dr® dual-action gas log splitter safety & operating instructions
Contents
1. 6 11243 Washer Lock Split 5 16 21 29388 Cover Valve With Label 7 11072 Nut Nylon Lock 1 2 13 22 29394 Label Controls 8 29502 Washer 26mm X 44mm X 3 5mm 23 29373 Bolt HCS 3 8 16 X 5 5 Gr5 ZP 9 29375 Bolt HHCS 1 14 X 6 Gr5 ZP 24 15131 Plug Hour Meter Hole 2 X 1 1 4 10 23499 Washer SAE Flat 1 2 ZP 25 11075 Nut Nylon Lock 3 8 16 11 25311 Pin Cotter 3 16 X 2 5 26 11238 Washer Flat 1 4 USS 12 25346 Hyd Adapter Jcm06 Obm08 27 12321 Bolt HCS 5 16 18 X 75 13 29371 Hyd Adapter Obm08 csf06 28 11076 Nut Nylon Lock 5 16 18 14 9 Bolt HHCS 1 2 13 X 1 5 Gr5 ZP 29 29513 Handle Assembly Control Valve 15 25310 Nut Slotted 1 14 ZP 30 29503 O ring 22mm X 2 4mm 28 DR DUAL ACTION GAS LOG SPLITTER pn _______________ Schematic BEAM ASSEMBLY CONTACT US AT www DRpower com 29 Parts List ENGINE AND PUMP ASSEMBLY NOTE Part numbers listed are available through DR Power Equipment Ref Part Description Ref Part Description 1 27610 Sheathing Abrasion Resistant 15 5 16 8 Mount Pump Hyd 2 11214 Tie Cable 7 1 2 L 17 29049 Pump Hyd 10L Min 3 25616 Hyd Adapter Jcm08 Obm08 90 18 27627 Wire Jumper B amp S ES Charging Wire 4 25346 Hyd Adapter Jcm06 Obm08 19 29507 Harness Wire 5 25348 Hyd Adapter Jcm06 Obm08 90 20 13447 Battery 12V 9Ah 6 25333 Hose Assembly Hyd Tank Pump 12 5 21 24230 Hold Down Battery 7 29364 Hose Hyd 15 22 29397 Engine Bri2. Engine Service Refer to the engine manufacturer s manual for engine maintenance repair and storage Hydraulic Fluid Change Tools and Supplies Needed Adjustable Wrench e Clean Rags e Approved Container 8 quart capacity Small funnel Cg Never run the Log Splitter unless the hydraulic fluid tank is at the proper level Dipstick Screen Filter Inlet Hose 2 to Pump Inlet Hose to Tank Figure 18 Hydraulic Fluid Specifications See Table 1 on page 10 1 Drain the hydraulic tank a Place an approved Container under the Inlet Hose b Disconnect the Inlet Hose at the Pump Elbow using an Adjustable Wrench and lower the Hose to drain the Fluid into the Container lt Figure 18 Filter c Remove the Hydraulic Fluid Dipstick to let air in to improve fluid flow Screen d Completely drain the Tank e Disconnect the Inlet Hose at the Tank Elbow using an Adjustable Elbow Wrench Figure 19 f Remove the Screen with elbow from the Tank with an Adjustable Wrench and clean any debris from the Screen or replace as needed Figure 19 g Reinstall the Screen with elbow h Reconnect the Inlet Hose at the Tank Elbow using an Adjustable Wrench i Reconnect the Inlet Hose at the Pump Elbow using an Adjustable Wrench 2 Refill the hydraulic tank a Remove the Hydraulic Fluid Dipstick from the Hydraulic Tank Figure 18 b Fill the Hydraulic Tank as described in the Adding Hydraul
3. 40 5 W X 38 5 H 3 76mm Bore 18 51 470mm Stroke 6 Quarts Single Stage 2 84Gal min 10 L minute Integrated Pressure Relief See Table 1 on page 10 Specifications Engine Bed height Wedge Log Trays Force Tonnage Log Length Log Diameter Cycle Time Wheels amp Tires Weight Dimensions Cylinder Size Hydraulic Tank Pump Control Valve Hydraulic Fluid The diameter listed is indicative of the maximum suggested size a small log can be difficult to split when it contains knots or a particularly tough fiber On the other hand it may not be difficult to split logs with regular fibers even if its diameter exceeds the Unpacking the DR DUAL ACTION GAS LOG SPLITTER A CAUTION CAUTION The Straps and Cable Ties may be under tension Wear Safety Glasses when cutting the Straps and Cable Ties to protect your eyes Tools and Supplies Needed e Wire Cutters Needle Nose Pliers e Hammer and Pry Bar e Safety Glasses 1 Cut the two Straps securing the Box Cover and remove the Cover Figure 2 2 Pull the seams at the ends of the Box apart you may need Needle Nose Pliers to loosen the staples and lay the sides down Figure 3 Box Seams maximum indicated above Figure 2 Figure 3 8 DR DUAL ACTION GAS LOG SPLITTER Figure 4 Front Support Operator Lever Valve Connection Figure 6 Oil Check Fill Gas C
4. DUAL ACTION GAS LOG SPLITTER NOTE The Tank is full when the fluid level is within the recommended level on the Dipstick The recommended level is in the middle of the two marks on the Steel Rod Do not deviate past the marks up or down from that point If the fluid level is not within this range fluid must be added or removed to bring it within that range NOTE The operator should initially only need to add about 5 quarts before checking the level because some fluid has already been added to the Cylinders 2 Start the Engine and cycle the cylinder several times see Operating Your DR Dual Action Log Splitter Chapter 3 3 Retract the Cylinder shut off the Engine and recheck Fluid level 4 Adjust level as needed Check the Tire Pressure Tools Needed Tire Pressure Gauge e Air Compressor A WARNING WARNING Valve Stem Do not over inflate the tires Inflate to the manufacturers recommended Protective Cap pressure found on the tires 1 Remove the Valve Stem Protective Cap Figure 10 and check the Tire pressure with a Tire Pressure Gauge 2 Check what the manufacturers recommended pressure is that is stamped on the side of the Tire 3 Ifthe pressure is too low add air through the Valve Stem with an air hose 4 Replace the Valve Stem Protective Cap when finished A Figure 10 CONTACT US AT www DRpower com 11 Chapter 3 Operating The DR DUAL ACTION GAS LOG SPLITTER It may be helpful to better fa
5. V Troubleshooting Table SYMPTOM With Engine running and the valve control handle is pushed the wedge does not move or is slow to respond The engine won t start Please refer to the engine owner s manual for engine specific procedures The engine lacks power or is not running smoothly Please refer to the engine owner s manual for engine specific procedures Engine smokes Please refer to the engine owner s manual for engine specific procedures DR DUAL ACTION GAS LOG SPLITTER 20 Troubleshooting Table Continued AL WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug SYMPTOM POSSIBLE CAUSE The engine stalls when The engine may not be properly adjusted Contact us at www DRpower com for assistance the wedge engages the wood Hydraulic fluid squirts The hydraulic fluid tank may be over filled Drain fluid down to the proper level from ie plug during The LOG SPLITTER is not level Make sure the LOG SPLITTER is on level ground operation CONTACT US AT www DRpower com 21 C il i li i Chapter 6 DR DUAL ACTION GAS LOG SPLITTER Road Towable Kit Tools and Supplies Needed Two 7 16 Wrenches Two 1 2 Wrenches
6. are in place e Never under any conditions remove bend cut fit weld or otherwise alter standard parts on the Log Splitter This includes all shields and guards Modifications to your machine could cause personal injuries and property damage and will void your warranty e Allow only one person to operate the Log Splitter at any time e Ifthe machine should start making an unusual noise or vibration shut down the engine disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting wait 5 minutes for machine to cool down then inspect for damage Vibration is generally a warning of trouble Check for damaged parts and clean repair and or replace as necessary e Never tamper with safety devices Check their proper operation regularly Before performing any maintenance or inspection procedure on the Log Splitter shut down the engine disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting wait 5 minutes for machine to cool down e Never allow people who are unfamiliar with these instructions to use the Log Splitter Allow only responsible individuals who are familiar with these rules of safe operation to use your machine e Never overload or attempt to split logs beyond the manufacturer s recommendation Personal injury or damage to the machine could result e While using the Log Splitter don t hurry or take things for granted When in doubt about the equipment or yo
7. cracks or wear Check the Frame for wear and damage Check the Wedge for tightness nicks and wear End of Season and Storage WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Change the Engine Oil Clean or replace the Air Filter Check the Wedge for nicks and wear Sharpen as needed Grease bottom surface of Slide Rail If your DR DUAL ACTION GAS LOG SPLITTER will be idle for more than 30 days we recommend using a Gas Stabilizer This will prevent sediment from gumming up the Carburetor If there is dirt or moisture in the Gas or Tank remove it by draining the Tank Completely fill the Tank with fresh unleaded Gas and add the appropriate amount of Stabilizer or Gasoline Additive Run the Engine for a short time to allow the Additive to circulate Clean the exterior of the unit to remove all dirt grease and any other foreign material Clean dirt and debris from the Cylinder Head Cooling Fins and Muffler area of the Engine To prevent rust touch up painted surfaces that have been scratched or chipped Be sure all Nuts Bolts and Screws are securely fastened Remove the Spark Plug s and pour about 1 ounce of Motor Oil into the Cylinder hole Replace the Plug s and crank the Engine over a couple of ti
8. 7 16 Wrench 13 Use the Cable Ties to secure the excess Harness to the Engine Mount hole Secure the center portion of Harness to the two holes in the Frame Trim all Cable Ties with Wire Cutters Attaching to Tow Vehicle AL WARNING WARNING Making sure the Splitter is securely attached to the vehicle is the responsibility of the owner operator Failure to securely attach the Log Splitter can cause loss of control of the vehicle or the Log Splitter being separated from the towing vehicle resulting in serious injury or death ALWAYS use accessory lights and devices when transporting on a road or highway to warn operators of other vehicles Check your local government regulations 1 Close the Latch Assembly on the Tow Hitch Assembly to lock the Tow Hitch Assembly onto the Tow Ball Figure 32 Attach the towing Safety Chains to the Tow Vehicle ensuring there is enough slack for turning Latch Assembly CG 2 Make sure the Hitch Coupler is properly and securely attached to the Tow Ball 3 Insertthe Locking Pin into the hole of the Latch Assembly to lock it in the closed position Figure 33 4 For extra safety and security you may want to purchase a Lock to install into the hole of the Latch Assembly Tow Hitch Chains 5 Plug the Harness Connector to the Tow Vehicle Assembly Hitch Coupler Adjustment Check 1 Place a 2 Ball in the Socket of the Coupler and close the Latch Assembly Figure 34 Verify that the Lo
9. Battery will discharge more slowly at low temperatures Do not charge an already charged Battery In theory you cannot overcharge our Battery with a Trickle Charger however when a Battery is fully charged and the Charger is still on it generates heat that could be harmful to the Battery A fully charged Battery will read 12V 13 2V with a Voltmeter Do not continue to crank your Engine when the Battery charge is low Charging the Battery Operate the Engine for at least 45 minutes to maintain proper Battery charge If the Battery loses its charge you will need to use a Trickle Charger like the DR Battery Charger to recharge it The Charger should have an output of 12 volts DC at no more than 2 amps At 1 amp the Battery may need to be charged for as long as 48 hours At 2 amps the Battery may need to be charged for as long as 24 hours NOTE Using the Recoil Starter and then running the Engine will not recharge a dead or significantly discharged Battery To connect a Battery Charger to your DR DUAL ACTION GAS LOG SPLITTER follow the steps listed below 1 Attach the Black alligator clipped wire from the Charger Adapter to the Negative terminal of the Battery then attach the Red alligator clipped wire to the Positive Battery terminal 2 Plug the Charger into a standard wall outlet e Typically the Battery takes between 6 and 8 hours to fully charge Do not leave the charger on the Battery longer than 24 hours fo
10. DR DUAL ACTION GAS LOG SPLITTER SAFETY amp OPERATING INSTRUCTIONS DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 ainal Fax 1 802 877 1213 Order No Origina Language Website www DRpower com Serial No A WARNING Read and understand this manual and all instructions before operating the DR Dual Action Gas Log Splitter Table of Contents Chapter General Safet RUES a 1 E eh eh A ected nt eI Shad ed ee ae eee 3 Chapter 2 Setting Up The DR DUAL ACTION GAS LOG SPLITTER 7 Chapter 3 Operating The DR DUAL ACTION GAS LOG SPLITTER 12 Chapter 4 Maintaining The DR DUAL ACTION GAS LOG 50115 15 Chapter 5 Troubleshooting u l aaah a a nanasqa aquqa asa tah qaa daqam aqapayyaqanaqaqihi 20 Chapter 6 DR DUAL ACTION GAS LOG SPLITTER Road Towable Kit cceesssssssssesssesesesesescneseseesseeeneesesessseaeacececeeeeeesereraeaeaenenes 22 Chapter 7 Parts Lists and Schematic Diagrarms ss cccsssssssssssssssssssssserevesenscssesssseseacsosvessnssesesesessnscscsonsvessasacavavssgesseseresenscessenenss 26 Conventions used in this manual AL WARNING WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury P Th
11. Do not reach or step across the rail while the Log Splitter is running This is a very UNSAFE method which could cause personal injury or even oe as Cs ss h Figure 13 A CAUTION CAUTION Never attempt to split wood across the grain The Log Splitter was not designed for cross grain splitting Doing so could damage the Log Splitter and may cause personal injury Figure 14 Make sure both ends of the log you are splitting are cut as square as possible This will prevent the log from sliding out of position while under pressure Figure 15 Ce Never run the Log Splitter unless the hydraulic fluid tank is at the proper level 1 Place the log on the Log Splitter Grasp the log on the sides near the middle of the block Figure 16 Center the log side to side on the rail of the Log Splitter making sure that one end is against the Stop Base N Using only your hand push the Valve Control Handle forward towards the log Figure 17 If the log moves before it is contacted by the Wedge release the Valve Control Handle and then reposition the log Figure 15 w Valve Control Hands Handle on Sides of Wood Wood af Against Stop Base Figure 17 Figure 16 CONTACT US AT www DRpower com 13 PM _ _ Ifthe log does not split immediately do not continue the forward thrust of the ram for more than five 5 seconds This can damage the splitter Try repositioning the log on the splitter or set the lo
12. Hardware 0 Hitch Hardware New Tow N Chain Hardware Safety Chains Figure 27 Small Tube Clamp Vehicle Connector This End Tube Clamp Hardware Figure 29 22 DR DUAL ACTION GAS LOG SPLITTER Nylon Locknut k Fender I Yellow and Brown Wires Roadside roadside Tail Light Carriage Bolts and Locknuts Figure 30 Cable Ties Green and Brown Wires curbside White Ground Wire both sides Locknut E Figure 31 CONTACT US AT www DRpower com 23 7 Assemble the Fenders to the Frame with eight 5 16 18 x 3 4 Carriage Bolts fender side and Locknuts using a 1 2 Wrench Figure 30 8 Position the roadside Tail Light yellow brown wires and curbside Tail Light green brown wires onto the Fenders and secure with one of the 1 4 20 Locknuts on the outside stud using a 7 16 Wrench 9 Route the Yellow Brown Wire Connector with a White Ground Wire behind the Tank on the roadside left side of the Log Splitter 10 Plug in the Connector place the Ground Wire onto the inner Stud and secure it with a 1 4 20 Locknut using a 7 16 Wrench Figure 31 11 Route the Green Brown Wire Connector with a White Ground Wire behind the Tank on the curbside right side of the Log Splitter 12 Plug in the Connector place the Ground Wire onto the inner Stud and secure it with a 1 4 20 Locknut using a
13. Jack Nut Slotted 1 14 ZP Pin Cotter 3 16 X 2 5 Dust cap Ref Part 14 6 15 29053 16 29382 17 19296 18 10174 19 10131 20 29378 21 19202 22 29377 23 25310 24 25311 25 25318 Chapter 7 Parts Lists and Schematic Diagrams Parts List FRAME ASSEMBLY Description Washer Flat 5 16 USS Beam Assembly With Labels Nut Nylon Lock 3 8 16 Bolt HHCS 1 2 13 X 1 5 Gr5 ZP Washer SAE Flat 1 2 ZP Nut Nylon Lock 1 2 13 Pin Snap Safety 3 8 X 2 75 Dipstick Clevis Hitch Washer Flat 5 8 USS Mount Tow Hitch Rear Wheel and Tire Assembly W Dust cap Axle NOTE Part numbers listed are available through DR Power Equipment Ref Part 11241 29387 11075 22909 23499 11072 21155 29367 19295 15745 29054 25297 29045 oN DN WY s QER N O 26 DR DUAL ACTION GAS LOG SPLITTER Schematic FRAME ASSEMBLY 3 PL CONTACT US AT www DRpower com 27 e Parts List BEAM ASSEMBLY NOTE Part numbers listed are available through DR Power Equipment Ref Part Description Ref Part Description 1 16003 Pin Hitch Clip 1 2 To 9 16 12 Wire 16 29046 Brace Lower Cylinder 2 11241 Washer Flat 5 16 USS 17 29370 Guard Seal 3 29047 Valve Hyd 3200 Psi 18 29519 Label DR Branding 4 29043 Cylinder Assembly Hydraulic 19 29395 Label Warning Do Not Sit or Stand 5 11158 Bolt HCS 5 16 18 X 1 20 29389 Tray Log With Labels
14. Two 9 16 Wrenches Two 3 4 Wrenches 15 16 Wrench 15 16 Socket with 1 2 Ratchet Installing the Road Towable Kit Remove the existing Hitch from the Log Splitter by removing the large Bolt Washers and Locknut using a 15 16 Wrench and Ratchet with a 15 16 Socket Figure 26 Attach the new Tow Hitch to the Frame with the two 1 2 13 x 4 Bolts and Locknuts using two 3 4 Wrenches Figure 27 Position the Safety Chains at the holes in the Frame and secure with two 3 8 16 x 1 1 2 Bolts four Washers one on Bolt side and one on Locknut side and Locknuts using two 9 16 Wrenches 1 4 Place the Vehicle Connector end of the Wire Harness near the Tow Hitch and let it extend about two feet past the Hitch Place the 7 16 Tube Clamp around the Harness and secure the Clamp to the Frame using two 7 16 Wrenches Figure 28 Note Make sure there is enough of the Harness past the Tube Clamp to be connected to the tow vehicle 5 Guide the other end of the Harness behind the Hitch and under the Frame Feed the Harness over the center of the Hydraulic Tank so it is at the Back of the machine Remove a Bolt Washer and Locknut at the center of the Frame on the Left side with two 9 16 Wrenches Figure 29 Place the large Tube Clamp over the Harness and secure to the Frame with the Bolt Washer and Locknut from the kit Tighten the Clamp Hardware with two 1 2 Wrenches Original Tow Hitch Figure 26
15. ap i Figure 7 CONTACT US AT www DRpower com 9 3 Cut all Plastic Straps that are securing the Log Splitter to the Pallet Figure 4 4 Raise the front of the machine with the Jack and use a Hammer and Pry Bar to remove the front Wheel Chocks and front support Figure 5 Ce Check for protruding staples where the chocks and front support were and pound them down to prevent tire damage to the splitter tires 5 Roll the Log Splitter from the Pallet 6 Remove the Product Package from the Log Tray Includes operator Lever Safety and Operating Instructions manual and Engine manual Do not discard the shipping materials until you are fully satisfied with your new DR DUAL ACTION GAS LOG SPLITTER Installing the Operator Lever Tools Needed e 17mm Wrench 1 Make sure the Jam Nut that is on the lever is screwed all the way onto the threads of the Lever before the Lever is screwed into the Valve Figure 6 2 Screw the threads of the Operator Lever clockwise into the Valve until it stops Ifthe position is not where you want it for right or left hand operation unscrew just enough to correct the position 3 Hold the Lever in position and tighten the Jam Nut down onto the Valve using a 17mm Wrench Adding Oil and Gasoline Coe The Frame and Engine must be level to get an accurate reading when adjusting the oil level Use the Jack to adjust the height of the Log Splitter to level the Frame Engin
16. as prohibits incinerating disposing in a landfill or mixing a sealed Lead Acid Battery with household trash Recycling a Used Battery Please dispose of your used Batteries responsibly by recycling them Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you Some collection sites recycle Batteries year round others collect them periodically You can also visit the Web site of Earth 911 for more information www earth911 org Once there click the Municipal HHW link under Hazardous Household Waste and enter your zip code The site lists recycling centers located near you For a fee you can recycle your Batteries with the International Metals Reclamation Company Visit them at www inmetco com and click Services or contact them at INMETCO One INMETCO Drive Ellwood City PA 16117 724 758 2800 fax 724 758 2845 To learn more about hazardous waste recycling visit the Web site for Battery Council International www batterycouncil org or for the Environmental Protection Agency www epa gov To learn more about hazardous waste recycling visit the Web site for Battery Council International www batterycouncil org or for the Environmental Protection Agency www epa gov CONTACT US AT www DRpower com 19 Se Chapter 5 Troubleshooting Most problems are easy to fix Consult the Troubleshooting Table below for common problems and their solutions If you continue to exper
17. ays take the following precautions when using this machine e Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people their property and themselves e Always wear protective goggles or safety glasses with side shields while using the Log Splitter to protect your eyes from possible thrown debris Avoid wearing loose clothing or jewelry which can catch on moving parts We recommend wearing gloves while using the Log Splitter Be sure your gloves fit properly and do not have loose cuffs or drawstrings e Wear shoes with non slip treads when using your Log Splitter If you have safety shoes we recommend wearing them Do not use the machine while barefoot or wearing open sandals Wear long pants while operating the Log Splitter Use ear protectors or ear plugs rated for at least 20 dBA to protect your hearing Keep bystanders at least 50 feet away from your work area at all times Stop the engine when another person or pet approaches Safety for Children and Pets AL WARNING WARNING Tragic accidents can occur if the operator is not alert to the presence of children and pets Children are often attracted to the machine and the splitting activity Mever assume that children will remain where you last saw them Always follow these precautions Keep children and pets at least 50 feet from the working area and ensure they are under the watchful care of a responsible adult e 8 alert and turn th
18. cking Trigger is properly engaged in its detent Figure 32 2 Pull on the Ball and or Coupler trying to remove the Ball from the Socket If the Ball moves more than 1 16 in the Coupler s Socket the Clamp requires adjustment Follow the proper adjustment procedure in the following steps Hitch Coupler Adjustment 1 With the proper size Ball in the Socket of the Hitch Coupler close the Latch of the Coupler completely Figure 35 Verify that the Locking Trigger is Latch properly engaged in its detent Assembly 2 Tighten the Locknut on the underside of the Coupler until the Spring Figure 33 between the Nut and the Clamp is fully compressed Then back off the Locknut 1 2 turn or just enough that the Latch is able to Clamp and unclamp from the Ball Locking Trigger vee 1 nine N a ML 1 16 Lock Nut Movement Figure 34 Ball Clamp Figure 35 24 DR DUAL ACTION GAS LOG SPLITTER p BPY I I IIoI9 I I I KI I II I IWIIIIIIIIIQIXIIISIIIIOI ISI IIIQWQVII IQI lt IIW III I IIII lt YK K CI lt II lt II IIIIIIO IIIIVWE III IIIIII I IIII IQIIIKIIWIQQQQWIIHQIIIIAII ITIIYTZ IIS CONTACT US AT www DRpower com 25 Description Reservoir With Labels Mount Hitch Tow Jack Trailer Wheeled Bolt HCS 5 8 11 X 1 75 Gr5 ZP Washer 640 ID X 1 5 OD X 25 Nut Nylon Lock 5 8 11 U bolt 3 8 16 X 2 X 4 ZP Label DR Logo 4 0 4 Color Clamp 2
19. e Oil Refer to Engine Manufacturers User Manual for Engine Oil type and quantity Fuel Unleaded gasoline NOTE Use only the recommended High Detergent Engine Oil Other types of oil could cause problems operating your machine Please refer to your Engine Owner s Manual for detailed oil information 1 Position the machine so the Frame and Engine are level Remove the Oil Fill Dipstick Figure 7 and clean the end of it with a rag 2 Machines are shipped with no oil Initially add 16 oz of the oil recommended by the Engine Manufacturer Wait one minute for the oil to settle 3 Replace the Dipstick and screw it in to ensure an accurate reading and then remove it to check the oil level clean the Dipstick with the rag after checking 4 Continue adding a few ounces of oil at a time rechecking the Dipstick until the oil reaches the fill mark Be careful not to overfill 5 Replace the Dipstick and screw all the way down when full 6 Remove the Gas Fill Cap and fill the Gas Tank with fresh unleaded gas with a minimum of 85 Octane to approximately 1 to 1 1 2 below the top of the fill neck to allow for fuel expansion Be careful not to overfill and reinstall the Gas Fill Cap before starting the engine See your Engine Owner s Manual for more detailed information NOTE To refill the Gas Tank turn the engine OFF and let the engine cool at least five minutes before removing the Gas Fill Cap Connecting the Batter
20. e machine off if children or pets enter the work area e Never allow children to operate the Log Splitter Hydraulic Safety AL WARNING WARNING High fluid pressures are developed in hydraulic machines Pressurized hydraulic fluid escaping through a pin hole opening can puncture skin and cause severe blood poisoning Therefore the following Instructions should be heeded at all times e Do not operate the unit with frayed kinked cracked or damaged hoses fittings or tubing Stop the engine wait 5 minutes and relieve hydraulic system pressure before changing or adjusting fittings hoses tubing or other system components e Do not change any Log Splitter relief valve settings They are set at the factory for best Splitter performance and safety e Do not check for leaks with your hand Leaks can be located by passing cardboard or wood over the suspected area Look for discoloration If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately e Always wear safety glasses to protect your eyes from hydraulic fluid 4 DR DUAL ACTION GAS LOG SPLITTER Safety with Gasoline Powered Machines AX WARNING WARNING Gasoline is a highly flammable liquid Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion Never overlook the hazards of gasoline Always follow these precautions Ne
21. e yourself with the controls and features of your DR Dual Action Gas Log Splitter as shown in Figure 1 before beginning these procedures If you have any questions at all please feel free to contact us at www DRpower com DR DUAL ACTION GAS LOG SPLITTER Controls and Features Splitting Wedge Log Tray Dipstick Hydraulic Fluid Fill Pneumatic Tires Operator Lever Oil Fill Maintenance Meter WAS option BN Fuel Shut off Gas Fill Key Switch Lever Starter Cord Throttle Lever Figure 1 CONTACT US AT www DRpower com 7 Electric Start Refer to Engine Manufacturers User Manual for Engine Specifications 24 610mm 6 61 168mm h 75 19mm w high carbon steel 27 45in 697mm L x 11 45in 290mm W 15 ton 20 inches 30 inches Approx 11 seconds Dot Approved 4 8 4 8 Steel Wheel With Taper Roller Bearings 336 Ibs 153kg 64 L X 40 5 W X 38 5 H 3 76mm Bore 18 51 470mm Stroke 6 Quarts Single Stage 3 17Gal min 12 L minute Integrated Pressure Relief See Table 1 on page 10 Manual Start Refer to Engine Manufacturers User Manual for Engine Specifications 24 610mm 6 61 168mm h 75 19mm w high carbon steel 27 45in 697mm L x 11 45in 290mm W 15 ton 20 inches 30 inches Approx 11 seconds Dot Approved 4 8 4 8 Steel Wheel With Taper Roller Bearings 328 Ibs 150kg 64 L X
22. er Flat 3 8 USS 8 11985 Bolt HCS 3 8 16 X 1 5 9 14529 Bolt Carriage 5 16 18 X 75 10 24648 Receiver 2 Class 32 DR DUAL ACTION GAS LOG SPLITTER 33 CONTACT US AT www DRpower com a SF EN Schematic ROAD TOW ACCESSORY Notes 34 DR DUAL ACTION GAS LOG SPLITTER KwVIEIK I I I I II III II lt I I IIIIIII III II I III lt IIII I gt lt lt I I I I I IIVI I I I I III lt I IKIIICIJI II lt II I KK lt III8 ILI I lt III IIIIZ IIIIQIKIIIWINXII IIIEIEI Notes CONTACT US AT www DRpower com 35 o HI I I I EI IIIIII I II I I I I I III I IIITII IKXIICI9QIIIII IOIIIIWII II I IIII I IIOOII NS T aT 11 Daily Checklist for the DR LOG SPLITTER To help maintain your DR LOG SPLITTER for optimum performance we recommend you follow this checklist each time you use your Log Splitter WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Check the Engine Oil and Gas Tank level Check that Engine is clean of debris Check the general condition of the Log Splitter e g Nuts Bolts Welds etc Check Hydraulic Fluid level and fill as needed Check Tire Pressure and wear Check Hydraulic Hoses for
23. g aside 3 Hold the Valve Control Handle moving the Wedge towards the Log until the log is split or the Cylinder Rod stops at its maximum travel position Stop the Log Splitter forward movement at any point in the splitting process if you feel an unsafe splitting condition is occurring As the log is being split DO NOT reach forward and attempt to catch the split wood let it fall to the Tray 4 Once the Wedge reaches its full forward travel let go of the Valve Control Handle and the Wedge will stay at that position 5 Load another log on the other side of the Wedge and pull the Valve Control Handle moving the Wedge towards you and the Log until the log is split or the cylinder rod stops at its maximum travel position AL CAUTION CAUTION Depending on the type of wood being split a log may not always split into two pieces and fall onto the trays If a log sticks to the wedge move the Wedge away from the Base stop the engine and carefully remove the log from the wedge If the Log is stuck onto the Wedge and you can t remove it by hand a piece of wood cut into a wedge shape can be used between the Log and Base to lift the Log from the machine as you actuate the Lever Splitting Large Logs When splitting a large log or one in which the wood is extremely tough or stringy such as elm the first pass through the Splitter may not split the log into two sections If this happens turn the log and split off small sections Repeat th
24. ggs 900series ES With 8 38 Washer Flat 1 4 USS Labels 9 6 Nut Nylon Lock 5 16 18 23 11073 Nut Nylon Lock 1 4 20 10 29512 Filter Hyd In tank 24 11149 Bolt HCS 1 4 20 X 1 00 Gr5 ZP 11 13443 Bolt 5 16 18 X 1 5 25 29503 O ring 22mm X 2 4mm 12 11168 Set Screw 1 4 20 X 1 4 Cup Point 26 29511 O ring 28 5mm X 2 4mm 13 29055 Coupling Pump Hyd Gas 27 18887 Label Hot Surface R C 14 11243 Washer Lock Split 5 16 28 12781 Label Warning Add Oil 15 27625 Bolt SHCS 5 16 24 X 1 ZP 29 29365 Mount Battery 30 DR DUAL ACTION GAS LOG SPLITTER lt Schematic ENGINE AND PUMP ASSEMBLY CONTACT US AT www DRpower com 31 Description Bolt HHCS 1 2 13 X 4 Gr8 Fender Curbside Fender Roadside Chain Safety Pair 36 Tail Light Roadside Tail Light Curbside Tube Clamp 7 16 Vinyl Coated Tube Clamp 3 4 Vinyl Coated Ref Part 11 24666 12 25305 13 25308 14 25312 15 25351 16 25352 17 25353 18 28320 Items Not shown in illustration Wire Harness Tow Kit 29379 Parts List ROAD TOW ACCESSORY NOTE Part numbers listed are available through DR Power Equipment Ref Part Description 1 11072 Nut Nylon Lock 1 2 13 2 11073 Nut Nylon Lock 1 4 20 3 5 Nut Nylon Lock 3 8 16 4 11076 Nut Nylon Lock 5 16 18 5 11149 Bolt HCS 1 4 20 X 1 00 Gr5 ZP 6 11238 Washer Flat 1 4 USS 7 11239 Wash
25. ic Fluid section in Chapter 2 3 Start the engine and cycle the cylinder Replace the Spark Plug and Spark Plug Wire Start the engine and cycle the Cylinder several times see Operating Your Log Splitter Chapter 3 Retract the Cylinder and shut off the engine Recheck the Hydraulic Tank to make sure fluid is up to the proper level e n Hydraulic Fluid Capacities Hydraulic Tank 6 quarts 5 6 liters 16 DR DUAL ACTION GAS LOG SPLITTER EET ili li III ITL IS Replacing the Wheels Tools and Supplies needed Channel lock Pliers Clean Rags Adjustable Wrench Needle Nose Pliers Jack and Jack Satnds Hammer and Wood Block Jack the Splitter off the ground and secure with Jack Stands Remove the Dust Cap from the Wheel Assembly with Channel Lock Pliers Figure 20 Straighten the ends of the Cotter Pin with Needle Nose Pliers so the Cotter Pin can be pulled from the hole in the Axle Figure 21 Remove the Castle Nut with the Channel Lock Pliers Pull the Wheel assembly and Taper Bearing from The Axle Figure 22 Slide a Wheel Assembly onto the Axle Shaft Make sure the open side of the Wheel Hub with the loose Taper Bearing is facing towards you 7 Screw the Castle Nut onto the Axle and tighten it with an Adjustable Wrench to seat the Bearings Figure 21 Back the Castle Nut off and then snug it up to the Bearing lightly Insert a Cotter Pin through the slots of the Castle N
26. ience problems contact us at www DRpower com or call toll free 1 800 DR OWNER 376 9637 for support AL WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Air in the system Bleed any accumulated air from the hydraulic system The Log Splitter may not be on a level surface The hydraulic fluid may be low Check and adjust the level as required In extreme high temperature and heavy rapid use the hydraulic fluid may have overheated Allow the machine to cool The wood you are splitting may be too hard it has knots or its fiber is very tough Check the high pressure hose fittings and valve openings for dirt and debris that may have obstructed the openings If the Wedge will still not move or is slow to respond Visit our website at www DRPower com call 1 800 DR OWNER 376 9637 or call a qualified hydraulic mechanic for assistance to replace worn components Be sure to reference Hydraulic Safety in Chapter 1 Check that the Fuel Shut Off Valve is turned ON See Operating your WOOD SPLITTER Chapter 3 Are you using fresh clean gas If the gas is old change it Use a fuel stabilizer if you keep gas longer than 30 days Is the spark plug clean If the spark plug is dirty or cracked change it If it s oily leave it out hold a rag over the plug hole and pull
27. is information is important in the proper use of your machine Failure to follow this instruction could result in damage to your machine or property Serial Number and Order Number A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip For your convenience and ready reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Power Equipment reserves the right to discontinue change and improve its products at any time without notice or obligation to the purchaser The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your machine 2 DR DUAL ACTION GAS LOG SPLITTER m Chapter 1 General Safety Rules AA WARNING WARNING Read this safety amp operating Instructions manual before you use the DR DUAL ACTION GAS LOG SPLITTER Become familiar with the operation and service recommendations to ensure the best performance from your machine If you have any questions or need assistance please contact us at www DRpower com or call toll free 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be hap
28. is process as necessary to split the entire log 14 DR DUAL ACTION GAS LOG SPLITTER SS MT TT TT TT KUU JUTTE Chapter 4 Maintaining The DR DUAL ACTION GAS LOG SPLITTER Regular maintenance is the way to ensure the best performance and long life of your machine Please refer to this manual and the engine manufacturer s owner s manual for maintenance procedures Service intervals listed in the checklist below supersede those listed in the engine manufacturer s owner s manual AL WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Disconnect the Battery Terminals Electric start only Regular Maintenance Checklist PROCEDURE BEFORE EACH USE EVERY 25 Hours Every 100 Hours Check Engine Oil Level A Check General Equipment Condition A Check Wedge for Sharpness A Check the Hydraulic Fluid level See Adding A Hydraulic Fluid in Chapter 2 Check Tire Pressure Clean Engine Exterior and Cooling Fins Change Engine Oil 1 time 5 hours Replace Air Filter Change Hydraulic Fluid 1 Time 25 A Replace Spark Plug A gt gt gt gt General Maintenance Check before operating The hydraulic system Hoses Cylinder and Pump should be carefully inspected before each use Also inspect the mechanical parts at the same time Make sure all Clamps Nuts Bo
29. ition Figure 12 Contro Lever 3 Move the Choke Control Lever to the CHOKE position should only be needed if the Engine is cold 4 Move the Throttle Control Lever to the fast rabbit position 5 Manual Start Turn the Ignition Switch to the On position Grasp the Recoil Starter Handle and slowly pull until you feel resistance Let the Cord retract a little bit then pull the Cord rapidly to start the Engine One or two pulls usually starts the Engine Recoil Starter Handle Electric Start Turn and hold the Key in the start position until Engine starts then let the Key return to run position 6 Move the Choke Control Lever if used for cold engine back to the RUN position when the Engine is running well Figure 12 7 Ifthe Log Splitter has not been running cold engine warm up the Engine and Hydraulic System by running the Engine at half throttle for 3 to 4 minutes then advance the Engine Throttle Control to maximum speed for splitting Stopping 1 Move the Throttle Lever to Idle 2 Manual Start Turn the Ignition Switch to the Off position Figure 12 3 Electric Start Turn the Key to the Off position 12 DR DUAL ACTION GAS LOG SPLITTER Splitting Note All logs should be no longer than 20 A WARNING WARNING Do not place your hands on the ends of the log when loading the Log Splitter This is a very UNSAFE method and could result in injury to your hands Figure 13 e
30. lts Fittings etc are properly installed and tightened AL WARNING WARNING Do not check for leaks with your hand Leaks can be located by passing a piece of cardboard or wood around the suspected leak and looking for discoloration High pressure fluid escaping from a very small hole can be almost invisible Escaping fluid under pressure can have sufficient force to penetrate skin causing serious injury or even death If fluid is injected into your skin it must be treated immediately by a doctor familiar with this type of injury Always replace frayed kinked or cracked hoses and or other damaged hydraulic components with DR Power Equipments authorized parts and components specified in the Parts section Chapter 7 of this manual Replacement parts from secondary suppliers not original DR Power Equipments replacement parts can lead to product damage and or personal injury and will void the warranty CAUTION CAUTION Do not remove the cap from the hydraulic tank or reservoir while the Log Splitter is running Hot fluid under pressure could be expelled resulting in serious injury Should it become necessary to loosen or remove any Hydraulic Fitting or Line be sure to relieve all hydraulic pressure by shutting off the Engine removing the Spark Plug Wire and moving the Valve Control Handle back and forth several times until no cylinder movement is visible CONTACT US AT www DRpower com 15
31. mes using the Pull Cord or the Electric Starter for Electric Start Machines This will coat the piston and seat the Valves to prevent moisture buildup If possible store the Log Splitter in a dry protected place If it is necessary to store the Log Splitter outside cover it with a protective material especially the Engine For Electric Start Model store the machine in a dry environment with temperatures between 40 F 5C and 95 F 35C Make sure the storage temperatures will never be outside of these limits The lower the storage temperature is within the specified temperature the better as the Battery will discharge more slowly at low temperatures If it is necessary to store the Log Splitter outside make sure to disconnect the Battery and store it in an environment as listed above Make sure the disconnected Battery Terminals are not resting on any surface that may be prone to collecting water snow or any other liquid as this may cause damage to the Terminals and to the Battery when reconnected oe lt a e S e Q amp OMEON 75 MEIGS ROAD P O BOX 25 VERGENNES VERMONT 05491 2011 Country Home Products Inc All rights reserved 276141
32. miliarize yourself with the features of your Log Splitter by reviewing Figure 1 in Chapter 2 before beginning the steps outlined in this chapter A WARNING WARNING Readand understand all instructions safety precautions and or warnings listed in Chapter 1 General Safety Rules before operating this DR Dual action gas log splitter If any doubt or question arises about the correct or safe method of performing anything found in this manual please contact our Customer Service Representatives at our toll free number 1 800 DR OWNER 376 9637 e When operating the Log Splitter make sure you are standing in the safe operating area OPERATOR ZONE Figure 11 You must stay in the safe operating area at all times when the splitting wedge is in motion whether extending or retracting Never place any part of your body into a position that causes an unsafe operating condition e Before loading and operating the Log Splitter always wear protective gear INCLUDING safety goggles hearing protection tight fitting gloves without draw strings or loose cuffs and steel toed shoes e Use the following photos for the correct and incorrect methods of splitting logs Never split a log using an incorrect or unsafe method TOP VIEW Figure 11 Starting 1 Position your Log Splitter on flat dry ground and block the two back Wheels and the Jack Wheel to prevent it from moving 2 Make sure the Fuel Shut Off Valve is in the ON pos
33. ne s governor setting The governor controls the maximum safe operation speed and protects the engine Over speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine If required see your authorized dealer for engine governor adjustments Keep combustible substances away from the engine when it is hot Never cover the machine while the muffler is still hot Do not operate the engine with the air cleaner or the carburetor air intake cover removed Removal of such parts could create a fire hazard Do not use flammable solutions to clean the air filter The muffler and engine become very hot and can cause a severe burn do not touch Towing optional Road Tow Kit AL WARNING WARNING ALWAYS check before towing to make certain your splitter is correctly and securely attached to the towing vehicle Be sure that the ball hitch you are using is the proper size for the hitch coupler on the splitter Be sure the safety chains are properly hooked to the vehicle leaving enough slack for turning ALWAYS raise the jack to the highest setting before transporting the splitter ALWAYS use accessory lights and devices when transporting on a road or highway to warn operators of other vehicles Check your local government regulations for DOT information ALWAYS allow for added length of the splitter when turning parking crossing intersections and in all driving situations ALWAYS be careful when backi
34. ng up You could jackknife your splitter if care is not taken ALWAYS travel slowly over rough terrain on hillsides and around curves to prevent tipping NEVER exceed 30 mph when towing your splitter Obey all state and local regulations when towing on state and local roads and highways Adjust your speed for terrain and conditions as needed Be extra cautious when towing over rough terrain especially over a railroad crossing NEVER allow anyone to sit or ride on your splitter NEVER carry any cargo on your splitter NEVER tow the splitter near the edge of a ditch CONTACT US AT www DRpower com 5 General Safety AL WARNING WARNING Operating this Log Splitter safely is necessary to prevent or minimize the risk of death or serious injury Unsafe operation can create a number of hazards for you Always take the following precautions when operating this Log Splitter e Your Log Splitter is a powerful tool not a plaything Exercise extreme caution at all times The machine is designed to split logs Do not use it for any other purpose Know how to stop the Log Splitter quickly see stopping the engine in chapter 3 Never operate your unit on a slippery wet muddy or icy surface Exercise caution to avoid slipping or falling See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by DR Power Equipment Never use the machine without ensuring that all guards and shields
35. py to help you Labels Your DR DUAL ACTION GAS LOG SPLITTER carries prominent labels as reminders for its proper and safe use Shown below are copies of all the Safety and Information labels that appear on the equipment Take a moment to study them and make a note of their location on your LOG SPLITTER as you set up and before you operate the unit Replace damaged or missing safety and information labels immediately OPERATING INSTRUCTIONS manual for complete instructions WARNING Check Oil GAS MODEL Start engine using instructions from engine manual Before Starti ng Engine Advance throttle control to maximum speed ELECTRIC MODEL Inspect electric cord before use Do not use if approved extension corde Start motor using 13758 3 POINT HITCH MODEL Connect to tractor using instructions from tractor manual 3 Grab log by sides and place onto rail against base plate 4 Move control handle to FORWARD position to extend the cylinder 5 Release handle to STOP the cylinder 6 Move control handle to REVERSE position to retract cylinder 18887 DO NOT SIT OR STAND ON TRAY 29395 29394 CONTACT US AT www DRpower com 3 Protecting Yourself and Those Around You AL WARNING WARNING This is a high powered machine with moving parts operating with high energy You must operate the machine safely Unsafe operation can create a number of hazards for you as well as anyone else in the nearby area Alw
36. r a 2 amp charger or 48 hours for a 1 amp charger as you could potentially damage the Battery e You can charge the Battery many times The Battery lasts longer if you charge it before it is fully drained Keep it fully charged and at room temperature when not using your DR DUAL ACTION GAS LOG SPLITTER Ifthe Battery does not hold its charge for very long under normal conditions or it simply won t hold a charge then replace it You can purchase replacement Batteries directly from us To install your new Battery follow the directions below 18 DR DUAL ACTION GAS LOG SPLITTER W i i i TSS Replacing the Battery Battery Clamp Tools Needed e Two 7 16 Wrenches 1 Disconnect the Battery Terminals Figure 24 2 Remove the Bolts and Locknuts that secure the Battery Clamp using two 7 16 Wrenches 3 Remove the Clamp Bracket and the dead Battery Bracket 4 Position the new Battery onto the Bracket Figure 24 5 Install the Battery Clamp and secure with the Bolts and Locknuts using two g 7 16 Wrenches 6 Attach the Battery Terminals Black Wire to negative black Terminal and Red Wire to positive red Terminal Disposing of the Battery Responsibly The Battery is a sealed lead acid Battery Recycle or dispose of it in an environmentally sound way Do not dispose of a Lead Acid Battery in a fire the Battery may explode or leak Do not dispose of a Lead Acid Battery in your regular household trash Law in most are
37. the recoil cord several times to blow out any oil in the cylinder then wipe off the plug and reinsert it If your engine still won t start contact us at www DRpower com for assistance Check that the Throttle Lever is in the fast rabbit position Is the air filter clean If it s dirty change it following the procedure in the engine manufacturer s owner s manual Is the spark plug clean If it s fouled or cracked change it If it s oily leave it out hold a rag over the plug hole and pull your recoil cord several times to blow out any oil in the cylinder then wipe off the plug and reinsert it Are you using fresh clean unleaded gas If it s old change it Use a fuel stabilizer if you keep gas longer than 30 days Does your engine have the right amount of clean oil If it s dirty change it following the procedure in the engine manufacturer s owner s manual Check the oil level and adjust as needed If your engine still lacks power contact us at www DRpower com for assistance Check the oil level and adjust as needed Check the air filter and clean or replace if needed You may be using the wrong oil too light for the temperature Refer to your Engine Owner s Manual for detailed information Clean the cooling fins if they re dirty If the engine still smokes contact us at www DRpower com for assistance POSSIBLE CAUSE gt gt gt gt V V 0 YUU
38. ur surroundings stop the machine and take the time to look things over Never operate the machine when under the influence of alcohol drugs or medication Use the machine only in daylight Stay alert for hidden hazards or traffic Keep all nuts and bolts tight and keep the equipment in good operating condition A Note to All Users Under California law and the laws of some other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester This also applies to operation on US Forest Lands All DR Dual action gas log splitters shipped to California New Mexico and Washington State are provided with spark arresters Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and or federal regulations Contact your State Park Association or the appropriate state organization for specific information in your area No list of warnings and cautions can be all inclusive If situations occur that are not covered by this manual the operator must apply common sense and operate this DR Dual action gas log splitter in a safe manner Contact us at www DRpower com or call 1 800 DR OWNER 376 9637 for assistance 6 DR DUAL ACTION GAS LOG SPLITTER ww lt waa g Chapter 2 Setting Up The DR DUAL ACTION GAS LOG SPLITTER It may be helpful to familiariz
39. ut and into the hole in the Axle 10 Bend the ends of the Cotter Pin with Needle Nose Pliers to secure it Place the Dust Cap onto the Wheel Assembly and secure it by placing a piece of wood over it and pounding lightly with a Hammer until it is against the lip Figure 23 12 Jack the back of the Splitter up and remove the Jack Stands 13 Lower the Splitter to the ground CONTACT US AT www DRpower com 17 Dust Cap Wheel Assembly Dust Cap Figure 20 Figure 21 Figure 22 Figure 23 Battery Care electric start models Proper care can extend the life of a Battery Follow these recommendations to ensure your Battery s best performance and long Battery life When you are finished charging the battery disconnect the charger from the outlet first then disconnect the battery charger wires from the battery If you leave the battery charger wires connected to the battery the battery will discharge itself back into the charger Do not allow the Battery charge to get too low If the machine is not used charge the Battery every 4 6 weeks Operate the engine for at least 45 minutes to maintain proper Battery charge e Store an unused Battery in a dry environment with temperatures between 40 F 5 C and 95 F 35 C Make sure the storage temperatures will never be outside of these limits The lower the storage temperature is within the specified temperature the better as the
40. ver run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon monoxide which is an odorless tasteless and deadly poisonous gas Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open flame and out of the reach of children Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely Don t handle gasoline if you or anyone nearby is smoking or if you re near anything that could cause it to ignite or explode Reinstall the fuel tank cap and fuel container cap securely If you spill gasoline do not attempt to start the engine Move the machine away from the area of the spill and avoid creating any source of ignition until the gas vapors have dissipated Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste Allow the engine to cool completely before storing in any enclosure Never store a machine that has gas in the tank or a fuel container near an open flame or spark such as a water heater space heater clothes dryer or furnace Never make adjustments or repairs with the engine running Shut down the engine disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting wait 5 minutes before making adjustments or repairs Never tamper with the engi
41. y electric start models Negative Battery Lug 7 1 Connect the Black Negative Terminal onto the negative Battery Lug Figure 8 Negative Terminal Figure 8 Hydraulic Fluid Fill Cap lt Fluid re a Adding Hydraulic Fluid e You must add hydraulic fluid before using the splitter This machine is shipped without hydraulic fluid in the hydraulic tank When performing Way on the the following procedures fill the hydraulic tank slowly checking the level Steel Rod frequently to avoid overfilling e To get an accurate reading when checking the hydraulic fluid level the machine should be on a level surface the dipstick should be pushed in fully to ensure an accurate fluid level reading Fi 9 Igure Tools and Supplies Needed Paper Towels Hydraulic Fluid see table 1 HYDRAULIC OIL ISO RECOMMENDATIONS TIP Check the Fluid level by removing the Hydraulic Fluid Filler Cap and wiping the steel rod of the Dipstick with a Paper Towel Reinsert the Cap fully Figure 9 Remove the Cap and lay the Steel Rod onto a dry Paper Towel and read the level by the wet mark that is transferred from the Steel Rod to the Paper Towel 1 Remove the Hydraulic Fluid Fill Cap Dipstick and fill the Hydraulic Tank with the recommended fluid see table 1 0 10 20 30 40 50 60 70 80 90 18 12 7 1 10 16 21 27 32 TEMPERATURE FAHRENHEIT CELSIUS Table 1 10 DR
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