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LING DUO 15, 25, 35, 50 and 75

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1. release valve connector 17 return water connector 18 chokes for conduits 19 revision hole cleaning of the boiler 20 fireman User s Manual for LING DUO boiler gt A O N ATTENTION It is prohibited to implement any modifications of the furnace chamber which may negatively affect the lifecycle of the boiler and emission of fumes Pozycja katalizatora ceramicznego przy spalaniu eko groszku Pozycja katalizatora ceramicznego przy spalaniu pelet lub ziarna owsa Katalizator ceramiczny Komora spalania Obszar dopalania paliwa Popidt Ruszt Dysza powietrza do spalania l Nawiew przeciwdymowy Mieszacz Retorta Doprowadzenie powietrza Fig no 7 Descriptive diagram of the retort furnace during combustion of coal and the way the catalysts are assembled I Z J Fig no 8 Descriptive diagram of the retort furnace with rotary grate option per request Ling Duo 15 35 User s Manual for LING DUO boiler 17 amp KLIMOSZ 3 2 Protective and regulative fittings The boiler s controller enables setting of the water temperature at the outlet from the boiler setting of water
2. temperature 100 230 100 200 Flow of fumes in the smoke conduit at nominal power 0 018 0 013 at minimal power 0 007 0 02 Table no 5 Thermal and technical parameters of the LING DUO 50 boilers automatic mode Pellets Parameter Hard coal oats Nominal power 50 44 Power regulation scope 20 50 18 44 Fumes temperature 100 230 100 200 Flow of fumes in the smoke conduit at nominal power 0 023 0 026 at minimal power 0 009 0 016 Table no 6 Thermal and technical parameters of the LING DUO 75 boilers automatic mode Pellets Parameter Hard coal oats Nominal power 75 66 Power regulation scope 30 75 27 17 5 Fumes temperature 100 230 100 200 Flow of fumes in the smoke conduit at nominal power 0 032 0 036 at minimal power 0 013 0 020 User s Manual for LING DUO boiler he KLIMOSZ Fuel parameters e granulation 5 25mm volatile particles content V gt 28 calorific value Q gt 15MJ kg e Softening point ash t gt 1200 C ash content A lt 12 caking properties RI lt 5 max 10 e humidity content W lt 15 e little swelling pea coal pellets oat seeds wood lt 20 Attention LING DUO boiler is not designed to combust wastes and prohibited fuels must not be combusted in it Table no 7 Recommended fuel Type of Fuel a ST Calorific value MJ kg 21 30 15
3. 19 Bio mass oat seeds 11 16 Ling Duo 15 35kW l fine coal pea i Fine coal replacing fuel combusted 5 25 on rotary grate in Ling Duo 15 35kW Hardness of granulate of pellets should be at least at the level disabling its crushing by hand It shall protect from feeder stoppage It is recommended to use fair color granulates without a bark since it causes carbon deposits in a furnace ATTENTION HUMIDITY OF THE FUEL CANNOT EXCEED 15 WET FUEL CAUSES SIGNIFICANT REDUCTION ON THE BOILER S EFFICIENCY EVEN BY 50 AND SEVERAL TIMES REDUCES LIFECYCLE OF MECHANICAL ELEMENTS WHICH STAY IN DIRECT CONTACT WITH THE HUMID FUEL USE OF FATAL QUALITY FUEL OR WET FUEL RESULTS IN LOSS OF WARRANTY FOR ELEMENTS STAYING IN CONTACT WITH FUEL 3 Description of the boiler 3 1 _Boiler s structure The LING DUO automatic boiler is not a maintenance free unit which means that a User should learn the rules of its work regulation and maintenance activities in order to avoid potential problems related with exploitation LING DUO boiler matches opportunity to combust solid fuels in automatic mode or traditional mode Boiler of power 15 35 kW can be adjusted to combust oat seeds after special grate has been assembled In the upper part of exchanger so called upper combustion chamber one may manually combust wood and coal The upper combustion chamber is an emergency chamber During a heating season combustion in the up
4. 470mm Wymiary zasobnika przykot owego 2801 Wysoko 1400mm Szeroko 730mm G boko 720mm 1372 1445 600 User s Manual for LING DUO boiler Fig no 4 LING DUO 50kW boiler s dimensions with the fuel container 2801 24 Attention Inlet water connector into the boiler is situated on the side of the fuel container while the system s power supply connector is situated on the external side of the exchanger B24 44 IA G1 1 2 d m 240 Z L 4 G1 1 2 G1 2 I YY l rj 60 14 1600 1505 740 jem 1730 15 450 600 15 zj js 1020 mj m 710 730 z SA gt 1 210 l Se lt g I I a 240 r a 1 9 Wymiary g rnego MII recznego paleniska i q Wysoko 425mm Szeroko 600mm G boko 520mm N Wymiary zasobnika D przykot o
5. must be at least 65 C e After the heat season has expired the boiler and the smoke conduit must be cleaned accurately The boiler room should be maintained cleaned and dry Remove the fuel from the boiler feeder s pipe and the fuel container and leave covers and hatches of the boiler and container open e Any manipulation in terms of electric parts or interference into boiler s structure is prohibited under clause of warranty loss 7 Manual for liquidation of the boiler after its lifecycle has expired Since the boiler s elements consist of different materials they may be supplied to a used materials purchase center Such centers provide relevant utilization process of steel plastics etc User s Manual for LING DUO boiler 30 he KLIMOSZ 8 Terms and conditions for the warranty and liability for product s defects KLIMOSZ Sp z 0 0 company grants 60 month warranty in terms of tightness of the steel exchanger from the moment of its start up however maximally 66 months from its manufacture date as well as 24 month warranty for the boiler s instruments Assembly of the boiler and connection with the heating system may be performed by assembler presenting relevant authorizations his her signature and stamp in the Warranty Card is required The zero start up and all repairs and operations exceeding the user s scope of operations described in the User s Manual for Boiler can be done by Authorized Ser
6. when chimney is cold it is recommended to heat the chimney by wood kindling After the boiler has been lighted up and some of the fuel has been combusted remove the ash from the boiler s grate Ash removal must be stopped when incandescent fuels starts to fall down into the ash pit Remove the ash from the boilers grate by a hook through upper combustion chamber s door After this action has been completed fuel should be replenished however the boiler is not extinguished Thick pieces of not combusted fuel from the ash can be inserted into the furnace again Attention Before manual combustion necessarily remove ceramic catalysts from the chamber of the retort furnace place the protective cover on the retort burner It shall disable lighting up of the fuel in the retort burner as a result of heat falling down from the upper grate into the ash pit using the controller set the feeder option off Inflow of the air for combustion is regulated due to the controller which controls the air blower and or due to the hatch on the air blower When using the manual combustion mode for a long time it is recommend removing the fuel pea coal or pellets from the fuel container feeder screw pipe and retorting burner from time to time In such case the protective cover also should cover the hole of the retort burner It prevents from contamination of the retort burner 6 2 2 Light up of the boiler The boiler can be served by adults on
7. Boiler s manufacture Technical control signature Seller s stamp date Assembly date Assembly Company User s signature stamp signature User s Manual for LING DUO boiler 54 he KLIMOSZ The Client and the assembly company by their hand signatures give their consent to process their personal data for needs of maintenance service records in accordance with the Personal Data Protection Act dated on 29 08 1997 Journal of Acts No 133 item 833 55 User s Manual for LING DUO boiler he KLIMOSZ For Klimosz Company please cut and send into the address below 1 2 KLIMOSZ Sp z 0 0 VIADRUS CENTRUM SERWISOWE 83 Rybnicka Street 83 Rybnicka Street 44 240 Zory 44 240 Zory tel 32 475 21 77 tel 032 475 22 84 fax 032 434 60 75 www klimosz pl e mail viadrus klimosz pl Warranty Card and Confirmation of quality and completeness of the boiler LING DUO 15 75 Boiler s manufacture no Boiler s power KW User Sumame Name rscsisscsciascnescgiece KA AEG AE RO PA eee a EA R waaay aka Address street city zip code post office eeeeaea aaa aaa aaa aaa aaa ie Phone Fax 4 abandon ENY The boiler is compliant with the following requirements Criteria of the energy and ecology standard as well as requirements contained in the code PN EN 303 5 of class III the most sophisticated Completeness together with fittings are warran
8. Card In case fumes temperature is too high one must conform to the point 4 1 of this manual 8 Train a User in terms of the Manual 9 Record data in the Warranty Card 23 User s Manual for LING DUO boiler bd KLIMOSZ 6 User s manual for boiler 6 1 Remarks for automatic combustion lower combustion chamber 6 1 1 Light up of the boiler and start of automatic mode work check whether in the hot water system there is enough water fill the emergency extinguishing tank with water in case of combustion with pea coal In case of combustion with bio mass there is required a STS valve fill the container with fuel switch the boiler s controller on Re establish factory s settings Switch on the feeder in manual mode light up After about 5 8 min fuel shall appear in the retort Fuel feeding process should be switch on as of the moment when the fuel is at the level of the iron cast grate no deposit on the fuel on the grate put some dry paper and some slight dry wood or good quality wood used to light up the barbecue Light up the paper and as only the tinder combusts switch the air blower on It is recommended to let the air blower work periodically which means switch on and off the air blower with 3 second intervals The air blower efficiency can be regulated modify rotate speed or use movable hatch on the air blower after the fuel has been lighted up in the retort start the automatic mode work the way of aut
9. Moisture in executive module tapes or controller s clamps Incorrect connection of the module with the control panel Controller failure Wrong values of voltage for boiler Incorrect connection of the module with the control panel Incorrect connection of power supply connectors Controller failure Excessive chimney draught Incorrect assembly of the boiler in relation to the chimney see DTR for boiler Incorrectly performed Central Heating system Excessive chimney draught Incorrect selection of boiler for a building Replace the pump call service Control correctness of the pump connection call service Control water filter at the pump Control correctness of the temperature sensor call service Sensor replacement call service Control correctness of electric network and way the boiler is connected call service Control connection of the module call service Control connection of the module call service Controller replacement call service Control electric system call service Control connection of the boiler to the power supply source power supply socket Control connection of the module call service Control executive module call service Controller replacement call service Survey the chimney draught Assemble a hatch form controller of draught Survey the fumes temperature correct one from 110 C to 200 C Adjust to recommendations contain
10. WEEKS AS OF A DATE OF THE BOILER ASSEMBLY BUT NOT EXCEEDING 6 MONTHS FROM PURCHASE DATE RESULTS IN LOSS OF WARRANTY FOR SPARE PARTS AND ALL SUBASSEMBLIES OF THE BOILER LOSS OF WARRANTY SHALL RESULT IN DELAY OF REPAIRS OF A BOILER AND NECESSITY TO PAY ALL REPAIRS TOGETHER WITH TRAVEL COSTS OF A SERVICEMAN BY A USER Text of this Manual for Boiler belongs to KLIMOSZ Z o o its reproducing copying and publishing without a consent previously obtained from KLIMOSZ Sp Z o o is prohibited Thank you for your attention Best regards KLIMOSZ Sp z 0 0 3 User s Manual for LING DUO boiler gt A m O N B ZZ 2 ZZ cap Warning signs and assigned meanings 1 Use and advantages of the boiler 2 Technical Data for LING DUO 3 Description of the boiler 3 1 Boiler s structure 3 2 Protective and regulative fittings 3 3 Boiler s equipment and instruments 4 Location and assembly of the boiler in a boiler s room 4 1 Codes and norms 4 2 Requirements concerning assembly of the boiler in a boiler s room 5 Start up of the boiler manual for service company 5 1 Control activities before a start up 5 2 Assembly of fire proof catalyst 5 3 Start up of the boiler 6 User s manual for boiler 6 1 Remarks for automatic combustion 6 2 Remarks for manual combustion 7 Manual for boiler liquidation after its lifecycle has expired 8 Terms and conditions for the warranty and liability for product s defect
11. for reasons independent on the Service Center e g no fuel no chimney draught 8 leaks of heating system The warranty is terminated when periodical maintenance service has not been provided by an Authorized Serviceman confirmed by an entry made in the Warranty Card The technical service must be provided within 12 months from the date of zero start up of the boiler arepair has been provided by unauthorized persons four way mixing valve or boiler pump have not been assembled 9 Any information on potential defects should be sent as only they have been found out in a written form to a dealer 10 During the warranty validation term a user is entitled to free of charge repairs apart from user s operations described in the User s Manual for Boiler 31 User s Manual for LING DUO boiler he KLIMOSZ replacement of the unit with new one after the manufacturer has stated there is no opportunity for repair 11 The warranty does not cover the fire resistant elements of the boiler s catalyst and seals as well as thermal insulation plates which are elements which normally are worn during exploitation of the boiler 12 The warranty does not cover concern corrosion caused by excessive humidity of the air in the boiler s room or no ventilation when the boiler is not used 13 When a boiler is not used provision of ventilation for boiler is recommended keep the boiler s door ope
12. is water container necessary for emergency extinguishing when combusting coal pea coal or a place to assembly a thermal valve required when combusting bio mass optional the unit protects the boiler in case flame penetrates the fuel container The blower providing air is situated under the fuel container and it is connected to the mixing valve Amount of combustion air is regulated due to manual setting of choke hatch on the blower Additional one may regulate efficiency of the blower by means of change of rotates speed on the controller Inlet and outlet of heating water depends on the sort of the boiler left side or right side localization of the fuel container Inlet water connector into the boiler is situated on the side of the fuel container while the system s power supply connector is situated on the external side of the exchanger In Ling Duo 15 50 inlet and outlet are situated in the rear part of the boiler these are connectors with thread G 1 1 2 In case of Ling Duo 75 boiler connectors are of G 2 size and boiler s power is led from the top On the rear side of the boiler there is situated fumes smoke conduit which carries fumes away into chimney recommended structure of a boiler with rustles insert or made of glazing stoneware Boiler s exchanger is insulated with mineral wool which reduces on heat loss during combustion process Steel housing is protected by high quality and resistant powder coat U
13. programmed used for automatic regulation of single family house heating or apartments Spilt cotter dn 5 mm situated at the end of shaft of the feeder screw Potential stoppage of the feeder screw results in cutting out the contemplated spilt cotter which protects the engine from damage It is prohibited to replace the spilt cotter with screws drills or other elements which may negatively affect work of the safety lock Temperature sensor on the shield of the feeder screw in case a flame heat returns to the feeder it sends a signal to the boiler s controller In turn the controller switches the air blower off and forces work of the feeder in order to remove the heat out of the feeder This safety measure works only in case the boiler if supplied by electric energy Paraffin fuse required when combusting pea coal it is situated in the fuel container nearby the feeder screw It is an element constituting the emergency extinguishing unit It protects the boiler from fuel combustion in the fuel container e g when a power supply is not provided for a long period of time User s Manual for LING DUO boiler 18 he KLIMOSZ Thermo valve required when combusting the bio mass optional it is a safety measure similar to paraffin fuse The thermo valve is connected to the water pipe The sensor of the thermo valve temperature is situated on the fuel feeder s pipe In case the heat gets through the fuel feeder the
14. 4 fax 032 434 60 75 www klimosz pl e mail viadrus klimosz pl Warranty Card and Confirmation of quality and completeness of the boiler LING DUO 15 75 Boiler s manufacture no Boiler s power KW User Surname Name uasssthisaqssssqhanaihaqapssissusqupstaaqaqaskaqsqspiqasasssybasahaqaqasuisaq A ATS dada Address street city zip code post office eeee ea aaa aaa aaa aaa eee e nee eeeeeaeeeeeneeneeeaeneeteenae eee Phone Fax EEC The boiler is compliant with the following requirements Criteria of the energy and ecology standard as well as requirements contained in the code PN EN 303 5 of class III the most sophisticated Completeness together with fittings are warranted by Klimosz Sp z 0 0 A serviceman may withdraw from the start up of incorrectly assembled boiler which should be recorded in the Warranty Card Empty Warranty Card and Start up Report without a set of stamps and signatures are invalid It is recommend to quote the value of the chimney draught however it is not mandatory This value shall be necessary in case there occur a complaint or user have doubts in terms of correct exploitation of the boiler Fumes temperature C By his her signature the user confirms that e during the start up made by a service company the boiler has not presented any defects e user has been provided with the User s Manual for Bo
15. 420mm Szeroko 360mm 1330 130 i l D A A 1 l cr g g o Oo 1 oc 1 Fa A y N a z EEE 35 Fig no 2 LING DUO 25kW boiler s dimensions with the fuel container 1851 available with 2801 G boko 470mm 240 Wymiary zasobnika przykot owego 1851 1345 Wysoko 1260mm Szeroko 730mm 1272 G boko 720mm Wymiary zasobnika przykot owego 2801 Wysoko 1400mm Szeroko 730mm G boko 720mm KLIMOSZ 600 55 Attention Inlet water connector into the boiler is situated on the side of the fuel container while the system s power supply connector is situated on the external side of the exchanger User s Manual for LING DUO boiler 1425 130 1260 900 650 100 Wiec HI Wymiary g rnego
16. UEL OR FUEL OF FATAL QUALITY SHALL NOT BE REPAIRED WITHIN WARRANTY 11 From time to tome visually control and replenish water container water to extinguish fire in emergency 12 If failure occurs no power supply for a long time etc and the fuel starts being combusted in the fuel container the paraffin fuse affected by high temperature will be melted and the water from container extinguishes the fuel 13 Incase the emergency extinguish mechanism has been activated water container or thermal valve before the boiler is re started remove the humid fuel from the fuel container replace the paraffin fuse with a new one replenish the emergency extinguish water container and light up the boiler User s Manual for LING DUO boiler 26 he KLIMOSZ Rubber seal Container s cover Pawl Counter retention element 2 x bolt M10 Fuel container Fig no 11 Mechanism closing the cover of the fuel container 6 2 Remarks for manual combustion upper combustion chamber 6 2 1 Sorts of fuel LING DUO boiler is equipped with second emergency combustion chamber used mainly to combust solid fuels from time to time The boiler is designed to combust the following fuels an 20350 Wood combusted cannot be humidity rate exceeding 20 A recommended fuel there is non caking hard coal granulation 30 80 mm Also wood can be combusted wood wastes patent fuel as well as coal related fuels During light up of the boiler
17. UP REPORT FOR LING DUO BOILER 15 75 Additional information description and item Technical and service conditions YES NO remarks 1 Connection of the boiler within open system 2 Correct section of the fumes pipe 3 Correction section of the chimney Thermal protection for the boiler 4 four way mixing valve force pump plate exchanger or hydraulic clutch 5 Intake ventilation 6 Outtake ventilation Minimal distance of the moto reducer from the wall Remarks on assembly cut off valves filters safety pipe etc item Retort burner setting SI Values 1 Feeder s operation duration S 2 Intervals duration between fuel supplies s 3 heat maintenance time min 4 Air blower opening rate and or air blower rotates speed on the controller 5 Fumes temperature C item Assistance parameters SI Values 1 Chimney s height 2 Chimney s section m 3 Length of smoke pipe from the boiler to the m chimney and its angle 4 Area heated up by the boiler m 5 Hot Utility Water container s capacity dm Start up date Serviceman stamp and signature User s signature User s Manual for LING DUO boiler 58 he KLIMOSZ 59 User s Manual for LING DUO boiler he KLIMOSZ User s Manual for LING DUO boiler he KLIMOSZ 60
18. USER S MANUAL FOR BOILER LING DUO 15 25 35 50 and 75 Review Date 2009 01 22 Dear Sir Madame Thank you for choosing the retort boiler LING DUO designed in accordance with the latest standards valid for heat industry In order to understand principles of correct and economic exploitation of the boiler as well as to be safe and comfortable please read this User s manual for boiler carefully Please conform to presented information and rules in order to provide long term and reliable work of the boiler ECOLOGICAL HEATING UNITS for communal economy pe Word and device marks KLIMOSZ Li n g are registered in Poland and in the territory of the European Union Use of these marks for any purpose without a written permission previously obtained from KLIMOSZ Sp Z o o is prohibited Industrial pattern for retort boiler Ling is protected by means of Industrial Pattern Register Law no 9134 titled Automatic Retort Boiler issued by UPRP for KLIMOSZ Sp Z o o Manufacture or trade with units similar to the Ling boiler is prohibited and shall be recognized as a prohibited competitor s act which may mislead Clients Text of this Manual for Boiler constitutes property of KLIMOSZ Sp Z o o reproducing copying and publishing of the text without a consent previously obtained from KLIMOSZ Sp Z o o is prohibited All copyright to the text form materials graphic form materials and multimedia materials available on the www klimos
19. a little bit arrange equally the fuel on the grate flat fuel layer and repeat the action closing the burner door for 10 15 minutes After assumed duration has passed control the quality of combustion again If improvement in terms of combustion quality has been achieved and the slop is shorter repeat the action until satisfactory combustion quality is achieved In situation when the fuel slope is combusted to the lower and lower level on the retort burner quantity of air may be too excessive Than it is recommended to decrease in air blow performing the air quantity regulation as itis described above One may also observe a problem related to creation of slag on the grate so called sinters A reason for their creation there is combustion temperature caused by excessive air dose for combustion Shortly in case of qualified coals sinters are caused by too excessive air dose provided for combustion In case of high slope when combustion is partial only it may result from supply of too excessive air dose which is supposed to provide better combustion of upper part of a fuel slope Than increase in air dose is a mistake since is causes creation of sinter at air nozzles Coal recommended by User s Manual for rA DUO boiler 36 W KLIMOSZ boiler manufacturers usually should be characterized by sinter caking temperature exceeding 1200 C Unfortunately in case of bad quality fuels this limit is lowered which causes accelerated creat
20. a poker 3 During continuous work of the boiler it is recommended to clean the heat exchange area once a month tiles side walls of combustion chamber smoke tubes etc CLEANING ONCE A WEEK IS HIGHLY RECOMMENDED SINCE IT SIGNIFICANTLY REDUCES ON FUEL CONSUMPTION BY THE BOILER Cleaning of the boiler may be done when the boiler is cold only At least 1 hour before planned cleaning switch the main switcher off Before planned cleaning of the boiler remove ceramic plates and protect the retort from contamination which can penetrate the retort during the process of boiler cleaning Remove the front part of the housing assembled on clamps Behind the housing there is vision hole covered with door After the door has been opened use a handle accurately clean the boiler s interior During exploitation the heat exchange areas are contaminated and in turn this situation causes worsened exchange of heat and lowered boiler s efficiency After the boiler has been cleaned also clean the boiler s smoke conduit To remove it unscrew two bolts assembling the stopping plate for the hole in the lower part of the smoke conduit Pipe connecting the boiler s smoke conduit with the chimney should be cleaned as well After the above cleaning process has been completed clean the grate There could settle contaminations during the above described process of cleaning Remember to clean the mixing valve as well Contaminated valve deteriorates the air circulatio
21. bly on the boiler s power In case the fuel deposits exceed the recommended dimensions risk of incorrect fuel combustion grows as a result of worsened air flow from the bottom In case of small boilers there is recommended the height not exceeding 30 mm mm ee oe en ton eater SS SECA AR aa Figure no 14 Situation of pea coal in relation to retort burner during operation of the boiler Attention In order to provide total combustion capability on the retort anytime the fuel is changed there is regulated duration time for fuel supply or intervals between supplies relevant quantity of air supplied for combustion must be set up 35 User s Manual for LING DUO boiler he KLIMOSZ One also should remember that fuels purchased by a user have different properties Some of fuels require more time for combustion which also should be considered during settings of the burner s power In such cases increased quantity of the air supplied may result in situation where fuel is combusted more quickly or sintered Therefore a correct reaction there is extension of intervals between fuel supplies POWER REGULATION boiler s power is regulated due to power of the burner dependent on dose of fuel provided within specified period of time Thus in order to obtain specified value of the burner s power in relation to size of the exchanger and need for heat in a building one needs to relevantly set up duration of fuel supply and inte
22. burner in order to close the air flow and eliminate hazard of re lighting of fuel Completely close the hatch on the air blower as well remove the heat from the ash pit into heat resistant container with a cover User s Manual for LING DUO boiler 24 he KLIMOSZ e switch the boiler off e after a few several minutes control whether the fuel has not been lightened up again e g because of grate still hot e If the downtime of the boiler is supposed to exceed two days and after the heat season has expired remove the fuel from the boiler and the fuel container and leave the boiler together with the fuel container with open door and the cover 6 1 3 Maintenance of the boiler and procedure in case of a breakdown 1 Regularly add provide the fuel In case there is less fuel in the fuel container provide more fuel immediately After the fuel has been provided be sure to close the container s cover accurately In case the level of fuel is low fumes may return to the container Consequently boiler s room shall be smoked 2 Volume of the container and the ash pit are adjusted The fuel is completely combusted when it reaches the edge of the retort The ash falls down into the ash pit During an average combustion the ash pit may be unloaded every second day necessarily wear protective gloves From time to time a piece of not combusted coal may get stuck between the retort s edge and the boiler s wall Remove it using
23. ct connection of the module with Control connection of the module boiler has been plugged in the control panel call service Power supply cut off by thermal fuse Restart the STP thermostat wait until STB temperature decreases to relevant value Controller failure Controller replacement call service One ora tons an Gee display Controller failure Controller replacement call service does not work STB thermostat switches the Control localization of capillary of the boiler off at the temperature STB thermostat failure SID eos sengor o STB thermostat replacement lower than 90 C call service Control the N and L clamps call service No voltage on control panel Control connection of the boiler to the power supply source power supply socket Incorrect connection of the module with Control connection of the module call the control panel service Control correctness of the feeder The feeder does not work connection call service although its stand by mode is Control whether or not the feeder is signalized blocked unblock it Feeder failure Cotter pin pins cut replace them Replace the electric cable to the engine call service SR Replace the engine s condenser call Loss of engine s condenser capacity service Controller failure Controller replacement call service Control the N and L clamps call service No voltage on control panel Control connection of the boiler to the pow
24. d quality of used Too much coal deposits on If possible store the fuel in a heated Fuel too humid plates sintering room the fuel must be dry Re set the time of fuel feeding and Mrene comb ton banking duration between supplies Incorrect settings for supply and fuel banking during heating up condition User s Manual for LING DUO boiler he KLIMOSZ 12 Electric diagram for controller connection modutu procesora O H Zewnetrzny c W U C O Podajnik j Termostat POWR T Kociot i pokojowy KOT A zasilanie z o E tye Beones RecalArt Electronic Yp Soo 45 111 Opole A Uwaga J l zanoj AVA Przed pod czeniem pompy i dmuchawy E a ac oe 29 e Mieszacz Zam e Mieszacz Otw e Rezerwa e Rezerwa 4 Podajnik uchawa wyj z gniazda sieciowego wtyczk Nr Ser przewodu zasilajacego regulator 7 otwieranie oO lt lt N D gt o lt N z z a SIEC 230V Figure no 16 Diagram of connection of units and sensors to RecalArt Economic 3000 controller Symbols 1 and 2 external temperature sensor assembled outside the building 2 and 3 hot utility water sensor assembled in a survey hole 4 and 5 sensor of a heating agent temperature assembled behind the mixing valve just in case of assembled servo on the mixing four way valve 5 and 6 feeder s tempe
25. e feeder screw back use wrench 22 review the removed fuel and assemble new cotter pins Cotter pin pins cut replace them Correctly set up the fuel supply duration during phase of heat up as well as during temperature maintenance duration Replace the paraffin cork Tightly close the container s cover Cotter pin pins cut replace them Paraffin cork smelting Return of heat into feeder s pipe Correctly set up the fuel supply duration during phase of heat up as well Return of heat into feeder s pipe as during temperature maintenance duration Flame return sensor fusion Replace the flame return sensor call service Correctly set up the fuel supply duration during phase of heat up as well as during temperature maintenance duration Clean up the anti smoke holes in the retort call service Control humidity and quality of used fuel Fuel supply incorrectly set up The boiler smokes through the fuel container Poor chimney draught or incorrectly performed intake outtake ventilation in the boiler room Survey the chimney draught Control the intake and outtake work Correctly set up the fuel supply duration fuel should be combusted on During combustion too low setting of the retort and not in the retort fire in the retort Remove carbon deposits from the retort Carbon deposit in retorts DER sani ns during boiler exploitation Restrict on air blower s efficiency changing rotates
26. eans of counter retention element and rubber seal In case a boiler has not worked for two days e g the heat season has expired it should definitely been cleaned while the fuel container and the feeding mechanisms must be deprived of fuel HUMIDITY OF THE FUEL CANNOT EXCEED 15 WET FUEL CAUSES SIGNIFICANT REDUCTION ON THE BOILER S EFFICIENCY EVEN BY 50 AND SEVERAL TIMES REDUCES LIFECYCLE OF MECHANICAL ELEMENTS WHICH STAY IN DIRECT CONTACT WITH THE WET FUEL ELEMENTS OF THE BOILER DAMAGED AS A RESULT OF USE OF HUMID FUEL OR FUEL OF FATAL QUALITY SHALL NOT BE REPAIRED WITHIN WARRANTY 29 User s Manual for LING DUO boiler he KLIMOSZ GENERAL REMARKS e The boiler may be served by adults only these persons must be familiarized with this User s Manual for boiler Children s presence at the boiler where there are no adults nearby is prohibited e When the boiler operates one must take special precautions since the external area of the boiler may be very hot e In case easily flammable gases of vapors penetrate the boiler or they appear when there are done works during which there occurs high risk of fire or explosion varnishing gluing etc there boiler must be switched off before such operations are commenced During the boiler s operation the temperature of the heat water must not exceed 90 C In case the boiler is overheated open all previously closed heat receivers radiators heating units and close tight
27. ed in the DTR for boiler Control the Central Heating System draught for the building Control location of the temperature Failure of temperature sensor failure e Oil flows from transmission Transmission gear replacement call Seals of transmission gear are not tight a gear service Incorrectly performed Central Heatin gt YP system Control the Central Heating System Too excessive consumption of the fuel Cotter pins cut off Incorrect setting of the boiler s work Change parameters for boiler s work Incorrect selection of boiler for a building Incorrect setting of the boiler s work Low efficiency of the boiler caused by large loss on the outlet Feeder blocked fatal quality fuel e g wet pellets User s Manual for LING DUO boiler he KLIMOSZ Perform shortened energy need audit for the building Low calorific value fuel Try fuel by other manufacturer Correctly set up the boiler Too excessive temperature of smoke conduit s fumes caused by excessive draught or too excessive air needed for combustion When replenishing fuel in the container visually control whether the fuel does not contain wastes and contaminations which could potentially block the container Replace cotter pins After cotter been has been cut again remove the fuel from the container through the hole used for emergency container emptying remove fuel from the feeder s pipe by means of pushing th
28. ed on lower tongues points Attention Exploitation of the boiler without ceramic catalysts is prohibited since it results in quick contamination of the boiler with carbon black it is not combusted as well as quick use of steel elements of boiler s structure Pea coal combustion with catalyst situated low lower shelf may result in its damage Upper comb Water grate chamber A shelf for ceramic catalyst when combusting pea coal A shelf for ceramic catalyst when combusting pellets or oat seeds Lower comb Cast iron grate chamber M valve Vision hole Fig no 10 Section of LING DUO boiler s burner and localization of ceramic plates dependably on sort of used fuel 5 3 Start up of the boiler 1 Fill the unit used to emergency extinguishing with water when pea coal combusting 2 Control over correctness of the thermal valve and the edge switcher of the fuel container when combusting pellets or oat seeds 3 Light up the fuel in the boiler when combusting oat it is recommended to light up the pea coal or pellets in order to heat the retort furnace up 4 Heat up the boiler to reach relevant working temperature Recommended heating water temperature at the outlet amounts minimally 65 C 3 Control over the boiler tightness again 6 Conduct the heating test according to codes see Warranty Card 7 Survey the chimney draught or at least fumes temperature and record the result in the Warranty
29. ej mocy na paliwa sta e Termin wa no ci wiadectwa 3 lata DYREKTOR INSTYTUTU Data wystawienia dr in Jag k Zawistowski 28 06 2006r dr in Marek ci ko ichpy INSTYTUT CHEMICZNEJ PRZEROBKI W GLA ul Zamkowa 1 41 803 Zabrze tel 32 2710041 fax 32 2710809 internet www ichpw zabrze pl Sz PCA warto ci wyznaczone w Zespole Laboratori w IChPW posiadaj cym akredytacj PCA lasu emmy w Warszawie nr AB 081 w zakresie oceny energetyczno emisyjnej paliw sta ych biomasy m EZM urz dze grzewczych 45 User s Manual for LING DUO boiler KLIMOSZ b s4 i FIVE yoAmofomzoy oz2mepeg R 3 ko sp 1098 1AG pz J G nptkziez sozald WwW ha JIWOME S y ZE sy CH eyzsr uouu zs VMITVd WJINVMVGOd WANZJALVWOLNY Z 1MO193M A LOX antigen M 800Z NJOI M M 0S Op Aow o UDAZOMOZI6 MOROY YoAUMAQYaJe feIzpseqfeU NILdOL SP I eu SIS ZEJEUZ ond DNI1 j pouu MAOS op Ad0u o UDAZOMOZ16 A0R03 N31dOL B3sIT 1d nsinyuoy IfS p fezsmusid M yeIzpN ez Ai07 Ovz by 8 eyoiuqAy jn ZSOWITA AdNUD v1a WO 1dAG 46 User s Manual for LING DUO boiler amp KLIMOSZ 14 Attachment to a warranty card for the LING DUO boiler annual maintenance service 1 The maintenance service may be performed by authorized center only 2 Maintenance services are payable 3 The maintenance service should be performed annually in the period of the warranty validation 4 In the warranty validation period for boiler 24 mo
30. er supply source power supply socket Incorrect connection of the module with Control connection of the module call the control panel service The fan does not work Control correctness of the fan although its stand by mode is connection call service signalized No contact plug air blower socket repair plug mounting Electric cable to the air blower damaged call service Air blower s condenser failure call service Controller failure Controller replacement call service STB thermostat cut the air blower off Reset STB Control the N and L clamps call Fan failure The pump does not work service although its stand by mode is No voltage on control panel Control connection of the boiler to the signalized power supply source power supply socket Incorrect connection of the module with Control connection of the module call the control panel service User s Manual for LING DUO boiler 40 KLIMOSZ 41 Wrong temperature data displayed Abnormal controllers work Display blinking impossible to switch it off Boiler operating overheats the chimney Boiler does not reach temperature set up Controller failure Controller replacement call service Pump failure electric cable to pump damaged Incorrect connection of the temperature Sensor Failure of temperature sensor failure Irregularities in electric network and units connected to one phase together with the boiler
31. es 5s 6s 0 09kW Air Blower Economic 23 strangler 1 2 75 Fuel supply 10s 10s engine Interval between supplies 40s 20s 0 18kW Air Blower Economic User s Manual for LING DUO boiler he KLIMOSZ 38 Remarks concerning change of pea coal into bio mass Pellets combustion in case pea coal is replaced with pellets before a start up of the boiler do not perform any action to re construct it except the change of ceramic plate arrangement Boiler s grate assembled by the manufacturer may be used for both pea coal and pellets Ceramic plates should be placed on the lower shelf of the combustion chamber It is recommended to give attention to the quantity of air provided by the air blower Namely pellets cannot fly in the combustion chamber and the combustion must be efficient No contaminating substances should appear on the heat exchange area Usually to combust pellets less quantity of air is necessary than in case of pea coal Combusting pellets one may expect poor quantity of ash Before the boiler has been started up change the heat maintenance duration to be about 10 20 min and increase fuel supply during the maintenance in order to prevent heat return to the fuel container Failing to adjust to these recommendations may cause incorrect operation of the boiler Figure no 18 Situation of pellets in relation to retort burner when boiler operates Figure no 19 Situation of pe
32. hich from every side of the boiler should exceed the boiler s base by 20mm incase a boiler is situated in a basement it is recommended to place it on a bricked base at least 50 mm tall The boiler must stand vertically 2 Safe distance from flammable materials during assembly and exploitation of the boiler there must be maintained a safe distance 200 mm at least from flammable materials incase of easily flammable materials of flammable rate C3 which combust easily and quickly even the flame source has been removed e g paper cardboard wood plastics the distance is doubled up to 400 mm Incase flammability rate is unknown the safe distance must be doubled as well Table no 9 Flammability rates for different masses and construction materials User s Manual for 3 DUO boiler 20 lt gt KLIMOSZ Flammability rates for building masses and products Building masses and products Inflammable Sand stone concrete fire protection plaster mortar ceramic tiles granite Hardly flammable Wood amp cement boards fiber glass mineral insulation Hardly flammable Beech and oak wood plywood Averagely flammable Pine larch and spruce wood cork grated wood board rubber floors Easily flammable Asphalt plywood celluloid masses polyurethane polystyrene polythene plastic PCV Location of a boiler in terms of free space necessary to serve the boiler e in front of the b
33. iler together with Warranty Card and Confirmation of quality and completeness of the boiler correctly filled in e he she has been familiarized with terms and conditions for boiler exploitation Boiler s manufacture Technical control signature Seller s stamp date Assembly date Assembly Company User s signature stamp signature 49 User s Manual for LING DUO boiler he KLIMOSZ The Client and the assembly company by their hand signatures give their consent to process their personal data for needs of maintenance service records in accordance with the Personal Data Protection Act dated on 29 08 1997 Journal of Acts No 133 item 833 User s Manual for LING DUO boiler 50 he KLIMOSZ 51 User s Manual for LING DUO boiler he KLIMOSZ Supplement to the Warranty Card provided to a Client Record of completed warranty and post warranty repairs as well as annual inspections of the Ling Duo boiler Signature date stamp Service action performed of the authorized service center Client s signature User s Manual for LING DUO boiler 52 he KLIMOSZ 53 User s Manual for LING DUO boiler he KLIMOSZ For Service Center KLIMOSZ Sp z 0 0 VIADRUS CENTRUM SERWISOWE 83 Rybnicka Street 83 Rybnicka Street 44 240 Zory 44 240 Zory tel 32 475 21 77 tel 032 475 22 84 fax 032 434 60 75 www klimosz pl e mail viadrus klimosz pl Warranty Card and Confirmati
34. iler room is prohibited in case sufficient intake of air is not assumed provided Additional blow must be also used in case of other units situated in the boiler s room such as open fireplaces etc Air consumption for the LING DUO 15 boiler amounts approximately 45 m h for LING DUO 25 it amounts 21 User s Manual for LING DUO boiler he KLIMOSZ approximately 75 m3 h for LING DUO 35 it amounts approximately 105 m3 h for LING DUO 50 it amounts approximately 150 m3 h for LING DUO 75 it amounts approximately 225 m h Assembly of the heating system pipes or connection of heater to the coil pipe must be done by an authorized person Attention Hot water system connected to the boiler must be equipped with a release tap which must be situated at the lowest point and as close to the boiler as it is possible 5 Start up of the boiler manual for service company Start up of the boiler must be performed by a trained manufacturer s personnel disposing with a relevant certificate 5 1 Control activities before a start up Before start up of the boiler control a is the hot water system filled with the water Water for the heating system must be clean and colorless no additives such as oil solvents or other aggressive chemical agents Water cannot be hard with calcium salts In case water does not observe requirements in terms of its hardness it must be adjusted in a chemical way Water heated even
35. illed in by a service center company constitutes the Warranty Card The manufacturer reserves its rights to implement potential modifications of the boiler in order to modernize the boiler however such modifications must be implemented into User s Manuals for Boiler as well User s Manual for LING DUO boiler he KLIMOSZ 32 9 Recommended scheme of connection of the boiler to the heatin system In order to reach optimal conditions of exploitation a heating system must be equipped with a thermal protection from cold water returning from the installation e g mixing four way valve which must be set up in such way to provide return water with temperature at least 55 C 1 A boiler 9 A hot utility water pump 2 A boiler s controller 10 A boiler temperature sensor 3 An open expansion vessel 11 A feeder s temperature sensor 4 A four way mixing valve with a servo 12 Return temperature sensor 5 A circulation pump 13 A central heating temperature sensor 6 A differential valve only with assembled servo 7 Radiators 14 A h u w temperature sensor 8 A hot utility water heater 15 External temperature sensor Fig no 12 Exemplary connection of the boiler to the heating system and the hot utility water container The boiler must be assembled within open heating system in accordance with the Ministry of Infrastructure decree dated on April 12 2002 a solid fuel boiler may operate with
36. in open heating system only Assembly of a thermal safety device in form of four way mixing valve or peristaltic pump is a duty under clause of nullity Systems with assembled plate heat exchanger or hydraulic clutch constitute an exception from the above mentioned rule 33 User s Manual for LING DUO boiler he KLIMOSZ Requirements concerning the four way valve max 50cm Rura bezpiecze stwa min DN25 Fig no 13 Assembly of the four way valve guidelines Minimal diameter of boiler s cycle 1 Power 15 25 kW copper min 35mm steel 5 4 four way valve DN32 2 Power 35 50 kW copper min 42mm steel 6 4 four way valve DN40 3 Power from 75 kW Ducts and four way valve min DN50 Attention By pass for the heat system s pump with the differential valve is not required in terms of warranty Assembly of the differential valve depends on configuration of the system and the way the four way valve is controlled User s Manual for LING DUO boiler 34 he KLIMOSZ LING DUO boilers power settings for a serviceman Ling boilers always must be set up individually Combustion is greatly affected by calorific value humidity of the fuel chimney draught and quantity of air provided in relation to the quantity and sort of provided fuel also mixing valve and grate tightness Correct set up of the boiler should take into consideration relevant amounts of fuel provided as well as interva
37. ion of sinters Using such fuel one should slow the process of coal combustion down extended intervals between supplies are recommended and quantity of air in this way reducing the boiler s burner operation In case of automatic retort boilers creation of sinters reduces the efficiency of fuel but it also may cause increase in feeder screw s resistance It increases in probability of cutting the cotter pin which protects the feeder s engine and occurrence of boiler s failure Figure no 15 Retort burner s operation during combustion of coal Ling 15 50kW Figure no 16 Retort burner s work during combustion of coal Ling 75kW 37 User s Manual for LING DUO boiler he KLIMOSZ Figure no 17 Coal sintering caking incorrect regulation of burner in relation to fuel quality Approximate settings of Ling 15 150 LING boiler power when combusting coal pea coal of calorific value 27 5 MJ kg and pellets of calorific value 16 0 MJ kg 5s 7s Fuel supply 15 Interval between supplies 28s 20s Air Blower Economic 28 23 Fuel supply 5s Ts 25 Interval between supplies 15s 9s Air Blower Economic 31 26 Fuel supply 5s 9s 35 Interval between supplies 9s 7s Air Blower Economic 33 Fuel supply 7s 20s 50 Interval between supplies 8s 6s Air Blower Economic 75 Fuel supply 15s 60s engine Interval between suppli
38. le opportunity to connect automatic shot light for pellets opportunity to combust bio mass in form of granules made of sawdust pellet or oat seeds opportunity to combust wood and coal thick sort on additional emergency furnace simple and quick service and maintenance service ecological exploitation low level of hazardous substances in fumes high productivity User s Manual for LING DUO boiler 6 gt A m O N 2 Technical Data for LING DUO Table no 1 Dimensions and technical parameters of the LING DUO boiler Parameter 75 Nominal power automatic mode 75 Fuel coal pea coal 75 Fuel bio mass pellets 66 Maximal power coal 75 Efficiency eco pea Mass 620 Use of fuel at nominal power continuous heating 10 80 pea coal 27MJ kg Use of fuel at nominal power continuous heating pellets 16MJ kg Water volume i 175 Diameter of fumes outlet 200 16 20 Heating area of the boiler 7 7 Storage bin volume 3 Boiler s dimensions with the storage bin width 1600 depth x 1020 height x 1730 Upper chamber s dimensions manual width 600 depth x 520 height x 420 Water maximal working pressure Water maximal trial pressure Recommended working temperature for heating water Maximal working temperature for heating water Approximate combustion time at nominal power coal Approximate combustion time at n
39. llets in relation to retort burner when boiler operates Ling 15 50kW Seeds combustion boilers up to 35kW in case oat seeds are to be combusted the boiler must be re constructed Replace the grate on which pea coal and pellets are combusted with a separately purchased round grate used to combust oat seeds The grate must be tightened by thermal silicone which is resistant up to 1200 C Ceramic plates situated over the retort must be lowered to the level of the lower shelf or in case there is no lower shelf on specially purchased steel frames It is recommended to keep the air blower working with minimal efficiency minimal air necessary for combustion provided Before oat seeds are combusted lighting up with pea coal or pellets is recommended Using oat for combustion one must expect increased quantity of ash Before the boiler has been started up change the heat maintenance duration to be about 10 20 min and increase fuel supply during the maintenance in order to prevent heat return to the fuel container Failing to adjust to these recommendations may cause incorrect operation of the boiler 39 User s Manual for LING DUO boiler he KLIMOSZ 11 Potential failures and ways of repair Failure Failure reasons Repair Control the N and L clamps call service No power supply on N and L clamps Control connection of the boiler to the power supply source power supply socket Displ ay does not work despite Incorre
40. ls between doses of fuel and relevant quantity of air required for needs of combustion In the table below there were provided approximate values for settings of the Ling boilers burners We recommend change of power by means of change in intervals between fuel feeding Duration of fuel feeding should not be changed Quantity of provided air may be regulated due to change in rotates of the air blower performed on a controller and or factory assembled hatch on the blower Correct quantity of air provided is proved by good combustion which means totally combusted fuel in the ash pit Too less quantity of air provided may result in the fuel poor combustion and over smoking as well as related to this fact accelerated process of contamination deposits on the boiler s heating areas Too large amount of air provided may cause raised fractions of fuel as well as sparking in fuel and its sintering especially it concerns the coal Apart from settings in terms of fuel supply and intervals between supplies attention must be given to quantity of fuel on the retort which should be constant during the exploitation period of the boiler heating up with exception of the heat maintenance state The amount shape of the coal on the retort should be similar to this presented on the picture below in case of pellets at the description of replacing the fuel with pellets Its coal height from the upper edge of the retort should amount 30 50 mm dependa
41. ly They must observe the User s Manual for Boiler Before the boiler is lighted up e check whether in the hot water system there is enough water e control cleanness of the grate ash pit and chimney draught 27 User s Manual for LING DUO boiler he KLIMOSZ e remove ceramic catalysts from the chamber of retort furnace e place the protective cover on the retort burner it shall disable lighting up of the fuel in the retort burner as a result of heat falling down from the upper grate into the ash pit e during combustion in the upper combustion chamber manual mode fuel from retort must be removed in order to supply the air After combustion has lasted more than two weeks remove the fuel from the fuel container e using the controller switch off the feeder option Through the charge door place the set fire paper on the whole area of the grate and wood Through the chamber s door light the set fire on Close the door and slightly open the ash pit s door providing air flow into the combustion chamber On the wood on fire put some coal or other fuel After it has been lightened up set the controller into automatic mode and set up the required temperature close the ash pit s door When efficiency of fire is well provide more fuel during supply of fuel the fan must be switched off use controller Attention Never use any easily flammable liquids to light up the boiler and never over heat the boiler Do not leave easil
42. ly all doors switch the air blower off Replenishment of the water in the system can be performed only when the boiler is cold and it does not work in order to prevent the exchanger from damage Water in the boiler and in the system should not be replaced if it is not required by a repair of re construction of the system e Release of water increases in risk of corrosion and stone deposits When fuel is added to the combustion chamber before the boiler has been lightened up visually inspect in the retort NEVER insert hands into the combustion chamber hazard of accident caused by operating feeder screw e To light the boiler up do not use easily flammable liquids e The flame may be visually inspected after the upper door has been opened However one should remember that during such operation there occurs risk of penetration by sparks in the boiler s room After visual inspection has been completed close the door tightly e Easily flammable stuffs can not be put on the boiler or in the area around the boiler e During removal of ash from the boiler in a distance of 1500 mm there can not be any easily flammable materials The ash should be contained in heat resistant containers with a cover e Incase the boiler operates at 65 C precipitation of the steel exchanger may occur and consequently corrosion as a result of low temperature since it makes the exchanger s lifecycle short Therefore the temperature of boiler exploitation
43. n In case boiler is supposed not to be used for a long time cleaning of the boiler and the fuel container 1s recommended 14 The feeder screw is an element which normally is worn during use of the boiler A feeder screw corroded is not covered by the warranty A main factor causing corrosion there is a humid fuel coal or too humid air 15 Damage to a varnished internal area of the boiler does not affect correct operation of the boiler and consequently boiler s efficiency and the exchanger s lifecycle 16 The boiler s manufacturer is not responsible for incorrectly adjusted boiler s power 17 A user may use option of 1 year warranty extension provided that the user orders payable maintenance service review of the boiler made by the Authorized Service Center within last month of the warranty validity and sends filled report to Viadrus Centrum Serwisowe Sp z 0 0 44 240 Zory ul Rybnicka 83 within 14 days from the date of the review 18 Tightness control performed by means of compressed air is prohibited Damages which occurred as a result of violation of the above described terms and conditions can not be subject of complaints In case the boiler operates in accordance with the terms and conditions presented in this User s Manual for Boiler it does not require special interventions made by employees of a service center Confirmation of quality and completeness of the LING boiler after is has been f
44. n into the burner s nozzles and to the some extent affects the quantity of contamination in fumes 4 After fumes conduits have been cleaned close the vision hole accurately 5 It is recommended to clean outside elements of the engine and the air blower as well A user is not allowed to remove the engine s cover This activity may be done by a qualified employee of a maintenance service company only The cleaning should be made with use of a dry brush During performance of these activities the boiler must be unplugged 25 User s Manual for LING DUO boiler he KLIMOSZ 6 Above the burner there is situated a heat resistant catalyst but it does not require any special attention Any dust which is deposited on the surface of the catalyst may be regularly removed however it does not affect its correct operation 7 Incase in the fuel there appear pieces of stones metals or wood the feeder screw may be stopped The engine is coupled with the screw due to transmission gear Cotter pin 5mm in a section vertical to the screw axis connects the screw bar with the transmission gear a ring inside which the screw is situated protecting the engine from overloads In case the screw is sopped the cotter pin is cut out engine still works while the screw is stopped Attention Before next activities are performed be sure to unplug the boiler In order to remove the reason for the cotter pin removal one may try to turn scre
45. nths the maintenance service is mandatory within first 12 months from the start up date 5 During the maintenance service a serviceman controls whether the boiler is assembled in accordance with the User s Manual for Boiler and controls its condition specially e condition of seals e tightness of the retort burner s grate e tightness of the emergency extinguishing system e condition of the ceramic catalyst e the feeder screw s wear level e correctness of the controller s operation as well as the air blower and the fuel supply system e whether or not repairs by unauthorized persons have been provided 6 During the maintenance service worn elements must be replaced and potential failures repaired 7 During the maintenance service also grade of the cast iron grate as well as retort s elbow and mixing valve s cleanness should be controlled 8 It is recommended to replace the engine s condenser in the transmission gear 9 Elements which need to be replaced during the maintenance service are payable 10 After the service maintenance have been completed the serviceman makes an entry into the Warranty Card together with potential remarks 47 User s Manual for LING DUO boiler he KLIMOSZ User s Manual for LING DUO boiler he KLIMOSZ 48 For User KLIMOSZ Sp z 0 0 VIADRUS CENTRUM SERWISOWE 83 Rybnicka Street 83 Rybnicka Street 44 240 Zory 44 240 Zory tel 32 475 21 77 tel 032 475 22 8
46. ntilation conducts made of bricks The chimney must consist of a few layers In case it consists of one layer only there is recommended use of special insert made of steel or ceramic pipes Attention Too large chimney draught results in lowered boiler s efficiency increase in fuel consumption and chimney overheating If necessary for Ling Duo 75 the chimney draught can be limited by means of closing of the shaft assembled in the boiler s smoke conduit In boilers of type Ling 15 25 35 and 50 there must be assembled a chimney draught controller of hatch type regulated hatch in section of the fumes pipe with weight regulating the hatch lift FUMES FROM STOPPED CHIMNEY ARE HAZARDOUS The chimney as well as connection and fumes ducts must be clean d intake outtake ventilation in accordance with code PN 87 B 02411 Inbuilt boiler rooms solid fuels Intake ventilation in a boiler room there must be a hole impossible to be closed of area at least 200cm2 Outtake ventilation the boiler s room must be equipped with an outtake tube of section at least 14x14cm e in terms of fire regulations for hot utility water heating systems 4 2 Requirements concerning assembly of the boiler in a boiler s room Situation of the boiler in terms of fire protection regulations 1 Situation on an inflammable substrate floor the boiler must be placed on an inflammable and thermo insulating pad mat w
47. oiler there must be 1000 min 100 mm mm free space e minimal distance between the rear part of the boiler and the wall should amount min 800 mm 15 50kW at least 400 mm e from the side of the fuel container the free space must amount to at least min 1500 mm 75 150kW 800 mm in order to make access in case the feeder screw must be removed e minimal distance from the left side wall amounts to 100 mm Localization_of_the_ boiler near power supply network E e The boiler must be localized in such way that the plug 230V 50Hz is always available Fig no 9 Location of the LING DUO boiler in a boiler s room in terms of free space necessary to serve the boiler Storage of fuel e effective combustion is provided by dry fuel only HUMIDITY OF THE FUEL CANNOT EXCEED 15 WET FUEL CAUSES SIGNIFICANT REDUCTION ON THE BOILER S EFFICIENCY EVEN BY 50 AND SEVERAL TIMES REDUCES LIFECYCLE OF MECHANICAL ELEMENTS WHICH STAY IN DIRECT CONTACT WITH THE WET FUEL e storage of coal near the boiler in a distance not exceeding 400 mm is prohibited e the manufacturer recommends the distance of 1000 mm between the fuel and the boiler or storage of fuel in other room The boiler must be localized in a room with relevant intake of air hole of diameter at least impossible to be closed 200cm which should be situated at most 1 m above the floor Use of air lifting units in the bo
48. omatic mode work user s settings must be explained by a maintenance service company which conducts the first start up of the boiler details of the controller s work are contained in the User s Manual for Controller the fuel container should never be empty thus the fuel must be regularly replenished when the boiler is exploited the fuel container s cover must be closed ATTENTION It is recommended that in newly build objects at the stage of interiors finishing works to keep the boiler working in a mode without servo on the four way valve Exploitation of the boiler with the four way valve controlled by an engine during the above mentioned works may cause some problems First of all in newly built objects the need for heat is seriously larger since plasters are to be dried while employees regularly cool the interiors Than the boiler may often alarm NO FUEL This alarm is caused by loss of increase in temperature by at least 1 C within detection time set up on controller or too low power set on the retort burner fuel feeding intervals between feeding 6 1 2 Extinguishing of the boiler from the automatic mode work switch into manual work mode Switch the feeder screw on in order to push the heat out of retort Using a poker one may carefully move the heat from burner s grate into the ash pit After the heat has been completely removed from the retort and the burner s grate put safety plate on the
49. ominal power 3 8 bio mass Minimal temperature of water returning to the 55 boiler Maximal permitted level of heating material 25 Safety valve 2 0 Noise level below 65 A Chimney draught 10 20 Connections of the boiler heating water G 11 returning water G 11 Voltage 1 PEN 50 Hz Electric energy consumption air blower motor 175 Electric energy consumption shot light option 400 Electric insulation IP 40 Table no 2 Thermal and technical parameters of the LING DUO 15 boiler automatic mode Parameter Hard coal Pellets oats Nominal power 15 13 11 Power regulation scope 6 15 9 22 Fumes temperature 100 230 100 200 Flow of fumes in the smoke conduit at nominal power 0 009 0 010 at minimal power 0 003 0 006 7 User s Manual for A G DUO boiler o KLIMOSZ Table no 3 Thermal and technical parameters of the LING DUO 25 boiler automatic mode Pellets oats Parameter Hard coal Nominal power 23 22 20 Power regulation scope 10 25 9 22 Fumes temperature 100 230 100 200 Flow of fumes in smoke conduit at nominal power 0 014 0 015 at minimal power 0 005 0 010 Table no 4 Thermal and technical parameters of the LING DUO 35 boiler automatic mode Pellets Parameter Hard coal oats Nominal power 35 32 30 Power regulation scope 14 35 13 32 Fumes
50. on of quality and completeness of the boiler LING DUO 15 75 Boiler s manufacture no Boiler s power KW User Surname Name NOOS Address street city zip code post office eeeuee eee aaa aaa aaa aaa aaa aaa iii Phone Fax e COEN CEC The boiler is compliant with the following requirements Criteria of the energy and ecology standard as well as requirements contained in the code PN EN 303 5 of class III the most sophisticated Completeness together with fittings are warranted by Klimosz Sp z 0 0 A serviceman may withdraw from start up of incorrectly assembled boiler which should be recorded in the Warranty Card Empty Warranty Card and Start up Report without a set of stamps and signatures are invalid It is recommend to quote the value of the chimney draught however it is not mandatory This value shall be necessary in case there occur a complaint or user have doubts in terms of correct exploitation of the boiler Fumes temperature C By his her signature the user confirms that e during the start up made by a service company the boiler has not presented any defects e user has been provided with the User s Manual for Boiler together with Warranty Card and Confirmation of quality and completeness of the boiler correctly filled in e he she has been familiarized with terms and conditions for boiler exploitation
51. per chamber is not recommended since it contaminates the furnace chamber It results from manual combustion and worse efficiency During automatic combustion on a retort the furnace chamber is automatically cleaned In order to ensure efficient and correct combustion in the upper chamber there must be observed conditions for chimney draught In the lower combustion chamber there is situated retort burner and round grate plates of ceramic catalyst an elbow called a retort and steel air mixing valve In this chamber a fuel is combusted in automatic 9 User s Manual for LING DUO boiler he KLIMOSZ mode pea coal pellets and oat seeds Inside the retort distributing the fuel there are holes regulating pressure of the air which is necessary for combustion disabling opportunity of moving the flame into feeder during the process of combustion Per request the boiler of power 15 35 kW is equipped with a burner with a rotary grate which enables combustion of fuels with higher caking properties Under the combustion chamber there is situated an ash pit Near the boiler there is fuel container on the bottom of which there is situated feeding screw Volume of the ash pit is adjusted to the volume of the fuel container that is the ash tray should be full after total volume of fuel container has been combusted pea coal not in case of oat seeds since in case of seeds a user may expect larger quantity of ash Behind the fuel container there
52. r cznego paleniska Wysoko 420mm Szeroko 420mm G boko 470mm HI Wymiary zasobnika d przykotlowego 185l raj Wysoko 1260mm di CH Szeroko 730mm S G boko 720mm 4 Wymiary zasobnika przykotlowego 280 Wysoko 1400mm Szeroko 730mm G boko 720mm cq SOL am 1345 600 240 N Fig no 3 LING DUO 35kW boiler s dimensions with the fuel container 1851 available with 2801 Attention Inlet water connector into the boiler is situated on the side of the fuel container while the system s power supply connector is situated on the external side of the exchanger 1 t9 N I r z S o o g c 8 E 0 al A z oo tb O o i pol 1 wo s 13 he KLIMOSZ User s Manual for LING DUO boiler AGI 1 2 G1 2 55 35 1475 730 l 1 l I LO N N cm g A O 1 o i d O wo i L if 9 8 1 neo Io lt KLIMOSZ 900 Wymiary g rnego recznego paleniska Wysoko 420mm Szeroko 480mm G boko
53. rature sensor assembled on the feeder s pipe 7 and 8 room controller s inlet There must be attached a room controller with closing contacts Contacts obtuse at the moment there is need for heating 9 and 10 temperature return sensor assembled on the return pipe at the boiler 10 and 11 boiler s temperature sensor sensor assembled on the boiler s survey hole User s Manual for LING DUO boiler 44 he KLIMOSZ 13 Certificate for ecological safety Swiadectwo nr 0268 Klimosz Sp z 0 0 Zleceniodawca 44 240 ory ul Rybnicka 83 Rodzaj urz dzenia kocio c o z mechanicznym dozowaniem paliwa Typ urz dzenia Ling duo typoszereg 15 100 kW Paliwo w giel kamienny typu 31 32 sortyment Gk I Il Charakterystyka energetyczno emisyjna Wymagania na znak Warto ci bezpiecze stwa o oznaczone ekologicznego f 3 Obciazenie z wzgledne 100 15 _ lt o w odniesieniu do mocy l YEE Sprawno R VETE ciepina 91 2 92 0 gt 78 48 mg m 230 lt 3000 s mg m 750 lt 1000 tw mg m 520 lt 600 Q 3 SE gt mgm 80 lt 150 U Zan org TOC mg m 50 lt 100 16 WWA wg EPA mg m 0 1 lt 5 B a P ugim Urz dzenie grzewcze typu Ling duo spe nia kryteria standardu energetyczno ekologicznego stawiane urz dzeniom grzewczym ma
54. rvals between supplies Correct settings placed in the table result in decreased probability of failure free boiler exploitation Dose of air is adjusted to the combustion by survey of fumes temperature and its comparison to the values contained in the User s Manual for Boiler Height of the layer of fuel combusted on grate is significant as well Air required for combustion process is supplied from the bottom which means it must win resistance generated by layers of fuel If this layer is too high it may results in insufficient combustion of the upper part of fuel In such case increase in dose of air is not always effective since in case slopes of fuel are to high they may cause sintering of fuel s layer within air pressed into air burner Simple regulation of retort burners without survey of fumes temperature should be started with settings dependent on the boiler s power and type of fuel available in the User s Manual for Boiler such as fuel supply duration and time of intervals between supplies To this value one adjusts quantity of air whose approximate value is available in the User s Manual for Boiler as well After level of combustion has been specified on the grate flat layer of fuel and boiler s burner door closed after about 10 15 minutes one may control level of combusted fuel If the fuel slope grows up it usually means too low combustion of the fuel Than one should increase quantity of air for combustion
55. s 9 Recommended scheme of connection of the boiler to the heating system 10 LING DUO boilers power settings 11 Potential failures and ways of repair 12 Electric diagram for controller connection 13 Certificate for ecological safety 14 Attachment to a warranty card of the boiler annual maintenance service User s Manual for LING DUO boiler gt A m O N 17 18 19 19 19 21 21 22 22 23 23 26 29 30 32 34 39 43 44 46 15 Warranty cards and confirmations of quality and completeness of the boiler User s Manual for LING DUO boiler gt A m O N 48 Warning signs and their meanings information sign AN warning of electric shock warning of potential hazard for health or life 1 Use and advantages of the boiler Excess pressure LING DUO boiler is a heating boiler designed to combust solid fuels in an automatic way and traditional one Range of powers of the boilers enables heating single family and multi family houses small holiday resorts workshops etc LING DUO PLUS additionally enables connection of automatic shot lighter for pellets Advantages of the boiler automatic boiler s work opportunity for work due to weather based mode only hot utility water heated opportunity for return temperature regulation due to control by a servo on a four way valve opportunity to connect room thermostat wireless or cab
56. s and norms A boiler which combusts a solid fuel in accordance with valid legal regulations must be assembled by an authorized assembly company Start up of the boiler must be performed by a trained manufacturer s personnel disposing with a relevant certificate A Company which performs the first start up is liable for commissioning of correctly completed installation of the boiler and is obliged to provide warranty and post warranty repairs of the boiler Any manipulation concerning electric parts of the boiler or connection of more control units is prohibited under clause of warranty loss Fact of the boiler assembly completion correctness of the assembly and test of heating must be registered in the Warranty Card for Boiler The central heating assembly must be completed in accordance with a design of a Heating system in accordance with PN 91 B 02413 Safety measures for open water heating systems Requirements when the boiler is assembled and exploited it is important to keep easily flammable substances in a safe distance The boiler is accepted to be exploited in case of open heating systems b x electric power supply the boiler is designed to work under voltage 230V 50Hz c chimney assembly connection of the boiler to the chimney may be performed only on the basis of permission issued by chimney service and it must observe all provisions contained in the relevant norm PN 89 B 10425 Smoke fumes and ve
57. ser s Manual for LING DUO boiler 10 he KLIMOSZ 1320 870 445 130 Wymiary g rnego recznego paleniska 240 10 y 370mm 300mm 400mm asobnika ego 1851 Wysoko Szeroko G boko Wymiary z przykot ow 1350 1260mm 730mm 720mm asobnika ego 2801 Wysoko 1260 1225 1160 Szeroko G boko Wymiary z przykottow 1400mm 730mm 720mm Wysoko Szeroko G boko O G1 1 2 G1 2 G1 1 2 60 Fig no 1 LING DUO 15kW boiler s dimensions with the fuel container 1851 Attention Inlet water connector into the boiler is situated on the side of the fuel container while the system s power supply connector is situated on the external side of the exchanger 11 User s Manual for LING DUO boiler amp KLIMOSZ 900 650 1470 Wymiary g rnego r cznego paleniska Wysoko
58. several times still causes the effect of boiler stone deposits on the exchanger s walls Deposit of 1 mm thickness causes decrease in exchange of heat between the heater and a room by about 10 Open heating systems dispose with connection of heating water with atmosphere During the heating season water in a container absorbs the oxygen which in turn increases in susceptibility to corrosion Simultaneously water evaporates and consequently water mirror decreases In order to supplement the hot water system there must be used relevantly prepared water no mineral salts adequate pH The heating system must be accurately flushed out in order to remove contaminations deposited in pipes During a heating season there must be maintained a constant volume of water in the system and one must take care for de aeration air removal Water from the boiler should never been released with exception of necessary cases like repair etc Release of the water and re filling causes increased corrosion hazard and risk of water stone deposits In case there is a need for water fill in one may add water to cold boiler only not to damage the exchanger b tightness of the heating system c correctness of connection with the chimney lt d mixing valve s tightness Control over tightness of the air mixing valve is performed by switching the air blower on controller off The whole volume of air must flow into combustion chamber in the retort and
59. speed on the Too large quantity of air supplied for controller combustion Restrict on air blower s efficiency changing the hatch settings on the air blower Air blower s hatch screwed to heavily easy it Blocked hatch on the outlet from the air blower de block it moving the hatch or call the service Wrong fuel combustion Mixing valve full of ash Clean up the mixing valve Leaking furnace s grate Seal it with silicone up to 1200 C Too little quantity of air supplied for combustion Fatal quality fuel Control humidity and quality of used q y fuel try fuel by other manufacturer Cotter pin pins cut off Replace cotter pins The engine operates however RE e Transmission gear replacement call the feeder screw does not Transmission gear damaged service rotates Feeder screw damaged Feeder screw replacement call service Ceramic plate cracked Wrong fuel combustion Re set the time of fuel feeding i Replace the ceramic plate with the new User s Manual for LING DUO boiler 42 he KLIMOSZ 43 Restrict on air blower s efficiency changing rotates speed on the Too large quantity of air supplied for controller combustion Restrict on air blower s efficiency changing the hatch settings on the air blower Settings should be similar to those proposed by the manufacturer possibly short exemplarily for Ling 25kW 5s supply and 12s of banking between supplies Ferl atras yel ak humidity an
60. ted by Klimosz Sp z 0 0 A serviceman may withdraw from start up of incorrectly assembled boiler which should be recorded in the Warranty Card Empty Warranty Card and Start up Report without a set of stamps and signatures are invalid It is recommend to quote the value of the chimney draught however it is not mandatory This value shall be necessary in case there occur a complaint or user have doubts in terms of correct exploitation of the boiler Fumes temperature C By his her signature the user confirms that e during the start up made by a service company the boiler has not presented any defects e user has been provided with the User s Manual for Boiler together with Warranty Card and Confirmation of quality and completeness of the boiler correctly filled in e he she has been familiarized with terms and conditions for boiler exploitation Boiler s manufacture Technical control signature Seller s stamp date Assembly date Assembly Company User s signature stamp signature User s Manual for LING DUO boiler 56 he KLIMOSZ The Client and the assembly company by their hand signatures give their consent to process their personal data for needs of maintenance service records in accordance with the Personal Data Protection Act dated on 29 08 1997 Journal of Acts No 133 item 833 57 User s Manual for LING DUO boiler he KLIMOSZ For Klimosz Company 2 2 START
61. temperature at the inlet into the boiler servo with four way mixing valve temperature setting and automatic hot utility water work work due to weather based mode only hot utility water heated e connection of the room thermostat wireless or cable light signals of alarm modes setting of the blower efficiency due to change of its rotates speed on the controller factory settings RESET function recommended before zero boiler start up e automatic boiler light up pellet only in LING DUO PLUS To the controller there can be connected a room thermostat Room thermostat controls functioning of the circulation pump or in case of assembled servo the four way mixing valve Table no 8 Technical parameters of Economic 3000 controller zac feeder s engine mixing valve s servo Thermal protection of the boiler ZTK protects the heating system from overheating After the ZTK has switched the boiler off when it goes back to normal temperature it is automatically de locked Alarm message about the overheating of the boiler is displayed on the controller s screen After ZTK has been launched the circulation pump works In case ZTK is launched repetitively the boiler needs to be switched off and one needs to find out a reason for continuous overheating Room thermostat with opportunity to be programmed optional e g EUROSTER AURATON digital room thermostat with opportunity to be
62. the round grate During the inspection the contact areas between following elements must be accurately controlled air blower around the hole used to clean the mixing valve The round grate with the mixing valve In case leakages are found remove the grate remove lute from contact areas put adequate quantity of new lute or silicone for working temperature 1200 C and re assembly the grate Control again e connection with the power supply network Plugs are connected in such way that the earthing pin is up and the phase is connected to the left hole User s Manual for LING DUO boiler 22 he KLIMOSZ Attention After re connection of the boiler to the power supply network it is recommended to re establish factory settings for the controller at first Completion of the assembly and the heating test must be recorded in the Warranty Card 5 2 Assembly of fire proof catalyst Ceramic catalyst for LING DUO boilers consists of two rectangular plates 285x115 for 15kW 335x110 for 25kW 410x110 for 35kW 480x145 for 50kW 420x220 for 75kW These plates must be situated above the retort furnace on shelves through lower door of the ash pit Additionally for LING DUO boilers there is provided a third chamotte plate which must be situated on the shelf below the manual combustion chamber only in case of combustion due to automatic mode on the retort furnace To combust pellets and oat seeds the catalyst must be situat
63. upper and lower doors have been closed switch the air blower on as above use the button The boiler goes into normal exploitation mode User s Manual for LING DUO boiler 28 he KLIMOSZ 6 2 4 Preservation of the boiler Sintered slag must be used when its quantity disables lighting up in the morning after the boiler has been used at night The ash must be poured into inflammable and closed containers When coal is combusted the chamber should be cleaned approximately once a week dependably on used fuel Cleaning of the boiler may be performed when the boiler is cold only Cleaning of the upper combustion chamber s walls may be easily completed through open upper door Cleaning of the combustion channels is performed through the vision hole situated under the housing cleaning procedure the same as in case of automatic mode operation Tools used for cleaning supplied together with the boiler enable cleaning of all internal elements of the boiler After fumes conduits have been cleaned smoke tubes close the vision hole accurately Since in the combustion chamber when the air blower works there appears excessive pressure tightness of boiler is a subject of special care combustion chamber door ash pit door hole used to clean the mixing valve cover of fuel container etc which enables prevent fumes from penetrating the boiler room Tightness of the fuel container is assured most of all due to accurately closed cover by m
64. valve opens and into the fuel feeder there is poured water from the water pipe This safety unit works without power supply Edge switcher required in case of bio mass combustion optional assembled on the fuel feeder s cover by a qualified assembler It protects the fuel container from being penetrated by the heat In case of incorrectly closed fuel feeder s door the air blower and feeder screw are switched off circulation pump works Circulation pump works after the boiler has reached temperature set up on the controller until the moment it decreases by the hysteresis value below pump switch on temperature 3 3 Boiler s equipment Standard equipment Per request optional e User s Manual for Boiler e aroom thermostat e User s Manual for Controller e a manual four way mixing valve an ash pit 1 piece a mixing valve s servo e a brush 1 piece e ahot utility water heater e cotter pins for feeder screw 05mm 2 pieces e arotary grate for Ling Duo 15 35 kW e a paraffin fuse 1 piece e an automatic lighter for pellets Ling Duo Plus e a ceramic catalysts 2 pieces e STS Watts safety valve required for combustion of e upper furnace chamotte plate 1 piece bio mass edge switcher for fuel container required for combustion of bio mass 19 User s Manual for LING DUO boiler he KLIMOSZ 4 Location and assembly of the boiler in a boiler s room 4 1 Code
65. vice Center only The zero start up is payable and its costs are paid by a User A boiler is not covered by the warranty when the last page of the Warranty Card has not be returned to the manufacturer and or in the Warranty Card there is no boiler s number quoted assembler s stamps and the Authorized Serviceman together with user s signatures and data name surname and address Empty Warranty Card without a set of stamps and signatures is invalid It is recommended quoting the value of the chimney draught however it is not mandatory This value shall be necessary in case there occur a complaint or user have doubts in terms of correct exploitation of the boiler 6 The manufacturer is not responsible for failures caused by service and exploitation of the boiler which violates provisions of the User s Manual for Boiler use of fatal quality fuel or wet fuel humidity exceeding 20 connection of the boiler to a closed heating system in accordance with the MINISTRY OF 7 INFRASTRUCTURE DECREE dated on April 12th 2002 a solid fuel boiler may operate within open heating system only A User is obliged to return the costs of maintenance service call up in case of unreasoned call up of service center employees repair of the damage which was caused by the User situating the boiler in a boiler room in a way violating provisions contained in the User s Manual for Boiler no opportunity of repair
66. w 2 3 times in a counter clock direction using the 22 wrench grab the ending of the screw In case the cotter pin is cut out again witch the boiler off remove the fuel from the container and remove an obstacle Use the wrench 22 to set the screw s axis in such position which enables inserting new cotter pin 8 Since in the combustion chamber when the air blower operates there appears excessive pressure tightness of boiler is a subject of special care combustion chamber door ash pit door hole used to clean the mixing valve cover of the fuel container etc which enables preventing fumes from the boiler s room penetration Tightness of the fuel container is provided most of all due to accurately closed cover by means of counter retention element and rubber seal In case there appear leakages release two bolts lower the pawl and re bolt it see figure Mechanism closing the cover of the fuel container Control the tightness again 9 In case a boiler has not worked for two days e g the heat season has expired it should be definitely cleaned while the fuel container and the feeding mechanisms must be deprived of fuel 10 HUMIDITY OF THE FUEL CANNOT EXCEED 15 WET FUEL CAUSES SIGNIFICANT REDUCTION ON THE BOILER S EFFICIENCY EVEN BY 50 AND SEVERAL TIMES REDUCES LIFECYCLE OF MECHANICAL ELEMENTS WHICH STAY IN DIRECT CONTACT WITH THE WET FUEL ELEMENTS OF THE BOILER DAMAGED AS A RESULT OF USE OF WET F
67. wego 3201 si Wysoko 1550mm Lory Szeroko 730mm a G boko 720mm 50 G2 ki 1 G3 4 iS d Ch 1 1 e L i _leol_ A0_ Fig no 5 LING DUO 75kW boiler s dimensions with the fuel container 3201 available with 9201 Attention Inlet water connector into the boiler is situated on the side of the fuel container while the system s power supply connector is situated on the external side of the exchanger User s Manual for LING DUO boiler lt KLIMOSZ S W RA A 2 N z AA 4 S 20 S Z PA 2 co cq su O O a 3 6 a C 4 u POS CZ 4 NZ gt l 5 LN A N ks 17 s pa m 1 6 Fig no 6 Scheme description for LING DUO boiler 1 LING DUO boiler 2 charging door for upper combustion chamber manual charge 3 upper combustion chamber s door 4 lower combustion chamber s door 5 controller 6 fuel container 7 air blower 8 feeder screw s pipe 9 hatch to empty the fuel container 10 container s support can be regulated 11 gear motor driving the feeder screw 12 container s split cotter 13 electric engine 14 heating water connector 15 boiler s smoke conduit 16
68. y flammable liquids near the boiler 6 2 3 Exploitation of the boiler The fuel must be supplied to the boiler in accordance with needs and intensity of combustion The fuel must be supplied proportionally equally it cannot build up a pyramid The grate should be cleaned when the ash and slag getting cold cause difficulties in terms of combustion In case when the grate is cleaned by hook and the heat falls down into the ash pit the cleaning process must be immediately stopped Before the boiler is used at night the grate should be well cleaned previously In the morning in case the boiler was used at night use hook to remove sinters Pus small quantity of a fuel on the heat and when it is lighted up start removing the ash and sintered fuel from the grate Next add fuel in order to fill in the combustion chamber During survey over quantity of fuel in the combustion chamber and any time before new fuel is added the air blower must be switched off use controller and before opening the charge door wait until air blower stops In this way fumes shall not penetrate the boiler s room Lower door of the furnace lower chamber s door and charge door must be tightly closed during the boiler s work Fuel supply switch the air blower first recommended use of the controller After the fan has been switched off and stopped open the lower door of the boiler After a while open the upper door of the boiler and supply fuel After the
69. z pl website and in technical materials their translations related training materials and promotional materials of KLIMOSZ Sp Z o o belong to KLIMOSZ Sp Z o o Copying publishing and distribution in any way without a written form consent previously obtained from Member of the KLIMOSZ Sp Z o o Managing Board constitute violation of KLIMOSZ Sp Z 0 0 copyright Consequently as an offence it shall be decided by a court relevant in terms of KLIMOSZ Sp Z ooo headquarters The manufacturer reserves its rights to implement structural changes of boiler User s Manual for LING DUO boiler 2 gt A m O N Dear users of the boiler For your safety and comfort please send back correctly filled in all positions filled and all stamps last copy of the Warranty Card as well as Confirmation of Quality and Completeness of the boiler last page of this Manual for Boiler into the address below Viadrus Centrum Serwisowe 83 Rybnicka Street 44 240 Zory Silesia tel 032 475 22 84 fax 032 434 60 75 Manufacturer Zak ad Produkcyjno Handlowy TEKLA 3 Poddane Street Strumie Sending the Warranty Card back shall enable registering You at our database of the LING DUO boiler users and provide you with quick and reliable service IMPORTANT HEREBY WE INFORM THAT FAILING TO SEND THE WARRANTY CARD OR INCOMPLETE OR INCORRECTLY FILLED IN CARD AS WELL AS CONFIRMATION FOR QUALITY AND COMPLETENESS OF THE BOILER WITHIN TWO

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