TOUCHBGA IR6000
Contents
1. express the ramping rate in unites per minute 0 01 99 99 parameters L1 L2 L3 the appropriate target setpoint in display units If R1 END the program will be ended when the program runs to the slope Target Setpoint 1 Li The target value to which the setpoint ramps when the programmer has been placed into RVN KI Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in minutes with parameters DI D2 D3 0 9999 When the program is running these parameter display the time remaining in the active dwell period If the parameter equals zero the dwell period is skipped When the controller runs in the PV displaying status 1 Select the target program pattern number with the PTN key 2 press SET PROG key the first program parameter appears in the upper display The value associated with this parameter will be shown in the lower display 3 Use 4 and W key to modify the value 4 Press the PAR SET key the next parameter appears At the same time the modification has been saved in the memory Use A and W key to modify the value Repeat this procedure till all the parameters are set Or if there is no key operation within 16 seconds the menu times out automatically touchbga com Program Parameter List _S N Mnemonic Parameter Adjustable Range pasa Program Loop Counter 1 200 cont continuous i2. Auto tuning AT lamp Green N Flashes during auto tuning First alarm ALM1 lamp Red N Lights up when the first alarm is turned ON N When a control loop break alarm LBA 1s selected as the first alarm this lamp lights up Second alarm ALM2 lamp Red Lights up when second alarm is turned ON When either a heater break alarm HBA or control loop break alarm LBA is selected as the second alarm this lamp lights up Hold down the SET button of bottom heater temperature control instrumentation for 5 seconds the display will blinking and using up down buttons temperature of bottom heater Using left arrow you can change one of four number positions The factory temperature is set is 180 C Generally the user needn t to change the data touchbga com 2 4 Rework Operation Steps 1 Be all set 1 1 Fixed motherboard 1 3 Adjust the height of heating head with adjustment knob Prompt BGA chip in the middle of heating head heating head away from BGA chip gt 2cm 2 Start heating touchbga com 2 1 Select the appropriate temperature program segment and then press the start switch In the operation can press the stop switch stop operating LINFA 2 2 After the program runs automatic alarm 8sec and automatically cut off the heating power this time you can check the following solder ball is completely liquefied BGA chips should be subject to settlement floating state 3 Rework com
3. actual situation Please self control 7 PCB board heating time is too long or repeated several times the surface heating will lead to discoloration 8 Users from modifying temperature parameters Please use scrap PCB tested heating whole time about 10 seconds before the end of solder balls should be fully liquefied f the liquefaction advanced or delayed should be regulating up down the temperature setting To prevent heat damage to your chips or low temperature sealing off 9 Common setting of temperature Bottom heating Upper Heating Rework type temperature temperature Normal Solder 160 C 185 C Sn63 Pb37 Lead free 200 C 230 C Sn96 5 Ag3 Cu0 5 Reball NO 185 C Sn63 Pb37 Reflow temp Sn63Pb37 185 190C Reflow time 10sec Reflow temp Sn96 5Ag3Cu0 5 220 225C Reflow time 15sec 10 The meaning of Hb touchbga com Hb means the max heating temperature of the upper heating We set the max temperature at 230 C according to the max temperatrue of lead free Reweork and other technical reasons The data needn t to be changed 11 The meaning of W si ka QUI dl r2 L2 d2 r3 3 d3 Please pay attention to The following pictures and tables PV Time o n Ramp Rare l 2 RampRae2 1 6 da Dwell Time2 ie 7 B Ramp baei 1 __8__ LB TargetSetpoin2 0 230 End ___ 9 d3 DwellTime2 Uie 12 IR6000 can be managed by d
4. Can be connected to a computer to be controlled more conveniently with a built in PC RS232 serial port and proprietary Software attached to it Programmable 5 Can easily rework the variety of CPU s seat all kinds of shielding enclosures replacement of various components slot Can easily deal with lead free soldering rework 6 Sensitive temperature measurement sensor to obtain an accurate and instantaneous temperature reading and monitoring 7 BGA rework station the technology of closed loop temperature control ensures accurate temperature process and even heat distribution 8 Machine overall system integration design Rework station more integrated workbench area occupied by smaller Didn t mixed and disorderly of cables 9 Linear guide type Bracket for BGA Reworks can be locking adjusted by rotating the handle Can be very easily fixed PCB board effectively prevent the deformation of PCB board 10 Detachable K type thermocouple 11 Taiwan FOTEK SSR s inside Popular programmers inside touchbga com 1 1 Safety Instrouctions 1 1 1 Electric Safety 1 Make sure the supply power voltage accord with the standards 220V 250V 50hz alternating current before installing 2 To avoid possible electric shock caused serious damage please disconnect the power cord from the outlet temporary before moving machines 3 If the machine damages please contact us for maintenance If the damage caused by the users when they dismantle or repair
5. L r N c i La L 7 6 L 4 Li LI U P 4 l i L RL n D U A A S die AL A41 a TE X T gt Bey 3 Installation side support ibi TE 3 RA EL vt 1 e 2 27 err i ee wE I SRI dille We ATEN i S 3 j i 2 x s ma j touchbga com Upper Heater Temperature sensor Top heater control IR heater control Cool ing ae Sensor N ILL 2888 i F ce Gaga T al x AMEE efr CIDO L ii Start P Ea d WWW TOUCHBGA COM Installation of RS232 communication interface for Desktop amp Laptop touchbga com 2 3 Temperature controlled meter Operation instructions TOP Programmer Controller General Description The programmable controller contains an in built setpoint generator in addition to the controller function This setpoint generator can produce a temperature time profile with 10 16 segments 0 9 10 Sets of Curves When the program is running the current setpoint from the setpoint generator is fed to the control algorithm The current setpoint is continuously shown on the lower display The sixteen segments are defined in the order Ramp 1 Dwell period 1 Ramp 2 Dwell period 2 and are executed in succession SN Item Functions Parameters setting key A Up key Increase value os Down key Decrease value Program parameters setup SS BED Changes the indication on SV MV TIME display In
6. dicates the step number of program STEP Program monitor indicator During program control is lit when the PV is rising During program control is lit when the PV is constant During program control is lit when the PV is falling Pattern number display Indicates the pattern number 0 9 RUN Program control runing indicator ED Selects the program pattern number ad Starts hold the program changes the mode from fixed value a control to program control touchbga com The LED indicator is lit during program control PV Display Indicates the Process Measured value It is lit when the Setting Value SV is being displayed on the lower display SV MV TIME display TIME _ It indicates the Setting Value SV Manipulating Value MV 10 MV or Time TIME SV The display content can be changed by the DISP SELECT key It is lit when the Alarm1 output is ON Communication indicator COM It flashes when the controller is in active communication with a host computer Program Parameters Setting Ramp Ratel ri A ramp consists of a slope linear gradient and a target setpoint The control setpoint increases or decreases at a linear ramp rate from the actual measured value until a specified target setpoint is reached The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative Parameters R1 R2 R3
7. edidated software using RS232 cable E 2 eN xx EB Auto BGA Maintain Station v2 Date 09 02 2013 19 39 33 START F1 STOP F2 Temperature inspect Curve H X Timer Setup 1360 S Y Temp Setup 1400 C Com Select COMI w Line Width 21 Running Curve Number O T Read F3 Running Paragraph Number 0 ReadiFe p S R ranget 0 01 99 99 C Minute deg _ e mw w ee e CP _ di PP Savea touchbga com Rework temperature curve to set examples numeric numeric numeric Lead Temperature slope S al value temperature C al value al value Sn63Pb37 numeric 2 Lead free al value Sn96 5Ag3Cu0 5 numeric al value numeric 4 Lead free spec Temperature al CP Computer time S numeric 5 For XBOX al value numeric al value Temperature time S
8. independently they should take on the loss by themselves 1 1 2 Operation Safety 1 Please carefully read the relevant information provided by the manual before starting using this product 2 Make sure the power cord has been properly connected properly before using the products 3 Installed the equipment in stable work platform to use where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet 4 In case of electrical short circuit avoid the products contacting with water 5 Forbid using this equipment in flammable and explosive substances 6 The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid scalding 7 If you have any technical questions or suggestions in the course of using this product please contact with our technology department We will try our best to solve 1 1 3 Environmental requirements of operation and conservation 1 Operation environment of products Operation temperature 15 45C Operation humidity 5 to 95 non condensing Products should be kept in the air mobility of a smaller environment under the welding operation 2 Conservation environment of products Storage temperature 20 70C Storage humidity 5 to 95 non condensing touchbga com 2 1 The parameters of IR6000 BGA Rework Station Consumption of upper heating IR 450W HR 1000W Consumptio
9. n End SEEP amp Rate 0 01 99 99 units min sec ar Target Setpoint 1 4 a Dwell Time 1 End StEP sje POMP Hare 0 01 99 99 units min sec 6 i Target Setpoint 2 7 ga Dwell Time 2 0 9999 min T ramp 1 and dwell 1 oC ramp 2 and dwell 2 output power limit 0 0 100 Time Ist Iteration 2nd Iteration time PV di Measu sw value Time Time touchbga com BOTTOM Programmer Controller General Description fi G si DO Set SET key N The set value thus changed is entered N Parameters in the parameter setting mode are selected in due order N Can select PV SV display mode SV setting mode and parameter setting modes Setting digit shift key N Used when the cursor brightly lit is moved to the digit whose number needs to be changed for set value change 3 Set value decrement key Used when the number needs to be decreased for set value change ny O Set value increment key Used when the number needs to be increased for set value change Measured value PV display unit Green N Displays measured value PV Displays a parameter symbol in the parameter setting mode Set value SV display unit Orange Displays set value SV N Displays set value corresponding to the parameter symbol displayed on the measured value PV display unit Control output OUT lamp Green Lights up when the control output is turned ON
10. n of Bottom heating General power IR IR 2250W IR HR 2800W Control mode of Upper Independent temperature control high precision closed loop control precision 0 5 Alarm Control mode of Bottom Independent temperature control high precision closed loop control precision 0 5 NO Alarm BGA Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi layer substrates EMI metallic shield product and solder lead free Rework welding Size of applicable chips lt 80x80mm Size of applicable PCB lt 400x305mm touchbga com 2 2 Hardware description IR6000 BGA Rework Station is composed of upper part of Heating Components Bottom Preheat Module Bracket Temperature Control Parts Temperature control Table is control the upper and lower heating Can Simultaneously heated or first preheat then the upper part of heating Top heater contro IR heater contr Ra m 2888 a 8888 on G WW TOUCHZGA COM 11 12 2 PCB Table Highly Sensitive K temperature sensor Upper Heater X Y Lifting Regulators LED Auxiliary Lighting Bottom Heater Pre Heater Lighting Switch Upper fan Switch LD CO N WD UV A W N FR Start Switch 10 Stop Switch 11 Upper Programmable Temperature Controller 12 Bottom Temperature Controller 13 Power Switch touchbga com Self Installation Instruction PCB Table 1 Installation side support a Fae FA w 9 y 3 f gt
11. pleted 3 1 Moving Heating head and Sensor open the Upper fan Switch 3 2 Remove motherboard Clear insulating tape 3 3 BGA Rework Station Cooled Then close Total Power Warning 1 If BGA Rework Station NO Cooling Do not close the Total Power 2 When the temperature is not cooled do not touch heating module touchbga com Prompt 1 Keep the equipment at a steady working environment where the air mobility should be as small as possible Avoid it closing to air conditioners fans and the other outlet 2 IR 6000 Rework Station sensor is directly contacted with motherboards So the display temperature is Actual temperature 3 In order to avoid damages to the motherboard capacitor please use insulation tape After Maintenance is completed Remove the insulation tape to prevent from short circuit 4 After removal of BGA chip PCB bonding pad needs to be cleaned up Avoid cold solder joint See BGA chip tin completely liquefied then move the BGA chip to avoid Bonding Pad Damage 5 During the reflow of the new ball in a typical tin lead Sn63 Pb37 com position there are self alignment properties that are quite forgiving According to IPC Spec landing on 75 of the pad is acceptable for BGA rework 6 To improve success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to
12. touchbga com TOUCHBGA Top heater control BE RR L m At I WWW TOUCHBGA COM BGA Rework Station IR6000 User Manual touchbga com Table of contents 1 IR6000 BGA rework station features 1 1 Safety Instrouctions 1 1 1 Electric Safety 1 1 1 Operation Safety 1 1 3 Environmental requirements of operation and conservation 2 The operation and conservation condition of products 2 1 The parameters of IR6000 BGA Rework Station 2 2 Hardware description and Self help install 2 3 Temperature controlled meter Operation instructions 2 4 BGA Rework operation steps 2 5 Prompt touchbga com 1 IR6000 BGA rework stations features IR6000 BGA Rework Station is designed to meet the ever changing demands of today s fast BGA Rework manufacturing environments This model have following characteristics 1 Rework station for laptop motherboards desktop computer motherboards server boards industrial computer boards all kinds of game boards communications equipment motherboards LCD TVs and other large circuit board BGA rework 2 Innovative designs An effective solution to general of infrared rework station vulnerable to the impact of air flow Will lead an inaccurate of temperature control Maximum temperature up to 400C Can easily deal with lead free soldering rework 3 Can set up 8 rising temperature segments and 8 constant temperature segments to control It can save 10 groups of temperature curves at one time 4
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