles 8 Inertia Without Jm kgcm 4 22 brake With brake Jn kgcm 5 245 Stator Resistance phase phase Q 1 81 at 20 C Inductance phase phase mH 11 8 Electrical time constant ms 6 52 Holding brake depending on model See page 86 Speed torque curves BSH 1004P servo motor With LXM 05eD42M3X servo drive 230 V 3 phase Torque in Nm With LXM 05eD34N4 servo drive 400 480 V 3 phase Torque in Nm With LXM 05eD57N4 servo drive 400 480 V 3 phase Torque in Nm 40 40 Mmax Mmax 20 20 MO MO 0 0 0 0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 Telemecanique 13 Characteristics continued Lexium 05 motion control BSH servo motors J haracierist OTOF Type of servo motor BSH 1401P BSH 14
118. sform oscilloscope O Displaying communication parameters m Control B Save the final configuration Maintenance In order to simplify maintenance operations the PowerSuite software workshop can be used to m Compare the configuration of a device currently being used with a saved configuration m Manage the user s installed base of equipment in particular O Organize the installed base into folders electrical equipment machinery workshops etc O Store maintenance messages O Simplify Ethernet connection by storing the IP address User interface The PowerSuite software workshop can be used to B Present the device parameters arranged by function in the form of illustrated views of diagrams or simple tables m Customize the parameter names B Create O A user menu choice of particular parameters O Monitoring control panels with graphic elements cursors gauges bar charts B Perform sort operations on the parameters m Display text in five languages English French German Italian and Spanish The language changes immediately and there is no need to restart the program It also has online contextual help m On the PowerSuite tool m On the device functions by direct access to the user manuals 1 Some functions are not available for all devices See the table of function availability page 51 References page 52 Telemecanique 522793 522794 Functions continued PowerSuite software workshop Function availabi
119. stics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 0702P Associated with Lexium 05 servo drive LXM 05 LXM 05 LXM 05 LXM 05 LXM 05 eD10M2 eD17M2 eD10M3X eD17M3X eD14N4 Line supply voltage V 230 single 230 single 230 230 400 480 phase phase 3 phase 3 phase 3 phase Switching frequency kHz 4 Torque Continuous stall Mo Nm 2 2 Peak stall Wo Nm 537 755 DO 7 55 Nominal Nominal torque Nm 1 9 1 6 operating point Nominal speed rpm 3000 6000 Maximum current A rms 9 8 Servo motor characteristics Maximum mechanical speed rpm 8000 Constants Torque Nm A rms 0 77 at 120 C Back emf Vime Ktpm 48 Rotor Number of poles 6 Inertia Without Jm kgcm 0 41 brake With brake Jn kgcm 0 482 Stator Resistance phase phase Q 4 2 at 20 C Inductance phase phase mH 21 3 Electrical time constant ms 5 07 Holding brake depending on model See page 86 Speed torque curves BSH 0702P servo motor With LXM 05eD10M2 servo drive With LXM 05eD17M2 servo drive With LXM 05eD10M3X servo drive 230 V single phase 230 V single phase 230 V 3 phase Torque in Nm Torque in Nm Torque in Nm 7 1000 2000 3000 4000 5000 6000 90 1000 2000 3000 4000 5000 6000 1000 2000 3000 4000 5000 6000 Speed in rpm Speed in rpm Speed in rpm With LXM 05eD17M3X servo drive 230 V 3 phase Torque in Nm With LXM 05eD
120. t to point mode a homing operation must be carried out Homing consists of associating an axis position with a known mechanical position This position then becomes the reference position for any subsequent movement of the axis Homing is carried out by m immediately writing the actual position register m Movements up to a reference sensor Homing with search for sensors Four types of homing with movement to sensors are possible m Homing on limit switch LIMN m Homing on limit switch LIMP m Homing on reference contact REF with initial movement in negative direction of rotation m Homing on reference contact REF with initial movement in positive direction of rotation These homing movements can be performed with or without taking the Zero marker pulse into account LIMN i LIMP 1 lt 4 7 3 R gt L HMdis HM HMdisout_max lt gt HMn out Homing operating mode Example with limit switch and clearance from sensor edge Forced homing Forced homing consists of setting the current motor position as the new reference point to which all subsequent positioning data refer i 2000 Inc l By I 2400 Inc Forced homing operating mode Homing parameters The homing parameters are transmitted via the fieldbus or using PowerSuite software Presentation Characteristics pages 2 and 3 pages 12 to 15 References Dimensions Schemes page 16 pages 30 to 33 p
121. tants Torque Nm Arms 2 24 1 12 at 120 C Back emf Vime Ktpm 144 2 Rotor Number of poles 8 Inertia Without Jm kgcm 3 22 brake With brake Jn kgcm 3 833 Stator Resistance phase phase Q 5 9 1 43 at 20 C Inductance phase phase mH 33 7 8 8 Electrical time constant ms 6 36 6 15 Holding brake depending on model See page 86 Speed torque curves BSH 1003M servo motor With LXM 05eD22N4 servo drive 400 480 V 3 phase Torque in Nm 0 1000 2000 3000 4000 Speed in rpm BSH 1003P servo motor With LXM 05eD28M2 servo drive With LXM 05eD42M3X servo drive With LXM 05eD34N4 servo drive 230 V single phase 230 V 3 phase 400 480 V 3 phase Torque in Nm Torque in Nm Torque in Nm 25 30 30 Max Mmax Pee Mmax 1 25 20 15 10 MO 5 0 1000 2000 3000 4000 9 1000 2000 3000 4000 9 1000 2000 3000 4000 5000 6000 Speed in rpm Speed in rpm Speed in rpm 1 Peak torque 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 Continuous torque 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 72 Characteristics continued Type of servo motor Lexium 05 motion control BSH servo motors BSH 1004P Associated with Lexium 05 servo drive LXM 05eD42M3X LXM 05eD34N4 LXM 05eD57NA Line supply voltage V 230 3 phase 400 480 3 phase 400 480 3 phase Switching frequency kHz 8 To
122. th LXM 05eD57N4 servo drive 400 480 V 3 phase Torque in Nm 80 Mmax 0 1000 2000 3000 4000 Speed in rpm 1 1 Peak torque at 400 V 3 phase 1 2 Peak torque at 480 V 3 phase 2 1 Continuous torque at 400 V 3 phase 2 2 Continuous torque at 480 V 3 phase Presentation References Dimensions page 54 pages 80 to 82 pages 83 to 85 78 Lexium 05 motion control BSH servo motors Characteristics continued Even when the servo motors are used under optimum conditions their lifetime is limited by that of the bearings Conditions Nominal lifetime of bearings 1 Lion 20 000 hours Ambient temperature temperature of bearings 100 C 40 C Force application point Fr applied at the middle of the shaft end X B 2 dimension B see pages 83 to 85 1 Hours of use with 10 probability of failure A The following conditions must be observed m Radial and axial forces must not be applied simultaneously m Shaft end with IP 40 or IP 65 protection m he bearings cannot be changed by the user as the built in position sensor has to be realigned if the unit is dismantled Maximum radial force Fr Mechanical speed rpm 1000 2000 3000 4000 5000 6000 7000 8000 Servo motor BSH 0551 N 340 270 240 220 200 190 180 170 BSH 0552 N 370 290 260 230 220 200 190 190 BSH 0553 N 390 310 270 240 230
123. the Power Removal safety function which prevents unintended operation of the servo motor The servo motor no longer produces any torque This safety function m Complies with the standard for safety of machinery EN 954 1 category 3 m Complies with the standard for functional safety IEC EN 61508 SIL2 capability safety control signalling applied to processes and systems The SIL Safety Integrity Level capability depends on the connection diagram for the servo drive and for the safety function Failure to observe the setup recommendations could inhibit the SIL capability of the Power Removal safety function m Complies with draft product standard IEC EN 61800 5 2 for both stop functions O Safe Torque Off STO O Safe Stop 1 SS1 The Power Removal safety function has a redundant electronic architecture 7 which is monitored continuously by a diagnostics function This level SIL2 and category 3 safety function is certified as conforming to these standards by the TUV certification body in the context of a voluntary certification program Category Basic safety principle Selection of components that conform to relevant standards Control system requirements Control according to good engineering practice Behaviour in the event of a fault Possible loss of the safety function Selecting components and safety principles Use of tried and tested components and proven safety principles Poss
124. the SinCos Hiperface single turn 1 or multiturn 2 encoder integrated in BSH servo motor see references on page 81 Dimensions pages 83 to 85 87 Presentation Lexium 05 motion control BSH servo motors Option GBX planetary gearboxes In many cases motion control requires the use of a planetary gearbox to adapt the speeds and torques while continuing to provide the precision required by the application Schneider Electric has chosen to use GBX gearboxes made by Neugart with the BSH range of servo motors These gearboxes are lubricated for life and are designed for applications that do not require very low backlash The fact that their use in combination with BSH servo motors has been fully verified and that they are easily assembled ensures simple risk free operation GBX planet b iind id The planetary gearboxes are available in 5 sizes GBX 40 GBX 160 and with 12 reduction ratios 3 1 40 1 see the table below The continuous and peak stall torques available at the gearbox output are obtained by multiplying the characteristic values of the servo motor by the reduction ratio and efficiency of the gearbox 0 96 or 0 94 depending on the reduction ratio The following table gives the most appropriate servo motor gearbox combinations For other combinations please see the servo motor data sheets Type of servo motor Reduction ratio
125. trol circuit please consult your Regional Sales Office Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 46 Combinations continued Lexium 05 motion control Motor starters Protection using fuses Servo drive Nominal power Fuse to be placed upstream kW A Single phase supply voltage 100 120 V LXM 05eD10F 1 0 4 10 LXM 05eD17F 1 0 65 15 LXM 05eD28F 1 1 4 25 Single phase supply voltage 200 240 V LXM 05eD10M2 0 75 10 LXM 05eD17M2 1 2 15 LXM 05eD28M2 2 5 25 Three phase supply voltage 200 240 V LXM 05eD10M3X 0 75 10 LXM 05eD17M3X 1 4 10 LXM 05eD42M3X 3 2 25 Three phase supply voltage 380 480 V LXM 05eD14N4 1 4 10 LXM 05eD22N4 2 15 LXM 05eD34N4 3 15 LXM 05eD57N4 6 25 Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 47 Mounting and installation Lextum 05 motion control recommendations Lexium 05 servo drives Lexium 05 servo drives reference LXM 05eD10ee are cooled by natural convection The other Lexium 05 servo drives references LXM 05eD17ee to LXM 05eD57N4 have an integrated fan When installing the servo drive in the electrical enclosure the instructions below should be followed with regard to the temperature
126. used by the speed controller of the Lexium servo drive m Measures the position information for the Lexium servo drive position controller m Measures and sends position information in incremental format for the position feedback of a motion control module simulated encoder output of the Lexium 05 servo drive BSH servo motors with a 3 phase stator and a 6 to 10 pole rotor depending on model with Neodymium Iron Borium NdFeB magnets consist of 1 A casing with a square cross section protected by RAL 9005 opaque black paint 2 A 4 point axial fixing flange in accordance with DIN 42948 3 Astandard shaft end in accordance with DIN 42948 smooth or keyed depending on the model 4 Athreaded dust and damp proof male straight connector for connecting the power cable 2 5 Athreaded dust and damp proof male straight connector for connecting the encoder cable 2 6 A manufacturer s rating plate on the right side Connectors to be ordered separately for connection to Lexium 05 servo drives see page 82 Schneider Electric has taken particular care to ensure compatibility between BSH servo motors and Lexium 05 servo drives This compatibility can only be assured by using cables and connectors sold by Schneider Electric see page 82 1 IP 40 mounted in position IMV3 vertical mounting with shaft end at the top 2 Other model with angled connector that can be rotated through 330 Presentation Characteristics page 54 pages 56 to
127. usly been referenced or relative in this case the movement is performed in relation to the current position of the axis A The movement is performed according to acceleration deceleration and speed parameters Setpoint value The homing parameters are transmitted via the fieldbus or using the PowerSuite software Software limits Movement 3 i generator i Target uem position Limiting m Speed Actual motor speed Speedy gt Limiting L3 IR Max speed i Acceleration i i Deceleration i i Point to point mode absolute and relative Possible applications A motion controller for coordinated axes or a PLC can manage several axes controlled via fieldbus This mode is often used in material handling automated inspection etc In this mode a master slave relationship is established between a number of Lexium 05 or between a Lexium 05 and an external master external A B encoder pulse direction signals This relationship can be assigned a fixed or variable ratio The ratio and operating direction parameters can be accessed dynamically via fieldbus IMAX NMAX GEARratio GearNum GearDenom Position speed and current control ESIM pulses AB N PREF TR PD D gt uH lOposinterface GEARdir enabl RAMP TAUjerk Telemecanique 9 Functions continued 10 Lexium 05 motion control Lexium 05 servo drives Operating modes Possible applications
128. val safety function Machines with long freewheel stopping times high inertia or low resistive torque see pages 38 and 39 When the activation command is given deceleration of the servo motor controlled by the servo drive is first requested then following a time delay controlled by an XPS AV Preventa type fault relay which corresponds to the deceleration time the Power Removal safety function is activated by the PWRR_A and PWHRR Bi inputs The servo motor stops according to category 1 of standard IEC EN 60204 1 SS1 Note Periodic test The Power Removal safety input must be activated at least once a year for preventive maintenance purposes The servo drive must be switched off before preventive maintenance is carried out and then powered up again If the power supply to the servo motor is not switched off during testing safety integrity is no longer assured for the Power Removal safety function The servo drive must therefore be replaced to ensure the operational safety of the machine or the system process Presentation Functions Characteristics References Dimensions pages 2 and 3 pages 6 to 11 54 and 55 pages 12 to 15 56 to 79 pages 16 80 to 82 pages 30 to 33 83 to 85 35 Schemes continued Lexium 05 motion control L exium 05 servo drives LXM 05eDeeM3X LXM 05eDeeN4 LXM 05eDeeF1 LXM 05eDeeM2 Three phase power supply with upstream breaking via contactor Power section for single phase pow
129. via m The user interface m The remote display terminal m The PowerSuite software This procedure requires the servo motor to be coupled to its mechanism Additional parameters can be used to limit the amplitude and the direction of the movements performed during the auto tuning phase The PowerSuite software also provides screens for carrying out these servo control adjustments conventionally Presentation Characteristics References Dimensions Schemes pages 2 and3 pages 12 to 15 page 16 pages 30 to 33 pages 34 to 44 E Functions continued Lexium 05 motion control Lexium 05 servo drives Operating modes The following table summarizes the various possible operating modes the control types and the sources of setpoint values Control via fieldbus Operating mode Setpoint value via Point to point mode Fieldbus or PowerSuite software Electronic gearing mode Pulse direction signals or A B signals Speed control with ramp Fieldbus or PowerSuite software Instantaneous speed control Analog input fieldbus or PowerSuite software Analog input fieldbus or PowerSuite software Current control Functions available Functions not available This mode also referred to as PTP Point To Point is used to move the axis from a position A to a position B The movement can be absolute this consists of expressing position B in relation to a home position the axis must have previo
130. y Molex connector on the Lexium 05 side CN5 and a 15 way SUB D connector on the FM 354 side PLC to VW3 M3 102 cables For pulse direction signals 0 5 VW3 M8 210 R05 USIC Cable equipped with a 15 way SUB D connectoron 5 VW3 M8 210 R15 8 the VW3 M3 102 USIC side and flying leads 3 VW3 M8 210 R30 at the other end 5 VW3 M8 210 R50 Presentation Functions Characteristics Dimensions Schemes pages 2 and 3 pages 6 to 11 pages 12 to 15 pages 30 to 33 pages 34 to 44 21 Presentation Lexium 05 motion control sizing Lexium 05 servo drives Option braking resistors Internal braking resistor A braking resistor is built into the servo drive to absorb the braking energy If the DC bus voltage in the servo drive exceeds a specified value this braking resistor is activated The restored energy is converted into heat by the braking resistor External braking resistor An external braking resistor is necessary for applications in which the servo motor has to be braked frequently and the internal braking resistor cannot dissipate the excess braking energy If an external braking resistor is used the internal braking resistor must be deactivated To do this the shunt between PA and PBI must be removed and the external braking resistor connected between PA and PBE see page 41 Two or more external braking resistors can be connected in parallel The servo drive monitors the
131. ysical interface 2 wire RS 485 multidrop Transmission speed 9600 bps 19 2 kbps 45 45 kbps 93 75 kbps 187 5 kbps 500 kbps 1 5 Mbps 3 Mbps 6 Mbps or 12 Mbps Address 1 to 126 configurable via the integrated 7 segment display terminal or the PowerSuite software workshop Services Periodic variables PPO type 2 8 PKW bytes 12 Process Data bytes Communication monitoring Can be inhibited Time out can be set via the Profibus DP network configurator Diagnostics Two LEDs RUN and ERR Display of faults on integrated 7 segment display terminal Full diagnostics with the PowerSuite software workshop Description file A single gsd file for the whole range is supplied on the documentation CD ROM This file does not contain the description of the servo drive parameters Presentation pages 2 and 3 Functions pages 6 to 11 kaj Telemecanique References Dimensions Schemes page 16 pages 30 to 33 pages 34 to 44 15 References Lexium 05 motion control Lexium 05 servo drives Output current Nominal Line current Max Reference 1 Weight Continuous RMS Peak RMS 2 power prospective at4 kHz at8kHz at4kHz atekHz at4kHz atU1 3 atu2 3 Pelse CIEN 3 A A A A kW A A kA kg LXM 05eD10F 1 Single phase supply voltage 110 120 V 3 50 60 Hz with integrated EMC filter ur MN 4 3 2 7 6 0 4 7 6 7 1 LXM 05AD10F1 1 100 8 7 12 11 0 65 11 5 10 5 1 LXM 05AD17F1 1 400 15 13 20 20 0 85 22 6 20 7 1 LXM 05AD28F1 2 000

Motion control Lexium 05

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