SuperBrain User Manual 09.04.2012
Contents
1. 4 The relevant IO list screen will appear Figure 4 12 IO List 5 In case forcing overriding is required scroll to desirable IO point and press Enter The change value screen will appear CHG VALLE UNIT MARE H IMPLIT_ 1 A AUTOMATIC UAL MAN w Figure 4 13 Change Value 6 Atthe default mode the IO point appears as Automatic and shows its real time valueistatus in order to force the IO point press on F1 VAL 32 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 7 The Enter New Value screen will appear CHG VALLE ETEF MEW VALLE EKIEICIEJCI Se Figure 4 14 Enter New Value 8 Use the F1 F2 buttons to change the value and F3 amp F4 buttons to move left and right when finished press Enter Chapter 4 2 above allows forcing one or more Inputs and or Outputs In case of forcing I O points the controller stops controlling the forced output and relate to forced input as a real input reading User must return all forced I O to AUTO mode by accessing the Change Value screen Figure XX and click F2 Auto 33 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 4 3 Sensors Calibration All readings in the SuperBrain Controller are read at the connection point In so2. Figure 5 3 Manual Value to Digital Point 39 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 5 Choosing an analog input analog output or a parameter will allow setting the value VAL F1 or increasing the value F3 decreasing the value F4 and toggle Manual Automatic mode F2 See figure 5 4 CHG VALLE UNIT MAME T RETURM AIR PEPE AUTOMATIC WAL TMAM w ow Figure 5 4 Manual Value to Analog Point 6 In order to insert an immediate value press F1 VAL CHG WALLE ENTER MEM MALLE 8688 oe Figure 5 5 Immediate Value to Analog Point 40 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel Chapter 4 2 above allows forcing one or more Inputs and or Outputs In case of forcing a control I O the controller stops controlling a forced output and not reading a forced input User must return all I O to AUTO status 5 4 Alarms Display To see the status for the alarms in System A and System B and the Historical Alarms list 1 From the Main Menu scroll to ALARMS and press Enter 2 The Alarms screen will appear ALARMS Figure 5 6 Alarms Screen 41 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 697
3. ser IF 132 165 36 159 Figure 7 3 Set IP Address 11 Use F3 F4 lt gt to select digits and F1 F2 to change digits in order to set the IP When finished press Enter 51 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 12 Repeat steps 6 and 7 to set the GateWay and MASK if required 13 The MAC address always adjusts itself automatically according to the unique IP address of the device However it can be changed as well by repeating steps 6 7 52 CONTROL APPLICATIONS Ltd Supervision amp control system 4 Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 8 Specifications Item Description Power requirements 24VAC DC 60 50 Hz 30VA Dimensions HxWxD 90x90x80 mm Shipping Weight 500 gr Enclosure material ABS Antiflame Display Graphic 128x64 Operating temperature 20 70C Storage temperature 20 80C Humidity 0 90 RH Voltage input terminals VL EI10 1708 Communication port RS485 Ethernet optional Mounting Front Panel Mounting All technical specifications are subject to change without notice 53
4. SYSTEM SETUP Menu screen appears Figure 4 2 System Setup 5 Scroll to SET PROGRAM and press Enter 6 The SET PROGRAM screen will appear HELFT a w Figure 4 3 SET PROGRAM for system A or B 24 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 7 Move the cursor with the F3 F4 to the required system A or B and press Enter The screen in figure 4 4 will appear SET FROGRAM SELECT BY NUMBER BY MEM INPUTS SETUP SETUP SCREENS Figure 4 4 Program Set 4 1 1 Setting application Programs Applications program for SuperBrain controller can be found at website http www ddc co il PDFs applicationlist pdf Each application program has a unique number From this list select the required program number and type this number as required in following instructions 1 Follow the instructions in chapter 4 1 2 From screen described in figure 4 4 use F3 F4 to choose SELECT BY NUMBER and press Enter 3 The screen in figure 4 5 will appear 4 Using F3 F4 select the digit to change 5 Using Fl F2 insert the program number 25 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel SET FROGRAM SELECT BY NUMBER BY MEM INPUTS SETUP SETUP SCREENS Figure 4 5 Program
5. 4 1 Setting application Program csssssssccceees 23 4 1 1 Setting application ProgramS ssssssossessse 25 2 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 4 1 2 Selecting Sensors Type 2222200000000000000000000000 26 4 2 Wiring amp control equipment Check 31 4 3 Sensors Calibration AO 34 4 4 Change language ao Gosci acid wow a ciwe CG 35 BS Time Settings scs chow z owca k be ac c w dt awe 35 4 6 Date Settings sssssssssssssssssssesssssescsssesesssssesssesee 36 CHAPTER 5 FRONT PANEL DISPLAY 0006 37 5 1 Graphic Mode Display 2222220000000000000000000000000 37 5 2 Text Mode Display oooooooooooooocococococococococo 38 5 3 Forcing Manual Operation and Simulation 39 5 4 Alarms Display 222220000000000000000000000000000000000000000 41 CHAPTER 6 TIME PROGRAMS ee u eeaooooeeeaea0 gt 43 6 1 Choosing Time Program 2222222222200000000000000 43 6 2 Setting Time Program ccccccsssssssssssssscceeees 45 6 3 Setting days in Time Program cssssssssseeees 47 CHAPTER 7 COMMUNICATION 49 7 1 Communication Settings 22222200000000000000000000000 49 CHAPTER 8 Specifications ssssecccsscccsssssssssnscccees 53 CO
6. Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 4 6 Date Settings 1 To set Date See Section 4 1 for instructions to arrive at the System Setup 2 From the System Setup scroll to SET DATE and press Enter key The Set Date screen will appear SET IATE TUESDAY eee i Figure 4 17 Set Date 3 Use F3 F4 lt gt to select digits and FI F2 to change digits in order to set the date DD MM YY 36 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 5 FRONT PANEL DISPLAYS In this chapter you will find instructions on how to obtain the readings that the SuperBrain Controller provides and options to activate control elements 5 1 Graphic Mode Display From the maim menu figure 5 1 use F3 F4 to select DISPLAY DATA and press Enter key If no program was selected no data will be displayed See chapter 4 1 If a program was selected the display will appear similar to following one according to the program Figure 5 1 Graphic Display 1 Use F1 or F2 keys to toggle between System A and System B 2 Use F4 HELP to see more details about the program currently working on the controller 3 Use Fl to change display to TEXT mode 37 CONTROL APPLICATIONS Ltd Supervision amp con
7. Number Set 6 Once the program number is chosen press Enter 7 The application will upload for a few seconds 8 The controller is programmed 4 1 2 Selecting Sensors Type SuperBrain Controller can read the following sensors type e PT 1000 Ni 1000 e 0 10 VDC e 4 20 mA requires connection of 500 ohm resistor In order to define the sensor being used 1 Follow the instructions in chapter 4 1 2 Select the screen described in figure 4 5 use F3 F4 and choose INPUTS SETUP and press Enter The Analog Inputs list will appear 26 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 3 Scroll to desirable Analog Input and press Enter 4 The Analog Input setup screen will appear H IMPLIT 1 ANALOG INPUT 1 SMS Mise 9999 88 Figure 4 6 Select Sensor Type 5 Pressing Fl TYPE will enable you to select the sensor type from a list as described in figure 4 7 ELECT SEMSOR TYF PESISTOR VOLTAGE CURRENT IEY CONTACT Figure 4 7 Select Sensor Type 27 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 6 Selecting RESISTOR will lead you to the following screen ELECT SENSOR TYF M1 GEE T1668 RESISTOR OHM T 18K RES 18k Figure 4 8 Select Type 7 In order to choose the des
8. in Time Program 1 Pressing Enter in figure 6 4 will return to figure 6 3 allowing selecting other values to change There is another option to set time programs figure 6 3 From the display in figure 6 1 select T P NUMBER and press the Enter key Figure 6 5 will appear Select the program number 1 8 using F2 key and press Enter DISPLAY DATA T P HUMBER Ss 5 5 515 Figure 6 5 Selecting Time Program 46 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 6 3 Setting days in Time Program The time program table includes 3 columns Sunday Thursday Friday and Saturday User can change the days for the columns For example Monday Friday Saturday and Sunday If a certain day were not included in the time table it means that in this day the output will not operate To change the days locate the marker in figure 6 3 to one of the days at the top of the columns and press Enter key Figure 6 5 will appear THURSDAY FRIDAY SATURDAY SATURDAY i WY Figure 6 5 Setting Days in Time Program The first row in figure 6 5 refers to the first column in figure 6 3 The second row in figure 6 5 refers to the second column in figure 6 3 The third row in figure 6 5 refers to the third column in figure 6 3 In order to change the data choose the required row with the arrows F1 F4 Press Enter key F3 F4 key wi
9. 10 Israel 3 Use F3 and F4 to scroll to the desirable Current or Historical Alarms display System A B and press Enter 4 Historical Alarms up to 100 Historical Alarms are stored in the memory once the Historical Alarms number reaching 100 the oldest one will be erased by FIFO method first in first out 5 Alarm pop up once the alarm accrues an alarm signal will pop up and blink on the display MAIN MENL DISPLAY DATA ALARMS TIME PROGRAM LOCK KEYBORRD SETUP ALARM 4 v Figure 5 7 Alarm Blinks on Main Menu Pressing F2 will detail the alarms in the system The number in brackets is the quantity of existing current alarms in the system ALARMS SYSAL 11 MO FLOW ALARM Figure 5 8 Alarm Details 42 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 6 TIME PROGRAMS In SuperBrain controller there are 8 weekly time programs numbered lup to 8 Time program 1 4 can be related to digital or analog outputs in system A Time program 5 8 can be related to digital or analog outputs in system B Digital outputs will activate 24V Relays and analog outputs will toggle OV or 10VDC Change Analog outputs to dry contact using RCU4 unit Control Application make There is an option to relate any of the four time program tables to any output 6 1 Choosing Time Program 1 From the Main menu scr
10. 6474598 24a Habarzel St Tel Aviv 69710 Israel HVAC amp BMS Software Application Programs The SuperBrain DDC controller can store up to 400 HVAC and BMS software application programs stored in the flash memory By using the simple multi lingual menus the user can define the application programs to be used Input Output Points The Input Output Points of the SuperBrain DDC controller are divided into two sub controllers A B Each one of the sub controllers includes up to 50 of the following Input Output Points 8 Digital Outputs Dry Contact 150 MA Max 8 Analog Outputs 0 10 VDC modulating control 8 Universal Inputs 0 10 VDC or Ni 1000 PT 1000 or dry contact 4 Digital Inputs dry contact Dimensions 96 mm x 96 mm x 71 mm Shipping Weight 200 Grams Power Requirements Voltage 24AC 20 or 24VDC Minimum Transformer Size 50VA Frequency 50 60 Hz Operation Limits Temperature 20 C 70 C Humidity 0 95 RH Each SuperBrain Controller is carefully and meticulously manufactured using quality components and the latest production methods CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 1 2 How to use this manual We at CONTROL APPLICATIONS Ltd envisage this manual to be used by three types of people i e the Installation Technician the Senior Electrical Engineer and the end User For this reason this
11. CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel SuperBrain Multi Programs Controller TEXT sys Af Next HELP TEA SEE SuperBrain color screen Multi Programs Controller Rev1 2 SuperBrain Controller CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel Table of Content CHAPTER I INTRODUCTION cccccsssssscesssssseccesseees 4 1 1 About the SuperBrain Controller cccccssssseees 4 1 3 Safety Information ccccccssssssssssssssssssssssssseess 8 Dk Wa Paty sa c O O ada 9 1 5 Your comments are welcome 22 22000000000000 11 1 6 DisclaiMer GG GG Ga GA 12 CHAPTER 2 INSTALLATION wosvccsessscscsesvessccascasessssceees 13 2 1 Contents of packaging 222222s0000000000000000000000000 14 2 2 Mechanical mounting 2222220000000000000000000000000000 15 2 3 Wiring Schematics sss ooo OOOO GOA 17 2 4 Rear Panel ConnectionsS 222000000000000000000 18 2 5 Manufacturing Data 2222000000000000000000000000000000000 19 CHAPTER 3 USING THE SUPERBRAIN 20 CONTROLLER ia b nsien 20 3 1 Front Panelu 20 3 2 Control Buttons woskowa 21 33 Lock Utility aoi 21 CHAPTER 4 NECESSRY SuperBrain SETTING 23
12. NTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER I INTRODUCTION 1 1 About the SuperBrain Controller SuperBrain is a stand alone Direct Digital Controller DDC especially designed to control and monitor heating ventilation and air conditioning systems HVAC as well as energy lighting and electrical systems SuperBrain is the optimal solution for controlling air conditioning units VAV and fan amp coil units SuperBrain offers an advanced technology product especially designed for hotels hospitals large offices and other public buildings The SuperBrain Controller includes Weekly time programs integrated HVAC software that can be defined by using simple multi lingual menus The SuperBrain Controller includes RS 485 communication TCP IP optional port and ModBus Bacnet protocols for BMS System Stores up to 100 alarms in its memory and can send them by email An O E M Designed Product SuperBrain is especially designed to provide swift efficient and cost effective solutions serving the needs of HVAC system manufacturers The controller eliminates the need for installation of weekly clock timers time delay relays modulating HVAC controllers indicator lamps and with its build HMI screen can replace a BMS PC station CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3
13. OL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 1 3 Safety Information The purpose of this manual is to help you Please read the instructions carefully before performing any installation and note any precautions WARNING e Ensure that all incoming power and other power sources are turned off before performing any work on the SuperBrain Controller Failure to do so may result in serious or even fatal injury and or equipment damage If the SuperBrain Controller is damaged in any way do NOT connect it to any power source To prevent a potential fire or shock hazard never expose the SuperBrain Controller to rain or moisture e Keep the surrounding area free of dirt and clutter especially metal objects Good housekeeping pays Inspect the cables periodically for cracks kinks or any other signs of wear Keep children away Do not pull the cords CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel e Users should stay alert and not approach the rear of the SuperBrain Controller while tired or under the influence of alcohol medicines or any other chemical substance that would tend to make a person drowsy e Do not wear loose clothing or dangling jewelry e Above all use common sense at all times 1 4 Warranty CON
14. TROL APPLICATIONS Ltd provides a 12 Month warranty against faulty workmanship or components from date of dispatch provided that the product was properly installed and used CONTROL APPLICATIONS Ltd does not accept liability for any damage that may be caused by natural disasters such as floods fire earthquake lightening etc CONTROL APPLICATIONS Ltd does not accept liability for any damage that may be caused by malfunction of the SuperBrain Controller CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CONTROL APPLICATIONS Ltd will advise the customer on the proper installation and use of the SuperBrain Controller but will not accept any responsibility that the instrument is suitable for the application for which it was originally purchased This warranty may become void if the Installation Parameter Configuration amp Setting Instructions are not carried out according to the instructions set out by CONTROL APPLICATIONS Ltd The SuperBrain Controller has no user serviceable parts and should be opened and serviced by a duly qualified authorized representative only The sensitive electronics could become damaged if exposed to a static environment This action would void the warranty This warranty is limited to the repair and or replacement at CONTROL APPLICATION Ltd sole discretion of the defective product during the warranty period R
15. ael 1 6 Disclaimer Information in this User Manual is subject to change without notice and does not represent a commitment on the part of CONTROL APPLICATIONS Ltd CONTROL APPLICATIONS Ltd supplies this User Manual as is without warranty of any kind either expressed or implied and reserves the right to make improvements and or changes in the manual or the product at any time While it is the intension of CONTROL APPLICATIONS Ltd to supply the customer with accurate and reliable information in this User Manual CONTROL APPLICATIONS Ltd assumes no responsibility for its use or for any infringement of rights of the fourth parties which may result from its use This User Manual could contain technical or typographical errors and changes are periodically made to the information herein these changes may be incorporated in new editions of the publication 12 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 2 INSTALLATION In this Chapter you will find the information and instructions that the Installation Technician needs to mount and connect the SuperBrain Controller WARNING e During operation hazardous voltages are present in connecting cables and terminal blocks e Fully qualified personnel must do all work Failure to follow this rule may result in serious or even fatal injury to personnel and or damage to
16. epaired or replaced products are warranted for ninety 90 days from the date of repair or replacement or for the remainder of the original product s warranty period whichever is longer CONTROL APPLICATIONS Ltd is always at your service to advise the customer on any problem that may be encountered regarding any installation operation parameter amp configuration settings or maintenance 10 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 1 5 Your comments are welcome CONTROL APPLICATIONS Ltd Sincerely thank you for choosing our SuperBrain Controller We are confident that it will provide you with many years of trouble free service and give you the best controlling performance that you expected from the instrument when you bought it While every effort was made to keep the information as reliable helpful accurate and up to date as possible all possible contingencies cannot be covered Technical or typographical errors could occur and we would be happy to receive any comments criticisms or notifications of any such errors from you our valued customer Street Address 24A HaBarzel St Tel Aviv 69710 Israel Tel 972 3 6474998 Fax 972 3 6474598 Electronic Address calQddc co il CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Isr
17. equipment e Refer to Section 1 3 Safety information before carrying out any installation e Read this manual thoroughly and make sure you understand the contents before connecting the SuperBrain Controller to any power source 13 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 2 1 Contents of packaging To unpack the SuperBrain Controller The SuperBrain Controller is packed and shipped in a carton approximately 24 5 cm long X 19 cm wide X 12 and cm high Before opening the package ensure the area clean and dry Without using any sharp instruments carefully open the carton of the SuperBrain Controller Please check the contents of the carton it should contain 1 Your new SuperBrain Controller 2 SuperBrain User Manual this book 3 3 X nine pole connector plugs for IO 4 I X five pole connector plugs for Digital inputs 5 1 X three pole connector plug for power supply 6 1 X two pole connector plug for communication 14 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 2 2 Mechanical mounting To Mount the SuperBrain Controller Do not mount the SuperBrain Controller too close to any main electrical conductors Allow sufficient space to carry out maintenance to the back of the SuperBrain Controller l Ch
18. irable sensor type scroll to the desirable sensor and press Enter the Resistor sensor defined 8 Selecting VOLTAGE will lead you to select voltage sensor type 0 1Volt or 0 10 Volt please scroll to the type of sensor being used and press Enter 9 The following screen allows setting the physical range RNG and electrical signal range TYPE TYPE EMG CALIB ENG Figure 4 9 Voltage Type Selected 28 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 10 In order to set the physical range press F2 RNG the following set of screens will appear and will enable you to set the physical range related to the low level electrical signal and the physical range related to the high level electrical signal LOW LEVEL VALLE AHHHH L eog HIGH LEVEL VALLE HESEABB gen Figure 4 10 Voltage Input Type Selected For example the settings in figure 4 10 are for a temperature sensor 0 10VDC 0 50 C 11 Selecting Current will lead you to select current sensor type 0 20 mA 10v 0 10 mA 1 4 20 mA 10V 4 20 mA 1V please scroll to the type of sensor being used and press Enter 29 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 12 The following screen allows setting the phy
19. ll change to Change the days with F3 F4 and press Enter to return to figure 6 5 47 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel Chapter 6 describes the method to change and set Time Program 1 The User must consider that this time program may be operating other outputs If so changing this time program will affect all outputs related to this time program If this in not wanted use other time program than 1 to the other outputs 48 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 7 COMMUNICATION MODBUS Protocol The SuperBrain Controller has an RS485 interface allowing direct interface with an external communication network supporting the MODBUS and Bacnet MSTP protocols Ethernet TCP IP port optional supprots ModBus and Bacnet IP Technical data can be found in the technical document SuperBrain Communication 7 1 Communication settings To enable the User to connect the SuperBrain Controller to a PC master computer or controller for successful communications the Communication Setup parameters of both must match i e the port of the PC controller master and the configuration settings of the SuperBrain Parameters of communication Address from 1 255 Baud Rate from 300 to 57600 bps Pa
20. manual is divided into chapters for ease of reference by each of these different people There could be a situation where two of the abovementioned tasks can be combined or in a rare instance one person could handle all three tasks CHAPTER 1 Introduction describes the SuperBrain Controller its potential users the readings it can provide and some of its features in brief CHAPTER 2 Installation provides detailed instructions for unpacking mechanical mounting and electrical wiring up instructions for the Installation Technician CHAPTER 3 Using the SuperBrain Controller describes in detail front Panel the functions of the control buttons and the Lock Utility CHAPTER 4 Parameter Configuration amp Settings explains in detail the minimum parameters settings needed by the user to set up and configure the SuperBrain Controller CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 5 Front Panel Displays is an easy to follow step by step guide to obtain data display graphic screens and tables for the User CHAPTER 6 Time tables gives details about the weekly timetables and how to set them up CHAPTER 7 Communications gives details about the Communication capabilities of the SuperBrain Controller and how to set up CHAPTER 8 Specifications is a detailed list of specifications of the SuperBrain Controller CONTR
21. me cases analog readings need to be calibrated In order to calibrate an accurate external sensor at the measuring location must be used in order to compare the reading form the external sensor and the reading from the controller 1 Access the Analog inputs setup by repeating the instructions in chapter 4 1 2 paragraphs 1 4 Figure 4 11 Press F4 CALIB Calibration offset can be set See figure 4 15 ENSOR CALIBRATIO ENTER OFFSET HBGBECE Hak Figure 4 15 Calibration Offset 2 Use F3 F4 lt gt to select digits and Fl F2 to change digits in order to set the offset value Positive or negative values can be set When finished press Enter 34 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 4 4 Change language The Change Language Utility works on the Main screen only 1 Click F2 for 6 seconds The language menu will appear 2 Scroll to desirable language and press Enter 4 5 Time Settings To set Time 1 See Section 4 1 for instructions to arrive at the System Setup 2 From the System Setup scroll to SET TIME and press Enter key The Set Time screen will appear SET TIME TUESDAY 1s zr 4 Figure 4 16 Set Time 3 Use F3 F4 lt gt to select digits and Fl F2 to change digits in order to set the time HH MM SS 35 CONTROL APPLICATIONS
22. ogram to an output place the marker on the required output using F3 F4 and press F2 T P2 To change the time tables for the output place the marker on the required output using F3 F4 and press Fl T P1 and F2 T P repeatedly until the required number is achieved For example to change the time to digital output 4 in figure 6 2 place the marker at the fourth line and press repeatedly F1 to change the first time program and F2 to change the second time program 6 2 Setting Time Program Follow the instructions in chapter 6 1 to choose the time program number required for setting Notice this time program may activate more than one output Pressing Enter key at the maker located line will set the time program T P1 of that output Figure 6 3 will appear For example in figure 6 2 pressing Enter in line 1 will set time program 1 and pressing Enter in line 4 will sets time program 2 SA SA FR FR SU TH 1 Figure 6 3 Setting Time Program 1 45 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel In figure 6 3 operating times and days can be set by locating the marker to the appropriate field using the arrows keys F1 F4 and pressing Enter key F3 and F4 keys will allow decreasing or increasing the values at the marker location See figure 6 4 SA SA FR FR SU TH 1 Figure 6 4 Setting Values
23. oll to TIME PROGRAM and press Enter 2 The Time Program screen will appear TIME PROGRAM A D OvT A A OL Figure 6 1 Choosing Time Program 43 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel One of the four options can be chosen System A Digital Outputs System A Analog Outputs System B Digital Outputs System B Analog Outputs For example choosing System A Digital Outputs will lead to the screen showed in figure 6 2 Some of the outputs which are used in the program cannot be used with time program depends on the program For example DOUT2 DOUT3 A TIME PROGRAM OPERAT LOM 24 NOLT T PilT P2 mm w Figure 6 2 Choosing Time Program in System A Every Output can be related to up to 2 time programs T P 1 and T P 2 If two time programs were chosen for an output the time program for the output will be the sum of these time programs i e OR function between these time tables The numbers in the left side are the time program numbers E g in figure 6 2 digital output 4 is operated from two time programs 2 and 4 Note Notice that the same time program can operate more than one output 44 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel To add a second time pr
24. oose a suitable location and prepare a rectangular hole according to the dimensions shown in Figure 2 1 A Height 90 mm Figure 2 1 Panel Cutout 15 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel Figure 2 2 Mounting Clips 16 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 2 3 Wiring Schematics 24VACDC L m InB HVAC SupperBrain AoA Control Applications wwew ddo co il Figure 2 3 Wiring Diagram 17 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 2 4 Rear Panel Connections Please re read section 1 3 for safety instructions Pin 5 Description Remarks Designation L 24V AC DC supply voltage Through a 2 Amp fuse N 24V AC DC supply voltage Ground DiA C 5 6 Two digital inputs for system A DiB C 5 6 Two digital inputs for system B InA C 1 2 3 4 Four Universal inputs for system A InB C 1 2 3 4 Four Universal inputs for system B AoA C 1 2 3 4 Four Analog Outputs for system A AoB C 1 2 3 4 Four Analog Outputs for system B DoA C 1 2 3 4 Four Digital Outputs for system A Dry contact maximum DoB C 1 2 3 4 Four Digital Outputs f
25. or system B current 150mA COMM __ RS485 Comm Line COMM RS485 Comm Line Table 2 1 Rear Panel connections 18 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 2 5 Manufacturing Data 1 On the Main menu press F1 on the keyboard for 6 seconds The following screen will appear VERSION 4 32 EP DATE May 2 2012 e IP 192 168 38 219 COMM 31s FL BAK cccccccccc FL DATE cccccccccc ARM64 ets ee ee Aref LL Figure 2 4 Manufacturing Data Number Screen Description 1 Ep Date Production date of software operating system 2 Version Program version no 3 Comm Address of MODBUS Protocol 4 FL BAK Compiled program file name 5 FL DATE Compile Date 6 IP IP address in TCP models only 7 ARM 64 CPU model 64 bit Table 2 2 Manufacturing Data CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 3 USING THE SUPERBRAIN CONTROLLER In this chapter you will find descriptions and functions of the front control buttons and how to use them 3 1 Front Panel To operate the front panel The Front Panel has a graphic screen and 6 operating buttons All the readings are shown on a state of the art 128X 64 resolution g
26. raphic screen and are explained in detail in Chapter 5 The Control Buttons and their functions are fully explained in Section 3 2 SuperBrain Multi Programs Controller B Ec mM 65 1 TEXT sys Al NEXT HELP ELE R EE Figure 3 1 Front Panel 20 CONTROL APPLICATIONS Ltd Supervision amp control system 4 Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 3 2 Control Buttons To operate the Control Buttons on Front Panel The SuperBrain Controller has six Control Buttons With these buttons the User can achieve all the functions necessary The Control Buttons are arranged on a keypad below the display screen and require slight finger pressure to click Enter Operates the selected function Back Return to previous menu F1 F4 Perform the functions indicated of the LCD display above each button For example in figure 3 1 Fl performs change to TEXT mode display 3 3 Lock Utility The Control Buttons can be locked against any unauthorized or accidental usage NOTE Only sub menus can be locked The Lock Utility does not work on the Main Menu To Lock press Enter for six 6 seconds A Keyboard Locked message appears on the screen when any button is pressed To Unlock simply press Enter for six 6 seconds 21 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel S
27. rity odd even none To set up Serial Communications 1 See Section 4 1 for instructions to arrive at the System Setup 2 From System Setup scroll to Communication Settings and press Enter 49 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel COMM SETLF ADDRESS A4 BALDRATE 19200 PARITY EVEN T h W Figure 7 1 Serial Communication Setup 3 Use Fl F2 keys to change the values at the marker location 4 F3 F4 keys are used for selecting the required parameter address baudrate and parity To set up Ethernet Communication these menus exist only in the SuperBrain TCP model 5 See Section 4 1 for instructions to arrive at the System Setup 6 From System Setup scroll to Communication Settings and press Enter 7 The Communication Setup screen will appear Scroll to Ethernet menu and press Enter 8 The Ethernet screen will appear 50 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel ETHERNET SET GATEHAY SET MASK MAC ADDRESS Figure 7 2 Ethernet Communication Setup 9 Scroll between the menus and define the required Ethernet definitions according to the local network address and requirements 10 To set IP address scroll to SET IP and press Enter The Set IP screen will appear
28. sical range RNG and electrical signal range TYPE TYPE EMG CALIB ENG Figure 4 11 Current Type Selected 13 In order to complete the sensor definition please repeat the operation ad described in step 10 14 Pressing F1 CALIB in figure 4 9 will enable you to calibrate the sensor s reading Please see chapter 4 3 30 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 4 2 Wiring amp control equipment Check To avoid system malfunctions as a result of incorrect wiring or control equipment malfunction SuperBrain controller allow you to check the input and the outputs in a very friendly way All inputs are displayed on the LCD screen All outputs can be forced to any value for control equipment checkup and all Input values can be forced to any value in order to check the controller operation To perform Wiring amp control equipment Check From the Main Menu access the Setup the System Setup screen will appear 1 Scroll to CHECK WIRING and press Enter 2 Use Fl F2 to choose the require system to check System A or System B 3 Use Fl F2 to choose the require I O type to check e Analog Inputs e Analog Outputs e Digital Inputs e Digital Outputs 31 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel
29. t Tel Aviv 69710 Israel A Keyboard Unlocked message appears on the screen and normal functions can resume In the event of a general power failure the SuperBrain Controller will return to the last screen showed before the power failure occurred 22 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel CHAPTER 4 NECESSRY SuperBrain SETTING In this chapter you will find instructions to set the minimum settings that are necessary to allow the SuperBrain Controller to function properly 4 1 Setting application Programs The SuperBrain Controller can be defined with two application programs for two independent systems system A and system B or to operate as one combined system This chapter describes the method of setting the application programs from the bank of the application programs that are stored in the controller s memory 1 From Main Menu scroll to Setup 2 Press Enter 3 The Enter Code screen will appear EMTER CODE ENTER TECH CODE BEER t Figure 4 1 Enter Code 23 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 4 Use the F1 F2 buttons to change the code and F3 amp F4 buttons to move left and right inert the default code 1 and press Enter The
30. trol system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 5 2 Text Mode Display 1 Follow the instructions in chapter 5 1 and enter text mode 2 All the input outputs and parameters will be displayed OFF CFF GRAF TARNGT a Tw Figure 5 2 Text Display 3 Pressing on Fl GRAP will bring you back to the graphical screen 4 Pressing F2 ARNG for 3 seconds arranges the order of the data by locating the selected data at the top of the list 5 Press F3 F4 to scroll between the data 38 CONTROL APPLICATIONS Ltd Supervision amp control system Tel 972 3 6474998 Fax 972 3 6474598 24a Habarzel St Tel Aviv 69710 Israel 5 3 Forcing Manual Operation and Simulation From the Main menu use F3 F4 buttons to select DISPLAY DATA and press Enter If no program was selected no data will be displayed See chapter 4 1 If a program was selected the display will appear 1 Press F1 to change display to text mode 2 Use F3 F4 up down to select the I O or parameter to be tested and press Enter 3 A requirement Enter Technical Code will appear Insert the password see chapter 4 1 paragraphs 1 4 4 Choosing a digital input or digital output will allow setting the value ON F4 or OFF F3 and toggle Manual Automatic mode F2 See the following screen CNG VALUE UIMIT MAME FAM STATUS CFF AUTOMATIC MAN OFF T ON
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