USER MANUAL HG Quick Skin
Contents
1. 12 3 19 FPedarlor leg ClarTip ornen 12 3 14 Pedals for skin and body pull eeeeeeeeeseesseeeneeereereer ee 12 eM hol 60h 40 rz in ome M ERE ee a nn ee 12 3 10 AOIUSUNG the engl SENS Or deoocci iter rte irae noe Potente hod rti taoai e baec rho rte d Dutton 12 OCT IVINS WMO TMG UO Fe nasa casio arene diei tna ai dantnaetaueamistmtistmami dae ormai eeiam Meu Mud au E 13 29 19 SK SUDDOIUCIalvTDsssssse e E URTEIRMRMETEUURREERNGSUTREITASU ERU ER GUI TRIRTUM AUI MURNUESKENH I SEXUS 13 4 Setup and eonecllonusisseas ei aie PI SENE EENEDFMPERIS TEES REMOR EMINENS MEMOIRE Hi E 13 Te Bst ce cu x Mcd MI Md M 13 4 2 CONNECCION oe ee o ur EE ep Hoo E uc roo iuditio ud eee ehe oben 13 eerta EUROS 14 5 1 Emergency stop cycle ssssssssssssssssssesseeneen nennen nennen nnne nna nnns 22 o Maintenance ana cleaningss es itenim ba cttam beo eia bern pt Ea COtU E Eu Ebr PdNN DEUM DENM 22 7 eluMelee iiolMetmm m 23 Or Reverse T T Um ILI I LI LLTMLILTILTTILTLT 24 9 Technical kddld asuaieecanitemisstios Pe eto Peer eno herent Perret eer cheer Pe eer a ME desees 20 DIMENSIONS ANG WEINE casteotetetetatatetekn inicio ea nant abated stains 20 BS CUA spas ser gas atc 29 Compressed alf sssudxsddauediumduuns du uci EE nd E apu aoa e E du EUM 25 A AEE a LAIA A 25 ON E U Declaratiom Ol GOMIOMMMNY PE 26 Introduction HG Quick Skin is intend2. be used to open the tail and skin support clamps To do this activate the tail clamp button and the yellow reverse button 5 2 at the same time To close the clamp again activate the tail clamp button only To close the support clamp activate the button once more 10 3 5 2 Use the reverse button to run the skin and body pull functions backwards if the animal is not centred in the body clamp for example or if the body or skin falls out of the clamps 3 5 3 Use the potentiometer to adjust the speed of the skin pull 3 5 4 The body clamp button must be activated together with 6 2 right hand panel to activate the clamp when the animal is to be gripped at the shoulders 3 6 Right hand panel 3 6 1 Reset emergency stop restarts the machine after the emergency stop button has been activated The button functions as a backup if the clamp rails have been activated 3 6 2 The body clamp button must be activated together with 5 4 left hand panel to activate the clamp when the animal is to be gripped at the shoulders 3 6 3 Emergency stop 3 6 4 Reset cycle restarts the machine cycle and returns to the start position once the skin has been removed from the animal The button can also be activated in the middle of the cycle to restart 3 Electrical panel To open the electrical panel use the plastic key supplied with the machine WARNING Before opening the electrical panel make sure to disconnect the power supply and lock it in the
3. fill the mist lubricator container regularly with mist lubrication oil HG item no 476560 3 18 Skin support clamp The skin support clamp helps to pull the skin when it has to be pulled down over the mink s shoulders The clamp closes when the length sensor 3 16 is activated The clamp can be opened by pressing the tail clamp button and the reverse button at the same time The clamp closes again when the tail clamp button is pressed for the second time 4 Set up and connection HG recommends that one of the company s trained fitters sets up the machine so as to ensure optimal flow and process conditions 4 1 Set up The machine must be positioned indoors on a flat solid floor The ceiling height must be at least 225 cm In accordance with standard EN 12465 1 2002 the operating area must be illuminated with at least 300 lux 4 2 Connection Electricity Connect the machine to a 3 x 400 volt power supply with neutral N and earth PE conductors fused with min 16A The connection is to feature a CEE plug or a supply separator that can be disconnected safety during maintenance procedures and or repairs to the machine Air The machine requires compressor pressure of at least 7 bar Use a type Cejn 320 quick release coupling to connect the air supply To avoid stoppages make sure that the air supplied to the machine is free from water dirt and rust from old pipes The maximum permitted compressor pressure is 9 5 bar Pressures hig
4. provided that they are rounded as the original 10 Continue pressing on the pedal for fur pull until the skin is pulled down over the shoulders to the head 18 11 Use the decapitator to cut the fur free from the neck down on the mink make the first cut about 10mm above the dividing line by the ears 19 Press the fur pull padal again and pull down to the nose and put a cut in the jaw and nose to get the skin off from the body hold the skin with one hand so the fur does not fall onto the bottom of the machine 20 When the fur is free from the body the press the black button called reset cycle the machine will let go of the fur and pull the body away and go back to the start position and be ready for the next mink 21 5 1 Emergency stop cycle If an emergency stop situation arises if an object becomes caught in the machine s safety edges for example you can usually deal with the problem by reversing the machine operation Keep the green Reset emergency stop button depressed and activate the pull pedals The machine can only reverse a short distance After the object has been removed you can run the machine back once all the emergency stop and clamp rails have been deactivated and the green Reset emergency stop button is illuminated 6 Maintenance and cleaning Warning You MUST disconnect and lock the main switch in its OFF position before starting any kind of maintenance work Norma
5. the tail clamp is turned tail clamp turn in cylinder Body puller does not work Replace switch unit pedal Reset cycle body clamp Defective reed sensor on body Replace reed sensor if opens but machine does not clamp cylinder defective or secure it if loose return to start position The body pull drops off slightly Brake relay tripped Press the appropriate relay in when the machine returns to the electrical panel the start HPFI relay trips when the Short circuit Insufficient power Contact your local electrician machine is switched on to the machine to check the supply 24 9 Technical data Dimensions and weight Width 80 cm Length 216 cm Height 220 cm Weight 500 kg Electricity Voltage 3 x 400 V N PE Fuses 16 A Connection 16A CEE PLC control 230 V AC 24 V DC Compressed air Air pressure Min 7 bar Max 9 5 bar Connection Cejn 320 quick release coupling Warranty HG Quick Skin comes with a 12 month warranty Defective parts will be replaced if the fault is attributable to a manufacturing error Faults and defects attributable to shipping are not covered by this warranty In the event of incorrect operation of the HG Quick Skin machine no warranty coverage shall apply to damage to either the machine or skins 25 10 EU Declaration of conformity Hedensted Gruppen A S Vejlevej 15 DK 8722 Hedensted Tel 45 75 89 12 44 Fax 45 75 89 11 80 www hedensted gr
6. 1 1 Use e he machine may only be used in industrial contexts for processing mink i e with the objective of removing the skin from the mink body e Operators must be over 18 years of age in good health with normal mobility and physical attributes e tis essential that operators establish a good ergonomically correct sitting position when using the machine 1 2 Training e Before starting to work with the machine operators must read the instructions in this manual carefully and familiarise themselves with the correct operating procedure in consultation with an experienced instructor if appropriate e Such instruction should emphasise 1 The need to be careful thorough and focused when working with the machine 2 Ensuring that the operator maintains a good overview of the area around the machine e The operator is responsible for any and all accidents and or dangerous situations that may arise in respect to other people The most common causes of accidents are 1 Lack of concentration 2 Operators who are insufficiently familiar with the machine 1 3 Positioning spatial requirements etc e The machine must be positioned indoors on a flat solid surface e When working with the machine the area must be illuminated by flicker and glare free lights of at least 300 lux e he area around the machine must be kept neat and tidy to prevent accidents that involve tripping and falling e Cables and hoses connected to the machin
7. 13 14 15 16 17 18 x eL Footplates Head cutter Air connection fine filter Pedal for leg clamp Pedals for skin and body pullers Body clamp Length sensor Mist lubricator Skin support clamp 3 1 Air connection for head cutter The connection can be positioned on the right or left hand side as required However moving it from one side to the other requires remodelling other parts of the machine 3 2 Conveyor belt for bodies Position the end of the conveyor belt above the container or conveyor used to dispose of the cadavers 3 3 Leg clamp This is where to place the mink s hind legs once the skin has been loosened on the HG Combi Cut or a different cutting machine used to loosen the hind legs from the skin 3 4 Tail and leg skin clamp Place the tail section of the skin in the tail clamp Make sure that no other body parts are between the jaws when the clamp is closed as this will result in an unsuccessful pull The leg skin clamp automatically captures the skin from the legs when the tail clamp is pulled up and over Make sure that the clamp does not catch too much of the belly skin as this risks tearing open the belly on the body cadaver To open the clamp simultaneously press the tail clamp button and the reverse button on the left hand panel 3 5 To close it again press the tail clamp button alone 3 5 Left hand panel 3 5 1 If the tail skin falls out or is positioned incorrectly the tail clamp button can
8. OFF position to prevent unintentional reconnection After disconnecting the power supply wait at least ten minutes before working on the components in the electrical panel because the frequency converters store current This panel must never be opened by non authorised staff as the consequences could be fatal The motor protection units are located in the electrical panel If a red button is in then the motor has cut out Press the black button in if the motor protection switch has Cut out 3 8 Seat To adjust the height of the seat loosen the bolts on the seat bracket To move it backwards and forwards pull the seat rail bars To find the most ergonomic work position adjust the seat so that your elbows are as close to your body as possible and you do not have to raise your shoulders when placing an animal in the machine 3 9 Main switch The main switch must be ON before the machine can be used Warning You MUST disconnect and lock the main switch in its OFF position before starting any maintenance work 11 3 10 Footplates It is possible to adjust the height and angle of both right and left hand footplates To do this loosen the bolts and find the most ergonomic sitting position 3 11 Head cutter Use the head cutter to cut the skin free around the head Warning The head cutter features rotating blades so read the user manual carefully before use 3 12 Air connection Connect the air supply here and make
9. USER MANUAL HG Quick Skin Table of contents PADIS OF eem D tU LT t t m 2 MU OGU IONE M nr 3 gc CC Tm 4 548 0 RETREAT A ERROR RUN 5 1 2 aO N N A Euro otn eoL dni teos e cdEned 9 1 3 Positioning spatial requirements etc cccccccceccecceeeseeeeeeeeeeeceeceeeeeceeseeseesaes 5 NGA M core Nm 6 CS NOEC VO E 6 UE Uem a E a eat eles 6 17 Dismanting DISPOSal rererere EEEREN 6 2 Transport and MANOCUVIING ccccccecceeeceeceeeceecueccuecuecaeeceecueccueseesaueceesaeeseeseeeaeesensaeenass T S Ne ImMachine Ss MuMGHOMar ills oc dtaros n ducat ueb or cedet asi aaa aca eat centu eaten es 8 3 1 Air connection for head CUtLEL ccc ccecccecceeeceeeceeeceeeceeseeseueceeeseeesaeeseesaeeseeeseeees 10 292 Conveyor DelETOF DOGIGS sauces I RI EDU ERES ER Ub ain eoo R dono ut o o uo URS Ee Ed hom 10 SUB om m 10 Sr ME E uaAi ek gero n 10 S bert hand pallelscsdnucesetr obe I abes PE HE EDU Du E ound aunt UU CE RENI A E PunU MEE ELA PRU CHI 10 oReMeinn iaoNo n Mert TEL EEUU 11 SA i mel S16 1 EPa ane TT EE E 11 SOS A EN M PC P 11 9 9 MAIN SWIC esci odis eain udi a an dta din adii ein eda adin odeaa din oia c dia oaa ota it odia da tudin pai ad pda 11 3 10 Footplates essesssssssssssssssssssseseene nennen nn nne nenne nni ssi nsa sa sa sa sa sse e nnns 12 SMEA CUTS Rr E 12 SIZ AF CONNEC UO m
10. de for the pull to succeed 6 Adjusting when the slow pull is activated is done by moving the sensor on the side of the body cover The sensor is activated when Leg clamp runs up past the sensor The sensor makes the machine pull slowly and support clamp for the skin closes and the leg skin clamp opens Adjust the sensor so that it will slow down when just before the skin is pulled off to the shoulders of the animal 16 T Pull by stepping on both pedals simultaneously skins and body will now be pulled apart Pull until the shoulders are pulled free and the dividing line is in the center of the shoulder clamp e Ifthe dividing line is not in the center you can adjust by pressing the pedal for skin pull or body pull or if they are extended too far you can reverse by holding down the yellow button Reverse and then pressing either the pedal for skin pull or body pull 8 If the dividing line is not in the center of the clamp after the pull then you can either increase or decrease the fur pull speed e If the dividing line is under the clamp you must decrease the fur speed e If the dividing line is above the clamp you must increase the fur speed 17 9 Body clamp is activated by pressing the two green buttons on the right and the left panel The clamp can be opened by pressing the buttons again If the bottom row spikes closes on the fur as in the picture there will be no damage to the fur
11. e must be laid out so that they do not constitute a risk away from walking areas above head height or in appropriate cable trays on the floor for example 1 4 Preparation e When operating the machine do not to wear loose fitting clothing and do not let your hair hang loose if it is long The reason for this is to eliminate the risk of your hair or clothes becoming caught in the machine or entangled in its rotating parts In addition make sure to wear footwear with a firmly gripping sole to prevent the risk of slipping e Always keep grease oil and other such materials for maintaining the machine in containers approved for the purpose Store these materials out of reach of children and non authorised persons 1 5 Noise level As the noise level is above the normally permitted limit operators and people in the vicinity of the machine must wear ear protectors while the machine s head cutter is operating 1 6 Maintenance Inspect the machine every day to check for visible faults and defects Also make sure to check whether any guides and other moving parts have become jammed by fat blood sawdust or other foreign objects Visually inspect the machine to check the following e That there are no leaks in the compressed air systems hoses etc e hatall bolts nuts etc are securely tightened e That all guides and carriages are intact and appropriately lubricated e That all chains are intact correctly tensioned and appropriately lubrica
12. ed for skinning mink in pelting centres HG Quick Skin has been designed to function as a simple user friendly and ergonomic product that meets all requirements for occupational health and safety 1 Safety Read the manual Machine operator must read this manual carefully and receive training in the machine s functions before starting to work with it If operator are ignorant of certain details they may be at risk of physical injury when operating the machine If any of the warning labels are about to fall off or so worn or damaged that the symbol is not clearly visible the label in question must be replaced WARNING High voltage Before opening the electrical panel make sure to disconnect the power supply and lock it in the OFF position to prevent unintentional reconnection After disconnecting the power supply wait for ten minutes before working on the components in the electrical panel because the frequency converters store current Only authorised personnel are permitted to open the electrical panel WARNING Ear protectors required Both operator and any people in the immediate vicinity of the machine must wear ear protectors as the noise level exceeds 70 dB A which is the normally permitted level WARNING Crushing risk Do not touch the moving parts of the machine This applies both to fingers and items of clothing because there is a risk of serious injury if either comes into contact with these parts
13. hed using the machine for the season it is important to clean it thoroughly and make sure that it is properly lubricated Grease the lubrication nipples Lubricate the guides with guide oil T Sitting position As the operator it is important that you sit comfortably at the machine and not too low in relation to where the animal is to be positioned in the leg clamp Avoid raiding your shoulders when placing the animal in the machine Adjust the pedals so that your feet rest comfortably on the plates Angling the footplates slightly forward can prevent your legs from sleeping and eliminate the problem of tensing up Make sure that animals sawdust and other work tools are within easy reach As the operator you should not have to lift animals from a surface that is farther away than you can reach comfortably by straightening your elbow i e without moving your body Nor should you have to twist your back while working 23 8 Troubleshooting Problem Possible cause Solution Machine will not start Emergency stop activated no Check all emergency stops connection wrong way the incorrect order phases in the machine plug The clamp rails are activated Defective sensor Check the skin and shoulder when the machine is running The sensor is positioned pull sensors If they are not back to the start position incorrectly on either skin or defective adjust them body pull The skin clamps do not close when
14. her than this may damage the machine valves Warning Do not leave air hoses and electricity cables lying unsecured on the floor as this constitutes a risk of physical injury 13 5 Cycle with animal In emergency situations use the emergency stop button on the right hand panel to stop the machine 1 Grasp the hip on the animal with one or two hands so you have control of the legs and so the skin from the legs is hanging down over the hand fingers 2 Place the animal so that the legs are in leg clamp so that the leather side of the pelt is up against the rubber from the leg skin clamp 14 3 The leg clamp is closed by pressing the left pedal and holding it down If the legs are not placed properly in the clamp release the pedal and the clamp opens again 4 The leg clamp is know shut let the animal hang loose in the leg clamp Left pedal is still held down grab the tail skin from the animal while the second hand pushes the tail clamp over the animal while the tail skin is put in the clamp the clamp closes automatic when it is pushed over the animal watch out that our fingers do not get the clamp The tail from the body may not get in the clamp 15 5 The leg skin clamp closes with tail clamp and will grab the leg skin where the skin is not caught can the tail clamp be pushed aside and the clamps open again The leg skin clamp only need to get hold of a little part the leg skin on each si
15. l cleaning After finishing work check the machine for foreign objects that may have become caught in it Use a compressed air pistol to remove wool and dirt from the machine parts Use compressed air to remove any dirt from the motors radiator fins Use a vacuum cleaner to remove dust and wool from the floor around the machine Regularly check the surfaces of the fan motors for dust and other impurities If the layer of dust is more than 0 5 mm thick it must be removed NB Always wear a dust mask protective goggles and ear protectors when using compressed air to clean the machine Lubricating bearings and guides Grease the machine bearings There are four flange bearings to lubricate There are also two sets of guide rails and carriages on the machine that need to be lubricated Tightening chains The machine is fitted with two chains Make sure that both chains are sufficiently taut Consumables We recommend grease type Q8 Rembrandt EP 2 HG item no 476570 for lubricating bearings with nipples For lubricating the guides we recommend using guide oil HG item no 476590 For lubricating the head cutter make sure to fill the mist lubricator container with mist lubricant HG item no 476560 Protection devices It is only permitted to remove any of the protection devices on the machine in connection with repairs or service procedures This must only be done by appropriately trained personnel 22 Storage When you have finis
16. sure the pressure is at least 7 bar Regularly check to make sure the fine filter is clean and that the machine is receiving air at a pressure of at least 7 bar The maximum permitted pressure is 9 5 bar Pressures higher than this may damage the machine valves 3 13 Pedal for leg clamp The pedal on the right hand side activates the leg clamp used to secure the mink legs Hold the pedal down until the skin puller arm has passed the operator s knee The pedal can then be released If it is released earlier the machine will stop 3 14 Pedals for skin and body pull The pedals on the right hand side control the skin and body pullers They can be activated separately or simultaneously 3 15 Body clamp The body clamp secures the mink s body when the skin is pulled down over the head and cut free To activate the clamp use the two green buttons on the right and left hand panels The clamp must be activated when the cadaver shoulders are placed in the clamp 3 16 Adjusting the length sensor 12 This sensor is used to define the length of the first pull before the machine starts to pull slowly The sensor can be adjusted to ensure the machine runs slowly when it reaches the animal s shoulders Move the sensor up if you are working with large animals and move it down if you are working with small ones 3 17 Mist lubricator The mist lubricator ensures that the head cutter is lubricated properly runs optimally and lasts longer Remember to
17. ted See Section 6 of this manual for details of how to maintain the machine otherwise 1 7 Dismantling Disposal When the time comes to dispose of the machine contact your local dealer to ensure that the machine is dismantled and disposed of in the most environmentally appropriate manner 2 Transport and manoeuvring Always use a pallet truck or forklift to transport lift the machine and always lift at the ends If the machine needs to be secured for transport run straps across the base of the machine at the points indicated Do not run straps across the conveyor belt the body puller or the seat as this may damage these parts Do not attempt to use a crane to lift the machine Warning Do not attempt to move the machine using equipment that is not suited to the purpose 3 The machine s functional units EN 1 Air connection for head cutter 10 Footplates 2 Conveyor belt for bodies 11 Head cutter 3 Leg clamps 12 Air connection fine filter 4 Tail and leg skin clamp 13 Pedal for leg clamp 6 Right hand panel 14 Pedals for skin and body pullers 5 Left hand panel 15 Body clamp 7 Electrical panel 16 Length adjustment 8 Seat 17 Mist lubricator 9 Main switch 18 Skin support clamp OOnN OD c0 n2n90 Air connection for head cutter Conveyor belt for bodies Leg clamp Tail and leg skin clamp Right hand panel Left hand panel Electrical panel Seat Main switch 10 11 12
18. uppen dk hereby declares that HG Quick Skin HG item no 206330 conforms with The Machinery Directive 2006 42 EC The Low Voltage Directive 73 23 EEC The ROHS Directive 2011 65 EU under application of harmonising standards DS EN 12100 1 2005 DS EN 13857 2008 DS EN 60439 3 Hedensted 15 October 2014 26
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