PowerFlex 755 Drives - Literature Library
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1. Select this mode by placing a value of 2 Sweep in parameter 356 FlyingStart Mode Rockwell Automation Publication 750 RNO19D EN P November 2014 15 Chapter 1 16 PowerFlex 755 Drives revision 3 005 Interior Permanent Magnet IPM Motor with Feedback This revision of firmware adds the ability to control an Interior Permanent Magnet IPM motor This control requires the use of motor speed or position feedback device and feedback option module such as the single encoder module 20 750 ENC 1 dual encoder module 20 750 DENC 1 or universal feedback board 20 750 UFB 1 Select this control mode by selecting a value of 10 IPM FV in parameter 35 Motor Ctrl Mode Adjustable Voltage Boost This revision of firmware adds the Adjustable Voltage Boost feature This feature is useful for starting high torque motors in the volts per hertz control mode Use this feature by configuring parameters 1131 AdjVltgConfig through 1152 Min Adj Voltage Auto Manual HIM Preload This revision of firmware adds the ability to configure the drive to switch smoothly from an automatic communicated speed reference to manual speed reference produced by the Human Interface Module HIM When the drive is commanded to switch from the automatic communicated speed reference to the manual reference via a digital input it preloads the last value from the speed feedback into the HIM Then the operator can modify the manu2. Not Present DeviceNet 170 Module 24V Rockwell Automation Publication 750 RN019D EN P November 2014 9 Chapter1 PowerFlex 755 Drives revision 3 005 6 In the Firmware Revision dialog box select v3 005 from the list of available updates and click Next gt Firmware Revision 3 Catalog Number PowerFlex 755 LP via 750 Series Com SerialNumber 202D8C74 Current Revision 2 003 Control r Select the new revision for this update Revisi Show All Restrictions m Current Folder c program files controlflash fad e eee 7 Follow the remaining prompts until the flash procedure completes and displays the new firmware revision Using HyperTerminal to Flash Update Important The HyperTerminal process takes at least one hour to complete 1 With the Flash Kit installed see Installing the Flash Kit on page 4 access and launch HyperTerminal as shown below WIA 4 04 z QM oor C Menage Marae Jj cat E raw Cornacnon Wears My amot worm ts CO todewel aerun Corre Pore e irot ere arem troyan aens maneu E Rocewell Sotware gt wep s inteken Matec Soup meara thew Oftce Orato Y Pam E omnee apka gt A rapim Compatta wead H mofe Document E trgreerrg asert G ireren E RAS Progarews Toos gt D Tos wrdoes P z ed Windows Eqiorer veri 10 Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3
3. gt 0086 gt 0C90 Rockwell Automation Publication 750 RNO19D EN P November 2014 13 Chapter 1 14 PowerFlex 755 Drives revision 3 005 11 Search within the appropriate subfolder until the PF755_LP_App_v3_005_xxw dpi file appears in the Select File to Send list 12 With the file name highlighted click Open so it appears in the Filename data field in the Send File dialog box E Send File Folder C Program Files ControlFLASH 0001 0086 0890 Filen ilename Program Files ControTFLASH 0001 0086 6 Protocol Xmodem v 13 In the Protocol box select Xmodem 14 Click Send A dialog box appears and reports the update progress which takes about one hour for HyperTerminal to complete When it is complete the message Flash Complete appears modem file send for test Sending E Progiam Flex CoriroF LASH O001 0090 OBG PFTSELP App v20 Packet jaz Error checking ee Retries boo Total retnes ooo Last error OO File inna 598K of 4242K Elapsed 00 03 23 Remaining 00 57 15 Throughput 1086 cps Cancel cps bps 15 Press any key to continue 16 Press the Enter key to return to the main menu Rockwell Automation Publication 750 RN019D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Enhancements This section describes the enhancements in this revisio
4. CNETGI PowerFlex 755 LP via 750 Series Comms PowerFlex 755 LP via DPI Comms Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 4 Now that the correct communication device has been selected you must select which device is being updated With the Select the PowerFlex dialog box displayed follow these steps a Expand the hardware view for the communication path you are using in Figure 5 b Select the drive icon that represents the PowerFlex 755 drive you are updating in Figure 5 c Click OK in Figure 5 Figure 5 Selecting the Correct Drive to Flash PowerFle PowerFle PowerFle 10 91 100 70 SLC 5 05 Q J 10 91 24 104 Unrecogni 10 91 24 10 91 24 10 91 24 22 COMM PowerFle 1747 155 10 91 24 105 PowerFlex 10 91 24 106 DriveLogix 10 91 24 53 10 91 24 54 10 91 24 10 91 24 109 ogni 1756 ENB 1768 ENB 1756 ENB 10 91 24 110 Unrecogni J 10 91 24 60 10 91 24 66 10 91 24 1756 EN8 1769 L35 PowerFle 10 91 24 112 PowerFlex 10 91 24 113 Unrecognt 10 91 24 68 10 91 24 69 10 91 24 5 In the Multiple Assemblies Found display box select Port x PowerFlex 755 from the list and click OK Miulidieewaccsuei se x Multiple assembles exist within this device Please choose the assembly that you would like to update from the list below 20 HIM x6 Not Present
5. This revision of firmware adds an enhancement to the MOP functionality that makes it possible for customers to configure the MOP to have an initial value other than the last value saved At Power Down or At Stop Use this feature by configuring parameter 566 MOP Init Select and 567 MOP InitStpt Hand Off Auto Start This revision of firmware adds a new digital input function that allows for hand off auto control It functions like a three wire start signal with the exception that it does not require the DI Stop to be high for a full input cycle before the drive looks for a rising edge on DI HOA Start Use this feature by configuring parameter 176 DI HOA Start Test Voltage Pulse Width Adjustment for PM Offset Test This revision of firmware contains an enhancement to the Static Encoder Offset Test in the Autotune procedure for surface mount permanent magnet motors The test accommodates longer voltage pulse widths Rockwell Automation Publication 750 RNO19D EN P November 2014 17 Chapter 1 PowerFlex 755 Drives revision 3 005 Corrected Anomalies 18 This section describes the anomalies corrected in this revision Drive Status Data in CIP Motion Mode Updates to some drive information data did not reach the controller under certain conditions This information included the DC bus status AxisName DCBusUpStatus and the guard OK status AxisName GuardOKStatus These functions performed properly in the
6. This revision of main control board firmware is needed if your application requires the drive to fault when the code rail is not in the reading head Power Structure Configuration Changes Not Detected on First Power Cycle after Flash Update The drive would fail to recognize configuration changes to the power structure on the first power cycle after the drive firmware was updated This only affected frame 8 drives Rockwell Automation Publication 750 RNO19D EN P November 2014 19 Chapter 1 20 PowerFlex 755 Drives revision 3 005 Incorrect Option Parameter Settings after Device Conflict Resolved When a device conflict was found and the new device accepted the option accept code did not reset option module parameter values to defaults although it did clear the option parameter Non Volatile Storage If there was previously another option module in the slot the new option module could have non default values in any parameters which had non default values in the old option module Improper Fault Code After Reset to Defaults on Ports 10 or 11 The drive would produce a fault F59 Invalid Code after the converter at port 11 or the inverter at port 10 was reset to defaults Interference between Simultaneous Non Volatile Storage NVS Rebuilds When NVS rebuilds occurred at the same time for multiple option modules there could be interference This could produce improper parameter values in the option modules after a p
7. Time 25 ROI Off Time 40 PTC Cfg 46 Anlg In Sqrt 53 Anlg In0 LssActn 55 Anlg In0 FiltGn 56 Anlg In0 Filt BW 63 Anlg In1 LssActn 65 Anlg In1 FiltGn 66 Anlg In1 Filt BW 71 Anlg Out Abs 75 Anlg Out0 Sel 76 Anlg Out0 Stpt 78 Anlg Out0 DataHi 79 Anlg Out0 DataLo 85 Anlg Out Sel 86 Anlg Out1 Stpt 88 Anlg Outl DataHi 89 Anlg Out1 DataLo Parameters related to the 24V I O option modules with transistor outputs include 2 Dig In Filt Mask 3 Dig In Filt 6 Dig Out Invert 7 Dig Out Setpoint 10 ROO Sel 11 ROO Level Sel 12 ROO Level 14 ROO On Time 15 ROO Off Time 20 RO Sel 21 RO1 Level Sel 22 RO1 Level 24 RO1 On Time 25 RO1 Off Time 30 TO1 Sel 31 TO1 Level Sel 32 TO1 Level 34 TO1 On Time 35 TO1 Off Time 40 PTC Cfg 46 Anlg In Sqrt 53 Anlg In0 LssActn 55 Anlg In0 FiltGn 56 Anlg In0 Filt BW 63 Anlg In1 LssActn 65 Anlg In1 FiltGn 66 Anlg In1 Filt BW 71 Anlg Out Abs 75 Anlg Out0 Sel 76 Anlg Out0 Stpt 78 Anlg Out0 DataHi 79 Anlg Out0 DataLo 85 Anlg Out Sel 86 Anlg Outl Stpt 88 Anlg Outl DataHi 89 Anlg Out1 DataLo Parameters related to the 24V I O option modules with relay outputs include 2 Dig In Filt Mask 3 Dig In Filt 6 Dig Out Invert 7 Dig Out Setpoint 10 ROO Sel 11 ROO Level Sel 12 ROO Level 14 ROO On Time 15 ROO Off Time 20 RO1 Sel 21 RO1 Level Sel 22 RO1 Level 24
8. drive but the controller did not always receive status information Certain data is only transferred between the controller and drive when data has changed There is a mechanism which performs the handshaking and verification of this data transfer between the controller and the drive There was an issue with this verification mechanism when there were missed messages between the drive and the controller This anomaly has been corrected Soft Reset This anomaly existed in firmware revision 3 003 which was a pre production release If the drive was using the sleep wake mode or Start on Power up mode and the conditions for drive starting were present at the time of a soft reset reset from HIM or software the drive would start In previous revisions and revisions going forward the drive will not start until the conditions for start are removed and re established after soft reset is received Multicast Messages Cause Synch Fault When a new node is added to an Ethernet switch this has occurred on Stratix 8000 switch which is recommended in the CIP Motion Reference Architecture the switch sends out a high volume of multicast messages and the PowerFlex 755 drives would respond with a CIP Motion Synch Fault Max Pole Count The motor pole count was incorrectly limited to 20 in frame 8 drives Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Pepperl Fuchs Linear Pos
9. minute to start the transfer Press CI to cancel an update started by mistake Are you ready to proceed v N v O The terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You have chosen to update 0 gt PowerFlex 755 To ate the FLASH memory you need a terminal program capable of downloading a binary file using the XMODEM protocol and a FLASH update file from Rockwell Automation When you press Y to signal that you are ready to proceed the terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You then have one minute to start the transfer Press CIRL K an update started by mistake fre you ready to proceed Y N COCCCOCCC Eea aa Gana essence kron Piss baas Maare Goan IMPORTANT You have one minute to complete steps 9 14 or HyperTerminal will return to step 5 where you must repeat steps 5 8 TIP To cancel the flash update at any time press CTRL X 9 Select Transfer gt Send File to display the Send File dialog box test1 HyperTerminal File Edit View Call Help 10 Click Browse and navigate to one of the following locations e For PowerFlex 755 drive frames 2 7 go to C gt Program Files gt ControlFLASH gt 0001 gt 0086 gt 0890 e For PowerFlex 755 drive frames 8 and larger go to C gt Program Files gt ControlFLASH gt 0001
10. 005 Chapter 1 2 A New Connection dialog box appears a Enter the connection device name in the Name field or select an icon from the library b Click OK once you have finished Connection Descriptiog 2 x wy New Connection Enter a name and choose an icon for the connection Name ELENE rj je 3 A Connect To dialog box appears a Use the Connect using drop down menu to select the appropriate connection device b Click OK once you have finished 2x Br Enter details for the phone number that you want to dist Counby region United Stes z reacod Poo Phonenumb Connectusng NmeaD0 A NmeaDev0 Rockwell Automation Publication 750 RNO19D EN P November 2014 11 Chapter 1 PowerFlex 755 Drives revision 3 005 12 4 A Properties dialog box will appear for the selected connection device a Use any of the drop down menus to change the various port settings b Click OK once you have finished COM4 Properties E 2x Port Settings Bits per second 115200 J Data bits fs Paty Nove Stopbtx SY Flow contol as Restore Detauks 5 After you click OK you will get a blank screen Press Enter on your computer keyboard so the following test screen appears testi Hyper Terminal 5 xj fi dt vew Cal Tranfer teb ola alz lt la al USB to DPI Communications Hodule Revision 1 002 Build 1 Main Menu Enter Num
11. 4 Accessing the Component Details Tab of the Properties Dialog Box Drivetxecitive AB ETHIP 1 10 91 24 111 Powertiex 755 lt Powertiex 755 gt 55 Properties Geren Saa ane feedback Process Dagta M Revision 1 014 178 Checkour Ox 206 Frame Ratina Table IMPORTANT Flash updating the device firmware may cause the device to load defaults It is recommended that you save the setting to your PC before proceeding 6 From the list of available updates select v3 005 xxx and click Next gt Select Flash Update PowerFlex 755 Flash Update File Location C Program Files ControlFLASH 00014008c 0890 Browse Available Flash Updates 2 004 148 PF75SLPApp 7 Follow the remaining prompts until the flash update procedure completes and displays the new firmware revision Rockwell Automation Publication 750 RNO19D EN P November 2014 5 Chapter1 PowerFlex 755 Drives revision 3 005 Using DriveExecutive to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExecutive and go online via a 1203 USB or 1203 SSS converter with the PowerFlex 755 drive 2 In the Drives hardware view select the PowerFlex 755 drive in Figure 3 on page 4 3 Click the information icon in Figure 3 to display the drive s Properties dialog box 4 In the Properties dialog box click the Component Details tab in Figure 3
12. 5 With the PowerFlex 755 drive selected click Flash Update PowerFlex 755 Properties j General Status and Feedback Process Display Component Details Main Control Board E Power Board 6 From the list of available devices select the PowerFlex 755 drive and click Next gt Select Device To Update x Select a device to flash update Flash updating the device firmware may cause the device to load defaults It is recommended that you save the settings to your PC before proceeding Note OAE ATD FI vad E Wea Rho SS Node 10 91 24 111 D PoweiFlex 759 Revision 2 003 fja 1 20 HIM x6 Revision 1 005 Sla 4 DeviceNet Revision 1 003 Harmony Path USMEQTJSVOREN2AB_ETHIP 1 10 91 24 111 lt Bact s IMPORTANT Flash updating the device firmware may cause the device to load defaults It is recommended that you save the setting to your PC before proceeding 6 Rockwell Automation Publication 750 RN019D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 7 From the list of available updates select v3 005 xx and click Next gt Select Flash Update PowerFlex 755 Flash Update File Location C Program Files ControlFLASH 0001 008c 0890 Browse Available Flash Updates v2 084 148 PF7SSLPApp ack cancel 8 Follow the remaining screen prompts until the flash update procedure completes and displays the new firmware revision Roc
13. Embedded Ethernet Port Rev 3 004 CompactLogix 1769 L2x L3x Rev 17 03 ControlLogix 1756 ENBT Rev 4 005 CompactLogix 1768 ENBT Rev 2 001 FlexLogix 1788 ENBT Rev 2 004 ControlLogix 1756 EN2T F XT No Update needed SoftLogix 1 0 Messaging No Update needed To assist you Rockwell Automation provides technical information on the web At hetp www rockwellautomation com support you can find technical manuals a knowledge base of Frequently Asked Questions FAQs technical and application notes sample code and links to software service packs and a MySupport feature you can customize to best use these tools If you experience a problem please review product documentation For further help contact a Customer Support representative United States 1 262 512 8176 Monday Friday 7am 6pm CST Outside United States Please contact your local Rockwell Automation representative for any technical support issues TechConnect Support programs are available for an additional level of technical phone support for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Rockwell Automation Publication 750 RNO19D EN P November 2014 25 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Mil
14. RO1 On Time 25 RO1 Off Time 40 PTC Cfg 46 Anlg In Sqrt 53 Anlg Ind LssActn 55 Anlg In0 FiltGn 56 Anlg In0 Filt BW 63 Anlg In1 LssActn 65 Anlg In1 FiltGn 66 Anlg In1 Filt BW 71 Anlg Out Abs 75 Anlg Out0 Sel 76 Anlg OutO Stpt 78 Anlg Out0 DataHi 79 Anlg Out0 DataLo 85 Anlg Out1 Sel 86 Anlg Out1 Stpt 88 Anlg Out1 DataHi 89 Anlg Out1 DataLo Parameters related to the EtherNet IP port include the datalink parameters 1 DL From Net 01 16 DL From Net 16 and 17 DL To Net 01 32 DL To Net 16 Logic Mask Did Not Affect Start at Power Up The Start at Power Up function which is configured by parameter 345 Start AtPowerUp would work regardless of the settings in parameter 324 Logic Mask Rockwell Automation Publication 750 RNO19D EN P November 2014 21 Chapter 1 22 PowerFlex 755 Drives revision 3 005 Erroneous Fault Reporting During Autotune Test The DriveExplorer fault queue could indicate F12 HW Over current after a reverse Autotune test The HIM would not display the fault ControlFLASH Timed Out when Updating Drive ControlFLASH would time out when updating the drive over EtherNet IP with a Stratix 8000 switch However the drive would properly apply the flash update Parameter 1114 Brake Test Torq Was Missing from File and Group Parameter 1114 Brake Test Torq was missing from the Torque Prove group in the Application parameter file in frame 8
15. Release Notes Introduction Allen Bradley PowerFlex 755 Drives revision 3 005 These release notes correspond to major revision 3 minor revision 5 of firmware for PowerFlex 755 drives The following information is included in this document For information about See page Determining Firmware Revision Level Using the Drive LCD HIM Using DriveExplorer Lite Full Using DriveExecutive Firmware Flashing Installing the Flash Kit Using DriveExplorer Lite Full to Flash Update Using DriveExecutive to Flash Update Using ControlFLASH to Flash Update Using HyperTerminal to Flash Update Enhancements Corrected Anomalies Know Anomalies Restrictions and Compatible Revisions Rockwell Automation Support IR TIS HIBS lla HIG JS he flop fis Piss Jie lee five Jin Jin Allen Bradley Rockwell Software Rockwell Automation Chapter 1 PowerFlex 755 Drives revision 3 005 Determining Firmware Revision Level This section describes procedures to determine the firmware revision of your PowerFlex 755 drive Using the Drive LCD HIM 1 Access the Status screen which is displayed on HIM power up Figure 1 Status Screen 2 Use the or gt 6 key to scroll to Port 00 for the Host Drive 3 Press the key to display its last viewed folder 4 Use the or gt 6 key to scroll to the DIAGNOSTIC folder 5 Use t
16. al reference on the HIM This avoids a step change in speed that would otherwise occur from the switch Use this feature by configuring parameters 328 Alt Man Ref Sel 331 Manual Preload 172 DI Manual Ctrl and 563 DI ManRefSel This feature requires revision 1 008 of HIM firmware or later Stop Dwell This revision of firmware adds the stop dwell feature which sets an adjustable delay time between detecting zero speed and disabling the speed and torque regulators when responding to a stop command Use this feature by configuring parameter 392 Stop Dwell Time The value of this parameter defines the dwell time in seconds Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Customer Configurable Response to HIM Communications Loss This revision of firmware adds an enhancement that allows customers to configure the drive s response to a HIM DPI communication loss on DPI ports 1 through 3 The configuration options are similar to those for communication faults on network communications adapters Use this feature by configuring parameters 865 DPI Pt1 Flt Actn through 867 DPI Pt3 Flt Actn and 868 DPI Pr Flt Ref through 870 DPI Pt3 Flt Ref This feature requires a new enhanced style HIM 20 HIM A6 20 HIM C6S This feature will not work with older contemporary 7 Class HIM s 20 HIM A3 20 HIM AS 20 HIM C3S 20 HIM CSS Initial MOP Values
17. ber for Selection 1 gt Display Setup Parameters 2 gt Display Event Queue 3 gt Flash Upgrade 6 From the Main Menu select the flash upgrade in Figure 6 by pressing the number 3 key on your computer keyboard 7 Additonal text appears From the Flash Upgrade menu select the PowerFlex 775 drive in Figure 6 by pressing the number 0 key on your computer keyboard 8 Additonal text appears After reading the conditions select Yes in Figure 6 to proceed by pressing the letter Y key on your computer keyboard Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Figure 6 HyperTerminal Test Screen Dialogue tosti Hyper Termina File Ect Vow Cal Trasie Hob Ola elz soi 2 USB to DPI Communications Module Revision 1 002 Build 1 Main Menu Enter Number for Selection 1 gt Display Setup Parameters 3 gt Flash Upgrade 1 as ntar Number for Selection 0 gt PowerFlex 755 2 gt This 1263 USB 4 gt DeviceNet You have chosen to update 0 gt PowerFlex 755 To update the FLASH menory you need a terminal program capable of downloading a binary file using the XHODEH protocol and a FLASH update file from Rockwell Automation When you press Y to signal that you are ready to proceed the terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You then have one
18. drives The parameter was in the general Linear List Missing Error When Drive NV Selected in Integrated Motion Mode This anomaly affected customers using Integrated Motion on EtherNet IP CIP Motion If you attempted to use Drive NV when configuring the motor on a motion axis with a PowerFlex 755 the drive would not return the appropriate error This feature is not currently supported in the PowerFlex 755 MRHD Motion Run Hookup Diagnostics The PC and DN bits of aMHRD motion instruction would not behave properly An additional 40 ms delay was required before executing another motion instruction Parameters 490 HSFanElpsdLife and 501 InFanResetLog Not Shown Parameters 490 HSFanElpsdLife and 501 InFanResetLog were not displayed in frame 8 drives Rockwell Automation Publication 750 RNO19D EN P November 2014 Know Anomalies PowerFlex 755 Drives revision 3 005 Chapter 1 This section describes the known anomalies that are present in this revision Feedback Selection The HIM startup on the PowerFlex 755 drive includes a feedback device selection step Depending on the option modules installed that step may first ask the user to choose a port then a parameter In some situations the list of ports incorrectly shows multiple copies of Port 0 PowerFlex 755 followed by the feedback port module The incorrect behavior happens only under the following conditions e It is the first time that startup feedbac
19. es are provided on the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate Flashing can be performed using a 1203 USB or 1203 SSS converter For information on connecting either converter to your drive refer to the 1203 USB USB Converter User Manual publication DRIVES UM001 or the 1203 SSS Smart Self powered Serial Converter User Manual publication 20COMM UMO001 Installing the Flash Kit 1 Install the flash kit utility from the Allen Bradley Web Updates site for the PowerFlex 755 drive which includes the latest version of the ControlFLASH utility and deploys firmware files for using HyperTerminal on your computer 2 You are now ready to use DriveExplorer DriveExecutive Control FLASH or HyperTerminal to update the drive Refer to the respective section below and follow the instructions Using DriveExplorer Lite Full to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExecutive and go online via a 1203 USB or 1203 SSS converter with the PowerFlex 755 drive 2 Inthe Devices hardware view select the PowerFlex 755 drive in Figure 4 3 Click the information icon in Figure 4 to display the drive s Properties dialog box 4 Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 4 In the Properties dialog box click the Component Details tab in Figure 4 Figure
20. he al or i key to select Device Version 6 Press the ED Enter key to display device version information FW Revision is listed under Main Control Board see Figure 2 Figure 2 Device Version Information Screen Product Series Rockwell Automation Publication 750 RN019D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Using DriveExplorer Lite Full IMPORTANT You need DriveExplorer version 6 01 or later to interface with the PowerFlex 755 drive To obtain the latest version visit the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate 1 Launch DriveExplorer and go online with the PowerFlex 755 drive To connect to the drive use a 1203 USB converter a 1203 SSS converter or an EtherNet IP network connection 2 Inthe Devices hardware view select the PowerFlex 755 drive Once selected information regarding the PowerFlex 755 drive is shown in the right panel including the current firmware revision number B Driveexplorer Ele Edt Expire amp tons Help Ot 2 Devices EtherNet IP Direct a he Manne DEE PowerFlex 755 PowerFlex 755 480V 2 1A aM vo Feedback amp YO nen 206 D2P1 Standard FO2 1CS6P1I Port 0 10 91 24 93 Revision 2 003 Series A Apgikations 1 20 HIM x6 LCD HIM Stopped Device Parameters Feedback Output Current DC Bus Volts 2 1203 USB USB to DPI i De
21. ition Encoder and Universal Feedback Board The anomaly concerned the interaction with a Pepperl Fuchs Linear Position Encoder and the Universal Feedback Board UFB The Pepperl Fuchs linear position encoder communicates to the UFB using the Synchronous Serial Interface SSI The reading head on the linear position encoder reads the code rail and sends the position to the UFB When the code rail is not in the reading head the reading head sends an out of rail alarm to the UFB When the anomaly occurred the UFB would cease communicating with the linear position encoder The UFB would not re establish communication when the code rail entered the reading head and the drive did not receive position feedback data Three things could trigger the anomaly e The drive was powered up when the code rail was not in the reading head e There was a command to initialize the UFB when the code rail was not in reading head e Change to the value of a parameter in the UFB that can only be modified when the drive is stopped when the code rail was not in the reading head this causes a command to initialize the UFB This would occur regardless of the settings for parameters 9 FBO Loss Cfg and 39 FB1 Loss Cfg Even if you configured the drive to ignore the feedback loss or alarm in response to the feedback loss the UFB would stop communicating to the linear position encoder Revision 1 015 of UFB firmware was created to correct this anomaly
22. k selection has been run since flashing the drive e The feedback module is a dual encoder or UFB and no other option modules are installed e A reset to defaults of the drive NVS parameters has not been performed since the drive was last flashed When the incorrect port list appears it is still possible to successfully select the feedback module port by following one of these methods e Scroll past the multiple copies of Port 0 to reach the desired feedback module e Press the Esc soft key to back up one screen then select Feedback and press the Enter soft key to display the port selection screen a second time This time the correct list will be shown Delta Junction Temp at Zero Speed The protection algorithms in frame 8 9 drives create false 168 PWM Freq Reduced exception events when running at zero speed These can occur when the drive is first energizing the motor and establishing motor flux Support for Changing Permanent Magnet Direction Test Current You cannot change the level of current used during the direction test on a permanent magnet motor while in Integrated Motion on EtherNet IP CIP Motion mode It is set at 10 If the system requires more than 10 to turn the motor it will fail to perform the test Rockwell Automation Publication 750 RNO19D EN P November 2014 23 Chapter 1 PowerFlex 755 Drives revision 3 005 Restrictions and Compatible Revisions 24 The following restrictions app
23. kwell Automation Publication 750 RNO19D EN P November 2014 Chapter1 PowerFlex 755 Drives revision 3 005 Using ControlFLASH to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit on page 4 launch ControlFLASH by selecting Start gt All Programs gt Flash Programming Tools gt Control FLASH 2 On the ControlFLASH Welcome screen click Next gt Welcome to ControlFLASH Welcome to ControlFLASH the firmware update tool ControlFLASH needs the following information from you before it can s begin updating a device KIULI 1 The Catalog Number of the target device 2 The Network Configuration parameters optional l 3 The Network Path to the target device 4 The Firmware Revision for this update 3 The Catalog Number dialog box appears From the list choose the communication device you will use to update the PowerFlex 755 drive In the figure below the embedded EtherNet device is selected Once the appropriate communication device is selected click Next gt Catalog Number E Enter the catalog number of the target device PowerFlex 755 LP via 750 Series Comms 1 Philia PowerFlex 700VC Series B PowerFlex 7O0VC Series B via 20 COMM 0 PowerFlex 755 HP via 1769 SM1 Compact 1 0 PowerFlex 755 HP via 20 COMM Q 20K CNETG PowerFlex 755 HP via 750 Series Comms PowerFlex 755 HP via DPI Comms PowerFlex 755 LP via 1769 SM1 Compact 0 PowerFlex 755 LP via 20 COMM O 7 20K
24. ly to this revision of firmware Max Output Frequency Limited to 590Hz This revision of drive firmware places a limit on the maximum output frequency of the drive In previous versions of drive firmware the maximum operating frequency of the drive was 650Hz The new maximum output frequency limit is 590Hz If a previous application allows for a maximum output frequency greater than 590Hz the drive will ramp to the command frequency set point and once it reaches a value greater than 590Hz for a period of time greater than 16ms the drive will trip on a Fault 31 Over Freq Implementation of Secure Flash With this revision of drive firmware an encryption layer with digital signature has been attached to the drive firmware flash file This encryption layer will not allow the flashing of firmware files that have not been digitally signed by Rockwell Automation When flashing from a revision of firmware that is not digitally signed users will first need to flash up to V11 001 to enable the secure flash feature to read the digital signature Once at V11 001 a customer can flash to any desired firmware revision level that has a secure digital signature Previous versions of drive firmware that don t have a secure digital signature embedded in the flash file will display the error shown below when a flash is attempted Now fiashing fie 1 of 1 C Program Files ControFLASH 000 1 0078 0490 PF753_App_v9_001_012 dpi An error occurred du
25. n Additional Voltage and Current Ratings The following ratings have been added to the Frame Rating Tables in this revision of firmware PWM Frequency Voltage Code LD Current A LDPower Hp NDCurrent A NDPower Hp HDCurrent A HD Power Hp 2 kHz 480V D800 960 800 800 700 710 600 D960 1045 900 960 800 795 700 D1K0 1135 1000 1045 900 800 750 D1K2 1365 1100 1135 1000 960 800 D1K3 1420 1250 1365 1100 1045 900 D1K4 1540 1350 1420 1250 1135 1000 400V 910 1040 560 910 500 750 400 C1KO 1090 630 1040 560 880 500 C1K1 1175 710 1090 630 910 500 C1K2 1465 800 1175 710 1040 560 C1K4 1480 850 1465 800 1090 630 C1K5 1600 900 1480 850 1175 710 4kHz 480V D840 700 625 540 D950 790 700 600 D1K0 855 790 660 D1K2 1030 895 700 D1K3 1110 1030 790 D1K4 1160 1075 895 400V C900 785 665 555 C1K0 850 785 660 C1K1 885 825 685 C1K2 1090 945 785 C1K4 1155 1090 845 C1K5 1205 1115 930 Parallel Power Structures This revision of firmware adds features that accommodate the use of parallel power structures These features allow for the operation of the drive while one power structure is disconnected and for the rerating of the drive as power structures are added or subtracted Flying Start Frequency Search for Frames 2 7 This revision of firmware adds the Sweep Frequency Search mode to Flying Start This mode is helpful for applications with multiple motors per drive and applications with filters between the drive and motor
26. ower cycle Non Volatile Storage Buffers for DeviceLogix and EtherNet IP Port After a power cycle some parameters related to DeviceLogix and the EtherNet IP port could return to their default values This was related to the size of the space allocated for DeviceLogix and EtherNet IP parameters If you changed more DeviceLogix parameter values than the allotted space some of those parameter values would not be stored in NVS and would return to their default values after a power cycle Ifyou downloaded a DeviceLogix configuration file or Ethernet IP Port configuration file containing more parameter values than three fourths of the allotted space the download would fail and some of the parameters that should have downloaded would remain at their default values and or return to their default values after a power cycle Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Non Volatile Storage for 1 0 Option Modules and the EtherNet IP Port After a power cycle some parameters related to I O option modules and the EtherNet IP port could return to their default values This was related to a particular issue related to the addressing of NVS Parameters related to 115VAC I O option modules include 6 Dig Out Invert 7 Dig Out Setpoint 10 RO0 Sel 11 ROO Level Sel 12 ROO Level 14 ROO On Time 15 ROO Off Time 20 RO1 Sel 21 RO1 Level Sel 22 ROI Level 24 RO1 On
27. ring Flash Update FAILURE ON PROGRAMMING An error occurred or you cancelled the flash update If you did not cancel please retry If the flash update fails again please contact Drives Technical Support at support drives ra rockwell com or 262 512 8176 Series A Frame 8 Drives Can Not Use Revision 3 Firmware Revision 3 xxx is not compatible with Series A frame 8 drives Revision 3 xxx is compatible with Series A frame 2 7 drives and Series B frame 8 9 drives Auto Manual HIM Preload Requires New HIM Firmware The new Auto Manual HIM Preload feature requires firmware in the HIM that is newer than 1 007 Rockwell Automation Publication 750 RNO19D EN P November 2014 PowerFlex 755 Drives revision 3 005 Chapter 1 Rockwell Automation Support Customer Configurable Response to HIM Communications Loss The Customer Configurable Response to HIM Communications Loss feature requires a new enhanced style HIM 20 HIM AG 20 HIM C6S This feature will not work with older contemporary 7 Class HIM s 20 HIM A3 20 HIM AS 20 HIM C3S 20 HIM CSS Embedded EtherNet IP Port Requires Quality of Service QoS With this firmware revision the drive s embedded EtherNet IP port requires the EtherNet IP scanner to use a compatible method of specifying Quality of Service QoS The following table details the compatible products and firmware revisions Product Compatible Rev No DriveLogix 5730
28. vice Parameters 20 000 75 000 4 0 920 6 20 COMM E Etherteet IP gt _ er Device Parameters lt Q Aux PwrSply 24V APS j 14 Devicel oate Fmbedded ema fi m eS Using DriveExecutive IMPORTANT You need DriveExecutive version 5 01 or later to interface with the PowerFlex 755 drive To obtain the latest version visit the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate 1 Launch DriveExecutive and go online with the PowerFlex 755 drive To connect to the drive use a 1203 USB converter a 1203 SSS converter or an EtherNet IP network connection 2 In the Drives hardware view select the PowerFlex 755 drive in Figure 3 on page 4 3 Click the information icon in Figure 3 to display the drive s Properties dialog box In the Properties dialog box the Revision field in Figure 3 will show the drive s current firmware revision number Rockwell Automation Publication 750 RNO19D EN P November 2014 3 Chapter 1 PowerFlex 755 Drives revision 3 005 Figure 3 Accessing the PowerFlex 755 Drive Firmware Revision Number Nexto naun 5 0 Poof 755 orfiex 755 Properties Goren suna and fendbact Process Dectay Component Donat Pent E te Contegectear troas ka decors Lot aem o J Cros Firmware FI ashing This section describes procedures to flash upgrade your drive firmware Flash kits for driv
29. waukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 750 RNO19D EN P November 2014 Supersedes 750 RNO19B EN P May 2012 Copyright 2014 Rockwell Automation Inc All rights reserved Printed in USA
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