USER MANUAL
Contents
1. 4 1 5 Controller structure dimension MAM860 HOLE DIMENTION 156 0 Jo 4 1 6 Hole size 4 Schematic Diagram 1 0il 2 0il supply supply Se MEI MEE valve valve FUO QF USER SWITCH JT Fan Unload C a E FU3 KB FU KM4 Valve M2 KM Ml Yy2 0 B I NINAS NINAS alo e e e o I ga q 4 4 4 I AAA AC 20V p Power 5W Recommend10W e DI e e XTO e e E FU2 0 5A Eon NE ii cao C1 21 20 19 11 12 13 14 15 16 17 18 5 p a b N B CTIB KM KMI KM4 Emergency stop adj HO UD ua ar Input FRI Remote on off Im Phase DI Ea Oil filter block lt e oon n KB CTIA m Input Br Lontroller oC RS 485 6 B_N a MIB MIA M N FG Io Xi Motor ITemp COPM COPM FAN o eL Motor 2Tempe N Are Air P Motor2 Motor1 Fan EM Shenzhen Plot Electronic Co Ltd MAM 860W2 Vortex diagram MAKE APPROVAL NO DQT0620 DATE Shenzhen Plot Electronic Co Ltd2. Contact endurance 500000 times 11 Current error is less than 1 0 gt 12 RS485 communication function 1 Block mode control 2 Communicate with external devices as slave through MODBUS RTU baud rate 9600BPS 1start bit 8 data bits 1 stop bit and even parity 13 Remote control compressor When set as remote control mode user can remotely control the compressor 14 Remote and local start block mode function 3 Installation 1 Mechanical Installation The CT shall be installed at a place where the current of motor cable can be measured thus controller can be set according to instructions on motor nameplate the detailed dimensions is shown as below D4 I 47 9 E Vd i LO O do di CJ CA Y UY Structure dimensions of CT 10 through hole Installation dimensions of CT 2 Controller installation A certain room should be left around controller for wiring The specific dimension is shown as below 101 60 165 60 7 47 00 pf fff fff 91 83 133 83
3. 1 00MPa and stop ETER l i This data is the maximum of UNLOADING P The MAX U L 0 80MPa UNLOADING P in the customer parameter must be set no higher than this data Input the password 8888 and press set button to clear all CLR FAULT 0000 l l the history failure record When motor 2 discharge air temperature reaches this set ALARM T2 105 C data compressor will alarm When motor 2 discharge air temperature reaches this set STOP T 2 110 C l data compressor will alarm and stop set data the unit will stop for overload feature es Set to ON DCS is allowed to set parameter through MODBUS Set to OFF DCS is NOT allowed to set parameter through MODBUS Only when compressor s at normal stop mode t s allowed SET ON OFF to revise the parameter After entering factory parameter please set and save this 0000 data this data is used to check all factory parameter and modify part of factory parameter MAX MIN 1 SET 10 unbalance protection will start 0010 If the set data gt 15 the unbalance protection will be invalid If OPEN PHASE protection gt 20 seconds OPEN PHASE protection is invalid PROD NO 99999999 Product serial No PHASE ON turn on phase sequence protection ON OFF PROT OFF turn off phase sequence protection POWER Set the operation power frequency The current will be 50Hz 60Hz u deviated 1f this frequency is not set correctly ADV COMPATI BLK MODE Stan
4. When set as PROHIBIT the communication function 1s invalid PROHIBIT 2 When set as COMP compressor function as a COM MODE COMPUTE slave and is able to communicate with computer or DCS 3 When set as BLOCK compressor can net R BLOCK control Set the communication ADD in block mode 0 16 or when communicate with COM ADD 0001 M monitoring center 0 99 This ADD is unique for every controller in net SINGLE COMP SINGLE or DOUBLE machine control DOUBLE SING RUNMOT No 1 No 2 No 1 or No 2 optional 1 When service as master in BLOCK Master controls slave the COM ADDRESS should be MASTER No 1 BLOCK MODE l i l SLAVE 2 When service as slave in BLOCK slave is controlled by master to start stop load and unload When master pressure is between BLOCK LOAD P and BLOCK UNLOAD P master BLOCKING TURN TIME 0099H determine slave work alternatively over this set MODE time SETTING l BLK NUMER 0000 Number of air compressors in block net In BLOCK one compressor will start or load BLK MIN 00 00MPa when pressure is below this set data In BLOCK mode one compressor will stop or BLK MAX 00 00MPa unload when pressure is above this set data In BLOCK mode when master sends two BLK DELAY 00505 commands continuously second command signal delays for this set data LANG SEL CHINESE 1 Set to EN Display in English ENGLISH ENGLISH 2 Set to CH Display in Chinese NEW USER ua User could modify the user
5. at stop status long press this button to display software edition E Set Button Loading unloading Button 1 When the compressor is at running status press this button to load unload 2 When the compressor is at setting mode press this button after modification to confirm and save the modified data BA Move down button Decreasing button l When viewing the menu pres this button to move downward the cursor 2 When modifying data press this button to decrease the data at current position En o up button Increasing button l When viewing the menu pres this button to move upward the cursor 2 When modifying data press this button to increase the data at current position gt button Enter button 1 When modifying data press this button to move to the next data bit 2 When select menu press this button to switch to submenu If no submenu available the controller will shift to data setting mode Es Return button Reset button 1 When modifying data press this button to exist data setting mode 2 When viewing the menu press this button to return to previous menu 3 When the controller is at failure stop status long press this button to reset 3 Status Display and Operation The display screen will show as below after power on WELCOME USING VORTEX COMPRESSOR After power on show this menu After 5 seconds the menu will switch as below AIR T 78 C 78 C AIR
6. calibration This data is qret CUR TO k A and can not be set When calibrate the current revise coefficient Current data COEF 1 000 A l in display sample data coefficient Display the current sample after calibration This data 1s qret CUR VA and can not be set 1 When calibrate the current of motor 1 C input the standard current current coef input data current detect MOTOR TARGET CUR 0000 LO Calculate and save current coef The standard current is only j used for calculation COEF 1 000 When calibrate the current revise coefficient Current data 1 When calibrate the current of motor 1 B input the standard current current coef input data current detect TARGET CUR 0000 Calculate and save current coef The standard current is only MOTOR used for calculation 1 B aaa TARGET CUR MOTOR gt COEF TARGET CUR COEF TARGET CUR E O O Y z COEF TARGET T COEF ZERO N TARGET P COEF ZERO in display sample data coefficient Pu Display the current sample after calibration This data is qret and can not be set 1 When calibrate the current of motor 2A input the standard current current coef input data current detect Calculate 0000 and save current coef The standard current is only used for calculation UT When calibrate the current revise coefficient Current data l in display sample data coefficient TON Display the current sample after calibration This d
7. password by old PIN user password or factory password 1 When set as the MANU only when the pressure is above unloading pressure compressor will unload automatically For any other case the Loading Unloading function can AUTO MA i l LOAD MODE only be executed by pressing loading NUAL i unloading key 2 When set as AUTO the loading unloading function can be executed by the fluctuation of air pressure automatically 6 Factory Parameter View and Modification FACTORY PARAMETER store relatively parameter set by factory To check FACTORY PARAMETER you have to verify password first In the first menu press n and I to FACTORY PARAMETER press Li switch to the menu below INPUT CODE KKK K Input the correct password to switch to the FACTORY PARAMETER menu as below SYSTEM PARAMETER CLR LIFE TIME MAX LIFE TIME Maximum motor When the current of motor 1 is more than 1 2 times of the MOTOR CUR overload data set data the unit will stop for overload feature see 112 table2 1 1 Maximum motor MOTOR 2 When the current of motor 2 is more than 1 2 times of the overload data 1 2 When motor 1 discharge air temperature reaches this set ALARM T 1 105 C l data compressor will alarm When motor 1 discharge air temperature reaches this set STOP T 1 110C data compressor will alarm and stop SYSTEM When pressure reaches this set data compressor will alarm STOP P
8. P 0 53MPa DOUBLE 1 STOP 24 STOP Normal Stop Main menu Press M to enter into Selection Menu RUN PARA USER PARA Level 1 menu FACTORY PARA CALBR PARA 4 Operating Parameter and Menu Press M move the cursor to RUN PARAMETER then press gt to switch to the secondary menu VOLT MOTOR CURR TOTAL RUN TIME THIS RUN TIME MAINTAIN PARA HISTORY FAULT PRODUCTION DATE NUM THIS FAULT COM STATUS Move the cursor to the corresponding menu item press gt to check the specific parameter Such as viewing VOLT MOTER CURR move the cursor to the VOLT MOTER CURR menu item press the i gt switch to the item of motor fan data Press the CE to return to the previous menu or the main menu If no operation at the current menu for 60 Seconds controller will automatically return to the main menu and turn off the backlight simultaneously 5 User Parameter View and Modification In first menu press the A and M to move the cursor to the USER PARA item press the Gi to switch to the following menu P T SET SET TIME OPERATION MODE BLOCKING MODE LANG LANG SELECT CH EN NEW USER PIN eek First menu Second menu SING LD SING UL FAN START SET P T FAN STOP D SEQ LD D SEQ UL Set the master 1 start time record time when MEAN 00068 master is a u u not da overload protection during this time to avoid stopping the master by impulse s
9. VORTEX COMPRESSOR CONTROLLER MAMS60 CIV USER MANUAL Shenzhen Plot Electronic Co Ltd Address 4 5F 5 Bldg Highstar Industry Park Gangtou Community Bantian Longgang District Shenzhen City China Telephone 86 0755 83173599 83172822 Postal code 518129 Fax 4860755 83172966 E mail plt pltsz com Web site www pltsz com VOTE OF THANKS Thank you for your trustworthy and select of PLOT air compressor controller Shenzhen Plot Electronic Co Ltd specializes on the manufacture and R amp D of air compressor controller We are devoted to win customer trust through our high quality products and service We try our best to ensure the completeness and correctness of the manual but PLOT Company shall reserve the rights for continuous research and improvement on its products and assume no obligation for the modification and improvement on the previously delivered products The design of products is subject to the change without notice Please feel free to contact our after sale service center 1f you encounter any problem with our product You are always welcome to make suggestions and advices CONTENT EF BASIC OPERATION ascii iii 4 PANA EA A II A E AN II A REL iste oe ert 4 2 BUTTON EXPLANATION at ec A a ae e e o o e rd e le o O 4 Ss STATUS DISPLAY AND OPERA TON ende NL CE M a 5 AS OPERATINGPARAMEBETERANDMEND silla e ee Be ii nil 6 5 USER PARAMETER VIEW AND MODIFICATION ccccccccsccecceccececcecececscscecscscececsc
10. ata 1s qret and can not be set 1 When calibrate the current of motor 2 B input the 0000 standard current current coef input data current detect Calculate and save current coef The standard current is only used for calculation 1 000 When calibrate the current revise coefficient Current data l in display sample data coefficient ERER Display the current sample after calibration This data is qret and can not be set 1 When calibrate the current of motor 2 C input the standard current current coef input data current detect 0000 Calculate and save current coef The standard current is only used for calculation 1 000 When calibrate the current revise coefficient Current data l in display sample data coefficient HRAN Display the current sample after calibration This data is qret and can not be set 1 When calibrate the discharge temperature input the standard temperature temperature coef input data discharge ann temperature detect Calculate and save temperature coef The standard temperature s only used for calculation When calibrate the temperature input the coefficient 1 000 Temperature data in display sample temperature zero point coefficient 00060 Display the temperature after calibration This data 1s qret and can not be set 1 When calibrate the air pressure input the standard pressure pressure coef input data air pressure detect 00 00MPa l Calculate and save pressure coef The standa
11. dby l Controller detects the voltage higher than this set data the shutdown protection starts and reports HIGH VOL HIGH VOL 0000V 2 Set this data to 0000 the HIGH VOL protection function is invalid 1 Controller detects the voltage lower than this set data shutdown protection starts and reports LOW VOL LOW VOL 0000V l 2 Set this data to 0000 the LOW VOL protection function 1s Invalid 1 In stop mode air compressor is not allowed to start when discharge air temperature is lower than this set data LOW T PRO 0005 C 2 Two minutes after turn on when the air temperature 1s below this data compressor will stop and display T SENSOR FAULT 1 When the compressor is in a stop status and the TOTAL RUN TIME exceeds this TIME LIM set the controller will TIME LIM 0000H stop the compressor and display USER MISTAKE 2 If this data is set to 0000 TIME LIMIT function is invalid Controller detects oil filter O A separator air filter lubricate oil grease and belt running with alarming over this ALM STOP 0010H ALARM STOP set compressor will stop and report ALARM LONG STOP 000 05 Record total running time of oil filter 1f changing new oil filter the data should be reset by manual operation 0000H 0000H YO O Y CLR OIL FILTER LIFE TIME O A Record total running time of O A separator If changing new Record total running time of air filter If changing new air AIR FILTER 0000H filter the data should be
12. ecsesceseascsesseeaseseencesssesscecucesesecsusuenceeececess 6 Ox FACTORY PARAMETER VIEW AND MIODIFICATION do Se i ees clin 9 Te CALIBRATCION PARAMETPR scotch a a Die dalai AG Da et e ie 11 Os OPERATING AUTHORIZATION AND PASSWORD 222 Sei a ee el a a es 13 2 CONTROLLER FUNCTION AND TECHNICAL PARAMETER ccccsccsssccscccssccssccscccesccssscscsccscceccesscescceccesscess 13 JINSTALLA TION elica 14 Ix MECHANICAL INSTALLATION aiar ill adi A NG 14 Za CONTROLEBRIN TALLA ON a se o die 14 4 SCHEMATIC DIAGRAM cilea iaia 16 1 Basic Operation 1 Overview Vortex compressor controller can control compressor to operate automatically including pressure amp temperature auto control compressor error information display breakdown protection and block mode function Each page of LCD panel contain 4 lines User can check and set parameter through HMI 2 Button Explanation MAM 860 POWER RUN ALARM v L e Figure 1 1 1 Start Button 1 When compressor is at stop status press this button to start the compressor 2 When compressor is set as master No 1 in block mode press this button to start the compressor and activate block mode function at the same time Stop Button 1 When the compressor is at running status press this button to stop the compressor 2 When compressor 1s set as master No 1 in block mode press this button to stop compressor and block mode function as well 3 When compressor is
13. odify all CUSTOMER PRAMETER the NEW USER PAAWORD some MANUFACTURER PARAMETER CURRENT SET in CALIBRATION PASSWORD 4 Factory Super Password factory set Permissions Allows users to modify TOTAL RUN TIME PHASE SEQUENCE PROTECTION FREQUENCY SELECTION TIME LIMIT after user enter factory parameter and verify supper password 2 Controller Function and Technical Parameter 1 Digital input amp output 6 points of digital input 4 points of digital relay output 2 Analog input 2 point of Pt100 temperature input 1 point of 4 20mA pressure signal input two groups of three phases current inputs CT provided 3 Input voltage of phases 380V 220V 4 Compressor protection of high operation voltage and low operation voltage It is allowed to set low pressure and high pressure limit 5 Controller power supply AC20V 10VA 6 Measurement D Discharge air temperature 50 150 C Accuracy 1 Co 2 Operation time 0 999999 hours 3 Current 0 999 9A 4 Pressure 0 1 60MPa Accuracy 0 01Mpao 7 Phase sequence protection When compressor 1s at stop mode and detects wrong phase sequence respond time lt 1s optional 8 Fan protection This controller provides overload protection for fan Response time 48 24 5 l S Table 2 1 1 curve table for protection of motor 9 Temperature protection when actual temperature measured is higher than temperature set response time lt 2s 10 Contact capacity of output relay 250V 5A
14. rd pressure is only used for calculation 1 000 When calibrate the pressure input the coefficient Pressure data in display sample pressure coefficient It displays as 0 00MPa when air pressure is less than the 00 00MPa data set here 00 00MPa Display the pressure after calibration this value is qret and STANDARD VOLT 1 When calibrate the voltage input the standard voltage 000 voltage coef input data air voltage detect Calculate and save voltage coef The standard voltage is only used for calculation COEF 000 When calibrate the voltage input the coefficient voltage l data in display sample voltage zero point coefficient Display the voltage after calibration this value is qret and not able to be set CURR MODE DEBUG WORK Set the update speed of current display vv DUBUG data will update soon WORK data will update slow LED NUM 3LED set to 3LED 8 Operating Authorization and Password Controller provides multiple passwords and access management According to different levels of passwords controller provides different levels of operating authorization details as following 1 User password factory set Permissions Allows to modify all CUSTOMER PRAMETER 2 Mmanufacturer sales password factory set Permissions Allows users to modify all CUSTOMER PRAMETER the NEW USER PASSWORD some MANUFACTURER PARAMETER MANUFACTORY SALES PASSWORD gt Mmanufacturer Password fixed Permissions Allows users to m
15. reset by manual operation Record total running time of lube If changing lubricate the LUBE 0000H l data should be reset by manual operation 1 Alarm prompts when total running time of oil filter is OIL FILTER 9999H above the set data 2 Set this data to 0 to clear oil filter running time SEPARATO O A separator the data should be reset by manual R operation O A 1 Alarm prompts when total running time of O A separator MAX SEPARATO 9999H is above the set data LIFE R 2 Set this data to 0 to clear O A separator running time TIME 1 Alarm prompts when total running time of air filter is AIR FILTER 9999H above the set data 2 Set this data to 0 to clear air filter running time 1 Alarm prompts when total running time of lubricate is LUBE 9999H above the set data 2 Set this data to 0 to clear lubricate running time 7 Calibration Parameter You can set relative data of controller in CALBR PARA Please verify the password before view and modification The modification of CALBR PARA is similar with CUSTOMER PARA Main function is shown as below 1 When calibrate the current of motor 1 A input the standard current current coef input data current detect TARGET CUR 0000 l Calculate and save current coef The standard current is only used for calculation When calibrate the current revise coefficient Current data COEF 1 000 m in display sample data coefficient Display the current sample after
16. tarting current Set the master 2 start time record time when master 2 is activated controller will not start M2 DELAY T 0006S l l E overload protection during this time to avoid stopping the master by impulse starting current LOAD DELAY Unloading in this set time after enter delta TIME SET For NORMAL STOP operation or pressure is STOP DELAY 0010S above SING UL compressor will stop after it continuously unloading over this set time Machine can be restarted only over this set time RESTART T 00085 at any case after NORMAL STOP STANDBY or FAILURE STOP In double machine mode when send two D SEQ TIME 0030S commands continuously to start or stop master second command signal delays for this set data In double machine mode two machines work D SEQ TURN 0002H alternatively over this set time 1 When set as LOCAL only the button on the OPERATION LOCALS controller can turn on and turn off the machine MODE RUN MODE REMOTE 2 When set as REMOTE mode both the button PRESET on the controller and the remote control button can turn on and off the machine 00 50MPa Set the load pressure in single machine mode 00 90MPa Set the unload pressure in single machine mode Fan will start if discharge air temperature is 0080 C above this set data 0070 C Fan will stop if discharge air temperature is below this set data 00 60MPa Set the load pressure in double machine mode 00 80MPa Set the unload pressure in double machine mode 1
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