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SICOM3005 Industrial Ethernet Switch User Manual

1. 122 5 A Note The wall mounting plate is not the standard configuration of SICOM3005 If it is needed for installation please order it individually when you purchase The installation steps of SICOM3005 wall mounting installation as follows 1 Use the screwdriver to loose the two screws which is used to fix the DIN rail connector on the SICOM3005 firstly dismount the DIN rail connector from SICOM3005 2 Take out the wall mounting plate and its installation screws screw PAGE 31 56 PAGE 32 56 SICOM3016 Industrial Ethernet Switch User Manual M3x6 from the package Use the screwdriver and screws to install the plate to the original place for DIN rail connector The installation method of the wall mounting plate is shown as Figure 4 4 wall mounting plate screw Y Figure 4 4 Installation of Wall mounting plate Selection of Installation Position Vertical wall or inner wall of the case If it is selected to install to the wall vertically it is suggested to use the 6 plastic expansibility blot and 63 self contained screw to install the equipment According to the installation dimension of the annotation in Figure 4 3 the impulse electric drill is used to punch 4 96 holes in wall whose depth should be able to contain the 6 plastic expansibility blot After the plastic expansibility blot is plugged into the hole use the screw dr
2. Gigabit Ethernet which uses one pair of multi mode or single mode optical fiber to transmit A characteristic that is automatically configured to adaptive mode for the Adaptive speed duplex and traffic control port The information capacity that the channel can transmit For instance the Bandwidth bandwidth of the Fast Ethernet is 100Mbps bit per second It expresses the signaling rate which is defined as the change times of the Baud Rate status for the electric or optical transmission medium within 1 second Bridge One of network equipments which run on the layer2 in the OSI layer7 model and it can be connected to the LAN or network segment which uses the same protocol It presents the automatic network address learning and network configuration function One data packet is sent to all equipments on the network PAGE 46 56 SICOM3016 Industrial Ethernet Switch User Manual Restless forward broadcast frame or multicast frame on bridge caused by the Broadcast storm bridge ring Use switches to set up the point to point connection among nodes in the LAN Full Duplex and allow them to receive and send data packet at the same time The communication for two nodes can only move toward one direction at the Half Duplex same time but can not move toward both directions It is the Medium Dependent Interface in which one Ethernet port is taken as the receiving terminal to connect to the port of other equipment
3. Cross over cable from RJ45 8 pin to RJ45 8 pin e ml The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Green white Green Orange white Blue Blue white Orange Brown white and Brown Figure A 3 Cable sequence of cross over cable PAGE 43 56 r SICOM3016 Industrial Ethernet Switch User Manual Appendix B Cable Type and Specifications The cable type and specifications are shown as table B 1 Table B 1 Cable type and specification Connect Cable Type Max length 10Base T Cat 3 4 and 5 100 ohmUTP 100m RJ 45 100Base TX Cat 5 1000hmUTP 100m RJ 45 50 125 or 62 5 125um core SC FC S 100Base FX 5km 1310nm MM multi mode fiber MMF IT 9 125um single mode fiber 40km 1310nm SM SC FC S 100Base FX CSMF 80km 1550nm SM T PAGE 44 56 SICOM3016 Industrial Ethernet Switch User Manual PAGE 45 56 r SICOM3016 Industrial Ethernet Switch User Manual Appendix C Glossary Terminolog Explanation Twisted pair standard of Cat3 Cat4 and Cat5 in IEEE specification for 10Mbps Ethernet Twisted pair standard of Cat5 or above in IEEE specification for 100Mbps Fast Ethernet Fast Ethernet which uses one pair of multi mode or single mode optical fiber to 100Base F X transmit Gigabit Ethernet which using Cat 5 UTP as transmission medium max 1000Base T effective transmission distance is up to 100m U
4. FX SM MM or RJ45 ports of 10Base T 100Base TX The power supply is DC12V 9V 18V DC24V 18V 36V DC48V 36V 48V The specifications are shown in Table 6 1 Table 6 1 SICOM3005 Model Details Model Description 2 x 100Base FX SM FM fiber ports SICOM3005 2S M 3TX 4D 3 x RJ45 Ports of 10Base T 100Base TX 4x RS232 RS485 serial ports 5 x RJ45 ports of 10Base T 100Base TX SICOM3005 5TX 4D 4 x RS232 RS485 serial ports 2 x 100Base FX SM MM fiber ports SICOM3005 2S M 4TX 4 x RJ45 ports of 10Base T 100Base TX SICOM3005 6TX 6 x RJ45 ports of 10Base T 100Base TX PAGE 40 56 SICOM3016 Industrial Ethernet Switch User Manual PAGE 41 56 r SICOM3016 Industrial Ethernet Switch User Manual Appendix A Twisted pair and Pin Distribution For the connection of 10Base T 100Base TX the twisted pair must have two pair cable Each pair is distinguished with two different colors For example one strand is green and the other is the alternate of green and white stripes RJ 45 connector should be equipped at both ends of the cable A Warning Don t insert a telephone plug into any RJ 45 port Only use twisted pair with RJ45 connectors at both ends conforming to FCC standard Fig A 1 Shows how the connector of RJ 45 is numbered please make sure that the inserting direction is correct i 4 1 8 1 Figure A 1 Connector of RJ 45 Pin distribution of 10Base T 100Base TX Unshielded
5. MDI X Medium Dependent Interface Cross over PAGE 47 56 DAVANTEL DESARROLLOS AVANZADOS EN TELECOMUNICACIONES S L BARCELONA MADRID C PARDO 8 BAJOS C ARTURO SORIA 320 08027 BARCELONA 28033 MADRID TEL 34 933 408 712 TEL 34 913 023 758 Fax 34 933 401 399 www davantel com info davantel com
6. SICOM3005 Industrial Ethernet Switch User Manual Kyland Technology Co Ltd SICOM3005 Industrial Ethernet Switch User Manual Copyright 2009 Kyland Technology CO LTD All rights reserved No part of this documentation may be excerpted reproduced translated annotated or duplicated in any form or by any means without the prior written permission of KYLAND Corporation Publisher Kyland Technology CO LTD Address Chongxin Creative Building Shixing East Road 18 Shijingshan District Beijing China Website http www kyland cn postcode 100041 Tel 86 10 88796676 FAX 86 10 88796678 E mail service kyland com cn Version V1 Jul 2009 No 27030050 10 D Tp gt gt gt Preface SICOM3005 is a integrated serial server function programmable industrial Ethernet switch specially designed by KYLAND Technology CO LTD for industrial applications SICOM3005 an integrated optical communication equipment integrates Ethernet with serial data transmission and realizes the conversion of serial protocols to Ethernet protocols lts high performance switch engine solid and closed case design high efficient single ribbed casing for heat dissipation without using fans overcurrent overvoltage and EMC protection at power input side and excellent EMC protection of RJ45 port RS232 and RS485 data port allow SICOM3005 working in harsh and dangerous industrial environments The redundant function of optical fiber n
7. ST Transmission rate 125Mbps Input voltage Dual DC12V 9V 18V DC24V DC 18V 36V DC48V 36V 72V Input power consumption lt 7W Power supply Over current Protection build in Physical dimensions heightxwidthxdepth 135mmx55 4mmx 119 5 mm excluding the dimensions of DIN rail and wall mounting components Mounting mode DIN Rail or wall mounting Heat removal method Ribbed aluminum casing without Mechanical parameters fan Outlet type front outlet for services up for power management grounding alarm Shell protection IP40 Weight 1 kg Operating temperature 40 C 75 C Ambient conditions Storage temperature 45 C 85 C Humidity 0 95 non condensing 2 2 Service Interface 1 3 or 4 RJ45 ports of 10Base T 100Base TX each RJ45 port is adaptive automatically to 10Base T or 100Base TX state and automatically working in full duplex or half duplex operation mode supporting auto MDI MDI X connection The transmission distance is 100m max 2 2 pairs of redundant fiber ports of 100Base FX single mode or multi mode The maximum throughput of each pair of optical fiber interface is 100Mbps and it is forced to work in 100M full duplex mode They support optical fiber redundancy technology with the recovery time less than 50ms 3 Conform to 1EEE802 3 802 3U 802 3X 4 Meanings of RJ45 port indicator yellow lamp rate indicator on 100M off 10M Green lamp connection stat
8. User Manual Chapter 6 Networking and Configurations 6 1 Networking SICOM3005 offers three RJ45 ports of 10Base T 100Base TX each of which can provide link directly to the terminal devices or to another industrial Ethernet switch hub before terminal device as link share SICOM3005 has two pairs of downlink redundant fiber ports of 100Base FX single mode or multimode or RJ45 ports The downlink redundant ports can form redundant ring network of 100M with recovery time less than 50ms It is widely used in electric power transportation energy water treatment and factory automation etc The typical networking topology of SICOM3005 is redundant ring network SICOM3005 can form the redundant fiber ring network as shown in Fgiure 6 1 in which one device is set as master and the rest are slaves The network can re configure within 50ms when failure occurs master PAGE 39 56 r SICOM3016 Industrial Ethernet Switch User Manual Figure 6 1 Fiber Ring of SICOM3005 6 2 Configurations SICOM3005 is interactively structured SICOM3005 with serial ports 3 RJ45 ports of 10Base T 100Base TX are fixed configuration Ports number 1 and 2 can be used as fiber ports of 100Base FX SM MM or RJ45 ports of 10base T 100Base TX SICOM3005 offers 4 serial ports with connector RS232 or RS485 SICOM3005 without serial ports 4 RJ45 ports of 10Base T 100Base TX are fixed configuration Ports number 1 and 2 can be used as fiber ports of 100Base
9. ailable at the port of No effective network connection has been established for the port Alarm indicators of CPU operation in serial card working normally ALARM CARA break down en hs for IP address conflict Lor No data transmission Transmitting data igh No data transmission Blinking Receiving data 3 2 3 Top Panel The top panel of SCIOM3005 industrial Ethernet switch integrates one power input terminals for redundant power supply alarming relay output terminal CONSOLE port grounding protection terminal etc Its structure is shown as Figure 3 5 Power Input Alarming interface Network management interface OFF EES gal A LL FAULT CONSOLE O Figure 3 5 Top Panel Power Input Terminal 5 08mm SICOM3005 has redundant power input function It has two power input terminals P1 and P2 each allowed to be used singly or both to PAGE 25 56 PAGE 26 56 SICOM3016 Industrial Ethernet Switch User Manual be used simultaneously to input power to SICOM3005 from two independent sets of external DC power supply systems so that when either of the two sets of power supply systems fails the equipment can operate uninterruptedly thereby increasing the reliability of network operation lt supports DC12V DC24V and DC48V power input Using multi strand wires with the section not less than 0 75 mm for power connection Connection sequence is shown in Figure 3 6 Connection a
10. broadcasting limit to all ports via network management lt is able to limit the speed for 5 ports simultaneously Minimun section of speed limit 64Kbps Maximum section of speed limit 1000Kbps for 100M ports Speed limitation is divided into group 1 and group 2 Message goes to group 1 in priority which is used only for the limitation of service messages Default configuration single broadcast and multicast which is fixed for all ports Group 2 is used for the other messages Default configuration broadcast reserved multicast unknown single broadcast unknown multicast this function is fixed for all ports SICOM3005 can separately limit the speed of service message and broadcast message limiting all selected message and all sending message 10 Static Multicasting Communication PAGE 15 56 PAGE 16 56 SICOM3016 Industrial Ethernet Switch User Manual You can add multicasting users by adding static multicasting table manually Compared to dynamic multicasting it is more simple ralible and faster without protocols You can forward the multicasting data by configuring static multicasting forwarding tables Static multicasting can not be used together with IGMP simultaneously 11 IGMP IGMP is Internet Group Multicast Protocol SICOM3005 series offers IGMP monitor and query functions Data packets can be transmitted to multiple necessary host computers to prevent overloading This solves the problems of occupied ban
11. ct offers reliable performances as long as it is used within the designed scope Artificial damage or destruction of the equipment should be avoided Carefully read this manual and well preserve this manual for future reference Do not place the equipments near water sources or damp places Do not place anything on power cable which should be placed in unreachable places Do not tie or wrap the cable to prevent fire Power connectors and connectors for other equipments should be firmly interconnected and frequently checked In the following cases please immediately disconnect the power supply and contact with our company 1 Water gets into the equipments 2 Equipment damage or shell breakage 3 Abnormal operation conditions of equipment or the demonstrated performances have changed 4 The equipment emits odor smoke or noise Please keep optical fiber plugs and sockets clean During operation of equipments do not stare directly into the cross section of optical fiber Please keep the equipment clean if necessary wipe the equipment with soft cotton cloth Do not repair the equipment by yourself unless it is clearly specified in the manual Explanation of Warning Marks This manual uses two kinds of noticeable warning signs to arouse special attention of users during operation The implications of these signs are as follows Warning pay special attention to the notes behind the DM mark improper op
12. dware Structure 3 1 System Structure SICOM3005 hardware is structured as Figure3 1 switching network controller POWER 100M fibex TP ports 1 2 5 serial port 1 2 3 4 Power input Figure 3 1 Hardware structure System hardware mainly consist the following parts 1 Switching network controller employs ASIC chip technology offering layer 2 wire speed transfer of data packets 2 Integrated module of transmitting and receiving for fiber interfaces 3 Industrial power supply with protection of over current over voltage and EMC 4 EMC protection for all RJ45 ports 3 2 Switch Structure 3 2 1 Case SICOM3005 case is a small DIN rail or wall mounting type structure The entire unit has a six side enclosed structure with protection class up to IP40 The case s left and right side plates made of ribbed aluminum are a part of the heat dissipation system of the entire unit The ribbed structure can PAGE 18 56 SICOM3016 Industrial Ethernet Switch User Manual double heat dissipation area The heat generated when the unit is working is effectively dissipated into the environment via the ribbed heat dissipation surface in the form of radiation and convection greatly increasing the high temperature resistance of equipment Discarding the traditional form of axial fan heat dispersion reduces power consumption of the entire unit and increases the stability of the system The figuration of SICOM3005 case
13. dwidth when broadcasting 12 DT Ring DT Ring is specially desgined and developed by Kyland It determines the state of ring amp port and ensures the redundant network won t form ring by inspecting the ring port state and less protocol messages It make sure the Ethernet redundant ring is fast and reliable to meet the high requirements of industrial communications 13 DT Ring Based on DT Ring DT Ring realizes standby between two rings and determines the ring and port state according to the standby device ID ensuring the redundant network does not form ring 14 RSTP RSTP and STP offer network redundancy protection for the switch network RSTP can realize all the functions of STP and additional redunce the delay from block to forward resuming the network ASAP 15 ACL SICOM3005 offers ACL Access Control List function to define the access rules by using the protocols of source or object MAC addresses It can limit the network traffic and inceases the networking performance 16 Alarm Output Alarm is significant when it is used for realtime transmission of device alarm output SICOM3005 offers the alarming functions for port and ring Through management software all the alarming functions can be SICOM3016 Industrial Ethernet Switch User Manual enabled or disabled The alarming information is shown from management interface 17 SNMP SNMP Simple Network Management Protocol offers frame structure for low level ne
14. e indicator on effective connection of network blink network active off no connection 5 4 self adaptive serial ports with RS232 or RS485 connector PAGE 13 56 r SICOM3016 Industrial Ethernet Switch User Manual 2 3 Service Function The service functions for SICOM3005 mainly include 1 LED Indicator The LEDs front panel indicate the port status correctly including transmission rate link status and system status 2 Layer 2 Switching Switches work in two ways Cut Through and Store and Forward In Cut Through a data packet is immediately relayed further after detecting the target address in Store and Forward a data packet is first read in completely and checked for errors before the switch relays the same SICOM3005 employs Store and Forward that is a switching mode widely used 3 VLAN VLAN will divide one network into multiple logical subnets Data packets cannot be transmitted between different VLANs so as to control the broadcast domain and segment flow and improve the reliability security and manageability SICOM3016 series supports IEEE802 1q VLAN tag It can be divided into up to 4094 VLANs based on ports The VLAN division can be realized via WEB CLI etc VLAN Tag packet is transmitted transparently 4 PVLAN PVLAN Private VLAN can isolate complex interface services and realize such functions as network safety broadcast domain isolation and network optimization etc PVLAN can logically divide p
15. eration will result in serious damage of the switch or injury of operation personnel N Caution attention warning danger remind the positions requiring attention during operation CONTENTS Chapter 1 System Overview cccccsssssscsssssssssscssssscessssecssssccessssscsscsscsssssnssesssssssesessesssssssecssseccers 8 T PrOdUGE O VEIS Wa does 8 12 SYSTEM RSU o as 9 1 3 Packing list and UNPACKING CHECK e eeeeeeseesesceeeeeesesceseeseeeesesceseeeceecsesccaececsecseeaeeeeeeeaeeeeaeeeenes 10 Chapter 2 Performance Specification o ocomoommmomss 12 2 1 System Specification eee rr a ea e T eS na E E Ea a oe aa EESE EEE Saias 12 22 Senice ia r RR A AA 13 2 3 Service Function e A ee AA EE OO o 14 Chapter 3 Hardware Structure esssesesssosesesesosescsescsesccoseocosococosocoscccsosocesocesososcsosesoseseseseseseseseseoe 18 IA Y SOM SUUCIUMSS croacia aioe Wr dun Aaa 18 3 2 OWCA SIC ca A ii A A 18 Chapter 4 Hardware Installation ou oooooonomoomsssmss 29 4 1 Installation REQUIFEMENTS cc ccccecseeseeseetseseescesecsecsecsecsecssceececssessecseeseeseeseeseesscsecseceeeeeeeeesees 29 4 LIMON SOS WIC ii cat tecteds hs Ws Maven saves tes did athe Nie 29 4 3 Connect TP Cable cui dls 33 4A Connect F O Cables omera cies ae ae es eee RE ed na A oe on EE 34 AID Cable WIN a alain eros 34 Chapter 5 Test Metnods irscsssiseisccescssssescscsdsccsecssseissdsessvasscsnsssasdasdentesdastedb
16. etwork and redundant power input highly guarantee reliable system operation The User Manual for SICOM3005 Industrial Ethernet Switch mainly introduces the information on technical principles performance indexes installation and commissioning etc to provide users with references in startup expansion and routine maintenance It also can be used as a practical teaching material to learn and understand SICOM3005 industrial Ethernet Switch This manual mainly includes the following contents Chapter 1 Overview and system features of SICOM3005 Industrial Ethernet Switch Chapter 2 Performance and service functions of SICOM3005 Industrial Ethernet Switch Chapter 3 Hardware structure of SICOM3005 Industrial Ethernet Switch Chapter 4 Installation of SICOM3005 Industrial Ethernet Switch Chapter 5 Test methods for SICOM3005 Industrial Ethernet Switch Chapter 6 Networking modes and system configuration of SICOM3005 Industrial Ethernet Switch Appendix A Twisted pair cable and pin distribution rules of SICOM3005 Industrial Ethernet Switch Appendix B Cable types and specifications of SICOM3005 Industrial Ethernet Switch Statement As product and technology are upgraded and improved constantly the contents of this document may not completely accord with the actual product For product upgrading information please visit our company s website or directly contact with our business representatives Notice for Safety Operation This produ
17. evoatasaebesbuassnssssossbesavervensse 37 5 1 Self Inspection ati a anao Itaca 37 5 2 Test RIAD Podio as 37 ga Test Fiber Poda a a le 37 Chapter 6 Networking and Configuration s omoooommmmmmsmmsmssss 39 6 1 Networking iaa 39 PAo ne EIO EAE A E AA A A A E AST 40 Appendix A Twisted pair and Pin Distribution sesssesseosesosososesesosesosesesesesosesesooeseoessssesoseso 42 Appendix B Cable Type and Specifications ccsssscsssscssssseccsssscsssssessessessasessssessessasecass 44 Appendix C GIOSSAPY uss sssciscssassesscssessciacsssssssscodsasactestousecenciontecciescestnseetsedeadbscooteeseestosenssesosssonsvsvsnate 46 PAGE 7 56 SICOM3016 Industrial Ethernet Switch User Manual Chapter 1 System Overview 1 1 Product Overview PAGE 8 56 SICOM3005 is a integrated serial server function programmable industrial Ethernet switch specially designed by KYLAND Technology CO LTD for industrial applications SICOM3005 integrated optical communication equipment integrates Ethernet with serial data transmission and realizes the conversion of serial protocols to Ethernet protocols Its high performance switch engine solid and closed case design high efficient single ribbed casing for heat dissipation without using fans over current over voltage and EMC protection at power input side and excellent EMC protection of RJ45 port RS232 and RS485 data port allow SICOM3005 working in harsh and dangerous indu
18. he most suitable transmission mode half duplex or full duplex and data rate 10 Mbps or 100Mbps will be automatically selected the connected equipment should also support this characteristic If the equipment connected to these ports does not support self adaptation the ports will be able to send at proper speed but transmission mode is default as half duplex Data ports SICOM3005 offers 4 serial ports with data connector RS232 or RS485 only one of which is supported in one port The wiring terminal of these serial ports is 3 81mm space 20 lines phoenix terminal The connecting way is the same as the power input terminal connection The connection method is as follows Figure3 4 Serial terminal wiring of SICOM3005 Table 3 1 the signal meaning for data terminals Nameof rx TX1 GND V1 V1 signal DATA DATA Signal DATA1 DATA meaning 9232 RS232 Grounding RS485 RS485 receiving transmission Nameof exo TX2 GND V2 V2 signal Signal DATAZ DATA2 Grounding DATAZ DATAZ meaning RS232 RS232 9 RS485 RS485 PAGE 23 56 r SICOM3016 Industrial Ethernet Switch User Manual receiving transmission Name of signal RX3 TX3 GND V3 V3 DATA3 DATA3 ana 8232 RS232 Grounding Dayne poses 9 receiving transmission Mame oti Rx TX4 GND v4 ve signal DATA4 DATA4 Signal Rs232 RS232 Gr
19. he way of communication point to point and point to multi points offering the remote network of serial equipments 1 2 System Features 1 High performance industrial Ethernet switch Support various management software easy entrance for users such as WEB CLI TELNET SNMP etc 10Base T 100Base TX adaptive Ethernet ports full half duplex atuo MDI MDI X connection 100Base FX full duplex redundant fiber ports signle mode or multimode Support 4 serial ports flexible selection of RS232 and RS485 Recovery time lt 50ms increases the system reliability IEEE802 3 802 U 802 3X store and forward IGMP Snooping Port mirroring Port trunking Broadcasting storm control Redundancy like DT Ring DT Ring RSTP etc VLAN PVLAN ACL SNMP Support 802 1P IP TOS and DSCP priority Alarm output PAGE 9 56 SICOM3016 Industrial Ethernet Switch User Manual FTP based online software upgrade easy for user to manage and maintain the devices Industrial Power Desgin Provide industrial power input DC12V DC9V 18V DC24V DC18V 36V DC48V DC36V 72V Reliable protection for over current over voltage and EMC Redundant power input increase system reliablity Rugged Desgin Single Ribbed aluminum case for heat dissipation without fans operation at 40 C 75 C Solid and closed aluminum casing IP40 protection class ensuring it can be used in harsh environment DIN Rail or wall mounting for flexible instal
20. hernet Switch User Manual 2 Power Supply SICOM3005 switch is powered on according to the descriptions on the label After finishing connecting all the other cables connect the power input 4 4 Connect F O cables SICOM3005 offers 2 pairs of redundant fiber ports of 100Base FX full duplex single mode or multimode which can form redundant fiber ring network When a failure occurs to a device in the network or somewhere in the fiber cable the network will be able to re configure within 50ms The fiber connector can be SC ST or FC A Warning The switch transmits signal through fiber optic cable by laser which comply with the requirements for class 1 laser products Normal operation is harmless but don t look directly to the transmission ports and fiber cable terminal when the device is powered Connect the optical fiber module as the following 1 Remove the rubber cap of the fiber connectors SC ST FC and keep and use them to protect the connector when unoccupied 2 Inspect the fiber connector is clean and ensure it is in good condition A dirty connector will affect the fiber transmission quality and performance 3 Connect the fiber cable between two fiber ports of two devices After connecting check the corresponding indicator on the front panel If the indicator lights up it means the effective connection 4 5 Cable Wiring Cable wiring should meet the following requirements 1 Before w
21. iring check whether the specifications models and quantities of all cables comply with the construction drawing SICOM3016 Industrial Ethernet Switch User Manual design and contract requirements Before cable wiring it is necessary to check whether there is damaged cable and whether the cables are accompanied by ex factory records and vouchers attesting their quality such as quality assurance certificate etc The specifications quantities route directions and laying position of the cables to be laid should meet the design requirements of construction drawings The laying length of each cable should be determined according to its actual position No intermediate break or joint is allowed for the cables to be laid User s cables and power cable should be laid separately Inside walkways the cables should be properly arranged in good order with uniform smooth and flat turnings Cables should be straightly laid in cable channels Extruding of cable from cable channels to block other outlet or inlet holes is not allowed The cables at the outlet part of cable channel or at turnings should be bundled and fixed If cables power line and grounding conductor are laid in the same channel cables power line and grounding conductor should be not folded or blended together If a cable line is overly long coil and place it in the middle of the cabling rack do not let it cover on other cables When laying the pigtail avoid k
22. is shown in Figure 3 2 Its dimension not including the dimensions of DIN rail and wall mounting components is 139 mmx55 4 mmx119 5 mm HxWxD PAGE 19 56 SICOM3016 Industrial Ethernet Switch User Manual B Figure 3 2 SICOM3005 Case A including data ports B without data ports A Warning The shell of this switch is a part of the heat dissipation system of the unit It may get hot during working so never touch the shell when the equipment is working to avoid burning 3 2 2 Front Panel PAGE 20 56 A The front panel with data ports of SICOM3005 industrial Ethernet switch integrates 2 pairs of 100M fiber ports 3 RJ45 ports of 10Base T 100Base TX 4 RS232 485 data ports indicators of data transmission and receiving and indicators showing system and port operation Its structure is shown as Figure 3 3 A B The front panel without data ports of SICOM3005 industrial Ethernet switch integrates 2 pairs of 100M fiber ports 4 RJ45 ports of 10Base T 100Base TX and indicators showing system and port operation Its structure is shown as Figure 3 3 B SICOM3016 Industrial Ethernet Switch User Manual Power indicators system alarm indicator operation indicator data alarm indicator indicators showing data receiving and transmission 100M fiber ports 100M Ethernet RJ45 ports PAGE 21 56 PAGE 22 56 SICOM3016 Industrial Ethernet Switch User Ma
23. iver to screw the self contained screw into the plastic expansibility blot but don t screw it tightly and remain about 5mm distance If it needs to install to the inner wall of the case it is suggested to drill 4 M3 screw holes in the inner wall of case according to the installation dimension when the case is made or use the electric drill to punch 4 4 holes on scene by hand Use the screw driver to install the rail screw of 4 M3 x 10 to the 4 holes If there is r SICOM3016 Industrial Ethernet Switch User Manual no screw in the hole it is necessary to install 4 M3 screw nuts at the back Finally the screw should not be screwed tightly and retain about 5mm distance 4 After fixing the screw to the wall install the SICOM3005 to selected position to enable 4 screws to pass through 4 6 5 holes of the wall mounted plate Slip down the SICOM3005 It is shown as Figure 4 5 Screw tightly 4 screws The SICOM3005 is fixedly installed to the wall or the inner wall of case Figure 4 5 Schematics of Wall mounting Installation Process 4 3 Connect TP Cable After having installed the switch the next step is to connect the cables for the following ports 1 Service Ports SICOM3005 offers Ethernet RJ45 port of 10Base T 100Base TX You can connect it to the terminal devices by straight through cable and to networking devices by cross over cables PAGE 33 56 SICOM3016 Industrial Et
24. lation environments 1 3 Packing list and unpacking check PAGE 10 56 1 2 Packing List see the Packing List Unpacking Check Before opening the case place it stably pay attention to the direction of the packing case and ensure its right side is facing upward so as to prevent SICOM3005 from falling apart after opening the case If a hard tool is used to unclench the case do not overly extend the hard object into the case to avoid damage of the equipments inside the case After opening the case check the amount of SICOM3005 equipments including main unit of SICOM3005 parts of equipment user s manual customer service guideline according to the packing list and check the appearance quality of SICOM3005 A Warning The equipment is built in with precise conponents please handle with care and avoid strenuous vibration to avoid affecting the performances of SICOM3016 Industrial Ethernet Switch User Manual equipments PAGE 11 56 SICOM3016 Industrial Ethernet Switch User Manual Chapter 2 Performance Specification 2 1 System Specification PAGE 12 56 The system performance specifications of SICOM3005 industrial Ethernet switch are shown in Table 2 1 Table 2 1 System Specifcations Specs SICOM3005 RJ45 ports 3 4 x10Base T 100Base TX 100M Redundant ports 2x100Base FX SM MM or 2 x10Base T 100Base TX Serial ports 4xRS232 RS485 Sy
25. nd mounting procedures are as the following 1 Strip 5mm long sheath from power cable and twist the bare copper wires together into a bundle 2 Use a 2 5 mm one slot screwdriver to unscrew the power cable locking screw insert the power cable into the hole at the terminal tail and screw down the power cable locking screw 3 Insert the power terminal into the DC power socket of the equipment and use a 2 5mm one slot screwdriver to screw down the two terminal locking screws to firmly connect the terminal with the power connector terminal locking screws locking screws for power cables POW2 POW2 Protection grounding PG Figure 3 6 Power input connection Alarming relay output terminal It is used for the power off alarming When the power supply is on the normally open contact of alarming relay is closed and the normally closed contact is disconnected If power is off the normally open contact is disconnected and the normally closed contact is closed The normally open and normally close contacts of relay are output via green terminal of 3 SICOM3016 Industrial Ethernet Switch User Manual cores with 3 81mm space interface FAULT ol L 0 3l Figure3 7 alarm terminal Note As shown in the above figure 1 and 2 are the normally closed contacts 2 and 3 are normally open contacts The state of power alarming is set to Enable by network management When two power inpu
26. nking In the same way test all other RJ45 ports Operations on PING command is shown as the following example Figure 5 1 Test RJ45 Ports 5 3 Test Fiber Port As shown in Figure 5 2 two units of SICOM3005 are connected by F O cable connect any one RJ45 port in each device to PCs by straight through cable and send Ping command to each other they can both get command from each other without packet loss the LINK ACT light PAGE 37 56 PAGE 38 56 SICOM3016 Industrial Ethernet Switch User Manual of the fiber port should be always on In the same way test another pair of fiber ports Figure 5 2 Test Fiber Ports PING Command Example Suppose the IP address for one computer is 192 168 100 10 and the other one is 192 168 100 11 operate the begin menu on the one computer and select the operation item input cmd or command sending Ping 192 168 100 11 1000 t operate the begin menu on the second computer and select the operation item input cmd or command sending ping 192 168 100 10 I 1000 t return Reply from 192 168 100 11 bytes 1000 time lt 10ms TTL 128 for the second computer Return Reply from 192 168 100 11 bytes 1000 time lt 10ms TTL 128 after ten minutes for operating use CTL C command to Stat the missing rate If the missing rate is 0 shows the equipment are in good condition r SICOM3016 Industrial Ethernet Switch
27. notting of optical fiber cable minimize the amount of turnings and avoid turnings with overly small radius Bundle pigtails in proper tightness and avoid too tightly bundling If laid on a cabling rack it should be placed separately from other cables 10 There must be the relevant marks at both ends of cable and the information on the marks should be explicit to facilitate maintenance MA Attention When laying pigtails prevent optical fiber cable PAGE 35 56 PAGE 36 56 SICOM3016 Industrial Ethernet Switch User Manual from knotting minimize the amount of turnings and avoid turnings with too small radius because turning with too small radius will result in serious consumption of optical signal of links affecting communication quality r SICOM3016 Industrial Ethernet Switch User Manual Chapter 5 Test Methods 5 1 Self Inspection When the device is powered all service port indicator lights will blink one time and this proves the ports run well After 30 seconds the POW indicator light will be always on and the RUN light will blink 5 2 Test RJ45 Port As shown in Figure 5 1 SICOM3005 is powered on connect any two RJ45 ports to two PCs by straight through cable and send Ping command to each other they can both get command from each other without packet loss The yellow light of the port should be always on PC work on 100M or always off PC work on 10M the green light should be bli
28. nual Power indicators system alarm indicator operation indicator RUMI RUN Pic Pwi AAD GOTA 100M fiber ports 100M Ethernet LINKACT RJ45 ports B Figure 3 3 Front panel of SICOM3005 A with data port B without data port Optical Fiber Ports SICOM3005 offers two pairs of redundant fiber ports of 100Base FX full duplex single mode or multi mode with port number 1 2 and SC ST or FC connector Optical fiber ports should be used in pairs TX and RX are a pair TX port is the transmitting end connected to the receiving end RX of the optical fiber port of another remote switch RX is the receiving end connected to the transmitting end TX of the same optical fiber port of the same remote switch Two pairs of redundant 100Base FX optical fiber port can be used to form an optical fiber redundant ring network In the event of the system fault the recovery time of the redundant ring network is less than 50ms effectively SICOM3016 Industrial Ethernet Switch User Manual increasing the reliability of network operation Meanwhile ports with number 1 and 2 can also be RJ45 ports of 10Base T 100Base TX Ethernet RJ45 Ports SICOM3005 offers three or four RJ45 ports of 10Base T 100Base TX with port number of 3 4 5 6 Each RJ45 port is adaptive support auto MDI MDI X connection and can be connected to terminal equipments servers hubs or other switches in straight through or cross over way Each port supports IEEE802 3x so t
29. orts into uplink ports and downlink ports By setting downlink ports can be configured to different isolated domains meanwhile communicating with uplink ports but no communication between different isolated domains 5 Q0S IEEE 802 1p is the most popular priority solution in the LAN environment SICOM3005 series supports 802 1p as well as IP TOS and DSCP by which you can configure the port based priority when PAGE 14 56 SICOM3016 Industrial Ethernet Switch User Manual the terminal does not support the above trhee configurations and different priority for the ports is wanted This configuration can only affect the packets without priority in the port SICOM3005 supports four class of priority 6 Port Trunking In SICOM3005 multiple physical ports can be aggregated into one logic port which has the same rate duplex and VLAN ID Port Trunking can be configured in one single switch for max 4 ports In this way the pressure of network traffic is reduced 7 Port Mirroring The data of one port can be mapped to another port for user to real time monitor the communication 8 Configure Port Working Mode SICOM3005 is able to configure the working mode of all ports through management adaptive 10M half duplex 100M half duplex 10M full duplex 100M full duplex etc 9 Configure Port Traffic Flow SICOM3005 industrial Ethernet switch can send commands of traffic flow limit including speed limit service limit and
30. ounding DATAA DATAT 9 receiving transmission LED Indicator The indicators on the front panel of SICOM3005 can show system operation and port status helping detect and eliminate faults Table 3 2 describes the meanings of all indication lights on the front panel Table 3 2 descriptions for LED indicators Conditio n State System state LED Blinking CPU operates normally Lon CPU operates abnormally CPU doesn t work RUN2 OFF No system alarm POWER1 is connected and operates normall Blinking POWER is connected but operates abnormally On POWER is connected and operates normally POW2 POWER is connected but operates abnormally POWER 1 is not connected 100M Optical Fiber port status port 1 2 aN Effective network connection has been established for the port Network activities are available for the port LINK ACT of No effective network connection has been established for the port No system alarm Ethernet RJ45 port status port3 4 5 6 Each RJ45 Ethernet port has two indicators a yellow lamp and a green lamp The ellow lamp indicates port speed and the green lamp indicates port link state PAGE 24 56 SICOM3016 Industrial Ethernet Switch User Manual 10M 100M Lon 100M working status i e 100Base TX Yellow 10M working status i e 10Base T Effective network connection has been established for the port LINK ACT Greer Blinking Network activities are av
31. stem performance Standard IEEE802 3 IEEE 802 3x IEEE 802 3u IEEE 802 1w IEEE 802 1d IEEE 802 1p IEEE 802 1q Store and Forward speed 148810 pps Max filtering speed 148810 pps Switching mode Store and Forward Switching bandwidth of system 8 8G Electromagnetic compatibility interference EN55022 Electromagnetic compatibility immunity EN50082 2 Embedded gateway module of serial port Support ARP TCP IP UDP ICMP BOOTP DHCP SNTP TFTP Telnet HTTP SSL SSH 1 0 2 0 SNMPV1 V2 V3 Flash Memory 8M Bytes SDRAM 64Mbytes expandable to 128Mbytes Ethernet port Physical port shielded RJ 45 RJ 45 port 10Base T 100Base TX supporting automatic negotiation Port standard comply with IEEE802 3 Transmission distance lt 100m Serial port Physical port 3 81 phoenix wiring terminal Error rate of data transimission 0 Electrical characteristic in line with 3 wires RS232 and 2 wires RS485 Software flow control XON XOFF default no flow control Serial baud rate 50 230 4Kbps default 9600 Data bit 5 6 7 8 default 8bit Check bit None Even Odd Space Mark default None Stop bit 1 15 2 default 1 Fiber port Optical power gt 13dbm SM gt 20dbm MM Receiving sensitivity lt 28dbm SM lt 35dbm MM Wave length 1310nm SM 1550nm SM 1310 nm MM r SICOM3016 Industrial Ethernet Switch User Manual Transmission distance 40 80Km SM lt 5Km MM Connector type SC FC
32. strial environments The redundant function of optical fiber network and redundant power input function highly guarantee reliable system operation SICOM3005 series industrial Ethernet switch offers strong web management which support CLI Telnet WEB and SNMP based network management SICOM3005 supports DIN Rail and Wall Mounting installation In the front panel it offers two pairs of redundant fiber ports of 100Base FX single mode or multimode or RJ45 ports of 10Base T 100Base TX which can connect the redundant fiber or TP cable ring of 100Mbit with recovery time less than 50ms 3 or 4 RJ45 ports of 10Base T 100Base TX Each RJ45 port is self adaptive automatically configured to 10Base T or 100Base TX and full duplex or half duplex Auto MDI MDI X connection is also available SICOM3005 embedded with programmable serial communication gateway is developed under Linux based system and supports redevelopment platform and relative protocol exchanging It provides standard LINUX functions cross compilation SDK Software Development Kit library and 4 serial ports for direct connection of serial data with necessary protecting r SICOM3016 Industrial Ethernet Switch User Manual circuit using RS232 and RS485 connectors which couldn t be used simultaneously Only to configure in the software RS232 and RS485 can be selected freely for plug and play The direct conversion of serial protocols to Ethernet protocols is easily realized in t
33. switch 2 Make sure if there is a suitable power input for the switch in the DIN Rail PAGE 29 56 SICOM3016 Industrial Ethernet Switch User Manual Figure 4 1 Dimension diagram of DIN rail installation 128 DIN rail connector 6 DIN Rail 139 Ll mes 7 After selecting the installation position of the switch install the switch to the DIN Rail as the following 1 Insert the bottom of the switch into the DIN Rail slot and turn the equipment as figure 4 2 a 2 As Figure 4 2 b put the DIN Rail into slot and make sure the switch is completely fixed on the DIN Rail Fe Figure 4 2 Install SICOM3005 into Rail PAGE 30 56 r SICOM3016 Industrial Ethernet Switch User Manual 4 2 2 Wall Mounting Installation For some application occasions it is not convenient to install the DIN rail so it is more applicable to use the wall mounting installation KYLAND can provide users with the wall mounting plate The dimension of the wall mounting installation is shown as Figure 4 3 11 ooo ongs 5 Figure 4 3 Dimension Diagram of SICOM3005 Wall mounted Installation Fa
34. t terminal are both connected 1 and 2 are in short circuit 2 and 3 are disconnected when any one of the power is off 1 and 2 are disconnected 2 and 3 become short circuited Electrical parameters of the relay interface Max Switching Voltage AC250V DC220V Max Switching Current 2A Max Switching Power 60W RS232 controller CONSOLE The network management interface of SICOM3005 is shielded RJ45 connector and its interface communication standard is 3 wire RS232 Users can use a network management cable with one end bearing RJ45 plug and the other end bearing DB9F plug to connect the network management interface of SICOM3005 with the 9 pin serial port of the control computer Operating hyper terminal to set up SICOM3005 by CLI The wiring sequence for network management interface of SICOM3005 and the 9 pin serial port of PC computer is shown in Figure 3 8 Port parameters of hyper terminal Baud rate 9600 Data bit 8 Odd even check None Stop bit 1 Data flow control None PAGE 27 56 PAGE 28 56 SICOM3016 Industrial Ethernet Switch User Manual 9 pin serial port of PC CONSOLE Port gt 1 Figure 3 8 CONSOLE Port Grounding SICOM3005 Series Industrial Ethernet switch has a grounding screw hole in the top panel After connecting one terminal of grounding wire with the cold pressing terminal insert it to the grounding hole and screw it down with grounding screws The other terminal of grounding wire connects to
35. the ground The section of grounding wire is not less than 2 5 mm r SICOM3016 Industrial Ethernet Switch User Manual Chapter 4 Hardware Installation 4 1 Installation Requirements As a single structure switch SICOM3005 can be fixed on standard 35 m DIN Rail also it can be put in the cabinet or fixed on the wall Before installation make sure all condition matches the installation requirements including power supply enough space and location with other networking devices Please confirm the following 1 Power supply redundant DC24V 18VDC 36VDC DC12V 9V 18V DC48V 36V 72V 2 Environment 40 C 75 C Relative humidity non condensing O 95 3 Grounding resistance lt 5Q 4 Make sure all fiber cables and connectors are ready for use 5 Avoid sunshine and strong EMC area 6 SICOM3005 provides DIN Rail mounting only for other mounting way user should buy relevant equipment by themselves 7 Check if you have all necessary cables and connectors 4 2 Install Switch 4 2 1 DIN Rail Mounting For most industrial applications 35mm standard DIN Rail installation is very convenient The DIN Rail connector has been fixed in the rear panel of the switch when you pick the device out from the carton Figure 4 1 shows the dimension of DIN rail installation Before installation check the DIN rail conditions as following 1 Make sure that the DIN Rail is locked in and if there still is enough space for the
36. twisted pair UTP or shielded twisted pair STP will be used for the connection of RJ 45 for the connection of 10Mbps category 3 4 and 5 of 100 ohm will be used and cat 5 of 100 ohm will be used for 100Mbps Additionally do make sure that the connecting length of any twisted pair shall not exceed 100 meter Port of RJ 45 supports automatic MDI MDI X operation PC or server may be connected with straight through cable or connect with other switch or PAGE 42 56 SICOM3016 Industrial Ethernet Switch User Manual hub In straight through cable pin 1 2 3 and 6 at one end of the cable are connected to pin 1 2 3 and 6 at the other end of the straight through cable respectively Cross over cable must be used for switch or hub with MDI X port The pin distribution of 10Base T 100Base TX is listed in the table A 1 Table A 1 Pin distribution of 10Base T 100Base TX Pin MDI X signal name MDI signal name Receiving data RD Output data TD Receiving data RD Output data TD Output data TD Receiving data RD 6 Output data TD Receiving data RD 4 57 8 Note denoting cable polarity Definition of straight through cable from RJ45 8 pin to RJ45 8 pin aA The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Figure A 2 Cable sequence of straight through cable Definition of
37. twork management SNMP protocol is used so widely that many kinds of networking devices softwares and system employ it It is easy to realize open and free and can be used to control various devices 18 RMON RMON is a standard monitoring regulation to switch the network monitoring data between network monitor and console system It offers more selections for network operator to use the suitable console and network monitor for special requirements lt is also the expansion to SNMP functions and is specially useful for monitoring and managing LAN The purpose of developing RMON is to provide statistic result of information flow and analyze network parameters so as to work out a comprehensive diagnoses plan and regulation By RMON you can operate among multiple manufacturers for SNMP management and monitoring agent What s more it can offer a standard for a group of MIB to collect the network statistics which is not available via SNMP RMON realizes previous network diagnoses by using powerful alarm group it allows that a domain value is set for critical parameters so as to automatically send alarm signal to manager control center 19 Serial data access A serial data server is embedded in SICOM3005 industrial Ethernet switch and can pack up serial data into Ethernet data packets to realize the conversion and transmission of serial data to Ethernet data PAGE 17 56 r SICOM3016 Industrial Ethernet Switch User Manual Chapter 3 Har

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