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MASTERYS MC - Effekta Power Systems AB

1. Position IN OUT Description Filter Position IN OUT Description Filter dipl dip2 level dipl dip2 level OFF OFF Out General Alarm 2 ON OFF Outi General Alarm 2 OFF OFF Out2 Battery discharging 3 ON OFF Out2 Power safe plug 1 2 OFF OFF Out3 Battery low or 2 ON OFF Out3 Power safe plug 2 2 imminent stop ON OFF Out4 Power safe plug 3 2 OFF OFF Out4 UPS on by pass 2 ON OFF Int E S D 1 OFF OFF Ini ESD 1 ON OFF In2 Supply from GenSet 1 OFF OFF In2 Supply from GenSet 1 OFF In3 Management of 1 OFF OFF In3 Isolation controller 2 energy consuption Position IN OUT Description Filter Position IN OUT Description Filter dip1 dip2 level dip1 dip2 level OFF O Out 1 General Alarm 2 ON O Out 1 General Alarm 2 OFF O Out 2 E S D activation 1 ON O Out2 Over heating 2 OFF O Out 3 Battery low or 2 ON O Out 3 Overload 2 imminent stop Loss of redundancy OFF O Out4 E S D activation 1 ON 0 Out 4 External alarm In2 2 OFF O In T ES D 1 ON O In 1 E S D 1 OFF In2 External alarm A39 2 ON O In2 External alarm A39 2 OFF O In3 External alarm A40 2 ON O In3 External alarm A40 2 if the external E S D button is not used always insert a jumper to short circuit input IN 1 Figure 10 1 1 socomec innavetive Power UPS 59 ENGLISH 10 OPTIONS MASTERYS MC from 10 to 80 kVA Description of signals Message on the mimic panel General Alarm Description General alarm contact output No Alarm NO
2. 5 31 ENGLISH MIMIC PANEL MASTERYS MC from 10 to 80 kVA Meaning of ideograms Code Description Condition 1 Load on bypass in Eco mode Maintenance bypass closed Steady Automatic bypass alarm Flashing M2 Input rectifier active Steady Input rectifier general alarm Flashing M3 Battery OK Steady Battery alarm Flashing M4 M7 Remaining battery capacity Steps of 25 Battery recharging Sequence M7 M4 M8 Inverter on Steady Inverter general alarm Flashing M9 Output voltage present Steady M10 Input mains OK Steady Input mains alarm Flashing M11 Inverter on Steady M12 Module 1 present Steady Module 1 general alarm Flashing M13 Module 2 present Steady Module 2 general alarm Flashing M14 Module 3 present Steady Module 3 general alarm Flashing M15 Module 4 present Steady Module 4 general alarm Flashing M16 Module 5 present Steady Module 5 general alarm Flashing M17 Module 6 present Steady Module 6 general alarm Flashing M18 Load present Steady Overload Flashing M19 M28 Output load indicator Steps of 10 M29 Periodic maintenance alarm warning Flashing M30 Activation code alarm Steady General alarm Flashing M31 LAN connection ready Cable Connected Steady 32 Innovative Power solutions UPS MIMIC PANEL MASTERYS MC from 10 to 80 kVA 6 1 2 Meaning of the luminous bar The luminous bar fi
3. ENGLISH FA OPERATING PROCEDURES MASTERYS MC from 10 to 80 kVA 7 1 4 Switching onto manual bypass Switching onto the manual bypass creates a direct connection between the UPS input and output completely excluding the equipment control part This operation is performed in the event of ordinary maintenance on the equipment so as not to remove the power supply from the load or in the event of a serious failure while waiting for the equipment to be repaired From the mimic panel set the HIGH EFFICIENCY MODE command from the COMMANDS gt IMMEDIATE COMMANDS menu Wait for the command to be executed bypass line on the M1 display on If this does not take place suspend the operation the auxiliary mains is not suitable for the load Set disconnecting switch Q6 to position 2 Set switch Q1 and or battery switches to position 0 battery circuit open Open the switch 02 A If there is an external manual bypass carry out the procedure described above before activat ing this switch 7 1 5 Return to normal mode Set switch Q2 to position 1 input mains ON Set switch 01 and or the external battery switches to position 1 battery circuit closed Activate the start procedure from the commands menu on the mimic panel From the mimic panel set the HIGH EFFICIENCY MODE command from the COMMANDS gt IMMEDIATE COMMANDS menu Check that alarm A06 is not present if the alarm is present resolve the prob
4. leave a space of at least 20 cm between the power and the owl avoid parallel channelling over long distances choose cables crossing at 90 instead control cables A power cables B control cables SOCOmec tanevacwa 8992172219028 UPS 17 I 2 Z ul ENGLISH E3 UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 6 CONNECTION OF THE GENERATOR If your system uses a generator connect the generator set ready no potential contact to connector IN 2 on the optional ADC PCB configured in standard or power safe mode see paragraph 10 1 This automatically extends the voltage and frequency value range when power is supplied by the generator set 3 7 EXTERNAL E S D CONNECTION A remote emergency shutdown system E S D can be installed by means of the optional ADC PCB see para graph 10 1 Connect a normally closed zero potential contact to terminals IN1 and IN1 of the ADC PCB 3 8 ISOLATION TRANSFORMER The MASTERYS IP model of the MASTERYS range is fitted with an internal isolation transformer If an external isolation transformer cabinet is required the following instructions should be followed Refer to chapters 2 and 3 of this manual for indications on moving and installing the cabinet See paragraph 3 4 for details about protections The protection cable marked with the ground symbol is connected directly to the distribution
5. 60 3 3 125A ACTI 125A ACTI 80 3 3 140A ACI 140A Attention The neutral on the input or the output of the UPS are identical Consequently there is no risk of high potential when the input power supply is absent However depending on the type of system connected in the output or in some failure conditions earth leaka ge significant phase dispersion or in case of non isolated neutral system high potential can be detected It will therefore be necessary to install either adequate neutral switching or protection system 66 SPECIFICHE TECNICHE MASTERYS MC from 10 to 80 kVA 10 15 20 30 40 60 80 Input Output phases 3 1 3 3 3 1 3 3 3 3 3 3 3 3 3 3 3 3 Standards 10 15 20 30 40 60 80 Safety EN IEC 62040 1 1 EN IEC 60950 1 1 Type and performance EN IEC 62040 3 VFI SS 111 EMC IEC 62040 2 EN 50091 2 Product certification CE Protection level IP20 compliant with 60529 IP21 on request T V tested 10 15 80 Operating temperature 0 409 15 25 C recommended for longer battery life Storage temperature 5 45 C Relative humidity 0 95 condensation free Max altitude 1 000 m 3 300 ft without derating 3 000 m 10 000 ft max Acoustic noise dB 55 55 55 55 62 62 62 Required cooling capacity m h 546 546 546 546 1 092 1 330 1 330 Dissipated power max W 1 187 1 187 138 2 549 3 165 4 500 6 000 D
6. Operation for long periods at high temperatures battery deterioration High number of overloads wrong sizing Continuous battery discharging mains not stable High number of switches onto the bypass high impulsive loads A22 input mains out of tolerance The input mains is not present or not sufficient voltage and or frequency values incorrect with reference to the technical if there is no input mains outage check if no protections upstream of the UPS have tripped Check that the voltage applied and frequency values are in compliance with the values set on the mimic panel 7socome 56 Innovative Power solutions UPS 9 PROBLEM SOLVING MASTERYS MC from 10 to 80 kVA A38 A39 A40 A41 external alarm 1 2 3 4 One of the ADC PCB inputs has been activated check the situation of the devices connected to this PCB A56 A57 generator general alarm The generator has sent an alarm check directly on the GE A61 wrong phase cycle direction The phase cycle sequence is incorrect In this case invert two phases of the input mains For a UPS with sepa rate auxiliary mains exchange the two phases of the auxiliary mains only 9 2 UPS ALARMS A01 battery alarm Failure or problem on the battery circuit Check that the battery switch is closed T 2 c 2 W A18 inverter blocked due to overload Reduce the load rate applied to the UPS and reset the alarms A20 wrong configura
7. 8 2 2 7 Local network Rete locale Enable the user to modify the network communica tion parameters zon Dynamic IP address if enabled the IP address is auto 55s rese matically assigned by the network server ice Static IP address the IP address is used if the dynamic IP address is disabled Network mask this is used if the dynamic IP address is disabled Gateway the gateway address used to send TCP IP data out of the local network Innovative Power Solutions UPS 51 ENGLISH COMMUNICATION Password allows the user to change the password to access the html To authorise access only to users that have a password Insert the new password and write it down in case of need JBUS TCP IP Port used to accept a JBUS frame through LAN tunnelling Client JBUS IP address to be authorised if a spe cific IP address is inserted in this box then only that address user will be able to access the html pages If the address 0 0 0 0 is used all the PCs on the net work will be able to access the supervisor one client at a time If the address 255 255 255 255 is inserted access will be denied to all users Software updating if on allows the supervisor to be updated Page refresh sec the page refresh rate can be set MASTERYS MC from 10 to 80 kVA Rete locale Applica i parametri impostati Installation te
8. VEDI MANUALE PER LA PROCEDURA CODICE An error message is displayed if the code is incorrect Check that the code displayed corresponds to the one provided by the Support Centre and repeat the procedure SOcomec 38 liabvalive Power Solutions UPS MIMIC PANEL MASTERYS MC from 10 to 80 kVA Configurations menu This is used to change the configuration parameters Press ENTER Access is via the password MAST which is keyed in by using the UPA and DOWN keys and ENTER to go on to the next letter Note Column A shows whether the parameter is visible in the PARAMETERS CONFIGURATIONS menu CONFIGURATIONS menu A Parameter Description Allowed values I LANGUAGE SELECTION Selects the required language ENG FRA ITA E NUMBER OF MODULES Only appears in case of parallel systems 1 6 Indicates the number of UPSs the system REDUNDANCY LEVEL Only appears in case of parallel systems FROM 0 TO THE NUMBER Indicates the number of redundant UPSs OF MODULES LESS ONE OUTPUT VOLTAGE Sets the required output voltage value 208 220 230 240 OUTPUT FREQUENCY Sets the required output frequency value 50 60 CONVERTER Sets whether the UPS has to operate as a frequency YES NO converter WARNING Set only on UPS with mains power MAINS and auxiliary mains AUX MAINS separated and with the auxiliary mains AUX MAINS
9. 6 1 1 Meaning of ideograms xor e e reda Re eoe Ce nb em ER T edes 6 1 2 Meaning oftheluminousbat llle 6 13 Mimic panel meri cedex S CR eR RR DS RA CHEN Ra DE 62 Mimic pahiel cCOncentrator ORE ON Sarg da ros Ord 6 2 1 Keyboard bloking procedure IH Te WOPERATINGIPROGEDURES 7 1 Operating procedures for the 10 40 74 1 Start upininormal Innovative Power Solutions UPS 23 23 23 24 24 25 25 26 26 27 28 29 30 30 31 33 33 42 42 43 43 43 3 I 2 zi o Z ul INDEX MASTERYS MC from 10 to 80 kVA 7 12 SHULAOWM 2 e eee ee E os e e eroe e qa ed 43 A1 Extended Out Ot SBIVICG s Gia ene bead dan eben s wer 43 7 14 Switching onto manual bypass mmt ee RR eom en RR 44 7 15 Returiitodiormalmode es texere up em PERRO EN 44 7 1 6 Emergency shutdown ESD ce occon 44 e e e a hes 44 7 2 Operating procedures for the 60 80 45 7 2 1 Start up in normal Modes one es ex tg rd d 45 72 2 Shut doWIT rer a dcr ate bep v LA 45 7 23 Extended out of
10. 7 2 2 Shutdown Shutdown interrupts the power supply to the load and stops the UPS and the battery charger Activate the stop procedure from the commands menu on the mimic panel wait approx 2 minutes for shut down the controlled shutdown of any servers is managed via shutdown software Set switch Q3 to position 0 inverter in output OFF Setthe battery switches to position 0 battery circuit open Set switch Q4 Q2 to position 0 input mains OFF 7 2 3 Extended out of service In the event of an extended period of UPS inactivity the batteries must be recharged regularly Recharging should be carried out every three months Putthe external battery switches to position 1 battery circuit closed Apply voltage to the UPS Set switch Q4 Q2 to position 1 input mains ON Setor keep switches Q3 and Q5 to position 0 inverter in output OFF and bypass OFF The battery must be charged for at least ten hours After ten hours Set the battery switches to position 0 battery circuit open Set switch Q4 Q2 to position 0 input mains OFF The UPS can be switched off 7 2 4 Switching onto manul bypass Switching onto the manual bypass creates a direct connection between the UPS input and output completely excluding the equipment control part This operation is performed in the event of ordinary maintenance on the equipment so as not to remove the power supply from the load or in the event of a serious
11. E SERVICE TELEPHONE NUMBER Insert the phone number to call for e service messages MAX 20 CHARACTERS OUTPUT TRANSFORMER TYPE Setthe output trasformer type if present SETTABLE ONLY BY AFTER SALE SERVICES OUTPUT TRANSFORMER VOLTAGE Set the output trasformer voltage SETTABLE ONLY BY AFTER SALE SERVICES 40 Innovative Power Solutions UPS MIMIC PANEL MASTERYS MC from 10 to 80 kVA CONFIGURATIONS menu A Parameter Description Allowed values INPUT TRANSFORMER PRESENT Enable Disable the input voltage measure with transformer SETTABLE ONLY BY AFTER SALE SERVICES AUX TRANSFORMER VOLTAGE Set the auxiliary voltage measure with transformer SETTABLE ONLY BY AFTER SALE SERVICES INPUT TRANSFORMER VOLTAGE Set the input voltage measure with transformer SETTABLE ONLY BY AFTER SALE SERVICES Service code menu m This displays the service code to be sent to the sup port service to make an accurate and rapid diagnostic ofthe problem In the event of a fault select the menu SERVICE gt SERVICE CODE and inform the support centre of the code displayed T 2 l iv 2 Lu 6 1 3 6 Event Log menu Shows a list of UPS events in chronological order It allows the user to analyse UPS operation with regard to variations in the power supply load or the environ ment Legend A Shows date and time of event B Shows the event code C Describes the event D ON OFF
12. the two other cabinets The control cables supplied allow a maximum distance of about 3 metres between the UPS units This gives enough room for an external battery cabinet to be inserted beside each UPS 3 9 3 Power connections The power supply to each unit must be protected as indicated in the table in paragraph 3 4 The cross section and length of the input and output cables must be identical for all the units The phase rotation must be the same for each unit connected in parallel and also on any external manual bypass line Cables of the same length and cross section must be used for the connection between the general power Switch A the switches C and the respective UPS units The length of the cables from A to each UPS module must not exceed 25 meters Fig 3 9 3 1 Thecables from the UPS module to circuit breaker F must be of the same length max 15 metres for 10 40 kVA and max 7 5 metres for 60 80 kVA with multi core cables Ifa differential switch is installed on the mains power switch optional it must be inserted upstream from the distribution panel see fig 3 9 3 1 detail H it must be a selective type and the trigger value must be 0 5 A by the number of UPS connected in parallel Only activate circuit breaker D after carrying out the procedure for switching onto the mainte nance bypass paragraph 7 1 4 for the 10 40 kVA range or 7 2 4 for the 60 80 kVA range Only activate circuit breaker E after tur
13. 2 MINUTES NUMBER OF EVENTS BACKUP TIME BETWEEN 2 AND 5 MINUTES NUMBER OF EVENTS BACKUP TIME MORE THAN 5 MINUTES NUMBER OF EVENTS OUTPUT LOAD MIN AVERAGE MAX ENTER displays ENTER displays weekly graphics 24 hr graphics OVERLOAD TIME LESS THAN 5 SECONDS NUMBER OF EVENTS OVERLOAD TIME MORE THAN 5 SECONDS NUMBER OF EVENTS REDUNDANCY LOST NUMBER OF EVENTS INTERNAL TEMPERATURE MIN AVERAGE MAX ENTER displays ENTER displays weekly graphics 24 hr graphics WORKING TIME ON GEN SET NUMBER OF HOURS socomec 36 Innovative Power Solutions UPS Dm MIMIC PANEL 6 1 3 3 Commands menu MASTERYS MC from 10 to 80 kVA This is used to send some immediate commands to activate the UPS or various operating modes It can also be used to send extended commands to define some UPS settings To activate the commands select the command with UP A or DOWN v press ENTER select YES NO to execute and press ENTER to confirm High efficiency mode As explained in chapter 4 there two kinds of High efficiency mode ALWAYS ON MODE and MODE Use the service menu to switch from one mode to the other a iv 2 11 Extended commands They can only be displayed if the extended commands item in the configurations menu has been activated Command Description START PROCEDURE UPS start up command STOP PROCEDURE UPS shutdown command HIGH EFFICIENCY MODE Activates
14. AS2MCT10T4 C3 3 0 4x795x1 400 410 52 1101 4 3 0 4x795x1 400 515 2 1155 1 3 5 444 795 800 95 8 MAS2MC115M D 3 5 4x795x1 000 235 9 MAS2MC115M C2 3 5 4 795 1 000 300 2 52 1151 3 3 5 4x795x1 400 415 52 1151 4 3 5 4x795x1 400 520 MAS2MC120M D 3 20 4x795x1 000 240 MAS2MC120M C2 3 20 4x795x1 000 310 52 1207 02 3 20 4x795x1 400 390 52 1201 403 3 20 4 795 1 400 520 52 3105 1 3 3 0 444 795 800 90 MAS2MC310M D 3 3 0 4x795x1 000 230 MAS2MC310M C2 3 3 0 4x795x1 000 295 AS2MC310T4C3 3 3 0 4x795x1 400 410 AS2MC310T4 C4 3 3 0 4x795x1 400 515 AS2MC31554C1 3 3 5 444x795x800 95 52 315 0 3 3 5 4 795 1 000 235 52 315 2 3 3 5 4x795x1 000 300 52 3151 3 3 3 5 4x795x1 400 415 52 3151 4 3 3 5 4x795x1 400 520 52 320 0 3 3 20 4x795x1 000 240 AS2MC320M C2 3 3 20 4x795x1 000 310 52 3207 02 3 3 20 4x795x1 400 390 52 3207 03 3 3 20 4x795x1 400 520 AS2MC330MH C2 3 3 30 4x795x1 000 315 AS2MC330T4 C3 3 3 30 4x795x1 400 435 52 3301 4 3 3 30 4x795x1 400 540 52 340 402 3 3 40 4x795x1 400 415 MAS2MC360T 00 3 3 60 4x795x1 400 200 MAS2MC380T 00 3 3 80 4x795x1 400 210 Without batteries 68 TECHNICAL SPECIFICATIONS MASTERYS MC from 10 to 80 kVA ENGLISH 7 socome isnavetive Powerseivtisas UPS 69
15. NetVision card 97 e UniVision pro 2 Remote Panel BMS e Modem e LAN ethernet 1 Building Management System 2 Ethernet adapter with Web SNMP 10 100Mb functions E service via Web required 3 For T service via telephone network By jbus tunnelling on TCP IP As each channel is independent simultaneous connections can be made to satisfy the different levels of signal ling and remote monitoring Legend pin RS232 485 C1 Not connected RX for RS232 TX for RS232 Data GND for RS232 Data Reserved Not connected 412V Legend Modem C2 Reserved RX for RS232 TX for RS232 Reserved GND for RS232 Not connected RTS 15 12V See the options paragraph to access the detailed functions of the PCBs installed in the slots Please note that two Net Vision cards or two GSS cards cannot be connected simultaneously Innovative Power Solutions UPS 47 2 l c 2 Lu ENGLISH MASTERYS MC from 10 to 80 kVA 8 2 STANDARD LAN WEB PAGE By connecting the UPS to a standard LAN network the operating status of the UPS can be monitored from any PC connected to the network through an html page 8 2 1 Activation Comply with the following operations to activate the monitoring system Connect the UPS to the LAN network connector
16. UPS with feet D only when it is in position with cables connected 7 socome innovative Faser UPS 9 ENGLISH UNPACKING AND INSTALLATION OF THE UNIT 3 2 2 Models T h 1 400 mm MASTERYS MC from 10 to 80 kVA Remove screws and screws B Loosen screws B Remove screws C lo A The UPS can be moved Place the UPS in the installation area 13228 Secure the UPS with feet D Secure the UPS with feet D only when it is in position with the cable connected 7 socome Innovative Power Solutions UPS H UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 322 10 e Tighten screws A 2 Z ul T For UPS 15 40kVA height 1 400mm without internal battery with battery cabinet fitted alongside remove leveller E from the cabinet Fasten the UPS to the cabinet using the bracket E supplied figure 3 2 2 12 without battery cabinet fitted alongside secure the UPS to the floor figure 3 2 2 13 7 socome Fewer estuticas UPS 11 ENGLISH E3 UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 3 ENVIRONMENTAL REQUISITES The recommended operating temperature humidity and altitude values
17. contact closed NC contact open Alarm NO contact open NC contact closed Battery discharging Battery discharging contact output Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output UPS on bypass UPS on bypass contact output ES D Contact input for emergency shutdown device Supply from GenSet Generator ready signal input Isolation controller solation leakage controller signal input Power safe plug 1 privileged load 1 command output activated by overload or loss of redundancy Power safe plug 2 privileged load 1 command output activated by battery discharging Power safe plug 3 privileged load 1 command output activated by battery low Management of energy consumption nput for the battery to help providing energy in the event of peak consumption E S D activation Shutdown for E S D contact output Over heating nternal over heating contact output Overload Loss of redundancy Overload loss of redundancy contact output Intervention of the E S D input switches the UPS output To restore the UPS to operation Close the E S D contact In 1 on the ADC board Give the reset alarms command Run the start procedure 10 1 1 ADC card installation Set the operating mode by means of the DIP switches 1 and 2 Ifthe external ESD contact is not used check that there is
18. failure while waiting for the equipment to be repaired From the mimic panel set the HIGH EFFICIENCY MODE command from the COMMANDS gt IMMEDIATE COMMANDS menu Wait for the command to be executed bypass line on the M1 display on If this does not take place suspend the operation the auxiliary mains is not suitable for the load socome innovative Power seiutions UPS 45 I 2 o Z ul FA OPERATING PROCEDURES MASTERYS MC from 10 to 80 kVA Set switch Q5 to position 1 bypass on load and then put switch Q3 to position 0 inverter in output OFF Setthe battery switches to position 0 battery circuit open Open the switch 04 02 In the event of a separate input mains disconnect the UPS primary input mains If there is an external manual bypass carry out the procedure described above before activat ing this switch 7 2 5 Return to normal mode Set switch Q4 Q2 to position 1 input mains ON Setthe external battery switches to position 1 battery circuit closed Activate the start procedure from the commands menu on the mimic panel From the mimic panel set the HIGH EFFICIENCY MODE command from the COMMANDS gt IMMEDIATE COMMANDS menu Set switch Q3 to position 1 inverter in output ON Check that alarm A06 is not present if the alarm is present resolve the problem before continuing Set switch Q5 to position 0 ENGLISH If there is an external manual bypass put the
19. in Fig 8 2 1 1 10 40 60 80 A If the BOOT DHCP protocol is enabled in the local network verify the IP address shown in the PARAM ETERS gt PRESENT CONFIG gt LOCAL AREA NETWORK IP menu on the UPS mimic panel go to point C B If the BOOT DHCP protocol is not enabled in the local network Foreword the following is applicable only if the user is in possession of the administrator rights otherwise the procedure indicated below is only valid if using a stand alone PC i e not in a network of computers with admin istrator privileges and a network twisted cable Deactivate DHCP mode in the COMMAND gt EXT COMMAND gt DHCP DISABLE menu on the UPS mimic panel Read the IP address given in the PARAMETERS gt PRESENT CONFIG gt LOCAL AREA NETWORK IP menu on the UPS mimic panel by default 192 168 7 19 From a PC connected to the network add the address read by means of the following command Route add 192 168 7 19 210 67 192 147 assuming 210 67 192 147 to be the IP address of the PC being used C Open an internet browser and key in the address http XXX XXX XXX XXX and press send where xxx xxx xxx xxxx is the IP address read on the mimic panel 2 Ssocomec 48 Innovative Power Solutions UPS MASTERYS MC from 10 to 80 kVA D A login and a password will be requested BA fig 8 2 1 2 the default parameters are II pd login admin ee Immettere il nome
20. on the remain ing units This leads to higher system efficiency as the UPS in stand by are not using any power while the active units with a high load are operating at maximum productivity When the load increases the units in stand by are immediately reactivated to guarantee continuous power supply Monitoring the hours of operation means that the hours are distributed on all the UPS alternating the units that are shut down from time to time This prolongs the life of the units and reduces the risk of failure ETE Load sharing ETE Load sharing Energy Saver load rate load rate socome innovative PoverSciutions UPS 25 I 2 o Z ul ENGLISH H ACCESS TO CONTROLS MASTERYS MC AND COMMUNICATION INTERFACES from 10 to 80 kVA This chapter identifies the electromechanical switches described below and used for start up shutdown and maintenance bypass procedures Access to the control area is from the front by opening the upper door using the red handle as shown in figure 5 1 The control area also con tains the communication interface connectors and the slots for the optional signalling cards Please refer to the relevant chapter for more details on the connection and use of the related communication inter faces cards B B1 C C2 c3 5 51 52 Q1 Q2 Q6 Legend Internal batteries External batteries Serial connector 5232
21. or personnel from a support centre authorised by SOCOMEC UPS and not however more than 15 fifteen months from the date of shipment by SOCOMEC UPS The warranty is recognized within Italian territory If the UPS is exported out of Italian territory the warranty shall be limited to the cover of the parts used to repair the fault The warranty is valid ex works and covers labour and parts used to repair the fault The warranty shall not apply in the following cases Failures due to fortuitous circumstances or force majeure lightning floods etc Failures due to negligence or improper use use out of tolerance temperature humidity ventilation electric power supply applied load batteries Insufficient or inadequate maintenance Attempted maintenance repairs or modifications not carried out by SOCOMEC UPS personnel or personnel from a support centre authorised by SOCOMEC UPS If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual in cases of extended storage or UPS inactivity SOCOMEC UPS may at its own discretion opt for the repair of the product or for the replacement of the faulty or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions and performance Defective or faulty parts replaced free of charge are to be put at the disposal of SOCOMEC UPS who becomes the sole owner Replacements or repairs of part
22. panel The transformer can either be connected to the UPS input or output The UPS must not operate without the neutral connection to the input The transformer cannot be connected to the output on single UPS unit connected in parallel configuration For details of the connections refer to the transformer terminal board diagram 18 Innovative Power solutions UPS 3 UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 9 UPS PARALLEL CONFIGURATION 3 9 1 General Parallel connection enhances UPS system reliability performance and power All MASTERYS models can be installed in parallel configuration provided they have the special parallel kit that can be installed in factory or later by specialist personnel UPS modules for parallel operation are identical to standard UPS modules as a result safety shipping and installation recommendations in chapters 2 and 3 also apply 3 9 2 Installation UPS units operating in parallel are interconnected using control cables B fig 3 9 3 1 and are configured differ ently depending on the position they are assigned For this reason the units have a position label Fig 3 9 4 1 The LEFT label means that the unit must be positioned to the left The RIGHT label means that the unit must be positioned to the right The INTERNAL label used only on systems with three UPS means that this unit must be positioned between
23. protection on the external battery cabinet preferably 2 bipolar protection devices or one quadripolar 5 Caution Use selective type differentials load leakage currents are added to those generated by the UPS and during transitory phases power failure and power return short current peaks may occur If loads with high leakage current are present adjust the differential protection It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with the definitive load so as to prevent the sudden activation of the above switches This unit has been designed for connection to an ordinary AC power supply i e with transient vol tage in overvoltage category Should it be necessary to connect the UPS to a higher overvoltage category e g at the beginning of the installation or to primary distribution circuits or should the UPS risk being exposed to higher transient overvoltages adequate external protections must be installed gt In the event of three phase distorting loads connected in output the current on the neutral conductor may have a value that is 1 5 2 times the phase value also for the input bypass In this case size the neutral cables and the input output protection adequately SOcomec iansvstive UPS 13 gt 2 l c 2 23 ENGLISH UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80
24. set the frequency at which an e mail is to be sent to verify the connection Force an e mail to be sent now by selecting execute test e mail will be sent 52 7 socomec Innovative Power Solutions UPS COMMUNICATION MASTERYS MC from 10 to 80 kVA 8 2 2 9 Modem configuration o Configurazione del modem This menu lets the user configure the parameters of modem Rings before reply sets the number of rings before the reply is activated Outgoing call sets the type of outgoing call SMS or E service to activate e service a contract to the support centre is required Reason for callout set the reasons for the call all enn alarms or for serious faults 2 4 Installation text string used to describe the UPS in S stallation site which is useful if there are more than one unit connected this value is inserted in SMS messages or e mails SEE Telephone number insert the number to be called Modem initialisation initial string to be sent to the modem for special configurations or certain types of modem Connection period set the number of days between two calls even if no faults occur Force an outgoing call by selecting execute a test connection is immediately carried out 8 2 2 10 Software updating This html page is used to update automatically the Attenzione l aggiornamento software richiede che la memoria interna m i venga sovrascritta monit
25. status of event E Progressive number of event innovative Power Soiutions UPS 41 ENGLISH MIMIC PANEL MASTERYS MC from 10 to 80 kVA 6 2 MIMIC PANEL CONCENTRATOR In systems with 2 or more UPS units connected in parallel advanced mimic panels can provide an overall view of the system and a detailed view of the UPSs in a single point During the installation phase one of the UPSs and the relative mimic panel is defined as the concentrator It is then possible to manage and install in one step all the options required for external communication 6 2 1 Keyboard blocking procedure Is possible to block unblock the keyboard using the buttons in following sequence ENTER UPA DOWN VY ESC pressed for over 3 seconds The sequence must be done in no more than 15 seconds 7socome 42 lidovitive bower soutiens UPS Ed OPERATING PROCEDURES MASTERYS MC from 10 to 80 kVA This chapter defines the operating procedures to be followed to activate and manage the UPS For UPSs in parallel Carry out the procedures on all the UPSs before going on to the next operation Each procedure should be carried out on all the UPSs within 30 seconds The mimic panel operations are carried out on the concentrator 7 1 OPERATING PROCEDURES FOR THE 10 40 kVA RANGE 7 1 1 Start up in normal mode Set switch Q1 and or the external batteries switches to position 1 battery circuit closed Ap
26. switch to position OFF From the mimic panel set the NORMAL OPERATION command from the COMMANDS gt IMMEDIATE MANDS menu 7 2 6 emergency shutdown Should it be necessary to interrupt the continuous power supply provided by the UPS quickly emergency shut down this can be done by putting switch Q3 to position 0 or where applicable by activating the emergency button switch connected to the ADC PCB The UPS output can only be electrically disconnected by means of Q3 If the UPS is operating from the manual bypass 05 in position 1 with mains present the emer gency shutdown does not interrupt the power supply to the load In emergency conditions all the power supplies upstream of the UPS must be disconnected 46 Innevative Pewer Solutions UPS COMMUNICATION 8 1 MULTILEVEL COMMUNICATION MASTERYS is able to manage a variety of serial contact and Ethernet communication channels simultane ously The various PCBs and signalling accessories are inserted in the two standard communication slots This gives MASTERYS immediate interfacing and integration flexibility as soon as the unit is installed with no need for trained personnel MASTERYS MC from 10 to 80 kVA The table below lists the possible connections between the communication channels and external devices 5 communication levels 8 1 1 Slot 1 Slot2 5 232 485 85232 RJ4510BT ADC card GSS card
27. utente la password password public 1721710162 Area autenticazione Socomec Sicon UPS Insert data and click OK an The main web supervisor page will be displayed Password and the functions are described in the following G Esos ege aus paragraph Aman I ul 8 2 2 Description of the functions available The main web page shows the general status of the UPS This page like all the sub pages are dynamic i e the data images or type of messages shown vary in accord ance with the UPS status and configuration NORMALE Legend A Navigation bar B Menu bar C system information area ignavetive Hewerseiutiens UPS 49 ENGLISH COMMUNICATION MASTERYS MC from 10 to 80 kVA 8 2 2 1 Navigation bar Consult the on line guide for details about the various icons The graphics interface shows a number of icons each of which is associated to a specific function Connection to the www socomec com web site Regularly check the news that the SOCOMEC group P m publishes on the site so as to take full advantage of the MASTERYS unit UPS information Serial number type power etc Alarm present shows the alarms table this icon appears when the UPS detects an anomaly Generator operating mode this icon appears when the UPS is powered by the generator Technical support department e mail address This connection opens the e
28. 485 serial connector RS232 for Modem 3 3 only LAN connector RJ45 for Ethernet 3 3 only Mimic panel Options slot 1 Options slot 2 Battery switch for internal batteries Input circuit breaker Output disconnecting switch E S D 26 Configuration with common mains Configuration with separate mains AUX MAINS 4 0 1 1o MAINS oO OUT MAINS SOCOmec Innovative Power Solutions UPS ACCESS CONTROLS MASTERYS MC AND COMMUNICATION INTERFACES from 10 to 80 kVA 5 2 FUNCTIONS OF THE SWITCHES FOR THE 10 40 kVA RANGE Input switch Q2 The input switch provides the primary power supply to the UPS In normal operating conditions it should be in position 1 ON The position 0 OFF will cause the batteries to discharge In a configuration with separate mains the switch only interrupts the rectifier power supply Output disconnecting switch Q6 The disconnecting switch Q6 has three positions with the following functions Position 1 UPS this is the position for normal operation of the UPS for a continuous power supply to the load Position 2 MANUAL BY PASS This position should only be selected for ordinary or extraordinary mainte nance operations manual bypass the load is connected directly to the mains power supply It may be used in the event of a UPS failure to power applications from the auxiliary mains while awaiting the intervention of technical personnel Pos
29. 56 A57 on the UPS are to be considered options The dry contact generator call signal is not used in Simple operation Advanced operation The generator set is activated according to the parameters set by the user on the UPS depending on how long the power failure lasts or when the remaining battery backup time is reached Until these conditions occur the generator set will remain blocked by the generator call contact Subsequently a change of status on the same contact will start up the generator set that will send the Generator running signal input 2 and then powered by GE input 1 The alarms on Input 3 GE alarm or 4 GE failure are used by the UPS to generate the A56 or A57 alarms When alarm A57 occurs the generator set is disabled using the generator call signal Note In both operating states an electric and or electromechanical locking mechanism must be used to prevent the simultaneous supply of voltage to the UPS by the generator set and by the main supply 62 OPTIONS MASTERYS MC from 10 to 80 kVA 10 3 ISOLATION CONTROLLER This device continually checks the transformer isolation displaying an alarm message on the mimic panel 10 4 REMOTE MIMIC PANEL This device monitors and interacts with the UPS through a serial link RS 485 maximum distance of 175 m 25 m cable supplied standard 50 m cable available as an op tion Connect the R
30. C ADDRESS Identifie the mac addres of LAN PCB XX XX XX XX XX XX FW XXX SCHEDA DIGITALE Identifie the micro prosessor software version UP RV000 CKS 0000 Identifie the mac addres of LAN PCB DSP RV 000 CKS 0000 6 1 3 5 Service menu This is used to change the configuration parameters insert the warranty activation code and display the service code Activation code menu During activation of the equipment a warranty activation code made up of four characters is requested to complete the start up procedure The activation code is provided directly by the reference Support Centre upon communication of the serial MANUFACTURER WARRANTY VALIDATION PLEASE INSERT THE CODE number of the equipment which is displayed in the next message by pressing ENTER Inserting the code does not limit the availability of the equipment s functionality SEE INSTALLATION MANUAL FOR PROCEDURE SN 0000000000 When contact is made with the Support Centre for the activation code detailed information can be obtained on the UPS functions available and on the periodic preventive maintenance programmes Once the code is obtained enter it by pressing ENTER to activate the entry two asterisks will appear Select the first character with the UPA and DOWN WV keys and confirm with ENTER to accept the character Then move on to the next character Pressing the ENTER key after selecting the fourth character activates code
31. Eco mode always on mode NORMAL MODE Activates normal double conversion operation ALARM RESET Resets all the alarms LEDS TEST Performs the test on the mimic panel LEDs Command Description MANUAL BATTERY TEST Activates the battery test BATTERY COMMISSION Activates battery commissioning use only if necessary for the type of battery SET LAN DEFAULT VALUE Resets all the values of the LAN JBUS TUNNELING ENABLE Enables the connection of advanced software BMS or Uni vision via the LAN network JBUS TUNNELLING DISABLE DHCP ENABLE Enables the automatic allocation of the IP address by the network server DHCP DISABLE FORCE MODEM DIAL OUT Forces sending of an immediate test modem call ENERGY SAVER ENABLE Enables energy save mode on a parallel system ENERGY SAVER DISABLE DISABLE CHECK UP Deactivates the periodic maintenance message visible only if alarm A44 is present socomec Innovative Power Solutions UPS 37 ENGLISH MIMIC PANEL MASTERYS MC from 10 to 80 kVA 6 1 3 4 Parameters menu Displays only the configuration parameters set for the UPS The messages in this menu are identified by an asterisk in the configurations service menu The parameters can only be changed by entering the service configurations menu CURRENT DATA menu Message Description SINOTTICO Identifie the size the phases configuation input and output and the serial number SN 0000000000 of the UPS FW X XX__CKS XXXX LAN SINOTTICO MA
32. INSTALLATION AND OPERATING MANUAL MASTERYS MC from 10 to 80 kVA 2 socome Innovative Power Solutions UPS INDEX MASTERYS MC from 10 to 80 kVA 1 CERTIFICATE AND CONDITIONS OF WARRANTY m tenter eem gh eh miis 25 SAFETY E on oad a eed dake 2 sek a AAA GO aR HX LEME SEG ae aE 2 2 Description of the symbols used on the labels applied tothe 3 UNPACKING AND INSTALLATIONIOF THE UN eR ORI eda ER Go T 3 1 Shipping moving esee eR Ure RR P 32 UnpackingiproCedules 5 dr be e Pare ulia 3 3 Environmental requirements Ree meme Ma RR Re 3 4 Electrical requirements 34 1 Back feed protection ieee pt Ead es e eee ans paces ears 3 5 Installation procedure and instructions 2 mmn 3 6 Connection of the generator sise sex mete eh AA Bard OR ede e RU do Hark ec 3 7 External E S D cODIne ctn voto be te wie betes eo ean y handedly a E 3 8 Isolation transformer mee eme korr nae e ce 3 9 0 5 rir mehrere ta Rr ore Seated 39 1 General se
33. S continues to power the load using the energy stored in the battery The Expert Battery System keeps the user constantly informed on the battery status and on the back up time available The disconnection of non mission critical applications during battery discharge can be programmed after a certain laps of time by using the Power Share option so that the battery resources can be reserved for the most critical applications 4 2 OPERATION IN HIGH EFFICIENCY MODE The UPS has a selectable and programmable economy operating mode that can increase overall efficiency by up to 9896 for energy saving purposes With this mode of operation specific daily or weekly time intervals can be selected and programmed to power the applications directly from the auxiliary mains If the power supply outage the UPS will automatically switch onto the inverter and continue to supply power to the load by draw ing energy from the battery This mode does not provide perfect stability in frequency and voltage like the ON LINE mode Thus the use of this mode should be carefully evaluated according to the level of protection required by the application Eco Mode Operation the Eco Mode operation provides very high efficiency since the application is pow ered directly from the auxiliary mains via the automatic bypass in normal operating conditions Always On operating mode the innovative Always On mode combines very high efficiency and the active filtering of the
34. S485 cable supplied onto port of the unit see figure 5 1 1 Refer to the relevant user manual for instructions on how to use the device n c 2 Ua 10 5 POWER SHARE 10 5 1 General information The POWER SHARE function can be used to programme the supply of energy to the loads connected to the POWER SHARE terminal board via the mimic panel or the NET VISION option Network Integrator The loads powered from this plug may have a lower priority than the privileged applications connected to the main plug and may be excluded in critical situations 10 5 2 Operating modes Standard In standard configuration the load connected to the POWER SHARE plug is disconnected if one of the follow ing conditions is verified Mains failure gt 10 seconds and load rate gt 85 Mains failure gt 30 seconds and battery low condition In the presence of mains with overload gt 15 seconds Residual capacity In the Residual capacity configuration the load connected to the POWER SHARE plug is disconnected if one of the following conditions is verified One of the standard conditions The residual battery capacity is lower than the value set on the mimic panel Remaining back up time In the remaining back up time configuration the load connected to the POWER SHARE plug is disconnected if one of the following conditions is verified One of the standard conditions is verified The residua
35. The UPS must remain in a vertical position during all shipping and moving operations The unit has wheels that can be used to move it for short distances Ensure that the floor is strong enough to support the weight of the UPS and of the battery cabinet if used ENGLISH Avoid pressing on the front panels when moving the unit The UPS MUST only be moved by two people at least The people MUST take position at the sides of the UPS with respect to the direction of movement CAUTION IF DAMAGED BATTERIES NON SPILLABLE Packages crushed punctured or torn such that contents are revealed must be set aside in an isolated area and inspected by a qualified per son If the package is deemed to be not shippable the contents must Battery is NOT connected be promptly collected segregated and either the consignor or con signee contacted packaging material must be recycled in compliance with the laws in force the country 9 where the system is installed 8 Innovative Power Solutions UPS UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 2 UNPACKING PROCEDURE 3 2 1 Models S h 800 mm and models M h 1 000 mm 3212 Remove screws A and screws B 2 Z ul The UPS can be moved Place the UPS in the installation area Secure the
36. a jumper between pins IN1 and INT If there is jumper the UPS cannot be started when the card is inserted in the slot Connect the signal cables to the card terminals Insert the card in a free slot Secure the card with the appropriate screws 10 1 2 Electrical data Admitted Nominal current and voltage of NO or NC contacts 2 A 250 Vac depending on the terminal used Inputs are activated on loop closing Innovative Power Solutions UPS 60 MASTERYS MC OPTIONS 10 2 KIT GSS GLOBAL SUPPLY SYSTEM from 10 to 80 kVA This kit optimises generator sizing and control when connected to the UPS input Follow the wiring layout shown in figure 10 2 1 GENERATOR Legend A Generator B Connection cable C GSS PCB D Free slot for the PCB E UPS MASTERYS F XJ5 jumper G XJ4 jumper H XJ3 jumper XJ2jumper L Jumper for buzzer M Buzzer N External contacts Legend pin DB9 serial connector 1 Common relay 2 Contact relay 3 Not connected 4 Input 1 powered by generator 5 Not connected Innovative Power Solutions UPS 6 Input 2 GE working conditions OK 7 Input 3 GE failure 8 Input 4 GE preventive alarm 9 Common inputs 61 25 2 zi 2 ul ENGLISH 10 OPTIONS MASTERYS MC from 10 to 80 kVA Functions available on the GSS card 4external inputs to monitor the generator set The contact at each i
37. ailure A35 MODULE 4 GENERAL ALARM Module 4 failure A36 MODULE 5 GENERAL ALARM Module 5 failure A37 MODULE 6 GENERAL ALARM Module 6 failure A38 EXTERNAL ALARM 1 Signalling from ADC input A39 EXTERNAL ALARM 2 Signalling from ADC input A40 EXTERNAL ALARM 3 Signalling from ADC input 41 EXTERNAL ALARM 4 Signalling from ADC input A42 E SERVICE GENERAL ALARM Alarm that generates automatic sending of a signal to the support centre if the service has been activated 43 REDUNDANCY LOST The power required by the load no longer allows the preset redundancy to be maintained for UPSs in parallel only A44 PERIODIC SERVICE CHECK UP Warning for periodic check by support service 49 BATTERY DISCHARGED The energy available in the battery has been used up 51 OPTION BOARD GENERAL ALARM Fault related to the optional PCBs in the slots 56 GENERATOR SET GENERAL ALARM Minor alarm on generator set 57 GENERATOR SET FAULT Major alarm on generator set A58 ESD ACTIVATED The remote emergency shutdown command has been activated A59 BATTERY CIRCUIT OPEN The battery switch is open A60 FAN FAILURE Fans faulty or blocked A61 PHASE ROTATION FAULT Wrong phase cycle direction Innovative Power Solutions UPS 35 ENGLISH MIMIC PANEL 6 1 3 2 Measurements menu MASTERYS MC from 10 to 80 kVA This menu is used to display all the measurements relating to the UPS input output and to the bat
38. are listed in the technical specifica tions table see chapter 11 Cooling systems may be required to maintain these values Avoid dusty environments or areas where there is dust from conductive or corrosive materials e g metal dust or chemical solutions The UPS is not designed for outdoor use Do not expose the UPS to direct sunlight or to sources of excessive heat A space of at least 25 cm must be left at the back for adequate ventilation see figure 3 3 1 The UPS switches are accessed from the front however a space of at least 1 5 metres should be left at the front of the UPS for maintenance purposes It is also recommended to ensure that the cable connections are sufficiently long and flexible so that the unit can be extracted during maintenance see figure 3 3 2 fitis not possible to leave sufficient space at the front adequate access must be ensured from both sides E E 5 5 20cm 20cm MASTERYS MASTERYS MASTERYS UPS OR UPS OR UPSOR MASTERYS MASTERYS OTHER OTHER OTHER UPS UPS CABINET CABINET CABINET 15m gt 15m 4 6 12 nos valve Power Solutions UPS UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 4 ELECTRICAL REQUISITES The installation and the system must comply with national plant regulations The electrical distribution panel must have a protection and sectioning syst
39. d heu hg AAG Melee aa Ss cade ee Lage Wawa Ta ERR OR ER AR Ge vate d Ne a Rer 3 93 POWer Connections arb dba rd be dd ae e SS 3 94 Control Connections v 5 54 5 pap RR Rr RI Eo rk es 3 10 External battery cabinet connection sss n 4 MODES OF OPERATION hamo a tte os Ode deo t ier c edes AVON LINE operation scd eX Ce ene hc CY Ra eee D e xeu 4 2 Operation in high efficiency mode sssr liess mn 4 3 Operation with manual maintenance 55 44 Operation with external manual bypass 4 5 Operation In GE configuratlori URN e Y in 6 7 svo Ss s ee iara Most ater utu s ob de idu don nn can 5 ACCESS TO CONTROLS AND COMMUNICATION INTERFACES isses 5 1 Identifying the switches and interfaces for the 10 40kVA range 5 2 Functions of the switches for the 10 40kVA range I I 5 3 Identifying the switches and interfaces for the 60 80kVA range 5 4 Functions of the switches for the 60 80kVA 6 MIMIC PANEL no De Raton edhe RS UTE OE US UE A eR EROS USER 6 t AdvanicedMimie Panel DEO E
40. disconnected Do not set on UPS with common mains lines as it could damage the load AUTO ON Sets whether the UPS has to restart automatically after YES NO shutdown due to minimum battery level HIGH EFFICIENCY MODE Selects eco or always on mode ECONOMY ALWAYS ON BATTERY AVAILABLE Indicates whether the batteries are present YES NO BATTERY TYPE Selects the type of batteries used SEALED OPEN VENT BATTERY RECHARGE Selects the type of recharge required AUTO MAINTENANCE 2 LEVELS INTERMITTENT BATTERY CAPACITY Sets the battery capacity in Ah 6 50 1 000 x number of UPS BATTERY ELEMENTS ndicates the number of elements in series 10 40 kVA 108 144 180 228 for NiCd in a branch 60 80 kVA 1205132 198 200 for NiCd BATTERY VOLTAGE ndicates the voltage value at which battery 1 65 1 95 0 85 1 25 for NiCd PRE MINIMUM pre alarm signalling is activated BATTERY VOLTAGE ndicates the voltage value at which the UPS 1 60 1 90 0 80 1 20 for NiCd MINIMUM switches off due to battery minimum voltage BATTERY RECHARGE ndicates the maintenance voltage value per cell 2 10 2 50 1 25 1 55 for NiCd FLOATING VOLTAGE BATTERY RECHARGE ndcates the recharge current limit as 1 25 CURRENT LIMIT a percentage of C10 BATTERY RECHARGE ndicates the second level recharge voltage value 2 20 2 50 1 25 1 70 for NiCd LEVEL TWO VOLTAGE BATTERY RECHARGE ndicates the current threshold in 96 of C10 to pass 122096 FLOATING RECHARGE Q0 mai
41. e mains power supply within the most stringent classification of UPS regulations ON LINE operation provides three operating modes according to mains and load conditions Normale mode This is the most frequent operating condition the energy is drawn from the primary mains power supply and is converted and used by the inverter to generate the output voltage to power the loads connected The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer due to an overload or inverter shutdown without any break in the power supply to the load The battery charger supplies the energy required to maintain or recharge the battery Bypass mode In case of inverter failure the load is automatically transferred onto the auxiliary mains without any interruption in the power supply This procedure may occur in the following situations in the event of a temporary overload the inverter continues to power the load If the condition persists the UPS output is switched onto the auxiliary mains via the automatic bypass Normal operation which is from inverter returns automatically a few seconds after the overload disappears when the voltage generated by the inverter goes is out of tolerances due to a major overload or a fault on the inverter wWhen the internal temperature exceeds the maximum value allowed Battery mode In the event of a mains failure micro interruptions or extended black outs the UP
42. em installed for the input mains and the auxiliary mains If a differen tial switch is installed on the mains power switch optional it must be inserted upstream from the distribution panel The table below show the size of the input protection devices recommended for correct installation Size of the input protection devices UPS Magneto thermal Magneto thermal Differential Input Output Battery Battery input Aux Mains input cable core size cablecoresize protection kVA A A A single parallel single parallel selective type Min Min 103 1 32 40 100 125 0 5 6 35 6 35 32 Gg 100 125 16 ifcommon if common aux mains input input and output mains mains 153 1 32 40 100 125 0 5 6 35 6 25 50 Gg 100 125 25 ifcommon if common aux mains input input and output mains mains 203 1 40 63 125 160 0 5 10 35 10 25 63 Gg 125 160 35 ifcommon if common aux mains input input and output mains mains 10 3 3 32 40 32 40 0 5 6 25 6 35 3269 15 3 3 32 40 32 40 0 5 6 25 6 25 50 Gg 20 3 3 40 63 40 63 0 5 10 25 10 25 63 Gg 30 3 3 63 80 63 80 0 5 16 35 16 35 100 Gg 40 3 3 80 100 80 100 0 5 25 35 25 35 125 Gg 60 3 3 125 160 125 160 0 5 35 50 50 95 200 Gg 80 3 3 160 200 160 200 0 5 50 50 70 95 250 Gg 1 D curve magneto thermal switch recommended n systems with two or more UPSs operating in a redundant or power parallel configuration Determined by the size of the terminals 4
43. er supply ISOLATE THE UPS BEFORE OPERATING ON THIS CIRCUIT Keep this manual handy for future consultation If the unit fails it must be repaired only by authorised technicians that have been specially trained for this purpose This equipment conforms to the European Community directives for professional equipment and bears the approval mark C The UPS requires three phase plus neutral input connections 3P N Do not connect the output neutral to ground The UPS does not modify the neutral arrangements of the system the use of an isolation transformer is required should it be necessary to modify the neutral arrange ments downstream of the UPS Before connecting any external battery cabinet ensure that it is fully compatible with the model of UPS it is to be used with The use of external battery cabinets not supplied by the manufacturers is not recommended Switch off and isolate the UPS and then wait for 5 minutes before removing the protection panels in order to carry out work on parts under dangerous voltage Danger of explosion if the batteries are replaced with others of the wrong type Replaced batteries must be disposed of at authorised waste disposal centres Itis very dangerous to touch any part of the batteries as there is no isolation between the bat teries and the mains power source 7socome 6 Innovative Power Solutions UPS E SAFETY MASTERYS MC from 10 to 80 kVA The pr
44. erload The power required by the loads is higher than the power available Check that the load is well balanced on the three phases by checking the measurements on the display If needed disconnect any loads that do not need uninterruptible power Important The accepted overload time limit is defined in the technical specifications When this time limit is exceeded the loads will no longer be powered by the inverter A06 auxiliary mains out of tolerance The auxiliary mains exceeds the acceptable tolerance values Possible causes are No voltage or frequency present or voltage and frequency out of acceptable values see the technical speci fications The frequency is subject to continuous variations typical with power supplied from an incorrectly sized GE A07 temperature over the limits The technical plant temperature is higher than the maximum value recommended Check the ventilation or air conditioning system in the UPS room A08 maintenance bypass activated For 10 to 40 kVA UPS models the output disconnecting switch Q6 is in position 2 maintenance bypass For 60 and 80 kVA UPS models the Q5 maintenance bypass switch Q5 is closed The load is therefore powered directly by mains power supply See Chapter 7 1 4 or 7 2 4 for more informa tion A17 improper conditions of use This alarm does not indicate a malfunction or failure of the UPS but an incorrect use sizing of the system It is activated in the event of
45. gure 6 1 1 provides an immediate indication of the condition of the power supply to the load Red power supply not present or shutdown imminent flashing Yellow power supply present but unstable or temporary Green power supply safe and stable Meaning of the luminous bar Colour Conditions displayed RED flashing Imminent shutdown alarm the load will be disconnected in a few minutes RED Load not powered or battery circuit open YELLOW flashing UPS in stand by or Ups on manual by pass S Alarm indicating request for ordinary maintenance according to conditions of use type of load temperature after over 25 000 30 000 hours of operation M29 flashing and alarm A44 YELLOW Warning for preventive maintenance according to conditions of use type of load temperature after over 10 000 12 000 hours of operation M29 flashing YELLOW Load on battery or battery discharging if M11 is on steady and M10 is off YELLOW On automatic bypass if M1 is on steady YELLOW First maintenance period expired 10 000 hours of operation UPS in maintenance mode GREEN flashing Battery test in progress GREEN Load powered from inverter or in high efficiency mod 6 1 3 Mimic panel menu The paragraph below describes the menus available on the mimic panel and their functions The displays are organised into menus and submenus as shown in the figure 6 1 3 1 to access a menu press the ENTER key to ret
46. harmonics re injected onto the upstream mains by the distorting load In normal conditions the load is powered directly from the auxiliary mains via the automatic bypass while the inverter contributes to compensate the re injected harmonics socome Powers sirien UPS 23 en c 2 11 ENGLISH MODES OF OPERATION MASTERYS MC from 10 to 80 kVA 4 3 OPERATION WITH MANUAL MAINTENANCE BYPASS If the maintenance bypass is activated using the appropriate procedure the load is powered directly from the maintenance bypass while the UPS is separated from the power supply and can be switched off This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be performed by service personnel without having to disconnect the power supply to the load 4 4 OPERATION WITH EXTERNAL MANUAL BYPASS optional The external maintenance bypass may be placed on the general distribution panel when the UPS is installed or by installing the bypass panel that is supplied on request By pass panel connection diagram If the UPS has an input for the auxiliary power supply the Q2 switch must be connected to this input and the main power supply input must be disconnected on the control panel If the maintenance bypass is activated with the appropriate procedure the load is powered directly from the maintenance bypass while the UPS is separated from the power supply and can be sw
47. issipated power BTU h 4 051 4 051 5 933 8 700 10 800 15 360 20478 Electrical specifications Input 10 Mains voltage 30 40 60 80 400 V 20 up to 35 27096 of nominal load three phase neutral Input frequency 50 60 Hz 10 Input power factor 0 99 THDI 396 10 60 80 Output voltage 230 V single phase selectable 220 240 V 1 three phase neutral 400 V three phase selectable 360 380 415 V 1 Frequency 50 60 Hz 2 from 1 to 8 if generator is used Automatic bypass nominal output voltage 15 from 1096 to 2096 selectable if generator is used Nominal power kW 8 12 16 24 32 48 64 Overload on mains power supply 12596 10 minutes 15096 1 minute Crest factor 3 1 Voltage distortion 1 with linear load 208 V Pout 90 Pnom socomec Innovative Power Solutions UPS 67 2 zi 2 2 TECHNICAL SPECIFICATIONS MASTERYS MC from 10 to 80 kVA Mechanical characteristics with standard batteries Model Input Output kVA Dimensions Weight LxPxH mm kg 52 1105 1 3 0 444x795x800 90 MAS2MC110M D 3 0 4x795x1 000 230 MAS2MC110M C2 3 0 4x795x1 000 295
48. itched off This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be performed by service personnel without having to disconnect the power supply to the load Bypass panel connection diagram EUN 3 phase input 3 phase output for UPS 3 3 Mains E Load Mains E Q1 Bypass switch Q2 Mains power switch Q3 Output switch 24 Innovative Power Solutions UPS Load n MODES OF OPERATION MASTERYS MC from 10 to 80 kVA 4 5 OPERATION IN GE CONFIGURATION MASTERYS can be operated in conjunction with a generator GE With a generator the frequency and voltage ranges of the auxiliary mains can be increased to accept the in stability of the GE and at the same time to avoid operation from the battery or risks of out of synchronisation switching onto the bypass The use of the GSS interface described in the options section also increases the amount of diagnostic informa tion exchanged between the continuous power system and the generator 4 6 ENERGY SAVER MODE This mode ensures that the UPS system always operates at the highest load efficiency 40 7096 of the nominal power IN This mode can only be activated on UPS connected in parallel and operating in normal mode In cases of low load the system shuts down any unnecessary UPS units thus increasing the load
49. ites tuc less 59 10 2 Global Supply System rena ERE me dhe aa Yao ee pr ee ppt 61 10 3 solationi Controller aut vr x oe eke Re da NE ORE IAS De b 63 104 Remote mimic panel 1r riter s eee mex ku Ie aee CR e Ro qe did ddr 63 TO Share iato uU Ra Es E 63 10 54 General information mee Re eun den pe ux 63 10 52 OperatingiTiodas vereint eee bcm os Ste a RA 63 10 6 External maintenance bypass eies seenen ninia aia hh hh 64 Dg estero RT CCP Decr 64 10 8 Separate auxiliary power supply RR 64 10 9 External back feed rak sav tei 64 10 9 1 Protection on Mains Supply and on Auxiliary Mains Supply 65 10 9 2 Protection on an UPS without auxilary mains supply 66 11 TECHNICAL SPECIFICATIONS reme dade wa wate Re BA XR RR RS 67 SOcomec 4 innovativa Power Solution UPS CERTIFICATE AND CONDITIONS MASTERYS MC OF WARRANTY from 10 to 80 kVA This SOCOMEC UPS continuous power system is guaranteed against any manufacturing and material defects The period of validity of the warranty is 12 twelve months from the date of activation if said activation is car ried out by SOCOMEC UPS personnel
50. ition 0 OFF This completely isolates the UPS output by removing the voltage from the applications in any operating condition It is used for the emergency shutdown of the system internal E S D Battery switch Q1 UPS batteries When closed this switch connects the batteries of the UPS to the DC DC converter stage to power the inverter in the event of a mains failure The normal operating position is 1 closed innovativa Power solutions UPS 27 ENGLISH H ACCESS TO CONTROLS MASTERYS MC AND COMMUNICATION INTERFACES from 10 to 80 kV 5 3 IDENTIFYING THE SWITCHES AND INTERFACES FOR THE 60 80 kVA RANGE Legend B External batteries C1 Serial connector RS232 485 C2 Serial connector RS232 for Modem C3 LAN connector RJ45 for Ethernet S Mimic panel S1 Options slot 1 S2 Options slot 2 Q2 Input switch Q3 Output inverter switch Q4 Auxiliary mains Input switch Q5 Output maintenance bypass switch Configuration with separate mains D AUX MAINS j OUT MAINS ca _ Exh OUT 28 Fewer xo uem UPS 5 ACCESS CONTROLS MASTERYS MC AND COMMUNICATION INTERFACES from 10 to 80 kVA 5 4 FUNCTIONS OF THE SWITCHES FOR THE 60 80 kVA RANGE With common mains input Input switch Q2 The input switch provides the primary power supply to the UPS In normal operating conditions this should be in
51. kVA 3 4 1 Back feed protection If the UPS does not have an automatic protection device against current back feed the operator installer must add a warning label to all the mains power disconnecting switches installed at a distance from the UPS area This serves to remind technicians of the fact that the circuit is connected to a UPS see the CAUTION section in paragraph 2 of this manual and paragraph 4 5 3 of the EN62040 1 1 2003 11 standard The label is supplied with the system The back feed protection device may be built into the system only on specific request or an electromechani cal switch may be installed externally in the input of the UPS If the UPS incorporates this protection proceed with the connections as described in paragraph 3 5 of this manual To install the external back feed protection it is necessary to use the BKF card and an external electrome chanical switch that should be installed as close as possible to the UPS For further information on the connection and the type of remote switch please read paragraph 10 9 of this manual ATTENTION IN The neutral is not disconnected as even in the event of a single fault on the UPS it never has high po tential when the mains and or auxiliary power supplies are disconnected upstream This is to prevent transformation of the power source to the UPS every time there is a power failure Should the neutral potential be very high due to certain error conditions or due t
52. l battery back up time is lower than the value set on the mimic panel lighting In an emergency lighting configuration the load connected to the POWER SHARE plug operates with inverse logic i e it is connected if the following condition is verified the mains is not present The time taken to activate the power share plug is according to the EN50171 standard con sidered an average activation delay comprised between 0 5 and 15 seconds UPS 63 10 OPTIONS MASTERYS MC from 10 to 80 kVA Time after failure With the NET VISION option only the shutdown ofthe load connected can be programmed in accordance with the back up time ofthe UPS On return of the nominal mains parameters the plug operating conditions are restored If the UPS is out of service the power share plug nevertheless powers the load connected to it by operating in permanent configuration i THE LOAD CONNECTED TO THE POWER SHARE PLUG IS ALWAYS POWERED REGARDLESS OF THE CONFIGURATION SELECTED Maximum current that can be drawn from the power share terminals 16 A 250 Vac Ac3 3 phase gt z Wi 10 6 EXTERNAL MAINTENANCE BYPASS This device will electrically exclude and isolate the UPS e g for maintenance operations without interrupting the power supplied to the load 10 7 ACS PCB Synchronises UPS output with an external power source ano
53. lem before continuing Set disconnecting switch Q6 to position 1 inverter in output ON If there is an external manual bypass put the switch to position OFF From the mimic panel set the NORMAL OPERATION command from the COMMANDS gt IMMEDIATE COMMANDS menu 7 1 6 Emergency shutdown ESD Should it be necessary to interrupt the continuous power supply provided by the UPS quickly emergency shutdown this can be done by putting disconnecting switch Q6 to position 0 zero or where applicable by activating the emergency button switch connected to the ADC PCB The UPS output can only be electrically disconnected by means of Q6 If the UPS is operating from the manual bypass with mains present shutdown by means of the emergency button does not interrupt the power supply to the load In emergency conditions all the power supply sources upstream of the UPS must be disconnected 7 socome 44 lidovitive Power soutiens UPS ra OPERATING PROCEDURES MASTERYS MC from 10 to 80 kVA 7 2 OPERATING PROCEDURES FOR THE 60 80 kVA RANGE 7 2 1 Start up in normal mode Set the external battery switches to position 1 battery circuit closed Apply voltage to the UPS Set switch 04 02 to position 1 Wait for the mimic panel to start up Activate the start procedure from the commands menu on the mim ic panel Set switch Q3 to position 1 inverter in output ON Theload is now powered by the UPS
54. lly when an alarm condition occurs MASTERYS MC from 10 to 80 kVA ALARMS menu Code Mimic panel description Meaning A00 GENERAL ALARM A01 BATTERY ALARM Battery circuit failure or faulty operation A02 OUTPUT OVERLOAD Power required in output over the limits A06 AUXILIARY MAINS OUT OF TOLERANCE The voltage or frequency limits accepted by the bypass have been exceeded A07 OVER TEMPERATURE Temperature excessive or ventilation problems A08 MAINTENANCE BYPASS ACTIVE Q6 in position 2 10 40 kVA Q5 in position 1 60 80 kVA 17 IMPROPER CONDITION OF USE Improper conditions of use verified load mains and temperature 18 BLOCKING INVERTER FOR OVERLOAD Inverter shutdown due to overload A20 WRONG CONFIGURATION Error in the configuration parameters e g different parameters between several UPSs in parallel A22 INPUT MAINS OUT OF TOLERANCE The voltage or frequency limits accepted by the rectifier have been exceeded A23 RECTIFIER GENERAL ALARM Rectifier fault A25 INVERTER GENERAL ALARM Inverter fault A26 X BATTERY CHARGER GENERAL ALARM Battery charger fault A29 BYPASS GENERAL ALARM Bypass fault A30 STOP FOR OVERLOAD The duration of the overload has inhibited the bypass A32 MODULE 1 GENERAL ALARM Module 1 failure A33 MODULE 2 GENERAL ALARM Module 2 failure A34 MODULE 3 GENERAL ALARM Module 3 f
55. mail program and auto matically fills in the addressee and subject lines Information on the network interface a help page in html is loaded 8 2 2 2 Menu bar The menu bar displays links to html pages that provide detailed information on the unit and describe how to configure special options 8 2 2 3 List of alarms Tabella degli allarmi Shows the list of alarms present in table form io fuori tolleranza 8 2 2 4 Statistics Informazioni statistiche The counter folder shows the number of events that have occurred over a given period of time della batteria SOCOmec 50 Innovative Power Solutions UPS COMMUNICATION MASTERYS MC from 10 to 80 kVA The average minimum and maximum values of a Informazioni statistiche measurement can be seen by clicking on the meas urement folder EN A sampling time from one to 10 weeks can be set by clicking on the period folder E Ea T 8 2 2 5 UPS management E Gestione dell UPS 2 The commands folder shows the commands that can ul be sent to the UPS The setting folder shows the parameter settings on the UPS Gestione dell UPS 8 2 2 6 Change language Click on the relative flag to choose a different language If the desired language is not listed see if it is down loadable from the www socomec com web site Refer to the chapter on software updating for instructions on how to install a new language
56. n off the UPS Socomec inenyative Pewersslutions UPS 19 2 c 2 ENGLISH UNPACKING AND INSTALLATION OF THE UNIT MASTERYS MC from 10 to 80 kVA RECOMMENDED PARALLEL CONFIGURATION N 15 40 kVA 15 m max 60 80 kVA 7 5 m max A System input switch B Parallel bus cable C Single UPS magneto thermal switch if a separate auxiliary power source is used add a magneto thermal switch for each UPS 20 4 7 d D Ext bypass magneto thermal switch E Output switch F System shutdown switch G Distribution H Main differential magneto thermal switch nternal UPS INTERNAL L Left UPS LEFT R Right UPS RIGHT 7socome Innovative Power Solutions UPS H UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 9 4 Control connections In order for units connected in a parallel configuration to operate correctly control cables are required to ex change data between the various UPS units making up the parallel system for management of correct load sharing and synchronisation logic The cables in question are supplied with the UPS in case of standard parallel setting or are attached to the paral lel kit in case of later upgrading of the system Parallel configuration must only be activated by SOCOMEC UPS qualified person
57. nal POWER SHARE PLUG2 TYPE _ As plug type optional POWERSHAREPLUG2VALUE As plug value optional POWER SHARE PLUG3 TYPE As plug type optional POWER SHARE PLUG3 VALUE _As plug value optional SERIAL LINK BAUD RATE Inserts the serial communication parameters 1200 2400 4800 9600 SERIAL LINK PARITY Inserts the serial communication parameters odd even none SERIAL LINK BIT NUMBER Inserts the serial communication parameters 8 9 SERIAL LINK STOP BITS Inserts the serial communication parameters 0 1 LAN IP STATICO Sets the static IP address of the LAN 255 255 255 255 XXX XXX XXX XXX SERIAL LINK JBUS Sets the mimic panel jbus node 1 15 SLAVE NUMBER DATE AND TIME Sets the date and time DD MM YY HH MM EXTENDED COMMAND Enables Disables the mimic panel extended commands YES NO REMOTE COMMAND Enables disables the remote controls YES NO BUZZER Enables Disables the buzzer YES NO LCD CONTRAST Sets the LCD display contrast 0 100 STATISTICS PERIOD Indicates the time in weeks for the calculation of statistics 1 10 SYNOPTIC CAN NODE Indicates the can bus node for the mimic panel 1 6 55 TIME DELAY Sets the generator start up delay time visible only when 1 60 MINUTES the GSS PCB is installed GSS BATT CAPACITY MINIMUM Sets the minimum battery capacity to start up the generator 20 80 visible only when the GSS PCB is installed E SERVICE TYPE Select e service operating mode NONE MODEM SMS
58. nel in each case arrange the running of the control cables in the relative cable run as shown in figure 3 9 4 1 leaving the connector s unconnected in the central UPS one incoming and one outgoing control cable must be used 3 9 4 1 10 40 kVA 60 80 kVA A Control cables cable run B Parallel bus cable leave approx a 20cm cable length at the exit of the cable run C Label for unit positioning innovative Powersoiutions UPS 21 I 2 2 ul ENGLISH UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 10 EXTERNAL BATTERY CABINET CONNECTION AN If the UPS has internal batteries connecting external battery cabinets is prohibited Position the battery cabinet next to the UPS AN Before carrying out any operation ensure that the battery fuses located inside the battery cabinet are open the UPS is not live all mains or battery switches are open the switches upstream of the UPS are open Remove the terminal boards protection Connect the ground cable figure 3 10 1 Connectthe cables between the UPS terminals and the battery cabinet terminals strictly observing the polar ity of each individual string figure 3 10 1 and the cross sections indicated in table 3 4 AN AN Use double insulated cables or the cables supplied with the unit to connect the UPS to the Bat tery cabinet The lenght L of battery cable mus
59. nput must be voltage free and activate the signal when closed to the common input pin 4 Input 1 this contact must be closed when the generator set is used to power the UPS pin 6 Input 2 this contact must be closed when the generator set is operating normally pin 7 Input 3 this contact must be closed when an alarm condition occurs on the generator set that does not impede its operation e g low fuel etc pin 8 Input 4 this contact must be closed when an alarm condition occurs on the generator set that im pedes its operation engine failure no oil etc pin 9 Common input the common point for the contacts of the single relays listed above 1 dry contact relay for Notification signal from UPS to the generator set generator call this is used to activate the generator set start up sequence when a power failure lasts longer that the time set in the UPS configuration and or battery discharge reaches the minimum safety level The contact can be configured as normally open or closed using the XJ2 jumper Maximum current and voltage is 500 mA at 60 Vac Simple operation The generator set performs an auto start up due to the power failure The signal sent by the generator set dry contact activated when the UPS is powered by the generator set must be connected between inputs 1 and 2 short circuit and the common inputs Inputs 3 GE alarm and 4 GE failure which respectively generate alarms
60. ntenance voltage to recharge voltage BATTERY RECHARGE ndicates the current threshold in 96 of C10 to pass 1 20 RECHARGE gt FLOATING from recharge voltage to maintenance voltage lt BATTERY RECHARGE ndicates the battery commissioning voltage 2 20 2 70 1 25 1 70 for NiCd FORMING VOLTAGE value gt innovative UPS 39 ENGLISH MIMIC PANEL MASTERYS MC from 10 to 80 kVA CONFIGURATIONS menu A Parameter Description Allowed values BATTERY RECHARGE Indicates the battery commissioning current value 10 20 1 20 for NiCd FORMING CURRENT BATTERY RECHARGE Sets the equalisation voltage value 2 20 2 50 EQUALISATION VOLTAGE BATTERY RECHARGE Sets the recharge voltage compensation value YES NO TEMP COMPENSATION according to the battery temperature not present with external battery cabinets BACKFEEDTYPE Sets the type of backfeed protection DISABLE 1 BYPASS 2 BYPASS INPUT ALONE 3 BYPASS INPUT COMMON BATTERY TEST Sets the frequency rate of the battery test in days 0 180 TEST EVERY XX DAYS zero do not perform the test POWER SHARE PLUG1 TYPE Selects the configuraton of power share required STANDARD see paragraph 10 5 EMERGENCY LIGHTING REMAINING TIME RESIDUAL CAPACITY POWERSHAREPLUGIVALUE Sets the required intervention value minutes for remaining time and Ah for capacity optio
61. o installations downstream e g ground fault not detected and protected high dispersion of a phase or the IT system it will be necessary to install either devices that disconnect the Neutral or alterna tively a system that detects signals and protects against high neutral ground potential that could lead to UPS failure NOTE For equipment with separate Emergency Mains it must be possible to make the neutral of the Emer gency Mains line electrically common with the neutral of the main input feed line 14 Innovative Power Solutions UPS H UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 5 INSTALLATION PROCEDURES AND INSTRUCTIONS The procedure below should be strictly followed for correct installation 3 5 1 10 40 kVA set switches Q1 Q2 Q6 to position 0 open the switches of any external battery cabinets 60 80 kVA set switches Q2 04 Q3 Q5 to position 0 open the switches of any external battery cabinets Switch off the UPS remove the power open the switches of any external battery cabinets iso late the system and wait for 5 minutes before working on the terminal board or any internal UPS parts 3 5 2 Open the terminal boards protection panel at the back of the UPS by removing the four fastening screws els or in the versions with internal batteries the terminal board has fewer terminals Refer to the names of each terminal to identify it during connection Afte
62. oduct you have chosen is designed for commercial and industrial use only In order to be used for particular critical applications such as life support systems medical applications com mercial transportation nuclear facilities or any other application or systems where product failure is likely to cause substantial harms to person or property the products may have to be adapted For such uses we would advise you to contact SOCOMEC UPS beforehand to confirm the ability of these prod ucts to meet the requested level of safety performance reliability and compliance with applicable laws regula tions and specifications 2 2 DESCRIPTION OF THE SYMBOLS USED ON THE LABELS APPLIED TO THE UNIT Siricorda di osservare tutte le avvertenze e le indicazioni riportate sulle etichette e targhette applicate all interno e all esterno dell apparecchiatura T 2 l c 2 28 DANGER HIGH VOLTAGE BLACK YELLOW GROUND TERMINAL READ THE USER MANUAL BEFORE USING THE UNIT E e innovative Power dcistions UPS 7 H UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA The packaging guarantees the stability of the UPS during shipping and physical transfer Carry the packaged unit as close as possible to the installation site When moving the unit on even slightly sloping surfaces use the blocking equipment and breaking devices to ensure that the unit does not fall over 3 1 SHIPPING AND MOVING
63. of the system internal E S D innovative UPS 29 ENGLISH 9 MIMIC PANEL 6 1 ADVANCED MIMIC PANEL MASTERYS MC from 10 to 80 kVA The LCD mimic panel figure 6 1 1 located on the upper part of the UPS provides all the information on operat ing status electrical measurements and access to controls and configuration parameters The information is grouped into four sections A ideograms that identify the subsets and the energy flow multicoloured luminous bar that identifies the condition of the power supply to the load alphanumeric information that uses a menu layout to provide details on any alarms that may occur and on the measurements controls and parameters use of the buttons ESC exit from the current menu parameter action UP AN scrolls the available menus values upwards It increases the value each time it is pressed when changing a parameter DOWN V scrolls the available menus values downwards It decreases the value each time it is pressed when changing a parameter ENTER enters the menu displayed on the screen to confirm the choice changes made 30 Ors EA Ta 7socomec Innovative Power Solutions UPS Dm MIMIC PANEL MASTERYS MC from 10 to 80 kVA 6 1 1 Meaning of ideograms ENGLISH 6 2 1 Meaning of ideograms see page 32 SOcomec
64. onnection to the UPS 7socome Innovative Power Solutions UPS MASTERYS MC from 10 to 80 kVA oP SERVICE T SERVICE This is a cutting edge supervision service ensuring 24 x 7 service It ensures effective prevention and constant monitoring of the system Communication between the UPS and the local technical support centre is via Internet with the help of NetVision via the mail server on the same network Any emergency situation is managed and resolved extremely quickly and remotely by the Support Centre with immediate intervention on site if needed The auto diagnostic system analyses UPS operating conditions identifies faults and monitors environmental conditions such as temperature over load etc avoiding the risk of equipment stoppages In the event of a failure the system immediately sends a diagnostic report via e mail or modem to the support centre X 2 c 2 11 inndvative Power solutions UPS 55 2 iv 2 9 PROBLEM SOLVING MASTERYS MC from 10 to 80 kVA The alarm messages displayed enable an immediate diagnosis Alarms are divided into two categories Alarms related to the UPS external circuits input mains output mains temperature and environment Alarms related to the UPS internal circuits in this case the corrective actions will be carried out by the After Sales Department 9 1 SYSTEM ALARMS A02 output ov
65. oring software which could be useful to add Selezionare II flle di aggiornamento new languages or the SNMP function Once the file has been acquired requesting it from the support service select it with the browse button Click on the start update button once the update has been completed reload the html page 8 2 2 11 System Information Area This area of the screen page shows the measurements and the UPS operating mode Click on icon A to display the input measurements aN Click on icon B to display the battery measure 92 Click on icon C or D to display the output measure Sax ments iandvative power Soinen UPS 53 2 l 2 2 COMMUNICATION MASTERYS MC from 10 to 80 kVA 8 3 ACCESSORIES AND SW OPTIONS A large number of SW solutions can be adopted on MASTERYS thanks to its advanced communication facili ties These solutions have been specially designed for the efficient management of power protection devices 54 UNI VISI N Urs MANAGEMENT SOFTWARE NET VISION Java amp NET Client UNI VISION PRO is the solution for managing a UPS connected to the local server via RS232 interface or via LAN network It is normally used at depart mental level to automatically shutdown the systems and ensure secure control of the UPS that in turn protect servers and workstations The main functions are Graphic moni
66. ply voltage to the UPS Set switch Q2 to position 1 input mains ON Wait for the mimic panel to start up Activate the start procedure from the commands menu on the mimic panel Set disconnecting switch Q6 to position 1 continuous output Theload is now powered and protected by the UPS I 2 o Z ul 7 1 2 Shutdown Shutdown interrupts the power supply to the load and stops the UPS and the battery charger Activate the stop procedure from the COMMANDS menu on the mimic panel wait approx 2 minutes for shutdown the controlled shutdown of any servers is managed via the shutdown software Set disconnecting switch Q6 to position 0 inverter in output OFF Set switch Q1 and or battery switches to position 0 battery circuit open Set switch Q2 to position 0 input mains OFF 7 1 3 Extended out of service In the event of an extended period of UPS inactivity the batteries must be recharged every three months Set switch Q1 and or the external battery switches to position 1 battery circuit closed Apply voltage to the UPS Set switch Q2 to position 1 input mains ON Setor keep disconnecting switch Q6 to position 0 inverter in output OFF The battery must be charged for at least ten hours After ten hours Set switch Q1 and or battery switches to position 0 battery circuit open Set switch Q2 to position 0 input mains OFF The UPS can be switched off
67. position 1 ON The position 0 OFF will cause the batteries to discharge With separate mains inputs Input switch Q4 The switch provides the power supply to the automatic bypass line In normal operating conditions this should be in position 1 ON 2 l c 2 11 WARNING in this configuration the mains power supply to the rectifier cannot be isolated inside the UPS only via external protection devices Output switches 03 and 05 These are used to manage the UPS output Q3 connects the UPS output to the inverter continuous power supply Q5 connects the output directly to the auxiliary mains input manual bypass Positions Q3 closed 1 and Q5 open 0 this is the position for normal operation of the UPS for a continuous power supply to the load Position MANUAL BY PASS Q3 open 0 and Q5 closed 1 This position should only be selected for ordi nary or extraordinary maintenance operations manual bypass the load is connected directly to the auxiliary mains It may be used in the event of a UPS failure to power applications from the auxiliary mains while awaiting the intervention of technical personnel Refer to the relevant procedure described below on how to activate the bypass see paragraph 7 2 4 Positions OFF Q3 open 0 and Q5 closed 0 This completely isolates the UPS output by removing the voltage from the applications in any operating condition It is used for the emergency shutdown
68. r connection secure the cables with bands C figure 3 5 3 to couplings B as shown in the figure 3 5 6 Theterminal board shown is the most complete version including all options In the basic mod 3 5 3 Connect the ground lead to the terminal with the corresponding symbol Connect the input cables to the terminals labelled MAINS SUPPLY L1 L2 L3 N observing the phase cycle direction 10 40 kVA 60 80 kVA tanevacwa Fewer UPS 15 I 2 Z ul ENGLISH OF THE UNIT UNPACKING AND INSTALLATION MASTERYS MC w 1 from 10 to 80 kVA Connect the cables of the separate auxiliary power supply if present to the terminals labelled AUX MAINS SUPPLY L11 L21 L31 N1 observing the phase cycle direction In the event of a UPS with 10 20 kVA single phase output it is essential to connect the auxiliary mains to the relative dedicated terminal board If there is no separate mains for the bypass it is advisable to obtain one from the primary mains in one of the two ways set out below with distribution external to the UPS figure 3 5 6 with a bridge connection figure 3 5 7 3 5 8 Connectthe output cables to the terminals labelled DUTPUT L12 L22 L32 N2 3 5 9 Connect the external battery cables if present to the terminals labelled EXTERNAL BATTERY B2 B2 B1 B1 refer to para g
69. raph 3 10 connect the Power Share cables to the terminals labelled POWER SHARE L15 L25 135 N5 the option is avail able 3 5 10 Divert any control cables from the front RS232 signalling relay contacts etc into the appropriate side cable run A 355 ES 01010104 oj oj ojo 5 8 558 5 5 UX MANS SUPP EXTERNAL BATTERY Mains AUX Mains 2 515 515 OUTPUT MANSSUPPIY ARIS EXTERNAL BAT pari G 16 7 socomec Innovative Power Solutions UPS UNPACKING AND INSTALLATION MASTERYS MC OF THE UNIT from 10 to 80 kVA 3 5 11 Remove the pre cut detail C and bend details B to pass the cables Secure the cables to the couplings D located on the rack as shown in picture 3 5 12 ensuring that the air vents are not obstructed in any way 3 5 13 Once the cabling has been completed secure the terminal board cover with the four screws A Once the cabling has been carried out secure the UPS with the fixing feet E as shown in figure 3 5 14 3 5 15 NOTE If the system is installed on a raised floor such as in a data o processing room
70. reventive replacement by an authorised technician is recommended within four years in normal operating conditions When needed fans should be replaced as per specifications by SOCOMEC UPS 9 3 3 Capacitors The equipment houses electrolytic capacitors used in the rectifier and inverter section and filtering capacitors used in the output section whose life is dependent on using and environmental conditions The average expected life of these components is shown below Electrolytic capacitors 5 years Filtering capacitors 7 years In any case the effective state of the components is verified during preventive maintenance 7socome 58 Innovative Power solutions UPS OPTIONS MASTERYS MC from 10 to 80 kVA 10 1 ADC CARD This card can be configured to control up to four outputs that are normally closed or normally open and up to three digital inputs A maximum of two cards can be installed on each unit The card must be inserted in slot 51 or 52 10 40 kVA see paragraph 5 1 60 80 kVA see aragraph 5 3 2 l c 2 UA EDN EON 2 ENI LNI LNI ON ZON 22 D Up to four operating modes can be selected using the two DIP switches 1 or 2 The filter level indicates 1 immediate activation 1 seconds minimum communication time 2 10 s delay 3 30 s delay Mode 1 STANDARD configuration Mode 2 POWER SAFE configuration
71. s and any modifications to the product during the warranty period cannot extend the duration of the warranty In no case will SOCOMEC UPS be responsible for damages including without limitations damage for loss of earnings interruption of activity loss of information or other economic losses deriving from the use of the product The present conditions are subject to Italian law Any dispute falls under the province of the Court of Vicenza innovative Power Saiutions UPS 5 X 2 l c 2 Ua 2 l c 2 SAFETY MASTERYS MC from 10 to 80 kVA 2 1 IMPORTANT This document provides important instructions for the safe use movement and connection of the MASTERYS uninterruptible power system UPS The unit must be installed and activated only by qualified technical personnel and authorised by SOCOMEC UPS The UPS MUST only be moved by two people at least The people MUST take position at the sides of the UPS with respect to the direction of movement The unit must remain in a vertical position in all circumstances Connect the PE ground conductor first before you make any other connection Do not expose the UPS to rain or liquids in general Do not introduce external bodies If the UPS is not equipped with automatic sectioning against back feed or if the switch is external to the UPS affix a label bearing the following words on all the external switches of the UPS pow
72. service i o seeds er e m eee e geb e E ERE ee doa du en 45 7 24 Switching onto manual bypass s senera narr agaa ri n 45 E 72 5 Retur to normal mode css rre E EE ded ERA Gd AES 46 y 7 2 6 Emergency shutdown ESD 5 2h te ee Ree que CP 46 Bl 47 8 1 Multi Level Communication sh eem emi exer ee pee ae 47 82 Standard Lan web page serres ete epe p 48 PE Ta EE ET RE STILL LIE CIL LOL LT 48 8 2 2 Description of the functions 49 83 Accessories and SW 5 each ane Rr kie Rer ha Rack RUE UR 54 9 PROBLEM SOLVING ihrer e hd e Renate i eh CR RR 56 9 1 Systemralarims desees ete et edenda 56 92 UPS Alaiifis s ces gd e y qud veu RS 57 9 3 Preventive din rhe op e GR e Y xk y EE Y oy 58 PENEDuICIDIIMCTT TT T 58 9 3 2 Fas s GR n rao da P A ced 58 9 3 3 05 55 n qe ra GR e Rd o du ot d a 58 10 OPTIONS rehenes ron eee rae aea ST Eee ars aes 59 TO TADC Sess det anid n
73. t not be more than 8 metres long for 10 40 kVA range if L gt 8 m please contact the support service Cabling errors with inversion of the battery polarity may cause permanent damage to the equipment Replace the terminal board s protection AN If using cabinets not supplied by the manufacturers of the UPS it is the installer s respon sibility to check the electrical compatibility and the presence of appropriate protection de vices between the UPS and the battery cabinet fuses and switches of sufficient capacity to protect the cables from the UPS to the battery cabinet As soon as the UPS is switched on before closing the battery switches the battery parameters must be verified accordingly voltage capacity number of elements etc on the mimic panel menu If the values indicated on the battery cabinet data plate are different from those shown on the mimic panel use the SERVICE CONFIGURATIONS menu to correct the settings Battery cabinet zm OUTPUT 22 SOCOmec Innovative Power Solutions UPS MODES OF OPERATION MASTERYS MC from 10 to 80 kVA 4 1 ON LINE OPERATIONS A special feature of the MASTERYS series is the ON LINE double conversion feature in conjunction with low distortion mains power absorption With ON LINE mode the UPS is able to supply a voltage that is fully stabi lised in frequency and amplitude regardless of any interference in th
74. tery For models with single phase input or output the voltage and current displays are adjusted automatically MEASUREMENTS menu Type of measurements Value Value Value Note OUTPUT STAR VOLTAGE V _ V OUTPUT PH PH VOLTAGE NN NN NN OUTPUT LOAD _ OUTPUT ACTIVE POWER __ kw OUT APPARENT POWER 84 kVA kVA OUTPUT CURRENT __A __A OUTPUT FREQUENCY AUXILIARY VOLTAGE NN _ _ AUXILIARY FREQUENCY INPUT STAR VOLTAGE _ _ V INPUT PH PH VOLTAGE _ _ V INPUT FREQUENCY INPUT APPARENT POWER kVA _ kVA BATTERY VOLTAGE Bl Vv B2 V CAPACITY 96 CHARGING BACKUP T MIN DISCHARGING INTERNAL TEMPERATURE Statistical measurements menu Once a programmable reference period has been defined the system reports measurements that are made available in digital or graphical format The values that are represented graphically can be used to analyse the situation over the last 24 hours This information together with the programmed interval information provides an enhanced evaluation on the operating mode of the equipment in order to verify whether certain critical operating situations are repetitive or only casual STATISTICAL MEASUREMENTS menu Measurement Value Option Option INPUT APPARENT POWER MIN AVERAGE MAX ENTER displays ENTER displays weekly graphics 24 hr graphics BACKUP TIME LESS THAN
75. ther UPS even of a different brand generator or transformer 10 8 SEPARATE AUXILIARY POWER SUPPLY This allows the use of an auxiliary energy source other than the primary mains power supply in the event of outage 10 9 EXTERNAL BACK FEED PROTECTION External devices can be installed to protect against the backfeed of dangerous currents both on the MAINS SUPPLY and on the AUX MAINS SUPPLY These devices are controlled by the BKF PCB shown in figure 10 9 1 The BKF PCB is installed in the position shown in figure 10 9 2 Refer to the following paragraphs for details on the electrical connections and on activating the chosen protec tion zm MAINS SUPPLY 64 Innovative Power Solutions UPS OPTIONS MASTERYS MC from 10 to 80 kVA 10 9 1 Protection on Mains Supply and on Auxiliary Mains Supply Activating UPS protection on the mimic panel access the Configuration menu on the mimic panel see the Configuration Menu section in the manual and set the BACKFEED TYPE parameter to 2 BYPASS INPUT Alone Diagram of principle 1101 1 UPS 3 3 with separate auxiliary supply UPS 3 1 with separate auxiliary supply ENGLISH Legend mM Remote switches rated current A Distribution panel B Coil remote switch Model n T2 L1 L2 L3 N np
76. tion Error in the configuration parameters please contact the support service A30 block due to overload Reduce the load rate applied to the UPS and reset the alarms A42 T Service general alarm The MASTERYS products can be remotely serviced This alarm indicates that a procedure for analysing the UPS failure has been activated by the support centre if an e service contract has been concluded MM programmed control The equipment has to undergo periodic checks by the support service in order to ensure optimum perform ance and efficiency If the Programmed Control signal appears on the mimic panel the equipment should be inspected by an adequately trained technician A59 battery circuit open Battery switch open A60 fan failure Fault in the ventilation system check that the air inlet at the front and the air outlet at the back of the UPS are not obstructed innovativa Power solutions UPS 57 ENGLISH 9 PROBLEM SOLVING MASTERYS MC from 10 to 80 kVA 9 3 PREVENTIVE MAINTENANCE We would like to inform you that specialised periodic maintenance with yearly frequency is recommended for the MASTERYS in order to offer optimum operating efficiency and avoid downtime of the equipment It is strongly recommended to give due consideration to any requests for preventive maintenance automati cally displayed with alarm message M29 refer to paragraph 6 2 3 1 All operations on the eq
77. toring of the UPS via web browser Local shutdown of a server connected via serial interface Remote shutdown via proxy agent and optional Java shutdown clients Notification of anomalies via e mail to a maximum of 8 addresse NET VISION is a solution for managing UPS units connected directly to the local network It is normally used on medium large complex networks and in multi server environments where the IT manager centrally controls all the network resources The physical position of the UPS is not significant The main functions are 10 100Mb Ethernet connection RJ45 Graphic monitoring of the UPS via web browser Remote shutdown of up to 40 computers Notification of anomalies via e mail to a maximum of 8 addresses UPS management using SNMP protocol Diagnostics via Internet offered by e Service Java amp NET shutdown Client JNC is an optional Java application to be in stalled on a server for the automatic shutdown ofthe computers on the network before the UPS stops due critical operating conditions imminent battery failure overload etc It is supplied as an option and can be associated to the UNI VI SION PRO or NET VISION communication solutions The main features functions are Use of the TCP IP standard network protocol Graphics interface for easy configuration Minimum use of CPU resources Personalisation of shutdown parameters and script Continuous monitoring of the efficiency of the c
78. uipment must be only carried out by SOCOMEC UPS personnel or by authorised sup port personnel Maintenance consists of accurate functional checks on electronic and mechanical parts with replacement of parts subject to wear if necessary typically batteries fans and capacitors 9 3 1 Batteries The state of the battery is fundamental to UPS operation Thanks to the Expert Battery System the information relating to the state and the conditions of use of the battery are processed in real time and the recharging and discharging procedures are selected automatically in order to optimise battery life expectancy and offer maximum performance Furthermore during the operating life of the battery MASTERYS stores statistics on the conditions of use of the battery for analysis Since the expected life of the batteries is very much dependent on operating conditions number of charging and discharging cycles load rate temperature a periodic check by authorised personnel is recommended When replacing the batteries use the same type and configuration by placing them in the ap propriate containers so as to avoid the risk of acid leakage The replaced batteries must be disposed of at authorised recycling and disposal centres Do not open the plastic cover of the batteries as they contain harmful substances 9 3 2 Fans The life of the fans used to cool the power parts is dependent on the using and environmental conditions temperature dust P
79. urn to the higher level press ESC key Use the UPA and DOWN v keys to scroll the information available at each level When the UPS is connected in parallel the mimic panel shows the system information as if it were a single UPS Select the UPS number to display information on the individual units Legend A Current menu B Active sub menu C Additional values or information D Scrolling contextual help line E Scroll bar F Statistical graphics display inenvativ Pewersalutions UPS 33 ENGLISH Dm MIMIC PANEL MASTERYS MC from 10 to 80 kVA 1 1 ACTIVE ALARMS 1 2 EVENT LOG Y 2 MEASUREMENTS gt 2 1 PRESENT MEASURES 2 2 STATISTICS Y 3 COMMANDS gt 3 1 IMMEDIATE COMMAND 3 2 EXTENDED COMMAND Y 4 1 PRESENT CONFIG 4 2 PRESENT DATA 5 SERVICE gt y 5 1 COMMISSIONING 5 2 SETTING 5 3 SERVICE CODE 6 HYSTORY gt 4 5 6 1 HISTORY LOG MODULE 1 1 ALARMS gt 1 1 ACTIVE ALARMS MODULE 2 2 MEASUREMENTS gt 2 1 PRESENT MEASURES MODULE 3 4 PARAMETERS gt MODULE 4 MODULE 5 MODULE 6 4 1 PRESENT CONFIG Innovative Power Solutions UPS MIMIC PANEL 6 1 3 1 Alarms menu This is used to display all the alarms that are active at the time of access The alarms menu is activated automatica
80. ut power source 103 1 32 45 A ACT L11 L21 L31 N1 Backup power source 153 1 32A 1 45 A ACT M1 nput power terminal board 203 1 45 A ACT 60A ACT M2 Backup board 10 3 3 32 1 32 T1 Remote switc 7 12 Remote switch 15 3 3 32 1 32 AAC Q1 nput power switch 20 3 3 45 AACI 45 A ACT Q2 Backup power switch 30 3 3 60 A ACT 60 A ACI 1 Connector on BKF PCB 40 3 3 90 A ACI 90 A ACI XB2 Connector on BKF PCB 60 3 3 125 1 125 1 80 3 3 140 1 140 1 innovative UPS 65 ENGLISH 10 OPTIONS MASTERYS MC from 10 to 80 kVA 10 9 2 Protection on an UPS without auxilary mains supply Activating UPS protection on the mimic panel access the Configuration menu on the mimic panel see the Confi guration Menu section in the manual and set the BACKFEED TYPE parameter to 3 BYPASS INPUT Common Diagram of principle TA UPS 3 3 without separate auxiliary supply Legend A Distribution panel B Coil remote switch L1 L2 L3 N Input power source M1 Input power terminal board M2 Backup power terminal board T1 Remote switch Q1 Input power switch XB1 Connector on BKF PCB Remote switches rated current Model 10 3 1 32 A ACT 45 A ACT 153 1 32 45 A ACT 203 1 45 A ACT 60A ACT 10 3 3 32A ACT 32A ACT 15 3 3 32 A ACT 32A ACT 20 3 3 45 A ACT 45 A ACT 30 3 3 60 1 60 1 40 3 3 90 A ACT 90A
81. xt string used to describe the UPS installation site which is useful if there are more than one unit connected this value is inserted in SMS messages or e mails of Greenwich NTP Server indicates the IP address of the time server to automatically update the date and time on the system GMT Correction minutes indicates local time and the offset in minutes with respect to the zero meridian Apply the parameter settings restarts the monitoring system with the new settings 8 2 2 8 Configuring e mail This menu lets the user configure parameters for send ing e mails Event that will send an e mail as required the e mail may be deactivated or activated to send a message in the event of serious alarms or for all alarm conditions E mail server address insert the IP address xxx xxx ofthe SMTP e mail server from which you wish to send messages E mail account insert the UPS e mail we recom mend that an e mail address be created for the UPS as if it were a normal e mail user Addressee insert the e mail address to which the alarm messages will be sent Configurazione della posta elettronica Evento per la spedizione del mail Configurazione della posta elettronica Event Configurazione Configurazione m Yt user mailserver dom Destinatario to Configurazione della posta elettronica Configurazione omandi del mail adesso Periodic connection

MASTERYS MC - Effekta Power Systems AB

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