User Manual PDF
Contents
1. Replace any dirty or damaged lights with new ones to avoid danger during riding 25 KYMCO 9 DRIVE CHAIN INSPECTION ADJUSTMENT chain should have a slack of 10 20 mm in its center between the two sprockets Adjustment Loosen the rear axle nut and turn the adjusting nut until the index mark is aligned with the punch mark on the adjuster Then tighten the rear axle nut D Rear Axle Nut Adjusting Nut rear wheel will move backward during adjustment so the rear brake free play shall also be adjusted 10 CLUTCH LEVER FREE PLAY INSPECTION clutch lever free play shall be 5 10mm Often check the clutch lever free play and make necessary adjustment by turning the adjusting nut Free Play 5 10mm 4 CAUTION lt If the clutch lever free play is too big or small the clutch disk will be damaged easily 26 Clutch Adjusting Method Adjusting the clutch lever free play with the minor and major adjustment nuts Adjustment by loosening the lock nut and turning the adjusting nut After adjustment tighten the lock nut and check if the clutch lever free play is within the specific value e Check if the gearshift applied smoothly while running the engine engine don t allow to be stopped when fully appling the clutch lever and depress the change gear shift pedal into the 1st speed Adj sting Nut Lock Nut 27 KYMCO 11 FRONT REAR S2. In order to have a safe riding maintain good performance prolong the scooter service life and reduce pollution make sure to perform the periodic inspection and maintenance I Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten v Regular Service Mileage KM Daily Preride 2Stroke 4Stroke 3000 5000 7000 9000 Inspection R R R R R C C R R Replace at every 10000 km or once a year it at every 5000 km Clean C at every 2000km and replace R at every 5000 km A Item Engine Oil Engine Oil Strainer Gear Oil Cooling Water Spark Plug Valve Clearance Carburetor Drive Belt Drive Chain Air Cleaner Battery Electrolyte Fuel Filter Screen Brake System Clutch Lever Free Play Bolts amp Nuts Tire Pressure SES A Y Y Y Y Y Y v Y Y Y A A Motor Oil Strainer Engine Oil Pump The above items are applicable to different models Perform suitable items for each model When exceeding the listed mileage perform maintenance according to the listed intervals The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas 4 SPECIFICATIONS Engine Type OHC air cooling 4 stroke si
3. Use the specified engine oil Change engine oil at first 300km and then change it at every 2000km Engine oil will deteriorate easily and require more frequent change if the motorcycle is often ridden in dusty and cold areas or ridden for short distance Do not mix engine oil of different classes or viscosities It may cause damage for engine 7 Drain Screw 44 6 SPARK PLUG INSPECTION Check the spark plug side electrodes for wear Fouling deposits on spark plug electrodes and big gap may result in weak spark Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of removal Spark Plug Cleaning 1 It is better to remove spark plug deposits with a spark plug cleaner 2 If a spark plug cleaner is not available clean with a wire brush side electrode gap is 0 6 0 7mm Specified Spark Plug NGK CR8E D Spark Plug Q Decarbonizing Cracks Damage Gap Wear Fouling Deposits A CAUTION Clean the spark plug at every 5000km and replace it if necessary or when the center electrode is burned out First screw in the spark plug with fingers and then tighten with a spark plug wrench Use unspecified spark plug may damage the engine 45 KYMCO 7 BRAKE FLUID LEVEL INSPECTION REFILLING Remove the 2 screws from the brake fluid tank and take off the cover Add recommended brake fluid
4. Secondary Secondary Air Air Cleaner Cleaner Into Hole 50 KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 By KWANG YANG Motor Co Ltd First Edition Jul 2006 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibited 4121 LEC8 U00
5. DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws Recommended Brake Fluid DOT 4 Do not mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect the painted and coated surfaces Replace at every 10000km or once a year 8 RUBBER COVER INSPECTION FOR WIRE AND CABLE lt The cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the motorcycle do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust D Rubber Cover Q Check Points 46 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING 15 the gasoline enough If the fuel indicator lights refill nonleaded gasoline Is the way to start the engine correct Is there any other faulty parts 2 IN CASE OF BREAKDOWN For any trouble occurred during riding go to a KYMCO distributor or service station for inspection CAUTION For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding 47 KYMCO 3 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE
6. NEAR THE PARKING PLACE WHILE THE MOTORCYCLE IS COMPLETELY STOPPED PARKING HANDLEBAR enne 9 EASY MAINTENANCE nenne nnnnnnnnnnnnnnn AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT APPEARANCE CLEANING nn FUSE REPLACEMENT gt ENGINE OIL CHANGE ennt SPARK PLUG INSPECTION TABLE OF CONTENTS BRAKE FLUID LEVEL INSPECTION REFILLING RUBBER COVER INSPECTION FOR WIRE AND CABLE IMPORTANT NOTICES 55 aaa ag agin aaa WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING I CASE OF BREAKDOWN tasan aana POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE SPECIFICATIONS nennen nennen nennen nennen nennen CLEANAIR SYSTEM ee FRAME NUMBER The read frame number please remove the cover on inner cover with a flat head screwdriver Frame number is the same written in document and warranty card Please write down your frame number in place below FRAME NUMBER Location of Frame Serial Number KYMCO ENGINE NUMBER The engine number is stamped on left engine case Please write down your engine number in place below ENGINE NUMBER KEY NUMBER The key number 1 will be needed when you order replacement part Record the number for your reference KEY NUMBER 1 PRECAUTIONS FOR
7. the clutch lever and gently depress the gear shift pedal WHEN THE ENGINE IS WARM 1 Follow steps 1 through 4 2 Rotate the throttle grip for 1 8 1 4 turn 3 Push the electric button A CAUTION Don t push the electric starter button while the engine is running otherwise the engine will be damaged 30 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE Start the engine by referring to the starting methods specified in Section 5 CAUTION Keep your finger away from the electric starter button immediately after the engine is started to avoid engine damage engine must be kept in the neutral position before riding 2 REBOUND THE SIDE STAND Make sure the throttle is closed before moving the scooter off the side stand Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter Rebound the side stand and push the motorcycle forward 31 KYMCO 3 CORRECT SITTING POSITION Ride astride on the motorcycle from the left side and sit upright Touch the ground with left foot to avoid slipping 4 CAUTION rider must wear helmet and fasten the safety belt securely Do not wear any loose clothes which will affect riding safety 4 START MOVING e Fully apply the clutch lever and depress the change gear shift pedal into the 1st speed with the left foot e Slowly rotate the throttle grip and release the clutch lever at
8. 1 2 1 Segment E 3 Fuel indicator 2 Segment F Digital clock Show the time hours and minutes while the ignition is ON To adjust the time manually proceed as follows 1 Turn the ignition switch ON 2 Press and hold Adjust button for more than 2 seconds to select ODO mode Note Digital clock can be adjust in ODO mode only never select tripmeter or oil service meter mode when you want to adjust your digital clock 3 Press and hold both the Mode button and Adjust button in the same time for more than 2 seconds The clock will be set in the adjust mode with the hour display flashing MODE 7 AMI NN m HEA UU KYMCO 4 To set the hour press the Adjust button until 6 To set the minute press the Adjust button the desired hour until the desired minute MODE Fg SA AMI UU 5 Press the Mode button The minute display 7 To end the adjustment press both the Mode will start flashing and Adjust buttons in the same time The display will stop flashing automatically and AMI Kir the adjustment will be cancelled if the button LJ s MODE AW is not pressed for about 10 seconds lt ADJ MODE ADJ 19 KYMCO 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the pre ride i
9. 15 4 PRE RIDE INSPECTION 77 nnne nennen 20 ADVANCE INSPECTION ENGINE OIL LEVEL INSPECTION REFILING rere 20 BRAKE INSPECTION TIRE INSPECTION 21 FUEL LEVEL INSPECTION REFILLING 23 STEERING HANDLEBAR BRAKE SHOE INSPECTION 77777 17 TABLE OF CONTENTS HORN LIGHTS INSPECTION e DRIVE CHAIN INSPECTION ADJUSTMENT CLUTCH LEVER FREE PLAY INSPECTION em FRONT REAR SHOCK ABSORBER INSPECTION BRAKE PERFORMANCE INSPECTION REARVIEW MIRROR ANGLE CHECK LICENSE PLATE CHECK PREVIOUS ABNORMAL PARTS INSPECTION LUBRICATION POINT CHECK renane mean 5 ENGINE STARTING METHODS WHEN THE ENGINE IS COLD errr WHEN THE ENGINE IS WARM meme 6 NORMAL RIDING METHOD m e STARTING THE ENGINE REBOUND THE SIDE STAND gt CORRECT SITTING POSITION START MOVING gt 7 PRECAUTIONS FOR RIDING nranranranaan TABLE OF CONTENTS CORRECT RIDING SPEED CONTROL nnne PROPER RIDING WILL PROLONG THE SERVICE LIFE OF ENGINE APPLY BOTH FRONT AND REAR BRAKES WHEN BRAKING gt DO NOT MAKE SUDDEN STOP OR SHARP TURN BE MORE CAREFUL WHILE RIDING IN RAINY DAYS 8 HOW TO STOP RIDING M WHILE GO
10. A SAFE RIDING 1 CLOTHES To relax and wear comfortable clothes are the main points for a safe riding To observe traffic laws keep a cool mind relax and be careful will provide you a safe riding Wear helmet and fasten it tightly Have the clothes well arranged Fasten shirt cuffs and keep them from hooking the brake lever Wear low heeled shoes for a safe riding When riding use both hands to grasp the handlebar It is very dangerous to hold the handlebar with one hand CAUTION A motorcycle rider should not wear loose or too long clothes to avoid danger During riding or 10 minutes after the motorcycle is stoppd do not touch the exhaust muffler to avoid scalding When parking the motorcycle keep it away from dry lawn or inflammables to avoid danger KYMCO 2 RIDING METHOD safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and cause danger to the rider When making a turn it will be easier for the rider to steer the motorcycle by leaning the body inward slightly The motorcycle will lose its balance if the rider fails to keep his body leaning inward When riding on a damaged or macadam road Slow down the speed and hold the handlebar tightly 3 CARRYING GOODS Keep a go
11. CO 6 STEERING HANDLEBAR Visually inspect the steering handlebar for damage Apply the front brake and move the handlebar upward and downward to check for abnormal noise Move the steering handlebar upward downward rightward and leftward to check for any loose parts Check if the handlebar rotates freely If any abnormal condition is found go to your motorcycle dealer for inspection 7 BRAKE SHOE INSPECTION Check the front brake free play from time to time If had abnormal free play is found please check the brake shoe and brake fluid CAUTION e Brake shoe will be worn more quickly if the brake lever is always applied lightly during riding 24 8 HORN LIGHTS INSPECTION Turn the ignition switch ON and press the horn button to check if it sounds e Headlight Taillight Inspection Start the engine and turn on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage e Stoplight Inspection Apply the front brake lever and rear brake pedal respectively to check if the stoplight is good And also check the stoplight shell for dirt and damage Turn Signal Light Inspection Operate the turn signal switch to make sure whether the right left front and rear turn signal lights can wink and buzz Also check the light shells for dirt and damage D Headlight 2 Taillight Stoplight Turn signal light 4 Horn button 4 CAUTION
12. DRIVER S MANUAL KWANG YANG MOTOR CO LTD QUANNON 125 Dear KYMCO bike Users Thank you for purchasing this KYMCO bike and welcome to the family of KYMCO bike riders To enjoy safer and more pleasant riding become thoroughly familiar with this owner s manual before you ride the bike You safety depends not only on your own alertness and familiarity with the bike but also the bike mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KYMCO bike is guaranteed Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance TABLE OF CONTENTS 1 PRECAUTIONS FOR A SAFE RIDING 3 DASSEMBEYPARTS dete 5 3 0PERATION INSTRUCTIONS uane anan eg en an anapa apen ani saban IGNITION SWITCH STEERING HANDLEBAR LOCK 7 ELECTRIC STARTER BUTTON HEADLIGHT SWITCH 8 ENGINE STOP SWITCH PASSING LIGHT CONTROL SWITCH 7 9 HEADLIGHT DIMMER SWITCH TURN SIGNAL SWITCH 777 10 HORN BUTTON asp E 11 HELMET BUCKLE TOOL BOX mmm 12 INSTRUMENTS AND INDICATORS 2 13 MULTI FUCTION DISPLAY nennen nennen
13. E 1 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT 1 Remove the rear seat see P 12 2 Remove the bolt on the front seat 3 Remove the front seat Take out the air cleaner cover and visually check if it is dirty or clogged 1 Remove the screws attaching the air cleaner cover and remove the air cleaner cover 2 Remove the air cleaner element 3 The installation sequence is the reverse of removal 38 e Clean the air cleaner element with compressed air Replace the air cleaner element at very 4000km air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas When replacing refer to P40 Periodic Inspection amp Maintenance Schedule A CAUTION e Never use oil or solvent to wash the wet type paper element careful not to allow water to enter the air cleaner otherwise it may result in hard starting lt If the air cleaner is not installed properly dust may be sucked into the cylinder directly to reduce engine horsepower and affect the service life of engine 39 KYMCO 2 APPEARANCE CLEANING Often wipe clean the motorcycle appearance to prevent accumulated dust affecting the function of components CAUTION If a motorcycle is not used for a long time check the operation of each part and replace lubricants before riding Ride the motorcycle only after its performance is confirmed When waxing the motorcycle
14. HOCK ABSORBER INSPECTION Check the condition of the front rear shock absorbers by pressing down on the handlebar and seat several times 12 BRAKE PERFORMANCE INSPECTION lt Fully apply the front brake lever and rear brake pedal move the motorcycle forward to see if the braking effect is good 13 REARVIEW MIRROR ANGLE CHECK Sit on the motorcycle uprightly and make a viewing test of the rearview mirror angle 14 LICENSE PLATE CHECK Check the license plate for dirt and damage then tighten it 15 PREVIOUS ABNORMAL PARTS INSPECTION Make sure that the previous abnormal parts are repaired 16 LUBRICATION POINT CHECK Visually check if all motorcycle lubrication points are lubricated properly 28 5 ENGINE STARTING METHODS WHEN THE ENGINE IS COLD 1 Unlock the steering handlebar 2 Check if the engine stop switch is ON 3 Turn the ignition switch ON Check the gasoline volume and engine oil level before starting the engine 29 KYMCO 4 The engine must be started in the neutral position When the ignition switch is ON the neutral position indicator comes on 5 Push the electric starter button down when the throttle closed fully 6 When starting the engine wait the idling speed runs smoothly 7 Check if the side stand is rebounded fully CAUTION e Shift into a proper speed for riding When changing speed the throttle grip must be turned to the closed position Then fully apply
15. e sure that it is locked Do not turn the ignition switch to the OFF position during riding otherwise the handlebar will be out of control and cause accidents Don t park your motorcycle at a place to hinder the traffic T KYMCO 2 ELECTRIC STARTER BUTTON To start the engine first turn on the ignition switch ON and then push the electric starter button At this time be sure to fully apply the front or rear brake lever in order to connect the power A CAUTION During engine running do not push the electric starter button to avoid engine damage Turn the headlight switch off and turn signal Switch off before using the electric starter button Release the electric starter button immediately after the engine is started 3 HEADLIGHT SWITCH Atthis position the position light headlight instrument lights and taillight turn off together 09 At this position the position light instrument lights and taillight light turn on At this position the position light headlight instrument lights and taillight light all turn on headlight switch is not included in always lighting headlight region of bike 3 ENGINE STOP SWITCH p Q The engine stops at this position and it won t start even though the main switch is ON 0 5 The engine can be started at this position but the main switch shall be turned ON CAUTION engine stop switch is only used f
16. ear 4 FOREIGN OBJECTS OF METAL PIECE amp GRAVEL Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 DEPTH OF TIRE GROOVE lt If the tire is worn to the wear limit indication mark replace it with a new one NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 6 1 75 kg cm2 Rear Wheel 1 9 2 1 kg cm2 A CAUTION Abnormal tire pressure crack damage and abnormal wear will cause unsteady handlebar and result in tire break lt If the tire has cracks is worn to the wear limit indication mark replace it with a new one 22 5 FUEL LEVEL INSPECTION REFILLING Check if the fuel is sufficient lt If the fuel reserve indicator twinkle refill nonleaded gasoline as soon as possible Refilling Method 1 Open the fuel tank cap protective cover Insert the ignition switch key into the fuel tank cap lock and turn the key counterclockwise to unlock and open the cap 2 Use only nonleaded gasoline to fill the fuel tank 3 When closing the cap install the fuel tank cap by aligning the tab on the cap with the groove on the fuel filler 4 When closing simply press down the fuel tank cap to close it D Unlock Lock A CAUTION sure to stop the engine before refilling gasoline level shall not exceed the reference plate otherwise the fuel will penetrate out When refilling do not add other additives to avoid engine breakdown 23 KYM
17. ed KYMCO dealer for repair D Charge system fuse specification 15A 2 Ignition switch fuse specification 15A The spare fuse is on the battery cover A CAUTION prevent accidental short circuiting turn off the ignition switch before checking or replacing a fuse Fuse replace 1 Remove the battery cover by removing the screw See P 41 2 Open the fuse holders 1 and lift out the fuse with the clips 2 3 Slide the old fuse out of the clips and discard it 42 4 Slide the clips 2 onto the ends of the new fuse push them back into the fuse holder 1 and close the fuse holder The spare fuse is on the battery compartment A CAUTION Do not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse A loose fuse could cause damage to the electrical system and even start a fire After replacing the fuse be sure return the fuse holder to its original location 43 KYMCO 5 ENGINE OIL CHANGE 1 Place the motorcycle onto the lifter 2 Remove the oil dipstick 3 Remove the drain bolt to drain the oil 4 Refill fresh engine oil for 1 0 liter Firmly tighten the oil dipstick 5 Warm up the engine and check the oil level again after the engine is stopped for 20 30 seconds e Specified Oil SAE 15W 40 Capacity Exchanging Capacity 1 0L 0 9 L A CAUTION e When changing the engine oil also clean the oil strainer and reinstall it
18. g behind or aside and stop the motorcycle to the right side slowly e Restore the throttle grip to closed position and apply the front and rear brakes as early as possible At this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE MOTORCYCLE IS COMPLETELY STOPPED Return the turn signal switch to its original position Turn the ignition switch OFF to stop the engine CAUTION During riding never operate the ignition switch key lt If the ignition switch is turned OFF the electric system does not work which may result in traffic accident Operate the ignition switch key after the motorcycle is fully stopped 36 3 PARKING Place the motorcycle on its side stand on level ground and do not hinder the traffic Sit on the seat and grip the handlebar straight with left right hand Then step down the side stand evenly with left foot 4 CAUTION motorcycle may easily fall down if it is parked on an uneven ground 4 HANDLEBAR After parking be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P6 CAUTION Don t park your motorcycle at a place to hinder the traffic temperature of engine and exhaust muffler is very high Be careful to avoid scalding Park the motorcycle at a safe place and be sure to take out the key to prevent pilferage 37 KYMCO 9 EASY MAINTENANC
19. ically Take out the helmet in the lock of the above steps D Lock of pushrod Turn up to open A CAUTION When riding wear the helmet and do not retain it on the bike the helmet may interfere with safe operation and result in loss of control 9 TOOL BOX lt The tools in box are attached to this motorbike and you can put what you need in the rest space too 1 Open the rear seat with the ignition switch key 2 Turn down to open the rear seat D Max Loading capacity of the tool box is 1 5kg 4 CAUTION Overloading may cause the box to crack up 12 KYMCO 10 INSTRUMENTS AND INDICATORS j 1 6 8 S2 S 6 massaa ay 2 3 ADJ 7 3 O 1 SPEEDOMETER mph The riding speed is indicated by mile hour 2 ADJUST KEY They are used to correct time and set the odometer 3 FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge is at the E area the fuel is insufficient Refill 92 or 95 nonleaded gasoline as early as possible 4 SPEEDOMETER km h The riding speed is indicated by km hour 5 CLOCK METER It displays time which can be adjusted manually 6 ODOMETER The total riding mileage is indicated by kilometer 7 TACHOMETER Shows engine revolutions per minute rpm Initial display When the ignition switch is turned ON the indicator of tachometer will run f
20. l prolong the engine service life 4 APPLY BOTH FRONT AND REAR BRAKES WHEN BRAKING First restore the throttle grip to the closed position and then pull the brake lever and depress the brake padel tight best to brake the motorcycle is to pull the brake lever and depress the brake padel slowly at the very beginning then pull them tight CAUTION Apply single brake lever will cause the motorcycle to slip During riding never brake the motorcycle suddenly lt may cause the motorcycle to slip and could be very dangerous 34 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN Sudden stop and sharp turn are the main causes for slipping and could be very dangerous In rainy days the road is slippery Sudden stop will cause the motorcycle to slip Be careful to avoid danger 6 BE MORE CAREFUL WHILE RIDING IN RAINY DAYS Alonger braking distance is required in rainy days than in sunny days Be sure to slow down and brake the motorcycle slowly as early as possible When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking 4 CAUTION A longer braking distance is required in rainy days sure to slow down and brake the motorcycle slowly as early as possible 35 KYMCO 8 HOW TO STOP RIDING 1 WHILE GO NEAR THE PARKING PLACE Turn on the turn signal light in advance Watch out vehicles comin
21. make sure that the ingredients of the wax will not damage the paint of the motorcycle Check and replace any broken or damaged tube connector to avoid breakdown due to running out of gasoline 40 3 BATTERY lt This type adopts the battery which needs no refilling of distilled water When cleaning the battery terminals remove the bolt attaching the front seat then remove the front seat see P 38 When battery terminals are corroded take out the battery for cleaning After cleaning apply a thin coat of grease or Vaseline to battery terminals and then install the battery A CAUTION Never open the closed type battery electrolyte cap If the motorcycle will not be used for a long time the battery will discharge electricity by itself Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage If the motorcycle will not be used for a long time remove the negative terminal Do not smoke or allow flames or sparks near the battery while removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the positive terminal shall be installed first Tighten the loose terminal nuts securely 41 KYMCO 4 FUSE REPLACEMENT When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your authoriz
22. ngle cylinder KYMCO Overall Length 2057 mm Displacement 124 1 cc Overall Width 725 mm Bore x Stroke 56 5x49 5 mm Overall Height 1174 mm Compression Ratio 11 1 Dry Weight 137 kg Max Output 13 9500 ps rpm Wheel Base 1355 mm Max Torque 1 8500 kg m rpm Ground Clearance 170 mm Idle Speed 1600 rpm Tire Size FR 110 80 17 RR 140 70 17 Transmission Type Left foot operated gear shift pedal Fuel Type nonleaded gasoline Clutch Wet Multi Disc Clutch Oil Tank Capacity 1 0 liter Ignition C D 1 T P S Fuel Tank Capacity 13 5 liter Starting System Starting motor Engine Oil Type SAE15W40 Spark Plug NGK CR8E Battery 12V6 5AH Brake Type Disk Disk Fuse 49 15A KYMCO 11 KYMCO CLEAN AIR SYSTEM FOR EURO 3 The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely When the spent fuel charge is released into the exhaust system it is still hot enough to burn The system allows extra air into the exhaust system so that the spent fuel charge can continue to burn This continued burning action tends to burn up a great deal of the normally unburned gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide Air Injection Cut off Valve Vacuum
23. nspection is absolutely required CAUTION sure to perform inspection and maintenance for your new scooter after it is ridden for 300km 2 ENGINE OIL LEVEL INSPECTION REFILLING Place the motorcycle onto the lifter Check through the sighthole if the oil level is between the upper limit and lower limit If the oil level is below the lower limit add the engine oil to the upper limit CAUTION temperature of engine and exhaust muffler is very high When checking the oil level be careful to avoid scalding 20 3 BRAKE INSPECTION Ride the motorcycle at low speed on a dry road and respectively apply the front and rear brakes to check the brake performance brake lever should have proper free play Free play means the distance from the position of loose brake to the position of fully applied brake Measure the free play at the brake lever end and check if it is within the specified value of 10 20 mm front brake 10 20 mm rear brake 4 TIRE INSPECTION 1 Tire Pressure Check Check if the tire pressure is normal when the tire is in contact with level ground lt If there is any abnormal condition check the tire pressure with a tire pressure gauge Measure the tire pressure under room temperature 21 KYMCO 2 CRACKS amp DAMAGE e Check the tire contact area for crack or damage 3 ABNORMAL WEAR Check the tire contact area for abnormal w
24. od sitting posture to operate the motorcycle Properly feel of the handlebar will be different when carrying goods on the motorcycle Overloading may cause the handlebar to swing Avoid riding with overload 2 ASSEMBLY PARTS 8 D Passing Signal Switch Ignition Switch 7 Taillight Stoplight Turn Signal Switch L Front Turn Signal Light L Rear Turn Signal Light Headlight Dimmer Switch Change Gear Shift Pedal Helmet Buckle Headlight Fuel Tank Cap Side Stand Taillight Stoplight Q R Rear Turn Signal Light Exhaust Muffler Rear Brake Pedal Headlight Switch amp Oil Sighthole Electric Starter Button Fuel Tank 9 Frame Serial Number R Front Turn Signal Light 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING HANDLEBAR LOCK D NO Atthis position power is connected to start the engine The key cannot be taken out OFF Atthis position power is cut off and the engine stops The key can be taken out LOCK At this position the steering handlebar is locked The key can be taken out Locking Method the steering handlebar left to the full and then push and turn the ignition switch key left to the LOCK position The handlebar can be locked Unlocking Method Turn the ignition switch key right to the OFF and the ON is released automatically A CAUTION After locking turn the handlebar gently to mak
25. old the Mode button for more than 2 seconds to select mph or Km h for speedometer and mile or km for odometer tripmeter oil service meter mph A MODE lt ADJ Km h Odometer Shows accumulated mileage Tripmeter Shows mileage per trip Oil service meter Shows mileage for oil service frequency 16 To select Odometer Tripmeter Oil service meter Press and hold Adjust button for more than 2 seconds to select Odometer Tripmeter Oil service meter MODE ra aps Odometer Tripmeter Oil service meter i aa To reset the tripmeter 1 Press and hold Adjust button for more than 2 seconds to select TRIP MODE ADJ TRIP iD 2 Press and hold both the Mode button and Adjust button in the same time until the tripmeter is reset MODE ADJ KYMCO To reset the oil service meter 1 Press and hold Adjust button for more than 2 seconds to select oil service meter aa 2 Press and hold both the Mode button and Adjust button in the same time until the oil service meter is reset MODE 0 ADJ KYMCO Fuel gauge The fuel gauge shows the approximate fuel supply available in a graduated display The normal operating fuel range is with the section between the segment F and segment E When the segment E or the fuel indicator flashes fuel will be low and you should refill the tank as Soon as possible 3 NA M d r
26. or temporary engine stop When the motorcycle is parked and the engine stop switch is not used be sure to turn OFF the main Switch to avoid battery overcharge 4 PASSING LIGHT CONTROL SWITCH PASSING When passing if there are cars coming from the opposite direction press and release the PASSING switch and the headlight will wink to warn the coming cars GQ KYMCO 5 HEADLIGHT DIMMER SWITCH D D Switch to this position for using high beam When riding in downtown area or there is a car coming from the opposite direction use low beam to avoid affecting the visibility of coming cars CAUTION This indicator light comes on when the long distance light is turned on 6 TURN SIGNAL SWITCH When the ignition switch key is turned the ON position Move the turn signal switch to For turning to the right For turning to the left Push the turn signal switch button to release it CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety 10 7 HORN BUTTON When the main switch is ON press the horn button and the horn will sound horn switch do not work when the ignition switch is OFF 11 KYMCO 8 HELMET BUCKLE 1 Open the lock with the ignition switch key 2 Put the helmet retaining ring into the helmet buckle 3 Put the rod into the lock and it will lock automat
27. rom zero to maxi limit then zero so that you can make sure the tachometer properly 13 KYMCO 8 SIDE STAND DOWN INDICATOR Lights when side stand is down 9 NEUTRAL POSITION INDICATOR LIGHT When the engine is at neutral position this indicator light will come on when the main switch is ON 10 TURN SIGNAL INDICATOR LIGHT LEFT When the turn signal switch is operated this indicator lift will wink 11 TURN SIGNAL INDICATOR LIGHT RIGHT When the turn signal switch is operated this indicator light will wink 12 HIGH BEAM INDICATOR LIGHT This indicator light comes on when the short distance light is turned on 14 ig 8 mph Km h 8 9X10 11 12 Multi fuction display The display includes the following functions 1 OH Km h 48 88 TM 88888 6 2 1 Speedometer 2 Odometer Trip meter Oil service meter 3 Fuel gauge 4 Digital clock KYMCO Initial display When the ignition switch is turned ON the multi function display will temporarily show all the modes so that you can make sure the liquid crystal display functioning properly Speedometer Shows riding speed Press and hold the Mode button for more than 2 seconds to select mph or Km h mph 2 MOD lt avs Km h 15 KYMCO Odometer Tripmeter Oil service meter Press and h
28. the same time Then the motorcycle will move smoothly CAUTION When changing speed the throttle grip must be turned to the closed position Then fully apply the clutch lever and gently depress the change gear shift pedal 32 7 PRECAUTIONS FOR RIDING 1 CORRECT RIDING Before moving turn on the turn signal light and make sure whether the rear side is safe e Do not rush into the car lanes and always keep the motorcycle to the correct lanes to avoid danger CAUTION Moderate riding will prolong the engine service life The clutch linings are worn more quickly when often ridden at low speed 2 SPEED CONTROL speed is controlled by the throttle grip D ROTATE The speed will become faster Don t be hasty to accelerate When riding on an ascending road rotate the throttle grip gradually to increase the horse power RESTORE The speed will become slower Restore the throttle grip quickly CAUTION Apply the brake while restoring the throttle grip This will shorten the time required to slow down 33 KYMCO 3 PROPER RIDING WILL PROLONG THE SERVICE LIFE OF ENGINE For a new motorcycle keep the speed below 60km per hour within the first 1000km of riding Avoid sudden acceleration and long time riding at high speed In hot weather the engine overheats easily at long time idling Stop the engine in this case A CAUTION Moderate riding wil
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