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        Telecontrol Transformer TCT Manual
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1.   DECLARATION OF EEC COMPLIANCE             cccceeeeeeeeeeeeeeeeeeeeees 13  Subject to alterations Version 3 3  IPCOMM GmbH  1  TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    1 Introduction    All technical information  descriptions and illustrations contained in this Operating  Maintenance and Instal   lation Manual remain our property and shall not be used otherwise than for operating this product  nor shall  they be copied  reproduced or passed on to third parties or brought to their notice without our prior written  consent     The information represented in this manual is in keeping with current standards and is subject to later alter   ations     This manual contains important instructions referring to safe installation  commissioning  operation and  maintenance   Read this manual carefully before starting up the Telecontrol Transformer and observe the instructions     Please note that the Telecontrol Transformer has not been protected against the danger of lightning  If de   sired  the operator should implement appropriate protection measures     Caution    The Telecontrol Transformer is a class A device  This device can cause radio disturbances in residential  buildings  In this case the operator might be obliged to carry out appropriate measures and take responsi   bility     All trademarks and brand names contained in this user manual are for identification purposes only and can  be owned by their respective holder
2. 1  shielded  male   female   e optional    2 cores interconnecting cable 0 5 mm   e optional  Chassis ground via the    electro conductive and  grounded DIN Mounting  Rail    Socket connector BL 3 5 for connecting  the external power supply   Sockets for cable size 0 5     1 5 mm     100   240 V AC E SN    Mains OMRON power supply    Input voltage  100     240 V AC  Output voltage  12 V DC     10      The power input of a Telecontrol Transformer is approx  Momina Dr Toara   0 6 Watt     plone    The maximum number of Telecontrol Transformers to   be connected in a parallel circuit is therefore limited by   the maximum power supply        00       Fig  3 5 1  Electrical Installation    Important  In order to comply with the regulations on electromagnetic compatibility data lines and the  power supply cable must be as short as possible     Subject to alterations    Version 3 3  IPCOMM GmbH  6  TCT Manual  Gundstra  e 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    2 5 2 Pin Allocation    Figure 2 5 2 shows the pin allocation of the Telecontrol Transformer   The terminal pins marked with a   are required for communication     9 pin External DTE 9 pin Internal DCE   towards the communication terminal equipment   towards the Protocol Converter        1  CD  5  SGnd     Rl  9   DSR  2  RX    A 4  DTR          CTS  8   RTS  7 3  TX     CTS  aise     CTS  8 4  DTR     RTS  7 2  Tx      Rl  9 5  SGnd     DSR  1  CD   Fig  2 5 2 TCT pin allocation  RTS  Requ
3. 4 1 and 2 4 3     Then tighten the 4 screws on the front panel   7  After proper installation the Telecontrol Transformer can be put into operation again     Q slanted edge             Bei  v Bice  G Fig  2 7 4  u Controller       Fig  2 7 3  Socket for p     Controller  A  Fig  2 7 2  PLCC pliers  Subject to alterations Version 3 3  IPCOMM GmbH  9  TCT Manual  Gundstra  e 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    2 8 Scope of Delivery    e Telecontrol Transformer  TCT   e Socket connector BL 3 5    Optional   e OMRON   12 V DC power supply    Subject to alterations Version 3 3  IPCOMM GmbH   10   TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    3 Appendix A   Technical Data Sheet    Subject to alterations Version 3 3  IPCOMM GmbH  11  TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH  D 91056 Erlangen All rights reserved    Telecontrol Transformer     Technical Data    Interface in direction    to the PC  e RS232  RxD  TxD  Gnd  DCE  e DB9 connector  e Baud rate max  57 600 baud  e Asynchronous data format  Interface in direction  to the data communi   cation device  e RS232  RxD  TxD  RTS  CTS  Gnd  DTE  e DB9 connector  e Baud rate max  2 400 baud  higher baud rates in request   s 4in  and outputs  RxD  TxD  RTS  CTS  are optodecoupled in acc     to VDE 0884  e Insulation voltage 2 kV     Diagnostic display  s 1 LED for function diagnosis  e 3 LEDs for data transmission  receiving  tr
4. Telecontrol Transformer TCT    General Operating   Maintenance and  Installation Manual       OMM    IPCOMM GmbH   Gundstra  e 15 HT   D 91056 Erlangen Edition September 2012  Phone   49 9131 92076 0 Version 3 3   Fax   49 9131 92076 10   Internet  http   www ipcomm de   Email  info ipcomm de    aura   PAN    S    TOvRheinland       IZ T   S S           970502   DIN EN 901  ifikat     S  as    IN EN ISO 9001 2008   Zertifikat  01 100 040757       1 INTRODUCTION    a unas 2  2 GENERAL SPECIFICATION jiiiiccsisssiecstasssncstarsiadstavssndstacsdadsdadsdndadadsdadsdadedadadedscedededeues 3  2 1    APPIICAHON  T TTT 3  2 2  NOMENCIalUran 2  E cenuasercu cates E E su detausvenustessusegeesseuanecrses 4  2 3  Operation       2  2   2 AATETTA E eeseedeneucecteetessnesteucescuslesenceueateetuneeunte 4  2 4 Mounting and Dismounting     sssssssssssees esse esse esse esse esse essere essere essere essere esse enes enne ennenen 5  2 5     Electricalilnstallation            se ee eb eben 6  2 5 1 CIUCUIE Diagrami a eh Site ashe RR RR RRR AAR 6  2923   SPIN Uae 1110  2 iaat e SEFRELDESEEETIERHERRDLLENEETTEELNETEGELERTETTELTVERBEFERSITTTELSEFELTEERFETHIELFEPBELENEETGERLSEFEEN 7   2 6 Electrical Commissioning   sssssseesseesseessee esse esec es sees se esse esse eers seene enrere ennenen ennenen enne 8  2 7  TH  T 22 2 near 9  2 8      Scope of Delivery    2 22 naar Brause sa 10  3 APPENDIX A   TECHNICAL DATA SHEET      uussuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 11  4 APPENDIX B 
5. Vote     Subject to alterations Version 3 3  IPCOMM GmbH  14  TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    
6. alfunction  has occurred     5  The LEDs  P    R    S  and  E  light up     A malfunction has occurred     Subject to alterations Version 3 3  IPCOMM GmbH  8  TCT Manual  Gundstra  e 15 Copyright    2012 IPCOMM GmbH  D 91056 Erlangen All rights reserved    2 7 Maintenance    Generally the Telecontrol Transformer is mainte   nance free     Fig  2 7 1 shows the assembled circuit board of  the Telecontrol Transformer    The heart of the circuit board is the u Controller    Controller Should it become necessary to exchange the p   Controller  proceed as follows        Fig  2 7 1  Circuit board TCT     k    Disconnect the Telecontrol Transformer from the mains  detach the data lines    2  After dismounting as per point 3 4  remove the four housing screws on the front panel of the Telecon   trol Transformer    3  The circuit board complete with the front panel is then pulled out of the housing    4  The u Controller is removed by means of PLCC pliers  fig  2 7 2  Apply the pliers in such a way that  those parts of the pliers that are marked with an A correspond with the socket  see fig  2 7 2 and 2 7 3    When inserting the new u Controller ensure that the slanted edge of the u Controller corresponds with  the one of the socket    Important  Any transfer of charges to the u Controller must be avoided    5  Then press carefully the u Controller into the socket    6  Push the circuit board back into the housing  Ensure that the correct mounting position is maintained   see figures 2 
7. ansmission and error   Housing  e Aluminum  surface passivated  Assembly  e 35mm DIN Mounting Rail  Dimension   without clip fas   tening   e Width  44mm  e Height  105 mm  e Depth  103mm  Power supply  e 12VDC 10  external  Power input  e Approx  0 6 W  Standards    e CE certified  Operating Environ     ment  e Temperature  0  C to 55  C  e Relative humidity  non condensing   5   to 90    Subject to alterations Version 3 3  IPCOMM GmbH  12  TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    4 Appendix B   Declaration of EEC  Compliance    Subject to alterations Version 3 3  IPCOMM GmbH   13   TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH  D 91056 Erlangen All rights reserved    Declaration of EEC Compliance    For the following product    Telecontrol Transformer  TCT                    it is hereby confirmed that it complies with the main specifications laid down in the Coun   cil Guidelines on Harmonising the Statutory Regulations of the Member States for Elec   tromagnetic Compatibility  89 336 EWG      Any changes to the said Telecontrol Transformer not authorised by this company invali   dates this declaration     The evaluation of this product for electromagnetic compatibility was carried out in ac   cordance with the following standards                         EN 55022 1998   EN 50082 2 1997  Place Date Manufacturer signature  Erlangen  31 August 2004  Position of signatory  Managing Director  Artur Votteler    
8. est To Send  CTS  Clear To Send  DTR  Data Terminal Ready  Rx  Receive Data  Tx  Transmit Data  SGnd  Signal Ground  Subject to alterations Version 3 3  IPCOMM GmbH  7  TCT Manual  Gundstra  e 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    2 6 Electrical Commissioning    After electrical installation of the Telecontrol Transformer as per circuit diagram 2 5 1  electrical commis   sioning can commence     As soon as the Telecontrol Transformer is supplied with voltage all four LEDs will light up  function test of  the LEDs     Now the Protocol Converter is switched on    Immediately on bootstrapping the Protocol Converter  default  or after starting the   ipConv software  dependent on the configuration  the  DTR  signal is activated    This extinguishes all four LEDs     After initializing the Telecontrol Transformer by the Protocol Converter the following operational states can  occur     1  The red LED  P   Operational Indicator  lights up     The Telecontrol Transformer is ready to operate   there is however no data waiting in line to be transmitted  open circuit operation    This LED is always lit up     2  The yellow LED  R   Reception Indicator  lights up     Data are received from the external communication terminal equipment     3  The green LED  S   Transmission Indicator  lights up     Data are sent to the external communication terminal equipment     4  The red LED  E   Error Indicator  lights up     In this case a communication error  m
9. rters and power current lines near the Telecontrol  Transformer  should be avoided    Following conditions have to be observed     e Temperature range  0  C  55  C   e Relative humidity  5   90   non condensing   e Installation as per IP 40  i e  installation site and environment comply with the appropriate degree of  protection     e The housing is not protected against the penetration of water    e The supply voltage must remain within the permissible voltage range  see technical  data sheet    e Precautionary measures must be taken in order to avoid excessively high mains voltage fluctuations    e Mounting on electro conductive and grounded DIN Mounting Rail     Note  Excessive voltages either fed directly via the power voltage or indirectly via data lines  mains power  line or as a result of voltage excesses to the TCT might cause damage to the TCT  This situation  must be avoided     Important  The instructions necessary for the operation of the power supply included in the delivery  can be found in the OMRON mains power supply operating manual enclosed  provided that  this power supply is delivered by IPCOMM GmbH     Subject to alterations Version 3 3  IPCOMM GmbH  4  TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    2 4 Mounting and Dismounting    No minimum distance Din need be observed if  several Telecontrol Transformers are to be in   stalled in a row        The function of the Telecontrol Transformers is  independen
10. s     Finally we want to draw your attention to the fact that any warranties with respect to the delivered goods  will be invalid in the event that     e Operation  servicing and maintenance are not carried out accurately according to the instructions   repairs are not carried out by our personnel or without our prior written consent    e Commissioning is not carried out by our personnel or  we have not given our approval for the commissioning or the commissioning is carried out by untrained  personnel    s The unit is used inadequately  incorrectly  negligently or inappropriately or  for a purpose other than that originally intended    s The serial number is removed from the product     Subject to alterations Version 3 3  IPCOMM GmbH  2  TCT Manual  GundstraBe 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    2 General Specification    2 1 Application    Control Station          Substations       m All  I  Fig  2 1  Basic structure    Control station     Protocol Converter  TCT   Substation    Subject to alterations  IPCOMM GmbH  Gundstra  e 15  D 91056 Erlangen    The Telecontrol Transformer  TCT  is used for coupling bit syn   chronous or pulse length modulated  i e   non asynchronous    pro   tocols     Figure 2 1 shows the basic structure between control station  pro   tocol converter ipConv with TCT and substation     The TCT is equipped with a u Controller responsible for converting  data from or into the asynchronous format    The TCT does no
11. t assume a higher protocol function  i e  tele   grams are transformed on a one to one basis    In order to prevent delays in receiving or transmitting  the connec   tion in the direction of the Protocol Converter operates at very high  baud rates  max  57 600 Baud     Data transfer does not occur after a complete telegram has been  received  but in smaller data blocks during reception     The Telecontrol Transformer is fitted with a serial RS232 interface  in both directions as a standard    The serial interface towards the communication terminal equip   ment has been electrically isolated     Version 3 3   23  TCT Manual  Copyright    2012 IPCOMM GmbH   All rights reserved    2 2 Nomenclature  a ra     1  LED Transmission Indicator S  green      seep       R  E  2  LED Operational Indicator P  red      ate     wy  3  LED Reception Indicator R  yellow   Sf        4  LED Error Indicator E  red   E  5  DB9 Socket  DCE   N a Tr  6  DB9 Plug  DTE   H  D  E      7  Connector for external power  EN supply    12 VDC  E Gnd i   12V           Fig  2 2  Nomenclature  7     2 3 Operation    The Telecontrol Transformer  protection class IP 40  has been designed for installation in a switch cabinet  and is supplied with 12 V DC via an external power supply  optional     In order to maintain operating function  greater variations in temperature should be avoided  An air   conditioned operating environment for the TCT is recommended    Possible sources of interference  such as current inve
12. t of their position    They can therefore be mounted in any desired  position  fig  2 4 1     rn DTE   Int    Ext       Fig  2 4 1  Arrangement of TCT    The Telecontrol Transformer is mounted on a   35 mm DIN Mounting Rail    As per figure 2 4 2 opposite  clip A is putted on to the   DIN Mounting Rail    By pressing in the direction of the marked point B the   Telecontrol Transformer snap into place    The ground connection is completed via clip A directly  to the DIN Mounting Rail    It must be ensured that the DIN Mounting Rail is elec   tro conductive and grounded         gt    mm DIN Mounting Rail    lectro conductive    Fig  2 4 2  Mounting the TCT                For dismounting  press in the direction of the  marked point C while pulling at the bottom of the  Telecontrol Transformer in the direction D  fig   PrP l 2 4 3   Dor   gt  mm DIN Mounting Rail  Fig  2 4 3  Dismounting the TCT   Subject to alterations Version 3 3   IPCOMM GmbH  5  TCT Manual   Gundstra  e 15 Copyright    2012 IPCOMM GmbH    D 91056 Erlangen All rights reserved    2 5 Electrical Installation    2 5 1 Circuit Diagram    The Telecontrol Transformer must be electrically connected as per the following circuit diagram  fig  2 5 1   The operating voltage of the Telecontrol Transformer is   12 V DC     10      Protocol  Converter        DTE          Communication  l Terminal Equipment   DCE           DB9 serial interface cable  1 1  shielded  male   female   e optional    DB9 serial interface cable  1 
    
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