PDF user manual - Advanced Micro Controls Inc
Contents
1. SD 0019 l 89 80D 082 p GEG be de 8089 002 ONTLNOOW gt TL S30v1d 2 As 098 Gala AY TLIWSIA a 520 ID rr AL R ove 088 0 l i O G S __ jan si SS ens SL S481 Y l L ET g s 290 86D 24290 A 8 26 are ap fa Oa bn Y I 2 916 09 F I 102 0670 its d330 S27 X S40 dc ceu 0 121 SI SW 0d IONV kung 066S00ZS X210 SI S9IV9U0TESA HA S840 ue dnoo yeys a gixa O sseoap 104 L wre HET 40323uu03 dI S9TJZ0IESH esmas A MICRO CONTROLS INC ADVANCED End MS Connector Type wing Outline Dra LL 131 zst 00 9 008 0 4 801 082 h 00S 0 098 9212 8 09 002 SATOH DNILNNOW SHOW 1d Z T vez 001 VIQ Z LI tr o v9 9570 Pa rg GL LEC9 0 28 94 Zyz9 0 LOTS d330 SZV X 920 JeonpsueJ uy p ijddns suly O 0S S002S pue s6n d uunq 06680028 st X IIIO Je dnoo eys e qixej 0 sseooe 104 seoe g Z s joH sse oy roz 067 0 10 IZ 1 Ke Ove pel2. 91 SIA HEd IOV SL S9LV90LESIN UlM Sere JOPSUUOD dtl S9LIZOLESIN Jojeuuoo ueu JO PAOLU 1 JO pepeeu 68 G Jo eouereop elo XEN 82 21 0070 20 Gear Drive Plymouth Industrial Park Terryville CT 06786 Tel 860 585 1254 Fax 860 584 1973 Gas Tube Arrestor Wiring f RELIANCE 1304VSR2 GAS TUBE ARRESTERS DC OUTPUT CASE GROUND VDC SUPPLY COMMON REAR VIEW 3 INPUT DEVICE x POWER SUPPLY 4 20 mA or 0 10 Vdc 4 2 o E SHIELD CHASSIS Vdc Vdc GND GND IN IN O O O9rcO OAWO WHT BLK L 3 gt gt gt gt boo leo o A BLK YLW YLW y s 1 2 T EARTH GND CAROL C1350 CABLE 1 a In order for the gas tube arrestors to work properly you must run a heavy guage drain wire from the Case GND terminal to an earth ground point at the DC425 A braided cable is the preferred dain wire b Because of the gas tube arrestors the Vpc COM and Case GND terminals are tied together at the DC425 2 Use two twisted individually shielded pairs Cable Type CAROL C1350 or equivalent such as Belden 9328 Alpha 2242C or Manhattan M39351 3 a Use a isolated regulated power supply with voltage output in the range of 18 to 30Vdc b The power supply output must be isolated from earth ground to avoid possible ground loops between the supply and the DC425 4
3. Use a regulated power supply with voltage output in the range of 18 to 30Vdc b The power supply output common Vcp COM should be connected to earth ground at the power supply 4 a For voltage output DC425 s the input device impedence must be greater than 2K o b For current output DC425 s the input device impedence cannot exceed Voc 5 0 020A This value varies from 650Q when Voc 18Vpc to 1250Q when Voc 30Vpc 5 For voltage output DC425 s consider installing a 1OKQresistor in parallel with the input terminals if the input device impedence exceeds 10KQ DO NOT connect or disconnect the DC425 from its MS connector while power is WARNING applied Under limited circumstances damage to the DC425 may result 20 Gear Drive Plymouth Industrial Park Terryville CT 06786 Tel 860 585 1254 Fax 860 584 1973 7 Important User Information The products and application data described in this manual are useful in a wide variety of different applications Therefore the user and others responsible for applying these products described herein are responsible for determin ing the acceptability for each application While efforts have been made to provide accurate information within this manual AMCI assumes no responsibility for the application or the completeness of the information contained herein UNDER NO CIRCUMSTANCES WILL ADVANCED MICRO CONTROLS INC BE RESPONSIBLE OR LIABLE FOR ANY DAMAGES OR LOSSES INCLUDING INDIREC
4. DC425 NEMA 4X Analog Output Transducers lo 5 C 0 L u I A E A ADVANCED CF micro CONTROLS mc Manual 940 0D030 DC425 Description Offering a 4 20 mA output over single or multiple turns the DC425 Brushless Resolver Transducers are designed for outdoor process control applications such as those found in hydroelectric water treatment and water purification facilities The chief consideration when designing the DC425 Transducers was reliable operation in an environ ment of continuous mechanical shock and vibration extreme temperature and humidity variations and exposure to air and liquid borne contaminates Reliability begins with the choice of a brushless resolver as the absolute position feedback device The brushless resolver is unsurpassed by any other rotary position sensor such as an optical encoder or brush type resolver in its ability to withstand the harsh industrial environment Conversion from resolver position to 4 20 mA output is accomplished through an integral electronics assembly This assembly utilizes surface mount technology to im prove reliability and offers 1 part in 2048 resolution Input to the resolver is through a 5 8 stainless steel shaft and oversized double row sealed bearing The bearing is designed to withstand a 400 Ib radial load Therefore pulleys or sprockets can be directly connected to the shaft Finally these components are encased in a nickel acetate sodium
5. T OR CONSEQUENTIAL DAMAGES OR LOSSES ARISING FROM THE USE OF ANY INFORMATION CONTAINED WITHIN THIS MANUAL OR THE USE OF ANY PRODUCTS OR SERVICES REFERENCED HEREIN No patent liability is assumed by AMCI with respect to use of information circuits equipment or software described in this manual The information contained within this manual is subject to change without notice Standard Warranty ADVANCED MICRO CONTROLS INC warrants that all equipment manufactured by it will be free from defects under normal use in materials and workmanship for a period of 1 year Within this warranty period AMCI shall at its option repair or replace free of charge any equipment covered by this warranty which is returned shipping charges prepaid within one year from date of invoice and which upon examination proves to be defective in material or workmanship and not caused by accident misuse neglect alteration improper installation or improper testing The provisions of the STANDARD WARRANTY are the sole obligations of AMCI and excludes all other warranties expressed or implied In no event shall AMCI be liable for incidental or consequential damages or for delay in performance of this warranty Returns Policy All equipment being returned to AMCI for repair or replacement regardless of warranty status must have a Return Merchandise Authorization number issued by AMCI Call 860 585 1254 with the model number and serial number if app
6. a For voltage output DC425 s the input device impedence must be greater than 2KQ b For current output DC425 s the input device impedence cannot exceed Voc 5 0 020A This value varies from 650Q when Vpc 18Vpc to 1250Q when Vpc 30Vpc 5 For voltage output DC425 s consider installing a 10KQ resistor in parallel with the input terminals if the input device impedence exceeds 10KQ y wy AO ADVANCED 6 MMG micro conTroLs INC MS Connector Wiring Output Connector MS3102E16S 1P PB voc COMMON D CASE GROUND 3 INPUT DEVICE POWER SUPPLY 4 20 mA or 0 10 Vdc N SHIELD CHASSIS Vdc Vdc GND GND IN IN i gt N HO OMO WHT WHT i N ff ee sA AJ BLK BLK AAA B C i 4 e w M F fr D C BLK BLK EN ERE wW r3 NA YLW YLW P d 5 Jt W D EARTH GND CAROL C1350 CABLE 1 The DC425 case must be connected to Earth Ground This is usually accomplished through its mounting If not properly grounded through its mounting a wire from PIN D must be connected to an Earth Ground point as close as possible to the DuraCoder Do Not connect PIN D to the cable shields This can form a ground loop that may affect the operation of the DC425 2 Use two twisted individually shielded pairs Cable Type CAROL C1350 or equivalent such as Belden 9328 Alpha 2242C or Manhattan M39351 3 a
7. dichromate anodized aluminum housing This is the same NEMA 4X hard coat anodizing process used in marine and military applications DC input power and 4 20 mA output connections are made either through gas tube arresters or a sealed MS Connector Integral MOV s provide additional lightning and static discharge protection on both models F DC425 MOUNTING A A B Series 1326 Motor Mount OUTPUT TYPE OUTPUT M Indramat Motor Current Output DIRECTION Mount 1 4 to 20 mA F FrontMount 2 0 to 20 mA T Foot Mount 3 0 to 24 mA Order this type when Voltage Output using an AMCI supplied 4 0 to 5 Vdc adapter plate 5 0 to 10 Vdc 6 5Vdc 7 10Vdc 8 5 to 0 Vdc 9 10 to 0 Vdc P CCW Increasing looking at shaft N CW Increasing looking at shaft Mechanical Specifications Shaft Diameter Shaft Loading Starting Torque Moment of Inertia 5 8 Radial 400 Ibs max Axial 200 lbs max 8 oz in 25 C 20 oz in sec 200 g s for 11 mSec 5 to 2000 Hz E 20 g s NEMA 4X When properly installed Electrical Specifications Input Voltage Input Power Current Output Current Load Voltage Output Voltage Load 18 to 30 Vdc 24 Vdc optimal 3 75W max 4 to 20 mA 12 bit resolution per turn 16 bit resolution max 6500 max 18Vdc input 9500 max E 24Vdc input 1 2500 max 30 Vdc input 0 to 10 Vdc 12 b
8. it resolution per turn 16 bit resolution max CONNECTOR E End FULL SCALE S Side NUMBER OF t MS Connector only TURNS 1 1Tum 2 2Tums 3 4Tums CONNECTOR TYPE 4 5Tums 5 10 Turns 1 MS Connector 6 220 Turns 2 Conduit Fitting 7 25 Turns 3 Gas Tube Lightning Arrestors 8 50 Turns 9 100 Turns ADVANCED E MICRO CONTROLS INC Len LED 0050 80D 0829 a 005 28D 0019 _ 0 YS Sale SR S3 DH G2 00T ONILNNOW gt S3DW ld 2 Q c9 520 3313NV14 E T T T T ID bro lt G9 6 gt P l l l l i 1 169 Seg b uy 6281 be I 2 ES 212 v PIS LE290 B L8SD y29 0 1078 d33 0 Set X S70 Io 190 ET uonbi pisui 40j eouDJps o TI 0620 O PSA uum PAUCOS 9 S Z moly Pelpisu sbuly O 0S S00ZS pub sbn g 1900 UMA umous LOE Il Kung OBBSODZS xeu staba BD Jejdnoo ibus diX3 01 SSIIID JOY ores PET 5 9 5911 y eqn SPH wing Outline Dra seoD d Z s loH ssaoy CASAOLZ 3ONVI 1323 20 Gear Drive Plymouth Industrial Park Terryville CT 06786 Tel 860 585 1254 Fax 860 584 1973 Side MS Connector Type wing Outline Dra
9. licable along with a description of the problem A RMA number will be issued Equipment must be shipped to AMCI with transportation charges prepaid Title and risk of loss or damage remains with the customer until ship ment is received by AMCI 24 Hour Technical Support Number 24 Hour technical support is available on this product For technical support call 860 583 7271 During regular business hours Monday Friday 8AM 5PM EST your call will be answered by the factory At all other times an automated system will answer your call and ask you to enter the telephone number that you can be reached at The system will then page an AMCI engineer on call Please have the product model and serial numbers as well as a description of the problem available before you call Revision History This manual 940 0D030 replaces LMDC42517 It was first released 10 20 97 The revision adds the MS end connector drawing LMDC42517 updated wiring diagrams and output resolution specifications LMDC425C6 documented changes to the part numbering system LMDC42586 was the first revision of the manual AMCI manuals are constantly evolving entities If you notice any errors or would like to comment on the contents of this manual please call or fax AMCI Technical Documentation Tel 860 585 1254 Fax 860 584 1973 AMCI Leaders in Advanced Control Products
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